Electrical ZX200
Electrical ZX200
Electrical ZX200
: TTBWD-F-00
NOTE: Refer to the PEFORMANCE STANDARD in the technical manual
CLASSE ZAXIS200-3G/CLASSE 240-3G - for the relief valve pressure setting value.
CLASSE ZAXIS200-3G/CLASSE 240-3G - SCHEMA DES CIRCUITS ELECTRIQUES CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
LUBRICATOR
LUBRICATOR
MONITOR
CAB INSIDE CAB OUTSIDE
CONTROLLER MONITOR
STARTER SWITCH
MONITOR
POWER IN-PUT
BUCK UP POWER IN-PUT POWER
WATER TENP. SWITCH GLOW IN-PUT CIRCUIT HOUR METER DATA COMMUNICATION OUT-PUT
NOT IN SMJ SERIAL COMMUNICATION TXD
COMMUNICATION SW.
SERIAL COMMUNICATION RXD
REG IN-PUT SATELLITE/PC
CONNECTION SW.
INTERIOR
INTERIOR LAMP
POWER ON SIGNAL
LAMP
POWER-IN
REG. IN-PUT
FUSIBLE LINK(45A) BATT.(DIRECT) COOLANT TEMP. FUEL
EC DIAL SIGNAL IN-PUT
EC DIAL SIGNAL IN-PUT(GND)
BUCK UP
WIPER SIGNAL IN-PUT(+5V)
BATTERY 12V X 2 WIPER SIGNAL IN-PUT
ACC(LOAD)
120 GROUP
BATTERY RELAY ALT(LOAD) WIPER SIGNAL IN-PUT(GND)
LIQUID
CRYSTAL PANEL
OVER-HEAT
FUSIBLE LINK(65A)
LOAD DUMP FUSE AIR FILTER
RELAY
FUEL
GLOW
LIGHT
WIPER
HEATER
HORN
RADIO
LIGHTER
ROOM LIGHT
AUX.
GLOW/R
BACK-UP
CONTROLLER
EC MOTOR
SOLENOID
SWITCH BOX
POWER ON SIGNAL
AIR-CON.
STARTER WIRING TOOL WORK LIGHT
DISPLAY CHANGE MAIN
SAFETY RELAY COMPLETED CHARGE
POWER
(120 GROUP) ENG. OIL LEVEL CONTROLLER
MONITOR SET
SPARE 1
ROOM LIGHT WORK MODE MAIN
SPARE 2 GND
WIPER MOTOR ENG. OIL LEVEL
WIRING COMPLETED
120 GROUP
COOLANT LEVEL
SPARE 6
LIGHT 1
LIGHT 2
CHARGE EXT.
SPEAKER R SPARE 2 SW. IN-PUT
WARNING LAMP LOCATION AIR FILTER RESTRICTION SW. IN-PUT
SPARE 5 EXT. AIR CLEANER RESTRICTION SW. #4224238
NO.12 IS OPT., NO.5 IS NOT USE (120 GROUP #4334759)
WORK LIGHT SW. IN-PUT
FUEL
REGULATOR SPEAKER L GLOW EXT.
WIPER
ENG. OIL LEVEL EXT.
RADIO COOLANT LEVEL EXT.
GLOW PLUG
FUEL SIGNAL
COOLANT TEMP. SIGNAL FUEL SENSOR #4257128
AUTO- AUTO-IDLE DIGGING ATTACHMENT COOLANT TEMP SENSOR #4436537
ACCELERATION MODE 1 SIGNAL OUT-PUT (ONLY ZX200 PASS THROUGH NO.12)
LOAD DUMP RELAY OUT-PUT MODE 2 SIGNAL OUT-PUT
PULL-UP
A/I A/A SW
RELAY A RELAY B RELAY B1 RELAY B2 AUTO-ACCELERATION SW. IN-PUT AUTO-ACCELERATION WASHER SW.
WASHER SW. IN-PUT
LIGHT SW. 2 IN-PUT
LIGHT SW. 1 IN-PUT
LIGHT SW.
WIPER, WASHER EN SW. IN-PUT
BACK-UP EN SW. IN-PUT
HOUR METER GROUND
WASHER RELAY SIGNAL WIPER VR.
