Alterthum Ingram 1989 Efficient Ethanol Production From Glucose Lactose and Xylose by Recombinant Escherichia Coli
Alterthum Ingram 1989 Efficient Ethanol Production From Glucose Lactose and Xylose by Recombinant Escherichia Coli
Alterthum Ingram 1989 Efficient Ethanol Production From Glucose Lactose and Xylose by Recombinant Escherichia Coli
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0099-2240/89/081943-06$02.00/0
Copyright © 1989, American Society for Microbiology
Lactose and all of the major sugars (glucose, xylose, arabinose, galactose, and mannose) present in cellulose
and hemicellulose were converted to ethanol by recombinant Escherichia coli containing plasmid-borne genes
encoding the enzymes for the ethanol pathway from Zymomonas mobilis. Environmental tolerances, plasmid
stability, expression of Z. mobilis pyruvate decarboxylase, substrate range, and ethanol production (from
glucose, lactose, and xylose) were compared among eight American Type Culture Collection strains. E. coli
ATCC 9637(pLOI297), ATCC 11303(pLOI297), and ATCC 15224(pLOI297) were selected for further
development on the basis of environmental hardiness and ethanol production. Volumetric ethanol productiv-
ities per hour in batch culture were 1.4 g/liter for glucose (12%), 1.3 g/liter for lactose (12%), and 0.64 g/liter
for xylose (8%). Ethanol productivities per hour ranged from 2.1 g/g of cell dry weight with 12% glucose to 1.3
g/g of cell dry weight with 8% xylose. The ethanol yield per gram of xylose was higher for recombinant E. coli
than commonly reported for Saccharomyces cerevisiae with glucose. Glucose (12%), lactose (12%), and xylose
(8%) were converted to (by volume) 7.2% ethanol, 6.5% ethanol, and 5.2% ethanol, respectively.
Most fuel ethanol is currently produced from hexose MATERIALS AND METHODS
sugars in corn starch or cane syrup by using either Sa(cc(ha- Strains and media. E. coli strains were obtained from the
rovmyces cerei'isiae or Zyinomtonas iIobilis (17, 24). How- ATCC (Table 1). These were grown in a shaking water bath
ever, these are relatively expensive sourses of biomass
at 30°C in Luria broth (14) containing tryptone (10 g/liter),
sugars and have competing value as foods. Starches and
yeast extract (5 g/liter), sodium chloride (5 g/liter), and a
sugars represent only a fraction of the total carbohydrates in
fermentable sugar. Glucose and lactose were added at con-
plants. The dominant forms of plant carbohydrate in stems, centrations of 100 g/liter and xylose was added at a concen-
leaves, hulls, husks, cobs, etc., are the structural wall tration of 80 g/liter unless indicated otherwise. Sugars were
polymers, cellulose and hemicellulose (11). Hydrolysis of autoclaved separately (121°C, 15 min) at double strength in
these polymers releases a mixture of neutral sugars which distilled water. Xylose (Sigma Chemical Co., St. Louis,
includes glucose, xylose, mannose, galactose, and arabi- Mo.) solutions were acidic and were neutralized with sodium
nose. No organism has been found in nature which can
hydroxide prior to autoclaving; failure to neutralize resulted
rapidly and efficiently metabolize these different sugars into in extensive browning and decomposition. Similar fermen-
ethanol or any other single product of value. tation results were obtained with sugars which were auto-
With the cloning of the genes encoding the enzymes for claved or filter sterilized. Survival in broth and on plates of
TABLE 1. Growth of E. coli in Luria broth containing 100 g of cycline was included at a concentration of 10 mg/liter.
glucose per liter under chemical and physical stresses Inocula were grown from freshly isolated colonies for 24 h,
Growth" of E. co/i ATCC str-ain: washed in the fermentation medium to be tested, and added
Stress to an initial OD,,, of approximately 1.0. Fermentations were
8677 8739 9637 113t)3 11775 14948 15224 23227 carried out at 30 or 37°C in 100-ml volumetric flasks contain-
NaCI (g/liter) ing 80 ml of broth and fitted with rubber septa and 25-gauge
50 + ++ ++ +-+ +±+ ++ ++ needles to allow gas to escape. Fermentation flasks were
60 0 + ++ ±+ + ++ + ++ immersed in a temperature-controlled water bath and stirred
70 0 0 + + 0 + + + by a magnetic stirrer at 100 rpm.
