Insufflator-Pneumo Sure High Flow-0620040600-Service Manual
Insufflator-Pneumo Sure High Flow-0620040600-Service Manual
Insufflator-Pneumo Sure High Flow-0620040600-Service Manual
A B MAP-0632 1 79
REVISIONS REVISIONS
LTR ECN NO. DATE APPROVED LTR ECN NO. DATE APPROVED
A ECO112760 7/28/08 S/M. PATEL
B ECO115132 12/03/08 S/M.PATEL
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Service Manual EN
Service Handbuch DE
Some of the parts and equipment referred to in this manual bear registered
trademarks but are not identified as such. It should therefore not be assumed
that the absence of the trademark indicates that any given designation is not
subject to trademark protection.
Users of this product should not hesitate to point out to us any errors or un-
clarities in this manual.
Table of Contents
EN
1 Safety Instructions .............................................................................................................................................................. 3
1.1 Liability ........................................................................................................................................................................................ 3
1.2 Certification/Seal ..................................................................................................................................................................... 3
2 Before Commencing Work.................................................................................................................................................. 4
2.1 Technical/Professional Requirements ................................................................................................................................ 4
2.2 Tools and Test Equipment ...................................................................................................................................................... 4
2.3 Supplemental Resources ........................................................................................................................................................ 4
3 Device Setup ....................................................................................................................................................................... 6
3.1 Function Diagram of the PNEUMO SURE High Flow Insufflator ................................................................................ 6
3.2 Mechanical Construction of the PNEUMO SURE High Flow Insufflator................................................................... 7
3.3 Wiring Plan of the PNEUMO SURE High Flow Insufflator............................................................................................. 8
3.4 Device Front ............................................................................................................................................................................... 9
3.5 Device Rear................................................................................................................................................................................. 9
3.6 Opening the Device ................................................................................................................................................................. 10
4 Maintenance and Service Tasks .......................................................................................................................................... 11
4.1 Safety Test................................................................................................................................................................................... 11
4.2 Condition of Front Panel and Case ...................................................................................................................................... 11
4.3 Condition of Cables.................................................................................................................................................................. 11
4.4 Condition of Tubes ................................................................................................................................................................... 12
4.5 Condition of Electronics Boards ........................................................................................................................................... 12
4.6 Checking the High Pressure Unit HPU ............................................................................................................................... 12
4.6.1 Checking Gas Supply Connection/Gas Inlet Filter .......................................................................................................... 12
4.6.2 Checking the High Pressure Sensor .................................................................................................................................... 13
4.6.3 Checking High Pressure Safety Valve HSV at the High Pressure Unit HPU.............................................................. 14
4.6.4 Checking High Pressure Regulator at the High Pressure Unit (HPU) ........................................................................ 15
4.6.5 Checking High Pressure Unit HPU for Leaks..................................................................................................................... 16
4.6.6 Checking the High Pressure Heating Unit HPH............................................................................................................... 16
4.7 Mounting the Calibration Adapter...................................................................................................................................... 17
4.8 Checking the Low Pressure Unit LPU for Leaks ................................................................................................................ 19
4.9 Checking the Venting System and Overpressure Alarm ............................................................................................... 20
4.10 Checking the Occlusion Warning ........................................................................................................................................ 21
4.11 Fluid Sensor Test ....................................................................................................................................................................... 22
4.12 Testing the RTP Function ........................................................................................................................................................ 22
4.13 Testing the Gas Heating ......................................................................................................................................................... 23
5 Service Menu....................................................................................................................................................................... 24
5.1 Service Menu Access ............................................................................................................................................................... 25
5.2 Service Menu Overview.......................................................................................................................................................... 26
5.3 Touch Screen Calibration........................................................................................................................................................ 27
5.4 Offset Calibration ..................................................................................................................................................................... 28
