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PARTS MANUAL

ERP 030 TGN, ERP 035 TGN, ERP 040 TGN


(E807)

Yale Materials Corp.


1400 Sullivan Drive P/N 524138845
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 01/2002
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page ix for further information.
SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 LIFTING MECHANISM

8 ATTACHMENTS AND HEADER HOSE GROUP

9 OPTIONS

10 FIELD CONVERSION KITS

11 NUMERICAL INDEX

12 USER SUPPORT INFORMATION

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................. vi
ACCELERATOR PEDAL AND LINKAGE ......................................................................................................... 1-18
ALPHABETICAL INDEX......................................................................................................................................... i

B
BACK-UP ALARM ................................................................................................................................. 9-14 , 10-5
BATTERY COMPARTMENT AND COVERS ...................................................................................................... 1-4
BATTERY CONNECTOR ................................................................................................................................. 2-12
BATTERY ROLLER AND RETAINER ............................................................................................................... 1-22

C
CALIPER ASSEMBLY
FOOT-OPERATED PARKING BRAKE............................................................................................................ 5-8
CARRIAGE
SIX-ROLLER
THREE STAGE FULL FREE-LIFT ............................................................................................................ 7-26
TWO STAGE FULL FREE-LIFT ................................................................................................................ 7-40
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 7-10
CONTROL ASSEMBLY
POWER STEERING ON-DEMAND................................................................................................................ 2-8
WITHOUT POWER STEERING ON-DEMAND ............................................................................................ 2-10
CONTROL VALVE LINKAGE
LOWER
THREE AND FOUR FUNCTION................................................................................................................. 6-8
UPPER
THREE AND FOUR FUNCTION................................................................................................................. 6-4
UPPER LIFT AND TILT................................................................................................................................... 6-2
COWL, COVERS, AND ELECTRICAL COMPONENTS
ELECTRICALLY RELEASED SEAT AND PARKING BRAKE ....................................................................... 5-16

D
DASH DISPLAY................................................................................................................................................ 2-56
DC-DC .............................................................................................................................................................. 10-5
DC-DC CONVERTER ........................................................................................................................................ 9-2
DECAL AND PLATE LOCATION ...................................................................................................................... 1-15
DRIP PLATE, STATIC STAP, AND ATTACHING PARTS..................................................................................... 1-8
DRIVE UNIT ASSEMBLY ................................................................................................................................... 3-2

E
ELECTRIC RELEASE
SEAT AND PARKING BRAKE ...................................................................................................................... 5-12


ELECTRICAL ASSEMBLY


S/N PENDING PER ECN 8334631 ............................................................................................................ 2-2
S/N PENDING PER ECN 8334631 ............................................................................................................. 2-4

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F
FAN................................................................................................................................................................... 10-6
FOOT DIRECTIONAL CONTROL .................................................................................................................... 5-10
FORKS ............................................................................................................................................................. 1-20
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-34
FREE LIFT CYLINDER
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 7-24
FRONT DRIVING LIGHTS ................................................................................................................................. 9-8

G
GENERAL TRUCK ............................................................................................................................................. 1-2

H
HEADER HOSE ATTACHING KITS.................................................................................................................. 10-4
HOSE TAKE-UP
THREE STAGE FULL FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 8-16
THREE FUNCTION................................................................................................................................... 8-14
TWO STAGE FULL FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 8-12
THREE FUNCTION................................................................................................................................... 8-10
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION....................................................................................................................................... 8-8
THREE FUNCTION..................................................................................................................................... 8-6
HOSE TAKE-UP CONNECTION ...................................................................................................................... 8-18
HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT ...................................................... 10-4
HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT .......................................................... 10-3
HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..................................................... 10-2
HOW TO FIND THE DESIRED PART NUMBER................................................................................................. viii
HOW TO USE THE ILLUSTRATED PARTS MANUAL ........................................................................................ viii
HYDRAULIC BRAKE SYSTEM .......................................................................................................................... 5-2
HYDRAULIC CALIPER ASSEMBLY................................................................................................................... 5-7
HYDRAULIC CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................. 2-22
TWO-SPEED ................................................................................................................................................ 2-24
HYDRAULIC CONTROL VALVE
FOUR SPOOL .............................................................................................................................................. 6-14
THREE SPOOL ............................................................................................................................................ 6-12
HYDRAULIC HOSE AND FITTINGS................................................................................................................ 6-20
HYDRAULIC LIFT PUMP ASSEMBLY
12 CC............................................................................................................................................................ 6-28
19 CC
IDENTIFY BY VENDOR P/N 1800212...................................................................................................... 6-32
HYDRAULIC MOTOR


PREMIUM WITH 19 CC PUMP
S/N PENDING PER ECN 83346-51 ..................................................................................................... 2-46
STANDARD WITH 19 CC PUMP .................................................................................................................. 2-44
WITH BWI AND THERMOSTAT

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

H (continued)

PREMIUM WITH 12 CC PUMP................................................................................................................. 2-54


WITHOUT BWI AND THERMOSTAT
STANDARD WITH 12 CC PUMP .............................................................................................................. 2-52
HYDRAULIC PUMP


12 CC............................................................................................................................................................ 6-30
S/N PENDING PER ECN 83346-51 .......................................................................................................... 2-48


HYDRAULIC PUMP MOTOR
S/N PENDING PER ECN 83346-61 .......................................................................................................... 2-50

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xi
IDENTIFICATION OF MAST SERIAL NUMBER ................................................................................................... x
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. ix
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-30
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-46
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 7-42
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 7-44
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 7-49
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 7-48
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-14

L
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-8
LIFT PUMP AND MOTOR ATTACHING PARTS
12 CC............................................................................................................................................................ 6-24
19 CC............................................................................................................................................................ 6-26
LIFT PUMP CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................. 2-14
"EE" CONSTRUCTION ............................................................................................................................. 2-16
TWO-SPEED ................................................................................................................................................ 2-18
"EE" CONSTRUCTION ............................................................................................................................. 2-20
LIGHT OPTION ................................................................................................................................................ 10-5
LINE CONTACTOR ASSEMBLY....................................................................................................................... 2-26
LOAD BACKREST ............................................................................................................................................. 1-7

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

M
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 7-36
RIGHT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 7-38
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-22
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-18
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-32
MASTER PART SHEET CROSS-REFERENCE ................................................................................................. xiii
MOTOR COOLING FAN ................................................................................................................................... 9-16
MOUNTING, TIRES, AND WHEELS.................................................................................................................. 3-7

N
NON-SUSPENSION OPERATOR SEAT AND RESTRAINT SYSTEM ............................................................ 1-10

O
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-12
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-28
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-2
OVERHEAD GUARD........................................................................................................................................ 10-5

P
PARKING BRAKE
FOOT-OPERATED ......................................................................................................................................... 5-4


POWER STEER CONTACTOR


S/N PENDING PER ECN 83519-29......................................................................................................... 2-28

 
S/N PENDING PER ECN 83519-29 .......................................................................................................... 2-29


S/N PENDING PER ECN 83519-30 , S/N PENDING PER ECN 83519-31 ............................................ 2-30
S/N PENDING PER ECN 83519-32 .......................................................................................................... 2-32

R
REAR DRIVING LIGHTS.................................................................................................................................... 9-6

S
SEMISUSPENSION SEAT ............................................................................................................................... 1-12
SHIFT LEVERS .................................................................................................................................................. 4-4
SIDE-SHIFT...................................................................................................................................................... 10-5
SIDE-SHIFT ASSEMBLY.................................................................................................................................... 8-2
SIDE-SHIFT CYLINDER .................................................................................................................................. 7-41


SIDE-SHIFT CYLINDER ASSEMBLY


S/N PENDING PER ECN 7356801 ............................................................................................................ 8-4
S/N PENDING PER ECN 7356801 ............................................................................................................. 8-5
STEER AXLE ..................................................................................................................................................... 4-8
STEER TIRE AND WHEEL ASSEMBLY
CUSHION
(030/035/040) ............................................................................................................................................ 4-14
PNEUMATIC
iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

(030/035) ................................................................................................................................................... 4-16


STEER WHEEL AND TIRE ASSEMBLY
(030/035/040)................................................................................................................................................ 4-15
STEERING COLUMN......................................................................................................................................... 4-2
STEERING HAND PUMP................................................................................................................................... 4-6
STEERING MOTOR
PREMIUM ..................................................................................................................................................... 2-36
STANDARD................................................................................................................................................... 2-34
STEERING PUMP............................................................................................................................................ 4-12
STROBE LIGHT ............................................................................................................................................... 9-10
STROBE LIGHT/REAR LIGHT COMBINATION............................................................................................... 9-12

T
TAIL/BRAKE/BACK-UP LIGHT COMBINATION................................................................................................. 9-4
TILT................................................................................................................................................................... 10-4
TILT CYLINDER
ROD ENDS AND PINS ................................................................................................................................. 6-16
TILT CYLINDER ASSEMBLY ........................................................................................................................... 6-18
TIRE AND WHEEL ASSEMBLY
CUSHION ..................................................................................................................................................... 3-11
PNEUMATIC
ERP 030/035 TGN .................................................................................................................................... 3-10
SUPER CUSHION
ERP 030/035 TGN ...................................................................................................................................... 3-8
ERP 040 TGN ............................................................................................................................................. 3-9
TRACTION MOTOR


PREMIUM


S/N E807N-03168................................................................................................................................. 2-40
S/N E807N-03169 .................................................................................................................................... 2-42


STANDARD
S/N E807N-03168................................................................................................................................. 2-38
TRANSMISSION ................................................................................................................................................ 3-4

V
VALVE AND LINKAGE...................................................................................................................................... 10-5
VOLTAGE.......................................................................................................................................................... 10-6

v
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters

vi
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vii
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current


the part. parts information and are shown as follows:
S/N A810N-2639
2. Turn to the section you chose. Use the Section

Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640
would normally contain the part required. Then
š
Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current


3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on

affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 11-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.

follows:
GENERAL: D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers,

within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00
footnotes to help in selecting correct parts. Indicates that a change occurred sometime

š
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

viii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

ix
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

x
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xi
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

1A79 ..................................... 1-2 6B44 ................................... 7-36 12B171 ............................... 2-56


1A80 ..................................... 1-8 6C50 ................................... 7-22 12B172 ............................... 2-34
2D84 ..................................... 5-4 6D115 ................................. 6-18 12B173 ............................... 2-36
2D85 ................................... 5-12 6D116 ................................. 6-16 13B41 ................................... 8-2
2E103 ................................... 5-2 6G42..................................... 8-4 13K272 ................................. 8-6
2Z41 ..................................... 5-7 6H152 ................................. 6-12 13K273 ................................. 8-8
2Z42 ..................................... 5-8 6H176 ................................. 6-14 13K274 ............................... 8-10
2Z59 ................................... 5-10 6J286.................................. 6-28 13K275 ............................... 8-12
3A271 ................................... 7-2 6J287.................................. 6-32 13K276 ............................... 8-14
3B130 ................................. 7-28 6L2CX................................. 6-20 13K277 ............................... 8-16
3C263 ................................. 7-12 6L2DB................................. 8-18 13R38 ................................... 1-7
3D191 ................................. 7-10 6T115 ................................. 6-24 13R43 ................................. 1-20
3D192 ................................. 7-26 6T118 ................................. 6-26 14B43 ................................. 1-10
3D193 ................................. 7-40 7E2CS .................................. 6-2 14B61 ................................. 1-12
5B525 ................................... 2-2 7E2CT .................................. 6-4 14G87................................. 1-14
5B526 ................................... 2-8 7E2CU .................................. 6-8 15A118 ............................... 1-22
5B527 ................................. 2-10 7G76................................... 1-18 15A129 ................................. 1-4
5C278 ................................. 2-14 8F2BD .................................. 3-2 15A151 ............................... 9-16
5C280 ................................. 2-22 8F2BE................................... 3-4 G10033............................... 4-12
5C282 ................................. 2-28 9B2BX .................................. 4-6 G101201............................. 2-30
5C314 ................................. 2-18 9D94 ..................................... 4-2 G101202............................. 2-32
5C315 ................................. 2-24 10A723 ................................. 4-8 G101207............................. 7-44
5C316 ................................. 2-26 11A30 ................................... 3-8 G101208............................. 7-46
5C319 ................................. 2-16 11A54 ................................... 3-9 G101209............................. 5-16
5C320 ................................. 2-20 11A55 ................................... 3-7 G101210............................... 4-4
5C320 ................................. 2-48 11A76 ................................. 3-11 G101212............................... 7-4
5K35 ................................... 2-12 11A78 ................................. 4-14 G101229............................. 7-14
5Z200 ................................... 9-4 11A79 ................................. 4-15 G101230............................. 7-16
5Z308 ................................... 9-6 11C13 ................................. 3-10 G101231............................. 7-18
5Z309 ................................... 9-8 11C29 ................................. 4-16 G101232............................. 7-20
5Z310 ................................. 9-10 12A240 ............................... 2-38 G101234............................. 7-30
5Z311 ................................. 9-12 12A241 ............................... 2-40 G101235............................. 7-32
5Z312 ................................. 9-14 12B142 ............................... 2-44 G101236............................. 7-34
5Z313 ................................... 9-2 12B143 ............................... 2-46 G101237............................. 7-38
6A132 ................................... 7-8 12B153 ............................... 2-52 G101239............................. 7-41
6B43 ................................... 7-24 12B154 ............................... 2-54 G101240............................. 7-42

xii
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
G101247............................... 8-5 G10191............................... 2-29 G10259............................... 2-42
G101248............................... 7-6 G10221............................... 7-48 G10344............................... 2-50
G10168................................. 2-4 G10222............................... 7-49 P11273 ............................... 6-30

xiii
NOTES

xiv
SECTION 1

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

ACCELERATOR PEDAL AND LINKAGE ......................................................................................................... 1-18


BATTERY COMPARTMENT AND COVERS ...................................................................................................... 1-4
BATTERY ROLLER AND RETAINER ............................................................................................................... 1-22
DECAL AND PLATE LOCATION ...................................................................................................................... 1-15
DRIP PLATE, STATIC STAP, AND ATTACHING PARTS..................................................................................... 1-8
FORKS ............................................................................................................................................................. 1-20
GENERAL TRUCK ............................................................................................................................................. 1-2
LOAD BACKREST ............................................................................................................................................. 1-7
NON-SUSPENSION OPERATOR SEAT AND RESTRAINT SYSTEM ............................................................ 1-10
SEMISUSPENSION SEAT ............................................................................................................................... 1-12

1-1
1A79 04-00

GENERAL TRUCK

1-2
1A79 04-00

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 520434805 Overhead Guard (50.8 in. Wheel Base) .................................................................... 1


1 520434806 Overhead Guard (54.5 in. Wheel Base) .................................................................... 1
1 524138175 Overhead Guard (50.8 in. Wheel Base Drive-in Rack) ............................................. 1
1 524138176 Overhead Guard (54.5 in. Wheel Base Drive-in Rack) ............................................. 1
2 449015029 Nut ............................................................................................................................. 4
2 501749902 Capscrew................................................................................................................... 4
2 504225227 Washer ...................................................................................................................... 8
3 449015029 Nut ............................................................................................................................. 2
3 501749902 Capscrew (RH) .......................................................................................................... 1
3 504225227 Washer ...................................................................................................................... 4
3 505960578 Capscrew (LH)........................................................................................................... 1
4 .. . . . Steering Wheel and Column (☞ 9D94) ................................................................... 1
5 .. . . . Operator Seat (Non Suspension) (☞ 14B43) .......................................................... 1
5 .. . . . Operator Seat (Suspension) (☞ 14B61) .................................................................. 1
6 504061794 Washer ...................................................................................................................... 4
6 524138686 Counterweight ........................................................................................................... 1
6 931018905 Capscrew................................................................................................................... 4
7 502398907 Washer ...................................................................................................................... 2
7 580000195 Tilt Cylinder (5 Forward/7 Back).............................................................................. 2
7 580000197 Tilt Cylinder (10 Forward/5 Back)............................................................................ 2
8 .. . . . Drive Unit Assembly (☞ 8F2BD) ............................................................................. 1
9 .. . . . Forks (☞ 13R43) ..................................................................................................... 2
10 .. . . . Load Backrest Extension (38.5 in. x 48 in. High) (☞ 13R38) .................................. 1
11 .. . . . Mast-Two Stage Limited Free-Lift (☞ 3A271) .......................................................... 1
11 .. . . . Mast-Two Stage Full Free-Lift (☞ 3B130) ................................................................ 1
11 .. . . . Mast-Three Stage Full Free-Lift (☞ 3C263) ............................................................ 1
12 900001242 Handle ....................................................................................................................... 1
13 504230231 Screw......................................................................................................................... 2
14 504241782 Plug ........................................................................................................................... 15
15 504241783 Plug ........................................................................................................................... 7

1-3
15A129 04-00

BATTERY COMPARTMENT AND COVERS

1-4
15A129 04-00

BATTERY COMPARTMENT AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 504900200 Stud ........................................................................................................................... 1


2 014972900 Nut ............................................................................................................................. 1
3 504902200 Bushing ..................................................................................................................... 1
4 059079500 Capscrew................................................................................................................... 1
5 015026400 Lockwasher ............................................................................................................... 1
6 502398906 Washer ...................................................................................................................... 2
7 449001014 Capscrew................................................................................................................... 2
8 449021001 Washer ...................................................................................................................... 4
9 449022016 Lockwasher ............................................................................................................... 2
10 449015014 Nut ............................................................................................................................. 2
11 506713500 Latch.......................................................................................................................... 1
12 580012830 Pin ............................................................................................................................. 1
13 504851200 Pin ............................................................................................................................. 1
14 505008200 Hose .......................................................................................................................... 1
15 506655500 Guide ......................................................................................................................... 1
16 900014292 Capscrew................................................................................................................... 6
17 504226242 Washer ...................................................................................................................... 4
18 449022016 Lockwasher ............................................................................................................... 5
19 519609804 Nut ............................................................................................................................. 5
20 449001272 Capscrew................................................................................................................... 2
21 449021003 Washer ...................................................................................................................... 2
22 449022018 Lockwasher ............................................................................................................... 2
23 449015002 Nut ............................................................................................................................. 2
24 504235245 Handle ....................................................................................................................... 1
25 505139200 Plate .......................................................................................................................... 1
26 580001477 Spacer ....................................................................................................................... 2
27 015418200 Cotter Pin .................................................................................................................. 2
28 504226242 Washer ...................................................................................................................... 2
29 449022016 Lockwasher ............................................................................................................... 2
30 580014321 Cylinder ..................................................................................................................... 2
31 520035823 Seal ........................................................................................................................... 1
32 505168700 Battery Cover (50.8 in. Wheelbase) .......................................................................... 1
32 505169700 Battery Cover (54.5 in. Wheelbase) .......................................................................... 1
33 580011503 Wire Harness............................................................................................................. 1
34 312850034 Strap Clamp............................................................................................................... 1
35 449001415 Capscrew................................................................................................................... 4
36 449022016 Lockwasher ............................................................................................................... 4
37 524135149 Hinge (RH)................................................................................................................. 1
37 524135150 Hinge (LH) ................................................................................................................. 1
38 502793901 Bearing ...................................................................................................................... 2
39 580001470 Bolt ............................................................................................................................ 4
40 524135153 Pivot (LH)................................................................................................................... 1
40 524135154 Pivot (RH) .................................................................................................................. 1
41 449001415 Capscrew................................................................................................................... 4
42 449022016 Lockwasher ............................................................................................................... 4
43 580001477 Spacer ....................................................................................................................... 2
44 502512901 Screw......................................................................................................................... 2
45 502398906 Washer ...................................................................................................................... 2
46 504236222 Nut ............................................................................................................................. 2
47 519433637 Grommet.................................................................................................................... 1

1-5
15A129 04-00

BATTERY COMPARTMENT AND COVERS

ITEM PART NO. DESCRIPTION QTY

48 524138005 Frame (50.8 in. Wheelbase) (50.8 in. Wheelbase) ................................................... 1


48 524138006 Frame (54.5 in. Wheelbase) (54.5 in. Wheelbase) ................................................... 1
49 524135117 Cover Assembly......................................................................................................... 1
50 580001475 Knob..................................................................................................................... 1
51 014970900 Nut........................................................................................................................ 1
52 580001469 Grommet .............................................................................................................. 1
53 524135182 Tow Pin................................................................................................................. 1
54 580001474 Retainer................................................................................................................ 1
55 580001471 Capscrew ............................................................................................................. 2
56 449022018 Lockwasher .......................................................................................................... 2
57 940102905 Lockwasher .......................................................................................................... 6
58 449015002 Nut........................................................................................................................ 2
59 520042874 Foam Tape ........................................................................................................... 1
60 580001473 Seal Strip.............................................................................................................. 2
61 580001472 Seal Strip.............................................................................................................. 2
62 524141526 Cover.................................................................................................................... 1
63 520385600 Floorplate .................................................................................................................. 1
64 520388600 Floorplate .................................................................................................................. 1
65 524138367 Cowl Cover ................................................................................................................ 1
66 504590700 Cover (Front) ............................................................................................................. 1
67 449007018 Screw......................................................................................................................... 4
68 449021003 Washer ...................................................................................................................... 2
69 449015002 Nut ............................................................................................................................. 2
70 013398000 Fitting......................................................................................................................... 1
71 524138372 Cowl........................................................................................................................... 1
71 524138373 Cowl........................................................................................................................... 1
72 506751500 Pad ............................................................................................................................ 2
73 449007016 Screw......................................................................................................................... 4
74 520082887 Washer ...................................................................................................................... 4
75 449021003 Washer ...................................................................................................................... 4
76 449015002 Nut ............................................................................................................................. 4
77 519432644 Screw......................................................................................................................... 1
78 520082887 Washer ...................................................................................................................... 1
79 524138320 Frame (54.5 in. Wheelbase)...................................................................................... 1
79 b 524138424 Frame (50.8 in. Wheelbase)...................................................................................... 1
79 524138968 Frame (50.8 in. Wheelbase)...................................................................................... 1
80 a 500087901 Bolt ............................................................................................................................ 2
81 a 023604600 Washer ...................................................................................................................... 2
82 a 015026200 Lockwasher ............................................................................................................... 2
83 a 501831902 Nut ............................................................................................................................. 2
84 a 507040500 Plate .......................................................................................................................... 1
85 a 027278300 Padlock ...................................................................................................................... 1

FOOTNOTES:
a Use on EE Trucks Only.
b Use with Battery Roller and Retainer Group Option.

1-6
13R38 09-99

LOAD BACKREST

ITEM PART NO. DESCRIPTION QTY

1 504242751 Load Backrest Extension (49 in.)............................................................................... 1


2 501749902 Capscrew................................................................................................................... 4
3 061278200 Washer ...................................................................................................................... 4
4 909882405 Nut ............................................................................................................................. 4

1-7
1A80 01-00

DRIP PLATE, STATIC STAP, AND ATTACHING PARTS

1-8
1A80 01-00

DRIP PLATE, STATIC STAP, AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 520236600 Drip Pan..................................................................................................................... 1


2 504226242 Washer ...................................................................................................................... 2
3 449022016 Lockwasher ............................................................................................................... 3
4 449001013 Capscrew................................................................................................................... 3
5 504225257 Nut ............................................................................................................................. 2
6 449021003 Washer ...................................................................................................................... 2
7 580000143 Washer ...................................................................................................................... 2
8 449001170 Capscrew................................................................................................................... 2
9 504233267 Washer ...................................................................................................................... 1
10 449015014 Nut ............................................................................................................................. 1
11 504232275 Static Strap ................................................................................................................ 1

1-9
14B43 09-99

NON-SUSPENSION OPERATOR SEAT AND RESTRAINT SYSTEM

1-10
14B43 09-99

NON-SUSPENSION OPERATOR SEAT AND RESTRAINT SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 504268742 Seat (Vinyl) ................................................................................................................ 1


1 504268740 Seat (Vinyl) ................................................................................................................ 1
1 504974700 Seat (Vinyl) ................................................................................................................ 1
1 504975700 Seat (Fabric).............................................................................................................. 1
1 504268743 Seat (Fabric).............................................................................................................. 1
1 504268741 Seat (Fabric).............................................................................................................. 1
1 518793606 Switch ........................................................................................................................ 1
2 b 062232800 Capscrew................................................................................................................... 4
3 504226242 Washer ...................................................................................................................... 4
4 504238298 Nut ............................................................................................................................. 4
5 504233267 Washer ...................................................................................................................... 4
6 504804732 Capscrew................................................................................................................... 4
7 501753902 Capscrew................................................................................................................... 4
8 016103700 Washer ...................................................................................................................... 4
9 504226289 Seat Rail (LH) (4 in. Adjustment) .............................................................................. 1
9 504804730 Seat Rail (LH) (6 in. Adjustment) .............................................................................. 1
10 a 504226247 Seat Rail (RH) (4 in. Adjustment).............................................................................. 1
10 a 504804731 Seat Rail (RH) (6 in. Adjustment).............................................................................. 1
11 504804733 Rod (6 in. Adjustment) .............................................................................................. 1
12 504223224 Nut ............................................................................................................................. 2
13 504239228 Washer ...................................................................................................................... 2
14 504239208 Capscrew................................................................................................................... 2
15 504226209 Plug ........................................................................................................................... 2
16 a 504223217 Washer ...................................................................................................................... 4
17 a 518796683 Seat Belt .................................................................................................................... 1
18 a 504223249 Capscrew................................................................................................................... 2
19 504268730 Hip Restraint (RH) (LH) ............................................................................................. 1
20 504268729 Hip Restraint (LH) (RH) ............................................................................................. 1
21 504233299 Spacer ....................................................................................................................... 4
22 abc 023604600 Washer ...................................................................................................................... 4
23 abc 505167201 Clip ............................................................................................................................ 1
24 bc 500136901 Grommet.................................................................................................................... 1
25 bc 312850034 Strap Clamp............................................................................................................... 1

FOOTNOTES:
a Hip Restraint Group 504268755
b Mounting Hardware
c Not Illustrated

1-11
14B61 09-99

SEMISUSPENSION SEAT

1-12
14B61 09-99

SEMISUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

504283722 Seat Assembly (Vinyl) (6 in. Rails) ............................................................................ 1


504283723 Seat Assembly (Fabric) (6 in. Rails).......................................................................... 1
504286722 Seat Assembly (Vinyl) (4 in. Rails) ............................................................................ 1
504286723 Seat Assembly (Fabric) (4 in. Rails).......................................................................... 1
1 504289704 Back Cushion (Vinyl) ................................................................................................. 1
1 504289706 Back Cushion (Fabric) ............................................................................................... 1
2 504289705 Seat Cushion (Vinyl).................................................................................................. 1
2 504289707 Seat Cushion (Fabric)................................................................................................ 1
3 520041836 Shock Absorber Kit.................................................................................................... 1
4 518793606 Switch ........................................................................................................................ 1
5 520041870 Block.......................................................................................................................... 1
6 520041896 Shaft and Bearing Kit ................................................................................................ 1
7 580000245 Cover (RH) ................................................................................................................ 1
8 580000246 Cover (LH) ................................................................................................................. 1
9 504259768 Cover Kit (Upper)....................................................................................................... 1
10 520041852 Holder Kit................................................................................................................... 1
11 520041822 Cover ......................................................................................................................... 1
12 504259770 Cover ......................................................................................................................... 1
13 520041829 Knob Kit ..................................................................................................................... 1
14 520041849 Tape Kit...................................................................................................................... 1
15 504259771 Hip Restraint (LH)...................................................................................................... 1
16 504259772 Hip Restraint (RH) ..................................................................................................... 1
17 580010586 Seat Rail Kit (6 in. Rails) ........................................................................................... 1
17 580010704 Slide Rail Kit (4 in. Rails)........................................................................................... 1
18 520041644 Suspension Spring Kit ............................................................................................... 1
19 520041883 Suspension Cable Kit ................................................................................................ 1
20 520041844 Hardware Kit.............................................................................................................. 1
21 504223249 Capscrew................................................................................................................... 2
22 504223217 Washer ...................................................................................................................... 4
23 518796683 Seat Belt .................................................................................................................... 1
24 023604600 Washer ...................................................................................................................... 4
25 062232800 Capscrew................................................................................................................... 4

1-13
14G87 04-00

DECAL AND PLATE LOCATION

1-14
14G87 04-00

DECAL AND PLATE LOCATION

1-15
14G87 04-00

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 504575216 Label (Pinch Point) .................................................................................................... 3


2 504574278 Label (Pinch Point) .................................................................................................... 2
3 504231248 Label (No Riders) ...................................................................................................... 1
4 505977535 Label (Operator Warning).......................................................................................... 1
5 524138847 Manual (Operating).................................................................................................... 1
6 519996802 Base (Information Case)............................................................................................ 1
6 519996803 Cover (Information Case) .......................................................................................... 1
7 501904909 Rivet .......................................................................................................................... 4
8 504231252 Label (Pinch Point) .................................................................................................... 1
9 752953402 Label (Warning) ......................................................................................................... 1
10 504231296 Label (Operator Restraint)......................................................................................... 2
11 504955200 Label (Tilt Column) .................................................................................................... 1
12 504575274 Label (Park Brake)..................................................................................................... 1
12 519433631 Label (Park Brake)..................................................................................................... 1
13 504231215 Label (Mast Warning) ................................................................................................ 1
14 502157204 Label (Yale)................................................................................................................ 2
15 524139228 Nameplate ................................................................................................................. 1
16 505976530 Rivet .......................................................................................................................... 4
17 504229243 Label (Battery Disconnect) ........................................................................................ 1
18 505976595 Label (Mast Warning) ................................................................................................ 2
19 504231252 Label (Pinch Point) .................................................................................................... 2
20 505890500 Label (Patents and Trademarks) ............................................................................... 1
21 519798601 Label (Hoist Handle).................................................................................................. AR
21 519798602 Label (Tilt Handle) ..................................................................................................... AR
21 519798603 Label (Auxiliary Function - Reach) ............................................................................ AR
21 519798604 Label (Auxiliary Function - Side-Shift) ....................................................................... AR
21 519798605 Label (Auxiliary Function - Fork Spreader)................................................................ AR
21 519798606 Label (Auxiliary Function - Rotate) ............................................................................ AR
21 519798607 Label (Auxiliary Function - Stabilizer) ........................................................................ AR
21 519798608 Label (Auxiliary Function - Push/Pull)........................................................................ AR
21 519798609 Label (Auxiliary Function - Clamp) ............................................................................ AR
21 519798610 Label (Auxiliary Function - Swing) ............................................................................. AR
21 519798611 Label (Auxiliary Function - Scoop)............................................................................. AR
22 504231230 Label (Battery Spacer) .............................................................................................. 1
23 504575235 Label (UL Type EE) ................................................................................................... 1
24 504231290 Label (Corrosion)....................................................................................................... 1
25 504231234 Label (Freezer) .......................................................................................................... 1
26 520045119 Label (Hydraulic Oil Fill) ............................................................................................ 1
27 524139229 Decal (Yale) ............................................................................................................... 1
28 524146559 Inspection Plate (UL "E" Construction)...................................................................... 1

517146060 Label Kit (Includes Items 1-5, 8, 10, 12-14, 17-19, 26-27) ........................................ 1

1-16
NOTES

1-17
7G76 09-99

ACCELERATOR PEDAL AND LINKAGE

1-18
7G76 09-99

ACCELERATOR PEDAL AND LINKAGE

ITEM PART NO. DESCRIPTION QTY

524138603 Accelerator Pedal and Linkage.................................................................................. 1


1 580000323 Shaft .......................................................................................................................... 1
2 504235252 Pin ............................................................................................................................. 1
3 504574258 Link ............................................................................................................................ 1
4 501702901 Sealant ...................................................................................................................... AR
4 504760200 Block.......................................................................................................................... 1
5 507186500 Switch ........................................................................................................................ 1
6 449015002 Nut ............................................................................................................................. 4
7 449001170 Capscrew................................................................................................................... 4
8 504223281 Clamp ........................................................................................................................ 2
9 449022018 Lockwasher ............................................................................................................... 4
10 580000324 Spring ........................................................................................................................ 1
11 520393600 Arm............................................................................................................................ 1
12 504228259 Pad ............................................................................................................................ 1
13 524135549 Accelerator Pedal ...................................................................................................... 1
14 449022018 Lockwasher ............................................................................................................... 2
15 449001170 Capscrew................................................................................................................... 2
16 504225257 Nut ............................................................................................................................. 2
17 501702904 Adhesive.................................................................................................................... AR
17 504235265 Capscrew................................................................................................................... 2
18 932116901 Setscrew.................................................................................................................... 1
19 016103500 Washer ...................................................................................................................... 4
19 449021001 Washer ...................................................................................................................... AR

1-19
13R43 09-99

FORKS

KEY:
A: Standard Bottom Taper (22 in.)
B: Full Top Taper
C: Polished Fork with Full Bottom Taper

QTY
ITEM PART NO. DESCRIPTION A B C

1 504111201 Fork (36 in.) ............................................................................................ 2 .. ..


