1800mm Gas heat Stenter machine Configuration

1.Model 20178866 （Monforts/Montex IL-Sun copy）

2.Working width 700~1800mm
3.Roller 2000mm
4.Machine Speed 110 m/min Maximum, regular 100 m/min
GENERAL： 5.Number of chamber 8 (Length of every chamber 3000mm)
6.Cloth-Holding from Clip
7.Heating source Natural Gas
8. Machine color Blue and white Mosaic color
9: Machine length 43mts
1 Set Photo-Electric Centering Device.
2 Guide rollers of SS-304
1. CLOTHES ENTRANCE:
1 Swivel tension device
1 Mild steel channel ＆ frame
2 Synthetic rubber covered mangle, driven by 15kw AC motor with reducer of special gear box type. 10 tons
pneumatic pressure with air regulator. (Inverter: YASKAWA)
2 Guide rollers of SS-304
1 Screw expand roller with 0.75kw geared motor OR 1 Curved rubber expand roller with gearbox
2.BOWLS HEAVY PADDING MANGLE:
1 Single stainless V-shaped trough movable up to down by air cylinder OR 1 Single stainless U-shaped trough
1 Dancing roll type synchronize device (KOREA) OR 1 Air cylinder rotary type synchronize device(KOREA)
1 200L mixing tanks
1 Adding pump
1 Feed-in rubber covered roller
1 Guide roller of SS-304
3. CLOTH INLET PART: 1 Screw expand roller
1 Guide roller of SUS304 for manual type weft straightener
1 3.7kw P.M. motor with gear box (INVERTER:YASKAWA)
1 Over-feed rubber covered roller
4. OVER-FEED PART： 1 3.7kw P.M. motor with gear box (INVERTER: YASKAWA)
1 Over-feed controller
2 Pinning rubber rollers
2 Pinning brush rollers
5. PINNING PART:
2 Stainless Counter rollers
2 0.75kw P.M. motor with gear boxes(INVERTER: YASAKWAA)
 1 Rack gear driving unit
6. AUTOMATIC SELVEDGE FEELING
2 0.55kw AC motor with gear boxes( INVERTER:YASKAWA)
＆ CONTROL DEVICE:
1 Photo-cell ＆ touch combined type selvedge feeler.(KOREA)
2 Pail safety devices with limit switch
2 Guider Selvedge decurler OR 2 Flat Selvedge decurler
1 Entrance operating panel including color monitor
1 Digital type speed meter
7. OTHER MISCELLANEOUS PART: 1 Main/front width digital indicator
1 2.2kw AC geared motor for main width
1 0.37kw AC geared motor for front width
2 Air type chain oil lubricating system
1 Pump inject type chain oil lubricating system
(1)150mm thick insulation board filled with glass wool and packing for high efficient insulation
(2)Air curtain system to keep hot air in entrance/exit.
(3)Air cushion floating nozzle system
(4)Hot air circulation system
a.Turbo fans (2sets per chamber) with special heat-proof bearings and seals; special hot air guide vane of fans
8. DRYING ＆ HEAT SETTING for even balance of hot air distribution.
CHAMBER (EACH 3M LONG): b.7.5kw 4P AC motor (2sets per chamber) for circulation fan
c.Damper to adjust hot air pressure of upside and downside nozzle (2sets per chamber)
d.Inverter drivers for hot air circulation fan motors (1set per chamber)
e.Air filters (2sets per chamber)
(5) Opening doors (2sests per chamber)
(6) Stop-mark prevent device(2sets per chamber
6 2.2kw Exhaust fans with duct for machine itself
9. EXHAUST PART：
4 3.7kw inverter drivers for exhaust motors number 1,2+3,4+5＆6

10. AUTOMATIC TEMPERATURE

6 Automatic temperature controllers (OMRON)
CONTROL SYSTEM：

1 Air cooling chambers

11. AIR COOLING DEVICE：
1 5.5kw turbo fan with special nozzle
2 Cooling cylinders Ø570mm dia, with rotary joint and hoses
12. WATER COOLING DEVICE：
1 3.7kw geared motor and inverter driver
 2 Cloth detaching plate and bar
2 18.5kw AC motors for main drive with inverter driver
2 Cloth safety device(2 limit switch)
1 0.37kw AC geared motor for rear width
13. OUTLET BOX ：
1 Digital type speed meter
1 Main/rear width digital indicator
1 3.7kw geared motor and inverter for delivery roller
1 Outlet Over-feed controller for Delivery roller,Cooling cylinders,Drawing roller and/or batching.(KOREA)
2 Drawing rubber coverde rollers
1 1.5kw AC motor for drawing roller with inverter driver (Motor:CPG TAIWAN, INVERTER:YASKAWA)
2 Guide roller of SUS304
14. PLAITING DEVICE： 1 Plaiting device
1 1.5kw geared motor with inverter for plaiting movement Motor:CPG TAIWAN, INVERTER:YASKAWA)
1 Anti-Static
1 Complete Batching device.
15. MAIN CONTROL PANEL COMPLETE SET
1. Swivel joint/rotating joint: 1 pcs
2. Synchronous control board: 1 Pcs
3. rolling bearing oil seal: 4 Pcs
4. bar : 100pcs
5. Lap: 20pcs
6. main chain: 20pcs
7. The guard hair brush wheel: 4pcs
8. The needle rubber wheel: 2pcs
9. Heat meter/temperature sensor（PT100Ω): 2 pcs
16. EXTRA SPARE PARTS: 10. The host encoder: 1 cps
11. Width encoder: 1pcs
12. Padder immersion roller graphite bearing: 4pcs
13. Edge spreader leather belt: 4 pcs
14. contactor: 4pcs
15. thermorelay: 4pcs
16. Intermediate relay: 10pcs
17. Button switch: 4pcs
18. Scram button: 4pcs
19. Hot air filter: 1 set
20. tools: 1 Set
 1. TOUCH SCREEN：WEINVIEW (TAIWAN)
2. MAIN MOTOR INVERTER: FUJI (JAPAN)
3. BURNER：HANKFEUER (U.K)
4. TEMPERATURE METER：OMRON (JAPAN)
5. LOW-VOLTAGE ELEMENT：SCHNEIDER (FRANCE)
6. PLC： OMRON (JAPAN)
7. ENCODER：OMRON (JAPAN)
17. IMPORTANCE PARTS ORIGIN:
8. OPERATION BUTTON: SCHNEIDER (FRANCE)
9. POWER SWITCH：MV (TAIWAN)
10. PHOTO-ELECTRIC SWITCH: AUTONICS(KOREA)
11. SPEED METER：IL SUNG (KOREA)
12. PATHWAY：XTY (CHIAN)
13. INFRARED SENSOR： KOREA
14.OVER-FEED：KOREA
18. REMARKS: The red color line is need to select from customer.
19. MACHINE VIEW(1):
MACHINE VIEW(2):