5.5 LOW Pressure Calibration....................................................................................................................................................... 29
5.6 HIGH Pressure Calibration ..................................................................................................................................................... 30
5.7 Calibration of the Low Pressure Regulator........................................................................................................................ 31
5.8 Flow Calibration........................................................................................................................................................................ 32
5.9 Calibration of the Low Pressure Safety Valve ................................................................................................................... 33
5.10 12-hr Test .................................................................................................................................................................................... 34
5.11 Resetting to Factory Defaults ............................................................................................................................................... 35
5.12 Viewing Program Version....................................................................................................................................................... 36
5.13 Viewing Customer Version .................................................................................................................................................... 37
5.14 Deleting Contamination......................................................................................................................................................... 38
6 Replacing Components and Modules ................................................................................................................................. 39
6.1 Uninstalling/Installing Gas Supply Connection .............................................................................................................. 40
6.2 Uninstalling/Installing High Pressure Unit HPU ............................................................................................................. 41
6.2.1 Replacing the Heater/Temperature Sensor ...................................................................................................................... 42
6.3 Uninstalling/Installing Low Pressure Unit LPU................................................................................................................ 43
6.4 Uninstalling/Installing PPV Valve ........................................................................................................................................ 44
6.5 Uninstalling/Installing Power Supply Unit ....................................................................................................................... 46
6.6 Uninstalling/Installing Mains Socket with Fuse Holder ............................................................................................... 47
6.7 Uninstalling/Installing Potential equalization MC-Plug............................................................................................... 48
6.8 Uninstalling/Installing MIO/Board MIO LCD.................................................................................................................... 49
6.9 Uninstalling/Installing BAM Board ..................................................................................................................................... 51
6.10 Uninstalling/Installing NET Board/Power Switch........................................................................................................... 52
6.11 Uninstalling/Installing IFM Board/ SIDNE Interface ...................................................................................................... 54
6.12 Uninstalling/Installing HPL Board....................................................................................................................................... 56
6.13 Uninstalling/Installing Fluid Sensor ................................................................................................................................... 57
6.14 Uninstalling/Installing Device Front................................................................................................................................... 58
6.15 Uninstalling/Installing Tube Connection .......................................................................................................................... 59
6.16 Uninstalling/Installing Snap Lock........................................................................................................................................ 60
6.17 Uninstalling/Installing Tube Detection ............................................................................................................................. 62
6.18 Tube Detection Conversion (Optional) ............................................................................................................................... 63
6.19 Uninstalling/Installing Touch Screen ................................................................................................................................. 66
7 Spare Parts List for PNEUMO SURE High Flow Insufflator.................................................................................................. 69
Table of Contents
1 Safety Instructions
EN
DANGER!
Before opening the device, disconnect device from power supply by pulling the
power cable.
1.1 Liability
Device and accessories have been carefully inspected at the factory before ship-
ping. However, the manufacturer is only liable for safety and reliability as well as
functionality if all inspections and repairs have been performed by authorized
technicians and if the device and the accessories are used only as intended.
WARNING!
All maintenance and repair tasks as well as any modifications are to be per-
formed only by personnel or technicians authorized by the manufacturer. The
power supply has to be installed in compliance with DIN/IEC.
An authorized service technician has to inspect and service the device to ensure
the safety and functionality of the device every two years. If the service interval
is not maintained, the manufacturer does not assume any liability for the func-
tional safety of the device. Authorized service technicians are trained and certi-
fied only by the manufacturer. The manufacturer is not liable for direct or
consequential damages, and the warranty becomes null and void if:
The service and maintenance of the device and its accessories has to be carried
out as per instructions to ensure the safe operation of the device. Check function
and completeness of the device after every service or maintenance activity to en-
sure the safety of the patient and user/operator are not affected or diminished
in any way. Factory-new and repaired products must be prepared and tested ac-
cording to the manual prior to use.
1.2 Certification/Seal
The operator of the device has to receive a certificate from the service technician
stating the type and scope of the performed service or maintenance tasks. This
certificate must list the date of the service or maintenance task as well as the
company and signature. Please use the maintenance and checklist enclosed in
back of the service manual. After the repair work is concluded, a service seal will
be attached to the device by the authorized service technician.