1 504111202 Fork (42 in.) ............................................................................................ 2 .. ..
1 504111203 Fork (48 in.) ............................................................................................ 2 .. ..
1 504111204 Fork (54 in.) ............................................................................................ 2 .. ..
1 504111205 Fork (60 in.) ............................................................................................ 2 .. ..
1 505861501 Fork (36 in.) ............................................................................................ .. .. 2
1 505861502 Fork (42 in.) ............................................................................................ .. .. 2
1 505861503 Fork (48 in.) ............................................................................................ .. .. 2
1 505861504 Fork (54 in.) ............................................................................................ .. .. 2
1 505861505 Fork (60 in.) ............................................................................................ .. .. 2
1 518648601 Fork (36 in.) ............................................................................................ .. 2 ..
1 518648602 Fork (42 in.) ............................................................................................ .. 2 ..
1 518648603 Fork (48 in.) ............................................................................................ .. 2 ..
1 518648604 Fork (54 in.) ............................................................................................ .. 2 ..
1 518648605 Fork (60 in.) ............................................................................................ .. 2 ..
2 522520001 Latch Kit ............................................................................................. 1 1 1

1-20
NOTES

1-21
15A118 06-00

BATTERY ROLLER AND RETAINER

1-22
15A118 06-00

BATTERY ROLLER AND RETAINER

ITEM PART NO. DESCRIPTION QTY

1 a 520222602 Side Plate Assembly.................................................................................................. 1


1 520221602 Side Plate .................................................................................................................. 1
1 b 520222603 Side Plate Assembly.................................................................................................. 1
1 520221603 Side Plate .................................................................................................................. 1
2 c 505008200 Hose .......................................................................................................................... 2
3 c 520082889 Roll Pin ...................................................................................................................... 2
4 c 505195200 Lock Pin..................................................................................................................... 2
5 c 520082888 Rod End Pin .............................................................................................................. 2
6 c 505218200 Radial Bumper........................................................................................................... 2
7 c 505227200 Retainer ..................................................................................................................... 2
8 a 504877701 Roller Platform (3,000 lb. Capacity Truck)................................................................. 1
8 b 504877702 Roller Platform (3,500 lb. Capacity Truck)................................................................. 1
8 b 504877703 Roller Platform (4,000 lb. Capacity Truck)................................................................. 1
9 b 504035205 Roller Assembly......................................................................................................... 6
9 a 504109201 Roller Assembly......................................................................................................... 6
10 449015044 Nut ............................................................................................................................. 2
11 449022013 Lockwasher ............................................................................................................... 2
12 580018478 Spacer ....................................................................................................................... 2
13 449001069 Capscrew................................................................................................................... 2
14 506804500 Plate .......................................................................................................................... 1
15 504231285 Screw......................................................................................................................... 2
16 504231232 Spacer ....................................................................................................................... 2
17 449021006 Washer ...................................................................................................................... 2
18 449022013 Lockwasher ............................................................................................................... 2
19 449015044 Nut ............................................................................................................................. 2
20 a 504890701 Slide Platform (3,000 lb. Capacity Truck) .................................................................. 1
20 b 504890702 Slide Platform (3,500 lb. Capacity Truck) .................................................................. 1
20 b 504890703 Slide Platform (4,000 lb. Capacity Truck) .................................................................. 1

FOOTNOTES:
a 50.8 in. Wheel Base
b 54.5 in. Wheel Base
c Common to all Slide Plate Assemblies

1-23
NOTES

1-24
SECTION 2

2 ELECTRICAL SYSTEM
CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................. 2-12


CONTROL ASSEMBLY
POWER STEERING ON-DEMAND................................................................................................................ 2-8
WITHOUT POWER STEERING ON-DEMAND ............................................................................................ 2-10
DASH DISPLAY................................................................................................................................................ 2-56


ELECTRICAL ASSEMBLY


S/N PENDING PER ECN 8334631 ............................................................................................................ 2-2
S/N PENDING PER ECN 8334631 ............................................................................................................. 2-4
HYDRAULIC CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................. 2-22
TWO-SPEED ................................................................................................................................................ 2-24
HYDRAULIC MOTOR


PREMIUM WITH 19 CC PUMP
S/N PENDING PER ECN 83346-51 ..................................................................................................... 2-46
STANDARD WITH 19 CC PUMP .................................................................................................................. 2-44
WITH BWI AND THERMOSTAT
PREMIUM WITH 12 CC PUMP................................................................................................................. 2-54
WITHOUT BWI AND THERMOSTAT
STANDARD WITH 12 CC PUMP .............................................................................................................. 2-52


HYDRAULIC PUMP
S/N PENDING PER ECN 83346-51 .......................................................................................................... 2-48


HYDRAULIC PUMP MOTOR
S/N PENDING PER ECN 83346-61 .......................................................................................................... 2-50
LIFT PUMP CONTACTOR ASSEMBLY
ONE-SPEED................................................................................................................................................. 2-14
"EE" CONSTRUCTION ............................................................................................................................. 2-16
TWO-SPEED ................................................................................................................................................ 2-18
"EE" CONSTRUCTION ............................................................................................................................. 2-20
LINE CONTACTOR ASSEMBLY....................................................................................................................... 2-26


POWER STEER CONTACTOR


S/N PENDING PER ECN 83519-29......................................................................................................... 2-28

 
S/N PENDING PER ECN 83519-29 .......................................................................................................... 2-29


S/N PENDING PER ECN 83519-30 , S/N PENDING PER ECN 83519-31 ............................................ 2-30
S/N PENDING PER ECN 83519-32 .......................................................................................................... 2-32
STEERING MOTOR
PREMIUM ..................................................................................................................................................... 2-36
STANDARD................................................................................................................................................... 2-34
TRACTION MOTOR


PREMIUM


S/N E807N-03168................................................................................................................................. 2-40
S/N E807N-03169 .................................................................................................................................... 2-42


STANDARD
S/N E807N-03168................................................................................................................................. 2-38

2-1
5B525 01-00


ELECTRICAL ASSEMBLY
( S/N PENDING PER ECN 8334631)

2-2
5B525 01-00

 S/N PENDING PER ECN 8334631)


ELECTRICAL ASSEMBLY
(

ITEM PART NO. DESCRIPTION QTY

1 580001444 Clamp ........................................................................................................................ 2


2 449001134 Capscrew................................................................................................................... 2
3 449015014 Nut ............................................................................................................................. 4
4 449022016 Lockwasher ............................................................................................................... 6
5 504226242 Washer ...................................................................................................................... 2
6 580013089 Contactor Panel (36/48 Volt)...................................................................................... 1
7 932201904 Capscrew................................................................................................................... 20
8 518796606 Fuse (40 Amp)........................................................................................................... 1
9 518796653 Label.......................................................................................................................... 1
10 449021001 Washer ...................................................................................................................... 5
11 504226299 Fuse (325 Amp)......................................................................................................... 1
12 580015138 Label.......................................................................................................................... 1
13 520031801 Fuse (400 Amp)......................................................................................................... 1
14 504223252 Label.......................................................................................................................... 1
15 449007011 Screw......................................................................................................................... 2
16 505976537 Boot ........................................................................................................................... 4
17 580011152 Wire Harness (Main) ................................................................................................. 1
18 449001013 Capscrew................................................................................................................... 6
19 449022019 Lockwasher ............................................................................................................... 2
20 449022018 Lockwasher ............................................................................................................... 2
21 449001121 Capscrew................................................................................................................... 2
22 580000252 Controller (SX) (Premium Pump)............................................................................... 1
22 580000254 Pump Contactor Panel (One-Speed Lift Pump) ........................................................ 1
22 580000255 Contactor Panel Pump (Two-Speed Lift Pump) ......................................................... 1
23 580011036 Power Cable Assembly.............................................................................................. 1
24 580007456 Spacer ....................................................................................................................... 1
25 449001076 Capscrew................................................................................................................... 2
26 580007455 Fuse Block................................................................................................................. 2
27 580011125 Power Cable Assembly (54.5 in. Wheelbase) ........................................................... 1
27 580011130 Power Cable Assembly (50.8 in. Wheelbase) ........................................................... 1
28 580011126 Power Cable Assembly (54.5 in. Wheelbase) ........................................................... 1
28 580011131 Power Cable Assembly (50.8 in. Wheelbase) ........................................................... 1
29 580011127 Power Cable Assembly (54.5 in. Wheelbase) ........................................................... 1
29 580011149 Power Cable Assembly (50.8 in. Wheelbase) ........................................................... 1
30 580011050 Power Cable Assembly (50.8 in. Wheelbase) ........................................................... 1
30 580011129 Power Cable Assembly (54.5 in. Wheelbase) ........................................................... 1
31 580011037 Power Cable Assembly.............................................................................................. 1
32 580012489 Plug ........................................................................................................................... 3
33 580011275 Bracket ...................................................................................................................... 1
34 580011153 Controller (SX)........................................................................................................... 2
35 580020778 Power Cable Assembly.............................................................................................. 1
36 580011035 Power Cable Assembly.............................................................................................. 1
37 504233261 Contactor ................................................................................................................... 1
38 580011033 Power Cable Assembly.............................................................................................. 1

2-3
G10168 01-01


ELECTRICAL ASSEMBLY
(S/N PENDING PER ECN 8334631 )

2-4
G10168 01-01


ELECTRICAL ASSEMBLY
(S/N PENDING PER ECN 8334631 )

ITEM PART NO. DESCRIPTION QTY

1 580001444 Clamp ........................................................................................................................ 2


2 449001134 Capscrew................................................................................................................... 2
3 449015014 Nut ............................................................................................................................. 2
4 449022016 Lockwasher ............................................................................................................... 2
5 504226242 Washer ...................................................................................................................... 2
6 505976537 Boot ........................................................................................................................... 4
7 580027661 Wire Harness (Main) ................................................................................................. 1
8 580011125 Power Cable Assembly.............................................................................................. 1
9 580011126 Power Cable Assembly.............................................................................................. 1
10 580011127 Power Cable Assembly.............................................................................................. 1
11 580011129 Power Cable Assembly.............................................................................................. 1
12 580011130 Power Cable Assembly.............................................................................................. 1
13 580011131 Power Cable Assembly.............................................................................................. 1
14 580011149 Power Cable Assembly.............................................................................................. 1
15 580011150 Power Cable Assembly.............................................................................................. 1
16 580020937 Traction Controller ..................................................................................................... 2
17 580013089 Contactor Panel (36/48 Volt)...................................................................................... 1
18 580011275 Bracket ...................................................................................................................... 1
19 449022016 Lockwasher ............................................................................................................... 12
20 580022964 Capscrew................................................................................................................... 12
21 449001038 Capscrew................................................................................................................... 1
22 580007455 Fuse Block................................................................................................................. 1
23 580011033 Power Cable Assembly.............................................................................................. 1
24 580020777 Power Cable Assembly.............................................................................................. 1
25 580011037 Power Cable Assembly.............................................................................................. 1
26 520031801 Fuse (400 Amp)......................................................................................................... 1
27 580025510 Label.......................................................................................................................... 1
28 504226299 Fuse (325 Amp)......................................................................................................... 1
29 504223252 Label.......................................................................................................................... 1
30 518796606 Fuse (40 Amp)........................................................................................................... 1
31 518796653 Label.......................................................................................................................... 1
32 504233261 Contactor ................................................................................................................... 1
33 449007011 Screw......................................................................................................................... 2
34 449022019 Lockwasher ............................................................................................................... 2
35 449022018 Lockwasher ............................................................................................................... 4
36 449001121 Capscrew................................................................................................................... 4
37 580011651 Washer ...................................................................................................................... 4
38 940102905 Lockwasher ............................................................................................................... 2
39 449015002 Nut ............................................................................................................................. 2
40 580020938 Pump Controller......................................................................................................... 1
41 449022016 Lockwasher ............................................................................................................... 6
42 580022964 Capscrew................................................................................................................... 6
43 580011036 Power Cable Assembly.............................................................................................. 1
44 449001076 Capscrew................................................................................................................... 1
45 580007455 Fuse Block................................................................................................................. 1
46 580011035 Power Cable Assembly.............................................................................................. 1
47 449001013 Capscrew................................................................................................................... 5
48 449022016 Lockwasher ............................................................................................................... 11
49 449021001 Washer ...................................................................................................................... 11
50 449007011 Screw......................................................................................................................... 4

2-5
G10168 01-01


ELECTRICAL ASSEMBLY
(S/N PENDING PER ECN 8334631 )

ITEM PART NO. DESCRIPTION QTY

51 449022019 Lockwasher ............................................................................................................... 4


52 940004903 Washer ...................................................................................................................... 4
53 580020777 Power Cable Assembly.............................................................................................. 1
54 580011037 Power Cable Assembly.............................................................................................. 1
55 580028876 Plate (Not Illustrated)................................................................................................. 1

2-6
NOTES

2-7
5B526 09-99

CONTROL ASSEMBLY
(POWER STEERING ON-DEMAND)

2-8
5B526 09-99

CONTROL ASSEMBLY
(POWER STEERING ON-DEMAND)

ITEM PART NO. DESCRIPTION QTY

1 580001082 Controller ................................................................................................................... 1


2 930101905 Screw......................................................................................................................... 3
3 449022019 Lockwasher ............................................................................................................... 3
4 580000467 Cover ......................................................................................................................... 1
5 580011649 Plate .......................................................................................................................... 1

2-9
5B527 09-99

CONTROL ASSEMBLY
(WITHOUT POWER STEERING ON-DEMAND)

2-10
5B527 09-99

CONTROL ASSEMBLY
(WITHOUT POWER STEERING ON-DEMAND)

ITEM PART NO. DESCRIPTION QTY

1 580007838 Terminal Block ........................................................................................................... 1


2 580007840 Tab............................................................................................................................. 1
3 580002134 Washer ...................................................................................................................... 3
4 014939300 Nut ............................................................................................................................. 3
5 930103907 Bolt ............................................................................................................................ 2
6 449021003 Washer ...................................................................................................................... 2
7 449022018 Lockwasher ............................................................................................................... 2
8 449015002 Nut ............................................................................................................................. 1

2-11
5K35 11-99

BATTERY CONNECTOR

ITEM PART NO. DESCRIPTION QTY

524138520 Connector and Cable Assembly (36 Volt) (50.8 in. Wheel Base).............................. 1
524138522 Connector and Cable Assembly (48 Volt) (50.8 in. Wheel Base).............................. 1
524138523 Connector and Cable Assembly (36 Volt) (54.5 in. Wheel Base).............................. 1
524138524 Connector and Cable Assembly (48 Volt) (54.5 in. Wheel Base).............................. 1
1 504231295 Battery Connector ..................................................................................................... 2
2 504236237 Cable (Negative)........................................................................................................ 1
3 504236237 Cable (Positive) ......................................................................................................... 1
4 518796632 Terminal ..................................................................................................................... 2
5 449007051 Capscrew................................................................................................................... 2
6 449022018 Lockwasher ............................................................................................................... 2
8 505081502 Power Connector (Truck Side) ................................................................................... 1
8 505081503 Power Connector (Battery Side) ................................................................................ 1
9 258460100 Connector............................................................................................................. 1
10 502164908 Wire Harness ....................................................................................................... 1
11 012474100 Terminal................................................................................................................ 1
12 312823018 Clamp................................................................................................................... 1

2-12
NOTES

2-13
5C278 09-99

LIFT PUMP CONTACTOR ASSEMBLY


(ONE-SPEED)

2-14
5C278 09-99

LIFT PUMP CONTACTOR ASSEMBLY


(ONE-SPEED)

ITEM PART NO. DESCRIPTION QTY

1 580000254 Pump Contactor Panel .............................................................................................. 1


2 449022016 Lockwasher ............................................................................................................... 4
3 932201904 Capscrew................................................................................................................... 4
4 580009267 Drive Module ............................................................................................................. 1
5 449022019 Lockwasher ............................................................................................................... 4
6 940004903 Washer ...................................................................................................................... 4
7 449007040 Screw......................................................................................................................... 2
8 449001052 Capscrew................................................................................................................... 1
9 504227215 Fuse Block................................................................................................................. 1
10 449015014 Nut ............................................................................................................................. 1
11 504226299 Fuse (325 Amp)......................................................................................................... 1
12 504223252 Label.......................................................................................................................... 1

2-15
5C319 12-99

LIFT PUMP CONTACTOR ASSEMBLY


(ONE-SPEED) ("EE" CONSTRUCTION)

2-16
5C319 12-99

LIFT PUMP CONTACTOR ASSEMBLY


(ONE-SPEED) ("EE" CONSTRUCTION)

ITEM PART NO. DESCRIPTION QTY

524139759 Contactor Panel Pump (Type EE).............................................................................. 1


1 449022016 Lockwasher ............................................................................................................... 6
2 932201904 Capscrew................................................................................................................... 4
3 524139737 Contactor Driver Module............................................................................................ 1
4 449022019 Lockwasher ............................................................................................................... 2
5 940004903 Washer ...................................................................................................................... 2
6 449007040 Screw......................................................................................................................... 2
7 524140505 Stud ........................................................................................................................... 2
8 449022013 Lockwasher ............................................................................................................... 2
9 449015014 Nut ............................................................................................................................. 2
10 580015665 Baseplate .................................................................................................................. 1
11 580015666 Contactor ................................................................................................................... 1
12 520357805 Washer ...................................................................................................................... 2
13 520357806 Screw......................................................................................................................... 1
14 524140506 Power Cable Assembly.............................................................................................. 1
15 449021001 Washer ...................................................................................................................... 8

2-17
5C314 09-99

LIFT PUMP CONTACTOR ASSEMBLY


(TWO-SPEED)

2-18
5C314 09-99

LIFT PUMP CONTACTOR ASSEMBLY


(TWO-SPEED)

ITEM PART NO. DESCRIPTION QTY

1 580000255 Contactor Panel Pump .............................................................................................. 1


2 449022016 Lockwasher ............................................................................................................... 9
3 449001013 Capscrew................................................................................................................... 5
4 580000259 Circuit Sensor ............................................................................................................ 1
5 449022019 Lockwasher ............................................................................................................... 6
6 940004903 Washer ...................................................................................................................... 6
7 449007040 Screw......................................................................................................................... 2
8 449021001 Washer ...................................................................................................................... 5
9 504226299 Fuse (325 Amp)......................................................................................................... 1
10 504223252 Label.......................................................................................................................... 1
11 449015014 Nut ............................................................................................................................. 1
12 580020778 Power Cable Assembly.............................................................................................. 1
13 504227215 Fuse Block................................................................................................................. 1
14 449001052 Capscrew................................................................................................................... 1
15 580013206 Wire Cable Assembly ................................................................................................ 1
16 504226299 Fuse (325 Amp)......................................................................................................... 1
17 504223252 Label.......................................................................................................................... 1

2-19
5C320 01-00

LIFT PUMP CONTACTOR ASSEMBLY


(TWO-SPEED) ("EE" CONSTRUCTION)

2-20
5C320 01-00

LIFT PUMP CONTACTOR ASSEMBLY


(TWO-SPEED) ("EE" CONSTRUCTION)

ITEM PART NO. DESCRIPTION QTY

1 524139760 Contactor Panel Assembly ........................................................................................ 1


2 449022016 Lockwasher ............................................................................................................... 9
3 932201904 Capscrew................................................................................................................... 4
4 580000259 Circuit Sensor ............................................................................................................ 1
5 449022019 Lockwasher ............................................................................................................... 2
6 940004903 Washer ...................................................................................................................... 2
7 524140505 Stud ........................................................................................................................... 2
8 449022013 Lockwasher ............................................................................................................... 2
9 449015014 Nut ............................................................................................................................. 2
10 580011036 Power Cable Assembly.............................................................................................. 1
11 524140506 Power Cable Assembly.............................................................................................. 1
12 580015533 Baseplate .................................................................................................................. 1
13 580015534 Contactor ................................................................................................................... 1
14 520357836 Fuse Box ................................................................................................................... 1
15 580015536 Cranked Link ............................................................................................................. 1
16 520357892 Washer ...................................................................................................................... 4
17 520357835 Lockwasher ............................................................................................................... 4
18 520357810 Screw......................................................................................................................... 4
19 520357805 Washer ...................................................................................................................... 4
20 520357806 Screw......................................................................................................................... 4
21 520357831 Insulator..................................................................................................................... 1
22 520357824 Washer ...................................................................................................................... 4
23 520357823 Screw......................................................................................................................... 4
24 520357814 Terminal Post............................................................................................................. 2
25 520357815 Spacer ....................................................................................................................... 2
26 520357817 Washer ...................................................................................................................... 2
27 520357818 Nut ............................................................................................................................. 4
28 504226299 Fuse (325 Amp)......................................................................................................... 1
29 520357822 Nut ............................................................................................................................. 2
30 520357821 Insulator..................................................................................................................... 2
30 520357821 Insulator..................................................................................................................... 2
31 520357820 Spacer ....................................................................................................................... 2
32 519433612 Lockwasher ............................................................................................................... 2
33 520357833 Bolt ............................................................................................................................ 2
34 449021001 Washer ...................................................................................................................... 5

2-21
5C280 09-99

HYDRAULIC CONTACTOR ASSEMBLY


(ONE-SPEED)

2-22
5C280 09-99

HYDRAULIC CONTACTOR ASSEMBLY


(ONE-SPEED)

ITEM PART NO. DESCRIPTION QTY

505075502 Pump Contactor ................................................................................................... 1


1 516857805 Base (Magnet)...................................................................................................... 1
2 516856810 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869835 Contact (Fixed)..................................................................................................... 2
5 516869836 Contact (Fixed)..................................................................................................... 2
6 516862805 Clamp................................................................................................................... 2
7 516859806 Spring................................................................................................................... 1
8 516866809 Armature .............................................................................................................. 1
9 519787801 Base ..................................................................................................................... 1
10 516861803 Carrier .................................................................................................................. 1
11 519786801 Bushing ................................................................................................................ 1
12 516858806 Contact (Moving) .................................................................................................. 1
13 512443801 Spring Seat .......................................................................................................... 1
14 516859802 Spring................................................................................................................... 1
15 516870801 Retainer................................................................................................................ 1

2-23
5C315 09-99

HYDRAULIC CONTACTOR ASSEMBLY


(TWO-SPEED)

2-24
5C315 09-99

HYDRAULIC CONTACTOR ASSEMBLY


(TWO-SPEED)

ITEM PART NO. DESCRIPTION QTY

506571501 Contactor Pump......................................................................................................... 1


1 516869835 Contact (Fixed) .......................................................................................................... 2
2 516862804 Clamp ........................................................................................................................ 2
3 506395529 Nut ............................................................................................................................. 1
4 015026200 Lockwasher ............................................................................................................... 1
5 016103700 Washer ...................................................................................................................... 1
6 512435807 Insulation ................................................................................................................... 1
7 516858806 Contact (Moving) ....................................................................................................... 2
8 516866807 Armature.................................................................................................................... 1
9 504227291 Base .......................................................................................................................... 1
10 516856810 Coil ............................................................................................................................ 1
11 516865803 Frame ........................................................................................................................ 1
12 516859807 Spring ........................................................................................................................ 1
13 519787801 Base .......................................................................................................................... 1
14 519786801 Bushing ..................................................................................................................... 1
15 516861803 Carrier ....................................................................................................................... 1
16 512443801 Spring Seat................................................................................................................ 2
17 516859801 Spring ........................................................................................................................ 1
18 516869836 Contact (Fixed) .......................................................................................................... 2
19 931013911 Screw......................................................................................................................... 4
20 016103300 Washer ...................................................................................................................... 4
21 519788801 Cover ......................................................................................................................... 1

2-25
5C316 09-99

LINE CONTACTOR ASSEMBLY

2-26
5C316 09-99

LINE CONTACTOR ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580013132 Contactor (60 Volt) ............................................................................................... 1


1 516857805 Base (Magnet)...................................................................................................... 1
2 580013133 Coil ....................................................................................................................... 1
3 516865803 Frame ................................................................................................................... 1
4 516869837 Contact (Fixed)..................................................................................................... 1
5 516862805 Clamp................................................................................................................... 1
6 516859806 Spring................................................................................................................... 1
7 516866809 Armature .............................................................................................................. 1
8 519787801 Base ..................................................................................................................... 1
9 516861803 Carrier .................................................................................................................. 1
10 519786801 Bushing ................................................................................................................ 1
11 516858806 Contact (Moving) .................................................................................................. 1
12 512443801 Spring Seat .......................................................................................................... 1
13 516859802 Spring................................................................................................................... 1
14 516870801 Retainer................................................................................................................ 1
15 059482000 Nut........................................................................................................................ 1

2-27
5C282 09-99


POWER STEER CONTACTOR
( S/N PENDING PER ECN 83519-29)

ITEM PART NO. DESCRIPTION QTY

504233261 Contactor.............................................................................................................. 1
1 519739845 Cover.................................................................................................................... 1
2 296321148 Contactor Kit ........................................................................................................ 1
3 296320455 Contact (Fixed)..................................................................................................... 1
4 296320456 Contact (Moving) .................................................................................................. 1
5 519739830 Screw ................................................................................................................... 2
6 519739809 Spring................................................................................................................... 1
7 519739834 Insulator ............................................................................................................... 1
8 504237253 Coil Assembly ...................................................................................................... 1

2-28
G10191 01-01


POWER STEER CONTACTOR
(S/N PENDING PER ECN 83519-29 )

ITEM PART NO. DESCRIPTION QTY

580016577 Contactor.............................................................................................................. 1
1 296320455 Contact (Fixed)..................................................................................................... 2
2 580024404 Contact (Moving) .................................................................................................. 1
3 519739845 Cover (Top)........................................................................................................... 1
4 520372806 Screw ................................................................................................................... 2
5 580024405 Return Spring....................................................................................................... 1
6 580024406 Coil and Frame Assembly .................................................................................... 1
7 520370804 Insulator ............................................................................................................... 2
8 520370805 Shroud (Upper) .................................................................................................... 1
9 519739830 Screw ................................................................................................................... 2
10 520385802 Shield ................................................................................................................... 2

2-29
G101201 01-01

, S/N PENDING PER ECN 83519-31)


POWER STEER CONTACTOR
(S/N PENDING PER ECN 83519-30

ITEM PART NO. DESCRIPTION QTY

580015666 Contactor.............................................................................................................. 1
a 580016576 Contactor.............................................................................................................. 1
1 296320455 Contact (Fixed)..................................................................................................... 2
2 580024404 Contact (Moving) .................................................................................................. 1
3 519739845 Cover (Top)........................................................................................................... 1
4 520372806 Screw ................................................................................................................... 2
5 580024405 Return Spring....................................................................................................... 1
5 a 580024409 Return Spring....................................................................................................... 1
6 580024406 Coil and Frame Assembly .................................................................................... 1
6 a 580024410 Frame and Coil..................................................................................................... 1
7 580024406 Coil and Frame Assembly .................................................................................... 2
8 520370805 Shroud.................................................................................................................. 1
9 519739830 Screw ................................................................................................................... 2
10 520385802 Shield ................................................................................................................... 1
11 520385802 Shield ................................................................................................................... 2
12 520385802 Shield ................................................................................................................... 1


FOOTNOTES:
a S/N PENDING PER ECN 83519-31

2-30
NOTES

2-31
G101202 01-01


POWER STEER CONTACTOR
(S/N PENDING PER ECN 83519-32 )

2-32
G101202 01-01


POWER STEER CONTACTOR
(S/N PENDING PER ECN 83519-32 )

ITEM PART NO. DESCRIPTION QTY

580015534 Contactor.............................................................................................................. 1
1 519739813 Screw ................................................................................................................... 4
2 580024446 Moulding............................................................................................................... 2
3 519739877 Contactor (Fixed) ................................................................................................. 4
4 580024266 Contact (Moving) .................................................................................................. 2
5 580024407 Return Spring....................................................................................................... 2
6 519739816 Base ..................................................................................................................... 2
7 519739820 Plunger................................................................................................................. 2
8 580024447 Coils ..................................................................................................................... 1
9 580024448 Contact (Fixed) (Single) ....................................................................................... 2
10 580024449 Contact (Fixed) (Double) ...................................................................................... 2
11 519739878 End Cap ............................................................................................................... 2
12 520371804 Insulator ............................................................................................................... 4
13 520357821 Insulator ............................................................................................................... 3
14 580024450 Insulator ............................................................................................................... 2
15 580024451 Insulator ............................................................................................................... 2
16 580024452 Shroud (Upper) .................................................................................................... 2
17 520372806 Screw ................................................................................................................... 4
18 580024453 Terminal Link ........................................................................................................ 1
19 580024454 Terminal Link ........................................................................................................ 2

580024456 Seal Kit (Includes Items 3-4) ..................................................................................... 1

2-33
12B172 11-99

STEERING MOTOR
(STANDARD)

2-34
12B172 11-99

STEERING MOTOR
(STANDARD)

ITEM PART NO. DESCRIPTION QTY

580000879 Steering Motor ........................................................................................................... 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 Shield ................................................................................................................... 1
4 520053828 Shim ..................................................................................................................... 1
5 518804632 Bearing................................................................................................................. 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000970 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 1
10 580007601 Crossover and Terminal Kit.............................................................................. 1
11 580007602 Brush Kit .......................................................................................................... 1
12 580007603 Spring ............................................................................................................. 1
13 518804684 Screw ................................................................................................................... 2
14 520053839 Bushing ................................................................................................................ 2
15 504230261 Washer ................................................................................................................. 2
16 504230265 Washer ................................................................................................................. 2
17 015026200 Lockwasher .......................................................................................................... 2
18 504230217 Nut........................................................................................................................ 4
19 580000971 Stator.................................................................................................................... 1
20 580000972 Armature .............................................................................................................. 1
21 015120100 Bearing................................................................................................................. 1
22 580000967 Shield ................................................................................................................... 1
23 504228246 Oil Seal................................................................................................................. 1

2-35
12B173 11-99

STEERING MOTOR
(PREMIUM)

2-36
12B173 11-99

STEERING MOTOR
(PREMIUM)

ITEM PART NO. DESCRIPTION QTY

580000878 Steering Motor ........................................................................................................... 1


1 580000956 Stud...................................................................................................................... 2
2 520053826 Nut........................................................................................................................ 2
3 580000957 Shield ................................................................................................................... 1
4 520053828 Shim ..................................................................................................................... 1
5 518804632 Bearing................................................................................................................. 1
6 580000959 Cover.................................................................................................................... 1
7 580000960 Gasket.................................................................................................................. 1
8 580000138 Screw ................................................................................................................... 2
9 580000961 Brush Holder Assembly........................................................................................ 1
9 520053835 Brush Holder.................................................................................................... 1
10 580007601 Crossover and Terminal Kit.............................................................................. 1
11 580007606 Brush Kit .......................................................................................................... 1
12 580007603 Spring ............................................................................................................. 1
13 518804684 Screw ................................................................................................................... 2
14 520053839 Bushing ................................................................................................................ 2
15 504230261 Washer ................................................................................................................. 2
16 504230265 Washer ................................................................................................................. 2
17 015026200 Lockwasher .......................................................................................................... 2
18 504230217 Nut........................................................................................................................ 4
19 580000964 Stator.................................................................................................................... 1
20 580000962 Wire Set ........................................................................................................... 2
21 580000968 Connector ........................................................................................................ 1
22 580000965 Armature .............................................................................................................. 1
23 015120100 Bearing................................................................................................................. 1
24 580000967 Shield ................................................................................................................... 1
25 504228246 Oil Seal................................................................................................................. 1

2-37
12A240 09-99

TRACTION MOTOR


(STANDARD)
( S/N E807N-03168)

2-38
12A240 09-99

TRACTION MOTOR


(STANDARD)
( S/N E807N-03168)

ITEM PART NO. DESCRIPTION QTY

730057003 Traction Motor (Without BWI) .................................................................................... 1


1 720064902 Nut ............................................................................................................................. 2
2 730042205 Lockwasher ............................................................................................................... 2
3 720064902 Nut ............................................................................................................................. 2
4 015040200 Lockwasher ............................................................................................................... 2
5 502423915 Washer ...................................................................................................................... 2
6 503152200 Insulator..................................................................................................................... 2
7 730050201 Screw......................................................................................................................... 4
8 730027702 Frame ........................................................................................................................ 1
9 502507907 Bearing ...................................................................................................................... 1
10 011001700 Snap Ring.................................................................................................................. 1
11 730048200 Brush Holder ............................................................................................................. 1
12 502423915 Washer ...................................................................................................................... 2
13 503152200 Insulator..................................................................................................................... 2
14 730031704 Housing ..................................................................................................................... 1
15 723562100 Terminal Insulator ...................................................................................................... 2
16 518995015 Field Coil Kit .............................................................................................................. 1
17 730055501 Pole Assembly ........................................................................................................... 4
18 016247100 Key (Woodruff)........................................................................................................... 1
18 730001800 Washer ...................................................................................................................... 1
18 730038602 Armature Assembly ................................................................................................... 1
18 730080601 Shaft .......................................................................................................................... 1
19 730028702 End Head (Pinion) ..................................................................................................... 1
20 730050201 Screw......................................................................................................................... 4
21 506395544 Capscrew................................................................................................................... 8
22 730068201 Screw......................................................................................................................... 4
23 730045201 Brush Spring.............................................................................................................. 4
24 730054201 Screw......................................................................................................................... 8
25 520399814 Brush Set Service Kit ................................................................................................ 1
26 015918400 Snap Ring.................................................................................................................. 1
27 730057501 Terminal Assembly .................................................................................................... 2
28 723562101 Insulator..................................................................................................................... 2
29 730011201 Nut ............................................................................................................................. 2

2-39
12A241 09-99

TRACTION MOTOR


(PREMIUM)
( S/N E807N-03168)

2-40
12A241 09-99

TRACTION MOTOR


(PREMIUM)
( S/N E807N-03168)

ITEM PART NO. DESCRIPTION QTY

730057004 Traction Motor (With BWI) ......................................................................................... 1


