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Revised PM IS 13488

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PM/ 13488 /2

August 2020

PRODUCT MANUAL FOR


FOR IRRIGATION EQUIPMENT – EMITTING PIPE SYSTEMS
ACCORDING TO IS 13488 : 2008

This Product Manual shall be used as reference material by all Regional/Branch Offices & licensees to
ensure coherence of practice and transparency in operation of certification under Scheme-I of Bureau
of Indian Standards (Conformity Assessment) Regulations, 2018 for various products. The document
may also be used by prospective applicants desirous of obtaining BIS certification licence/certificate.

1. Product : IS 13488 : 2008


Title : IRRIGATION EQUIPMENT – EMITTING PIPE
SYSTEMS- SPECIFICATION
No. of Amendments : 0
2. Sampling Guidelines:
a) Raw material : Shall comply with Cl. 5 of IS 13488:2008
b) Grouping guidelines : Please refer ANNEX –A
i) Coil length having at list 30
emitting units base at
declared spacing intervals
ii) 30 emitting units separately
c) Sample Size : iii) For testing of raw material
1 kg of compounded PE
material (Master batch) to
be drawn for testing.

3. List of Test Equipment : Please refer ANNEX –B


Scheme of Inspection and
4. : Please refer ANNEX –C
Testing
5. Possible tests in a day : Please refer ANNEX –D
6. Scope of the Licence :
“Licence is granted to use Standard Mark as per IS 13488 : 2008 with the following scope:
IRRIGATION EQUIPMENT – EMITTING PIPE
Name of the product
SYSTEMS
Uniformity Category A/B
Class 1/2/3/4
Type of operation Unregulated/Regulated
Nominal Outside diameter (mm) 12, 16, 20, 25

BUREAU OF INDIAN STANDARDS


ManakBhawan, 9, Bahadur Shah ZafarMarg,
New Delhi – 110002
PM/ 13488 /2
August 2020

Annex-A
GROUPING GUIDELINES

1) The Standard covers the following classification of emitting pipes for irrigation laterals:
a. Uniformity categories: Category A (higher uniformity of emission rates and smaller deviations from
nominal emission rate) and Category B (Lower uniformity of emission rates and greater deviations
from nominal emission rate)
b. Class of pipe (based on working pressure, from lower to higher): Class 1, 2, 3 & 4.
c. Type of Operation: Unregulated & Regulated
d. Nominal Size (based on outside diameter): 12, 16, 20 & 25 mm.

2) For considering grant of licence/inclusion, following grouping may be followed:

a. Uniformity categories: If sample of category A is drawn and tested, both categories A and B may be
considered for grant of licence/inclusion
b. Class of pipe (based on working pressure): Sample of each class of pipe which is intended to be
considered for grant of licence/inclusion shall be drawn and tested
c. Type of Operation: If sample of Regulated pipe is drawn and tested, both categories Unregulated &
Regulated may be considered for grant of licence/inclusion
d. Nominal Size (based on outside diameter): Sample of Pipes of any size preferably the largest size
may be drawn and tested for considering grant of licence/ inclusion for all sizes for which
manufacturing and testing facilities are available

3) The scope of Licence may be restricted based on the manufacturing and testing capabilities of the
manufacturer which shall be verified during next surveillance visit.

4) During operation of licence, samples of each variety covered in the licence shall be drawn by rotation.
PM/ 13488 /2
August 2020

Annex-B
LIST OF TEST EQUIPMENTS
Major test equipment required to test as per the Indian Standard.
S.no Test equipment used Range & LC Clause Test
. no.

1 Carbon black content tester 4.2 of Carbon black content


containing test
IS
a) Combustion boat 1989
(silica/porcelain) 75mm length, 9mm width
& 8mm height
b) Combustion tube 30 mm dia. & 400 ±
50mm length

2 Digitally controlled furnace with (Amb -500°C) min.


indicator

3 Gas flow meter fitted with nitrogen 1.7 ± 0.3 lpm


gas cylinder

4 Trichloroethylene

5 Thermometer (250°C to 550°C) min.

6 Projection microscope along with 200 ± 10 magnification 4.2 of Carbon black


microscope slides dispersion test
1±0.1 mm field of view IS
12786
7 Hot plate used along with IR (170°C to 210°C) min.
sensor

8 Analytical weighing balance (0 - 5mg) LC 1 mg min.

9 Graduated glass cylinders (0-250) ml

10 Ball ended micrometer/ Digital LC 0.05 mm 8.3 of IS Wall thickness


vernier calliper 13488
min.