3
Before Commencing Work
4
Before Commencing Work
• Calibration adapter
• T-adapter 6x6x6 mm with venting valve EN
• IBM PC with Windows 9x or later, Windows NT4 with Service Pack 2 or later
• Internet Explorer 5.5 or later, Microsoft .NET Framework
• Internet access for software update via GlobalServices.net
www.womservice.com
5
Device Setup
3 Device Setup
EN
3.1 Function Diagram of the PNEUMO SURE High Flow Insufflator
(3) High pressure unit (HPU) (19) Output line valve (OLV)
(5) High pressure sensor 60 bar (HPS) (21) Pressure sensor III (PWS)
(6) High pressure regulator 2 bar (HPR) (22) Low pressure safety valve 80 mm Hg (LSV)
(7) High pressure temperature sensor (HTS) (23) Fluid sensor (FLS)
(8) High pressure safety valve 3.5 bar (24) Connection for RTP system
(9) Gas heating for high pressure unit (HPH) (25) Insufflation tube connection
(10) Low pressure unit (LPU) (26) Heater coil for gas heating
(11) Low pressure regulator 120 mm Hg (LPR) (27) Temperature sensor for gas heating
(13) Median pressure safety valve 500 mm Hg (MSV) (29) Display touch panel (LCD)
6
Device Setup
(1)
(2)
(3)
(4)
(19)
(5)
(18)
(6)
(17)
(7)
(16)
(15)
(8)
(14) (9)
(13)
(10)
(12)
(11)
7
EN
8
BLACK
NET
BROWN BLACK
BROWN
GREEN/YELLOW
Device Setup
(optional)
BLACK BLACK BLACK
RED RED
BLACK
BROWN
BROWN
(optional)
BLACK
BLACK
BLACK
VIOLET
VIOLET
3.3
GREY
GREY
WHITE
WHITE
(optional) YELLOW
YELLOW
GREY
GREY
BLUE
VIOLET
YELLOW
RED
BLACK
VIOLET
BLUE
ORANGE
BLUE
PINK
YELLOW
RED
GREY
GREY
TUBE RECOGNITION LIGHT SENSOR
BLACK
Wiring Plan of the PNEUMO SURE High Flow Insufflator
Device Setup
(1) (2) (3) (4) (5) Fig. 3-2 Rear view of the device
(1) Type plate
(2) Device data plate
(3) SIDNE interface
(4) Service interface
(5) Potential equalization plug
(6) Mains socket
(7) Fuse holder
CO2
(8) Gas supply connection, US
(9) Service seal
9
Device Setup
b b
ð
(2) a
DANGER!
You need a crosstip (Phillips) screwdriver size 2 to open the device. Follow the
steps depicted in Fig. 3-3:
a. Turn the four Phillips screws (2) counterclockwise to remove them from the
rear of the device.
b. Slightly lift the case lid (1) and pull off approx. 3 cm (1.2 inch) towards rear.
c. Remove the case lid (1) by pulling up.
10
Maintenance and Service Tasks
Maintenance and service include the tasks associated with the annual inspection Annual inspection
(see device manual). The annual inspection thus includes the following tests and
checks described in detail in the device manual:
• Safety Test
• Basic function test
• Pressure sensor test
• Pressure monitoring test
• Venting valve test
• Max. device pressure test
• Gas flow rate test
Issue a certificate after inspecting the unit or performing any service tasks. This Certificate
certificate lists the type and scope of the service as well as the date and name of
the servicing company together wit the signature of the service technician.
11
Maintenance and Service Tasks
The high pressure unit HPU 03 is available in two different design variations,
namely A and B (see Fig. 4-1 High pressure unit HPU design variations). Starting
with serial number SN0810CE224, all devices are equipped with the high pres-
sure unit HPU featuring variation B.
Fig. 4-1 High pressure unit HPU design (1) (2) (3) (4) (5)
variations
(1) HPU 03 - variation A (with venting
ring)
(2) High pressure safety valve HSV
(variation A)
(3) Venting ring
(4) High pressure safety valve HSV
(variation B)
(5) HPU 03 - variation B (without vent-
ing ring)
A B
WARNING!
Make sure to exchange the gas supply connection US with a gas supply connec-
tion for house gas when connection to a house gas supply. Otherwise, the device
exhibits the behavior described above.
