SubSeries 1 - Service Manual Rev1d1
SubSeries 1 - Service Manual Rev1d1
SubSeries 1 - Service Manual Rev1d1
Service Documentation
Rev 1.1 March 23, 2009
INDEX
Amplifier Overview
3 Circuit Description
4 Operational Block Diagram
Operations
5 Conversion from 120v to 230v operation
6 Setting the bias current
Bill of Materials
7 Bill of Materials
PCB Information
10 Control Board Schematic
11 Control Board Artwork
12 Feature Board Schematic
15 Feature Board Artwork
16 Main Board Schematic
18 Main Board Artwork
Troubleshooting
20 Feature Board
22 Main Board
Note: The information in this booklet embodies proprietary designs and information which are the confidential property of PSB Speakers Inc.
none of which shall be copied, reproduced, disclosed to others, proposed or used in whole or in part, for any purpose without express
written permission of a duly authorized agent of PSB Speakers Inc. This booklet is subject to recall by PSB Speakers at any time. It is
being submitted in confidence, and patent rights are reserved.
The main unregulated switch mode DC power supply has been designed with dynamic
capability in mind. Switching at 50KHz substantially increases the efficiency of the power
supply while substantially reducing its size. The power supply can be switched to operate
from a 120 or 230Vac primary voltage by changing the position of two jumpers.
The regulated low voltage (+/- 15v) DC supply is comprised of a series pass voltage regulator
for each polarity. A zener diode comprises the positive voltage reference that is also used to
derive the negative voltage regulator reference effectively creating a voltage tracking
regulator.
An audio signal can be connected to either the low or high level inputs. The high level input
uses a differential input to minimize noise. The low level and high level input signals are
summed together at the input buffer. The signal then proceeds to the control board, which
contains the variable gain stage and variable low pass filter. The LFE Input/Crossover Bypass
switch selects between the output of the variable gain stage and the output of the variable low
pass filter stage. The signal then passes through a high pass filter, a selectable phase stage, a
transconductance amplifier (U5) and a current to voltage conversion stage. This last stage
also contains an Auto-Off circuit that uses a JFET to MUTE the output when no signal is
detected at the input of the variable gain stage for a period in excess of 10 to 15 minutes.
When the output is muted, the Auto Off circuit will immediately un-mute the amplifier
whenever a signal is detected.
A diode signal limiter provides dynamic overdrive protection through a series resistor at the
output of the current to voltage conversion stage. The signal level at which this protection
occurs varies with the main power supply voltage fed through the net labelled
BULK_MONITOR. The transconductance amp gain is reduced when output clipping is
detected or the diode signal limiter is frequently engaged. The signal finally passes through a
2nd order low pass filter before proceeding to the Class AB output stage section.
An integrated error amp drives the output stage that is comprised of a discrete bipolar
transistor Class A voltage gain stage coupled to a discrete MOSFET current gain stage. The
MOSFET Bias circuitry is factory calibrated and temperature compensated.
-4-
A Member of the Lenbrook Group
http://www.psbspeakers.com
633 Granite Court, Pickering, Ontario
Canada L1W 3K1
Phone: (905) 831-6555
Fax: (905) 837-6357
-7-
H H
C4
4.7uF BP
G G
C2
82nF
+15V J1
CON8
VOLUME
F 1 F
R8 +15V
2
10K LOG R1 R2 AGND
3
OPT 0R -15V
+15V 4
LED
CW 5
REMOTE_IN
-15V 6
0R
2 U1B 7 To Feature
- R3 R4 OUT
TL082
27K4 27K4 Board
U1A 1 CW CW 5
TL082 OUT +
3 R7A R7B
+ 50K LIN 50K LIN
CROSSOVER FREQ.