INTERIOR LIGHT
INTERIOR LIGHT
POWER IN-PUT
BUZZER SIGNAL
WASHER ENG. SPEED CONTROL DIAL
LIGHT RELAY 2
SWITCH BOX
BOOM LIGHT
LIGHT RELAY 1
HORN RELAY
HORN SIDE/
MALE ON
BOTH SIDE HORN (H)
HORN SWITCH
LOAD ALARM: EN
BOOM ANGLE (S)
SWING OUT-PUT
ARM ANGLE (S)
TO MCX CONNECTOR
LEARNING SW.
POWER DIGGING SW. CANCEL SW.
PRESSURE SWITCH
SOLAR RADIATION
GROUP ONLY SENSOR NATURAL
COMPRESSOR
SUB HARNESS
GROUP
MONITOR
EC MOTOR
MAIN SOLENOID
AIR-CON. UNIT GND GND
AMBIENT SENSOR
GROUP
BOOM DUMPING
SEALED WIRE
RE-GENERATION
PUMP TORQUE
ANGLE LIMIT
ANGLE LIMIT
PUMP 2 TILT
PUMP 1 TILT
DUMPENER
ARM FLOW
DIGGING
2-SPEED
TRAVEL
POWER
BOOM
CONTROL 1
CONTROL 2
PRESSURE
ARM
PUMP
PUMP
SENSOR 2 PRESSURE
CAB INSIDE CAB OUTSIDE SENSOR 1
EC MOTOR EC ANGLE
SENSOR PUMP 2 PUMP 1
N SENSOR PRESSURE PRESSURE ARM BOOM
VALVE SOLENOID PUMP MOTOR TRAVEL SWING FRONT ROLL-IN
SOLENOID SENSOR (L) PRESSURE SENSOR (L) PRESSURE RAISE
SENSOR (H) SENSOR (H)
OPTION
PRESSURE SENSOR (LOW)
OPTION
Attach to Vol. No. : TTBWD-F-00
YAZAKI YAZAKI
YAZAKI 7323-2064
QOS CONTROLER COMPRESSOR PUMP/H(ENG SIDE) AMBIENT SENSOR SOLAR-RADIATION SENSOR AIR-CON PRESSURE SW.
(200 GROUP) (200 GROUP) (200 GROUP)
LOCK
2P FEMALE
YAZAKI 7123-7464-40 YAZAKI 7323-6214-40 SUMITOMO 6188-0494 SUMITOMO 6189-0533
DIODE(1, 3)
YAZAKI 7123-1402
EARTH LINE WIPER
HORN SW
MCX-A MCX-B MCX-C MCX-D LEARNING SW
CAB
RADIO
S-REINFORCEMENT PLATE
AUX. POWER
BOOM DUMPING POWER LIGHTER
MONITOR
AIR-CON
TRAVEL ALARM
MONITOR A (CAB/H SIDE) MONITOR B (CAB/H SIDE) MONITOR C (CAB/H SIDE)
ADDITIONAL PUMP ATT1
ADDITIONAL PUMP ATT2 CONTROL SYSTEM
GROUND LINE
POWER DIGGING SW
CAB COVER
S-REINFORCEMENT PLATE
FLAME
Attach to Vol. No. : TTBWD-F-00
CLASSE ZAXIS200-3G/CLASSE 240-3G - FAISCEAU DE CABLAGE DU MONITEUR CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
MONITOR A-10
MONITOR A-11 CAB B-16
CLASSE ZAXIS200-3G/CLASSE 240-3G - FAISCEAU DE CABLAGE DE LA CABINE CAUTION: Parts numbers on the drawing are provided only for reference purpose.
To order parts on the drawing, be sure to consult the Parts Catalog.
LIGHTER
LEARNING SW-2
DIRECTION
PULLING
HARNESS
POWER BOOST SW
TIN PLATE
ML-CRANE-10
MEASURE HERE
ML-CRANE-11
CANCEL SW-1 BLACK RETAINER
YAZAKI
MONITOR C-12
ML-CRANE-7
CANCEL SW.