1 720064902 Nut ............................................................................................................................. 4
2 730042205 Lockwasher ............................................................................................................... 4
3 720064902 Nut ............................................................................................................................. 2
4 015040200 Lockwasher ............................................................................................................... 2
5 502423915 Washer ...................................................................................................................... 2
6 503152200 Insulator..................................................................................................................... 2
7 730050201 Screw......................................................................................................................... 4
8 730027703 Frame ........................................................................................................................ 1
9 502507907 Bearing ...................................................................................................................... 1
10 011001700 Snap Ring.................................................................................................................. 1
11 730049500 Brush Holder ............................................................................................................. 1
12 502423915 Washer ...................................................................................................................... 2
13 503152200 Insulator..................................................................................................................... 2
14 730031703 Housing ..................................................................................................................... 1
15 503152200 Insulator..................................................................................................................... 2
16 518995019 Field Coil Set ............................................................................................................. 1
17 730055501 Pole Assembly ........................................................................................................... 4
18 730038602 Armature Assembly ................................................................................................... 1
19 730028702 End Head (Pinion) ..................................................................................................... 1
20 730050201 Screw......................................................................................................................... 8
21 506395544 Capscrew................................................................................................................... 8
22 730068201 Screw......................................................................................................................... 4
23 730045201 Brush Spring.............................................................................................................. 4
24 730054201 Screw......................................................................................................................... 8
25 520399819 Brush Set Service Kit ................................................................................................ 1
26 015918400 Snap Ring.................................................................................................................. 1
27 730057501 Terminal Assembly .................................................................................................... 2
28 503152200 Insulator..................................................................................................................... 2
29 730053200 Sensor ....................................................................................................................... 1
30 730017200 Electrical Connector (Thermal Sensor) ..................................................................... 2
31 730023201 Jumper (Brush Wear Indicator) ................................................................................. 2
32 730011201 Nut ............................................................................................................................. 2

2-41
G10259 04-01


TRACTION MOTOR
(S/N E807N-03169 )

2-42
G10259 04-01


TRACTION MOTOR
(S/N E807N-03169 )

ITEM PART NO. DESCRIPTION QTY

b 580016710 Traction Motor (With BWI) ......................................................................................... 1


580022037 Traction Motor (Standard).......................................................................................... 1
1 580023373 Nut ............................................................................................................................. 4
2 580023369 Spring Ring................................................................................................................ 2
3 580023374 Nut ............................................................................................................................. 4
4 580017283 Washer ...................................................................................................................... 2
5 580023368 Washer ...................................................................................................................... 2
6 580023370 Isolation Disk ............................................................................................................. 4
7 504057745 Washer ...................................................................................................................... 14
7 580023385 Screw......................................................................................................................... 8
8 b 580023378 Commutator End Assembly....................................................................................... 1
8 c 580024077 Commutator End Assembly....................................................................................... 1
8 580023379 Cover ......................................................................................................................... 1
9 580010749 Ball Bearing ............................................................................................................... 1
10 640046913 Snap Ring.................................................................................................................. 1
11 580023380 Brush Ring Assembly ................................................................................................ 1
12 519609804 Nut ............................................................................................................................. 1
13 580023366 Spring Ring................................................................................................................ 1
14 580023365 Nut ............................................................................................................................. 2
15 580017283 Washer ...................................................................................................................... 1
16 580023364 Isolation Disk ............................................................................................................. 2
17 580023363 Screw......................................................................................................................... 1
18 580023353 Housing ..................................................................................................................... 1
19 502566901 Washer ...................................................................................................................... 2
20 b 580023375 Field Coil Set ............................................................................................................. 1
20 c 580024073 Field Coil Set ............................................................................................................. 1
21 504057762 Pole Shoe .................................................................................................................. 4
22 580023479 Armature.................................................................................................................... 1
23 580023376 Plate .......................................................................................................................... 1
24 580023377 Screw......................................................................................................................... 4
25 580023367 Plugs ......................................................................................................................... 2
26 580023384 Nut ............................................................................................................................. 1
27 580010773 Spring ........................................................................................................................ 4
28 580023381 Screw......................................................................................................................... 4
29 580023382 Brush ......................................................................................................................... 4
30 015915900 Snap Ring.................................................................................................................. 1
31 580023371 Connector .................................................................................................................. 1
31 580023372 Connector .................................................................................................................. 1
32 a 504057737 Capscrew................................................................................................................... 8
33 a 580018907 Screw......................................................................................................................... 2

FOOTNOTES:
a Not Illustrated
b Premium
c Standard

2-43
12B142 02-00

HYDRAULIC MOTOR
(STANDARD WITH 19 CC PUMP)

2-44
12B142 02-00

HYDRAULIC MOTOR
(STANDARD WITH 19 CC PUMP)

ITEM PART NO. DESCRIPTION QTY

519507601 Hydraulic Motor ......................................................................................................... 1


1 504574287 Housing ..................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 504574286 Brush ......................................................................................................................... 4
10 504574284 Brush Holder ............................................................................................................. 1
11 504574285 Screw......................................................................................................................... 4
12 504574297 Washer ...................................................................................................................... 1
13 504574296 O-Ring ....................................................................................................................... 2
14 504574295 Bushing ..................................................................................................................... 1
15 504230261 Washer ...................................................................................................................... 2
16 504574294 Lead and Terminal ..................................................................................................... 1
17 504574281 Frame ........................................................................................................................ 1
17 504574282 Crossover .................................................................................................................. 1
18 504574293 Cover ......................................................................................................................... 1
19 504574292 Clamp Screw ............................................................................................................. 2
20 504574288 Field Coil Set ............................................................................................................. 1
21 504575204 Ball Bearing ............................................................................................................... 1
22 519432619 Armature.................................................................................................................... 1
23 504575206 Ball Bearing ............................................................................................................... 1
24 580015119 Washer ...................................................................................................................... 1
25 504575208 Washer ...................................................................................................................... 2
26 504575209 Washer ...................................................................................................................... 1
27 504574290 Frame ........................................................................................................................ 1
28 504574291 Screw......................................................................................................................... 4
29 504575202 Pole Piece ................................................................................................................. 4
29 504575203 Main Pole................................................................................................................... 4
30 062151200 Capscrew................................................................................................................... 16

2-45
12B143 02-00

HYDRAULIC MOTOR


(PREMIUM WITH 19 CC PUMP)
( S/N PENDING PER ECN 83346-51)

2-46
12B143 02-00

HYDRAULIC MOTOR


(PREMIUM WITH 19 CC PUMP)
( S/N PENDING PER ECN 83346-51)

ITEM PART NO. DESCRIPTION QTY

580027033 Hydraulic Pump and Motor ........................................................................................ 1


1 504574287 Housing ..................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 504574286 Brush ......................................................................................................................... 2
10 504575213 Brush ......................................................................................................................... 2
11 504574285 Screw......................................................................................................................... 4
12 504574284 Brush Holder ............................................................................................................. 1
13 504574297 Washer ...................................................................................................................... 1
14 504574296 O-Ring ....................................................................................................................... 2
15 504574295 Bushing ..................................................................................................................... 1
16 504230261 Washer ...................................................................................................................... 2
17 504574282 Crossover .................................................................................................................. 1
17 504574294 Lead and Terminal ..................................................................................................... 1
18 504575211 Frame ........................................................................................................................ 1
19 504575210 Cover ......................................................................................................................... 1
20 504574292 Clamp Screw ............................................................................................................. 2
21 504575212 Connector .................................................................................................................. 2
22 902146815 Thermostat ................................................................................................................ 1
23 504574288 Field Coil Set ............................................................................................................. 1
24 504575204 Ball Bearing ............................................................................................................... 1
25 520426826 Armature.................................................................................................................... 1
26 504575206 Ball Bearing ............................................................................................................... 1
27 580015119 Washer ...................................................................................................................... 1
28 504575208 Washer ...................................................................................................................... 2
29 504575209 Washer ...................................................................................................................... 1
30 504574290 Frame ........................................................................................................................ 1
31 504574291 Screw......................................................................................................................... 4
32 504575202 Pole Piece ................................................................................................................. 4
32 504575203 Main Pole................................................................................................................... 4
33 062151200 Capscrew................................................................................................................... 16

2-47
5C320 08-01


HYDRAULIC PUMP
(S/N PENDING PER ECN 83346-51 )

2-48
5C320 08-01


HYDRAULIC PUMP
(S/N PENDING PER ECN 83346-51 )

ITEM PART NO. DESCRIPTION QTY

580027033 Hydraulic Pump and Motor ........................................................................................ 1


1 580027246 Bracket ................................................................................................................. 1
2 580027247 Bearing................................................................................................................. 1
3 580027248 Armature .............................................................................................................. 1
4 580027249 Gasket.................................................................................................................. 1
5 580027250 Plate ..................................................................................................................... 1
6 580028680 Stator.................................................................................................................... 1
7 580027252 Brush Holder ........................................................................................................ 1
8 580027253 Brush Spring ........................................................................................................ 1
9 580030744 Protector............................................................................................................... 1
10 580026438 Bearing................................................................................................................. 1
11 580027255 Commutator ......................................................................................................... 1
12 580027256 Fan ....................................................................................................................... 1
13 580027257 Cover.................................................................................................................... 1

2-49
G10344 08-01


HYDRAULIC PUMP MOTOR
(S/N PENDING PER ECN 83346-61 )

2-50
G10344 08-01


HYDRAULIC PUMP MOTOR
(S/N PENDING PER ECN 83346-61 )

ITEM PART NO. DESCRIPTION QTY

580027145 Hydraulic Pump Motor (Group No. 8510653)............................................................ 1


1 580030738 Bracket ................................................................................................................. 1
2 580027247 Bearing................................................................................................................. 1
3 580030739 Armature .............................................................................................................. 1
3 016241700 Key ....................................................................................................................... 1
4 580030740 Plate ..................................................................................................................... 1
5 580030741 Stator.................................................................................................................... 1
6 580030742 Brush Holder ........................................................................................................ 1
7 580030743 Brush Spring ........................................................................................................ 1
8 580030744 Protector............................................................................................................... 1
9 580026438 Bearing................................................................................................................. 1
10 580030745 Commutator ......................................................................................................... 1
11 580030746 Fan ....................................................................................................................... 1
12 580030747 Cover.................................................................................................................... 1

2-51
12B153 04-00

HYDRAULIC MOTOR
(WITHOUT BWI AND THERMOSTAT) (STANDARD WITH 12 CC PUMP)

2-52
12B153 04-00

HYDRAULIC MOTOR
(WITHOUT BWI AND THERMOSTAT) (STANDARD WITH 12 CC PUMP)

ITEM PART NO. DESCRIPTION QTY

580015476 Hydraulic Motor ......................................................................................................... 1


1 580016839 Stator ......................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 902146806 Brush ......................................................................................................................... 4
10 062151200 Capscrew................................................................................................................... 8
11 504574285 Screw......................................................................................................................... 4
12 580000285 Brush Holder ............................................................................................................. 1
13 504574297 Washer ...................................................................................................................... 1
14 504574296 O-Ring ....................................................................................................................... 2
15 504574295 Bushing ..................................................................................................................... 1
16 504230261 Washer ...................................................................................................................... 2
17 504574282 Crossover .................................................................................................................. 1
17 504574294 Lead and Terminal ..................................................................................................... 1
18 580016835 Shield ........................................................................................................................ 1
19 504574293 Cover ......................................................................................................................... 1
20 504574292 Clamp Screw ............................................................................................................. 2
21 900014275 Pole Piece ................................................................................................................. 4
22 900014278 Capscrew................................................................................................................... 4
23 900014276 Field Coil.................................................................................................................... 1
24 504575204 Ball Bearing ............................................................................................................... 1
25 580016840 Armature.................................................................................................................... 1
25 016241700 Key............................................................................................................................. 1
26 504575206 Ball Bearing ............................................................................................................... 1
27 580015119 Washer ...................................................................................................................... 1
28 504575208 Washer ...................................................................................................................... 2
29 504575209 Washer ...................................................................................................................... 1
30 580016838 Shield ........................................................................................................................ 1
31 524144772 Enclosure Kit (Not Illustrated).................................................................................... 1

2-53
12B154 04-00

HYDRAULIC MOTOR
(WITH BWI AND THERMOSTAT) (PREMIUM WITH 12 CC PUMP)

2-54
12B154 04-00

HYDRAULIC MOTOR
(WITH BWI AND THERMOSTAT) (PREMIUM WITH 12 CC PUMP)

ITEM PART NO. DESCRIPTION QTY

580027145 Hydraulic Pump Motor ............................................................................................... 1


1 580016843 Stator ......................................................................................................................... 1
2 504230217 Nut ............................................................................................................................. 4
3 015026200 Lockwasher ............................................................................................................... 2
4 504574298 Washer ...................................................................................................................... 2
5 504230216 Washer ...................................................................................................................... 1
6 504575200 Bushing ..................................................................................................................... 1
7 519432624 Spring ........................................................................................................................ 4
8 504574299 Screw......................................................................................................................... 4
9 902146806 Brush ......................................................................................................................... 2
10 902146807 Brush (With BWI)....................................................................................................... 2
11 504574285 Screw......................................................................................................................... 4
12 580000285 Brush Holder ............................................................................................................. 1
13 504574297 Washer ...................................................................................................................... 1
14 504574296 O-Ring ....................................................................................................................... 2
15 504574295 Bushing ..................................................................................................................... 1
16 504230261 Washer ...................................................................................................................... 2
17 504574282 Crossover .................................................................................................................. 1
17 504574294 Lead and Terminal ..................................................................................................... 1
18 580016841 Shield ........................................................................................................................ 1
19 504575210 Cover ......................................................................................................................... 1
20 504574292 Clamp Screw ............................................................................................................. 2
21 504575212 Connector .................................................................................................................. 2
22 902146815 Thermostat ................................................................................................................ 1
23 900014276 Field Coil.................................................................................................................... 1
24 504575204 Ball Bearing ............................................................................................................... 1
25 580016845 Armature.................................................................................................................... 1
25 016241700 Key............................................................................................................................. 1
26 504575206 Ball Bearing ............................................................................................................... 1
27 580015119 Washer ...................................................................................................................... 1
28 504575208 Washer ...................................................................................................................... 2
29 504575209 Washer ...................................................................................................................... 1
30 580016838 Shield ........................................................................................................................ 1
31 900014278 Capscrew................................................................................................................... 4
32 900014275 Pole Piece ................................................................................................................. 4
33 062151200 Capscrew................................................................................................................... 8
34 524144772 Enclosure Kit (Not Illustrated).................................................................................... 1

2-55
12B171 04-00

DASH DISPLAY

2-56
12B171 04-00

DASH DISPLAY

ITEM PART NO. DESCRIPTION QTY

1 504240838 Key Switch ................................................................................................................. 1


2 504240712 Key............................................................................................................................. 1
3 524137581 Dash Display ............................................................................................................. 1
3 524143126 Dash Display ............................................................................................................. 1
4 580001082 Controller (With Power Steering On-Demand) .......................................................... 1
4 580007838 Terminal Block (Without Power Steering On-Demand).............................................. 1
5 449007018 Screw......................................................................................................................... 4
6 449021003 Washer ...................................................................................................................... 6
7 449015002 Nut ............................................................................................................................. 6
8 580019054 Horn (Electric) ........................................................................................................... 1
9 449001014 Capscrew................................................................................................................... 1
10 449021001 Washer ...................................................................................................................... 1
11 449022016 Lockwasher ............................................................................................................... 1
12 449015014 Nut ............................................................................................................................. 1
13 585068200 Data Plate.................................................................................................................. 1
14 449007016 Screw......................................................................................................................... 2
15 520082887 Washer ...................................................................................................................... 2
16 449021003 Washer ...................................................................................................................... 6
17 449021002 Washer ...................................................................................................................... 6
18 505327200 Plate .......................................................................................................................... 1
19 505328200 Sleeve........................................................................................................................ 1
20 932203912 Capscrew................................................................................................................... 1
21 449015029 Nut ............................................................................................................................. 1
22 449022017 Lockwasher ............................................................................................................... 1
23 524149654 Bracket ...................................................................................................................... 1
24 449022018 Lockwasher ............................................................................................................... 2
25 449001170 Capscrew................................................................................................................... 2

2-57
NOTES

2-58
SECTION 3

3 DRIVE UNIT
CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT ASSEMBLY ................................................................................................................................... 3-2


MOUNTING, TIRES, AND WHEELS.................................................................................................................. 3-7
TIRE AND WHEEL ASSEMBLY
CUSHION ..................................................................................................................................................... 3-11
PNEUMATIC
ERP 030/035 TGN .................................................................................................................................... 3-10
SUPER CUSHION
ERP 030/035 TGN ...................................................................................................................................... 3-8
ERP 040 TGN ............................................................................................................................................. 3-9
TRANSMISSION ................................................................................................................................................ 3-4

3-1
8F2BD 06-00

DRIVE UNIT ASSEMBLY

3-2
8F2BD 06-00

DRIVE UNIT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 449001015 Capscrew................................................................................................................... 4
2 580018478 Spacer ....................................................................................................................... 2
3 449022013 Lockwasher ............................................................................................................... 4
4 580022037 Traction Motor (Standard) (☞ G10259) ................................................................... 1
5 .. . . . Transmission (☞ 8F2BE) ......................................................................................... 1
6 720064902 Nut ............................................................................................................................. 5
7 500281900 O-Ring ....................................................................................................................... 1

3-3
8F2BE 06-00

TRANSMISSION

3-4
8F2BE 06-00

TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

580017795 Transaxle (LH) ........................................................................................................... 1


580017796 Transaxle (RH)........................................................................................................... 1
1 520044993 Case (LH)............................................................................................................. 1
1 520044998 Case (RH) ............................................................................................................ 1
1 520044994 Housing (LH) ........................................................................................................ 1
1 520044999 Housing (RH) ....................................................................................................... 1
2 520044996 Bracket (LH) ......................................................................................................... 1
2 520045001 Bracket (RH)......................................................................................................... 1
3 520044997 Bracket (LH) ......................................................................................................... 1
3 520045002 Bracket (RH)......................................................................................................... 1
4 520044995 Cover (LH)............................................................................................................ 1
4 520045000 Cover (RH) ........................................................................................................... 1
5 520082872 Shield (LH) ........................................................................................................... 1
5 520082873 Shield (RH)........................................................................................................... 1
6 449001016 Capscrew ............................................................................................................. 1
6 931014904 Capscrew................................................................................................................... 1
7 449022013 Lockwasher .......................................................................................................... 1
8 580018478 Spacer.................................................................................................................. 2
9 505967544 Pin ........................................................................................................................ 2
10 520052863 Foam Tape ........................................................................................................... AR
11 520044955 Axle Shaft............................................................................................................. 1
12 520044954 Oil Seal................................................................................................................. 1
13 502029905 Bearing Cone ....................................................................................................... 1
14 502029906 Bearing Cup ......................................................................................................... 1
15 502029920 Bearing Cone ....................................................................................................... 1
16 502029921 Bearing Cup ......................................................................................................... 1
17 520044956 Gear (Helical) ....................................................................................................... 1
18 530493100 Washer ................................................................................................................. 1
19 505967556 Nut........................................................................................................................ 1
20 520044957 Bearing Cap ......................................................................................................... 1
21 449001241 Capscrew ............................................................................................................. 7
22 500159904 O-Ring.................................................................................................................. 1
23 580028949 Spacer.................................................................................................................. AR
24 520044959 Shim (0.007 in.).................................................................................................... AR
25 520044960 Shim (0.011 in.).................................................................................................... AR
26 520044961 Shim (0.020 in.).................................................................................................... AR
27 062933400 Bearing................................................................................................................. 1
28 062933500 Bearing Race ....................................................................................................... 1
29 580029911 Shaft (Intermediate) ............................................................................................. 1
29 .. . . . Gear Set............................................................................................................... 1
30 520044964 Pinion ................................................................................................................... 1
31 502175920 Bearing Cone ....................................................................................................... 1
32 502175921 Bearing Cup ......................................................................................................... 1
33 520044967 Shim (0.005 in.).................................................................................................... AR
34 520044968 Shim (0.007 in.).................................................................................................... AR
35 520044969 Shim (0.011 in.).................................................................................................... AR
36 520044970 Shim (0.020 in.).................................................................................................... AR
37 315711214 O-Ring.................................................................................................................. 1
38 520044971 Oil Seal................................................................................................................. 1
39 520044972 Bearing Cap ......................................................................................................... 1

3-5
8F2BE 06-00

TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

40 520044973 Sleeve .................................................................................................................. 1


41 520044974 Rotor .................................................................................................................... 1
42 520044975 Washer ................................................................................................................. 1
43 931015909 Capscrew ............................................................................................................. 1
44 520426834 Shim (0.017 in.).................................................................................................... AR
45 520044976 Shim (0.018 in.).................................................................................................... AR
46 520044977 Shim (0.020 in.).................................................................................................... AR
47 520044978 Shim (0.022 in.).................................................................................................... AR
48 520044979 Shim (0.024 in.).................................................................................................... AR
49 520044980 Shim (0.025 in.).................................................................................................... AR
50 520044981 Bearing................................................................................................................. 2
51 065000900 Bearing Cup ......................................................................................................... 2
52 520044982 Oil Seal................................................................................................................. 1
53 520044983 Spacer.................................................................................................................. 1
54 506425500 Caliper Assembly ................................................................................................. 1
55 520044984 Shim (0.005 in.).................................................................................................... AR
56 520044985 Shim (0.007 in.).................................................................................................... AR
57 520044986 Shim (0.011 in.).................................................................................................... AR
58 520044987 Shim (0.020 in.).................................................................................................... AR
59 520086630 Oil Seal................................................................................................................. 1
60 520044989 Spacer.................................................................................................................. 1
61 520044990 Washer ................................................................................................................. 1
62 520044991 Nut........................................................................................................................ 1
63 504574243 Caliper Assembly (Service Brake) ....................................................................... 1
64 449001245 Capscrew ............................................................................................................. 1
65 580028824 Screw ................................................................................................................... 4
66 909902405 Bolt Stud............................................................................................................... 5
67 449021006 Washer ................................................................................................................. 5
68 501702903 Adhesive .............................................................................................................. AR
69 520042831 Adhesive .............................................................................................................. AR
70 501884908 Fitting ................................................................................................................... 2
71 505970537 Fitting ................................................................................................................... 1
72 015630100 Vent ...................................................................................................................... 1
73 580027592 Grease (High Temperature) ................................................................................. AR
74 015628700 Lube Fitting .......................................................................................................... 1
75 501702904 Adhesive .............................................................................................................. AR
76 580028833 Pin ........................................................................................................................ 2

3-6
11A55 09-99

MOUNTING, TIRES, AND WHEELS

KEY:
A: ERP 030 TGN, ERP 035 TGN
B: ERP 040 TGN

QTY
ITEM PART NO. DESCRIPTION A B

1 258465500 Tire and Wheel Assembly (Super Cushion) (☞ 11A30) .................................. 2 ..


1 258514000 Tire and Wheel Assembly (Super Cushion) (☞ 11A54) .................................. .. 2
1 a 440068308 Tire and Wheel Assembly (Pneumatic) (☞ 11C13) ......................................... 2 ..
1 520082891 Tire and Wheel Assembly (Cushion) (☞ 11A76) ............................................. 2 2
2 449077093 Lug Nut .............................................................................................................. 5 5

FOOTNOTES:
a Pneumatic Tires Not Available on 4,000 lb. Trucks

3-7
11A30 09-99

TIRE AND WHEEL ASSEMBLY


(SUPER CUSHION) (ERP 030/035 TGN)

ITEM PART NO. DESCRIPTION QTY

1 258465500 Tire and Wheel Assembly.......................................................................................... 2


2 440066700 Wheel Assembly .................................................................................................. 1
3 258157200 Tire (18 in. x 7 in. x 8 in.) ..................................................................................... 1

3-8
11A54 09-99

TIRE AND WHEEL ASSEMBLY


(SUPER CUSHION) (ERP 040 TGN)

ITEM PART NO. DESCRIPTION QTY

1 258514000 Tire and Wheel Assembly.......................................................................................... 2


2 258484300 Wheel Assembly .................................................................................................. 1
3 258484400 Tire (200/50-10) ................................................................................................... 1

3-9
11C13 09-99

TIRE AND WHEEL ASSEMBLY


(PNEUMATIC) (ERP 030/035 TGN)

ITEM PART NO. DESCRIPTION QTY

1 440068308 Tire and Wheel Assembly.......................................................................................... 2


2 440066700 Wheel Assembly .................................................................................................. 1
3 440050347 Tire (18 in. x 7 in. x 8 in.) ..................................................................................... 1
4 440033468 Tube (Inner).......................................................................................................... 1
5 440033467 Flap ...................................................................................................................... 1

3-10
11A76 09-99

TIRE AND WHEEL ASSEMBLY


(CUSHION)

ITEM PART NO. DESCRIPTION QTY

1 580008920 Tire and Wheel Assembly.......................................................................................... 2


2 580008918 Wheel (11.25 in.).................................................................................................. 1
3 580008926 Tire (15 in. x 4 in. x 11.25 in.) .............................................................................. 2

3-11
NOTES

3-12
SECTION 4

4 STEERING SYSTEM
CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

SHIFT LEVERS .................................................................................................................................................. 4-4


STEER AXLE ..................................................................................................................................................... 4-8
STEER TIRE AND WHEEL ASSEMBLY
CUSHION
(030/035/040) ............................................................................................................................................ 4-14
PNEUMATIC
(030/035) ................................................................................................................................................... 4-16
STEER WHEEL AND TIRE ASSEMBLY
(030/035/040)................................................................................................................................................ 4-15
STEERING COLUMN......................................................................................................................................... 4-2
STEERING HAND PUMP................................................................................................................................... 4-6
STEERING PUMP............................................................................................................................................ 4-12

4-1
9D94 09-99

STEERING COLUMN

4-2
9D94 09-99

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 504503703 Cover ......................................................................................................................... 1


2 505977597 Bracket ...................................................................................................................... 1
3 524138378 Steering Column (Without Power Steering On-Demand) .......................................... 1
3 580001427 Steering Column (With Power Steering On-Demand) ............................................... 1
4 580000284 Contact Kit ................................................................................................................. 1
5 505977563 Spring ........................................................................................................................ 1
6 580000464 Optical Encoder ......................................................................................................... 1
7 505977570 Housing ..................................................................................................................... 1
8 504233210 Gear .......................................................................................................................... 1
9 504227269 Steering Wheel .......................................................................................................... 1
10 524135211 Horn Button ............................................................................................................... 1
11 518794682 Nut ............................................................................................................................. 1
12 504238241 Knob .......................................................................................................................... 1
13 059719100 Capscrew................................................................................................................... 4
14 015026400 Lockwasher ............................................................................................................... 4
15 016104000 Washer ...................................................................................................................... 4
16 580011007 Hand Pump (☞ 9B2BX) ........................................................................................... 1
17 518796642 Latch.......................................................................................................................... 1
18 505977589 Pin ............................................................................................................................. 1
19 015416200 Cotter Pin .................................................................................................................. 1
20 580032663 Wire Harness............................................................................................................. 1
21 932200902 Capscrew................................................................................................................... 4
22 504574273 Spring ........................................................................................................................ 1
23 449021002 Washer ...................................................................................................................... 1
24 505977509 Rod ............................................................................................................................ 1
25 505977566 Latch.......................................................................................................................... 1
26 449004080 Screw......................................................................................................................... 2
27 504574274 Screw......................................................................................................................... 6
28 504504703 Cover ......................................................................................................................... 1
29 449015098 Nut ............................................................................................................................. 1
30 520037801 Spring ........................................................................................................................ 1
31 932201904 Capscrew................................................................................................................... 1
32 449001014 Capscrew................................................................................................................... 4
33 449022016 Lockwasher ............................................................................................................... 4
34 505977538 Plate .......................................................................................................................... 2
35 505977562 Shaft .......................................................................................................................... 1
36 518807647 Lockwasher ............................................................................................................... 4
37 312850040 Strap Clamp (Not Illustrated) ..................................................................................... 3

4-3
G101210 01-01

SHIFT LEVERS

4-4
G101210 01-01

SHIFT LEVERS

ITEM PART NO. DESCRIPTION QTY

1 505977516 Bolt ............................................................................................................................ 2


2 504574277 Link ............................................................................................................................ 1
3 505977500 Washer ...................................................................................................................... 2
4 505977569 Crank ......................................................................................................................... 1
5 505977542 Crank ......................................................................................................................... 1
6 449015002 Nut ............................................................................................................................. 2
7 505977573 Bracket ...................................................................................................................... 2
8 449015112 Nut ............................................................................................................................. 4
9 505977598 Shift Lever ................................................................................................................. 2
10 505977590 Capscrew................................................................................................................... 4
11 504574276 Base .......................................................................................................................... 1
12 580022130 Spring Plunger........................................................................................................... 2
13 449021003 Washer ...................................................................................................................... 4
14 449022018 Lockwasher ............................................................................................................... 4
15 449001170 Capscrew................................................................................................................... 4
16 505977550 Plate .......................................................................................................................... 1
17 520043808 Switch ........................................................................................................................ 2
18 504225202 Screw......................................................................................................................... 4
19 500552902 Lockwasher ............................................................................................................... 4
20 032643500 Nut ............................................................................................................................. 4

4-5
9B2BX 09-99

STEERING HAND PUMP

4-6
9B2BX 09-99

STEERING HAND PUMP

ITEM PART NO. DESCRIPTION QTY

580011007 Hand Pump ............................................................................................................... 1


1 580013339 Dust Seal ................................................................................................................... 1
2 .. . . . Housing ..................................................................................................................... 1
3 518794667 Ball ............................................................................................................................ 1
4 580000349 Stop ........................................................................................................................... 1
5 580000348 Shaft Seal .................................................................................................................. 1
6 580000350 Bearing ...................................................................................................................... 1
7 580002113 Ring ........................................................................................................................... 1
8 580000351 Pin ............................................................................................................................. 1
9 580002114 Spring ........................................................................................................................ 1
10 .. . . . Shaft .......................................................................................................................... 1
11 580013349 Spacer ....................................................................................................................... 1
12 580000355 O-Ring ....................................................................................................................... 1
13 580000356 Plate .......................................................................................................................... 1
14 580013340 Gear Set .................................................................................................................... 1
15 580000355 O-Ring ....................................................................................................................... 1
16 580002115 Cover ......................................................................................................................... 1
17 580000362 O-Ring ....................................................................................................................... 5
18 580013341 Screw......................................................................................................................... 1
19 580013350 Screw......................................................................................................................... 5
20 .. . . . Nameplate ................................................................................................................. 1
21 580002110 Relief Valve................................................................................................................ 1
22 580002117 Spring ........................................................................................................................ 1
23 580000360 Ball ............................................................................................................................ 1

580013351 Seal Kit (Includes Items 1, 5, 12, 15, 17, 21)............................................................. 1

4-7
10A723 03-01

STEER AXLE

4-8
10A723 03-01

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

580010907 Hydraulic Steer Unit................................................................................................... 1


b 580023262 Hydraulic Steer Unit................................................................................................... 1
1 580000849 Potentiometer ............................................................................................................ 1
2 504070790 Strap Clamp............................................................................................................... AR
3 520051896 Capscrew................................................................................................................... 1
4 580001768 Bracket ...................................................................................................................... 1
5 580030395 Setscrew.................................................................................................................... 1
6 449015002 Nut ............................................................................................................................. 1
7 580011118 Fitting......................................................................................................................... 1
8 580011152 Wire Harness (Main) ................................................................................................. 1
9 580012502 Housing ..................................................................................................................... 1
10 580012504 Hub ............................................................................................................................ 2
11 580012505 Cylinder ..................................................................................................................... 2
12 580012506 Liner .......................................................................................................................... 2
13 580012507 Piston ........................................................................................................................ 2
14 580012508 Shaft .......................................................................................................................... 1
15 580012509 Gear Rack ................................................................................................................. 1
16 580012510 Wheel Stud ................................................................................................................ 10
16 a 449077093 Lug Nut ...................................................................................................................... 10
17 580012511 Bushing ..................................................................................................................... 1
17 b 580024137 Bushing ..................................................................................................................... 1
18 580012512 Bearing Cover............................................................................................................ 2
19 580012515 Bearing ...................................................................................................................... 2
20 580012516 Bearing ...................................................................................................................... 2
21 580012526 Bearing ...................................................................................................................... 1
22 580012527 Bearing ...................................................................................................................... 1
23 580012528 Seal ........................................................................................................................... 2
24 580012529 Seal ........................................................................................................................... 1
25 580012530 Seal ........................................................................................................................... 1
26 580012531 Safety Ring ................................................................................................................ 1
27 580012532 Shim .......................................................................................................................... 1
28 580012533 Shim .......................................................................................................................... 2
29 580012534 Shim .......................................................................................................................... 1
30 580012535 Shaft Seal .................................................................................................................. 1
31 580012536 Shaft Seal .................................................................................................................. 1
32 580012537 O-Ring ....................................................................................................................... 2
33 580012538 Compact Seal ............................................................................................................ 2
34 580012539 Guide Ring ................................................................................................................ 4
35 580012540 Nut ............................................................................................................................. 1
36 580012541 Washer ...................................................................................................................... 1
37 580012542 Capscrew................................................................................................................... 8
38 580012543 Nut ............................................................................................................................. 2
38 b 580024143 Nut ............................................................................................................................. 2
39 580012544 Seal ........................................................................................................................... 2
39 b 580024144 Seal ........................................................................................................................... 2
40 580012545 Split Pin ..................................................................................................................... 2
40 b 580024145 Split Pin ..................................................................................................................... 2
41 580012546 Plug Screw ................................................................................................................ 1
42 580011058 Bolt ............................................................................................................................ 3
43 502566903 Washer ...................................................................................................................... 6

4-9
10A723 03-01

STEER AXLE

ITEM PART NO. DESCRIPTION QTY

44 580011059 Nut ............................................................................................................................. 3


