HUARUI

JYG 型

精密滤油机
Precision Oil Filter

使用说明书
Operation instruction

自贡市华瑞过滤设备制造有限公司
自贡华瑞分离设备厂
ZIGONGHUARUIFILTRATIONEQUIPMENTMANUFACTURING CO LTD
ZIGONG HUARUI SEPERATION EQUIPMENT PLANT
1、适应范围及特点
To adapt to the scope and characteristics of
JYG 型精密滤油机主要用于电厂、电站、工矿企业的变电所
（室）润滑油库、拖拉机站、石油、化工、冶金、国防工业等
单位过滤变压油、机械油、透平油航空液压油、极压齿轮油及
其它润滑油中的机械杂质，是真空净油机、透平油过滤机用于
前置初过滤的理想设备。
JYG Precision oil filter is mainly used for power plants,
power plants, industrial and mining enterprises of the
substation (room) lubricants library, tractor stations, petroleum,
chemical industry, metallurgy, national defense industry, and
other units filtering transformer oil, mechanical oil, turbine Oil
aviation hydraulic oil, extreme pressure gear oils and other
lubricants in the mechanical impurities, a vacuum Oil Purifier,
Turbine Oil filtration machine for the early pre-filtering the
ideal device。
本机也可设计为组合式滤油机，同时完成初精过滤。
The machine can also be designed to be modular oil filter,
while completion of the first fine filter.
因受齿轮结构及装置结构的限制，对高粘度的油液不适用；
对气油、煤油等无润滑性的油类可根据用户需要选用特殊材料
及配用特种电机。当油液粘度较大时，可根据用户要求，在本
机上装上加热装置。
Gear structure and equipment due to structural
limitations, the high viscosity oil does not apply; on gas oil,
kerosene, lubricating oils and other non-user needs can be
selected according to the special materials and equipped with
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special motors. When the oil viscosity is large, according to
user requirements, in the heating device installed on the
machine.
JYG 型精密滤油机是在 JB/T5153-91 标准的基础上改型设
计的全新压力式滤油机，通过配备特殊推进式油泵，其吸程和
对油的粘度的适用范围比原来提高了一倍以上，噪音也在原来
的基础上有很大程度的降低。
JYG Precision JB/T5153-91 a standard oil filter is based
on the retrofit design of a new pressure type oil filter, through
the pump is equipped with a special push, their absorption
process and the viscosity of oil than the original scope of
application of more than doubled, the noise is also on the
basis of the original have a high degree of reduction.

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2、主要技术参数 Main technical parameters

型号及参数 JYG-25 JYG-50 JYG-125 JYG-150 JYG-200

/A /A /A /A /A
Model and parameter
滤油能力（L/min）
≥25 ≥50 ≥100 ≥150 ≥200
Oil filtering capacity
工作压力（MPa）
0～0.33
Working pressure
过滤面积（m2）
0.32 0,42 1.3 1.96 2.46
Filter area
过滤精度 Filter
5μm 5μm 5μm 5μm 5μm
Accuracy
型号 Model TYB-1.5/A TYB-3/A TYB-6/A TYB-7.2/A TYB-12/A

齿轮泵 流量 Traffic
＞25 ＞50 ＞100 ＞150 ＞200
Gear L/min
Pump 安全压力
0.6
（MPa ）
型号型号 Y801-4 Y90S-4 Y100L1-4 Y112M-4

功率 Power
0.55 1.1 2.2 4
电动机 kW

转速 Speed
1400 1420
rpm
进出油口径（mm）
And out of the 20 25 32 40
oil-caliber
外形尺寸 长 Long 580 750 820 820 1000
（mm） 宽 width 430 480 580 580 960
Dimensions 高 High 650 760 920 950 1060

重量（kg）Weight 55 96 156 185 269

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3、主要结构特征 The main structural features of
本精密滤油机是由双精密过滤器，输油泵和粗滤装置等部分
组成的可移动装置。
This precision is double-precision filter oil filter, fuel pump
and coarse filtration devices, components that can be mobile
devices.
二级精密过滤器采用高精度复合式不锈钢滤芯，该滤芯采用
多级不同过滤精度的不锈钢丝网复合而成，其过滤精度逐级提
高，外进内出，具有优良的深层过滤效果，性能稳定，强度高，
使用寿命长，使用最高温度达到 150℃，主要适合于净化过滤
油液中的颗粒固体杂质，同时对油液中含有的粘附物具有阻尼
过滤功能。
2 precision filter using high-precision stainless steel
composite filter, the filter using multi-level accuracy of
different filter made of stainless steel wire mesh composite, its
filtering accuracy progressively increased outside into the
inside out, with excellent depth filtration effect, stable
performance, high strength, long service life, use the highest
temperature reached 150 ℃, the main oil filter for purification
of the particles of solid impurities, while the adhesion of oil
containing material has a damping filters.
该滤芯可反复清洗利用，其过滤精度及过滤效率远高于其它
如滤纸、纤维、微孔塑料等滤芯。
The filter can be cleaned repeatedly used, its accuracy
and filtration efficiency of filtration is much higher than other
issues such as filter paper, fiber, porous plastic filter.
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 过滤阻力增加，当增加到一定程度时（一般为 0.35Mpa 以
下）应停止过滤，更换或清洗滤芯，再继续使用。
Filtration resistance increased, while increased to a
certain extent (typically 0.35Mpa below) should stop filter,
replace or clean filter, and then continue to use.
一级精滤芯采用高精度蜂房式滤芯，过滤精度 5μm。
A fine filter using high-precision honeycomb-style filter,
filtering accuracy 5μm.
齿轮泵与电动机采用弹性联轴器，为避免压力过高造成机械
事故，在油泵上设有安全阀（产品出厂时已调节到规定的最高
压力的 150%PN）。根据用户需要可将安全阀设定在较低的数值
上，但一般不允许调节到超过规定的最高压力值。
Gear pumps and motors with flexible coupling, in order to
avoid excessive pressure caused by machinery accidents,
fuel pumps equipped with safety valves (the factory has been
regulated to the maximum pressure of 150% PN). Safety
valve according to user needs can be set at a lower value, but
generally not allowed to adjust to more than the maximum
pressure value.
齿轮泵和电动机装在移动式底盘上，油泵输出的液体通过出
油管直接进入过滤筒。
Gear pumps and motors mounted on mobile chassis and
pump out the liquid through a pipe directly into the filtration
tube.
齿轮泵的齿轮由滚动轴承支承，它是靠油泵本身输送的油液
来润滑的。