MONITOR A-1
MONITOR A-2
MONITOR A-3
MONITOR A-4
MONITOR A-5
MONITOR A
SWING ALARM-1 MONITOR A-6 INSTALL MONITOR A, B AND C AS FOLLOWS.
RELAY BOX
á TURN BACK CONNECTOR'S SURFACE TO A. SLEEVE MUST BE SHORT LIGHTER
ML-CRANE-8
á VIEW C-C' IS AS FOLLOWS.
MONITOR A, B, C
MONITOR A-16
MONITOR B
RELAY BOX
RELAY BOX
MONITOR A-8
MONITOR A-9 ML-CRANE-6 VIEW C-C'
MONITOR A-7 MONITOR A-10 MONITOR C-9 MONITOR C
LEARNING SW-1 MONITOR A, B, C * MONITOR A, B AND C MUST BE UPPER SIDE
WHEN THE RELAY BOX IS RIGHT SIDE
MONITOR C-11
MONITOR A-12
MONITOR A-13 MONITOR C-10
1. IF NO COMMENT, WIRE 0.3~1.25 MAY BE CAVS AND
MONITOR A-14 MONITOR C-8
MONITOR A-15
WIRE 2~5 MAY BE AVS.
ML-CRANE-3
ML-CRANE-4 MONITOR A-16
MONITOR B-1 HARNESS END OF TAPE 2. PIN ARRANGEMENT OF THIS DRAWING
MONITOR B-2 PULLING INDICATE VIEW POINT FROM THE
DIRECTION MEASURE HERE
MONITOR B-3 OTHER SIDE CONNECTOR.
MONITOR B-4
MONITOR B-5 ALL SIRSUITS MUST BE TIGHTER TOGETHER 3. NO ELECTRIC JOINT MAY BE BETWEEN FH AND KC.
MONITOR B-6
MONITOR B-7
MONITOR B-8
4. PUT THE PART No. LEBEL ON THE HARNESS.
MONITOR B-9
5. PULG CONNECTORS MUST BE BRASS.
MONITOR B-10 6. COLOR SIGN DUE TO JASO D607.
MONITOR B-11 LIGHTER 7. GENERAL EXPRESS ON THE DRAWING DUE TO #X4259303.
MONITOR B-2 8. OUTSIDE DIAMETER OF CORRUGATE TUBE FOR CAB EARTH 1,
MONITOR B-13 CAB EARTH 2, QOS-CON AND G-LIGHTER MUST BE LESS THAN 20mm.
MONITOR B-14
MONITOR B-15
MONITOR B-16
FASTEN
MONITOR C-1 WITH TAPE
MONITOR C-2
MONITOR C-3
MONITOR A-11
1. ICX-A AND B MUST BE ARRANGED AS FOLLOWS 2. ICX-C AND D MMUST BE ARRANGED AS FOLLOWS
MONITOR C-7 BY USING THE TAPE. BY USING THE TAPE.
MONITOR C-15 MONITOR C-13 á TURN BACK CONNECTION'S SUR FACE TO C. á TURN BACK CONNECTOR'S SURFACE TO A.
á ON THE LINE OF ICX-A AND B, FASTEN ICX-A AND B WITH á ON THE LINE OF ICX-C AND D, FASTEN ICX-C AND D WITH
IN 50mm FROM I AND IN BETWEEN MCX-A AND B USING A TAPE. IN 50mm FROM I AND IN BETWEEN MCX-C AND D USING A TAPE.
MONITOR C-14
á VIEW A-A' IS AS FOLLOWS á VIEW B-B' IS AS FOLLOW.
MONITOR C-6
ML-CRANE-1
VIEW B-B'
VIEW A-A'
ML-CRANE-5
* ICX-C AND D MUST BE UPPER SIDE SATELLITE / PC
* ICX-A AND B MUST BE UPPER SIDE WHEN MCX-D IS RIGHT SIDE.
SATELLITE/PC-10 WHEN MCX-A IS RIGHT SIDE.
ML-CRANE-2
SATELLITE/PC-2
SATELLITE/PC-1
SATELLITE/PC-3
INSTALL A PULLER
ALL SIRSUITS MUST BE TIGHTER TOGETHER (YAZAKI 7147-9178) AND
SATELLITE/PC-4 SPARE FUSES 5A, 5A, 10A AND 20A.