11 Digital vernier calliper LC 0.05 mm Outside diameter

min.

12 Travelling microscope/Vernier LC 0.02 mm Flow Path


Calliper
min.

12 GO-NO GO Gauge Inside diameter


PM/ 13488 /2
August 2020

Test kit containing 75 Micron 8.1, 8.2 Uniformity of Emission


Filter, Motor for pumping water & 8.4 of Rate
13 from storage tank (placed below IS
test equipment), 13488

Graduated Measuring Cylinders 25 nos min. 8.1, 8.2 Uniformity of Emission


and Funnels & 8.4 of Rate
14 IS
13488

Pressure Gauge L.C 0.1 kg/cm2 8.1, 8.2 Emission rate of


14 & 8.4 of emitting unit as a
IS function of Inlet
Timer (0 to 1 hr) 13488 Pressure &

LC 1 min

min.

18 Water bath with digital temperature (Amb - 70°C), LC 1°C


controller (thermostatically min.
controlled)

19 End plugs

Test Kit containing Oven with 8.5 of IS Resistance to


20 fan/blower to maintain uniform 13488 temperature at
temperature, elevated temperature

Digital temperature controller (Amb - 60°C), LC 1°C


21
min.

22 Weight As per Table 3

Frame containing two clamps for 8.6 of IS Resistance to Pull out


23 holding test specimen between 13488 Joints
frame and weight

Weight
24
As per Table 3

25 Test kit containing oven with stirrer 8.7 of IS Susceptibility to


to maintain uniform temperature, 13488 environmental stress
and containing provision for cracking
placing 12 samples

26 Digital temperature controller (Amb-60°C) LC 1°C


PM/ 13488 /2
August 2020

min.

27 Igepal CO-630/ Antarox CO-630

31 Air conditioner General Conditioning of samples


and maintaining test temperature

Note: The list above is indicative only and may not be treated as exhaustive.
PM/ 13488 /2
August 2020
ANNEX- C
SCHEME OF INSPECTION AND TESTING
FOR IRRIGATION EQUIPMENT – EMITTING PIPE SYSTEMS
ACCORDING TO IS 13488 : 2008

1. LABORATORY - A laboratory shall be maintained which shall be suitably equipped (as per the
requirement given in column 2 of Table 1) and staffed, where different tests given in the specification shall
be carried out in accordance with the methods given in the specification.

1.1 The manufacturer shall prepare a calibration plan for the test equipment.

2. TEST RECORDS –The manufacturer shall maintain test records for the tests carried out to establish
conformity.

3. PACKING AND MARKING – The Standard Mark as given in Schedule of the licence and
Licence Number (i.e. CM/L……….) shall be incorporated, and the packing and marking shall be done as per
the provisions of the Indian Standard, provided always that the product thus marked conforms to all the
requirement of the specification. In addition, details of BIS website shall be marked as follows: “For details
of BIS certification please visit www.bis.gov.in”

3.1 In addition, when the standard mark and other specified information are marked by screen printing, the
following colour coding scheme shall be followed:

Class of pipe Colour


Class 1 Red
Class 2 Blue
Class 3 Green
Class 4 Yellow

4. CONTROL UNIT - For the purpose of this scheme, pipes of the same designation (as per cl. 9.1 & 9.2 of
IS 13488: 2008), manufactured in an eight hour shift or part thereof, from the same machine, using the same
extrusion compound, shall constitute a control unit.

5. LEVELS OF CONTROL - The tests as indicated in column 1 of Table 1 and the levels of control in
column 3 of Table 1, shall be carried out on the whole production of the factory which is covered by this plan
and appropriate records maintained in accordance with paragraph 2 above.