12
Maintenance and Service Tasks
(3)
(2)
(5)
The gas supply connection has to be removed in order to be able to check the seal Gas connection seal
(5) (see chapter 6.1 Uninstalling/Installing Gas Supply Connection). When in-
serting the new gas supply connection, make sure to insert the anti-twist stop
(4) properly.
(4)
13
Maintenance and Service Tasks
Follow these steps to check the function of the high pressure sensor (1) (see Fig.
EN 4-4 Position of high pressure sensor):
1. The device is open and switched on. A gas bottle (pressure >50 bar) is con-
nected and open.
2. The gas supply display depicts the maximum supply pressure.
3. While device is switched on and the gas bottle is connected and opened, pull
plug ST3/cable (3) of the high pressure sensor off the PCU board (4).
4. In the display, the error message Check gas supply must be depicted. The gas
supply display depicts a pressure of < 15 bar. Reconnect plug connector (3)
with PCU board (4).
5. The test of the high pressure sensor has been completed successfully.
Corrective measure • If the error message and pressure reading Pressure <15 bar are not displayed,
the high pressure unit HPU or LPU must be replaced.
4.6.3 Checking High Pressure Safety Valve HSV at the High Pressure
Unit HPU
(2)
1. Remove the tube from the HPU outlet (pinch the plastic ring and pull off tube,
see also Fig. 4-7 High pressure unit HPU, page 16) and connect a T adapter
with venting valve and 0-7 bar manometer.
2. Open the gas supply line. A short hissing sound after the gas supply is opened
for the first time is acceptable.
3. Screw adjustment screw (2) into device and thereby increase the pressure
until the high pressure safety valve is triggered (1) (clearly audible hissing
sound). The reached pressure must amount to 3.5 bar ± 0.5 bar.
4. Screw adjustment screw (2) into the other direction (out off device) until
reaching a pressure of 2.8 bar. The high pressure safety valve (1) must close
again (no hissing sound).
5. Set the specified working pressure as described in chapter 4.6.4 Checking
High Pressure Regulator at the High Pressure Unit (HPU), page 15.
Corrective measure • If the indicated pressure values are not reached even after repeating the check,
the HP unit must be replaced.
14
Maintenance and Service Tasks
(2)
(3)
WARNING!
1. The device is turned off and open. Remove the high-pressure tube (2) from
the HPU outlet (see Fig. 4-7 High pressure unit HPU, pinch the plastic ring and
pull off tube) and connect a T adapter with venting valve and 0-7 bar manom-
eter.
2. Connect the device to a gas bottle (pressure > 50 bar) and open the bottle.
3. Relieve tube pressure at the additionally connected venting valve.
NOTE!
The output value drops with an increasing temperature (e.g. long operation
time) and has to be adjusted if necessary.
Remove the test equipment and reinsert the high-pressure tube (2) or continue
with 4.6.5 Checking High Pressure Unit HPU for Leaks.
• Use the adjustment screw (3) at the high pressure regulator in case values de- Corrective measure
viate from the tolerance range. If this is not possible, the high pressure unit
(HPU) must be replaced.
15
Maintenance and Service Tasks
pull
press
(3)
1. The device is turned off and open. Connect a gas bottle with 0-100 bar ma-
nometer to gas supply connection at rear of device.
2. Remove the high-pressure tube (3) from the HPU outlet (1) (pinch plastic
ring (2) and pull off tube (3)).
3. Connect a T-adapter with venting valve and 0-7 bar manometer.
4. Briefly open and then re-close the gas bottle.
After 10 minutes, the pressure at the 0-7 bar manometer should not have
dropped more than 5 bar.
(5)
(6)
16
Maintenance and Service Tasks
(8)
(10)
The high pressure heater is not monitored by the software. Leave the device
switched on for approx. 15 minutes. Use your fingers to feel whether the metal
block (6) has become slightly warm (see Fig. 4-8 Position of high pressure heat-
ing unit HPH). If the metal block is not warm, check the SMD fuse (9) on the PCU
board (7). The fuse can be removed with a pointed pair of pliers or a pair of twee-
zers.
DANGER!