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 Gear pump gear from the rolling bearing, which is
delivered by pump their own oil for lubrication.
粗滤器是一个网式过滤器，粗滤器安装在油泵的上面，它的
作用是防止大颗粒杂质进入油泵，破坏油泵 。当卸下粗滤器盖
的螺栓，取下粗滤器盖上的螺栓，取下粗滤器盖时，就可直接
将过滤网取出进行清洗。当粗滤器内布满脏物时，不但使滤油
能力下降，还有可能将过滤网损坏，因此，应经常注意清洗粗
过滤网。
Coarse filter is a net filter, coarse filter installed in the
pump above, its role is to prevent large particles of impurities
into the oil pump, oil pump damage. When the filter cover,
remove the thick bolts, remove the coarse filter cover bolts,
remove the cover when the coarse filter, you can directly filter
out the washing. When the coarse filter full of dirt inside, not
only reduced ability to make oil filtering, there is likely to filter
damage, therefore, constant care shall be clean coarse filter.

4、设备的调整和试运转 Equipment adjustment and

commissioning
每次更换或清洗滤芯后使用，应检查复合滤芯是否压紧密
封，以免影响过滤效果。
Filter replaced or cleaned after each use, should check
whether the composite filter pressed seal, so as not to affect
the filtering effect.
开机前必须先用手将油泵轴转动两、三转，认为转动灵活，
没有卡塞现象，然后将进出油管接好，进出油管应事先检查有
无堵塞或漏气或污物存留于管道内，然后方可开机。
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 Pre-boot must be manually rotate the pump shaft two or
three turn, that turn a flexible, there is no Casey phenomenon,
and then pick out of the pipeline is good, and out of the
pipeline in advance to check for blockages or leaks or dirt to
survive in tubes before any boot。
电动机正确的转动方向是泵上箭头所指示的方向，若箭头损
坏，应观察电机的旋向，电机的正确旋向为顺时针方向。
The correct motor rotation direction is indicated by the
arrow on the pump direction, if the arrow is damaged, should
observe the motor rotation direction, the motor rotation to the
clockwise direction correct.
如一切正常，开机后几秒钟内就会吸油，如到半分钟仍未吸
油，这说明油泵吸入端有漏气现象，应立即停止工作，排除故
障后再试，防止齿轮泵在无润滑油时损坏。
If everything is normal, start within a few seconds after
the oil-absorbing, as to half a minute yet oil-absorbing, oil
pump suction side This shows that there is leakage
phenomenon, should immediately stop working,
troubleshooting and try to prevent the gear pump in the
absence of lubricating oil damaging.
如开机后发现压力表指示的数值很高（0.4～0.6Mpa）,油泵
有不正常的响声，应立即停机找出故障进行排除。
If the boot and found the instructions of the value of a
high pressure gauge (0.4 ~ 0.6Mpa), abnormal noise oil pump
should be shut down immediately identify the fault exclusion.

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5、操作注意事项 Handling Precautions
A、由于一般的颗粒杂质的密度均大于油液的密度，应尽量
将本机进油口接到油箱的最低点，以便实现固体颗粒杂质的充
分滤除。
Since the average particle density of impurities is greater
than the density of oil should be as far as possible the
machine inlet tank received its lowest point in order to achieve
the full filter impurities in solid particles.
B、为避免进油吸入空气泡沫，应将出油管置于油面以下，
In order to avoid inhalation of air bubbles into the oil
should be placed in the oil flowlines surface below,
C、运行过程中，应随时注意进排油压力表的指示情况，当
排油压力过高，排油会出现不足现象，甚至超负荷运行，应及
时清洗或更换滤芯。
Running, into the row should be alert to instructions from
the oil pressure gauge, oil pressure is too high when the row,
behind the oil shortage of the phenomenon will appear, and
even overload operation, should be promptly cleaned or
replaced filter.
D、运行中注意检查排油泵及相应电机的运行噪音和温度是
否正常，如有异常应立即排除。泵及电机允许温升不大于 40 度
（即最高温度最好不大于 80 度）
。
Note that the operation of inspection and the
corresponding row of pump motor operation noise and
temperature is normal, if an exception should be immediately
excluded. Pumps and motors allow the temperature rise is not
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greater than 40 degrees (that is, the highest temperature
preferably not more than 80 degrees).
E、本机停置不用时，应将排油放尽，以避免管道锈蚀及存
油在相对较多的水分情况下乳化并形成胶质状态，给清洗及下
次 过 滤 使 用 时 造 成 不 必 要 的 麻 烦 。 The plane parked or
garaged when not in use, should be expelled oil and
exhausted to prevent pipe corrosion and keeping oil in case of
relatively high water emulsion and the formation of gelatinous
state, to the next filter cleaning and use unnecessary trouble.