D D
D1
+15V C1 LED
27nF
Control Board Schematic
C C
B B
- 10 -
Control Board Artwork
+15v +15V
J7 J2
1 1
C3
2 2 100pF
3 3
4 4 R16 +15V
PREAMP LED
H 5 BINDING PORT H
CLIP_DETECT 5
6 REMOTE_IN
-ON\+OFF 6
7 REMOTE_OUT
7
INPUT, RIGHT,
-MAIN LFE
8 8
+MAIN POSITIVE 10K0
D16
TO
-15v -15V
D1N4148
MAIN TO BINDING PORT R20
CONTROL 470R
R5 INPUT, RIGHT,
+15V 16K5 NEGATIVE
D
R18
J1-A D17
10K0
G
RCA INPUT LEFT D1 -15V R22 D1N4148 G
R1 D1N4148 C1 R2 470R
1 2 -15V
- REMOTE_IN
10k0
100R 2.2uF 50V U1A 1
2
TL084 OUT
D2
R6
D1N4148 3 1k0
+
C4
-15V R17 +15V
DNI BINDING PORT F
F +15V
INPUT, LEFT,
+15V POSITIVE 10K0
D18
J1-B R21 D1N4148
BINDING PORT
RCA INPUT RIGHT D3 INPUT, LEFT, 470R
C2
2
E E
D4
10K0
D1N4148 -15V
-15V
C8
100pF
D D
R14
560R
MAIN+
Feature Board Schematic
D6
0R
1N4740 10V
C 6 C
BULK_MONITOR - R13
1k0
U1B 7
OUT REMOTE_IN
TL084
R9 5
100K +
Q1 R10
2N4401 DNI C11 R15
100pF 560R
B B
R7 R8
2K0
806R 24K3
475R
MAIN-
PSB Speakers
Note: DC Voltages shown are to be measured Title SubSeries 1 Feature Board
relative to Analog Ground with the Amplifier GAIN @ 60Hz Input Buffers
A A
auto turn on/off circuit in the "ON" state. LOW LEVEL = 45dB
No audio signal should be present at either the Size Document Number Rev
HIGH LEVEL = 16dB A SSE1-Feature2
D low or high level inputs. 1
Date: 14 March 06 Sheet 3 of 7
H G F E D C B A
- 12 -
C B A
F E D
H G
C15
R24 R25 R29 100nF
opt. 0R 4k22
C16
R28 100nF G
G
PHASE
S2 4k22
-15V 13
LFE INPUT/XVR BYPASS -
9 180 DEG C14 -15V
- 11 U1D 14
TL084 OUT
EXTERNAL XVR U1C 8
C12 C13 TL084 OUT
12 22uF
LFE 10
+
+ 4
S1 0 DEG
REMOTE_OUT F
F 220nF 220nF R30
INTERNAL XVR +15V 4k22
R27
205K0
LIM_CONTROL
+15V
+15V
R34 PRE_LIMIT
61K9 C30 C28
R35 1nF 1000pF
opt.
+15V
D
D
C29
R33 1nF
DNI
13 R36
Feature Board Schematic
16 D 33K2
R31 15 U3B
-15V LM13700
39k2 12
13 C
C 4 14 R37
- 392R
6 1
C17 U3A U2D 14
2 OUT PREAMP
LM13700 TL084
330PF 5
11 12
3
+
R32 +15V
4K75 COMPRESSOR B
B
- 13 -
E D C B A
H G F
+15V
PRE_LIMIT H
H
R45
C24 D13 200K0
100PF D1N5244 C21
PREAMP
14v R48 22uF
475K +15V
5 R47
BULK_MONITOR -15V
R43 R44
+ 2K2
10K0
2 D7 D8 U2B 7
- OUT R49
D1N4148 D1N4148 TL084 LIM_CONTROL G
G 22K1
200K0 200K0 U2A 1 6 D9
TL084 OUT - D1N4148
Q3
3
+ 2N4401
R46
100K0 +15V
+15V R56
-15V 100K
F
F
+15V
9 D5
- D1N4148 D
U2C 8 3
OUT D12 R54 +
TL084
2K21
R66 +15V
475K D14
D1N4148 D
D
R63
499R D15 C31
9 D1N4148 22uF
REMOTE_IN
R67
-
6 C26 U5C 8 13
- TL084 OUT - R60
100nF
Feature Board Schematic
2K21 4K75
U5B 7 10 R62 R61 U5D 14
OUT + TL084 OUT LED
TL084 475R 9M1
C25
5 DNI 12 C
C
+ R65
+
100K0
-15V
-ON/+OFF
R59
10K0
R58 R57
B
B 2K21
10K0
- 14 -
Feature Board Artwork