Ethanol concentration was measured by gas chromatogra-
Ethanol (% by phy as previously described (5) and is expressed as percent-
volume) age by volume. The conversion efficiency was calculated on
3.8 +i+- ++ ++ ++ ++ +-+ ++ ++ the basis of sugar added, assuming that 100% efficiency
5.0 ++ ++ + + + + + +
results in the production of 12.75 ml of ethanol (10.2 g) per 20
6.3 0 ++ + + + + + t)
7.5 0 + + 0 0 + 0 0 g of glucose or xylose and 13.5 ml of ethanol (10.8 g) per 20
8.8 0 0 0 0 0 0 0 0 g of lactose.
Acidity (pH) RESULTS
4.50 ++ ++ ++ ++ +±+ ++ ++ ++
4.25 +++ + + ++ ± ++ ++ ++ + Environmental hardiness and sugar utilization. Before the
4.00 + + ++ + ++ + + 0 introduction of plasmids for ethanol production, the growth
3.75 0 0 + 0 + 0 0 0 of eight different strains of E. (oli was compared for envi-
Temperature (°C) ronmental hardiness. Table 1 summarizes the results ob-
45 ++ ++ ±+ ++ + ++ ++ ++ tained with medium containing glucose. Similar though not
47 + + + + + + + + identical results were obtained with media containing lactose
49 0 0 + + 0 0 + + and xylose (data not shown). Strains ATCC 8677, ATCC
8739, and ATCC 11775 were particularly sensitive to inhibi-
'Growth was scored as 0 (lcss thain two doLublings in ODs,,(). + (two to four tion by sodium chloride. Strains ATCC 8677 and ATCC
doublings), or + + (over four doublings).
23227 were inhibited by low concentrations of ethanol.
Strains ATCC 9637 and ATCC 11775 were the most resistant
plates (Biolog, Inc., Hayward, Calif.) according to the to low pH, although all strains except ATCC 23227 grew for
directions of the manufacturer. The Biolog plates were rapid at least two to four doublings at pH 4.0. All strains grew at
and convenient, detecting NADH production (conversion of 45°C. with limited growth at higher temperatures; none could
a tetrazolium salt to the insoluble formazan) as a measure of be subcultured above 45°C. All strains grew in media con-
substrate utilization. Both methods were in complete agree- taining 200% glucose, 20%, lactose, or 12% xylose.
ment for the 13 sugars examined. All strains tested utilized glucose, fructose, galactose,
Genetic methods and plasmid constructions. Two new mannose, arabinose, lactose, glucuronic acid, and galactu-
plasmids which contained resistance genes for ampicillin and ronic acid. Strain ATCC 11775 did not utilize xylose. Malt-
tetracycline as selectable markers were constructed by stan- ose and maltotriose were not used by ATCC 11303 and
dard methods (16). The ethanol production operon (PET ATCC 23227. All strains exhibited a weakly positive reaction
operon) containing a cryptic Z. inobilis promoter, pyruvate with cellobiose. Only strain ATCC 9637 utilized sucrose.
decarboxylase, alcohol hydrogenase, and transcriptional ter- These results indicated that on the basis of environmental
tetracycline (Table 4). With pLOI297, Z. inobilis genes are the best constructs for ethanol production. The time courses
expressed under the control of the E. c(li kac promoter; of growth and ethanol production were examined with both
pLOI308-11 utilizes the cryptic Z. inobilis promoter for strains in 12% glucose, 12% lactose, and 8% xylose (Fig. 1).
expression of the PET operon. Strains ATCC 11303 Cell mass increased approximately 10-fold, reaching a final
(pLOI297), ATCC 11775(pLOI297), and ATCC 15224 density of 3.6 g of dry weight per liter. With xylose, cell mass
(pLOI297) contained the highest levels of activity. increased at half the rate observed with glucose or lactose.