45 580012503 Yoke ........................................................................................................................... 3
45 b 580024135 Yoke ........................................................................................................................... 3
46 134023101 Fitting......................................................................................................................... 2
47 580011108 Washer ...................................................................................................................... 2
48 580011062 Hose .......................................................................................................................... 1
49 502768904 Hose .......................................................................................................................... 1
50 580000275 Guard ........................................................................................................................ AR
51 b 580024140 Shim .......................................................................................................................... 1
52 ab 580024139 Nameplate ................................................................................................................. 1

580015902 Seal Kit (Includes Items 17, 23-25, 30-34, 41) .......................................................... 1
580015901 Cylinder Seal Kit (Includes Items 32-34) ................................................................... 1

FOOTNOTES:


a Not Illustrated
b S/N PENDING PER ECN 8351924

4-10
NOTES

4-11
G10033 04-00

STEERING PUMP

4-12
G10033 04-00

STEERING PUMP

ITEM PART NO. DESCRIPTION QTY

580000127 Gear Pump (48 Volt).................................................................................................. 1


580006780 Steering Pump (36 Volt) ............................................................................................ 1
580018175 Gear Pump (Optional) ............................................................................................... 1
1 580000821 Screw......................................................................................................................... 8
2 519249804 Gasket Kit .................................................................................................................. 1
3 131635419 Needle Bearing.......................................................................................................... 4
4 503144800 Snap Ring.................................................................................................................. 2
5 515685804 Gear .......................................................................................................................... 3
6 518696802 Spacer ....................................................................................................................... 1
7 515686846 Idler Shaft Kit ............................................................................................................. 1
8 515689803 Pin ............................................................................................................................. 4
9 519729801 Plug ........................................................................................................................... 1
10 520325800 Oil Seal ...................................................................................................................... 1
11 506395589 Key............................................................................................................................. 2
12 504226234 Shaft .......................................................................................................................... 1
13 a 580000702 Plug (Plastic) ............................................................................................................. 1
14 a 580000822 Plug (Plastic) ............................................................................................................. 1
15 a 580000823 Plug (Steel)................................................................................................................ 1
16 a 580018175 Gear Pump (Optional) ............................................................................................... 1

FOOTNOTES:
a Not Illustrated

4-13
11A78 04-00

STEER TIRE AND WHEEL ASSEMBLY


(CUSHION) ((030/035/040))

ITEM PART NO. DESCRIPTION QTY

1 520082891 Tire and Wheel Assembly.......................................................................................... 2


2 504223216 Tire (18 in. x 7 in. x 12-1/8 in.)............................................................................. 1
3 520082892 Wheel ................................................................................................................... 1

4-14
11A79 04-00

STEER WHEEL AND TIRE ASSEMBLY


((030/035/040))

ITEM PART NO. DESCRIPTION QTY

1 580010864 Tire and Wheel Assembly.......................................................................................... 2


2 580008946 Tire (15 in. x 4.5-8) (15 x 4.5-8) ........................................................................... 1
3 580010868 Wheel ................................................................................................................... 1

4-15
11C29 04-00

STEER TIRE AND WHEEL ASSEMBLY


(PNEUMATIC) ((030/035))

ITEM PART NO. DESCRIPTION QTY

1 580010862 Tire and Wheel Assembly.......................................................................................... 2


2 580014140 Tire (15 in. x 4.5-8 in.).......................................................................................... 1
3 580010868 Wheel ................................................................................................................... 1
4 580014141 Float ..................................................................................................................... 1
5 580014142 Tube ..................................................................................................................... 1

4-16
SECTION 5

5 BRAKE SYSTEM
CONTENTS

SECTION 5
BRAKE SYSTEM

DESCRIPTION PAGE

CALIPER ASSEMBLY
FOOT-OPERATED PARKING BRAKE............................................................................................................ 5-8
COWL, COVERS, AND ELECTRICAL COMPONENTS
ELECTRICALLY RELEASED SEAT AND PARKING BRAKE ....................................................................... 5-16
ELECTRIC RELEASE
SEAT AND PARKING BRAKE ...................................................................................................................... 5-12
FOOT DIRECTIONAL CONTROL .................................................................................................................... 5-10
HYDRAULIC BRAKE SYSTEM .......................................................................................................................... 5-2
HYDRAULIC CALIPER ASSEMBLY................................................................................................................... 5-7
PARKING BRAKE
FOOT-OPERATED ......................................................................................................................................... 5-4

5-1
2E103 10-99

HYDRAULIC BRAKE SYSTEM

5-2
2E103 10-99

HYDRAULIC BRAKE SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 449001170 Capscrew................................................................................................................... 1
2 449015002 Nut ............................................................................................................................. 1
3 449001412 Capscrew................................................................................................................... 1
4 504905200 Clamp ........................................................................................................................ 1
5 912461400 Reservoir ................................................................................................................... 1
6 055013400 Clamp ........................................................................................................................ 2
7 506706502 Hose .......................................................................................................................... 1
8 296318474 Seal Kit ...................................................................................................................... 1
8 507105500 Master Cylinder ......................................................................................................... 1
9 520386800 Push Rod................................................................................................................... 1
10 520598600 Bracket ...................................................................................................................... 1
11 449015098 Nut ............................................................................................................................. 2
12 449021001 Washer ...................................................................................................................... 2
13 931013906 Capscrew................................................................................................................... 2
14 900001201 Pad ............................................................................................................................ 1
15 520082818 Pin ............................................................................................................................. 1
16 449021001 Washer ...................................................................................................................... 1
17 015416200 Cotter Pin .................................................................................................................. 1
18 500850200 Spring ........................................................................................................................ 1
19 449029001 Snap Ring.................................................................................................................. 1
20 524136397 Pedal ......................................................................................................................... 1
20 524136419 Brake Pedal ............................................................................................................... 1
21 449811010 Bushing ..................................................................................................................... 2
22 507235500 Plate .......................................................................................................................... 1
22 580015031 Plate (Monotrol) ......................................................................................................... 1
23 506395587 Bolt ............................................................................................................................ 2
24 504737200 Hose .......................................................................................................................... 2
25 057875000 Fitting......................................................................................................................... 2
26 258473200 Bolt ............................................................................................................................ 1
27 250223600 Washer ...................................................................................................................... 2
28 504748200 Manifold Block ........................................................................................................... 1
29 720076907 Grommet.................................................................................................................... 1

5-3
2D84 09-99

PARKING BRAKE
(FOOT-OPERATED)

5-4
2D84 09-99

PARKING BRAKE
(FOOT-OPERATED)

ITEM PART NO. DESCRIPTION QTY

1 504891200 Cam ........................................................................................................................... 1


2 032643500 Nut ............................................................................................................................. 2
2 500030902 Lockwasher ............................................................................................................... 2
3 503781200 Switch ........................................................................................................................ 1
4 517085805 Switch ........................................................................................................................ 1
5 1119283BB Nut ............................................................................................................................. 2
5 015027700 Washer ...................................................................................................................... 2
5 016103100 Washer ...................................................................................................................... 2
6 449015014 Nut ............................................................................................................................. 2
7 449022016 Lockwasher ............................................................................................................... 2
8 504893200 Plate .......................................................................................................................... 1
9 504894200 Plate .......................................................................................................................... 1
10 449021001 Washer ...................................................................................................................... 2
11 519730600 Brake Assembly......................................................................................................... 1
11 520083824 Pad ............................................................................................................................ 1
11 520426829 Spring ........................................................................................................................ 1
12 449001172 Capscrew................................................................................................................... 2
13 504923200 Bracket ...................................................................................................................... 1
14 504918200 Handle ....................................................................................................................... 1
15 506584500 Cable ......................................................................................................................... 1
16 502398906 Washer ...................................................................................................................... 2
17 504754200 Spring ........................................................................................................................ 1
18 016104000 Washer ...................................................................................................................... 2
19 014972900 Nut ............................................................................................................................. 2
20 503503203 Ball Joint .................................................................................................................... 1
21 015026400 Lockwasher ............................................................................................................... 1
22 507055500 Bellcrank.................................................................................................................... 1
23 449021003 Washer ...................................................................................................................... 2
24 015026200 Lockwasher ............................................................................................................... 2
25 501887921 Bushing ..................................................................................................................... 1
25 505219200 Link ............................................................................................................................ 1
26 449001040 Capscrew................................................................................................................... 2
27 505232200 Pin ............................................................................................................................. 1
28 503503202 Ball Joint .................................................................................................................... 2
29 014972700 Nut ............................................................................................................................. 2
30 504745200 Rod ............................................................................................................................ 2
31 504574261 Rod End .................................................................................................................... 2
32 504239227 Rod End Pin .............................................................................................................. 2
33 015416200 Cotter Pin .................................................................................................................. 2
34 203210800 Bolt ............................................................................................................................ 1
35 023604600 Washer ...................................................................................................................... 1
36 065448900 Washer ...................................................................................................................... AR
37 031911500 Washer ...................................................................................................................... 1
38 507180500 Bracket ...................................................................................................................... 1
39 519433643 Nut ............................................................................................................................. 1
40 015416500 Pin ............................................................................................................................. 1
41 449021003 Washer ...................................................................................................................... 1
42 015414700 Cotter Pin .................................................................................................................. 2
43 501702904 Adhesive.................................................................................................................... AR

5-5
2D84 09-99

PARKING BRAKE
(FOOT-OPERATED)

ITEM PART NO. DESCRIPTION QTY

43 580000793 Lubricant (Molycoat) .................................................................................................. AR


43 449022013 Lockwasher ............................................................................................................... 2

5-6
2Z41 09-99

HYDRAULIC CALIPER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

504574243 Caliper Assembly....................................................................................................... 2


1 506395581 Retainer Pin............................................................................................................... 2
2 506395566 Locknut ...................................................................................................................... 2
3 506395570 Piston Side Assembly................................................................................................ 1
4 506395571 Bleeder Screw ........................................................................................................... 2
5 506395573 Piston Seal ................................................................................................................ 1
6 506395574 Dust Cover................................................................................................................. 1
7 506395575 Piston ........................................................................................................................ 1
8 506395584 Disc Pad .................................................................................................................... 2
9 506395576 Carrier Side ............................................................................................................... 1
10 506395579 Washer ...................................................................................................................... 2
11 506395577 Capscrew................................................................................................................... 2
12 506395582 Spring Clip ................................................................................................................. 2
13 506395563 Bushing ..................................................................................................................... 4

5-7
2Z42 09-99

CALIPER ASSEMBLY
(FOOT-OPERATED PARKING BRAKE)

5-8
2Z42 09-99

CALIPER ASSEMBLY
(FOOT-OPERATED PARKING BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 506425500 Caliper Assembly....................................................................................................... 2


1 506395564 Screw......................................................................................................................... 2
2 506395563 Bushing ..................................................................................................................... 4
3 506395565 Spacer ....................................................................................................................... 2
4 506395566 Locknut ...................................................................................................................... 2
5 506395562 Carrier Side ............................................................................................................... 1
5 506395560 Carrier Side Assembly............................................................................................... 1
6 506395561 Disc Pad ............................................................................................................... 1
7 506395551 Cam Side Assembly .................................................................................................. 1
7 506395556 Cam Side................................................................................................................... 1
8 506395553 Disc Pad .................................................................................................................... 1
9 506395552 Plate .......................................................................................................................... 1
10 506395554 Pin ............................................................................................................................. 2
11 506395555 Spring ........................................................................................................................ 1
12 506395558 Lever.......................................................................................................................... 1
13 506395557 Washer ...................................................................................................................... 1
14 506395559 Nut ............................................................................................................................. 1
15 015421000 Cotter Pin .................................................................................................................. 1

5-9
2Z59 09-99

FOOT DIRECTIONAL CONTROL

5-10
2Z59 09-99

FOOT DIRECTIONAL CONTROL

ITEM PART NO. DESCRIPTION QTY

1 580013898 Pedal ......................................................................................................................... 1


2 524137230 Pad ............................................................................................................................ 1
3 580009064 Wire Harness............................................................................................................. 1
4 504225201 Screw......................................................................................................................... 4
5 500552902 Lockwasher ............................................................................................................... 4
6 032643500 Nut ............................................................................................................................. 4
7 580010430 Switch ........................................................................................................................ 2
8 580013899 Wire Harness............................................................................................................. 1
9 580010432 Spring ........................................................................................................................ 2
10 518821818 Screw......................................................................................................................... 6
11 449021003 Washer ...................................................................................................................... 4
12 580010433 Washer ...................................................................................................................... 2
13 580010434 Washer ...................................................................................................................... 2
14 312850042 Strap Clamp............................................................................................................... 2
15 504235265 Capscrew................................................................................................................... 2
16 580013900 Arm............................................................................................................................ 1
17 520393600 Arm............................................................................................................................ 1
18 580030111 Roll Pin ...................................................................................................................... 1
19 580000324 Spring ........................................................................................................................ 1
20 504223281 Clamp ........................................................................................................................ 2
21 580000323 Shaft .......................................................................................................................... 1
22 449001170 Capscrew................................................................................................................... 4
23 449015002 Nut ............................................................................................................................. 4
24 016103500 Washer ...................................................................................................................... 4
25 504574258 Link ............................................................................................................................ 1
26 504760200 Block.......................................................................................................................... 1
27 507186500 Switch ........................................................................................................................ 1
28 932116901 Setscrew.................................................................................................................... 1
29 520394600 Pedal ......................................................................................................................... 1
30 504228259 Pad ............................................................................................................................ 1
31 504235265 Capscrew................................................................................................................... 2
32 449001170 Capscrew................................................................................................................... 2
33 504225257 Nut ............................................................................................................................. 2
34 449022018 Lockwasher ............................................................................................................... 6
35 a 501702904 Adhesive.................................................................................................................... AR
36 a 501702901 Sealant ...................................................................................................................... AR

FOOTNOTES:
a Not Illustrated

5-11
2D85 06-00

ELECTRIC RELEASE
(SEAT AND PARKING BRAKE)

5-12
2D85 06-00

ELECTRIC RELEASE
(SEAT AND PARKING BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 060930400 Capscrew................................................................................................................... 1
2 015026600 Lockwasher ............................................................................................................... 1
3 520119600 Solenoid .................................................................................................................... 1
3 520397800 Solenoid Repair Kit.................................................................................................... 1
4 015026200 Lockwasher ............................................................................................................... 4
5 501831902 Nut ............................................................................................................................. 12
6 015026400 Lockwasher ............................................................................................................... 4
7 057048200 Capscrew................................................................................................................... 4
8 505124200 Guide ......................................................................................................................... 3
9 507004500 Coupling (Brake Cable and Solenoid) ....................................................................... 1
10 505125200 Bearing ...................................................................................................................... 1
10 506916500 Plate .......................................................................................................................... 1
10 507041500 Plate .......................................................................................................................... 1
11 580000907 Nut ............................................................................................................................. 1
12 524138703 Spring ........................................................................................................................ 1
13 524139711 E-Ring ....................................................................................................................... 2
14 506915500 Plate .......................................................................................................................... 1
15 506914501 Park Brake Cable....................................................................................................... 3
16 502398906 Washer ...................................................................................................................... 1
17 504754200 Spring (Brake Release) ............................................................................................. 1
18 016104000 Washer ...................................................................................................................... 2
19 014972900 Nut ............................................................................................................................. 2
20 503503203 Ball Joint .................................................................................................................... 1
21 507180500 Bracket ...................................................................................................................... 1
22 507055500 Bellcrank.................................................................................................................... 1
23 015026400 Lockwasher ............................................................................................................... 2
24 015026200 Lockwasher ............................................................................................................... 2
25 505219200 Link ............................................................................................................................ 1
26 519433643 Nut ............................................................................................................................. 1
27 505232200 Pin ............................................................................................................................. 1
28 503503202 Ball Joint .................................................................................................................... 2
29 014972700 Nut ............................................................................................................................. 4
30 504745200 Rod ............................................................................................................................ 2
31 504574261 Rod End .................................................................................................................... 2
32 504239227 Rod End Pin .............................................................................................................. 2
33 015416200 Cotter Pin .................................................................................................................. 2
34 015026200 Lockwasher ............................................................................................................... 2
35 015416500 Pin ............................................................................................................................. 1
36 023604600 Washer ...................................................................................................................... 1
37 203210800 Bolt ............................................................................................................................ 1
38 449022013 Lockwasher ............................................................................................................... 4
39 580018478 Spacer ....................................................................................................................... 2
40 449001040 Capscrew................................................................................................................... 3
41 519433631 Label (Park Brake)..................................................................................................... 1
42 015026200 Lockwasher ............................................................................................................... 4
43 061277900 Washer ...................................................................................................................... 1
44 504238298 Nut ............................................................................................................................. 3
45 053231700 Bolt ............................................................................................................................ 2
46 507073500 Bracket (Switch Mounting)......................................................................................... 1
47 449015002 Nut ............................................................................................................................. 4

5-13
2D85 06-00

ELECTRIC RELEASE
(SEAT AND PARKING BRAKE)

ITEM PART NO. DESCRIPTION QTY

48 449022018 Lockwasher ............................................................................................................... 10


49 940004902 Washer ...................................................................................................................... 4
50 930103906 Screw......................................................................................................................... 2
51 937100902 Nut ............................................................................................................................. 2
52 62028710A Switch ........................................................................................................................ 1
53 940600904 Washer ...................................................................................................................... 2
54 015026400 Lockwasher ............................................................................................................... 4
55 057048200 Capscrew................................................................................................................... 4
56 505262200 Bar ............................................................................................................................. 1
57 505265200 Nut ............................................................................................................................. 2
58 524139379 Wire Harness............................................................................................................. 1
59 a 501702904 Adhesive.................................................................................................................... AR
60 a 504226218 Lubricant.................................................................................................................... AR

FOOTNOTES:
a Not Illustrated

5-14
NOTES

5-15
G101209 01-01

COWL, COVERS, AND ELECTRICAL COMPONENTS


(ELECTRICALLY RELEASED SEAT AND PARKING BRAKE)

5-16
G101209 01-01

COWL, COVERS, AND ELECTRICAL COMPONENTS


(ELECTRICALLY RELEASED SEAT AND PARKING BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 449001170 Capscrew................................................................................................................... 2
2 449022018 Lockwasher ............................................................................................................... 2
3 449021003 Washer ...................................................................................................................... 4
4 520194600 Plate .......................................................................................................................... 1
5 519433630 Label (Park Brake Button) ......................................................................................... 1
6 580012381 Switch ........................................................................................................................ 1
6 752603300 Switch ........................................................................................................................ 1
7 504871205 Standoff ..................................................................................................................... 1
8 449007004 Screw......................................................................................................................... 6
9 449022019 Lockwasher ............................................................................................................... 6
10 506967500 Control Module .......................................................................................................... 1
11 520193600 Plate .......................................................................................................................... 1
12 449001121 Capscrew................................................................................................................... 2
13 504225257 Nut ............................................................................................................................. 2
14 500736200 Fuse Block................................................................................................................. 1
15 580001227 Fuse (30 Amp)........................................................................................................... 1
16 506978500 Plate .......................................................................................................................... 1
17 517408308 Terminal Block ........................................................................................................... 1
18 501746202 Relay (24 Volt) ........................................................................................................... 1
19 317222556 Terminal..................................................................................................................... 2
20 502164902 Wire ........................................................................................................................... 2
21 501997902 Terminal (Ring) .......................................................................................................... 2
22 509982101 Diode ......................................................................................................................... 1
23 515768104 Resistor (2 Watt, 150 ohm)........................................................................................ 2
24 449007024 Screw......................................................................................................................... 2
25 449022019 Lockwasher ............................................................................................................... 2
26 940600905 Washer ...................................................................................................................... 1
27 449007011 Screw......................................................................................................................... 1
28 519432644 Screw......................................................................................................................... 2
29 504237293 Washer ...................................................................................................................... 2
30 504590700 Cover (Front) ............................................................................................................. 1
31 449007016 Screw......................................................................................................................... 2
32 520082887 Washer ...................................................................................................................... 2
33 449001412 Capscrew................................................................................................................... 2
34 449022018 Lockwasher ............................................................................................................... 2
35 449021003 Washer ...................................................................................................................... 8
36 504225257 Nut ............................................................................................................................. 2
37 520288600 Cover (Solenoid)........................................................................................................ 1
38 449015002 Nut ............................................................................................................................. 2
39 505266200 Spacer ....................................................................................................................... 2
40 449001414 Capscrew................................................................................................................... 2
41 524138371 Cowl........................................................................................................................... 1
42 023604600 Washer ...................................................................................................................... 2
43 504235248 Capscrew................................................................................................................... 2
44 519433629 Label (Instructions) (Park Brake) ............................................................................... 1
45 524137581 Dash Display ............................................................................................................. 1

5-17
NOTES

5-18
SECTION 6

6 HYDRAULIC SYSTEM
CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE LINKAGE


LOWER
THREE AND FOUR FUNCTION................................................................................................................. 6-8
UPPER
THREE AND FOUR FUNCTION................................................................................................................. 6-4
UPPER LIFT AND TILT................................................................................................................................... 6-2
HYDRAULIC CONTROL VALVE
FOUR SPOOL .............................................................................................................................................. 6-14
THREE SPOOL ............................................................................................................................................ 6-12
HYDRAULIC HOSE AND FITTINGS................................................................................................................ 6-20
HYDRAULIC LIFT PUMP ASSEMBLY
12 CC............................................................................................................................................................ 6-28
19 CC
IDENTIFY BY VENDOR P/N 1800212...................................................................................................... 6-32
HYDRAULIC PUMP
12 CC............................................................................................................................................................ 6-30
LIFT PUMP AND MOTOR ATTACHING PARTS
12 CC............................................................................................................................................................ 6-24
19 CC............................................................................................................................................................ 6-26
TILT CYLINDER
ROD ENDS AND PINS ................................................................................................................................. 6-16
TILT CYLINDER ASSEMBLY ........................................................................................................................... 6-18

6-1
7E2CS 01-00

CONTROL VALVE LINKAGE


(UPPER LIFT AND TILT)

6-2
7E2CS 01-00

CONTROL VALVE LINKAGE


(UPPER LIFT AND TILT)

ITEM PART NO. DESCRIPTION QTY

1 504875700 Cover (2 Slots)........................................................................................................... 1


2 449021003 Washer ...................................................................................................................... 4
3 504225252 Plug ........................................................................................................................... 1
3 a 504449702 Light Switch ............................................................................................................... 1
4 449007010 Screw......................................................................................................................... 6
5 504628702 Hand Lever (Tilt) ........................................................................................................ 1
6 504628701 Hand Lever (Lift) ........................................................................................................ 1
7 504627200 Crank ......................................................................................................................... 2
8 449001170 Capscrew................................................................................................................... 4
9 504919200 Knob .......................................................................................................................... 1
10 504920200 Rod ............................................................................................................................ 1
11 015414700 Cotter Pin .................................................................................................................. 1
12 504901200 Latch.......................................................................................................................... 1
13 506395532 Bolt ............................................................................................................................ 2
14 504514700 Frame (Standard) ...................................................................................................... 1
14 504888700 Frame ("EE" Construction) ........................................................................................ 1
15 504633200 Pivot Pin .................................................................................................................... 2
16 504574255 Circlip......................................................................................................................... 4
17 504871204 Spacer ....................................................................................................................... 2
18 449001114 Capscrew................................................................................................................... 6
19 504871202 Spacer ....................................................................................................................... 2
20 940600906 Washer ...................................................................................................................... 2
21 449021002 Washer ...................................................................................................................... 2
22 937100904 Nut ............................................................................................................................. 2
23 504695202 Spacer ....................................................................................................................... 4
24 504574254 Pin ............................................................................................................................. 4
25 502793901 Bearing ...................................................................................................................... 8
26 504629200 Rocker Arm................................................................................................................ 2
27 505959587 Cotter Pin .................................................................................................................. 8
28 504693200 Link ............................................................................................................................ 2
29 449015002 Nut ............................................................................................................................. 4
30 449022018 Lockwasher ............................................................................................................... 4

FOOTNOTES:
a Used with Optional Rear Light Package

6-3
7E2CT 01-00

CONTROL VALVE LINKAGE


(UPPER) (THREE AND FOUR FUNCTION)

6-4
7E2CT 01-00

CONTROL VALVE LINKAGE


(UPPER) (THREE AND FOUR FUNCTION)

KEY:
A: Three Spool Valve (Three Function)
B: Four Spool Valve (Four Function)

QTY
ITEM PART NO. DESCRIPTION A B

1 504875700 Cover (3 Slots)................................................................................................... 1 1


2 504919200 Knob .................................................................................................................. 1 1
3 504225252 Plug ................................................................................................................... 1 1
3 a 504449702 Light Switch ....................................................................................................... 1 1
4 449007010 Screw................................................................................................................. 6 6
5 504628703 Hand Lever ........................................................................................................ 1 ..
6 449015002 Nut ..................................................................................................................... 2 4
7 449022018 Lockwasher ....................................................................................................... 2 4
8 449021003 Washer .............................................................................................................. 2 4
9 504574254 Pin ..................................................................................................................... 2 4
10 449001170 Capscrew........................................................................................................... 2 4
11 505959587 Cotter Pin .......................................................................................................... 8 8
12 502793901 Bearing .............................................................................................................. 4 8
13 504627200 Crank ................................................................................................................. 2 4
14 504693200 Link .................................................................................................................... 1 2
15 504629200 Rocker Arm........................................................................................................ 1 2
16 504695202 Spacer ............................................................................................................... 1 ..
17 504628704 Hand Lever ........................................................................................................ .. 1
18 504230239 Spring ................................................................................................................ 1 1
19 504632200 Pivot................................................................................................................... 1 1
20 504631200 Crank ................................................................................................................. 1 1
21 504235252 Pin ..................................................................................................................... 2 2
22 449001121 Capscrew........................................................................................................... 2 2
23 504673200 Link .................................................................................................................... 1 1
23 504673200 Link .................................................................................................................... 1 1
24 449021003 Washer .............................................................................................................. 2 2
25 449022018 Lockwasher ....................................................................................................... 2 2
26 504225257 Nut ..................................................................................................................... 2 2
27 504574255 Circlip................................................................................................................. 4 4
28 504871202 Spacer ............................................................................................................... 2 2
29 504633200 Pivot Pin ............................................................................................................ 2 2
30 449001114 Capscrew........................................................................................................... 6 6
31 504871204 Spacer ............................................................................................................... 2 2
32 504514700 Frame (Standard) .............................................................................................. 1 1
32 504888700 Frame ("EE" Construction) ................................................................................ 1 1
33 940600906 Washer .............................................................................................................. 2 2
34 449021002 Washer .............................................................................................................. 2 2
35 937100904 Nut ..................................................................................................................... 2 2
36 506395532 Bolt .................................................................................................................... 2 2
37 504901200 Latch.................................................................................................................. 1 1
38 015414700 Cotter Pin .......................................................................................................... 1 1
39 504920200 Rod .................................................................................................................... 1 1

6-5
7E2CT 01-00

CONTROL VALVE LINKAGE


(UPPER) (THREE AND FOUR FUNCTION)

QTY
ITEM PART NO. DESCRIPTION A B

40 504226218 Lubricant............................................................................................................ AR AR
41 501702904 Adhesive............................................................................................................ AR AR

FOOTNOTES:
a Used with Optional Rear Light Package

6-6
NOTES

6-7
7E2CU 11-99

CONTROL VALVE LINKAGE


(LOWER) (THREE AND FOUR FUNCTION)

6-8
7E2CU 11-99

CONTROL VALVE LINKAGE


(LOWER) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

1 504698200 Vane (Lift) .................................................................................................................. 1


2 504697200 Vane (Tilt) .................................................................................................................. AR
3 504574254 Pin (2 per Link) .......................................................................................................... AR
4 449001412 Capscrew (2 per Vane) .............................................................................................. AR
5 449021003 Washer (1 per Capscrew).......................................................................................... AR
6 504693200 Link (1 per Valve Spool) ............................................................................................ AR
7 015414700 Cotter Pin (1 per Pivot Pin)........................................................................................ AR
8 449022018 Lockwasher (1 per Capscrew) ................................................................................... AR
9 449015002 Nut (1 per Capscrew) ................................................................................................ AR
10 015918200 Snap Ring.................................................................................................................. 2
11 504871201 Spacer ....................................................................................................................... 1
12 504634200 Pin ............................................................................................................................. 1
13 016139700 Shim .......................................................................................................................... AR
14 504695203 Spacer ....................................................................................................................... 2
15 449001114 Capscrew................................................................................................................... 2
16 504228208 Bracket ...................................................................................................................... 5
17 504228261 Channel (Rubber) ...................................................................................................... 3
18 506726504 Stud ........................................................................................................................... 1
19 449001382 Bolt ............................................................................................................................ 2
20 449001121 Capscrew................................................................................................................... 2
21 504887200 Pin ............................................................................................................................. 1
22 504235252 Pin ............................................................................................................................. 1
23 449022018 Lockwasher ............................................................................................................... 1
24 449015002 Nut ............................................................................................................................. 1
25 504230239 Spring ........................................................................................................................ 1
26 500416906 Screw......................................................................................................................... 2
27 505051200 Bracket ...................................................................................................................... 1
28 503781200 Switch ........................................................................................................................ 1
29 500030902 Lockwasher ............................................................................................................... 2
30 032643500 Nut ............................................................................................................................. 2
31 504871203 Spacer ....................................................................................................................... 1
32 449001170 Capscrew................................................................................................................... 1
33 449021003 Washer ...................................................................................................................... 1
34 449001015 Capscrew................................................................................................................... 1
35 519784600 Bracket ...................................................................................................................... 1
36 449022018 Lockwasher ............................................................................................................... 1
37 449015002 Nut ............................................................................................................................. 1
38 504674701 Circuit Board.............................................................................................................. 1
39 449021003 Washer ...................................................................................................................... 2
40 449022018 Lockwasher ............................................................................................................... 2
41 449015002 Nut ............................................................................................................................. 2
42 504228237 Channel ..................................................................................................................... 1
43 449001013 Capscrew................................................................................................................... 5
44 449007010 Screw......................................................................................................................... 2
45 504226242 Washer ...................................................................................................................... 5
46 449022016 Lockwasher ............................................................................................................... 5
47 449015014 Nut ............................................................................................................................. 5
48 504630700 Cover (Lower) ............................................................................................................ 1
49 504610702 Control Valve (Three Spool) (☞ 6H152) .................................................................. 1
49 504610703 Control Valve (Four Spool) (☞ 6H176) .................................................................... 1

6-9
7E2CU 11-99

CONTROL VALVE LINKAGE


(LOWER) (THREE AND FOUR FUNCTION)

ITEM PART NO. DESCRIPTION QTY

50 504226242 Washer ...................................................................................................................... 1


51 449022013 Lockwasher ............................................................................................................... 1
52 449015014 Nut ............................................................................................................................. 1

6-10
NOTES

6-11
6H152 09-99

HYDRAULIC CONTROL VALVE


(THREE SPOOL)

6-12
6H152 09-99

HYDRAULIC CONTROL VALVE


(THREE SPOOL)

ITEM PART NO. DESCRIPTION QTY

504610702 Control Valve ............................................................................................................. 1


1 520349803 Valve Section............................................................................................................. 1
2 506395598 Poppet ....................................................................................................................... 1
3 506395597 Spring ........................................................................................................................ 1
4 .. . . . O-Ring ....................................................................................................................... 1
5 520349822 Plug ........................................................................................................................... 1
6 519432610 Spring ........................................................................................................................ 1
7 506395595 Plug ........................................................................................................................... 2
8 .. . . . O-Ring ....................................................................................................................... 2
9 514454800 Fitting......................................................................................................................... 1
10 .. . . . O-Ring ....................................................................................................................... 1
11 520349804 Relief Valve................................................................................................................ 1
12 .. . . . Quad Ring ................................................................................................................. 3
13 .. . . . O-Ring ....................................................................................................................... 4
14 520349810 Spring ........................................................................................................................ 2
15 .. . . . Seal ........................................................................................................................... 2
16 .. . . . Seal Retainer............................................................................................................. 2
17 .. . . . O-Ring ....................................................................................................................... 2
18 .. . . . Seal ........................................................................................................................... 2
19 520349811 Spring ........................................................................................................................ 2
20 .. . . . O-Ring ....................................................................................................................... 2
21 520349806 Ball ............................................................................................................................ 2
22 520349824 Spool Section (Tilt) .................................................................................................... 1
23 520349800 Spool Section (Lift) .................................................................................................... 1
24 520349823 Stud Kit ...................................................................................................................... 1
25 520349802 Nut ............................................................................................................................. 8
26 520349821 Ball ............................................................................................................................ 2
27 520349819 Spring ........................................................................................................................ 3
28 .. . . . O-Ring ....................................................................................................................... 3
29 .. . . . Back-up Ring ............................................................................................................. 3
30 520349815 Plug ........................................................................................................................... 3
31 520349814 Retaining Ring ........................................................................................................... 3
32 519432613 Washer ...................................................................................................................... 6
33 520349813 Spring ........................................................................................................................ 3
34 .. . . . Quad Ring ................................................................................................................. 3
35 .. . . . O-Ring ....................................................................................................................... 3
36 .. . . . Sleeve........................................................................................................................ 3
37 098548681 Retainer ..................................................................................................................... 3
38 519432614 Dust Cover Kit ........................................................................................................... 3
39 520349820 Poppet ....................................................................................................................... 1
40 520349818 Seat ........................................................................................................................... 1

520349830 Seal Kit (Includes Items 4, 8, 10, 12-13, 15-18, 20, 28-29, 34-35)............................ 1
520349829 Valve Repair Kit (Includes Item 36) ........................................................................... 1

6-13
6H176 09-99

HYDRAULIC CONTROL VALVE


(FOUR SPOOL)

6-14
6H176 09-99

HYDRAULIC CONTROL VALVE


(FOUR SPOOL)

ITEM PART NO. DESCRIPTION QTY

504610703 Control Valve ............................................................................................................. 1


1 520349803 Valve Section (Four Function) ................................................................................... 1
2 506395598 Poppet ....................................................................................................................... 1
3 506395597 Spring ........................................................................................................................ 1
4 .. . . . O-Ring ....................................................................................................................... 1
5 520349822 Plug ........................................................................................................................... 1
6 519432610 Spring ........................................................................................................................ 1
7 506395595 Plug ........................................................................................................................... 2
8 .. . . . O-Ring ....................................................................................................................... 2
9 514454800 Fitting......................................................................................................................... 1
10 .. . . . O-Ring ....................................................................................................................... 1
11 520349804 Relief Valve................................................................................................................ 1
12 .. . . . Quad Ring ................................................................................................................. 4
13 .. . . . O-Ring ....................................................................................................................... 8
14 520349810 Spring ........................................................................................................................ 3
15 .. . . . Seal ........................................................................................................................... 3
16 .. . . . Seal Retainer............................................................................................................. 3
17 .. . . . O-Ring ....................................................................................................................... 3
18 .. . . . Seal ........................................................................................................................... 3
19 520349811 Spring ........................................................................................................................ 3
20 .. . . . O-Ring ....................................................................................................................... 3
21 520349806 Ball ............................................................................................................................ 3
22 520349808 Valve Section (Three Function) ................................................................................. 1
23 520349824 Spool Section (Tilt) .................................................................................................... 1
24 520349800 Spool Section (Lift) (Inlet and Outlet) ........................................................................ 1
25 520349801 Stud Kit ...................................................................................................................... 1
26 520349802 Nut ............................................................................................................................. 8
27 520349821 Ball ............................................................................................................................ 1
28 520349819 Spring ........................................................................................................................ 4
29 .. . . . O-Ring ....................................................................................................................... 4
30 .. . . . Back-up Ring ............................................................................................................. 4
31 520349815 Plug ........................................................................................................................... 4
32 520349814 Retaining Ring ........................................................................................................... 4
33 520349820 Poppet ....................................................................................................................... 3
34 520349818 Seat ........................................................................................................................... 3
35 519432613 Washer ...................................................................................................................... 8
36 520349813 Spring ........................................................................................................................ 8
37 .. . . . Quad Ring ................................................................................................................. 4
38 .. . . . O-Ring ....................................................................................................................... 4
39 .. . . . Sleeve........................................................................................................................ 4
40 098548681 Retainer ..................................................................................................................... 4
41 519432614 Dust Cover Kit ........................................................................................................... 4

520349830 Seal Kit (Includes Items 4, 8, 10, 12-13, 15-18, 20, 29-30, 37-38)............................ 1
520349829 Valve Repair Kit (Includes Item 39) ........................................................................... 1

6-15
6D116 09-99

TILT CYLINDER
(ROD ENDS AND PINS)

6-16
6D116 09-99

TILT CYLINDER
(ROD ENDS AND PINS)

ITEM PART NO. DESCRIPTION QTY

1 449015029 Nut ............................................................................................................................. 1


2 449022017 Lockwasher ............................................................................................................... 1
3 900003275 Rod End (RH) ............................................................................................................ 1
3 900003276 Rod End (LH)............................................................................................................. 1
4 a 506395593 Shim (0.068 in.) ......................................................................................................... AR
4 a 506395594 Shim (0.032 in.) ......................................................................................................... AR
5 a 506395592 Spacer ....................................................................................................................... 1
6 a 012828800 O-Ring ....................................................................................................................... 1
7 580000195 Tilt Cylinder (7 Back/5 Forward) (☞ 6D115) ......................................................... 2
7 580000197 Tilt Cylinder (5 Back/10 Forward) (☞ 6D115) ....................................................... 2
8 015420300 Cotter Pin .................................................................................................................. 1
9 504574267 Washer ...................................................................................................................... 3
10 504229225 Bushing ..................................................................................................................... 1
11 504229210 Rod End Pin .............................................................................................................. 1
12 931015909 Capscrew................................................................................................................... 1
13 449001016 Capscrew................................................................................................................... 1
14 449022013 Lockwasher ............................................................................................................... 1
15 015627900 Lube Fitting................................................................................................................ 1
16 900003278 Rod End Pin (With Lube)........................................................................................... 1
16 900005215 Rod End Pin (Without Lube)...................................................................................... 1
17 520039885 Washer ...................................................................................................................... 1
18 900003277 Bushing ..................................................................................................................... 1

FOOTNOTES:
a Install on Cylinder Assembly 580000195, if 7 Back/5 Forward Tilt is Required.

