6969 8349 Total Batch Size, Kgs 6583 Total Process Cost SPS Distillation, Rs 46277 Total Cost per Kg, Rs 7.03
Rate / Day Rate / Hr Rate / min
CONTRACT, C 1500 187.5 25.00 PERMANENT, P 2500 312.5 41.67
LDO Cons, LTR Rate/ L Unit cons/ hr, Rs cons/ min
430 72 1 30960 516.00 Cost boiler
30960
30960 46277 Distillation Process Costing for SPS # 847 Toluene recovery / loss chart # SPS 847 DT-1 Start Stop Process Manpow Electricity Electrict Stages KW Start Date Stop Date Total Cost % % Time Time Time (Hrs) er cost, KW/hr y Cost
Batch size (Kg) Tol Water Kgs Kgs
DT-1 CIRCULATION PUMP 9.32 9/20/2024 11.40 9/21/2024 11.40 24.00 1 16 3579 3579 DT 1 dip before dist 4'.4" 13665 Ltr 46 17 6285.90 2323.05 THERMIC FLUID CIRCULATION 7.46 9/20/2024 11.40 9/21/2024 11.40 24.00 1 16 DT 1 dip after dist 2'.05" 4700 Ltr 0 0.06 PUMP 2865 2865 T1 dip after dist. from VACUUM PUMP 9.69 9/21/2024 9/21/2024 1.08 1 16 7600 Ltr 66 29 5016.00 2204 168 168 DT1 Material should be THERMOPAC BLOWER 2.24 9/20/2024 11.40 9/21/2024 11.40 24.00 1 16 8965 860 860 present in T1 TOLUENE WATER TRANSFERRING 90 90 1.12 9/20/2024 9/21/2024 5.00 1 16 Loss, Ltrs 1365 1269.90 COST COOLING WATER PUMP 9.32 9/20/2024 9/21/2024 24.00 1 16 3579 3579 20.20 % Fuel/ LDO Cost 32040 HA Circulation, 220 Liters 9.32 9/21/2024 9/21/2024 3.00 1 16 447 447 0.193740458015267 Manpower Contract, Thermic fluid 9/20/2024 9/21/2024 9.00 1 SPS BATCH # S 847 COSTING (INC. RM & PROCESS COSTONG) 1688 Manpower Permanent 9/20/2024 11.40 9/21/2024 11.40 24.00 1 7500 Consumption Density Rate, basic Total, Rs. Vapour Loss, Toluene 9/20/2024 9/21/2024 106672 HA, Kg 5665 82.00 464530 6500 Oleum, Lit 23% 1500 9.00 13500 1365 11587 159487 Water Cost, Washing 4000 0.04 152 0.21 Process Cost (Manpower, Total Batch Size available after distillation, Kgs 4700 52815 1.00 52815 4700 Utility) Total Process Cost SPS Distillation, Rs 159487 Caustic lye 800 39.00 31200 27.6923076923077
Total Cost per Kg, Rs 33.93 27141.2 Vapour Loss 1270 84.00 106671.6 35000 Rate / Day Rate / Hr Rate / min 668,868.60 CONTRACT, C 1500 187.5 3.13 Barrels Cost 1800 22 39600 PERMANENT, P 2500 312.5 5.21 Filling Cost 468.75 708,468.60 cons/ hr, cons/ SALES PRICE / LDO Cons, LTR Rate/ L Unit NO OF BARRELS SIZE TOTAL MRP BAL Rs min KG 445 72 1 19.3 0.32 22.4 200 210 940,000.00 231,531.40 SPS BATCH # S 847 COSTING
Consumption Density Rate, basic Total, Rs.
HA, Kg 5665 82.00 464530 Oleum, Lit 23% 1500 9.00 13500 Water Cost, Washing 4000 0.04 152 Process Cost (Manpower, 52815 1.00 52815 Utility) Caustic lye 800 39.00 31200 Vapour Loss 1270 84.00 106671.6