SATELLITE/PC-5
HORN-SW.
TIN PLATE
SATELLITE/PC-7 PRINT USAGE AND AMPERE
SATELLITE/PC-8 ON THE COVER.
APPLY RED TAPE
SATELLITE/PC-6
SPARE
YAZAKI 7123-2044
ML CRANE ASSY FEMALE PIUG
CN TYPE FLANGE
Attach to Vol. No. : TTBWD-F-00
DU MOTEUR
3-P FEMALE 3-P FEMALE
090 TYPE WATER PROOF 090 TYPE WATER PROOF
SUMITOMO 6189-0031 SUMITOMO 6189-0031
YAZAKI RV03FB
28 &
0(F HE
LA AT
ME P
PR ROO
OO F
12
F CO
)
OT
0( & H
FL E
FC
OO F
AM AT
PR OO
T)
E PR
AT PR
PR O
HE E
OO OF
& LAM
F CO
0(F
PROOF
27
130(FLAME PROOF COT)
T)
& HEAT
42
0(F & HE
LA AT
ME P
PR ROO
OO F
H-TYPE YAZAKI RV03FB
F CO
H-TYPE SUMITOMO 6800-3859 80(FLAME PROOF & HEAT PROOF COT)
STARTER/R-R SUMITOMO 6800-3859
T)
260
440(FLAME PROOF & HEAT PROOF COT) (FLAME PROOF & HEAT PROOF COT)
(Up to serial No.104678)
STARTER/R-S
WORK LIGHT
LIGHT GND FUEL GAUGE
(WATER PROOF SLEEVE)
(WATER PROOF SLEEVE)
EC-MOTOR
H-TYPE
SUMITOMO 6800-3859
090 TYPE WATER PROOF 090 TYPE WATER PROOF 090 TYPE WATER PROOF 090 TYPE WATER PROOF
SUMITOMO 6189-0031 SUMITOMO 6189-0031 SUMITOMO 6189-0031 SUMITOMO 6189-0031
290
(FLAME PROOF &
TRAVEL ALARM-2 HEAT PROOF COT)
STARTER
500
(FLA
HYD. OIL FILTER 150(HEAT PROOF VT) ME
PRO
(WATER PROOF SLEEVE) OF
&H
EAT
COMMONLY USE CORRUGATE 170(FLAME PROOF & HEAT PROOF COT) PRO
OF
TO BE IN THIS AREA. COT
)
800
(FLAME PROOF &
HEAT PROOF COT) ENG. OIL LEVEL SW.
YAZAKI 7323-7414-40
YAZAKI RV03FB PLUG
LIGHT GND
TRAVEL ALARM-4 YAZAKI RV03FB YAZAKI RV03FB 175
(FLAME PROOF &
TRAVEL ALARM-3
HEAT PROOF COT) GLOW PLUG
TRAVEL ALARM-1
200
YAZAKI RV03FB
CLIP STARTER-RELAY
INNER_OF_SHIELD(HEAT PROOF) YAZAKI 7047-3241
OUTER_OF_SHIELD(HEAT PROOF)
or EQUIVALEMT YAZAKI 7322-4125-50
A S S Y 7323-3525-50
SUMITOMO 6409-0033
WHITE COLORD TAPE
BATTERY RELAY
YAZAKI 7322-4123-30
EMPTY A S S Y 7323-3527-30
COOLANT TEMP. SW
RADIATOR WATER LEVEL
GLOW RELAY
AIR CLEANER CLOG SW. YAZAKI 7323-2228
(WATER PROOF SLEEVE) CLIP
YAZAKI 7047-3241
or EQUIVALENT GLOW RELAY
YAZAKI 7323-3010 2PCS.