6-17
6D115 09-99

TILT CYLINDER ASSEMBLY

6-18
6D115 09-99

TILT CYLINDER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

bc 580000195 Tilt Cylinder (Group No. 8603351) ............................................................................ 1


ad 580000197 Tilt Cylinder (Group No. 8603353) ............................................................................ 1
1 bc 520041602 Tube........................................................................................................................... 1
1 ad 520041603 Tube........................................................................................................................... 1
2 bc 519517601 Piston Rod ................................................................................................................. 1
2 ad 519517603 Rod cylinder .............................................................................................................. 1
3 .. . . . Wiper Ring Rod ......................................................................................................... 1
4 504143500 Gland ......................................................................................................................... 1
5 .. . . . Seal - Rod ................................................................................................................. 1
6 .. . . . Back-up Ring ............................................................................................................. 1
7 .. . . . O-Ring ....................................................................................................................... 1
8 519477600 Piston ........................................................................................................................ 1
9 .. . . . Seal - Piston .............................................................................................................. 1
10 502637902 Nut ............................................................................................................................. 1

580023425 Seal Kit (Includes Items 3, 5-7, 9) ............................................................................. 1

FOOTNOTES:
a 5 Back/10 Forward
b 7 Back/5 Forward
c 74.00 mm [2.95 in.] Stroke
d 90.00 mm [3.54 in.] Stroke

6-19
6L2CX 09-99

HYDRAULIC HOSE AND FITTINGS

6-20
6L2CX 09-99

HYDRAULIC HOSE AND FITTINGS

ITEM PART NO. DESCRIPTION QTY

1 504610702 Control Valve (Three Spool) (☞ 6H152) .................................................................. 1


1 504610703 Control Valve (Four Spool) (☞ 6H176) .................................................................... 1
2 500111911 Fitting......................................................................................................................... 1
2 052645300 O-Ring.................................................................................................................. 1
3 055729800 Fitting......................................................................................................................... 1
3 052645300 O-Ring.................................................................................................................. 6
4 059986600 Fitting......................................................................................................................... 1
5 052643300 Fitting......................................................................................................................... 1
5 052645300 O-Ring.................................................................................................................. 1
6 502231902 Fitting......................................................................................................................... 1
6 052645400 O-Ring.................................................................................................................. 1
7 500154912 Fitting......................................................................................................................... 1
7 052645400 O-Ring.................................................................................................................. 1
8 059803100 Fitting......................................................................................................................... 2
9 500546907 Fitting......................................................................................................................... 2
10 502776915 Hose (RH).................................................................................................................. 2
11 502776931 Hose (LH) .................................................................................................................. 2
12 062159500 Clamp ........................................................................................................................ 4
13 065629800 Hose .......................................................................................................................... 1
14 502670906 Hose (To Lift Pump)................................................................................................... 1
15 056943800 Fitting......................................................................................................................... 2
15 052645500 O-Ring.................................................................................................................. 1
16 032573800 Hose .......................................................................................................................... 1
17 506468500 Dipstick ...................................................................................................................... 1
18 519432623 Screw......................................................................................................................... 6
19 449022018 Lockwasher ............................................................................................................... 6
20 258982106 Cover ......................................................................................................................... 1
21 506469500 Gasket ....................................................................................................................... 1
22 506395533 Plug ........................................................................................................................... 1
23 751287404 Element ..................................................................................................................... 1
23 751287402 Filter Replacement ............................................................................................... 1
24 015026400 Lockwasher ............................................................................................................... 2
25 057048200 Capscrew................................................................................................................... 2
26 058721200 Fitting......................................................................................................................... 2
26 056363300 O-Ring.................................................................................................................. 1
27 056363100 Fitting......................................................................................................................... 2
27 056363300 O-Ring.................................................................................................................. 1
28 580000195 Tilt Cylinder (☞ 6D115) ........................................................................................... 2
28 580000197 Tilt Cylinder (☞ 6D115) ........................................................................................... 2
29 013398000 Fitting......................................................................................................................... 1
30 720135933 Hose Assembly.......................................................................................................... 1
31 505967551 Fitting......................................................................................................................... 2
31 055746400 Fitting (Three Spool).................................................................................................. 2
31 052645300 O-Ring.................................................................................................................. 1
32 055729800 Fitting (Four Spool).................................................................................................... 1
32 052645300 O-Ring.................................................................................................................. 1
33 055746400 Fitting (Four Spool).................................................................................................... 1
33 052645300 O-Ring.................................................................................................................. 1
34 b 312850032 Strap Clamp............................................................................................................... 1

6-21
6L2CX 09-99

HYDRAULIC HOSE AND FITTINGS

ITEM PART NO. DESCRIPTION QTY

35 a 501702909 Adhesive (Hose Connections) ................................................................................... AR


36 a 505970592 Sealant (Drain Plug) .................................................................................................. AR

FOOTNOTES:
a Not Illustrated
b Tie Down Left Side Tilt Hoses Attaching (-) Negative Battery Cable to Clear Lift Motor Commutator End.

6-22
NOTES

6-23
6T115 09-99

LIFT PUMP AND MOTOR ATTACHING PARTS


(12 CC)

6-24
6T115 09-99

LIFT PUMP AND MOTOR ATTACHING PARTS


(12 CC)

ITEM PART NO. DESCRIPTION QTY

1 580015476 Hydraulic Motor (Standard) (☞ 12B153) ................................................................. 1


1 580017383 Pump (Optional) ........................................................................................................ 1
1 580015477 Hydraulic Motor (Brush Wear Indicator and Thermostat) (☞ 12B154) .................... 1
2 518796644 Pump (☞ 6J286) ...................................................................................................... 1
3 580026611 Capscrew................................................................................................................... 2
4 052229600 Fitting......................................................................................................................... 1
4 052645400 O-Ring.................................................................................................................. 1
5 055486800 Capscrew................................................................................................................... 4
6 520015800 Washer ...................................................................................................................... 4
7 507097502 Clamp ........................................................................................................................ 2
8 520334600 Bracket ...................................................................................................................... 1
9 504141200 Grommet.................................................................................................................... 4
10 502056904 Clamp ........................................................................................................................ 4
11 506463500 Hose .......................................................................................................................... 1
12 511660400 Filter .......................................................................................................................... 1
13 506462500 Hose .......................................................................................................................... 1
14 061353000 Fitting......................................................................................................................... 1
14 052645500 O-Ring.................................................................................................................. 1
15 504228203 Coupling .................................................................................................................... 1
16 a 501702909 Adhesive.................................................................................................................... AR

FOOTNOTES:
a Not Illustrated

6-25
6T118 09-99

LIFT PUMP AND MOTOR ATTACHING PARTS


(19 CC)

6-26
6T118 09-99

LIFT PUMP AND MOTOR ATTACHING PARTS


(19 CC)

ITEM PART NO. DESCRIPTION QTY

1 519507601 Hydraulic Motor (Standard) (☞ 12B142) ................................................................. 1


1 519507603 Hydraulic Motor (Brush Wear Indicator and Thermostat) (☞ 12B143) .................... 1
2 519526600 Hydraulic Pump (☞ 6J287) ...................................................................................... 1
2 524143168 Hydraulic Pump (☞ 6J287) ...................................................................................... 1
3 061353000 Fitting......................................................................................................................... 1
3 052645500 O-Ring.................................................................................................................. 1
4 .. . . . Socket Head Capscrew ............................................................................................. 2
5 052229600 Fitting......................................................................................................................... 1
5 052645400 O-Ring.................................................................................................................. 1
6 055486800 Capscrew................................................................................................................... 4
7 520015800 Washer ...................................................................................................................... 4
8 507097502 Clamp ........................................................................................................................ 2
9 520370600 Bracket ...................................................................................................................... 1
10 080143400 Grommet (Optional)................................................................................................... 4
10 504141200 Grommet.................................................................................................................... 4
11 502056904 Clamp ........................................................................................................................ 4
12 506463500 Hose .......................................................................................................................... 1
13 511660400 Filter .......................................................................................................................... 1
14 506462500 Hose .......................................................................................................................... 1
15 a 501702909 Adhesive.................................................................................................................... AR

FOOTNOTES:
a Not Illustrated

6-27
6J286 09-99

HYDRAULIC LIFT PUMP ASSEMBLY


(12 CC)

6-28
6J286 09-99

HYDRAULIC LIFT PUMP ASSEMBLY


(12 CC)

ITEM PART NO. DESCRIPTION QTY

518796644 Pump ......................................................................................................................... 1


1 520329801 Retaining Ring ........................................................................................................... 1
2 .. . . . Seal ........................................................................................................................... 1
3 520329802 Flange ....................................................................................................................... 1
4 520329805 Pin ............................................................................................................................. 4
5 .. . . . Seal ........................................................................................................................... 2
6 .. . . . Back-Up Ring ............................................................................................................ 2
7 .. . . . O-Ring ....................................................................................................................... 2
8 518800693 Cover ......................................................................................................................... 1
9 518800617 Bolt ............................................................................................................................ 4
10 .. . . . Bushing ..................................................................................................................... 4
11 .. . . . Housing ..................................................................................................................... 1
12 .. . . . Gear Set .................................................................................................................... 1

504060748 Seal Kit (Includes Items 5-7) ..................................................................................... 1


518800661 Flange Kit (Includes Items 1-4).................................................................................. 1

6-29
P11273 11-01

HYDRAULIC PUMP
(12 CC)

6-30
P11273 11-01

HYDRAULIC PUMP
(12 CC)

ITEM PART NO. DESCRIPTION QTY

580003863 Pump ......................................................................................................................... 1


1 580006358 Cover.................................................................................................................... 1
2 .. . . . Body ..................................................................................................................... 1
3 580006779 Gear Set............................................................................................................... 1
4 .. . . . Bushing............................................................................................................ 2
5 .. . . . Bushing............................................................................................................ 2
6 .. . . . Drive Gear........................................................................................................ 1
7 .. . . . Driven Gear...................................................................................................... 1
8 580006359 Mounting Flange .................................................................................................. 1
9 .. . . . Seal (Body) .......................................................................................................... 2
10 .. . . . Seal (Bushing)...................................................................................................... 2
11 580006778 Bolt ....................................................................................................................... 4
12 .. . . . Oil Seal................................................................................................................. 1
13 .. . . . Snap Ring ............................................................................................................ 1
14 138583101 Key ....................................................................................................................... 1

580006362 Seal Kit (Includes Items 9-10, 12-13) ........................................................................ 1

6-31
6J287 07-00

HYDRAULIC LIFT PUMP ASSEMBLY


(19 CC) (IDENTIFY BY VENDOR P/N 1800212)

ITEM PART NO. DESCRIPTION QTY

a 519526600 Hydraulic Pump ......................................................................................................... 1


524143168 Hydraulic Pump ......................................................................................................... 1
1 .. . . . Snap Ring.................................................................................................................. 1
2 .. . . . Seal ........................................................................................................................... 1
3 580006359 Mounting Flange........................................................................................................ 1
4 .. . . . Back-up Ring ............................................................................................................. 2
5 .. . . . Seal ........................................................................................................................... 2
6 .. . . . Bushing ..................................................................................................................... 2
7 .. . . . O-Ring ....................................................................................................................... 2
8 .. . . . Dowel Pin .................................................................................................................. 4
9 .. . . . Housing ..................................................................................................................... 1
10 .. . . . Idler Gear .................................................................................................................. 1
11 .. . . . Drive Gear ................................................................................................................. 1
12 580006358 Cover ......................................................................................................................... 1
13 580006360 Bolt ............................................................................................................................ 4


FOOTNOTES:
a S/N PENDING PER ECN 8334628

6-32
SECTION 7

7 LIFTING MECHANISM
CONTENTS

SECTION 7
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE
SIX-ROLLER
THREE STAGE FULL FREE-LIFT ............................................................................................................ 7-26
TWO STAGE FULL FREE-LIFT ................................................................................................................ 7-40
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 7-10
FREE LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-20
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-34
FREE LIFT CYLINDER
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 7-24
INNER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-16
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-30
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-46
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 7-42
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 7-44
INTEGRAL SIDE-SHIFT HYDRAULIC HOSES
TWO AND THREE STAGE FULL FREE-LIFT .............................................................................................. 7-49
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 7-48
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-14
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-8
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 7-36
RIGHT HAND
TWO STAGE FULL FREE-LIFT ................................................................................................................ 7-38
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-22
MAIN LIFT
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-18
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-32
OUTER MAST
THREE STAGE FULL FREE-LIFT ................................................................................................................ 7-12
TWO STAGE FULL FREE-LIFT .................................................................................................................... 7-28
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-2
SIDE-SHIFT CYLINDER .................................................................................................................................. 7-41

7-1
3A271 05-94

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

7-2
3A271 05-94

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
Mast Assembly 504253703 504253706 504253708 504253714
1 Outer Mast 504059795 504059744 504059752 504059774

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0.020 in.).................................................................................................... 4
5 012824300 O-Ring.................................................................................................................. 4
6 504075763 Load Roller........................................................................................................... 2
7 015916300 Snap Ring ............................................................................................................ 2
8 504233232 Shim (0.020 in.).................................................................................................... AR
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 912407300 Bushing ................................................................................................................ 1
12 911330400 Cap....................................................................................................................... 2
13 910229100 Lockwasher .......................................................................................................... 4
14 449001048 Capscrew ............................................................................................................. 4

FOOTNOTES:
a Refer to Table

7-3
G101212 01-01

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

7-4
G101212 01-01

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
Mast Assembly 504253703 504253706 504253708 504253714
1 Inner Mast 504067794 504067705 504067726 504067793

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ................................................................................................................. 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075763 Load Roller........................................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0.020 in.).................................................................................................... AR
6 500227910 Snap Ring ............................................................................................................ 2
7 504064733 Chain Sheave....................................................................................................... 2
8 504064727 Sheave............................................................................................................. 1
9 504242237 Bearing ............................................................................................................ 1
10 500343914 Snap Ring ........................................................................................................ 2

FOOTNOTES:
a Refer to Table

7-5
G101248 01-01

LIFT
(TWO STAGE LIMITED FREE-LIFT)

7-6
G101248 01-01

LIFT
(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
Mast Assembly 504253703 504253706 504253708 504253714
25 Chain 900002253 504064784 518791609 504065747

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 .. . . . Lift Cylinder (LH) (☞ 6A132) ................................................................................... 1
2 .. . . . Lift Cylinder (RH) (☞ 6A132) ................................................................................... 1
3 015003800 Nut ............................................................................................................................. 2
4 061278300 Washer ...................................................................................................................... 2
5 449001048 Capscrew................................................................................................................... 2
6 502566902 Washer ...................................................................................................................... 4
7 504064739 Spacer ....................................................................................................................... 2
8 504234266 Nut ............................................................................................................................. 2
9 052229600 Fitting......................................................................................................................... 1
9 052645400 O-Ring ....................................................................................................................... 1
10 052645600 O-Ring ....................................................................................................................... 1
10 504233229 Control Valve ............................................................................................................. 1
11 504064742 Housing ..................................................................................................................... 1
12 449001050 Capscrew................................................................................................................... 2
13 504230271 Nut ............................................................................................................................. 2
14 501801901 Fitting......................................................................................................................... 1
15 504075776 Spring ........................................................................................................................ 2
16 504236253 Washer ...................................................................................................................... 2
17 052645400 O-Ring ....................................................................................................................... 1
17 504064729 Fitting......................................................................................................................... 2
18 052645500 O-Ring ....................................................................................................................... 1
18 080437000 Fitting......................................................................................................................... 1
19 500227907 Snap Ring.................................................................................................................. 2
20 504064767 Washer ...................................................................................................................... 2
21 504064769 Washer (0.010 in.) ..................................................................................................... AR
21 504069702 Washer (0.030 in.) ..................................................................................................... AR
21 504069791 Washer (0.060 in.) ..................................................................................................... AR
22 504071777 Pin ............................................................................................................................. 2
23 015414700 Cotter Pin .................................................................................................................. 2
24 518801644 Chain Anchor............................................................................................................. 2
25 a .. . . . Chain ......................................................................................................................... 2
26 518803629 Hose .......................................................................................................................... 2

FOOTNOTES:
a Refer to Table

7-7
6A132 09-99

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

7-8
6A132 09-99

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
Cylinder
8601603 8601606 8601608 8601614
Group Number
Lift Cylinder 519524603 519524606 519524608 519524614
1 Shell 519523603 519523606 519523608 519523614
2 Rod 519521603 519521606 519521608 519521614

RIGHT HAND

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
Cylinder
8601653 8601656 8601658 8601664
Group Number
Lift Cylinder 519524653 519524656 519524658 519524664
1 Shell 519523653 519523656 519523658 519523664
2 Rod 519521603 519521606 519521608 519521614

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 504024201 Wear Ring ............................................................................................................ 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 580011167 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 502787901 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 518794659 Wear Ring ............................................................................................................ 1

505136043 Seal Kit (Includes Items 1-2, 4, 8-14) ........................................................................ 1

FOOTNOTES:
a Refer to Table

7-9
3D191 09-99

CARRIAGE
(SIX-ROLLER) (TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

504075745 Carriage..................................................................................................................... 1
1 504075789 Frame ........................................................................................................................ 1
2 504066700 Stubshaft .............................................................................................................. 6
3 015916300 Snap Ring.................................................................................................................. 6
4 504233232 Shim (0.020 in.) ......................................................................................................... AR
5 504235278 Spacer ....................................................................................................................... 2
6 518808616 Load Roller ................................................................................................................ 6
7 505978544 Chain Anchor............................................................................................................. 2
7 580027878 Chain Anchor (Optional) ............................................................................................ 2
8 504075781 Pin ............................................................................................................................. 2
9 500227907 Snap Ring.................................................................................................................. 4
10 504071777 Pin ............................................................................................................................. 2
11 015414700 Cotter Pin .................................................................................................................. 2

7-10
NOTES

7-11
3C263 09-99

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

7-12
3C263 09-99

OUTER MAST
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Mast Assembly 504253740 504253743 504253745 504253750
1 Outer Mast 504059795 504059744 504059752 504059774

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0.020 in.).................................................................................................... 4
5 012824300 O-Ring.................................................................................................................. 4
6 504075763 Load Roller........................................................................................................... 2
7 015916300 Snap Ring ............................................................................................................ 2
8 504233232 Shim (0.020 in.).................................................................................................... AR
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 912407300 Bushing ................................................................................................................ 1
12 911330400 Cap....................................................................................................................... 2
13 910229100 Lockwasher .......................................................................................................... 4
14 449001048 Capscrew ............................................................................................................. 4

FOOTNOTES:
a Refer to Table

7-13
G101229 01-01

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

7-14
G101229 01-01

INTERMEDIATE MAST
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Mast Assembly 504253740 504253743 504253745 504253750
1 Intermediate Mast 504070741 504070796 504070783 504073727

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Intermediate Mast ................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 4
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0.020 in.).................................................................................................... 4
5 012824300 O-Ring.................................................................................................................. 4
6 504075763 Load Roller........................................................................................................... 4
7 015916300 Snap Ring ............................................................................................................ 4
8 504233232 Shim (0.020 in.).................................................................................................... AR
9 506395595 Plug ...................................................................................................................... 2
10 504064733 Chain Sheave....................................................................................................... 2
11 504064727 Sheave............................................................................................................. 1
12 504242237 Bearing ............................................................................................................ 1
13 500343914 Snap Ring ........................................................................................................ 2

FOOTNOTES:
a Refer to Table

7-15
G101230 09-99

INNER MAST
(THREE STAGE FULL FREE-LIFT)

7-16
G101230 09-99

INNER MAST
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Mast Assembly 504253740 504253743 504253745 504253750
1 Inner Mast 504073729 504073798 504073778 504073760

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 015916300 Snap Ring ............................................................................................................ 2
4 504233232 Shim (0.020 in.).................................................................................................... AR
5 504075763 Load Roller........................................................................................................... 2

FOOTNOTES:
a Refer to Table

7-17
G101231 01-01

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

7-18
G101231 01-01

MAIN LIFT
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Mast Assembly 504253740 504253743 504253745 504253750
1 Chain 504064787 504075738 504064703 504075722

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Chain ......................................................................................................................... 2
2 .. . . . Lift Cylinder (LH) (☞ 6C50) ..................................................................................... 1
3 .. . . . Lift Cylinder (RH) (☞ 6C50) ..................................................................................... 1
4 449001048 Capscrew................................................................................................................... 2
5 502566902 Washer ...................................................................................................................... 4
6 504064739 Spacer ....................................................................................................................... 2
7 909882405 Nut ............................................................................................................................. 2
8 500227907 Snap Ring.................................................................................................................. 2
9 504064767 Washer ...................................................................................................................... 2
10 504064769 Washer (0.010 in.) ..................................................................................................... AR
10 504069791 Washer (0.030 in.) ..................................................................................................... AR
10 504069702 Washer (0.060 in.) ..................................................................................................... AR
11 449001013 Capscrew................................................................................................................... 2
12 504230271 Nut ............................................................................................................................. 4
13 900003212 Plate .......................................................................................................................... 1
14 449001415 Capscrew................................................................................................................... 2
15 900003213 Clamp ........................................................................................................................ 1
16 900003214 Tube........................................................................................................................... 1
17 504233229 Control Valve ............................................................................................................. 1
17 052645600 O-Ring.................................................................................................................. 1
18 504064742 Housing ..................................................................................................................... 1
19 052229600 Fitting......................................................................................................................... 1
19 052645400 O-Ring.................................................................................................................. 1
20 052643500 Fitting......................................................................................................................... 1
20 052645500 O-Ring.................................................................................................................. 1
21 518803665 Hose .......................................................................................................................... 1
22 518803629 Hose .......................................................................................................................... 1
23 501801901 Fitting......................................................................................................................... 1
24 504075776 Spring ........................................................................................................................ 2
25 504236253 Washer ...................................................................................................................... 2
26 504064729 Fitting......................................................................................................................... 2
26 052645400 O-Ring.................................................................................................................. 1
27 518801644 Chain Anchor............................................................................................................. 2
28 504071777 Pin ............................................................................................................................. 4
29 015414700 Cotter Pin .................................................................................................................. 4
30 504075767 Chain Anchor............................................................................................................. 2
31 015418200 Cotter Pin .................................................................................................................. 2
32 015003800 Nut ............................................................................................................................. 4
33 061278300 Washer ...................................................................................................................... 4

FOOTNOTES:
a Refer to Table

7-19
G101232 01-01

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

7-20
G101232 01-01

FREE LIFT
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Mast Assembly 504253740 504253743 504253745 504253750
1 Chain 518791614 504064799 504064792 504233265
2 Hose 900002263 900002265 505978593 900002269

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Chain.................................................................................................................... 2
2 a .. . . . Hose..................................................................................................................... 1
3 015003800 Nut........................................................................................................................ 2
4 061278300 Washer ................................................................................................................. 2
5 504071777 Pin ........................................................................................................................ 2
6 015414700 Cotter Pin ............................................................................................................. 2
7 518801644 Chain Anchor ....................................................................................................... 2
8 504075784 Chain Guard......................................................................................................... 2
9 449001003 Capscrew ............................................................................................................. 2
10 910229100 Lockwasher .......................................................................................................... 3
11 505978519 Bracket ................................................................................................................. 1
12 449034054 Pin ........................................................................................................................ 2
13 504075786 Bracket ................................................................................................................. 1
14 449001058 Capscrew ............................................................................................................. 4
15 449021010 Washer ................................................................................................................. 6
16 909882405 Nut........................................................................................................................ 4
17 504075749 Flow Valve ............................................................................................................ 1
18 504064705 Crosshead............................................................................................................ 1
19 449001389 Capscrew ............................................................................................................. 1
20 900002259 Stubshaft .............................................................................................................. 1
21 504064782 Sheave ................................................................................................................. 1
21 504064715 Bushing............................................................................................................ 1
22 504069770 Sheave ................................................................................................................. 2
23 500343914 Snap Ring ........................................................................................................ 2
24 504242237 Bearing ............................................................................................................ 1
25 505978594 Sheave............................................................................................................. 1
26 500227910 Snap Ring ............................................................................................................ 2
27 500227907 Snap Ring ............................................................................................................ 1
28 .. . . . Free Lift Cylinder (☞ 6B43) ................................................................................ 1

FOOTNOTES:
a Refer to Table

7-21
6C50 09-99

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

7-22
6C50 09-99

MAIN CYLINDER
(THREE STAGE FULL FREE-LIFT)

LEFT HAND

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Cylinder
8601703 8601706 8601708 8601713
Group Number
Lift Cylinder 519530603 519530606 519530608 519530613
1 Shell 519529603 519529606 519529608 519529613
2 Rod 519528603 519528606 519528608 519528613

RIGHT HAND

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Cylinder
8601753 8601756 8601758 8601763
Group Number
Lift Cylinder 519530653 519530656 519530658 519530663
1 Shell 519529653 519529656 519529658 519529663
2 Rod 519528603 519528606 519528608 519528613

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 506845500 Gland.................................................................................................................... 1
4 505657522 Spacer.................................................................................................................. 1
5 504235239 Check Valve ......................................................................................................... 1
6 504148200 Washer ................................................................................................................. 1
7 501850904 Snap Ring ............................................................................................................ 1
8 580011167 O-Ring.................................................................................................................. 1
9 504163200 Wiper Ring ........................................................................................................... 1
10 502787901 Rod Seal .............................................................................................................. 1
11 012825700 O-Ring.................................................................................................................. 1
12 504153200 Seal ...................................................................................................................... 1
13 504154200 Back-Up Ring ....................................................................................................... 2
14 504024201 Wear Ring ............................................................................................................ 1
15 502895202 Piston Ring........................................................................................................... 1
16 518794659 Wear Ring ............................................................................................................ 1

505136042 Seal Kit (Includes Items 8-15) ................................................................................... 1

FOOTNOTES:
a Refer to Table

7-23
6B43 09-99

FREE LIFT CYLINDER


(TWO AND THREE STAGE FULL FREE-LIFT)

7-24
6B43 09-99

FREE LIFT CYLINDER


(TWO AND THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
Cylinder
8601903 8601906 8601908 8601914
Group Number
Lift Cylinder 519534603 519534606 519534608 519534614
1 Shell 519541603 519541606 519541608 519541614
2 Rod 519540603 519540606 519540608 519540614

ITEM PART NO. DESCRIPTION QTY


a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504450758 Wiper.................................................................................................................... 1
4 502787903 Seal ...................................................................................................................... 1
5 519537600 Gland.................................................................................................................... 1
6 502011903 Back-Up Ring ....................................................................................................... 1
7 015493200 O-Ring.................................................................................................................. 1
8 504450732 Back-Up Ring ....................................................................................................... 1
9 504232205 Rod Seal .............................................................................................................. 1
10 504024207 Wear Ring ............................................................................................................ 1
11 504235239 Check Valve ......................................................................................................... 1
12 580011167 O-Ring.................................................................................................................. 1
13 504148200 Washer ................................................................................................................. 1
14 501850904 Snap Ring ............................................................................................................ 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136049 Seal Kit (Includes Items 3-4, 6-10, 12, 16) ................................................................ 1

FOOTNOTES:
a Refer to Table

7-25
3D192 09-99

CARRIAGE
(SIX-ROLLER) (THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

504075752 Carriage..................................................................................................................... 1
1 504075748 Frame ................................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 6
3 015916300 Snap Ring ............................................................................................................ 6
4 504233232 Shim (0.020 in.).................................................................................................... AR
5 504235278 Spacer.................................................................................................................. 2
6 518797634 Load Roller........................................................................................................... 6
7 505978544 Chain Anchor ....................................................................................................... 2
7 580027878 Chain Anchor (Optional)....................................................................................... 2
8 504075781 Pin ........................................................................................................................ 2
9 500227907 Snap Ring ............................................................................................................ 4
10 504071777 Pin ........................................................................................................................ 2
11 015414700 Cotter Pin ............................................................................................................. 2

7-26
NOTES

7-27
3B130 09-99

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

7-28
3B130 09-99

OUTER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
Mast Assembly 504253773 504253776 504253778 504253784
1 Outer Mast 504059795 504059744 504059752 504059774

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075764 Bearing Strip ........................................................................................................ 2
4 504234265 Shim (0.020 in.).................................................................................................... 4
5 012824300 O-Ring.................................................................................................................. 4
6 504075763 Load Roller........................................................................................................... 2
7 015916300 Snap Ring ............................................................................................................ 2
8 504233232 Shim (0.020 in.).................................................................................................... AR
9 900003277 Bushing ................................................................................................................ 2
10 015627900 Lube Fitting .......................................................................................................... 2
11 912407300 Bushing ................................................................................................................ 1
12 911330400 Cap....................................................................................................................... 2
13 910229100 Lockwasher .......................................................................................................... 4
14 449001048 Capscrew ............................................................................................................. 4

FOOTNOTES:
a Refer to Table

7-29
G101234 01-01

INNER MAST
(TWO STAGE FULL FREE-LIFT)

7-30
G101234 01-01

INNER MAST
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
Mast Assembly 504253773 504253776 504253778 504253784
1 Inner Mast 504068759 504068754 504068791 504068774