Comparison of ethanol production during batch fermenta- Ethanol production and growth were approximately linear
tion. All genetically engineered strains of E. c(li produced for the three sugars until the concentration of ethanol
significant amounts of ethanol from sugars (Table 5). Prelim- reached 5%.
inary experiments with strain ATCC 15224(pLOI297) indi- To compute the conversion efficiency of sugar to ethanol,
cated that higher levels of ethanol were produced in medium final ethanol concentrations after 120 h were averaged from
containing 0.2 M potassium phosphate buffer (pH 7.0). With three sets of experiments (Table 6). The final concentration
15% glucose, higher ethanol levels were produced at 30°C of ethanol in cultures grown with 12% glucose was 7.2% (by
than at 37°C after 48 h. The fermentation of lactose and volume), representing 94% of theoretical yield from glucose.
xylose was examined only at the lower temperature, 30°C. In With 12% lactose, the final ethanol concentration was 6.5%,
general, higher levels of ethanol were produced by strains 80% of the theoretical yield from lactose. With 8% xylose,
harboring pLOI297 than by those with pLOI308-11. Strains we consistently obtained yields of 100% and higher. These
ATCC 11303(pLOI297), ATCC 11775(pLOI297), and ATCC high yields during slower growth with xylose may reflect the
15224(pLOI297) produced the highest levels of ethanol after conversion of pyruvate from the catabolism of complex
48 h from 15% glucose, 5.8 to 6.9% by volume. Most strains nutrients into ethanol, in addition to conversion of pyruvate
were less tolerant of xylose in initial experiments, and from glucose.
comparisons of fermentation were carried out with 8% The rate of ethanol production was computed from the
xylose. Strains ATCC 9637(pLOI297), ATCC 11303 graphs in Fig. 1 and are summarized in Table 6. Volumetric
(pLOI297), and ATCC 15224(pLOI297) produced the highest productivity of ethanol ranged from 1.4 g/liter per h for
TABLE 5. Ethanol production in batch fermentations from glucose (48 h), xylose (72 h), and lactose (48 h)
by E. coli strains harboring pLO1297 and pLO1308-11
Carbohydrate a % Ethanol (vol/vol) produced by E. coli ATCC strain:
(%) Plasmid 8677 8739 9637 11303 11775 14948 15224 23227
Glucose (15)" pLOI297 2.4 4.7 4.2 4.3 4.8 C
4.8 0.9
pLO1308-11 3.6 1.4 2.1 1.3 3.4 2.8 1.3
Glucose (15)" pLOI297 3.2 4.7 4.1 5.8 6.9 6.1 3.1
pLOI308-11 5.8 5.0 3.5 1.5 3.8 3.0 3.2
Lactose (15)" pLOI297 2.3 4.4 5.3 6.1 4.5 5.6 3.7
pLO1308-11 2.3 2.1 3.4 0.9 2.9 2.7 3.0
Xylose (8)"' pLO1297 0.9 4.1 4.8 5.2 4.8 1.2
pLO1308-11 2.0 2.8 2.8 1.2 - 2.0 3.5 1.0
'Incubation with plasmids was at 37'C.
"Incubation with plasmids was at 30'C.
-, No data available.
isms and expressed in E. coli, the most widely used host for =:
molecular genetics.
A variety of factors need to be considered in selecting E. 0 20 40 60 80 100 120
coli strains suitable for ethanol production, including sub- Time (hours)
strate range and environmental hardiness (sugar tolerance, FIG. 1. Growth and ethanol production from 12% glucose (A),
salt tolerance, ethanol tolerance, tolerance to low pH, and 12% lactose (B), and 8% xylose (C). Symbols: , ethanol; - - -,
thermal tolerance). Strain ATCC 9637 (Waksman strain W) cell mass; 0, strain ATCC 11303(pLO1297); A, strain ATCC
appeared superior in terms of environmental hardiness, 15224(pLO1297).
VOL. 55, 1989 ETHANOL PRODUCTION BY E. COLI 1947
TABLE 6. Average kinetic parameters for ethanol production by ture. Alcohol Fuels Program (88-37233-3987) and from the Depart-
ATCC 11303(pLO1297) and ATCC 15224(pLOI297) ment of Energy. Office of Basic Energy Research (FG-
05-86ER3574). We ar-e graiteful to the Conselho Nacional de
Productivity E Desenvolvimento Cientifico e Teconologico. Brazil (Processo
Sugar (%) Yield" Efficicncy Ethinol'
Volumetric' Specific" (Ce) 20.0915/87) for providing support for Flavio Alterthum.
Glucose (12) 1.4 2.1 0.48 95 58 LITERATURE CITED
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