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06.butterfly Valve

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Technical Bulletin B-100 Features Series 10

High Performance
Feature Butterfly valves
For Rating JIS 20K

General :
The series 10 butterfly valves has been developed for a large number of applications throughout process industries. The

series 10 high performance butterfly valves are mainly used for the control of fluids flowing in large valve at low differential

pressure. It offers added advantages such as simple structure and low cost.

Performance :

 High Cv to valve weight ratio compared to

conventional control valves.

 Throttling controls 60 rotation, on-off controls

90 rotation.
 Excellent control range ability.

Design Flexibility :

 Swing through and tight shut-off seated trim

design.

 Flange connection versions available.

 Full range of bonnet and packing design to suit

Various temperatures and fluids.

 Provides fire safe sealing, which combines a

soft seal ring and metal seal ring.

 Full range of body and vane material options,

With availability of hard facings.

Design Integrity : Figure 1. Series 10 Butterfly Valve

 Wafer type as standard.

 Triple eccentric mechanism.

 Actuator mounting flange dimensions in accordance

with ISO 5211/1-1977

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Quality Manufacturing : Inherent Characteristics :

 Rigorously tested to ensure specified performance Modified equal percentage

on site.

 Quality assurance systems in accordance with Standard Material Combinations :

ISO 9001. These are shown in table 1.

Scope of Design Special Applications :

End Connection Size : For arduous service other material combinations, hard

3” to 24” (80mm to 600mm)nominal size. facings on valve bore and vane are available.

End connection styles : Actuation :

ANSI, DIN and JIS wafer are standard, only other Various type of actuation are available including 5500

requirements available on request. series spring opposed pneumatic diaphragm.

3800 Series double acting, or spring opposed pneumatic

Valve Body Ratings : cylinder.

JIS 10K, 20K, ANSI 150 In addition electric, electro-hydraulic, hydraulic and

BS 9504, PN6 ~ PN40. manually operated versions are available.

Working Pressure : Sizing/noise Predication :

In accordance with ASME / ANSI B16. 34 The procedures for performing valve sizing, velocity and

sound pressure level calculations are detailed in the

Working Temperature : technical selection manual.

Up to 450C.

For cryogenic range. (-196℃), please contact a sales office. Design


Seat Designs :

Face to Face Dimensions : Triple offset-zero leakage

in accordance with ISO 5752-1982 Double offset-zero leakage

Concentric-rubber seated designs

Trim Design Options : Trip Designs :

The vane with swing through or Triple offset

fire safe seating Double offset

Concentric design

Anti - cavitations / low noise designs

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The Evolution of Triple Offset Design

1. Single Offset

The center of rotation is moved back from the

centerline of the valve disc. The seat and Seal are

designed conically and on center, this design relies

on a frictional, interference seal and so it is applicable

only to soft-seated valves.

2. Double Offset

The center of rotation is moved from the

Centerline of the valve body. The seat and seal

Design remains frictional, interference seal, but

The length of rotation over which this friction occurs

Is reduced, allowing a larger range of process resistant

Seat materials to be used. However these materials

Must be relatively soft or highly elastic to prevent

“jamming”

3. Triple Offset

The centerline of the cone is rotated away from

The valve centerline resulting in an ellipsoidal profile

And providing the third offset. With this geometry,

Seat seal interference is completely eliminated

Ensuring long sealing life. The result is a torque

Seated, process pressure aided FRICTIONLESS

Seal. The geometry allows the body seat to be

Used as the closed limit stop, aiding operator

Adjustment. The Tripe Offset design is ideally

Suited to metal seated valves providing bubble-tight

Performance on high temperature, high pressure

And fire-safe applications.

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THE TRIPLE OFFSET GEOMETRY

OFFSET 1 The shaft is offset behind the seat axis to allow complete sealing to contact around the entire seat.
OFFSET 2 The shaft centerline is offset from the pipe and valve which provides interference free opening and
Closing of the valves.

OFFSET 3 The seat cone axis offset from the shaft centerline to eliminate friction during closing and opening
And to achieve uniform compressive sealing around the entire seat.

 Triple offset and ellipsoidal sealing geometry


 Bi-directional bubble tight shut-off.
 Inherently Fire-safe by design.
 Developed geometry results in zero seat/seal friction
Low torques
Extended service life
Continued seal through thermal cycling torque seating
 Excellent flow and throttling characteristics covering services from
Cryogenic to high temperature
 Excellent control of fugitive emission by virtue of rotary stem movement and advanced
packing Materials

PRESSURE / TEMPERATURE RATINGS

10K 20K
Temp Carbon Carbon
°C Type 304 Type 316 Type 304 Type 316
steel steel
Mpa Mpa Mpa Mpa Mpa Mpa
-20~38 1.96 1.90 1.90 5.10 4.96 4.96
93 1.79 1.62 1.65 4.65 4.14 4.27
149 1.59 1.41 1.48 4.52 3.65 3.86
204 1.38 1.24 1.34 4.38 3.24 3.55
260 1.17 1.17 1.17 4.14 3.00 3.31
316 0.965 0.965 0.965 3.79 2.86 3.10
343 0.862 0.862 0.862 3.69 2.83 3.07
371 0.758 0.758 0.758 3.69 2.79 2.96
399 0.655 0.655 0.655 3.48 2.76 2.93
427 0.552 0.552 0.552 2.83 2.72 2.85

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Table 1. Standard Material Construction.