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 504066700 Stubshaft.......................................................................................................... 2
3 504075763 Load Roller........................................................................................................... 2
4 015916300 Snap Ring ............................................................................................................ 2
5 504233232 Shim (0.020 in.).................................................................................................... AR

FOOTNOTES:
a Refer to Table

7-31
G101235 01-01

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

7-32
G101235 01-01

MAIN LIFT
(TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 .. . . . Lift Cylinder (LH) (☞ 6B44) ..................................................................................... 1


2 .. . . . Lift Cylinder (RH) (☞ 6B44) ..................................................................................... 1
3 015003800 Nut ............................................................................................................................. 2
4 061278300 Washer ...................................................................................................................... 4
5 504064739 Spacer ....................................................................................................................... 2
6 504234266 Nut ............................................................................................................................. 2
7 500227907 Snap Ring.................................................................................................................. 2
8 504064767 Washer ...................................................................................................................... 2
9 504064769 Washer (0.010 in.) ..................................................................................................... AR
9 504069791 Washer (0.030 in.) ..................................................................................................... AR
9 504069702 Washer (0.060 in.) ..................................................................................................... AR
10 504233229 Control Valve ............................................................................................................. 1
10 052645600 O-Ring.................................................................................................................. 1
11 504064742 Housing ..................................................................................................................... 1
12 449001050 Capscrew................................................................................................................... 2
13 504230271 Nut ............................................................................................................................. 2
14 501801901 Fitting......................................................................................................................... 1
15 504075776 Spring ........................................................................................................................ 1
16 504236253 Washer ...................................................................................................................... 1
17 504064729 Fitting......................................................................................................................... 2
17 052645400 O-Ring.................................................................................................................. 1
18 080437000 Fitting......................................................................................................................... 1
18 052645500 O-Ring.................................................................................................................. 1
19 052229600 Fitting......................................................................................................................... 1
19 052645400 O-Ring.................................................................................................................. 1
20 518803629 Hose .......................................................................................................................... 2

7-33
G101236 01-01

FREE LIFT
(TWO STAGE FULL FREE-LIFT)

7-34
G101236 01-01

FREE LIFT
(TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
Mast Assembly 504253773 504253776 504253778 504253784
1 Chain 518791614 504064799 504064792 504233265
2 Hose 518792681 518792629 518792663 518792621

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Chain.................................................................................................................... 2
2 a .. . . . Hose..................................................................................................................... 1
3 015003800 Nut........................................................................................................................ 2
4 061278300 Washer ................................................................................................................. 2
5 504071777 Pin ........................................................................................................................ 2
6 015414700 Cotter Pin ............................................................................................................. 2
7 518801644 Chain Anchor ....................................................................................................... 2
8 504075784 Chain Guard......................................................................................................... 2
9 449001003 Capscrew ............................................................................................................. 2
10 910229100 Lockwasher .......................................................................................................... 2
11 504075799 Bracket ................................................................................................................. 1
12 449034054 Pin ........................................................................................................................ 2
13 504075786 Bracket ................................................................................................................. 1
14 449001004 Capscrew ............................................................................................................. 4
15 449021010 Washer ................................................................................................................. 6
16 909882405 Nut........................................................................................................................ 4
17 504075749 Flow Valve ............................................................................................................ 1
17 052645400 O-Ring ............................................................................................................. 1
18 504064705 Crosshead............................................................................................................ 1
19 504226242 Washer ................................................................................................................. 2
20 910229100 Lockwasher .......................................................................................................... 2
21 449001343 Capscrew ............................................................................................................. 2
22 504069724 Clamp................................................................................................................... 1
23 449015014 Nut........................................................................................................................ 2
24 064824400 Fitting ................................................................................................................... 1
24 052645300 O-Ring ............................................................................................................. 1
25 053349600 Fitting ................................................................................................................... 1
26 500227910 Snap Ring ............................................................................................................ 2
27 504069770 Sheave ................................................................................................................. 2
28 500343914 Snap Ring ........................................................................................................ 2
29 504242237 Bearing ............................................................................................................ 1
30 505978594 Sheave............................................................................................................. 1
31 .. . . . Free Lift Cylinder (☞ 6B43) ................................................................................ 1
32 500227907 Snap Ring ............................................................................................................ 1
33 060023700 Clamp................................................................................................................... 1

FOOTNOTES:
a Refer to Table

7-35
6B44 09-99

MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

7-36
6B44 09-99

MAIN CYLINDER
(LEFT HAND) (TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
Cylinder
8601853 8601856 8601858 8601864
Group Number
Lift Cylinder 519640653 519640656 519640658 519640664
1 Shell 519639603 519639606 519639608 519639614
2 Rod 519638603 519638606 519638608 519638614

ITEM PART NO. DESCRIPTION QTY


a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 502787904 Seal ...................................................................................................................... 1
5 519636600 Gland.................................................................................................................... 1
6 500167924 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504017204 Wear Ring ............................................................................................................ 1
9 502895202 Piston Ring........................................................................................................... 1
10 501753914 Capscrew ............................................................................................................. 1
11 502687901 Seal ...................................................................................................................... 1

505136050 Seal Kit (Includes Items 3-4, 6-9) .............................................................................. 1

FOOTNOTES:
a Refer to Table

7-37
G101237 01-01

MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

7-38
G101237 01-01

MAIN CYLINDER
(RIGHT HAND) (TWO STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
Cylinder
8601803 8601806 8601808 8601814
Group Number
Lift Cylinder 519640603 519640606 519640608 519640614
1 Shell 519639603 519639606 519639608 519639614
2 Rod 519638603 519638606 519638608 519638614

ITEM PART NO. DESCRIPTION QTY


a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Shell ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 504158200 Wiper Ring ........................................................................................................... 1
4 502787904 Seal ...................................................................................................................... 1
5 519636600 Gland.................................................................................................................... 1
6 500167924 Back-Up Ring ....................................................................................................... 1
7 012825700 O-Ring.................................................................................................................. 1
8 504024201 Wear Ring ............................................................................................................ 1
9 501753914 Capscrew ............................................................................................................. 1
10 502687901 Seal ...................................................................................................................... 1

505136059 Seal Kit (Includes Items 3-4, 6-8) .............................................................................. 1

FOOTNOTES:
a Refer to Table

7-39
3D193 09-99

CARRIAGE
(SIX-ROLLER) (TWO STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

505959541 Carriage..................................................................................................................... 1
1 505959562 Frame ........................................................................................................................ 1
2 504066700 Stubshaft ................................................................................................................... 6
3 015916300 Snap Ring.................................................................................................................. 6
4 504233232 Shim (0.020 in.) ......................................................................................................... AR
5 504235278 Spacer ....................................................................................................................... 2
6 518808616 Load Roller ................................................................................................................ 6
7 505978544 Chain Anchor............................................................................................................. 2
7 580027878 Chain Anchor (Optional) ............................................................................................ 2
8 504075781 Pin ............................................................................................................................. 2
9 500227907 Snap Ring.................................................................................................................. 4
10 504071777 Pin ............................................................................................................................. 2
11 015414700 Cotter Pin .................................................................................................................. 2

7-40
G101239 04-01

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580020708 Cylinder Assembly..................................................................................................... 1


1 580020710 Cylinder ................................................................................................................ 1
2 580020721 Rod Seal .............................................................................................................. 2
3 580020719 O-Ring.................................................................................................................. 2
4 580026724 Retainer................................................................................................................ 2
5 580020741 Rod Wiper ............................................................................................................ 2
6 580026725 Pin ........................................................................................................................ 1

580027520 Seal Kit (Includes Items 1-6) ................................................................................ 1

7-41
G101240 12-00

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT)

7-42
G101240 12-00

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO AND THREE STAGE FULL FREE-LIFT)

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B

580023759 Side-Shift Carriage ............................................................................................ 1 ..


580023760 Side-Shift Carriage ............................................................................................ .. 1
1 580023786 Carriage (Inner)............................................................................................. 1 ..
1 580023787 Carriage (Inner)............................................................................................. .. 1
2 580023798 Frame (Outer)................................................................................................ 1 1
3 580020708 Cylinder Assembly (☞ G101239) ................................................................ 1 1
4 730088200 Connector...................................................................................................... 2 2
5 580020726 Bearing (Lower)............................................................................................. 2 2
6 580020723 Hook (Lower)................................................................................................. 2 2
7 449001400 Capscrew ...................................................................................................... 2 4
8 061278300 Washer .......................................................................................................... 4 4
9 501725901 Capscrew ...................................................................................................... 2 2
10 580023592 Washer .......................................................................................................... 2 2
11 580023594 Pin ................................................................................................................. 1 1
12 015628700 Lube Fitting ................................................................................................... 2 2
13 504071702 Pin ................................................................................................................. 2 2
14 505978544 Chain Anchor ................................................................................................ 2 2
15 500227907 Snap Ring ..................................................................................................... 4 4
16 504071777 Pin ................................................................................................................. 2 2
17 015414700 Cotter Pin ...................................................................................................... 2 2
18 518797634 Load Roller.................................................................................................... 6 ..
18 518808616 Load Roller.................................................................................................... .. 6
19 504233232 Shim (0.020 in.)............................................................................................. 28 28
20 504235278 Spacer........................................................................................................... 6 6
21 015916300 Snap Ring ..................................................................................................... 6 6

7-43
G101207 03-01

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)

7-44
G101207 03-01

INTEGRAL SIDE-SHIFT CARRIAGE


(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023761 Side-Shift Carriage .................................................................................................... 1


1 580020707 Carriage (Inner).................................................................................................... 1
2 580023798 Frame (Outer)....................................................................................................... 1
3 580020708 Cylinder Assembly (☞ G101239) ....................................................................... 1
4 730088200 Connector............................................................................................................. 2
5 580020726 Bearing (Lower).................................................................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
7 449001400 Capscrew ............................................................................................................. 4
8 015026800 Lockwasher .......................................................................................................... 4
9 580026721 Pin ........................................................................................................................ 2
10 580026723 Cotter Pin ............................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 518808616 Load Roller........................................................................................................... 6
14 015916300 Snap Ring ............................................................................................................ 6
15 504233232 Shim (0.020 in.).................................................................................................... 28
16 504235278 Spacer.................................................................................................................. 6
17 505978544 Chain Anchor ....................................................................................................... 2
18 504075781 Pin ........................................................................................................................ 2
19 500227907 Snap Ring ............................................................................................................ 4
20 504071777 Pin ........................................................................................................................ 2
21 015414700 Cotter Pin ............................................................................................................. 2
22 580026720 Shim ..................................................................................................................... 3

7-45
G101208 12-00

INTEGRAL SIDE-SHIFT CARRIAGE


(THREE STAGE FULL FREE-LIFT)

7-46
G101208 12-00

INTEGRAL SIDE-SHIFT CARRIAGE


(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580023763 Side-Shift Carriage .................................................................................................... 1


1 580023790 Carriage (Inner).................................................................................................... 1
2 580023799 Frame (Outer)....................................................................................................... 1
3 580020708 Cylinder Assembly (☞ G101239) ....................................................................... 1
4 730088200 Connector............................................................................................................. 2
5 580020726 Bearing (Lower).................................................................................................... 2
6 580020723 Hook (Lower)........................................................................................................ 2
7 449001400 Capscrew ............................................................................................................. 4
8 015026800 Lockwasher .......................................................................................................... 4
9 501725901 Capscrew ............................................................................................................. 2
10 580023592 Washer ................................................................................................................. 2
11 580023594 Pin ........................................................................................................................ 1
12 015628700 Lube Fitting .......................................................................................................... 2
13 518808616 Load Roller........................................................................................................... 2
14 015916300 Snap Ring ............................................................................................................ 2
15 504233232 Shim (0.020 in.).................................................................................................... 4
16 504235278 Spacer.................................................................................................................. 2
17 505978544 Chain Anchor ....................................................................................................... 2
18 504075781 Pin ........................................................................................................................ 6
19 500227907 Snap Ring ............................................................................................................ 28
20 504071777 Pin ........................................................................................................................ 6
21 015414700 Cotter Pin ............................................................................................................. 6

7-47
G10221 03-01

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO STAGE LIMITED FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 580027667 Hose .......................................................................................................................... 1


2 580027669 Hose .......................................................................................................................... 1
3 052642200 Fitting......................................................................................................................... 2
4 312850032 Strap Clamp............................................................................................................... 1

7-48
G10222 03-01

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES


(TWO AND THREE STAGE FULL FREE-LIFT)

KEY:
A: Two Stage Full Free-Lift
B: Three Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B

1 580020736 Hose .................................................................................................................. .. 1


1 580020736 Hose .................................................................................................................. 1 ..
2 580027672 Hose .................................................................................................................. 1 ..
2 580020737 Hose .................................................................................................................. .. 1
3 052642200 Fitting................................................................................................................. 2 2
4 312850032 Strap Clamp....................................................................................................... 1 1

7-49
NOTES

7-50
SECTION 8

8 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 8
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

HOSE TAKE-UP
THREE STAGE FULL FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 8-16
THREE FUNCTION................................................................................................................................... 8-14
TWO STAGE FULL FREE-LIFT
FOUR FUNCTION..................................................................................................................................... 8-12
THREE FUNCTION................................................................................................................................... 8-10
TWO STAGE LIMITED FREE-LIFT
FOUR FUNCTION....................................................................................................................................... 8-8
THREE FUNCTION..................................................................................................................................... 8-6
HOSE TAKE-UP CONNECTION ...................................................................................................................... 8-18
SIDE-SHIFT ASSEMBLY.................................................................................................................................... 8-2


SIDE-SHIFT CYLINDER ASSEMBLY


S/N PENDING PER ECN 7356801 ............................................................................................................ 8-4
S/N PENDING PER ECN 7356801 ............................................................................................................. 8-5

8-1
13B41 01-00

SIDE-SHIFT ASSEMBLY

8-2
13B41 01-00

SIDE-SHIFT ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

506250524 Side-Shift Carriage .................................................................................................... 1


1 900003215 Apron (Upper) ...................................................................................................... 1
2 518807605 Apron (Lower) ...................................................................................................... 1
3 580010525 Support ................................................................................................................ 1
4 580010516 Bearing (Upper).................................................................................................... 1
5 518808609 Bearing (Lower).................................................................................................... 1
6 519666601 Side-Shift Cylinder (Group No. 8601301) (☞ G101247) .................................... 1
7 931018903 Capscrew ............................................................................................................. 4
8 504061794 Washer ................................................................................................................. 4
9 518801602 Capscrew ............................................................................................................. 2
10 504230271 Nut........................................................................................................................ 2
11 504061746 Rod (Optional)...................................................................................................... 2
12 504230271 Nut (Optional)....................................................................................................... 4
13 015628700 Lube Fitting .......................................................................................................... 3
14 504061795 Shim (0.020 in.).................................................................................................... AR
15 580010507 Shim (Lower Bearing) .......................................................................................... 2
16 504061728 Fitting......................................................................................................................... 2
16 056363300 O-Ring.................................................................................................................. 1
17 b 900003219 Tube........................................................................................................................... 1
18 b 900003220 Tube........................................................................................................................... 1
19 a 520049875 Hose .......................................................................................................................... 1
20 a 520049876 Hose .......................................................................................................................... 1
21 a 504297725 Tube........................................................................................................................... 1
22 a 504297726 Tube........................................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Full Free-Lift and Limited Free-Lift

8-3
6G42 01-00


SIDE-SHIFT CYLINDER ASSEMBLY
( S/N PENDING PER ECN 7356801)

ITEM PART NO. DESCRIPTION QTY

519666601 Side-Shift Cylinder (Group No. 8601301).................................................................. 1


1 519665601 Shell ..................................................................................................................... 1
2 519664601 Rod....................................................................................................................... 1
3 504020504 Seal ...................................................................................................................... 1
4 012825700 O-Ring.................................................................................................................. 2
5 500167924 Back-Up Ring ....................................................................................................... 2
6 580012259 Seal ...................................................................................................................... 2
7 504232210 Wiper Ring ........................................................................................................... 2
8 501702902 Thread Sealer ...................................................................................................... AR
8 506552501 Gland.................................................................................................................... 2

505136053 Seal Kit (Includes Items 4-7) ..................................................................................... 1

8-4
G101247 12-00


SIDE-SHIFT CYLINDER ASSEMBLY
(S/N PENDING PER ECN 7356801 )

ITEM PART NO. DESCRIPTION QTY

580020710 Cylinder ..................................................................................................................... 1


1 580023314 Cylinder Shell ....................................................................................................... 1
2 580020716 Piston Seal ........................................................................................................... 2
3 580020719 O-Ring.................................................................................................................. 2
4 580023315 Cylinder Retainer (LH) ......................................................................................... 1
4 580023316 Cylinder Retainer (RH)......................................................................................... 1
5 580020740 Back-Up Ring ....................................................................................................... 2

8-5
13K272 09-99

HOSE TAKE-UP
(TWO STAGE LIMITED FREE-LIFT) (THREE FUNCTION)

8-6
13K272 09-99

HOSE TAKE-UP
(TWO STAGE LIMITED FREE-LIFT) (THREE FUNCTION)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
1 Hose 506253586 506253595 506253599 506254514

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Hose .......................................................................................................................... 2
2 a 504068704 Clamp ........................................................................................................................ 1
3 a 505965599 Clamp ........................................................................................................................ 1
4 449001028 Capscrew................................................................................................................... 4
5 504069707 Bracket ...................................................................................................................... 1
6 504230271 Nut ............................................................................................................................. 6
7 505962571 Bracket ...................................................................................................................... 1
8 505961568 Stubshaft ................................................................................................................... 1
9 580023124 Sheave ...................................................................................................................... 2
10 504070716 Washer ...................................................................................................................... 2
11 504231270 Nut ............................................................................................................................. 2
12 449001389 Capscrew................................................................................................................... 1
13 504068794 Clamp ........................................................................................................................ 1
14 910229100 Lockwasher ............................................................................................................... 1
15 449001172 Capscrew................................................................................................................... 2
16 449001121 Capscrew................................................................................................................... 2
17 504068704 Clamp ........................................................................................................................ 4
18 505962578 Clamp ........................................................................................................................ 2
19 504243752 Hose .......................................................................................................................... 2
20 505965599 Clamp ........................................................................................................................ 2
21 500403901 Strap .......................................................................................................................... 2
22 505962533 Spacer ....................................................................................................................... 1

FOOTNOTES:
a 94 in. OAH and Above
b Refer to Table

8-7
13K273 09-99

HOSE TAKE-UP
(TWO STAGE LIMITED FREE-LIFT) (FOUR FUNCTION)

8-8
13K273 09-99

HOSE TAKE-UP
(TWO STAGE LIMITED FREE-LIFT) (FOUR FUNCTION)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792
1 Hose 506253586 506253595 506253599 506254514

ITEM PART NO. DESCRIPTION QTY

1 b .. . . . Hose .......................................................................................................................... 2
2 a 504068704 Clamp ........................................................................................................................ 2
3 a 505965599 Clamp ........................................................................................................................ 2
4 449001028 Capscrew................................................................................................................... 8
5 504069707 Bracket ...................................................................................................................... 1
6 504069711 Bracket ...................................................................................................................... 1
7 504230271 Nut ............................................................................................................................. 12
8 505962571 Bracket ...................................................................................................................... 2
9 505961568 Stubshaft ................................................................................................................... 2
10 580023124 Sheave ...................................................................................................................... 2
11 504070716 Washer ...................................................................................................................... 4
12 504231270 Nut ............................................................................................................................. 4
13 449001389 Capscrew................................................................................................................... 2
14 504068794 Clamp ........................................................................................................................ 2
15 910229100 Lockwasher ............................................................................................................... 2
16 449001172 Capscrew................................................................................................................... 4
17 449001121 Capscrew................................................................................................................... 4
18 504068704 Clamp ........................................................................................................................ 8
19 505962578 Clamp ........................................................................................................................ 4
20 504243752 Hose .......................................................................................................................... 4
21 505965599 Clamp ........................................................................................................................ 4
22 500403901 Strap .......................................................................................................................... 4
23 505962533 Spacer ....................................................................................................................... 2

FOOTNOTES:
a 94 in. OAH and Above
b Refer to Table

8-9
13K274 09-99

HOSE TAKE-UP
(TWO STAGE FULL FREE-LIFT) (THREE FUNCTION)

8-10
13K274 09-99

HOSE TAKE-UP
(TWO STAGE FULL FREE-LIFT) (THREE FUNCTION)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
1 Channel 900004209 900004209 900004214 505978539
2 Channel 900004215 900004216 505976588 505976557
3 Hose 520047864 504070763 504063719 504063767
22 Tube 518800628 518800695 518800657 518800616
23 Tube 518800665 518800631 518800664 518800663

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ..................................................................................................................... 1
2 a .. . . . Channel ..................................................................................................................... 1
3 a .. . . . Hose .......................................................................................................................... 2
4 504243752 Hose .......................................................................................................................... 2
5 504068704 Clamp ........................................................................................................................ 5
6 505965586 Clamp ........................................................................................................................ 5
7 505965599 Clamp ........................................................................................................................ 4
8 504068794 Clamp ........................................................................................................................ 3
9 505959500 Clamp ........................................................................................................................ 2
10 505961505 Bracket ...................................................................................................................... 1
11 449002111 Capscrew................................................................................................................... 6
12 505978578 Bracket ...................................................................................................................... 1
13 505978597 Clamp ........................................................................................................................ 1
14 449001014 Capscrew................................................................................................................... 6
15 504230271 Nut ............................................................................................................................. 6
16 504070756 Hose Guide ............................................................................................................... 2
17 504070721 Snap Ring.................................................................................................................. 2
18 504070790 Strap Clamp............................................................................................................... 1
19 518798650 Clip ............................................................................................................................ 1
20 013397900 Fitting......................................................................................................................... 2
21 500403901 Strap .......................................................................................................................... 2
22 a .. . . . Tube........................................................................................................................... 1
23 a .. . . . Tube........................................................................................................................... 1

FOOTNOTES:
a Refer to Table

8-11
13K275 09-99

HOSE TAKE-UP
(TWO STAGE FULL FREE-LIFT) (FOUR FUNCTION)

8-12
13K275 09-99

HOSE TAKE-UP
(TWO STAGE FULL FREE-LIFT) (FOUR FUNCTION)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848
1 Channel 900004209 900004209 900004214 505978539
2 Channel 900004215 900004216 505976588 505976557
3 Hose 520047864 504070763 504063719 504063767
4 Hose 520047854 900004224 504063781 505968541
22 Tube 518800628 518800695 518800657 518800616
23 Tube 518800665 518800631 518800664 518800663

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Channel ..................................................................................................................... 1
2 a .. . . . Channel ..................................................................................................................... 1
3 a .. . . . Hose .......................................................................................................................... 2
4 a .. . . . Hose .......................................................................................................................... 2
5 504068704 Clamp ........................................................................................................................ 10
6 505965599 Clamp ........................................................................................................................ 4
7 505965586 Clamp ........................................................................................................................ 8
8 504068794 Clamp ........................................................................................................................ 6
9 505959500 Clamp ........................................................................................................................ 2
10 505961505 Bracket ...................................................................................................................... 1
11 449002111 Capscrew................................................................................................................... 8
12 505978578 Bracket ...................................................................................................................... 1
13 505978597 Clamp ........................................................................................................................ 2
14 449001014 Capscrew................................................................................................................... 8
15 504230271 Nut ............................................................................................................................. 8
16 504070756 Hose Guide ............................................................................................................... 4
17 504070721 Snap Ring.................................................................................................................. 4
18 504070790 Strap Clamp............................................................................................................... 2
19 518798650 Clip ............................................................................................................................ 1
20 013397900 Fitting......................................................................................................................... 2
21 500403901 Strap .......................................................................................................................... 4
22 a .. . . . Tube........................................................................................................................... 1
23 a .. . . . Tube........................................................................................................................... 1
24 504243752 Hose .......................................................................................................................... 4
25 932107911 Capscrew................................................................................................................... 4

FOOTNOTES:
a Refer to Table

8-13
13K276 09-99

HOSE TAKE-UP
(THREE STAGE FULL FREE-LIFT) (THREE FUNCTION)

8-14
13K276 09-99

HOSE TAKE-UP
(THREE STAGE FULL FREE-LIFT) (THREE FUNCTION)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
1 Hose 506254581 506254584 506254586 506254593

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 2
2 504243752 Hose .......................................................................................................................... 2
3 505978578 Bracket ...................................................................................................................... 1
4 449001172 Capscrew................................................................................................................... 2
5 449001014 Capscrew................................................................................................................... 10
6 504230271 Nut ............................................................................................................................. 10
7 504070756 Hose Guide ............................................................................................................... 2
8 504070721 Snap Ring.................................................................................................................. 2
9 505978597 Clamp ........................................................................................................................ 1
10 505961568 Stubshaft ................................................................................................................... 1
11 580023124 Sheave ...................................................................................................................... 2
12 505961569 Bracket ...................................................................................................................... 1
13 504070716 Washer ...................................................................................................................... 1
14 449001389 Capscrew................................................................................................................... 1
15 449021010 Washer ...................................................................................................................... 1
16 909882405 Nut ............................................................................................................................. 1
17 505962533 Spacer ....................................................................................................................... 1
18 932200905 Capscrew................................................................................................................... 2
19 449002111 Capscrew................................................................................................................... 2
20 504231270 Nut ............................................................................................................................. 2
21 504068794 Clamp ........................................................................................................................ 2
22 504069740 Plate .......................................................................................................................... 1
23 504071750 Hose Guide ............................................................................................................... 1
24 449001233 Capscrew................................................................................................................... 1
25 504071785 Washer ...................................................................................................................... 1
26 909882404 Nut ............................................................................................................................. 1
27 504068704 Clamp ........................................................................................................................ 4
28 505965599 Clamp ........................................................................................................................ 2
29 505961517 Bracket ...................................................................................................................... 1
30 500403901 Strap .......................................................................................................................... 2

FOOTNOTES:
a Refer to Table

8-15
13K277 09-99

HOSE TAKE-UP
(THREE STAGE FULL FREE-LIFT) (FOUR FUNCTION)

8-16
13K277 09-99

HOSE TAKE-UP
(THREE STAGE FULL FREE-LIFT) (FOUR FUNCTION)

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
ITEM
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510
1 Hose 506254581 506254584 506254586 506254593

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Hose .......................................................................................................................... 4
2 504243752 Hose .......................................................................................................................... 4
3 505978578 Bracket ...................................................................................................................... 1
4 449001172 Capscrew................................................................................................................... 4
5 449001014 Capscrew................................................................................................................... 12
6 504230271 Nut ............................................................................................................................. 14
7 504070756 Hose Guide ............................................................................................................... 4
8 504070721 Snap Ring.................................................................................................................. 4
9 505978597 Clamp ........................................................................................................................ 2
10 505961568 Stubshaft ................................................................................................................... 2
11 580023124 Sheave ...................................................................................................................... 2
12 505961569 Bracket ...................................................................................................................... 2
13 504070716 Washer ...................................................................................................................... 2
14 449001389 Capscrew................................................................................................................... 2
15 449021010 Washer ...................................................................................................................... 2
16 909882405 Nut ............................................................................................................................. 2
17 505962533 Spacer ....................................................................................................................... 2
18 932200905 Capscrew................................................................................................................... 4
19 449002111 Capscrew................................................................................................................... 4
20 504231270 Nut ............................................................................................................................. 4
21 504068794 Clamp ........................................................................................................................ 4
22 504069740 Plate .......................................................................................................................... 1
23 520039872 Hose Guide ............................................................................................................... 1
23 520039810 Hose Guide ............................................................................................................... 1
24 449001233 Capscrew................................................................................................................... 2
25 504071785 Washer ...................................................................................................................... 2
26 909882404 Nut ............................................................................................................................. 2
27 504068704 Clamp ........................................................................................................................ 8
28 505965599 Clamp ........................................................................................................................ 4
29 505961517 Bracket ...................................................................................................................... 1
30 505961592 Bracket ...................................................................................................................... 1
31 505961549 Bracket ...................................................................................................................... 1
32 504071750 Hose Guide ............................................................................................................... 1
33 504243752 Hose .......................................................................................................................... 2
34 500403901 Strap .......................................................................................................................... 4

FOOTNOTES:
a Refer to Table

8-17
6L2DB 09-99

HOSE TAKE-UP CONNECTION

8-18
6L2DB 09-99

HOSE TAKE-UP CONNECTION

ITEM PART NO. DESCRIPTION QTY

1 507254500 Mounting Plate .......................................................................................................... 1


2 019899200 Fitting......................................................................................................................... 2
3 312823020 Clamp ........................................................................................................................ 2
4 501738901 Capscrew................................................................................................................... 1
5 449021003 Washer ...................................................................................................................... 1
6 449022018 Lockwasher ............................................................................................................... 1
7 449015002 Nut ............................................................................................................................. 1
8 312850034 Strap Clamp............................................................................................................... 1
9 502724909 Hose .......................................................................................................................... 1
10 502724909 Hose .......................................................................................................................... 1
11 a 019899200 Fitting......................................................................................................................... 2
12 a 312823020 Clamp ........................................................................................................................ 1
13 a 449007050 Screw......................................................................................................................... 1
14 a 449021003 Washer ...................................................................................................................... 1
15 a 501810913 Spacer ....................................................................................................................... 1
16 a 449022018 Lockwasher ............................................................................................................... 1
17 a 449015002 Nut ............................................................................................................................. 1
18 a 312850034 Strap Clamp............................................................................................................... 2
19 a 502692903 Hose .......................................................................................................................... 1
20 519609804 Nut ............................................................................................................................. 1
21 449022016 Lockwasher ............................................................................................................... 1
22 023604600 Washer ...................................................................................................................... 1
23 501702909 Adhesive.................................................................................................................... AR

FOOTNOTES:
a Four Function

8-19
NOTES

8-20
SECTION 9

9 OPTIONS
CONTENTS

SECTION 9
OPTIONS

DESCRIPTION PAGE

BACK-UP ALARM ............................................................................................................................................ 9-14


DC-DC CONVERTER ........................................................................................................................................ 9-2
FRONT DRIVING LIGHTS ................................................................................................................................. 9-8
MOTOR COOLING FAN ................................................................................................................................... 9-16
REAR DRIVING LIGHTS.................................................................................................................................... 9-6
STROBE LIGHT ............................................................................................................................................... 9-10
STROBE LIGHT/REAR LIGHT COMBINATION............................................................................................... 9-12
TAIL/BRAKE/BACK-UP LIGHT COMBINATION................................................................................................. 9-4

9-1
5Z313 09-99

DC-DC CONVERTER

9-2
5Z313 09-99

DC-DC CONVERTER

ITEM PART NO. DESCRIPTION QTY

1 504449702 Light Switch ............................................................................................................... 1


2 312850034 Strap Clamp............................................................................................................... 2
3 504575271 Wire Harness............................................................................................................. 1
4 449015014 Nut ............................................................................................................................. 3
5 449001013 Capscrew................................................................................................................... 3
6 504226242 Washer ...................................................................................................................... 3
7 449022016 Lockwasher ............................................................................................................... 3
8 520086612 DC-DC Converter ...................................................................................................... 1
9 449022018 Lockwasher ............................................................................................................... 4
10 449021003 Washer ...................................................................................................................... 4
11 449001121 Capscrew................................................................................................................... 4
12 a 504223239 Silicon Grease ........................................................................................................... AR

FOOTNOTES:
a Not Illustrated

9-3
5Z200 10-99

TAIL/BRAKE/BACK-UP LIGHT COMBINATION

9-4
5Z200 10-99

TAIL/BRAKE/BACK-UP LIGHT COMBINATION

ITEM PART NO. DESCRIPTION QTY

1 449022021 Lockwasher ............................................................................................................... 4


2 520069603 Tail Light .................................................................................................................... 2
3 518800649 Lens (Red)................................................................................................................. 1
4 060050500 Bulb ........................................................................................................................... 2
5 518800650 Lens (Red)................................................................................................................. 1
6 518800687 Bulb ........................................................................................................................... 2
7 518800691 Lens (Clear)............................................................................................................... 1
8 504230231 Screw......................................................................................................................... 4
9 518796609 Plate .......................................................................................................................... 2
10 518796674 Plate .......................................................................................................................... 2
11 900003245 Grommet.................................................................................................................... 2
12 506979500 Panel Assembly ......................................................................................................... 2
13 506979500 Panel Assembly ......................................................................................................... 1
14 449015002 Nut ............................................................................................................................. 2
15 449022018 Lockwasher ............................................................................................................... 2
16 449021003 Washer ...................................................................................................................... 2
17 317222556 Terminal..................................................................................................................... 2
18 502164902 Wire ........................................................................................................................... 2
19 501997902 Terminal (Ring) .......................................................................................................... 2
20 501746202 Relay (24 Volt) ........................................................................................................... 1
21 449007011 Screw......................................................................................................................... 1
22 940600905 Washer ...................................................................................................................... 2
23 515768104 Resistor ..................................................................................................................... 2
24 509982101 Diode ......................................................................................................................... 1
25 517408308 Terminal Block ........................................................................................................... 1
26 449007024 Screw......................................................................................................................... 2
27 449022019 Lockwasher ............................................................................................................... 4
28 506978500 Plate .......................................................................................................................... 1
29 520246600 Wire Harness............................................................................................................. 1
30 524136443 Bracket ...................................................................................................................... 1
31 751199100 Insulator..................................................................................................................... 1
32 503781200 Switch ........................................................................................................................ 1
32 504227284 Switch ........................................................................................................................ 1
33 751191100 Plate .......................................................................................................................... 1
34 502700903 Screw......................................................................................................................... 2

9-5
5Z308 09-99

REAR DRIVING LIGHTS

9-6
5Z308 09-99

REAR DRIVING LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 520064603 Headlight Assembly................................................................................................... 1


