0460 423 063 Test

Test Specifications
(Subject to alternations)
For Field Service Only
REFERENCE NO TSS-TS-NHFIL VE 0...063

Edition 09.2011 Test oil F002.S3E.001-H-S/EFEP 170
Replaces (edition) - Customer New Holland Fiat (India) Pvt.Ltd,
Injection pump 0 460 423 063-B460816748 Engine model 8035.25.720 - Trem IIIA
VE3/12F1150L1149 Application Tractor (Trem IIIA)
TEST BENCH REQUIREMENTS
Test oil inlet temperature 39° - 41° C Inlet pressure in bar 0.30 - 0.40
Test injector 1 688 901 022 Opening pressure in bar 130 - 133
High pressure pipe H-S / EFEP 109 (OD x ID x length) in mm 6 x 2 x 450
Injection timing locking
Direction of rotation Anti Clock Wise Drive shaft key way position at BDC Between A & B (DV holders)
Plunger stroke in mm 0.42 ± 0.02 Drive shaft key way position after injection timing locking should be
inline with DV holder : A
1. SETTING
1.1 Timer Travel 1.2 Vane Pump Pressure
Speed Min-¹(RPM) 900 Speed Min-¹(RPM) 900
Boost pressure in bar 1.0 Boost pressure in bar 1.0
Timer travel in mm 1.50 ± 0.20 Timer travel in mm 8.00 ± 0.30
1.3 Full load delivery 1.4 Idling delivery quantity
Speed Min-¹ (RPM) 700 Speed Min-¹ (RPM) 290
Del Qty (x) in cm³ /500 strokes 73.75 ± 0.25 Del Qty (x) in cm³ /500 strokes 19.50 ± 0.50
Maximum spread in cm³ 2.500 Maximum spread in cm³ 2.500
Speed Min-¹ (RPM) 600 Residual delivery quantity
Boost pressure in bar 0.0 Speed Min-¹ (RPM) -
Del Qty (x) in cm³ /500 strokes 49.00 ± 0.25 Boost pressure in bar -
Speed Min-¹ (RPM) 600 Del Qty (x) in cm³ /500 strokes -
Boost pressure in bar 0.300 High Idling delivery quantity
Del Qty (x) in cm³ /500 strokes 62.50 ± 0.25 Speed Min-¹ (RPM) -
Boost pressure in bar -
Del Qty (x) in cm³ /500 strokes -
1.5 Maximum speed regulation 1.6 Starting fuel delivery
Del Qty (x) in cm³ /500 strokes 17.50 ± 1.00 Del Qty (x) in cm³ /500 strokes 36.25 ± 12.50
1.7 Load dependent port closing (LFB) 1.8 Exhaust Gas Recirculation (EGR)setting point
Speed Min-¹ (RPM) - Speed Min-¹ (RPM) -
See procedure given below Del Qty (x) in cm³ /500 strokes -
Input voltage(V) -
Output voltage(V) -
2. TESTING
2.1 Timer travel 2.2 Vane pump pressure
Timer travel in mm 1.10 - 1.90 Vane pump pressure in bar 7.20 - 8.80
Speed Min-¹ (RPM) 1150 Speed Min-¹ (RPM) -
Boost pressure in bar 1.0 Boost pressure in bar -
Timer travel in mm 2.20 - 3.40 Vane pump pressure in bar -
Boost pressure in bar - Boost pressure in bar -
Timer travel in mm - Vane pump pressure in bar -
Boost pressure in bar - Boost pressure in bar -
Timer travel in mm - Vane pump pressure in bar -
TSS-TS-NHFIL VE 0...063
2.3 Overflow Qty
Speed Min-¹ (RPM) 1150 Speed Min-¹ (RPM) -
Boost pressure in bar 1.0 Boost pressure in bar -
Overflow Qty in cm³ /10 seconds 142 - 225 Overflow Qty in cm³ /10 seconds -
2.4 Fuel deliveries
End Stop Idle Del Qty
Control lever position Maximum Control lever position Idling Position
Speed Min-¹ (RPM) 1150 Low idle Del Qty
Boost pressure in bar 1.0 Speed Min-¹ (RPM) 290
Del Qty (x) in cm³ /500 strokes 72.00 - 76.00 Boost pressure in bar 0.0
Speed Min-¹ (RPM) 500 Del Qty (x) in cm³ /500 strokes 16.50 - 22.50
Boost pressure in bar 0.0 Residual Del Qty
Del Qty (x) in cm³ /500 strokes 47.50 - 50.50 Speed Min-¹ (RPM) -
Speed Min-¹ (RPM) 600 Boost pressure in bar -
Boost pressure in bar 0.300 Del Qty (x) in cm³ /500 strokes -
Del Qty (x) in cm³ /500 strokes 61.00 - 64.00 High Idling Del Qty
Del Qty (x) in cm³ /500 strokes 72.25 - 75.25 Del Qty (x) in cm³ /500 strokes 0.00 - 1.50
Speed Min-¹ (RPM) 1280 Electrical shutoff (by disconnecting solenoid switch)
Boost pressure in bar 1.0 Control lever position Idling Position
Del Qty (x) in cm³ /500 strokes 14.50 - 20.50 Speed Min-¹ (RPM) 290
Speed Min-¹ (RPM) 1340 Boost pressure in bar 0.0
Boost pressure in bar 1.0 Del Qty (x) in cm³ /500 strokes 0.00 - 1.50
Del Qty (x) in cm³ /500 strokes 0.00 - 1.50 Maximum spread in cm³ -
Speed Min-¹ (RPM) - Mechanical shutoff (By operating stop lever)
Boost pressure in bar - Speed Min-¹ (RPM) -
Del Qty (x) in cm³ /500 strokes - Boost pressure in bar -
Speed Min-¹ (RPM) - Del Qty (x) in cm³ /500 strokes -
Boost pressure in bar - Maximum spread in cm³ -
Del Qty (x) in cm³ /500 strokes - Exhaust Gas Recirculation (EGR)
Boost pressure in bar - Del Qty (x) in cm³ /500 strokes -
Del Qty (x) in cm³ /500 strokes - Input voltage(V) -
Output voltage(V) -
2.5 Solenoid
Rated voltage (ELAB) - Rated voltage (KSB) -
3. ASSEMBLY AND SETTING DIMENSIONS :
Description Specification
K 3.64 - 3.76 mm
KF 8.2 - 8.6 mm
MS1 1.15 - 1.40 mm
NOTE:
Sl No. of the operations indicate the sequence of operation
X : Average of the cylinders
Remarks
-
09152011
Applicable only for BOSCH test benches
These Test Specifications should not be copied or transmitted to a third party without our written permission. All rights reserved

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Test Specifications

REFERENCE NO TSS-TS-NHFIL VE 0...063

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