Carbon steel Stainless steel Stainless steel


Valve Body
SCPH2 SCS13 SCS14

Carbon steel Stainless steel Stainless steel


Vane
SCS13 SCS14 SCS14

Stainless steel Stainless steel Stainless steel


Shaft
17-4PH 17-4PH SUS316

Inboard Bearing Oiless bearing Oiless bearing Oiless bearing

Packing Teflon fiber / Graphite Teflon fiber / Graphite Teflon fiber / Graphite

Packing Follower and


Stainless steel Stainless steel Stainless steel
Steel

Stainless steel Stainless steel Stainless steel


Seat Ring
SUS316 SUS316 SUS316

Soft Seat Ring Reinforced teflon Reinforced teflon Reinforced teflon

Figure 2. Sealing Design.

(1) TRIPLE OFFSET

Fig.1 triple offset metal seal Fig.2 Triple offset laminated seal Fig.3 triple offset laminated seal Fig.4 triple offset metal seal

(2) DOUBLE OFFSET

Fig.5 Rubber seal(integral body seat) Fig.6 Rubber seal(Replacement seat) Fig.7 Rubber seal Fig.8 PTFE seal

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* Butterfly Valve Part List.

No. Part Name Material


1 BODY SCPH2

2 VANE [DISC] SCS14

3 SHAFT SUS304

4 DU BUSH BC6

5 BOTTEM COVER S25C

6 SEAT RING SUS316

7 RETAINER SUS304

8 PACKING GRAPHITE

9 GLAND FLANGE SCPH2

10 PIN S45C

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* Cv Values
Table 2. Cv Values. Figure 3. Characteristic Curves.

Valve size Throttling On-off


Inch mm 60 90

3” 80A 160 320

4” 100A 280 560

5” 125A 450 900

6” 150A 640 1280

8” 200A 1150 2300

10” 250A 1780 3560

12” 300A 2600 5200

14” 350A 3400 6800

16” 400A 4500 9000

18” 450A 5600 11200

20” 500A 7000 14000

24” 600A 12000 24000

* Leakage Rates : * Disc Friction :

A B
Metal Seat Class VI Class V
Soft Seat Class VI Class VI

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∆P Limitation for Butterfly Valve

A0-3800 Double Acting Cylinder Actuator


Supply Air : 5.0 kgf/cm2G.
ACTUATOR
8D 10D 12D 14D 16D 17D 20D 25D 30D 35D 40D
SIZE
TORQUE 13.5 21.1 48.9 70.4 140.8 274.2 428.6 740.8 1543.7 2101.2 4036.5

3" 20
4" 20
5" 15.7 20
6" 20
8" 10 20
10" 15.2 20
12" 12.9 20
14" 20
16" 16.9 20
18" 20
20" 20
24" 8.1 14.4 20

∆P Limitation for Butterfly Valve

A0-3800 Spring Return Cylinder Actuator

Air to Open
Supply Air : 5.0 kgf/cm2G.

Spring Range : 2~3 kgf/cm2G.


ACTUATOR
8S 10S 12S 14S 16S 17S 20S 25S 30S
SIZE
TORQUE 5.4 8.6 19.6 28.4 42.5 54.8 128.8 222.2 463.1

3" 15.4 20
4" 17.6 20
5" 20
6" 18.3 20
8" 15.6 20 20
10" 12.6 17.5
12" 20
14" 20
16" 11.5 20
18" 16.4 20
20" 17.1
24" 14.2

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∆P Limitation for Butterfly Valve

A0-5500 Rotary Diaphragm Actuator


Supply Air : 4.0 kgf/cm2G.

Spring Range : 1~3 kgf/cm2G.

ACTUATOR SIZE T-2 T-3 T-4 T-5

TORQUE 12 23 64 108

3" 20
4" 20

5" 12.8 20
6" 7.8 20
8" 11.5 20
10" 5 20
12" 14.4 20

14" 8.9 12.6


16" 4.8 9.4
18" 3.6 6
20" 5.1
24" 2.7

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* DIMENSION

Figure 4. Series 10 High Performance Butterfly Valve

Table 5. Dimensions.
PCD
SIZE F h1 h2 H ØD Ød L E N-M KEY
ØC
3" 80A 46 134 138 272 80 15 70 70 90 4-M8 5x5

4" 100A 52 139 150 289 102 15 70 70 90 4-M8 5x5

5" 125A 56 161 175 336 127 20 85 102 125 4-M10 6x6

6" 150A 57 189 203 392 150 25 85 102 125 4-M10 8x7

8" 200A 64 219 233 452 200 25 85 125 150 4-M10 8x7

10" 250A 71 254 266 520 250 30 110 102 125 4-M10 10 x 8

12" 300A 81 289 313 602 298 35 110 140 175 4-M16 10 x 8

14" 350A 92 331 364 695 350 35 110 140 175 4-M16 10 x 8

16" 400A 102 363 394 757 400 45 130 165 210 4-M16 14 x 9

18" 450A 114 393 424 817 450 45 130 165 210 4-M16 14 x 9

20" 500A 127 400 435 835 500 45 130 254 300 8-M16 16 x 10

24" 600A 154 460 495 955 598 55 130 254 300 8-M16 20 x 12

28” 700A 165 550.5 585.5 1136 670 65 130 254 300 8-M16 20 x 12

32” 800A 190 600 640 1240 760 80 130 254 300 8-M16 20 x 12

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