1 900003246 Headlight ................................................................................................................... 1
1 518798659 Lens........................................................................................................................... 1
1 520041809 Bulb ........................................................................................................................... 1
2 520256600 Wire Harness (Rear) ................................................................................................. 1
3 504230231 Screw......................................................................................................................... 2
4 502701506 Connector (Male)....................................................................................................... 1
5 900003245 Grommet.................................................................................................................... 1
6 519976600 Bracket ...................................................................................................................... 1
7 a 504449702 Light Switch ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated

9-7
5Z309 09-99

FRONT DRIVING LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 520064603 Headlight Assembly................................................................................................... 2


1 900003246 Headlight ................................................................................................................... 1
1 518798659 Lens........................................................................................................................... 1
1 520041809 Bulb ........................................................................................................................... 1
2 520015600 Wire Harness (Front) ................................................................................................. 2
3 505975527 Bracket (RH) .............................................................................................................. 1
3 506863500 Bracket (LH) .............................................................................................................. 1
4 504230231 Screw......................................................................................................................... 4
5 901263101 Bushing ..................................................................................................................... 2
6 502701506 Connector (Male)....................................................................................................... 2

9-8
NOTES

9-9
5Z310 09-99

STROBE LIGHT

9-10
5Z310 09-99

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 520065604 Strobe Light Assembly............................................................................................... 1


1 580000037 Strobe Light.......................................................................................................... 1
2 580000039 Lens........................................................................................................................... 1
3 504232212 Strobe Light ............................................................................................................... 1
4 519976600 Bracket ...................................................................................................................... 1
5 520017600 Wire Harness (Strobe Light)...................................................................................... 1
6 502701506 Connector (Male)....................................................................................................... 1
7 501739903 Screw......................................................................................................................... 2
8 504575277 Lockwasher ............................................................................................................... 2
9 937100903 Nut ............................................................................................................................. 2
10 504232297 Guard ........................................................................................................................ 1
11 504230231 Screw......................................................................................................................... 2
12 900003245 Grommet.................................................................................................................... 1
a 720098901 Tubing ........................................................................................................................ AR
a 449021002 Washer ...................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

9-11
5Z311 09-99

STROBE LIGHT/REAR LIGHT COMBINATION

9-12
5Z311 09-99

STROBE LIGHT/REAR LIGHT COMBINATION

ITEM PART NO. DESCRIPTION QTY

1 520065604 Strobe Light Assembly............................................................................................... 1


1 580000037 Strobe Light ............................................................................................................... 1
2 580000039 Lens........................................................................................................................... 1
3 504232212 Strobe Light ............................................................................................................... 1
4 519966600 Bracket ...................................................................................................................... 1
5 520017600 Wire Harness (Strobe Light)...................................................................................... 1
6 520015600 Wire Harness (Rear Light)......................................................................................... 1
7 502701506 Connector (Male)....................................................................................................... 2
8 501739903 Screw......................................................................................................................... 2
9 504575277 Lockwasher ............................................................................................................... 2
10 937100903 Nut ............................................................................................................................. 2
11 504232297 Guard ........................................................................................................................ 1
12 504230231 Screw......................................................................................................................... 2
13 900003245 Grommet.................................................................................................................... 1
14 520064603 Headlight Assembly................................................................................................... 1
15 504449702 Light Switch ............................................................................................................... 1
16 a 449021002 Washer ...................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

9-13
5Z312 11-99

BACK-UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 520019600 Alarm ......................................................................................................................... 1


2 506847500 Bracket ...................................................................................................................... 1
3 504230231 Screw......................................................................................................................... 2
4 502701520 Connector (Male)....................................................................................................... 1
5 501739902 Capscrew................................................................................................................... 2
6 506395586 Lockwasher ............................................................................................................... 2
7 937100902 Nut ............................................................................................................................. 2
8 900003245 Grommet.................................................................................................................... 1
9 520016600 Wire Harness............................................................................................................. 1
10 940004902 Washer ...................................................................................................................... 2

9-14
NOTES

9-15
15A151 09-99

MOTOR COOLING FAN

9-16
15A151 09-99

MOTOR COOLING FAN

ITEM PART NO. DESCRIPTION QTY

1 505255200 Guard (Finger) ........................................................................................................... 1


2 505259200 Fan Assembly ............................................................................................................ 1
3 505257200 Bracket (Fan) ............................................................................................................. 1
4 505258200 Screw Clip ................................................................................................................. 4
5 504228261 Channel (Rubber) ...................................................................................................... 1
6 504804796 Screw......................................................................................................................... 4
7 502031903 Screw......................................................................................................................... 3
8 016103100 Washer ...................................................................................................................... 3
9 520295600 Bracket (Blower) ........................................................................................................ 1
10 505276200 Blower Assembly ....................................................................................................... 1
11 014872900 Screw......................................................................................................................... 3
12 021197300 Nut ............................................................................................................................. 3
13 507120501 Thermostat ................................................................................................................ 1
14 518796676 Capscrew................................................................................................................... 2
15 940400905 Washer ...................................................................................................................... 2
16 937100903 Nut ............................................................................................................................. 2
17 506430505 Resistor (36 Volt) ....................................................................................................... 1
17 506430506 Resistor (48 Volt) ....................................................................................................... 1
18 504804797 Capscrew................................................................................................................... 2
19 940400904 Washer ...................................................................................................................... 2
20 937100902 Nut ............................................................................................................................. 2
21 524139381 Wire Harness (Cooling Fans) .................................................................................... 1
22 502569913 Spacer ....................................................................................................................... 2

9-17
NOTES

9-18
SECTION 10

10 FIELD CONVERSION KITS


CONTENTS

SECTION 10
FIELD CONVERSION KITS

DESCRIPTION PAGE

BACK-UP ALARM ............................................................................................................................................ 10-5


DC-DC .............................................................................................................................................................. 10-5
FAN................................................................................................................................................................... 10-6
HEADER HOSE ATTACHING KITS.................................................................................................................. 10-4
HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT ...................................................... 10-4
HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT .......................................................... 10-3
HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..................................................... 10-2
LIGHT OPTION ................................................................................................................................................ 10-5
OVERHEAD GUARD........................................................................................................................................ 10-5
SIDE-SHIFT...................................................................................................................................................... 10-5
TILT................................................................................................................................................................... 10-4
VALVE AND LINKAGE...................................................................................................................................... 10-5
VOLTAGE.......................................................................................................................................................... 10-6

10-1
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS TWO STAGE LIMITED FREE-LIFT

Two to Three Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792 QTY
Hose Take-Up Kit 504277730 504277733 504277736 504277739 1

Two to Four Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792 QTY
Hose Take-Up Kit 504277732 504277735 504277738 504277741 1

Three to Four Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A552 A552 A552 A552
Group Number 2692 2992 3192 3792 QTY
Hose Take-Up Kit 504277731 504277734 504277737 504277740 1

10-2
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS TWO STAGE FULL FREE-LIFT

Two to Three Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848 QTY
Hose Take-Up Kit 504301744 504301752 504301756 504301764 1

Two to Four Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848 QTY
Hose Take-Up Kit 504301745 504301753 504301757 504301765 1

Three to Four Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A560 A560 A560 A560
Group Number 2748 3048 3248 3848 QTY
Hose Take-Up Kit 504277701 504277707 504277713 504277725 1

10-3
FIELD CONVERSION KITS

HOSE TAKE-UP CONVERSION KITS THREE STAGE FULL FREE-LIFT

Two to Three Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510 QTY
Hose Take-Up Kit 504301700 504301708 504301712 504301724 1

Two to Four Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510 QTY
Hose Take-Up Kit 504301701 504301709 504301713 504301725 1

Three to Four Function Conversion

OALH
DESCRIPTION 72.0 in. 78.0 in. 82.0 in. 94.0 in.
Mast A556 A556 A556 A556
Group Number 4010 4460 4760 5510 QTY
Hose Take-Up Kit 504277749 504277755 504277761 504277773 1

HEADER HOSE ATTACHING KITS

DESCRIPTION PART NUMBER


Header Hose Attaching Kit (2 to 3 Function Hydraulic) 524139339
Header Hose Attaching Kit (2 to 4 Function Hydraulic) 524139340
Header Hose Attaching Kit (3 to 4 Function Hydraulic) 524139341

TILT

DESCRIPTION PART NUMBER


5 Forward/7 Back Standard Tilt to 10 Forward/5 Back Service Kit 580000197
5 Forward/7 Back Standard Tilt to 5 Forward/5 Back Service Kit 523629000

10-4
FIELD CONVERSION KITS

VALVE AND LINKAGE

DESCRIPTION PART NUMBER


Control Valve Linkage Kit (2 Function to 3 Function without Lockout) 504901701
Control Valve Linkage Kit (2 Function to 3 Function with Lockout) 504846701
Control Valve Linkage Kit (2 Function to 4 Function with Lockout) 504847701
Control Valve Linkage Kit (3 Function with Lockout to 4 Function with Lockout) 504848701
Control Valve Linkage Kit (3 Function with Lockout to 3 Function without Lockout) 504849701

SIDE-SHIFT

DESCRIPTION PART NUMBER


Side-Shift (Two Stage Limited Free-Lift, Two and Three Stage Full Free-Lift) 504243714

LIGHT OPTION

DESCRIPTION PART NUMBER


Front Drive Lights 524139324
Strobe Light 524139323
Rear Work Light 524139325
Strobe/Rear Work Light 524139328
Tail Lights (S/T/BU) (12 Volt) 524139326

DC-DC

DESCRIPTION PART NUMBER


DC-DC Power Converter 524139327

BACK-UP ALARM

DESCRIPTION PART NUMBER


Backup Alarm 524139329

OVERHEAD GUARD

DESCRIPTION PART NUMBER


Drive-In Overhead Guard Kit (50.4 in. Wheel Base) 524139818
Drive-In Overhead Guard Kit (54.5 in. Wheel Base) 524139820

10-5
FIELD CONVERSION KITS

VOLTAGE

DESCRIPTION PART NUMBER


Voltage Conversion Kit (36 to 48 Volt Operation) 524139312
Voltage Conversion Kit (48 to 36 Volt Operation) 524139313

FAN

DESCRIPTION PART NUMBER


Fan (36 Volt) 524139418
Fan (48 Volt) 524139419

10-6
SECTION 11

11 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1119283BB 5-5 5 15026600 5-13 2 7-29 7 6-21 3
11001700 2-39 10 15026800 7-45 8 7-31 4 6-21 5
2-41 10 7-47 8 7-40 3 6-21 31
12474100 2-12 11 15027700 5-5 5 7-43 21 6-21 32
12824300 7-3 5 15040200 2-39 4 7-45 14 6-21 33
7-13 5 2-41 4 7-47 14 7-35 24
7-15 5 15120100 2-35 21 15918200 6-9 10 52645400 6-21 6
7-29 5 2-37 23 15918400 2-39 26 6-21 7
12825700 7-9 11 15414700 5-5 42 2-41 26 6-25 4
7-23 11 6-3 11 16103100 5-5 5 6-27 5
7-37 7 6-5 38 9-17 8 7-7 9
7-39 7 6-9 7 16103300 2-25 20 7-7 17
8-4 4 7-7 23 16103500 1-19 19 7-19 19
12828800 6-17 6 7-10 11 5-11 24 7-19 26
13397900 8-11 20 7-19 29 16103700 1-11 8 7-33 17
8-13 20 7-21 6 2-25 5 7-33 19
13398000 1-6 70 7-26 11 16104000 4-3 15 7-35 17
6-21 29 7-35 6 5-5 18 52645500 6-21 15
14872900 9-17 11 7-40 11 5-13 18 6-25 14
14939300 2-11 4 7-43 17 16139700 6-9 13 6-27 3
14970900 1-6 51 7-45 21 16241700 2-51 3 7-7 18
14972700 5-5 29 7-47 21 2-53 25 7-19 20
5-13 29 15416200 4-3 19 2-55 25 7-33 18
14972900 1-5 2 5-3 17 16247100 2-39 18 52645600 7-7 10
5-5 19 5-5 33 19899200 8-19 2 7-19 17
5-13 19 5-13 33 8-19 11 7-33 10
15003800 7-7 3 15416500 5-5 40 21197300 9-17 12 53231700 5-13 45
7-19 32 5-13 35 23604600 1-6 81 53349600 7-35 25
7-21 3 15418200 1-5 27 1-11 22 55013400 5-3 6
7-33 3 7-19 31 1-13 24 55486800 6-25 5
7-35 3 15420300 6-17 8 5-5 35 6-27 6
15026200 1-6 82 15421000 5-9 15 5-13 36 55729800 6-21 3
2-25 4 15493200 7-25 7 5-17 42 6-21 32
2-35 17 15627900 6-17 15 8-19 22 55746400 6-21 31
2-37 17 7-3 10 27278300 1-6 85 6-21 33
2-45 3 7-13 10 31911500 5-5 37 56363100 6-21 27
2-47 3 7-29 10 32573800 6-21 16 56363300 6-21 26
2-53 3 15628700 3-6 74 32643500 4-5 20 6-21 27
2-55 3 7-43 12 5-5 2 8-3 16
5-5 24 7-45 12 5-11 6 56943800 6-21 15
5-13 4 7-47 12 6-9 30 57048200 5-13 7
5-13 24 8-3 13 52229600 6-25 4 5-14 55
5-13 34 15630100 3-6 72 6-27 5 6-21 25
5-13 42 15915900 2-43 30 7-7 9 57875000 5-3 25
15026400 1-5 5 15916300 7-3 7 7-19 19 58721200 6-21 26
4-3 14 7-5 4 7-33 19 59079500 1-5 4
5-5 21 7-10 3 52642200 7-48 3 59482000 2-27 15
5-13 6 7-13 7 7-49 3 59719100 4-3 13
5-13 23 7-15 7 52643300 6-21 5 59803100 6-21 8
5-14 54 7-17 3 52643500 7-19 20 59986600 6-21 4
6-21 24 7-26 3 52645300 6-21 2 60023700 7-35 33
11-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
60050500 9-5 4 296320456 2-28 4 449001048 7-3 14 8-7 12
60930400 5-13 1 296321148 2-28 2 7-7 5 8-9 13
61277900 5-13 43 312823018 2-12 12 7-13 14 8-15 14
61278200 1-7 3 312823020 8-19 3 7-19 4 8-17 14
61278300 7-7 4 8-19 12 7-29 14 449001400 7-43 7
7-19 33 312850032 6-21 34 449001050 7-7 12 7-45 7
7-21 4 7-48 4 7-33 12 7-47 7
7-33 4 7-49 4 449001052 2-15 8 449001412 5-3 3
7-35 4 312850034 1-5 34 2-19 14 5-17 33
7-43 8 1-11 25 449001058 7-21 14 6-9 4
61353000 6-25 14 8-19 8 449001069 1-23 13 449001414 5-17 40
6-27 3 8-19 18 449001076 2-3 25 449001415 1-5 35
62028710A 5-14 52 9-3 2 2-5 44 1-5 41
62151200 2-45 30 312850040 4-3 37 449001114 6-3 18 7-19 14
2-47 33 312850042 5-11 14 6-5 30 449002111 8-11 11
2-53 10 315711214 3-5 37 6-9 15 8-13 11
2-55 33 317222556 5-17 19 449001121 2-3 21 8-15 19
62159500 6-21 12 9-5 17 2-5 36 8-17 19
62232800 1-11 2 440033467 3-10 5 5-17 12 449004080 4-3 26
1-13 25 440033468 3-10 4 6-5 22 449007004 5-17 8
62933400 3-5 27 440050347 3-10 3 6-9 20 449007010 6-3 4
62933500 3-5 28 440066700 3-8 2 8-7 16 6-5 4
64824400 7-35 24 3-10 2 8-9 17 6-9 44
65000900 3-6 51 440068308 3-7 1 9-3 11 449007011 2-3 15
65448900 5-5 36 3-10 1 449001134 2-3 2 2-5 33
65629800 6-21 13 449001003 7-21 9 2-5 2 2-5 50
80143400 6-27 10 7-35 9 449001170 1-9 8 5-17 27
80437000 7-7 18 449001004 7-35 14 1-19 7 9-5 21
7-33 18 449001013 1-9 4 1-19 15 449007016 1-6 73
98548681 6-13 37 2-3 18 2-57 25 2-57 14
6-15 40 2-5 47 4-5 15 5-17 31
131635419 4-13 3 2-19 3 5-3 1 449007018 1-6 67
134023101 4-10 46 6-9 43 5-11 22 2-57 5
138583101 6-31 14 7-19 11 5-11 32 449007024 5-17 24
203210800 5-5 34 9-3 5 5-17 1 9-5 26
5-13 37 449001014 1-5 7 6-3 8 449007040 2-15 7
250223600 5-3 27 2-57 9 6-5 10 2-17 6
258157200 3-8 3 4-3 32 6-9 32 2-19 7
258460100 2-12 9 8-11 14 449001172 5-5 12 449007050 8-19 13
258465500 3-7 1 8-13 14 8-7 15 449007051 2-12 5
3-8 1 8-15 5 8-9 16 449015002 1-5 23
258473200 5-3 26 8-17 5 8-15 4 1-6 58
258484300 3-9 2 449001015 3-3 1 8-17 4 1-6 69
258484400 3-9 3 6-9 34 449001233 8-15 24 1-6 76
258514000 3-7 1 449001016 3-5 6 8-17 24 1-19 6
3-9 1 6-17 13 449001241 3-5 21 2-5 39
258982106 6-21 20 449001028 8-7 4 449001245 3-6 64 2-11 8
296318474 5-3 8 8-9 4 449001272 1-5 20 2-57 7
296320455 2-28 3 449001038 2-5 21 449001343 7-35 21 4-5 6
2-29 1 449001040 5-5 26 449001382 6-9 19 4-9 6
2-30 1 5-13 40 449001389 7-21 19 5-3 2

11-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-11 23 9-13 16 2-15 2 449034054 7-21 12
5-13 47 449021003 1-5 21 2-17 1 7-35 12
5-17 38 1-6 68 2-19 2 449077093 3-7 2
6-3 29 1-6 75 2-21 2 4-9 16
6-5 6 1-9 6 2-57 11 449811010 5-3 21
6-9 9 2-11 6 4-3 33 500030902 5-5 2
6-9 24 2-57 6 5-5 7 6-9 29
6-9 37 2-57 16 6-9 46 500087901 1-6 80
6-9 41 4-5 13 8-19 21 500111911 6-21 2
8-19 7 5-5 23 9-3 7 500136901 1-11 24
8-19 17 5-5 41 449022017 2-57 22 500154912 6-21 7
9-5 14 5-11 11 6-17 2 500159904 3-5 22
449015014 1-5 10 5-17 3 449022018 1-5 22 500167924 7-37 6
1-9 10 5-17 35 1-6 56 7-39 6
2-3 3 6-3 2 1-19 9 8-4 5
2-5 3 6-5 8 1-19 14 500227907 7-7 19
2-15 10 6-5 24 2-3 20 7-10 9
2-17 9 6-9 5 2-5 35 7-19 8
2-19 11 6-9 33 2-11 7 7-21 27
2-21 9 6-9 39 2-12 6 7-26 9
2-57 12 8-19 5 2-57 24 7-33 7
5-5 6 8-19 14 4-5 14 7-35 32
6-9 47 9-3 10 5-11 34 7-40 9
6-10 52 9-5 16 5-13 48 7-43 15
7-35 23 449021006 1-23 17 5-17 2 7-45 19
9-3 4 3-6 67 5-17 34 7-47 19
449015029 1-3 2 449021010 7-21 15 6-3 30 500227910 7-5 6
1-3 3 7-35 15 6-5 7 7-21 26
2-57 21 8-15 15 6-5 25 7-35 26
6-17 1 8-17 15 6-9 8 500281900 3-3 7
449015044 1-23 10 449022013 1-23 11 6-9 23 500343914 7-5 10
1-23 19 1-23 18 6-9 36 7-15 13
449015098 4-3 29 2-17 8 6-9 40 7-21 23
5-3 11 2-21 8 6-21 19 7-35 28
449015112 4-5 8 3-3 3 8-19 6 500403901 8-7 21
449021001 1-5 8 3-5 7 8-19 16 8-9 22
1-19 19 5-6 43 9-3 9 8-11 21
2-3 10 5-13 38 9-5 15 8-13 21
2-5 49 6-10 51 449022019 2-3 19 8-15 30
2-17 15 6-17 14 2-5 34 8-17 34
2-19 8 449022016 1-5 9 2-5 51 500416906 6-9 26
2-21 34 1-5 18 2-9 3 500546907 6-21 9
2-57 10 1-5 29 2-15 5 500552902 4-5 19
5-3 12 1-5 36 2-17 4 5-11 5
5-3 16 1-5 42 2-19 5 500736200 5-17 14
5-5 10 1-9 3 2-21 5 500850200 5-3 18
449021002 2-57 17 2-3 4 5-17 9 501702901 1-19 4
4-3 23 2-5 4 5-17 25 5-11 36
6-3 21 2-5 19 9-5 27 501702902 8-4 8
6-5 34 2-5 41 449022021 9-5 1 501702903 3-6 68
9-11 14 2-5 48 449029001 5-3 19 501702904 1-19 17

11-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
3-6 75 502175921 3-5 32 2-41 15 504064733 7-5 7
5-5 43 502231902 6-21 6 2-41 28 7-15 10
5-11 35 502398906 1-5 6 503503202 5-5 28 504064739 7-7 7
5-14 59 1-5 45 5-13 28 7-19 6
6-6 41 5-5 16 503503203 5-5 20 7-33 5
501702909 6-21 35 5-13 16 5-13 20 504064742 7-7 11
6-25 16 502398907 1-3 7 503781200 5-5 3 7-19 18
6-27 15 502423915 2-39 5 6-9 28 7-33 11
8-19 23 2-39 12 9-5 32 504064767 7-7 20
501725901 7-43 9 2-41 5 504017204 7-37 8 7-19 9
7-47 9 2-41 12 504020504 8-4 3 7-33 8
501738901 8-19 4 502507907 2-39 9 504024201 7-9 4 504064769 7-7 21
501739902 9-14 5 2-41 9 7-23 14 7-19 10
501739903 9-11 7 502512901 1-5 44 7-39 8 7-33 9
9-13 8 502566901 2-43 19 504024207 7-25 10 504064782 7-21 21
501746202 5-17 18 502566902 7-7 6 504035205 1-23 9 504064784 7-7 25
9-5 20 7-19 5 504057737 2-43 32 504064787 7-19 1
501749902 1-3 2 502566903 4-9 43 504057745 2-43 7 504064792 7-21 1
1-3 3 502569913 9-17 22 504057762 2-43 21 7-35 1
1-7 2 502637902 6-19 10 504059744 7-3 1 504064799 7-21 1
501753902 1-11 7 502670906 6-21 14 7-13 1 7-35 1
501753904 7-25 15 502687901 7-25 16 7-29 1 504065747 7-7 25
501753914 7-37 10 7-37 11 504059752 7-3 1 504066700 7-3 2
7-39 9 7-39 10 7-13 1 7-5 2
501801901 7-7 14 502692903 8-19 19 7-29 1 7-10 2
7-19 23 502700903 9-5 34 504059774 7-3 1 7-13 2
7-33 14 502701506 9-7 4 7-13 1 7-15 2
501810913 8-19 15 9-8 6 7-29 1 7-17 2
501831902 1-6 83 9-11 6 504059795 7-3 1 7-26 2
5-13 5 9-13 7 7-13 1 7-29 2
501850904 7-9 7 502701520 9-14 4 7-29 1 7-31 2
7-23 7 502724909 8-19 9 504060748 6-29 13 7-40 2
7-25 14 8-19 10 504061728 8-3 16 504067705 7-5 1
501884908 3-6 70 502768904 4-10 49 504061746 8-3 11 504067726 7-5 1
501887921 5-5 25 502776915 6-21 10 504061794 1-3 6 504067793 7-5 1
501904909 1-16 7 502776931 6-21 11 8-3 8 504067794 7-5 1
501997902 5-17 21 502787901 7-9 10 504061795 8-3 14 504068704 8-7 2
9-5 19 7-23 10 504063719 8-11 3 8-7 17
502011903 7-25 6 502787903 7-25 4 8-13 3 8-9 2
502029905 3-5 13 502787904 7-37 4 504063767 8-11 3 8-9 18
502029906 3-5 14 7-39 4 8-13 3 8-11 5
502029920 3-5 15 502793901 1-5 38 504063781 8-13 4 8-13 5
502029921 3-5 16 6-3 25 504064703 7-19 1 8-15 27
502031903 9-17 7 6-5 12 504064705 7-21 18 8-17 27
502056904 6-25 10 502895202 7-23 15 7-35 18 504068754 7-31 1
6-27 11 7-37 9 504064715 7-21 21 504068759 7-31 1
502157204 1-16 14 503144800 4-13 4 504064727 7-5 8 504068774 7-31 1
502164902 5-17 20 503152200 2-39 6 7-15 11 504068791 7-31 1
9-5 18 2-39 13 504064729 7-7 17 504068794 8-7 13
502164908 2-12 10 2-41 6 7-19 26 8-9 14
502175920 3-5 31 2-41 13 7-33 17 8-11 8

11-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
8-13 8 8-17 25 504153200 7-9 12 2-5 28
8-15 21 504073727 7-15 1 7-23 12 2-15 11
8-17 21 504073729 7-17 1 504154200 7-9 13 2-19 9
504069702 7-7 21 504073760 7-17 1 7-23 13 2-19 16
7-19 10 504073778 7-17 1 504158200 7-37 3 2-21 28
7-33 9 504073798 7-17 1 7-39 3 504227215 2-15 9
504069707 8-7 5 504075722 7-19 1 504163200 7-9 9 2-19 13
8-9 5 504075738 7-19 1 7-23 9 504227269 4-3 9
504069711 8-9 6 504075745 7-10 504223216 4-14 2 504227284 9-5 32
504069724 7-35 22 504075748 7-26 1 504223217 1-11 16 504227291 2-25 9
504069740 8-15 22 504075749 7-21 17 1-13 22 504228203 6-25 15
8-17 22 7-35 17 504223224 1-11 12 504228208 6-9 16
504069770 7-21 22 504075752 7-26 504223239 9-3 12 504228237 6-9 42
7-35 27 504075763 7-3 6 504223249 1-11 18 504228246 2-35 23
504069791 7-7 21 7-5 3 1-13 21 2-37 25
7-19 10 7-13 6 504223252 2-3 14 504228259 1-19 12
7-33 9 7-15 6 2-5 29 5-11 30
504070716 8-7 10 7-17 5 2-15 12 504228261 6-9 17
8-9 11 7-29 6 2-19 10 9-17 5
8-15 13 7-31 3 2-19 17 504229210 6-17 11
8-17 13 504075764 7-3 3 504223281 1-19 8 504229225 6-17 10
504070721 8-11 17 7-13 3 5-11 20 504229243 1-16 17
8-13 17 7-15 3 504225201 5-11 4 504230216 2-45 5
8-15 8 7-29 3 504225202 4-5 18 2-47 5
8-17 8 504075767 7-19 30 504225227 1-3 2 2-53 5
504070741 7-15 1 504075776 7-7 15 1-3 3 2-55 5
504070756 8-11 16 7-19 24 504225252 6-3 3 504230217 2-35 18
8-13 16 7-33 15 6-5 3 2-37 18
8-15 7 504075781 7-10 8 504225257 1-9 5 2-45 2
8-17 7 7-26 8 1-19 16 2-47 2
504070763 8-11 3 7-40 8 5-11 33 2-53 2
8-13 3 7-45 18 5-17 13 2-55 2
504070783 7-15 1 7-47 18 5-17 36 504230231 1-3 13
504070790 4-9 2 504075784 7-21 8 6-5 26 9-5 8
8-11 18 7-35 8 504226209 1-11 15 9-7 3
8-13 18 504075786 7-21 13 504226218 5-14 60 9-8 4
504070796 7-15 1 7-35 13 6-5 40 9-11 11
504071702 7-43 13 504075789 7-10 1 504226234 4-13 12 9-13 12
504071750 8-15 23 504075799 7-35 11 504226242 1-5 17 9-14 3
8-17 32 504109201 1-23 9 1-5 28 504230239 6-5 18
504071777 7-7 22 504111201 1-20 1 1-9 2 6-9 25
7-10 10 504111202 1-20 1 1-11 3 504230261 2-35 15
7-19 28 504111203 1-20 1 2-3 5 2-37 15
7-21 5 504111204 1-20 1 2-5 5 2-45 15
7-26 10 504111205 1-20 1 6-9 45 2-47 16
7-35 5 504141200 6-25 9 6-9 50 2-53 16
7-40 10 6-27 10 7-35 19 2-55 16
7-43 16 504143500 6-19 4 9-3 6 504230265 2-35 16
7-45 20 504148200 7-9 6 504226247 1-11 10 2-37 16
7-47 20 7-23 6 504226289 1-11 9 504230271 7-7 13
504071785 8-15 25 7-25 13 504226299 2-3 11 7-19 12

11-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-33 13 504233265 7-21 1 504242751 1-7 1 7-31
8-3 10 7-35 1 504243714 7-35
8-3 12 504233267 1-9 9 504243752 8-7 19 504259768 1-13 9
8-7 6 1-11 5 8-9 20 504259770 1-13 12
8-9 7 504233299 1-11 21 8-11 4 504259771 1-13 15
8-11 15 504234265 7-3 4 8-13 24 504259772 1-13 16
8-13 15 7-13 4 8-15 2 504268729 1-11 20
8-15 6 7-15 4 8-17 2 504268730 1-11 19
8-17 6 7-29 4 8-17 33 504268740 1-11 1
504231215 1-16 13 504234266 7-7 8 504253703 7-3 504268741 1-11 1
504231230 1-16 22 7-33 6 7-5 504268742 1-11 1
504231232 1-23 16 504235239 7-9 5 7-7 504268743 1-11 1
504231234 1-16 25 7-23 5 504253706 7-3 504277730
504231248 1-16 3 7-25 11 7-5 504283722 1-13
504231252 1-16 8 504235245 1-5 24 7-7 504283723 1-13
1-16 19 504235248 5-17 43 504253708 7-3 504286722 1-13
504231270 8-7 11 504235252 1-19 2 7-5 504286723 1-13
8-9 12 6-5 21 7-7 504289704 1-13 1
8-15 20 6-9 22 504253714 7-3 504289705 1-13 2
8-17 20 504235265 1-19 17 7-5 504289706 1-13 1
504231285 1-23 15 5-11 15 7-7 504289707 1-13 2
504231290 1-16 24 5-11 31 504253740 7-13 504297725 8-3 21
504231295 2-12 1 504235278 7-10 5 7-15 504297726 8-3 22
504231296 1-16 10 7-26 5 7-17 504301700
504232205 7-25 9 7-40 5 7-19 504301744
504232210 8-4 7 7-43 20 7-21 504449702 6-3 3
504232212 9-11 3 7-45 16 504253743 7-13 6-5 3
9-13 3 7-47 16 7-15 9-3 1
504232275 1-9 11 504236222 1-5 46 7-17 9-7 7
504232297 9-11 10 504236237 2-12 2 7-19 9-13 15
9-13 11 2-12 3 7-21 504450732 7-25 8
504233210 4-3 8 504236253 7-7 16 504253745 7-13 504450758 7-25 3
504233229 7-7 10 7-19 25 7-15 504503703 4-3 1
7-19 17 7-33 16 7-17 504504703 4-3 28
7-33 10 504237253 2-28 8 7-19 504514700 6-3 14
504233232 7-3 8 504237293 5-17 29 7-21 6-5 32
7-5 5 504238241 4-3 12 504253750 7-13 504574243 3-6 63
7-10 4 504238298 1-11 4 7-15 5-7
7-13 8 5-13 44 7-17 504574254 6-3 24
7-15 8 504239208 1-11 14 7-19 6-5 9
7-17 4 504239227 5-5 32 7-21 6-9 3
7-26 4 5-13 32 504253773 7-29 504574255 6-3 16
7-29 8 504239228 1-11 13 7-31 6-5 27
7-31 5 504240712 2-57 2 7-35 504574258 1-19 3
7-40 4 504240838 2-57 1 504253776 7-29 5-11 25
7-43 19 504241782 1-3 14 7-31 504574261 5-5 31
7-45 15 504241783 1-3 15 7-35 5-13 31
7-47 15 504242237 7-5 9 504253778 7-29 504574267 6-17 9
504233261 2-3 37 7-15 12 7-31 504574273 4-3 22
2-5 32 7-21 24 7-35 504574274 4-3 27
2-28 7-35 29 504253784 7-29 504574276 4-5 11