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地址：自贡市马吃水经济开发区纬一路
电话：0813-2626605
传真：0813-2626116
邮编：643020
ADDRESS：WEI NO.1 ROAD，MACHISHUI ECONOMIC
DEVELOPMENT ZONE，ZIGONG CITY
TELEPHONE：0813 -2621089, 2626605
FAX：0813-2626116
POST CODE：643020
 HUARUI
ZJA□/□□型

双级真空净油机
Two-stage vacuum oil filter

使用说明书
Operation instruction

自贡市华瑞过滤设备制造有限公司

ZIGONG HUARUI FILTRATION EQUIPMENT MANUFACTURING CO LTD

1、简介 Introduction
本厂属分离机械设备定点生产厂，专业从事油处理设备、
水处理设备的设计、研究和制造，已有近三十年生产制造油水
处理设备的历史。具有一批长期从事分离机械设备设计和制造
丰富经验的职工队伍。
Separation of machinery and equipment factory is a fixed
production facility specializing in the oil-processing equipment,
water treatment equipment design, research and
manufacturing, production and manufacturing for nearly three
decades of the history of oil and water processing equipment.
Separation has long been engaged in a number of design and
manufacture of machinery and equipment experienced
workforce.
我厂设计力量雄厚，制造工艺先进，专业从事设计开发的
工程技术人员六人，高级工程师两人，总工一人。十多年来，
我厂工程技术人员为国内外重点工程项目设计了大量的油、水
处理设备，由我厂工程技术人员设计研究的油系统设备、水处
理设备已成功的运用于国内各大电站、电厂、供输电部门及东
南亚一带二十多个国家和地区。
My factory design strength is abundant, the fabrication
technology is advanced, the specialty is engaged in the
design development the engineers and technicians six people,
senior engineer two people, a general technological
calculation person. More than ten for years, my factory
engineers and technicians for the domestic and foreign
priority project item design massive oils, the water-treating
equipment, have designed the research by my factory

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engineers and technicians the oil system equipment, the
water-treating equipment the utilization which succeeds in the
domestic each big power plant, the power plant, to supply
area the electric transmission department and Southeast Asia
more than 20 countries and the area.
由我厂生产制造的真空净油机、透平油过滤机、全自动滤
水器、在线净油机等，在借鉴国内外先进技术的基础上，针对
国内使用的具体情况，加以不断创新和完善，具有高度的稳定
性和可靠性能。
By my factory manufacturing's vacuum oil filter, the
turbine oil purifier, the completely automatic water filter, the
online oil filter and so on, in profit from the domestic and
foreign vanguard technologies in the foundation, in view of the
domestic use's special details, performs to innovate
unceasingly and to consummate, has the high stability and
the reliable performance.
本说明书主要介绍 ZJA 型双级真空净油机。
This instruction booklet mainly introduces the ZJA
two-stage vacuum oil filter.

2、适用范围及特点
Applicable scope and characteristic
ZJA 型双级系列真空净油机主要用于 500KV 及以下输变电
设备用绝缘油的净化处理，它能高效地排除油中的水分，气体
和杂质微粒，提高油的耐电压强度和油品质量，保证电器设备
的安全运行。因此，可供变压器、互感器、电缆、电力电容、
高压开关和绝缘导管等电器制造厂、发电厂、供电局、铁路变

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电工区、送变电施工部门进行绝缘油净化处理和对高压电器设
备进行真空注油和热油循环干燥。
The ZJA two-stage series vacuum oil filter mainly use in
500KV and the following power transformer equipment with
the insulating oil cleaning treatment, it can arrange in the oil
removing highly effective the moisture content, the gas and
the impurity particle, enhances the oil the standing voltage
intensity and the oil quality quality, guarantees the electric
appliance equipment's safe operation. Therefore, may supply
electric appliance factories, the power plant, the power supply
bureau, the railroad power transformation work area and so
on transformer, mutual inductor, electric cable, electric power
electric capacity, high-voltage switch and insulated conduit,
delivers the power transformation construction department to
carry on insulation oil purification processing and to carry on
the vacuum oil injection and the hot oil circulation to the
high-pressured electric appliance equipment is dry.

