QAQC - PIS - Project Information System & Tracker
QAQC - PIS - Project Information System & Tracker
QAQC - PIS - Project Information System & Tracker
M/s- ABC
Submission / Acceptance Checklist Compliance COPQ for All NC's & Material Approval &
Sr No Month Training & TBT Mock Up Approval Good Practices
Date of MIS score observation Incoming details
Score Status No. Status Total Amt. Status No. Status No. Status No. Status
Calibration & equipment QC hold/ Peanulty release request No. if any Remarks
NC Non-conformance Report
Obs Observation
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2 0 0 0 0
Jun-20
6/21/2020 6/22/2020 6/23/2020 6/24/2020 6/25/2020 6/26/2020 6/27/2020 6/28/2020 6/29/2020 6/30/2020
Obs NCR Obs NCR Obs NCR Obs NCR Obs NCR Obs NCR Obs NCR Obs NCR Obs NCR Obs
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Jun-20
6/30/2020 Total no's Status Obs Status NCR
NCR Obs NCR open Closed open Closed
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
WIR Work Inspection Request
MIR Matrial Inspection request
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
Total no's
TBT Training
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
0 0
6/16/2020 6/17/2020 6/18/2020 6/19/2020 6/20/2020 6/21/2020
WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist
recevied Inspection recevied Inspection recevied Inspection recevied Inspection recevied Inspection recevied Inspection
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
Jun-20
6/22/2020 6/23/2020 6/24/2020 6/25/2020 6/26/2020 6/27/2020
WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist
recevied Inspection recevied Inspection recevied Inspection recevied Inspection recevied Inspection recevied Inspection
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0 0 0
Jun-20
6/28/2020 6/29/2020 6/30/2020 Total no's Status
WIR /MIR Checklist WIR /MIR Checklist WIR /MIR Checklist WIR/MIR Checklist
recevied Inspection recevied Inspection recevied Inspection recevied Inspection open Closed
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
LOG OF MOCK-UP ACTIVITIES
6 month NO.
Permanent NO.
S.No MAR No. ( Material Item Description
Approval Recipt)
BOQ/ Contract Recommended Brands Approved brand Remarks
DETAILS OF MATERIAL
PROJECT :
MIR NO. %
Quantity
(Metrial Date of Description Material Material
Rejected Quantity UNIT (MT/ Received Reason for Procured
Sr. No. Month Inspaecti Date of Material Receipt Material Brand Name Supplier Name Type of Material Quality compliance Status of Material Rejected Rejection Remarks
(MT/ Sqft / Nos) Sqft / Nos) (MT/ Rejection By
on Rejected Rejected By Per
Sqft / Nos)
Record) Month
Please enter Multiple dates Please enter reasons for each in case of
wherever applicable multiple rejections of a particular material
COPQ for the month of January'2016
DIRECT COST OF COPQ A
(Manpower + Supervision + Material + Machineries + Tools Used to make good the identified defective work to acceptable standard)
S R Infrastructure
PROJECT : TATA New Haven Bahadurgarh ANALYSIS FOR COST OF POOR QUALITY (August 2019)
1 Septembe 9/2/2019 Wire Mesh fixing Surface Self Wire mesh - 5.000 SQM 0 0.25 0 0 1 0 0 500
r preparation Fixing
Septembe Manual
2 r 9/5/2019 Rework Mixing Self Rework - 4.000 SQM 0 0.5 0 0 1 1 0 250
Septembe Surface
5 r 9/6/2019 Wire Mesh fixing preparation Self Rework - 2.000 SQM 0 0 0 0 1 0 0 450
6 Septembe 9/6/2019 Shuttering work EWS Self Rework - 3.000 SQM 0 0 1 0 0 0 0 350
r
Septembe
7 r 9/7/2019 Shuttering work EWS Self Oiling - 5.000 SQM 0 0 0 0 0 1 0 350
STP
8 Septembe 9/7/2019 Rebaring Retaining Self Rework - 40.000 No 0 1 0 0 1 0 0 900
r Wall
9 December 12/7/2019 Tile work EWS Self Tlie Stacking - 20.000 SQM 0 1 0 0 0 1 0 450
STP
10 December 12/16/2019 Water Sepage Retaining Self Waterproofing - 15.000 SQM 0 1 0 0 1 0 0 550