CT+
H T1F H
4 150W HC
Q8 T1A +15V
8 IRF730 150W HC 14 1 U8 3
7815
7 3 D13 C31 Cxx
2
1N4934 0.1uF 0.1uF
2 T1E C9 C11
G
PRI+ 150W HC 47uF 50V G
47uF 50V
6
13 C32 C32
R21 0.1uF 0.1uF
U8 2 10R FP D14 C10 C18
PRI+ 1
1N4934 47uF 50v 47uF 50v
CT-
PDC1012 5 2 U7 3
7915
-15V
T1D D22
150W HC MUR420
Q7 T1B
F 12
5 F
IRF730 150W HC
+ MAIN
4 6
D22 C20
1 MUR420 470uF 63V
CT- C21
3 11 0.1uF
7 C35
E
470uF 63V E
D22 C36
T1C
C24 MUR420 0.1uF
150W HC 10
0.1uF 250V
C26 - MAIN
PRI+
4700pF Y
D22
MUR420
PRIMARY
D
D
C25
SECONDARY
0.1uF 250V Analog
Ground
1
Main Board Schematic
J2
LINE (fused) 1
C
C
1
PRI+
C17
EMI REDUCTION C40
100pF
J6 0.1uF 250V R48
R65 (120V) C38 47K 1W
L1
1M0 1 3 2 - + 4 220uF 200V
AC INPUT D15
C19
(230V) CT-
125V/240V 0.22uF 250V 2 4
Z3 (230V)
IND 540136 CT+
C16
B (120V)
3
100pF C39 B
J3 C37 R47
t
1 0.1uF 250V
NEUTRAL 220uF 200V 160K
R22
NTC
- 16 -
H G F E D C B A
H
H
C15
G OPT.
G
CLIP-DETECT
+15V
R25
1K0 +MAIN
R63 J8
60K4
FIXED LOW R37 R41
10K 1K5
PASS FILTER
F Q5 F
Q2 R45 IRF9530
C2 2N5551 22R
270nF
470nF
+15V D12
R1 R2 D1N4148
47nF
22nF - OUT SPKR+
4.7uF BP TL082 D11
5 D1N4148
+ 0.250" X 0.032"
-15V
C13 R35 D10 R43
R4 R3 2.2uF 2K2 D1N4148
DNI 0R R44 2K2
R40
470R 470R
D9
D1N4148 J10
Q6 ERROR AMP
J113
SPKR-
Q3
D
R8 R46 0.205" X 0.032"
D
2N5401
10K0 22R
-ON\+OFF
D1 R38
C23 R42
D1N4148 10K 1K5
100uF Q4
+15V +15V IRF530
D
Main Board Schematic
R6 -15V -MAIN
1K74
C
C
Z2 Z2
1N5242B 1N5244B
Q1 Q10
2N4403 2N4403
TH1 J17
+15V
1
2
3
Q9 4
B
PREAMP
2N4401 -15V 5 B
R9 R29 CLIP-DETECT
R5 6
100K0 10K0 - ON/+OFF
3K92 7
Z4 R7 -MAIN
8
TO FEATURE BOARD
-15V
Note: DC Voltages shown are to be measured
THERMAL PROTECTION CIRCUIT relative to Analog Ground with the Amplifier
auto turn on/off circuit in the "ON" state. PSB Speakers
A
No audio signal should be present at either the A
Title SubSeries1 - Main Board
OUTPUT STAGE AND THERMAL PROTECTION
low or high level inputs.
Size Document Number Rev
B SSE1-Main2
D 1
Date: 14 March 06 Sheet 6 of 7
H G F E D C B A
- 17 -
Main Board Artwork
+15v +15V
J7 J2
1 1
C3
2 2 100pF
3 3
4 4 R16 +15V
PREAMP LED
H 5 BINDING PORT H
CLIP_DETECT 5
6 REMOTE_IN
-ON\+OFF 6
7 REMOTE_OUT
7
INPUT, RIGHT,
-MAIN LFE
8 8
+MAIN POSITIVE 10K0
D16
TO
-15v -15V
D1N4148
MAIN TO BINDING PORT R20
CONTROL 470R
R5 INPUT, RIGHT,
+15V 16K5 NEGATIVE
D
R18
J1-A D17
10K0
G
RCA INPUT LEFT D1 -15V R22 D1N4148 G
R1 D1N4148 C1 R2
-4.2dB 470R
1 2 -15V
- REMOTE_IN
10k0
100R 2.2uF 50V U1A 1
2
TL084 OUT
D2
R6
0dB D1N4148 3 1k0
+
C4
-15V R17 +15V
DNI BINDING PORT F
F +15V
INPUT, LEFT,
+15V POSITIVE 10K0
D18
J1-B R21 D1N4148
BINDING PORT
RCA INPUT RIGHT D3 INPUT, LEFT, 470R