11-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504574277 4-5 2 2-53 8 504628704 6-5 17 504887200 6-9 21
504574278 1-16 2 2-55 8 504629200 6-3 26 504888700 6-3 14
504574281 2-45 17 504575200 2-45 6 6-5 15 6-5 32
504574282 2-45 17 2-47 6 504630700 6-9 48 504890701 1-23 20
2-47 17 2-53 6 504631200 6-5 20 504890702 1-23 20
2-53 17 2-55 6 504632200 6-5 19 504890703 1-23 20
2-55 17 504575202 2-45 29 504633200 6-3 15 504891200 5-5 1
504574284 2-45 10 2-47 32 6-5 29 504893200 5-5 8
2-47 12 504575203 2-45 29 504634200 6-9 12 504894200 5-5 9
504574285 2-45 11 2-47 32 504673200 6-5 23 504900200 1-5 1
2-47 11 504575204 2-45 21 6-5 23 504901200 6-3 12
2-53 11 2-47 24 504674701 6-9 38 6-5 37
2-55 11 2-53 24 504693200 6-3 28 504901701
504574286 2-45 9 2-55 24 6-5 14 504902200 1-5 3
2-47 9 504575206 2-45 23 6-9 6 504905200 5-3 4
504574287 2-45 1 2-47 26 504695202 6-3 23 504918200 5-5 14
2-47 1 2-53 26 6-5 16 504919200 6-3 9
504574288 2-45 20 2-55 26 504695203 6-9 14 6-5 2
2-47 23 504575208 2-45 25 504697200 6-9 2 504920200 6-3 10
504574290 2-45 27 2-47 28 504698200 6-9 1 6-5 39
2-47 30 2-53 28 504737200 5-3 24 504923200 5-5 13
504574291 2-45 28 2-55 28 504745200 5-5 30 504955200 1-16 11
2-47 31 504575209 2-45 26 5-13 30 504974700 1-11 1
504574292 2-45 19 2-47 29 504748200 5-3 28 504975700 1-11 1
2-47 20 2-53 29 504754200 5-5 17 505008200 1-5 14
2-53 20 2-55 29 5-13 17 1-23 2
2-55 20 504575210 2-47 19 504760200 1-19 4 505051200 6-9 27
504574293 2-45 18 2-55 19 5-11 26 505075502 2-23
2-53 19 504575211 2-47 18 504804730 1-11 9 505081502 2-12 8
504574294 2-45 16 504575212 2-47 21 504804731 1-11 10 505081503 2-12 8
2-47 17 2-55 21 504804732 1-11 6 505124200 5-13 8
2-53 17 504575213 2-47 10 504804733 1-11 11 505125200 5-13 10
2-55 17 504575216 1-16 1 504804796 9-17 6 505136042 7-23 17
504574295 2-45 14 504575235 1-16 23 504804797 9-17 18 505136043 7-9 15
2-47 15 504575271 9-3 3 504846701 505136049 7-25 17
2-53 15 504575274 1-16 12 504847701 505136050 7-37 12
2-55 15 504575277 9-11 8 504848701 505136053 8-4 9
504574296 2-45 13 9-13 9 504849701 505136059 7-39 11
2-47 14 504590700 1-6 66 504851200 1-5 13 505139200 1-5 25
2-53 14 5-17 30 504871201 6-9 11 505167201 1-11 23
2-55 14 504610702 6-9 49 504871202 6-3 19 505168700 1-5 32
504574297 2-45 12 6-13 6-5 28 505169700 1-5 32
2-47 13 6-21 1 504871203 6-9 31 505195200 1-23 4
2-53 13 504610703 6-9 49 504871204 6-3 17 505218200 1-23 6
2-55 13 6-15 6-5 31 505219200 5-5 25
504574298 2-45 4 6-21 1 504871205 5-17 7 5-13 25
2-47 4 504627200 6-3 7 504875700 6-3 1 505227200 1-23 7
2-53 4 6-5 13 6-5 1 505232200 5-5 27
2-55 4 504628701 6-3 6 504877701 1-23 8 5-13 27
504574299 2-45 8 504628702 6-3 5 504877702 1-23 8 505255200 9-17 1
2-47 8 504628703 6-5 5 504877703 1-23 8 505257200 9-17 3

11-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505258200 9-17 4 8-17 28 8-15 9 506395581 5-7 1
505259200 9-17 2 505967544 3-5 9 8-17 9 506395582 5-7 12
505262200 5-14 56 505967551 6-21 31 506250524 8-3 506395584 5-7 8
505265200 5-14 57 505967556 3-5 19 506253586 8-7 1 506395586 9-14 6
505266200 5-17 39 505968541 8-13 4 8-9 1 506395587 5-3 23
505276200 9-17 10 505970537 3-6 71 506253595 8-7 1 506395589 4-13 11
505327200 2-57 18 505970592 6-22 36 8-9 1 506395592 6-17 5
505328200 2-57 19 505975527 9-8 3 506253599 8-7 1 506395593 6-17 4
505657522 7-23 4 505976530 1-16 16 8-9 1 506395594 6-17 4
505861501 1-20 1 505976537 2-3 16 506254514 8-7 1 506395595 6-13 7
505861502 1-20 1 2-5 6 8-9 1 6-15 7
505861503 1-20 1 505976557 8-11 2 506254581 8-15 1 7-15 9
505861504 1-20 1 8-13 2 8-17 1 506395597 6-13 3
505861505 1-20 1 505976588 8-11 2 506254584 8-15 1 6-15 3
505890500 1-16 20 8-13 2 8-17 1 506395598 6-13 2
505959500 8-11 9 505976595 1-16 18 506254586 8-15 1 6-15 2
8-13 9 505977500 4-5 3 8-17 1 506425500 3-6 54
505959541 7-40 505977509 4-3 24 506254593 8-15 1 5-9 1
505959562 7-40 1 505977516 4-5 1 8-17 1 506430505 9-17 17
505959587 6-3 27 505977535 1-16 4 506395529 2-25 3 506430506 9-17 17
6-5 11 505977538 4-3 34 506395532 6-3 13 506462500 6-25 13
505960578 1-3 3 505977542 4-5 5 6-5 36 6-27 14
505961505 8-11 10 505977550 4-5 16 506395533 6-21 22 506463500 6-25 11
8-13 10 505977562 4-3 35 506395544 2-39 21 6-27 12
505961517 8-15 29 505977563 4-3 5 2-41 21 506468500 6-21 17
8-17 29 505977566 4-3 25 506395551 5-9 7 506469500 6-21 21
505961549 8-17 31 505977569 4-5 4 506395552 5-9 9 506552501 8-4 8
505961568 8-7 8 505977570 4-3 7 506395553 5-9 8 506571501 2-25
8-9 9 505977573 4-5 7 506395554 5-9 10 506584500 5-5 15
8-15 10 505977589 4-3 18 506395555 5-9 11 506655500 1-5 15
8-17 10 505977590 4-5 10 506395556 5-9 7 506706502 5-3 7
505961569 8-15 12 505977597 4-3 2 506395557 5-9 13 506713500 1-5 11
8-17 12 505977598 4-5 9 506395558 5-9 12 506726504 6-9 18
505961592 8-17 30 505978519 7-21 11 506395559 5-9 14 506751500 1-6 72
505962533 8-7 22 505978539 8-11 1 506395560 5-9 5 506804500 1-23 14
8-9 23 8-13 1 506395561 5-9 6 506845500 7-9 3
8-15 17 505978544 7-10 7 506395562 5-9 5 7-23 3
8-17 17 7-26 7 506395563 5-7 13 506847500 9-14 2
505962571 8-7 7 7-40 7 5-9 2 506863500 9-8 3
8-9 8 7-43 14 506395564 5-9 1 506914501 5-13 15
505962578 8-7 18 7-45 17 506395565 5-9 3 506915500 5-13 14
8-9 19 7-47 17 506395566 5-7 2 506916500 5-13 10
505965586 8-11 6 505978578 8-11 12 5-9 4 506967500 5-17 10
8-13 7 8-13 12 506395570 5-7 3 506978500 5-17 16
505965599 8-7 3 8-15 3 506395571 5-7 4 9-5 28
8-7 20 8-17 3 506395573 5-7 5 506979500 9-5 12
8-9 3 505978593 7-21 2 506395574 5-7 6 9-5 13
8-9 21 505978594 7-21 25 506395575 5-7 7 507004500 5-13 9
8-11 7 7-35 30 506395576 5-7 9 507040500 1-6 84
8-13 6 505978597 8-11 13 506395577 5-7 11 507041500 5-13 10
8-15 28 8-13 13 506395579 5-7 10 507055500 5-5 22

11-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-13 22 2-27 7 8-13 22 519432614 6-13 38
507073500 5-13 46 516869835 2-23 4 518800617 6-29 9 6-15 41
507097502 6-25 7 2-25 1 518800628 8-11 22 519432619 2-45 22
6-27 8 516869836 2-23 5 8-13 22 519432623 6-21 18
507105500 5-3 8 2-25 18 518800631 8-11 23 519432624 2-45 7
507120501 9-17 13 516869837 2-27 4 8-13 23 2-47 7
507180500 5-5 38 516870801 2-23 15 518800649 9-5 3 2-53 7
5-13 21 2-27 14 518800650 9-5 5 2-55 7
507186500 1-19 5 517085805 5-5 4 518800657 8-11 22 519432644 1-6 77
5-11 27 517146060 1-16 29 8-13 22 5-17 28
507235500 5-3 22 517408308 5-17 17 518800661 6-29 14 519433612 2-21 32
507254500 8-19 1 9-5 25 518800663 8-11 23 519433629 5-17 44
509982101 5-17 22 518648601 1-20 1 8-13 23 519433630 5-17 5
9-5 24 518648602 1-20 1 518800664 8-11 23 519433631 1-16 12
511660400 6-25 12 518648603 1-20 1 8-13 23 5-13 41
6-27 13 518648604 1-20 1 518800665 8-11 23 519433637 1-5 47
512435807 2-25 6 518648605 1-20 1 8-13 23 519433643 5-5 39
512443801 2-23 13 518696802 4-13 6 518800687 9-5 6 5-13 26
2-25 16 518791609 7-7 25 518800691 9-5 7 519477600 6-19 8
2-27 12 518791614 7-21 1 518800693 6-29 8 519507601 2-45
514454800 6-13 9 7-35 1 518800695 8-11 22 6-27 1
6-15 9 518792621 7-35 2 8-13 22 519507603 6-27 1
515685804 4-13 5 518792629 7-35 2 518801602 8-3 9 519517601 6-19 2
515686846 4-13 7 518792663 7-35 2 518801644 7-7 24 519517603 6-19 2
515689803 4-13 8 518792681 7-35 2 7-19 27 519521603 7-9 2
515768104 5-17 23 518793606 1-11 1 7-21 7 519521606 7-9 2
9-5 23 1-13 4 7-35 7 519521608 7-9 2
516856810 2-23 2 518794659 7-9 14 518803629 7-7 26 519521614 7-9 2
2-25 10 7-23 16 7-19 22 519523603 7-9 1
516857805 2-23 1 518794667 4-7 3 7-33 20 519523606 7-9 1
2-27 1 518794682 4-3 11 518803665 7-19 21 519523608 7-9 1
516858806 2-23 12 518796606 2-3 8 518804632 2-35 5 519523614 7-9 1
2-25 7 2-5 30 2-37 5 519523653 7-9 1
2-27 11 518796609 9-5 9 518804684 2-35 13 519523656 7-9 1
516859801 2-25 17 518796632 2-12 4 2-37 13 519523658 7-9 1
516859802 2-23 14 518796642 4-3 17 518807605 8-3 2 519523664 7-9 1
2-27 13 518796644 6-25 2 518807647 4-3 36 519524603 7-9
516859806 2-23 7 6-29 518808609 8-3 5 519524606 7-9
2-27 6 518796653 2-3 9 518808616 7-10 6 519524608 7-9
516859807 2-25 12 2-5 31 7-40 6 519524614 7-9
516861803 2-23 10 518796674 9-5 10 7-43 18 519524653 7-9
2-25 15 518796676 9-17 14 7-45 13 519524656 7-9
2-27 9 518796683 1-11 17 7-47 13 519524658 7-9
516862804 2-25 2 1-13 23 518821818 5-11 10 519524664 7-9
516862805 2-23 6 518797634 7-26 6 518995015 2-39 16 519526600 6-27 2
2-27 5 7-43 18 518995019 2-41 16 6-32
516865803 2-23 3 518798650 8-11 19 519249804 4-13 2 519528603 7-23 2
2-25 11 8-13 19 519432610 6-13 6 519528606 7-23 2
2-27 3 518798659 9-7 1 6-15 6 519528608 7-23 2
516866807 2-25 8 9-8 1 519432613 6-13 32 519528613 7-23 2
516866809 2-23 8 518800616 8-11 22 6-15 35 519529603 7-23 1

11-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
519529606 7-23 1 519640608 7-39 520015800 6-25 6 520044980 3-6 49
519529608 7-23 1 519640614 7-39 6-27 7 520044981 3-6 50
519529613 7-23 1 519640653 7-37 520016600 9-14 9 520044982 3-6 52
519529653 7-23 1 519640656 7-37 520017600 9-11 5 520044983 3-6 53
519529656 7-23 1 519640658 7-37 9-13 5 520044984 3-6 55
519529658 7-23 1 519640664 7-37 520019600 9-14 1 520044985 3-6 56
519529663 7-23 1 519664601 8-4 2 520031801 2-3 13 520044986 3-6 57
519530603 7-23 519665601 8-4 1 2-5 26 520044987 3-6 58
519530606 7-23 519666601 8-3 6 520035823 1-5 31 520044989 3-6 60
519530608 7-23 8-4 520037801 4-3 30 520044990 3-6 61
519530613 7-23 519729801 4-13 9 520039810 8-17 23 520044991 3-6 62
519530653 7-23 519730600 5-5 11 520039872 8-17 23 520044993 3-5 1
519530656 7-23 519739809 2-28 6 520039885 6-17 17 520044994 3-5 1
519530658 7-23 519739813 2-33 1 520041602 6-19 1 520044995 3-5 4
519530663 7-23 519739816 2-33 6 520041603 6-19 1 520044996 3-5 2
519534603 7-25 519739820 2-33 7 520041644 1-13 18 520044997 3-5 3
519534606 7-25 519739830 2-28 5 520041809 9-7 1 520044998 3-5 1
519534608 7-25 2-29 9 9-8 1 520044999 3-5 1
519534614 7-25 2-30 9 520041822 1-13 11 520045000 3-5 4
519537600 7-25 5 519739834 2-28 7 520041829 1-13 13 520045001 3-5 2
519540603 7-25 2 519739845 2-28 1 520041836 1-13 3 520045002 3-5 3
519540606 7-25 2 2-29 3 520041844 1-13 20 520045119 1-16 26
519540608 7-25 2 2-30 3 520041849 1-13 14 520047854 8-13 4
519540614 7-25 2 519739877 2-33 3 520041852 1-13 10 520047864 8-11 3
519541603 7-25 1 519739878 2-33 11 520041870 1-13 5 8-13 3
519541606 7-25 1 519784600 6-9 35 520041883 1-13 19 520049875 8-3 19
519541608 7-25 1 519786801 2-23 11 520041896 1-13 6 520049876 8-3 20
519541614 7-25 1 2-25 14 520042831 3-6 69 520051896 4-9 3
519609804 1-5 19 2-27 10 520042874 1-6 59 520052863 3-5 10
2-43 12 519787801 2-23 9 520043808 4-5 17 520053826 2-35 2
8-19 20 2-25 13 520044954 3-5 12 2-37 2
519636600 7-37 5 2-27 8 520044955 3-5 11 520053828 2-35 4
7-39 5 519788801 2-25 21 520044956 3-5 17 2-37 4
519638603 7-37 2 519798601 1-16 21 520044957 3-5 20 520053835 2-35 9
7-39 2 519798602 1-16 21 520044959 3-5 24 2-37 9
519638606 7-37 2 519798603 1-16 21 520044960 3-5 25 520053839 2-35 14
7-39 2 519798604 1-16 21 520044961 3-5 26 2-37 14
519638608 7-37 2 519798605 1-16 21 520044964 3-5 30 520064603 9-7 1
7-39 2 519798606 1-16 21 520044967 3-5 33 9-8 1
519638614 7-37 2 519798607 1-16 21 520044968 3-5 34 9-13 14
7-39 2 519798608 1-16 21 520044969 3-5 35 520065604 9-11 1
519639603 7-37 1 519798609 1-16 21 520044970 3-5 36 9-13 1
7-39 1 519798610 1-16 21 520044971 3-5 38 520069603 9-5 2
519639606 7-37 1 519798611 1-16 21 520044972 3-5 39 520082818 5-3 15
7-39 1 519966600 9-13 4 520044973 3-5 40 520082872 3-5 5
519639608 7-37 1 519976600 9-7 6 520044974 3-6 41 520082873 3-5 5
7-39 1 9-11 4 520044975 3-6 42 520082887 1-6 74
519639614 7-37 1 519996802 1-16 6 520044976 3-6 45 1-6 78
7-39 1 519996803 1-16 6 520044977 3-6 46 2-57 15
519640603 7-39 520015600 9-8 2 520044978 3-6 47 5-17 32
519640606 7-39 9-13 6 520044979 3-6 48 520082888 1-23 5

11-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520082889 1-23 3 6-15 33 520397800 5-13 3 524139325
520082891 3-7 1 520349821 6-13 26 520399814 2-39 25 524139326
4-14 1 6-15 27 520399819 2-41 25 524139327
520082892 4-14 3 520349822 6-13 5 520426826 2-47 25 524139328
520083824 5-5 11 6-15 5 520426829 5-5 11 524139329
520086612 9-3 8 520349823 6-13 24 520426834 3-6 44 524139339
520086630 3-6 59 520349824 6-13 22 520434805 1-3 1 524139340
520119600 5-13 3 6-15 23 520434806 1-3 1 524139341
520193600 5-17 11 520349829 6-13 42 520598600 5-3 10 524139379 5-14 58
520194600 5-17 4 6-15 43 522520001 1-20 2 524139381 9-17 21
520221602 1-23 1 520349830 6-13 41 523629000 524139418
520221603 1-23 1 6-15 42 524135117 1-6 49 524139419
520222602 1-23 1 520357805 2-17 12 524135149 1-5 37 524139711 5-13 13
520222603 1-23 1 2-21 19 524135150 1-5 37 524139737 2-17 3
520236600 1-9 1 520357806 2-17 13 524135153 1-5 40 524139759 2-17
520246600 9-5 29 2-21 20 524135154 1-5 40 524139760 2-21 1
520256600 9-7 2 520357810 2-21 18 524135182 1-6 53 524139818
520288600 5-17 37 520357814 2-21 24 524135211 4-3 10 524139820
520295600 9-17 9 520357815 2-21 25 524135549 1-19 13 524140505 2-17 7
520325800 4-13 10 520357817 2-21 26 524136397 5-3 20 2-21 7
520329801 6-29 1 520357818 2-21 27 524136419 5-3 20 524140506 2-17 14
520329802 6-29 3 520357820 2-21 31 524136443 9-5 30 2-21 11
520329805 6-29 4 520357821 2-21 30 524137230 5-11 2 524141526 1-6 62
520334600 6-25 8 2-21 30 524137581 2-57 3 524143126 2-57 3
520349800 6-13 23 2-33 13 5-17 45 524143168 6-27 2
6-15 24 520357822 2-21 29 524138005 1-5 48 6-32
520349801 6-15 25 520357823 2-21 23 524138006 1-6 48 524144772 2-53 31
520349802 6-13 25 520357824 2-21 22 524138175 1-3 1 2-55 34
6-15 26 520357831 2-21 21 524138176 1-3 1 524146559 1-16 28
520349803 6-13 1 520357833 2-21 33 524138320 1-6 79 524149654 2-57 23
6-15 1 520357835 2-21 17 524138367 1-6 65 530493100 3-5 18
520349804 6-13 11 520357836 2-21 14 524138371 5-17 41 580000037 9-11 1
6-15 11 520357892 2-21 16 524138372 1-6 71 9-13 1
520349806 6-13 21 520370600 6-27 9 524138373 1-6 71 580000039 9-11 2
6-15 21 520370804 2-29 7 524138378 4-3 3 9-13 2
520349808 6-15 22 520370805 2-29 8 524138424 1-6 79 580000127 4-13
520349810 6-13 14 2-30 8 524138520 2-12 580000138 2-35 8
6-15 14 520371804 2-33 12 524138522 2-12 2-37 8
520349811 6-13 19 520372806 2-29 4 524138523 2-12 580000143 1-9 7
6-15 19 2-30 4 524138524 2-12 580000195 1-3 7
520349813 6-13 33 2-33 17 524138603 1-19 6-17 7
6-15 36 520385600 1-6 63 524138686 1-3 6 6-19
520349814 6-13 31 520385802 2-29 10 524138703 5-13 12 6-21 28
6-15 32 2-30 10 524138847 1-16 5 580000197 1-3 7
520349815 6-13 30 2-30 11 524138968 1-6 79 6-17 7
6-15 31 2-30 12 524139228 1-16 15 6-19
520349818 6-13 40 520386800 5-3 9 524139229 1-16 27 6-21 28
6-15 34 520388600 1-6 64 524139312
520349819 6-13 27 520393600 1-19 11 524139313 580000245 1-13 7
6-15 28 5-11 17 524139323 580000246 1-13 8
520349820 6-13 39 520394600 5-11 29 524139324 580000252 2-3 22

11-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580000254 2-3 22 580000972 2-35 20 580009267 2-15 4 4-9 8
2-15 1 580001082 2-9 1 580010430 5-11 7 580011153 2-3 34
580000255 2-3 22 2-57 4 580010432 5-11 9 580011167 7-9 8
2-19 1 580001227 5-17 15 580010433 5-11 12 7-23 8
580000259 2-19 4 580001427 4-3 3 580010434 5-11 13 7-25 12
2-21 4 580001444 2-3 1 580010507 8-3 15 580011275 2-3 33
580000275 4-10 50 2-5 1 580010516 8-3 4 2-5 18
580000284 4-3 4 580001469 1-6 52 580010525 8-3 3 580011503 1-5 33
580000285 2-53 12 580001470 1-5 39 580010586 1-13 17 580011649 2-9 5
2-55 12 580001471 1-6 55 580010704 1-13 17 580011651 2-5 37
580000323 1-19 1 580001472 1-6 61 580010749 2-43 9 580012259 8-4 6
5-11 21 580001473 1-6 60 580010773 2-43 27 580012381 5-17 6
580000324 1-19 10 580001474 1-6 54 580010862 4-16 1 580012489 2-3 32
5-11 19 580001475 1-6 50 580010864 4-15 1 580012502 4-9 9
580000348 4-7 5 580001477 1-5 26 580010868 4-15 3 580012503 4-10 45
580000349 4-7 4 1-5 43 4-16 3 580012504 4-9 10
580000350 4-7 6 580001768 4-9 4 580010907 4-9 580012505 4-9 11
580000351 4-7 8 580002110 4-7 21 580011007 4-3 16 580012506 4-9 12
580000355 4-7 12 580002113 4-7 7 4-7 580012507 4-9 13
4-7 15 580002114 4-7 9 580011033 2-3 38 580012508 4-9 14
580000356 4-7 13 580002115 4-7 16 2-5 23 580012509 4-9 15
580000360 4-7 23 580002117 4-7 22 580011035 2-3 36 580012510 4-9 16
580000362 4-7 17 580002134 2-11 3 2-5 46 580012511 4-9 17
580000464 4-3 6 580003863 6-31 580011036 2-3 23 580012512 4-9 18
580000467 2-9 4 580006358 6-31 1 2-5 43 580012515 4-9 19
580000702 4-13 13 6-32 12 2-21 10 580012516 4-9 20
580000793 5-5 43 580006359 6-31 8 580011037 2-3 31 580012526 4-9 21
580000821 4-13 1 6-32 3 2-5 25 580012527 4-9 22
580000822 4-13 14 580006360 6-32 13 2-6 54 580012528 4-9 23
580000823 4-13 15 580006362 6-31 15 580011050 2-3 30 580012529 4-9 24
580000849 4-9 1 580006778 6-31 11 580011058 4-9 42 580012530 4-9 25
580000878 2-37 580006779 6-31 3 580011059 4-9 44 580012531 4-9 26
580000879 2-35 580006780 4-13 580011062 4-10 48 580012532 4-9 27
580000907 5-13 11 580007455 2-3 26 580011108 4-10 47 580012533 4-9 28
580000956 2-35 1 2-5 22 580011118 4-9 7 580012534 4-9 29
2-37 1 2-5 45 580011125 2-3 27 580012535 4-9 30
580000957 2-35 3 580007456 2-3 24 2-5 8 580012536 4-9 31
2-37 3 580007601 2-35 10 580011126 2-3 28 580012537 4-9 32
580000959 2-35 6 2-37 10 2-5 9 580012538 4-9 33
2-37 6 580007602 2-35 11 580011127 2-3 29 580012539 4-9 34
580000960 2-35 7 580007603 2-35 12 2-5 10 580012540 4-9 35
2-37 7 2-37 12 580011129 2-3 30 580012541 4-9 36
580000961 2-37 9 580007606 2-37 11 2-5 11 580012542 4-9 37
580000962 2-37 20 580007838 2-11 1 580011130 2-3 27 580012543 4-9 38
580000964 2-37 19 2-57 4 2-5 12 580012544 4-9 39
580000965 2-37 22 580007840 2-11 2 580011131 2-3 28 580012545 4-9 40
580000967 2-35 22 580008918 3-11 2 2-5 13 580012546 4-9 41
2-37 24 580008920 3-11 1 580011149 2-3 29 580012830 1-5 12
580000968 2-37 21 580008926 3-11 3 2-5 14 580013089 2-3 6
580000970 2-35 9 580008946 4-15 2 580011150 2-5 15 2-5 17
580000971 2-35 19 580009064 5-11 3 580011152 2-3 17 580013132 2-27

11-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580013133 2-27 2 580018478 1-23 12 580023366 2-43 13 2-30 6
580013206 2-19 15 3-3 2 580023367 2-43 25 2-30 7
580013339 4-7 1 3-5 8 580023368 2-43 5 580024407 2-33 5
580013340 4-7 14 5-13 39 580023369 2-43 2 580024409 2-30 5
580013341 4-7 18 580018907 2-43 33 580023370 2-43 6 580024410 2-30 6
580013349 4-7 11 580019054 2-57 8 580023371 2-43 31 580024446 2-33 2
580013350 4-7 19 580020707 7-45 1 580023372 2-43 31 580024447 2-33 8
580013351 4-7 24 580020708 7-41 580023373 2-43 1 580024448 2-33 9
580013898 5-11 1 7-43 3 580023374 2-43 3 580024449 2-33 10
580013899 5-11 8 7-45 3 580023375 2-43 20 580024450 2-33 14
580013900 5-11 16 7-47 3 580023376 2-43 23 580024451 2-33 15
580014140 4-16 2 580020710 7-41 1 580023377 2-43 24 580024452 2-33 16
580014141 4-16 4 8-5 580023378 2-43 8 580024453 2-33 18
580014142 4-16 5 580020716 8-5 2 580023379 2-43 8 580024454 2-33 19
580014321 1-5 30 580020719 7-41 3 580023380 2-43 11 580024456 2-33 19
580015031 5-3 22 8-5 3 580023381 2-43 28 580025510 2-5 27
580015119 2-45 24 580020721 7-41 2 580023382 2-43 29 580026438 2-49 10
2-47 27 580020723 7-43 6 580023384 2-43 26 2-51 9
2-53 27 7-45 6 580023385 2-43 7 580026611 6-25 3
2-55 27 7-47 6 580023425 6-19 11 580026720 7-45 22
580015138 2-3 12 580020726 7-43 5 580023479 2-43 22 580026721 7-45 9
580015476 2-53 7-45 5 580023592 7-43 10 580026723 7-45 10
6-25 1 7-47 5 7-47 10 580026724 7-41 4
580015477 6-25 1 580020736 7-49 1 580023594 7-43 11 580026725 7-41 6
580015533 2-21 12 7-49 1 7-45 11 580027033 2-47
580015534 2-21 13 580020737 7-49 2 7-47 11 2-49
2-33 580020740 8-5 5 580023759 7-43 580027145 2-51
580015536 2-21 15 580020741 7-41 5 580023760 7-43 2-55
580015665 2-17 10 580020777 2-5 24 580023761 7-45 580027246 2-49 1
580015666 2-17 11 2-6 53 580023763 7-47 580027247 2-49 2
2-30 580020778 2-3 35 580023786 7-43 1 2-51 2
580015901 4-10 54 2-19 12 580023787 7-43 1 580027248 2-49 3
580015902 4-10 53 580020937 2-5 16 580023790 7-47 1 580027249 2-49 4
580016576 2-30 580020938 2-5 40 580023798 7-43 2 580027250 2-49 5
580016577 2-29 580022037 2-43 7-45 2 580027252 2-49 7
580016710 2-43 3-3 4 580023799 7-47 2 580027253 2-49 8
580016835 2-53 18 580022130 4-5 12 580024073 2-43 20 580027255 2-49 11
580016838 2-53 30 580022964 2-5 20 580024077 2-43 8 580027256 2-49 12
2-55 30 2-5 42 580024135 4-10 45 580027257 2-49 13
580016839 2-53 1 580023124 8-7 9 580024137 4-9 17 580027520 7-41 7
580016840 2-53 25 8-9 10 580024139 4-10 52 580027592 3-6 73
580016841 2-55 18 8-15 11 580024140 4-10 51 580027661 2-5 7
580016843 2-55 1 8-17 11 580024143 4-9 38 580027667 7-48 1
580016845 2-55 25 580023262 4-9 580024144 4-9 39 580027669 7-48 2
580017283 2-43 4 580023314 8-5 1 580024145 4-9 40 580027672 7-49 2
2-43 15 580023315 8-5 4 580024266 2-33 4 580027878 7-10 7
580017383 6-25 1 580023316 8-5 4 580024404 2-29 2 7-26 7
580017795 3-5 580023353 2-43 18 2-30 2 7-40 7
580017796 3-5 580023363 2-43 17 580024405 2-29 5 580028680 2-49 6
580018175 4-13 580023364 2-43 16 2-30 5 580028824 3-6 65
4-13 16 580023365 2-43 14 580024406 2-29 6 580028833 3-6 76

11-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580028876 2-6 55 2-39 20 7-29 9 930101905 2-9 2
580028949 3-5 23 2-41 7 900003278 6-17 16 930103906 5-14 50
580029911 3-5 29 2-41 20 900004209 8-11 1 930103907 2-11 5
580030111 5-11 18 730053200 2-41 29 8-13 1 931013906 5-3 13
580030395 4-9 5 730054201 2-39 24 900004214 8-11 1 931013911 2-25 19
580030738 2-51 1 2-41 24 8-13 1 931014904 3-5 6
580030739 2-51 3 730055501 2-39 17 900004215 8-11 2 931015909 3-6 43
580030740 2-51 4 2-41 17 8-13 2 6-17 12
580030741 2-51 5 730057003 2-39 900004216 8-11 2 931018903 8-3 7
580030742 2-51 6 730057004 2-41 8-13 2 931018905 1-3 6
580030743 2-51 7 730057501 2-39 27 900004224 8-13 4 932107911 8-13 25
580030744 2-49 9 2-41 27 900005215 6-17 16 932116901 1-19 18
2-51 8 730068201 2-39 22 900014275 2-53 21 5-11 28
580030745 2-51 10 2-41 22 2-55 32 932200902 4-3 21
580030746 2-51 11 730080601 2-39 18 900014276 2-53 23 932200905 8-15 18
580030747 2-51 12 730088200 7-43 4 2-55 23 8-17 18
580032663 4-3 20 7-45 4 900014278 2-53 22 932201904 2-3 7
585068200 2-57 13 7-47 4 2-55 31 2-15 3
640046913 2-43 10 751191100 9-5 33 900014292 1-5 16 2-17 2
720064902 2-39 1 751199100 9-5 31 901263101 9-8 5 2-21 3
2-39 3 751287402 6-21 23 902146806 2-53 9 4-3 31
2-41 1 751287404 6-21 23 2-55 9 932203912 2-57 20
2-41 3 752603300 5-17 6 902146807 2-55 10 937100902 5-14 51
3-3 6 752953402 1-16 9 902146815 2-47 22 9-14 7
720076907 5-3 29 900001201 5-3 14 2-55 22 9-17 20
720098901 9-11 13 900001242 1-3 12 909882404 8-15 26 937100903 9-11 9
720135933 6-21 30 900002253 7-7 25 8-17 26 9-13 10
723562100 2-39 15 900002259 7-21 20 909882405 1-7 4 9-17 16
723562101 2-39 28 900002263 7-21 2 7-19 7 937100904 6-3 22
730001800 2-39 18 900002265 7-21 2 7-21 16 6-5 35
730011201 2-39 29 900002269 7-21 2 7-35 16 940004902 5-14 49
2-41 32 900003212 7-19 13 8-15 16 9-14 10
730017200 2-41 30 900003213 7-19 15 8-17 16 940004903 2-6 52
730023201 2-41 31 900003214 7-19 16 909902405 3-6 66 2-15 6
730027702 2-39 8 900003215 8-3 1 910229100 7-3 13 2-17 5
730027703 2-41 8 900003219 8-3 17 7-13 13 2-19 6
730028702 2-39 19 900003220 8-3 18 7-21 10 2-21 6
2-41 19 900003245 9-5 11 7-29 13 940102905 1-6 57
730031703 2-41 14 9-7 5 7-35 10 2-5 38
730031704 2-39 14 9-11 12 7-35 20 940400904 9-17 19
730038602 2-39 18 9-13 13 8-7 14 940400905 9-17 15
2-41 18 9-14 8 8-9 15 940600904 5-14 53
730042205 2-39 2 900003246 9-7 1 911330400 7-3 12 940600905 5-17 26
2-41 2 9-8 1 7-13 12 9-5 22
730045201 2-39 23 900003275 6-17 3 7-29 12 940600906 6-3 20
2-41 23 900003276 6-17 3 912407300 7-3 11 6-5 33
730048200 2-39 11 900003277 6-17 18 7-13 11
730049500 2-41 11 7-3 9 7-29 11
730050201 2-39 7 7-13 9 912461400 5-3 5

11-14
SECTION 12

12 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 12
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING.................................................................................................................................... 12-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................. 12-2
SERVICE TRAINING COURSE ....................................................................................................................... 12-2
SERVICE TRAINING MATERIALS................................................................................................................... 12-2
TECHNICAL SERVICE PUBLICATIONS.......................................................................................................... 12-2

12-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524139725 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524138847 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

12-2
Yale Materials Corp.
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524138845

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