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3、主要技术参数 Major technique parameter
参数 Parameter 公称流量 极限真空 工作真空 工作油温 加热功率 总功率 口径 噪音 电源
Nominal Highest Work Work oil Thermal Total Caliber Noise Power
current attained vacuum Pa temperature℃ rating kW output mm dB（A） source
型号 Model capacity vacuum Pa kW
L/h

ZJA1KY 1000 2×7.5 17.4 25 72

ZJA2KY 2000 2×9 21.4 25 73

ZJA3KY 3000 2×12 27.7 25 75

ZJA6KY 6000 ≤7 ≤133 40～65 2×24 54.7 32 82 380V

ZJA9KY
9000 3×24 81.09 40 86

ZJA12KY
12000 4×24 109.09 50 90

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4、主要技术性能指标
Major technique performance index
待净化油指标：含水≤50ppm，含气≤12%，耐压值≥30kV，
经本机数次净化处理后，可达下列指标：
Treats only the carburetion target: Watery ≤50ppm, gas
bearing ≤12%, pressure resistance value ≥30kV, after this
aircraft several times cleaning treatment, may reach the
following target:
残余水分≤3ppm
Remaining moisture content ≤3ppm
残余气体≤0.1%
Residual gas ≤0.1%
公称过滤精度≤3μm
Nominal filter fineness ≤3μm
击穿电压≥70KV
Breakdown voltage ≥70KV
净化清洁度 NAS1638-7 级
Purification cleanliness NAS1638-7 level

5、结构及工作原理 Structure and principle of work

（1）结构特点 Unique feature
本机主要由粗过滤装置、进油电磁阀、液位自动控制装置、
输油泵、杂质精过滤装置、加热器、高速雾化真空脱气罐、冷
凝装置、真空泵、罗茨真空泵、恒温自动控制装置、电气控制
系统及各种阀门组成。整机装设在一可靠的并可自由转向移动
的移动小车所组成。
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 This aircraft mainly by the thick filtrating equipment,
enters the oil solenoid valve, the fluid position automatic
control device, the feeding pump, the impurity fine filtrating
equipment, the heater, the high speed atomization vacuum to
escape the gas storage holder, the condensing works, the
vacuum pump, the Luo tribulus vacuum pump, the constant
temperature automatic control device, the electric control
system and each kind of valve is composed. The complete
machine installs in one reliable and may change motion the
traversing crane to compose freely.
粗过滤装置 主要由双层 40 目钢丝网缠绕于一网孔固架
上。其目的是阻止大颗粒杂质进入系统堵塞系统及损坏输油泵。
输油泵 引进美国技术研制的特殊推进式齿轮油泵，能在
高真空条件下低噪音吸油，并具有在齿轮磨损的情况下，仍能
可靠的吸油
。The thick filtrating equipment mainly twines by the
double-decked 40 item of steel wool on a mesh solid frame.
Its goal is prevents the big pellet impurity to enter the system
jamming system and the damage feeding pump. the feeding
pump introduces the American technology development the
special pusher type gear oil pump, can the low noise blot
under the perfect vacuum condition, and has in the situation
which the gear wears, still could reliable blotting.
真空脱气罐 采用高速雾化技术及塔式分离脱气技术，使
进入脱气罐的油液首先雾化，打破油水紧密结构，然后通过脱
气元件迅速蒸发，而气体也随即自动从油中析出。

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 The vacuum escapes the gas storage holder to use the
high speed atomization technology and the tower system
separation degasification technology, causes to enter
escapes gas storage holder's fat liquor first to atomize, breaks
the perquisite close structure, then evaporates rapidly through
the degasification part, but the gas immediately is also
automatic from the oil separates out.
真空脱气罐设有高液位控制装置、温度控制及温度传感装
置及高低观察孔。
The vacuum escapes the gas storage holder to be
equipped with Gao Yewei the control device, the temperature
control and the temperature transmitter and the height port
hole.
高液位控制装置自动控制电磁阀的开启。
Gao Yewei control device automatic control solenoid
valve's opening.
温度控制器控制加热温度的高低，并自动控制加热器的工
作与否。
Temperature controller controlled heating temperature
height, and automatic control heater's work or not.
真空罐下部观察孔主要用于观察油位的高低，一般情况下，
油处于观察孔的上 3/4 左右即可，用户可根据要求通过液位计
进行调节。
Lower part the vacuum tank the port hole mainly uses in
observing the oil level the height, in the ordinary
circumstances, the oil is in the port hole on about 3/4 then, the
user may carry on the adjustment according to the request
through the liquidometer.
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 注意！真空罐上部观察孔主要用于观察是否有泡沫产生，
当油中水分太多或冷油或乳化油时，容易产生较多泡沫并很快
上升到上视孔，此时，必须立即打开真空充气阀，以避免油液
被真空系统排于机外，造成不必要的损失。
Attention! On the vacuum tank the port hole mainly uses
in observing whether to have the froth production, when in the
oil the moisture content are too many or Leng Youhuo the
emulsified oil, easy to produce many froths and to rise very
quickly to oylet, this time, must turn on the vacuum charge
valve immediately, avoids the fat liquor by the vacuum system
row in the outside the aircraft, causes the nonessential
losses.
真空表
冷凝器 真空泵

高效雾化装置
水泵
脱气罐
放水阀
脱气元件 冷凝器
水箱
液位计
温度传感
罗茨泵
安全阀 输油泵 压力表 精滤器 精滤器 单向阀

电磁阀 加热器 粗滤器 进油球阀

（2）工作原理（详见工作原理图）
The principle of work (for details sees work schematic
diagram)
待净化油液首先经入口进入粗过滤装置，滤除大颗粒杂质。