If the fuse is intact and the block is still not warm to the touch, the heater (3) Corrective measure
and/or the LPU have to be replaced (see chapter 6.2.1 Replacing the Heater/Tem-
perature Sensor and chapter 6.3 Uninstalling/Installing Low Pressure Unit LPU).
When installing the heater (3), make sure it is placed completely on the insulat-
ing foil (5). Attach heater (3) with the fastening screw (4) and a plastic insulat-
ing bush.
1. Slide plug of the calibration tube into tube connection of the device until
17
Maintenance and Service Tasks
18
Maintenance and Service Tasks
The pressure at the manometer should not have dropped more 2 mm Hg within
30 seconds.
• Check the calibration adapter for leaks by clamping off the tube leading to the Corrective measure
tube connection at the LPU (8) using a tube clamp and carrying out a leak test
once more. If another leak is detected, check the correct fit of the connection
adapter seal and check all tube connections of the adapter including those of
the 3-port valve. Replace the LPU if the calibration adapter does not have any
leaks. Then repeat the leak test.
• Check the tube at the fluid sensor (7) and the low pressure unit LPU (8) and
replace if necessary (see Fig. 4-12 Position of fluid sensor / low pressure tube
LPT).
• Replacing the LPU.
19
Maintenance and Service Tasks
(7) (8)
1. Select the following in the configuration menu while in high flow mode:
Venting valve status = OFF with Veress insufflation.
2. Attach the calibration adapter (5) to the device as described in chapter 4.7
Mounting the Calibration Adapter and turn the 3-port valve (4) to the depict-
ed position.
3. Connect a manometer (2) and an air-filled syringe (1) to the calibration
adapter (see Fig. 4-13 Test setup: Venting system and overpressure alarm)
4. Set the following values at the device: Nominal pressure = 15 mm Hg, nomi-
nal flow = 3 l/min
5. Use the syringe to slowly generate a pressure of 15 mm Hg.
6. Slowly increase the pressure to 20 mm Hg and then press the START/STOP
key.
7. A warning sound is emitted and Overpressure is depicted.
8. Set the gas flow to > 5 l/min and the nominal pressure to 21 mm Hg.
9. After max. 5 seconds, the venting system will be activated (depends on the
time and pressure threshold set in the user menu).
10. The venting system reduced the pressure.
11. Press the START/STOP key and remove the testing tools and additional mea-
suring equipment.
Corrective measure • Replacing the low pressure unit LPU.
20
Maintenance and Service Tasks
mm Hg
1. In high flow mode, set the nominal pressure = 15 mm Hg and the nominal
flow = 3 l/min (see also chapter 4.9 Checking the Venting System and Over-
pressure Alarm).
2. Attach the calibration adapter (3) to the device as described in chapter 4.7
Mounting the Calibration Adapter and turn the 3-port valve (2) to the depict-
ed position.
3. Start insufflation with the START/STOP key.
4. An audible warning signal is emitted and Occlusion is depicted (note: The
acoustic warning signal can be deactivated in the user menu!)
5. Turn the 3-port valve to the right by 90°. The warnings are deactivated.
6. End insufflation with the START/STOP key.
• Check (for leaks) to make sure the calibration adapter functions properly. Corrective measure
• Replace the LPU.
21
Maintenance and Service Tasks
After the successful device check, the RTP symbol is crossed out and RTP de-
activated is displayed.
22
Maintenance and Service Tasks
HEATING
After the successful device check, the symbol and Gas heating OK is dis-
played.
• Check heating tube. Repeat the test with a different heating tube. Corrective measures
• Replace the HPL board.
23
Service Menu
5 Service Menu
EN Options Use the service menu to:
24
Service Menu
25
Service Menu
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
5.12
5.13
5.14
26
Service Menu
27
Service Menu
(4)
(2) (3)
28
Service Menu
(3)
(4)
(2)
29
Service Menu
CO2
CO2
(2)
30
Service Menu
(2)
(1)
(3) (4)
31
Service Menu
(1)
mm Hg
(2)
32
Service Menu
mm Hg
(1)
(2)
33
Service Menu
34
Service Menu
35
Service Menu
36
Service Menu
37
Service Menu
WARNING!