5.1 All the production which conforms to the Indian Standards and covered by the licence should be marked
with Standard Mark.
5.2On the basis of tests and analysis reports, the decision regarding conformity or otherwise of a control unit
to a given requirement shall be made.

6. REJECTIONS – Disposal of non-conforming product shall be done in such a way so as to ensure that
there is no violation of provisions of BIS Act, 2016. Any rejected material which is potentially resalable shall
be deformed in such a manner that it cannot be used for any other purpose. A separate record shall be
maintained giving information relating to all such rejections/defective/substandard material of the production
not conforming to the requirements of the Specification and the method of its disposal. Such material shall in
no case be stored together with that conforming to the Specification. The Standard Mark (if already applied)
on rejected material should be defaced.
PM/ 13488/ 2
August 2020

TABLE 1
LEVELS OF CONTROL

(1) (2) (3)


Test Details Test equipment Levels of control
Clause Requirements Test Test method requirement R: No. of samples Frequency Remarks
method ID required (or)
Cl. Ref. S: Sub- Contracting
permitted
In case test certificate is received
with each consignment of raw
material, further testing in the
5.1.2 Material 5.1 IS 12786 S One Each consignment factory would not be required.
5.1.2 Carbon Black
a) content 10 IS 2530 R 1 Once a week
b) Dispersion 16 -do- R -do- -do-
6.1 &
Table 1 Dimension 8.3.1, 8.3.2 IS 13488 R Both the ends Each coil length
6.2 Fittings 6.2.1, 6.2.2 -do- R -do- -do-
6.3 General 6.3 -do- R -do- Entire Production
Uniformity of emission
8.1 rate 8.1 -do- R 1 Every control unit
Emission rate Emitting
unit Function of
8.2 pressure 8.2 -do- R -do-* Once in a week
Flow paths in emitting
8.3.3 unit 8.3.3 IS 13488 R 3 Every two hours
Once in 15 days or
Resistance of Emitting whenever there is change in
pipe Hydrostatic extusion compound,
8.4 pressure 8.4.1, 8.4.2 -do- R 1* whichever is earlier
Resistance to Tension at
8.5 Elevated temp 8.5 -do- R 1* Once in a week
Resistance to pull out of
8.6 joint & Emitting pipes 8.6 -do- R 1 Each control unit
Resistance of Emitting
8.7 pipe Environmental
Stress
8.7.1 Acceptance test 8.7.1 -do- R 3 Each control unit
Three samples of
each designation (as
8.7.2 Type test 8.7.2 -do- R per cl 9.1 and 9.2) Once in week
Emitting unit Exponent
(For both Regulated &
8.8 unregulated) 8.8 -do- R 1* Once in a week

Note-1: Whether test equipment is required or sub-contracting is permitted in column 2 shall be decided by the Bureau
and shall be mandatory. Sub-contracting is permitted to a laboratory recognized by the Bureau or Government
laboratories empaneled by the Bureau.

Note-2: Levels of control given in column 3 are only recommendatory in nature. The manufacturer may
define the control unit/batch/lot and submit his own levels of control in column 3 with proper justification for
approval to BO Head.

Note-3: * Testing of different class of Pipes shall be made on rotational basis in order to test every class
designation (as per cl. 9.1 & 9.2) of Emitting pipe systems covered in the scope of licence in an operative
period of a year"
PM/ 13488/ 2
August 2020

ANNEX D

POSSIBLE TESTS IN A DAY

Cl.No. Tests
a) 6.1 & Table 1 Dimension
b) 6.2 Fittings
c) 6.3 General
d) 8.1 Uniformity of Emission rate
e) 8.2 Emission rate of Emitting unit as a Function of inlet Pressure
f) 8.3.3 Flow paths in emitting unit
g) 8.3.4 Spacing of Emitting units
h) 8.4 Resistance of Emitting pipe to Hydrostatic pressure
i) 8.5 Resistance to Tension at Elevated temp
j) 8.6 Resistance to pull out of joint between fittings & Emitting pipes
k) 8.7 Resistance of PE Emitting pipe to Environmental Stress cracking (Acceptance test)
l) 8.8 Emitting unit Exponent (For Both Regulated & unregulated emitting pipes)

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