-8-
 Waits the purification fat liquor first to pass through the
entrance to enter the thick filtrating equipment, filters the big
pellet impurity.
滤除大颗粒杂质的油液经加热器进行加热活化，随后经开
启的电磁阀进入真空脱气罐，油液在高速雾化装置的作用下，
使油液迅速雾化，使气体迅速从油中析出，同时打破油水紧密
相吸的结构，然后通过塔式脱气元件将油液形成一层又一层的
薄膜，这样，油中水分在大面积拉张的情况下，迅速蒸发，然
被真空系统排除。
Filters the big pellet impurity the fat liquor to carry on the
heating after the heater to activate, afterward passes through
operates the solenoid valve which opens to enter the vacuum
to escape the gas storage holder, the fat liquor under the high
speed atomization device function, causes the fat liquor to
atomize rapidly, causes the gas to separate out rapidly from
the oil, simultaneously breaks the perquisite close mutual
attraction the structure, then forms through the tower system
degasification part the fat liquor another thin film, like this, in
oil moisture content, in the big area pulls in the situation which
opens, rapid evaporation, however by vacuum system
elimination.
进入真空系统的蒸汽在冷凝装置的作用下冷凝成液体，少
量蒸汽及其它气体则被真空泵排于机外。
Enters vacuum system's steam the condensation to
become the liquid under the condensing works function, few
steam and other gas by vacuum pump row in outside the
aircraft.

-9-
 脱除气体和水分的油液被输油泵输送入精过滤装置，油中
含有的细微杂质被除去，金属微粒则被吸附，油液得以彻底净
化，最后，净化油经单向阀流出，完成油液的净化过程。
The removing gas and the moisture content fat liquor
loses by the feeding pump sends in the fine filtrating
equipment, the slight impurity which in the oil includes, except
that the metal particle is adsorbed, the fat liquor can purify
thoroughly, finally, the carburetion flows out only after the
cone-way valve, completes the fat liquor the purification
process.

6、安装调试 The installation and trial run

A、关闭本机所有阀门，接上进出油管，保证油箱到本机进
出口油路畅通，且进油口处于油箱底部，出油口在油箱内产生
空气泡沫使吸油口进入空气。
B、接好三相四线电源，零线和地线应分别接好。将真空泵、
罗茨真空泵、电磁阀旋钮开关置于“关”位置，电源开关置于“开”
位置，输油泵开关置于“关”位置。
C、将电源开关置于“开”位置。
D、点动真空泵，注意电机旋向是否正确，正确的旋向已在
真空泵护罩上标注。
E、点动电磁阀，注意倾听有无“咔嗒”声。
F、点动输油泵，即将输油泵开关置于“手动位置”，注意观
察电机旋向是否正确，输油泵正确的旋向为顺时针旋转。
G、启动电磁阀，分别点动一、二或三组加热器，观察加
热器指示灯是否亮。

-10-
 H、关闭电磁阀，点动加热器，检查电磁阀是否控制加热器
工作，即电磁阀关闭时，加热器不能工作。
注意！调试检查上述各装置时，应注意输油泵、真空泵不
能长时间空转，特别是在检查加热功能时，只能在一瞬间完成。
A, closes this aircraft all valves, joins passes in and out the
drill tubing, guaranteed that is unimpeded the fuel tank to this
aircraft import and export oil duct, and the oil inlet is in the fuel
tank base, the output port produces the air-foam in the fuel
tank to cause to blot the mouth intake air.
B, meets the three-phase four power sources, the zero
curve and the grounding should meet separately. The vacuum
pump, the Luo tribulus vacuum pump, the solenoid valve knob
switch puts in “the pass” the position, the power switch puts in
“opens” the position, the feeding pump switch puts in “the
pass” the position.
C, puts in the power switch “opens” the position.
D, the spot move the vacuum pump, pays attention to the
electrical machinery gyrotropic to be whether correct, the
correct gyrotropic has labelled on the vacuum pump guard
shield.
E, do the spot move the solenoid valve, whether there is
the attention listen attentively to “carbazole clatter” the sound.
F, the spot move the feeding pump, soon the feeding
pump switch puts in “the manual position”, the attention
observation electrical machinery gyrotropic is whether correct,
the feeding pump correct gyrotropic is the clockwise rotation.