Canceling a contamination alarm is only permissible if this alarm was triggered
by an erroneous manipulation or during service or maintenance tasks (e.g., by
pulling a plug or during cleaning). The contamination alarm is not canceled until
after the device has been restarted. If the contamination alarm was triggered
while using the device with a patient, it is not permissible only to cancel the con-
tamination alarm. In this case, the entire LPU must be replaced.
38
Replacing Components and Modules
A list of available spare parts is included in chapter 7 Spare Parts List for PNEUMO Components and modules
SURE High Flow Insufflator, page 69. The following describes how to replace
these components. Always perform all safety and basic function tests after re-
placing a component or part.
39
Replacing Components and Modules
(1)
(3)
(4)
(2)
(6)
40
Replacing Components and Modules
1. Use a WS 24 fork wrench to loosen the screw connection (3) (see Fig. 6-2 De-
tail A: Gas Connection, page 40).
2. Make sure the O-ring remains in place when removing the component (6)
(see Fig. 6-3 Gas supply connection (disassembled)).
NOTE!
When inserting the new gas supply connection, make sure to insert the anti-
twist stop (5) properly!
(3)
(4)
41
Replacing Components and Modules
(7)
(8)
(9)
If these functional elements malfunction and/or the cause of the detected flow
restriction has been determined, the component has to be replaced.
Perform the following tests/calibrations after installing a new HPU high pressure
unit:
• Testing the HPU for leaks (see chapter 4.6.5 Checking High Pressure Unit HPU
for Leaks)
• Offset calibration (see chapter 5.4 Offset Calibration)
• HIGH-pressure calibration (see chapter 5.6 HIGH Pressure Calibration)
42
Replacing Components and Modules
DANGER!
The following tests/updates must be performed after installing a new low pres-
sure unit LPU:
43
Replacing Components and Modules
(3)
(5)
Fig. 6-8 Tube connection variation A (6) (7) (8) (9) (10)
(6) LPU tube connection
(7) PPV tube connection
(8) PPV valve
(9) PPV tube connection
(10) Tube connection pressure sensor
PPS (PCU board)
(11) Tube connection for RTP system
(11)
44
Replacing Components and Modules
(12) (13) (14) (15) (16) Fig. 6-9 Tube connection variation B EN
(12) LPU tube connection
(13) PPV tube connection
(14) PPV valve
(15) PPV tube connection
(16) Tube connection pressure sensor
PPS (PCU board)
(17) Tube connection for RTP system
(17)
DANGER!
The following tests have to be performed after installing a new PPV valve:
45
Replacing Components and Modules
(5)
The following tests have to be performed after installing a new power supply
unit:
46
Replacing Components and Modules
(2)
(3)
(4)
(5)
DANGER!
The following tests must be performed after installing a new mains socket with
fuse holder:
47
Replacing Components and Modules
(1)
DANGER!
48
Replacing Components and Modules
(12)
(13)
(14)
DANGER!
1. Open the device as described in chapter 3.6 Opening the Device. Uninstalling/installing MIO board
2. Remove device front as described in chapter 6.14 Uninstalling/Installing De-
vice Front.
3. Remove fluid sensor as described in chapter 6.13 Uninstalling/Installing Fluid
Sensor.
4. Remove the plug ST1 (3) and ST8 (6) from the MIO board by pulling towards
side (see Fig. 6-16 Position of MIO/MIO LCD board).
5. Remove the plug ST5 (5), ST6 (4) and ST10 (7) from the MIO board by pull-
ing parallel pulling towards top.
6. Remove MIO LCD board by pulling up from the board bracket.
7. Remove the fastening nuts (1) and lift out the MIO board.
8. Follow these steps in reverse for assembly.
49
Replacing Components and Modules
50
Replacing Components and Modules
(6) (5)
In case of malfunction (dark touch screen, green LED no longer lights up, no LED
on board is illuminated), the BAM board must be replaced completely.
DANGER!
51
Replacing Components and Modules
(10)
(11)
52
Replacing Components and Modules
(12)
Fig. 6-22 NET board EN
(12) Bottom side of the NET board
(13) (13) Mains switch
(14) Power switch sleeve (pluggable)
(14)
DANGER!
