DIVISION- A

STEAM GENERATING UNIT

VOLUME – A1

BOILER PERFORMANCE, PP, PPA, L&I, DUCTS & LAYOUTS

LIST OF CONTENTS
Location Description Ref. No. /Drg.No

TAB-1 BOILER PERFORMANCE

(1-89)
Contract Data Sheet M/S. BHEL
Predicted Performance Data M/S. BHEL
Start up Curve after 35 Hrs. Shut Down CPT-1804
Venturi Data CPT-1805
Predicted Performance Curves Contents CPT-1801
Table of Contents M/S. BHEL
Valve Operating Instructions Boiler Drains CPT-1810
And Vents

TAB-2 PPA, PP AND L&I

(90-153)
PPA – General Arrangement of Pressure Parts 0-00-027-44381
PPA- CIPC, Pump, Downcomer Discharge 0-00-027-44405
Line Arrangement
SITE Installed durm Internals 0-04-136-00777
UMD for LTSH Upper & Lower Coil Assy 2-11-036-07351
UMD for SH. VERT PLATEN Assy 1-11-078-01662
UM City for SH Divisional Panelist 1-11-095-01682
UMD for RH. Front & Rear Assy 2-16-079-02613
Assy of SH. Desuperheates 0-12-900-00653
RH Desuperheaters 1-24-316-00729
PPA- Expansion Movement Diagram 0-00-030-44380

Boiler Pressure Parts M/S. BHEL

Lining and Insulation M/S. BHEL

Schematic diagram of Duct Routing M/S. BHEL

0639&0640- MEJIA VOLUME-A1 Page 1 of 2

 DIVISION- A

STEAM GENERATING UNIT

VOLUME – A1

BOILER PERFORMANCE, PP, PPA, L&I, DUCTS & LAYOUTS

LIST OF CONTENTS
Location Description Ref. No. /Drg.No

TAB-3 DUCTS
(154-246)
Duct Details M/S. BHEL
Metallic Expansion Joints General Arr’nt of Boiler M/S. BHEL
Of Boiler Sectional Side Evevation
General Arr’nt of Boiler Sectional Side Evevation 0-00-022-74021
General Arrangement of Boiler Sectional Plan 0-00-022-74022
Location of Furnace Openings & Buckstays 0-00-020-74026

TAB-4 LAYOUTS
(247-303)
Floor Plan AT EL 6200&7000 (Miscellaneous) 0-00-021-74035
Layout of Cold Air ducting Elevation 0-00-020-74027
Terminal Point Details and Suggested Rounting 0-00-020-74025
MS, CRH HRH &BFD Lines in Boiler Area
Recommended Hydrostatic Test Procedure Pub No. 2025-95
Lubrication Diagram 4-00-600-80910

0639&0640- MEJIA VOLUME-A1 Page 2 of 2

TAB - 1
 Contract Date:
CONTRACT DATA SHEET
~ CONTRACT No.: 0639,0640
February 2007

PURCHASER DAMODAR VALLEY CORPORA~ON

MEJIA-B TPS-2x500 MW - CONS. ENGG.

Utility
PLANT NAME
PHASE-II DCPL

Sub Bituminous coal Ash Fusion HHV Grindability

PROPOSED FUEL
Temp Kcal / kg (HGI)

FC% 38.3 Vol% 16.0 M% 6.0 Ash% 40.0 S% 0.32 >1200 ·C 4100 50
(lOT)

FUEL BURNING EQUIPMENT

fI)
TYPE TIlting Tangential L.. TIlting Tangential Type: XRP 1003
CD
C
L..
fI)
MAKE & NOS.
L..
BHEL, 32 :J BHEL, 16 Make & Nos: BHEL,8
CD
c m
L..
:J C
CONTROL m Air Damper 0
:.;:; Air Damper
-'
Ul Capacity: 61.0 t/h ,/

c 0 -'
~ Motor KW :525
'0 6
65.0 x 10 Kcal/hr.
.!!! 29.5 x 106 kcal / hr
CAPACITY ~ :00 Speed (RPM): 600
+'
DISPOSITION Corners Ul Corners System: Cold PA

FURNACE Type: Balanced Draft Furnace With Fusion Welded Water Walls

Volume mJ : 15091
WIDTH 18034 mm DEPTH 15797 mm
Fuel Heat Input 1221.8 x 106kcal/hr

Controlled Circulation with Rifled Tubing (CC+), DRUM 209 kg/ crrf (g)
BOILER
Dry Bottom, Top Supported CD
L.. DESIGN
:J
fI)
fI) Super heater outlet:
18034 283 - 51 CD
DESIGNA~ON: CC+
a..
L..
178.0 kg/crrf (g)-BMCR
15797 230 - 51

Stage: I
SUPER HEATER 10843
Type: LTSH Horizontal and Pendant ...•
E
Stage: II 0
CD
L..