-11-
 G, starts the solenoid valve, the distinction spot moves
one, two or three groups of heaters, observes the heater
indicating lamp to be whether bright.
H, closes the solenoid valve, the spot moves the heater,
inspects the solenoid valve whether to control heater the work,
when namely the solenoid valve shuts down, the heater
cannot work. attention! When the debugging inspects the
above each installment, should pay attention to the feeding
pump, the vacuum pump not to be able the long time idle
operation, specially when inspection heating function, can
only complete in the flash.
7、操作方法及使用说明
Operating procedure and operating instructions
（一）操作方法 operating procedure
A、启动真空泵，注意真空表的指示情况。
B、待系统真空度正常后，即当真空表指示达到-0.08MPa
时，方可启动罗茨真空泵，当真空达到-0.095MPa，即可启动
电磁阀，观察油位上升情况。
C、当油位达到输油泵液位计闭合时，
输油泵自动起动工作，
此时可将输油泵开关置于“停”位置，检查电磁阀控制液位计达到
高液位时，电磁阀是否关闭，然后将输油泵置于“自动”位置。使
油泵正常工作。
注:对于采用机械式自动液位控制阀时,液位将自动平衡.
D、整机运行正常后可开启一组加热器，并在启动加热器前，
将恒温控制装置调节在 45～70℃之间，
以 60-65℃为最佳状态。
然后根据处理油量的多少和周围环境温度的高低决定是否开启
二组加热器或三组加热器。

-12-
 E、整机正常工作。
F、当油处理完毕或中途需要停机时：
a. 首先关闭加热器 10 分钟左右;再分别关闭真空泵、电磁
阀。
b. 若需彻底排完机组内存油，首先将进油管脱离油箱，可
不关电磁阀，然后将输油泵开关置于“开”位置。待机组内残存油
液排出完毕后，即可关闭排油泵和进油阀。
A, starts the vacuum pump, pays attention to vacuum
gauge's instruction situation.
after B, treats the system vacuum degree normally,
namely, when the vacuum gauge instructed when achieves -
0.08MPa, only then starts the Luo tribulus vacuum pump,
when the vacuum achieves - 0.095MPa, then starts the
solenoid valve, the observation oil level rise situation.
C, when the oil level achieves the feeding pump
liquidometer closed, the feeding pump automatic starting
work, this time may put in the feeding pump switch “stops” the
position, inspects when the solenoid valve control
liquidometer achieves Gao Yewei, the solenoid valve whether
shuts down, then puts in “automatically” the feeding pump the
position. Causes the oil pump normal work.
note: Regarding when uses the mechanical automatic
fluid position control valve, fluid position self-balancing.after
D, complete machine movement normal, may open
group of heaters, and before starting the heater, the
thermostatically-controlled equipment adjustment in 45~70℃,
take 60-65℃ as the optimum condition. Then according to

-13-
processing oil mass's how many and the environment
temperature's height decided whether to open two groups of
heaters or three groups of heaters.
E, complete machine normal work.
F, when the oil treatment finished or the midway needs
the engine off:
a. First closes about the heater 10 minutes; Closes the
vacuum pump, the solenoid valve separately again.
b. If needs in the penetrating base bleed unit the fuel in
hand, first is separated from the intake pipe the fuel tank, but
does not turn off the solenoid valve, then puts in the feeding
pump switch “opens” the position. After waiting in the unit to
survive the fat liquor discharged finishes, then closes the
dump pump and the charging valve.
（二）使用说明 operating instructions
A、本机作业时的环境温度在-30-40℃范围内。
在温度较低的环境中使用时，必须先将真空泵油加热到 15℃左
右才能启动。
，
B、待净化的油液不能太脏（即油中水分、杂质颗粒太多）
否则，必须先用其它过滤设备（如我厂生产的压力式滤油机）
充分滤除，以免影响净油机的脱气效率或堵塞过滤元件。
C、使用场地的海拔高度的高低会直接影响本机的真空。
A, time this aircraft work ambient temperature in -
30-40℃ scope. uses when the temperature low environment,
must the first vacuum pump oil heat up to 15℃ about can
start.

-14-
 B, waits the purification the fat liquor not to be able too
dirty (i.e. in oil moisture content, impurity pellet to be too
many), otherwise, must use other filter plant first (for example
my factory production pressure oil filter machine) the full
filtration, in order to avoid affects oil filter's degasification
efficiency or the jamming filtering element.
C, will use the location the altitude above sea level height
immediate influence this aircraft's vacuum.
海拔高度与真度换算表
Altitude above sea level and real conversion table
真 空 度 Vacuum degree 海拔高度 Altitude
-MPa mmHg above sea level
m
0.1013 760 0
0.0990 742.7 200
0.0968 726.2 400
0.0957 717.9 500
0.0902 676.7 1000
0.0846 634.7 1500
0.07908 593.3 2000
D、水的汽化温度与油温、真空度的关系对照表
D, water volatilization temperature and oil temperature,
vacuum degree relational comparative table
真空度 Vacuum 水的汽化温度 油温 Oil temperature
degree（mmHg） Water volatilization
temperature
750 10℃ 20℃
742 20℃ 30℃
727 30℃ 40℃
714 35℃ 45℃

-15-
 E、变压器油遵照变压器制造厂的注油操作规程来处理。
E, the transformer oil deference transformer factory's oil
injection working instruction processes.
F、热油循环按照净油规程和方法进行。
F, the hot oil circulation carry on according to only the oil
regulations and the method.
8、操作注意事项 Operation matters needing attention
A、由于水分及一般的颗粒杂质的密度均大于透平油的密
度，应尽量将本机进油口接到油箱的最低点，以便实现油水的
彻底分离和固体颗粒杂质的充分滤除。
B、为避免进油吸入空气泡沫，应将出油管置于油面以下。
C、电源进线的选用必须能够承受在本机全开状态时的最大
电流。
D、真空泵工作时，应注意泵油标显示的油液情况，油液应
在油标线上，真空泵油水份较多时，要及时更换。
E、运行中冷凝器内存油较多时，要及时放掉。
F、经常注意压力表值，当压力＞0.5MPa 时，应清洗过滤
器或更换过滤元件。
G、粗滤器、真空脱气罐顶部的滤网应经常折下清洗，保
持清洁，以免堵塞，造成进油不足或压力过高。
注意真空脱气罐内油位的平衡，可通过液位阀作调节。
H、运行中随时注意泵及相应电机的运行噪音和温度是否正
常，如异常应立即排除。泵及电机允许温升不得大于 40℃（即
最高温度不得大于 80℃）
。
I、冬季停机后，应放尽冷却水，以免冻裂真空泵。