The following tests must be performed after installing the NET board:
53
Replacing Components and Modules
(2)
54
Replacing Components and Modules
If the SIDNE interface is damaged or the speech control malfunctions, the SIDNE
interface/IFM board must be replaced.
DANGER!
1. Open the device as described in chapter 3.6 Opening the Device. Uninstalling/installing IFM board
2. Remove the plugs ST1 (7) and ST2 (8) from the IFM board (6) by pulling par-
allel towards top (see Fig. 6-25 Position of IFM board, page 54).
3. Press to release the board latches (5) from the board.
4. Remove IFM board (6) by pulling up.
5. Follow these steps in reverse for assembly.
The following tests/updates must be performed after installing a new IFM board:
• Software update
• Basic Function Test
• Safety test (see chapter 4.1 Safety Test).
1. Remove cable of the capacitor (3) from the rear panel of case (see Fig. 6-24 Uninstalling/installing the SIDNE interface
SIDNE interface (rear device panel, inside), page 54).
2. Remove the ST2 plug (8) from the IFM board.
3. Unscrew the ring nut (1) at the outside of the rear panel of case using a ring
nut wrench (9) (see Fig. 6-23 Position of SIDNE interface, page 54).
4. Remove SIDNE interface by pulling towards inside of device.
The following tests have to be performed after installing a new SIDNE interface:
55
Replacing Components and Modules
(3)
In case of malfunction of the gas tube heating and/or damage to the tube con-
nection, the HPL board must be replaced.
DANGER!
The following tests must be performed after installing a new HPL board:
56
Replacing Components and Modules
DANGER!
The following tests must be performed after installing a new fluid sensor:
• Leak test (see chapter 4.8 Checking the Low Pressure Unit LPU for Leaks)
• Fluid sensor test (see chapter 4.11 Fluid Sensor Test)
• Safety test (see chapter 4.1 Safety Test).
57
Replacing Components and Modules
(8)
DANGER!
58
Replacing Components and Modules
board (see Fig. 6-20 Detail A: Power switch/NET board, position (5)).
8. Remove the ST8 plug/cable (4) from the MIO board. EN
9. Lift the device front panel (1) from the device case.
10. Follow these steps in reverse for assembly.
The following tests must be performed after installing a new device front:
The device front panel is to be removed when replacing the MIO or HPL board or
the touch screen, the tube connection and the tube detection to ensure proper
access to these components.
(3)
(4)
(6)
59
Replacing Components and Modules
DANGER!
The following tests must be performed after installing a new tube connection:
(1)
60
Replacing Components and Modules
(5) (5)
DANGER!
The following tests must be performed after installing a new snap lock:
61
Replacing Components and Modules
(8)
DANGER!
62
Replacing Components and Modules
The following tests must be performed after installing a new tube detection:
EN
• Basic Function Test
• Safety test (see chapter 4.1 Safety Test).
NOTE!
For older devices (article number: 620-040-600 or 620-040-610) up to and includ-
ing serial number 0806CE230, the tube detection can be retrofitted (mechanical
-> optoelectronic).
63
Replacing Components and Modules
(15)
(20)
DANGER!
64
Replacing Components and Modules
The following tests/calibrations must be performed after converting the tube de-
tection:
65
Replacing Components and Modules
(6) (5)
(9)
(10)
66
Replacing Components and Modules
(11)
(15)
(18)
(19)
67
Replacing Components and Modules
DANGER!
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Disconnect device from power supply.
1. Flip the latch (14) up and insert the LCD flat ribbon cable (13) with the blue
marking (15) pointing up into the latch. Flip latch down to fix flat ribbon ca-
ble in place (see Fig. 6-47 Flat ribbon cable LCD latch, page 67).
2. Carefully shape the LCD flat ribbon cable (10) by bending according to Fig. 6-
45 Flat ribbon cable LCD, page 66.
3. Place the touch screen on the front panel and align with the help of the me-
tallic stops (6) and the clamping bracket (1) (see Fig. 6-43 Position Touch
Screen, page 66). Use a size WS 5.5 jaw wrench to tighten the screw of the an-
gle square (1).