Type: SH division Panellette « 1319

Total H.S. rrf (Tube Projected) en

I
Stage: III
13492
1330
Type: SH Finish Platen (Tube Projected)

No.of } . Medium of
ATTEMPERATOR Type: Spray Single stage : Feed Water
Stages Spray

Type: Front: Pendant platen, Control: Burner Tilt

REHEATER Total: H.S m2 6298
Rear pendant spaced. and Excess Air
 Contract Date:
CONTRACT DATA SHEET
~ CONTRACT No.: 0639,0640 February 2007

ECONOMISER Type: Plain Tube Total H.S. ~ : 19050 ./ No. of Blocks: 2./

Type:
Total HS per Boiler Motor kw : 18.5 ;-;
Tri-Sector Sq. m : 86000 ~
AIR HEATER
31.5 V1MT 2000
Nos. : TWO (2) Make: BHEL I

BOILER AUXILIARIES

Flow Pressure Temp Speed Motor

FANS Type Make Nos Drive Control
m3/s mmwc • C r.p.m kw

AXIAL
FD FAN FAF 24.5/11.8-f
. BHEL 2 230
,
345
,
50 Motor 990 1025
Blade pitch
control

/
~
AXIAL BHEL
/
Blade pitch
PA FAN 2 178 1300 50 Motor 1490 2925
PAF 19/10.6'-2 control

NDZV 47 Inlet
BHEL 2 520 470 15'0 Motor 580 3400 Damper
10 FAN SIDOR
+ VFD

SOOT BLOWERS TYPE Make Nos. Medium

FURNACE Wall Blowers BHEL 88

Steam

SH PANEL ~
SH PLATEN Long Retractable
LTSH BHEL
Soot Blowers. 40 Steam
REHEATER
ECONOMISER

Dust
DUST COLLECTOR Make Nos. Concentration Flue Gas Flow Combined Efficiency
at inlet %
FAA-9X37.5M-2X 70.82 3 (One field ou~ of)
BHEL 4 3 525.6 Nm /Sec service
112150-2 gm/Nm 99.929
PIPE LINES MAIN STEAM HOT REHEAT COLD REHEAT FEED WATER
SIZE mm x mm 406.4 x 38 711.0 x 40 660 x 22 508.0 x 71

No. OFF 2 2 2 1
MATERIAL SA 335 P91 SA 335 P22 SA 106 GR.C SA 106 GR.C
 CONTRACT DATA SHEET Contract Date:

CONTRACT No.: 0639,0640 February 2007

~

BOILER MOUNTINGS
.

Location Type Make No. Set Pro kg/cm2 9 Size i(~~U)t

1750 W8 4 209.0, 211.1

Drum BHEL 213.2, 213.2
76.2 / 152.4
1740 W8 2 215.3, 215.3
SV 1740 WD BHEL 2 188.5, 188.5 76.2 / 152.4
SH Outlet
Safety Valves ERV 2 63.5 / 101.6
1538 VX -10W 184.7, 184.7

Inlet 1786 W8 BHEL 4 52.4, 52.4, 54.0, 54.0 152.4 / 254

RH

1786 WD 4 49.0, 49.0, 50.5. 50.5 152.4 / 203.2

Outlet BHEL
1525 VX 2 48.0, 48.0 152.4 / 203.2

Water Level
Drum
DWLG BHEL 2 - 21" VISIBILITY
Indicator EWLI BHEL 2 - BHELVISION

MAIN PARAMETERS

FUEL DESIGN COAL

UNIT 100%
TMCR 60%TMCR
BMCR
GENERATOR MW 500 300
Superheat t/h 1625 1495.2 900.1
FLOW
Reheat t/h 1392.4 1334.9 826.3
Total Heat Output of System (Q Duty) Mkcal/h 1045.0 972.2 619.9
Pressure at Super Heater Outlet Kg/cm ~g) 178.0 176.7 171.9
Temperature at SH Outlet ·C 540 540 540
Pressure at Reheater Inlet Kg/cm2(g) 44.9 43.0 26.4

~ Temperature at Reheater Inlet ·C 336.8 336.5 322

I'il
Eo<
00 Pressure at Reheater Outlet Kg/cm2(g) 42.7 40.9 25.1
Temperature at Reheater Outlet ·C 540 540 540
Feed Water Temperature (Eco inlet) .r. 254.5 253.7 230.6
Ambient Air Temperature ·C 40 40 40
Combustion Air Temperature (Secondary) ·C 307 302 266
Fuel Quantity t/h 298.0 272.0 173.0
Air Quantity (Total Combustion Air) t/h 2020 1846 1178
~ Temp. of Gas at Boiler Exit (Corrected) ·C 152 148 145
c
- - -
8
~
Temp. of Recirculation
Quantity of Recirculation
Gas
Gas
·C
t/h - - -
Efficiency Based on HHV (PTe 4) % 85.52 85.68 85.62
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Cont.No.:0639 &0640 Rev.OO Rev.01 Rev.02 Qao.Nt

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