C2
2
E E
D4
10K0
D1N4148 -15V
-15V
C8
100pF
D D
R14
560R
MAIN+
D6
0R
1N4740 10V
C 6 C
Troubleshooting : Feature Board
BULK_MONITOR - R13
1k0
U1B 7
OUT REMOTE_IN
TL084
R9 5
100K +
Q1 R10
2N4401 DNI C11 R15
100pF 560R
B B
R7 R8
2K0
806R 24K3
475R
MAIN-
PSB Speakers
Note: AC Voltages are to be measured Title SubSeries 1 Feature Board
relative to Analog Ground with the gain and GAIN @ 60Hz Input Buffers
A A
crossover pots at max and the LFE switch off. LOW LEVEL = 45dB
Size Document Number Rev
The audio signal is a 10mV RMS 60Hz sine HIGH LEVEL = 16dB A SSE1-Feature2
D Wave fed into one of the low level inputs. 1
Date: 14 March 06 Sheet 3 of 7
H G F E D C B A
- 20 -
C B A
F E D
H G
C15
R24 R25 R29 100nF
opt. 0R 4k22
C16
R28 100nF G
G
PHASE
S2 4k22
-15V 13
LFE INPUT/XVR BYPASS -
9 180 DEG C14 -15V
- 11 U1D 14
TL084 OUT
EXTERNAL XVR U1C 8
C12 C13 TL084 OUT
12 22uF
LFE 10
+
+ 4
S1 0 DEG
REMOTE_OUT 24dB F
F 220nF 220nF R30
INTERNAL XVR +15V 24dB 4k22
20dB R27
205K0
LIM_CONTROL
+15V
+15V
R34 PRE_LIMIT
61K9 C30 C28
R35 1nF 1000pF
opt.
+15V
D
D
C29
R33 1nF
DNI
13 R36
16 D 33K2
R31 15 U3B
-15V LM13700
39k2 12
C
Troubleshooting : Feature Board
C 4 14 13 R37
- 392R
6 1
C17 U3A U2D 14
2 OUT PREAMP
LM13700 TL084
330PF 5
11 12
3
+
R32 +15V 31dB
4K75 COMPRESSOR B
B
PSB Speakers
Note: AC Voltages are to be measured Title SubSeries1 Feature Board
relative to Analog Ground with the gain and Filters and Compressor A
A
crossover pots at max and the LFE switch off.
Size Document Number Rev
The audio signal is a 10mV RMS 60Hz sine
A SSE1-Feature1
Wave fed into one of the low level inputs. 1
Date: 14 March 06 Sheet 2 of 7
C B A
F E D
H G
- 21 -
H G F E D C B A
H
H
C15
G OPT.
G
CLIP-DETECT
+15V
R25
1K0 +MAIN
R63 J8
60K4
FIXED LOW R37 R41
10K 1K5
PASS FILTER
F Q5 F
Q2 R45 IRF9530
C2 2N5551 22R
270nF
470nF
33dB D12
+15V
R1 R2
40dB D1N4148
47nF
22nF - OUT SPKR+
4.7uF BP TL082 D11
5 D1N4148
+ 0.250" X 0.032"
31dB -15V
C13 R35 D10 R43
R4 R3 2.2uF 2K2 D1N4148
DNI 0R R44 2K2
R40
470R 470R
D9
D1N4148 J10
Q6 ERROR AMP
45dB
J113
SPKR-
Q3
D
R8 R46 0.205" X 0.032"
D
2N5401
10K0 22R
-ON\+OFF
D1 R38
C23 R42
D1N4148 10K 1K5
100uF Q4
+15V +15V IRF530
R6 -15V -MAIN
1K74
C
C
Z2
Troubleshooting : Main Board
Z2
1N5242B 1N5244B
Q1 Q10
2N4403 2N4403
TH1 J17
+15V
1
2
3
Q9 4
B
PREAMP
2N4401 -15V 5 B
R9 R29 CLIP-DETECT
R5 6
100K0 10K0 - ON/+OFF
3K92 7
Z4 R7 -MAIN
8
TO FEATURE BOARD
- 22 -
SubSeries 1 Service Documentation Rev 1.1 - 23 -
SubSeries 1 Service Documentation Rev 1.1 - 24 -
SubSeries 1 Service Documentation Rev 1.1 - 25 -
SubSeries 1 Service Documentation Rev 1.1 - 26 -