4. Remove the protective foil from the touch screen.
5. The light sensor is inserted through the front opening and fastened to the
faceplate with black adhesive cloth tape (see Fig. 6-48 Light sensor fastening,
page 67).
6. Attach faceplate to front.
68
Spare Parts List for PNEUMO SURE High Flow Insufflator
69
Error and Warning Messages
16 Offset current monitor of high pressure gas heating too low Replace LPU
26 Offset current monitor of high pressure gas heating too high Replace LPU
27 Offset high pressure gas heating too high Replace LPU or heater
53 Low pressure input value too low Check gas supply, HPU
54 Low pressure input value too high Check Gas Supply, LPR calibration
70
Error and Warning Messages
110 General calibration error, low pressure safety valve Replace LPU
111 Adjustment, low pressure safety valve not within range Repeat calibration
136 Flow sensor amplification too low Check flowmeter, replace LPU
137 Flow sensor amplification too high Check flowmeter, replace LPU
71
Technical Data
9 Technical Data
EN
Mains connection cable: 100-240 V~ line fuse
line fuse T 3.15 A connection for potential
equalization
Frequency: 50-60 Hz
Max. power consumption: 150 VA
Max. current consumption: 100 V: 1500 mA; 240 V: 630 mA
Classification according to Direc- IIa
tive 93/42/EEC:
Protection class: I
Protection level: Type BF
Moisture protection: IP41
Dimensions: Width x Height x Depth
318 x 148 x 475 [mm]
12.2 x 5.82 x 18.70 [inch]
Weight: approx. 9 kg / 19.84 lbs
Operating conditions: 10-40°C / 50-104°F; 30-75% rel.
humidity 700 - 1060 hPa ambient pres-
sure
Storage and transportation condi- -30 to +70°C / -22 to +158°F; 10-85%
tions: rel. humidity 85 - 100% rel. humidity (14
days)
Manufactured and tested accord- EN 60601-1
ing to:
EMC: EN 60601-1-2
Insufflation medium: Medical CO2
Maximum output pressure: 75 mm Hg (1 mm Hg = 1.33 mbar =
133 Pa)
Maximum gas supply pressure: 80 bar/1160 PSI
Minimum gas supply pressure (bot- 15 bar/218 PSI
tle):
Minimum gas supply pressure 3.4 bar/50 PSI
(house gas):
Measurement range of gas supply: 0-50 bar/0-725 PSI
Maximum gas flow: 20 l/min Pediatric 40 l/min High Flow45 l/
min Bariatric10 l/min Vessel Harvest
Pressure range: 1-20 mm Hg Pediatric/Vessel Harvest 1-
30 mm Hg High Flow/Bariatric
Accuracy of pressure measure- 5%
ment:
Accuracy of gas flow measure- 5%
ment:
Accuracy of volume measurement: 10%
Accuracy of gas supply pressure 10%
measurement:
Connections (optional): Data input/output, RS232 interface,
SIDNE interface
72
Abbreviations
10 Abbreviations
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Abbreviation Explanation
BAM Basic module
DPS Flow sensor
FLS Fluid sensor
HPH High pressure gas heater
HTS High pressure temperature sensor
HPL Heater board
HPS High pressure sensor
HPT High pressure tube
HPU High pressure unit
HSV High pressure safety valve
IFM Interface module
LCD Display touch panel
LPT Low pressure tube
LPR Low pressure regulator
LPU Low pressure unit
LSV Low pressure safety valve
MIO Multi input/output module
MSV Median pressure safety valve
NET Mains switch
OLV Outlet valve
PCU Pneumatic control unit
PMS Pressure measuring sensor
PPS Patient pressure sensor
PPV Patient pressure valve
PRV Proportional valve
PSM Power supply module (power supply unit)
PWS Safety pressure sensor
SRV Service interface
STS Temperature sensor
VEV Venting valve
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Appendix
11 Appendix
EN
11.1 Service and Checklist
Date of service:
Tester: Company:
I: Safety test
Boards: Cleanness:
III. Notes
Date: Signature:
74
Produced for:
Stryker Endoscopy
5900 Optical Court, San Jose
CA 95138 (USA)
(408) 754-2000 (800) 624-4422
www.stryker.com