Wall
STP
11 December 12/16/2019 Ground water Retaining Self Bore pluged - 1.000 No 0 1 0 0 1 0 0 450
Wall
12 December 12/21/2019 Surface preparation for EWS Self Mortar Mixing - 4.000 SQM 0 1 0 0 1 0 0 450
External Plaster
15 January 1/7/2020 Shuttering work EWS Self Rework - 40.000 Sqm 0 1 0 0 1 1 0 650
16 January 1/7/2020 Block Work EWS Self Rework - 5.000 Sqm 0 0 0 0 1 1 0 700
18 January 1/7/2020 Column Plumb EWS Self Rework - 0.250 Cum 0 1 0 0 0 2 0 450
19 January 1/7/2020 Column Cap EWS Self Repairing - 2.000 SQM 0 1 0 0 1 0 0 450
20 January 1/7/2020 Slab Post Pour EWS Self Repairing - 5.000 SQM 0 1 0 0 1 1 0 1000
21 January 1/7/2020 Mortar mixing EWS Self Mortar Mixing - 1.000 No 0 0 0 0 1 0 0 450
22 January 1/7/2020 Plaster Work EWS Self Repairing - 10.000 SQM 0 1 0 0 1 1 0 700
Cost of
Total Cost of Equipmen
Equipment
Material Required Material t Remarks
used
Required
Approved
Repairing 50 17.5
Material
- 50 17.5
- 75 26.25
- 0 0
- 0 0
- 0 0
- 0 0
- 50 17.5
- 0 0
- 40 14
- 40 14
- 0 0
- 0 0
- 1000 350
- 0 0
- 70 24.5
- 40 14
- 40 14
- 50 17.5
- 200 70
- 0 0
- 150 52.5
- 0 0
- 0 0
Template for Cost of Poor Quality (Indirect cost) :-
S.N. Activity Total Total Total Overall Imperical Ratio Direct Cost Indirect Cost Total Cost Billed % of
Labour Material Equipme Direct of Labour Cost/ Amount for COPQ
Cost Cost nt Cost Cost Overhead cost the month wrt to
( App.) billed
amount
1 Wire Mesh fixing 500 50 17.5 567.5 2.5 567.50 1418.75 1986.25
14 Finishing of column 1600 1000 350 2950 2.5 2950.00 7375.00 10325.00
20 Slab Post Pour 1000 200 70 1270 2.5 1270.00 3175.00 4445.00
22 Plaster Work 700 150 52.5 902.5 2.5 902.50 2256.25 3158.75
Option-1: Multiply Direct cost with a factor(2.5) to derive indirect cost. (Planning team has given for most of the items, the Factor will be 2.5. The 2.5 factor
is derived based on dividing labour cost / overhead cost). Suppose for a particular item, if we get a factor more or less than 2.5, the project specific derived
factor shall be used. Necessary back-up shall be given for the same. If no data is available, the project may use 2.5 as a standard factor to derive indirect
cost.
Or
Option-2: Use the template given below to derive Indirect cost.
Date of
Sr. No. Month Type of Training Training conducted by
Training
2
Housekeeping 2
Fixing of GI Wire Mesh 2
Mortar Mixing 2
Application of shuttering Oil 2
Advantage of vibrater needle 2
Finishing of concrete and joining of block Work 2
Mortar Mixing 2
Damage Shutter not to use and cleaning of 2
shutter
Housekeeping 2
using of proper tool in block work 2
Fixing of GI Wire Mesh 2
Mortar Mixing 2
Hacking of colums and Beam 2
Binding of steel 2
importance of curing. 2
using of portable tools 2
Block Work Layout and Apply of Dash coat 2
vertical and horizontal
Laying of Bull marks 2
Stacking of material 2
Mortar Mixing 2
Housekeeping 2
Mortar Mixing 2
using of proper tool in block work 2
Fixing of GI Wire Mesh 2
mixing of Adhesive 2
Finishing of IPS Flooring 2
Trades & Activity can be replaced as per available scope of work.
Nos. by Category
Contractors Carpenters Masons Training
Steel Fixers Block duration
Supervisors Shuttering Joiners Concrete Plaster Stone (min.)
Work
2 2
2 8 5 2 2 5
2 8 5 2 2 5
2 8 5 2 2 4
2 8 5 2 2 4
2 8 5 4 2 4
2 8 5 4 2 4
2 8 5 4 2 4
2 8 5 4 2 4
2 8 5 4 2 4
2 8 5 4 2 4
2 8 5 4 2 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 8 5 4 4 4
2 6 5 4 4 4
2 4 5 4 4 4
2 4 5 4 4 4
2 4 5 3 4 4
2 4 5 3 4 4
Unskilled
Others
(Helpers)
12
25
25
25
24
26
25
24
26
28
27
25
25
25
30
28
28
28
27
28
28
28
28
27
28
28
26
Note - To be edited & Addition shall be done as per applicability.
1 bag each
Working Tools Complaince - As per WMS
Date -
Sr. No. Name of Activity list of tools required as per Approved WMS
Tools Complaince - As per WMS