BLACK RETAINER
SCALE POINT
SUMITOMO 6098-0122
CLIP
AMBI ENT
SENSOR-2
LIGHT GND
12 &
0( H
FL E
)
OT
AM AT
FC
OO F
E PR
PR O O
PR O
AT PR
OO OF
HE E
F C
& LA M
3-P FEMALE 3-P FEMALE
0(F
OT
27
)
YAZAKI RV03FB
YAZAKI RV03FB
80(FLAME PROOF & HEAT PROOF COT)
28
0(F & HE
260
LA A T
ME P
H-TYPE (FLAME PROOF & HEAT PROOF COT)
PR ROO
TRAVEL ALARM-2 SUMITOMO 6800-3859
OO F
F CO
(Up to Serial No.020042)
T)
E PROOF
WORK LIGHT 130(FLAMPROOF COT)
LIGHT GND FUEL GAUGE & HEAT
(WATER PROOF SLEEVE)
(WATER PROOF SLEEVE) 440(FLAME PROOF & HEAT PROOF COT)
42 HEA OF
& RO
0(F T CO
P
LA
ME
H-TYPE
PR
090 TYPE WATER PROOF 090 TYPE WATER PROOF 090 TYPE WATER PROOF 090 TYPE WATER PROOF
OO
SUMITOMO 6800-3859
T)
F
SUMITOMO 6189-0031 SUMITOMO 6189-0031 SUMITOMO 6189-0031 SUMITOMO 6189-0031
EC-MOTOR H-TYPE
AUTO- RE-FUELING
100
100
100
260
(FLAME PROOF &
HYD. OIL FILTER 150 HEAT PROOF COT)
(WATER PROOF SLEEVE) (HEAT PROOF VT)
860
WATER PROOF & HEAT PROOF ENG. OIL LEVEL SW.
JOINT-1 COT)
WATER PROOF YAZAKI 7323-7414-40
JOINT-1
WATER PROOF
JOINT-1
WATER PROOF YAZAKI RV03FB YAZAKI RV03FB WATER PROOF JOINT-2
JOINT-1
WATER PROOF SUMITOMO 6409-2325
JOINT-1 GLOW PLUG
SUMITOMO 6188-0494
YAZAKI 7323-1424-40
YAZAKI RV03FB
WATER PROOF
JOINT-1
WATER PROOF
JOINT-2
SUMITOMO 6189-0714
440
(FLAME PROOF &
HEAT PROOF COT)
T)
F CO
ROO
HEAT P
EC MOTOR1 O OF & TERMINAL CAP
660 E PR
LAM
EC MOTOR3 (FLAME PROOF & 230(F
EC MOTOR2 570(FLAME PROOF & HEAT PROOF COT) HEAT PROOF COT)
WORK LIGHT(BOOM)
EC MOTOR4 (WATER PROOF SLEEVE)
INNER_OF_SHIELD
(HEAT PROOF)
OUTER_OF_SHIELD DO NOT INSTALL AIR-CON(COMPRESSOR)
(HEAT PROOF) CLAMP YAZAKI 7323-6214-40
JOINT IN THIS AREA. SUMITOMO 6810-0184
8PCS., INSTALL WITH SAME
DIRECTION AS FOLLOWING
DIMENSION THEN APPLY
VINIL TAPE.
CONNECT TRAVEL PLUG
PRESSURE SW. Z04F-GY
WASHER SUMITOMO 6189-0533 or EQUIVALEMT. ASSEMBLE CAMPTY PLUG
YAZAKI
HYD. OIL FILTER
CLIP STARTER-RELAY
YAZAKI 7047-3241
or EQUIVALEMT YAZAKI 7322-4125-50
STARTER-RELAY A S S Y 7323-3525-50
AMBIENT SENSOR
COOLANT TEMP. SW STARTER-RELAY
2-P FEMALE RED COLORD TAPE
SUMITOMO 6400-7601
SUMITOMO 6409-0033
WHITE COLORD TAPE
BATTERY RELAY
YAZAKI 7322-4123-30
EMPTY A S S Y 7323-3527-30
RADIATOR WATER LEVEL
GLOW RELAY
AIR CLEANER CLOG SW. YAZAKI 7323-2228
(WATER PROOF SLEEVE) CLIP
YAZAKI 7047-3241
or EQUIVALENT GLOW RELAY
BLACK RETAINER YAZAKI 7323-3010 2PCS.
SCALE POINT
PRESSURE SW.-1 SUMITOMO 6098-0122
PRESSURE SW.-2
CLIP
AMBIENT SENSOR-1