-16-
 J、本机停置不用时，应将真空泵油放尽，注入新油，同时
打开加热器阀门，将存油放尽，系统保持一定的真空度。
A, because the moisture content and the common pellet
impurity's density is bigger than the turbine oil the density,
should receive as far as possible this aircraft oil inlet fuel
tank's bottom, with the aim of realizing perquisite the thorough
separation and the solid particle impurity full filtration.
B, to avoid the oil air entrainment froth, should leave the
drill tubing to put in below the oil level.
C, the power source coil in selects must be able to
withstand in this aircraft entire on status time the maximum
current.when
D, the vacuum pump work, should pay attention to the fat
liquor situation which the pump oil gauge demonstrated that
the fat liquor should on the oil graticule, when the vacuum
pump oil moisture are many, must replace promptly.when
E, the movement in the condenser the fuel in hand are
many, must bleed off promptly.
F, pays attention to the pressure tabular value frequently,
when pressure >0.5MPa, should clean the filter or the
replacement filtering element.
G, the strainer filter, the vacuum degasification tank
deck's department mesh should fold cleans, maintains clean
frequently, in order to avoid stops up, creates the oil
insufficiency or the pressure is excessively high. the attention
vacuum escapes in the gas storage holder oil level balanced,
may make the adjustment through the fluid position valve.

-17-
 in H, movement alert to pump and corresponding
electrical machinery's movement noise and temperature to be
whether normal, like exceptionally should remove immediately.
The pump and the electrical machinery permission
temperature rise do not be bigger than 40℃ (i.e. maximum
temperature not to be bigger than 80℃).
after I, winter engine off, should put the completely
cooling water, in order to avoid cracks as a result of freezing
the vacuum pump.
J, this aircraft stop set do not use, should put the
vacuum pump oil, pours into the fresh oil, simultaneously
turns on the heater valve, puts the fuel in hand, the system
maintains certain vacuum degree.
9、维护保养及故障排除
Maintenance maintenance and trouble shooting
（一）维护保养
A、设备每运行 50 小时应检查；
a、电器控制系统是否安全、可靠；恒温控制是否灵敏、可
靠、准确。
b、泵轴封是否损坏、泄漏；运行系统有无堵塞现象，泵及
相应电机运行噪音及温升有无异常；
c、各管路系统及密封处有无漏气、漏油现象；
d、工作压力是否正常。
B、电机运转 3000 小时，应补加 ZL-2 或 ZL-3 锂基润滑脂。
C、应随时注意补加真空泵油。
D、如果停机一月以上，本机应放在干燥的地方，关闭电气
柜门和所有阀门，盖好机身。
-18-
 A, the equipment move for 50 hours should every time to
inspect;
a, electric appliance control system whether security,
reliable; The constant temperature controls to be whether
keen, be reliable, is accurate.
b, the pump spindle seal whether to damage, divulging;
Whether there does the run-time system stop up the
phenomenon, the pump and the corresponding electrical
machinery movement noise and the temperature rise whether
there is exceptionally;
c, whether there is various circuitry and does the seal
place leak air, the oil leak phenomenon;
d, working pressure to be whether normal.
B, the electrical machinery revolve for 3000 hours,
should supplement ZL-2 or the ZL-3 lithium base lubricant.
C, should the alert to supplement vacuum pump oil.
D, if engine off in January above, this aircraft should
place the dry place, the shutting down electricity cabinet door
and all valves, cover the fuselage.

-19-
 （二）故障排除方法 Trouble shooting method
序号 故障 产生原因 排除方法
1 真空泵没有工作 1 联锁，重复启动
真空度达不 2 真空表指示不正确 2 校准或更换
A 到额定数值 3 管路系统或其它密封不 3 检修
良产生漏气 4 更换新油或加油至油
4 真空泵油太脏或不足 标线上

接上电源后 接线不正确或不牢固 检查电源相序是否正

B 机组不启动 确，接线是否牢固
1 系统有堵塞物或进出油 1 排除，更换
管口径不对 2 检修
2 排油压力过大，滤渣太多 3 清洗或更换
C 排油量少 3 滤网或滤芯堵塞 4 更换
4 油泵轴封损坏 5 调整
5 进油管过长或吸程过高
或进空气
1 泵或电机紧固件松动 1 紧固
油泵有不正
D 2 内部零件损坏 2 更换
常响声
3 进油量不足 3 调整
1 泵或电机紧固件松动 1 紧固
真空泵不正
2 零件损坏 2 更换
E 常响声
3 进油量不足 3 调整
加热器开启 1 联锁 1 重复启动
后油温升不 2 加热器损坏，线路断接 2 检查或换加热器
F
高 3 恒温调节不正确 3 重新调整
1 等净化油水分、气体、杂 1 作前极处理
质太多 2 更换过滤元件
取样化验达 2 过滤元件损坏 3 按正确取样方法
不到性能指 3 取样方法不正确 4 按 A 处理
G 标 4 真空度太低 5 用干净油循环冲洗
5 管道及罐内太脏 6 调整
6 脱气罐内泡沫太多

-20-
 （二）故障排除方法 Trouble shooting method
N0. breakdown Has the reason Elimination method
1 vacuum pump has not 1 interconnection,
The vacuum worked the repeatedly starts the
A degree cannot 2 vacuum gauge to instruct 2 calibration either
achieve the that not correct the replaces
fixed value 3 circuitry either other seals 3 to overhaul the
bad produce leak air the 4 replacement fresh oil
4 vacuum pump oil too dirty or or refuels to the oil
insufficient graticule on
After joining Inspects the power
B the power The wiring not correct or is source foreword to be
source, the unreliable whether correct, the
unit does not wiring is whether
start reliable
1 system has the stemming or 1 elimination, replaces
passes in and out the drill 2 to overhaul the
tubing caliber not to drain the 3 clean or replaces
C The draining oil to 4 to replace
the oil 2 the pressure to be 5 to adjust
quantity are oversized, filter residue too
few many the
3 mesh either the filter
element stop up the
4 oil pump shaft to seal
damage the 5 intake pipe to
be excessively long or suction
stroke Gao Huojin air
1 pump or the electrical 1 fastens
The oil pump
D machinery fastener becomes 2 to replace
has not the
less crowded the 3 to adjust
normal sound
2 internals to damage 3 to
enter oil mass insufficient
1 pump or the electrical 1 fastens
Vacuum pump
E machinery fastener becomes 2 to replace
not normal
less crowded the 3 to adjust
sound
2 components to damage
3 to enter oil mass insufficient

-21-
续表
After heater 1 interconnection 1 repeatedly starts the
F opening, the 2 heater damage, line 2 inspection or trades
oil breaking of contact heater 3 to readjust
temperature 3 thermostatic control not
cannot correct
elevate
1 and so on purification before 1 does,
perquisites are divided, the processes
The sample gas, impurity too many the 2 replacement filtering
G chemical 2 filtering element to damage element
examination 3 method of sampling not 3 to process
cannot correct 4 according to A to flush
achieve the 4 vacuum degree too low in 5 extremely according
performance the to correct method of
index 5 pipeline and the pot too dirty sampling
6 escape in the gas storage 6 with the clean oil
holder froth too many circulation to adjust

-22-
地址：自贡市马吃水经济开发区纬一路
电话：0813-2626116 2626605
传真：0813-2626116
邮编：643020
ADDRESS：WEI NO.1 ROAD，MACHISHUI ECONOMIC
DEVELOPMENT ZONE，ZIGONG CITY
TELEPHONE：0813 -2626605
FAX：0813-2626116
POST CODE：643020
 Model ZJCQ
透平油专用过滤机
Turbine Oil Filter

使用说明书
Manual

自贡市华瑞过滤设备制造有限公司
ZIGONGHUARUIFILTRATIONEQUIPMENTMANUFACTURING CO LTD
一、简介
本厂属分离机械设备定点生产厂，专业从事油处理设备、水处理设备的
设计、研究和制造，已有近三十年生产制造油水处理设备和矿山配件的历
史。具有一批长期从事分离机械设备设计和制造丰富经验的职工队伍。
我厂设计力量雄厚，制造工艺先进，专业从事设计开发的工程技术人
员六人，高级工程师两人，总工一百多人。十多年来，我厂工程技术人员
为国内外重点工程项目设计了大量的油、水处理设备，由我厂工程技术人
员设计研究的油系统设备、水处理设备已成功的运用于国内各大电站、电
厂、供输电部门及东南亚一带二十多个国家和地区。
由我厂生产制造的真空净油机、透平油过滤机、全自动滤水器、在线
净油机等(变压器有载分接开关专用,专利号：03234990.4)、低真空净油机
(汽轮机在线净化透平油,专利号：03234991.2)、污水处理设备、高粘度润
滑油过滤机等，在借鉴国内外先进技术的基础上，针对国内使用的具体情
况，加以不断创新和完善，具有高度的稳定性和可靠性能。
本说明书主要介绍 ZJCQ 型透平油过滤机。

二、适用范围及特点
ZJCQ 型系列透平油过滤机主要适用于透平油类润滑油、液压油及其
它类似油液的过滤净化。本机能高效地脱除透油中的水分、气体、胶质、
皂类，以及金属微粒、砂子、碳粒等机械杂质，使严重含水或浑浊乳化的
油液得以净化，提高油品质量，也可根据用户要求进行设计，即设计为在
线透平油过滤机，随汽轮机一起连续运行，保证机组的安全运行。

三、主要技术参数
工作真空：≤9500 Pa
工作压力：＜0.5MPa
工作油温：45-75℃
电源：AC380V/50Hz

2
其余参数见下表：
型号与参数 ZJCQ-0.6 ZJCQ-1 ZJCQ-2 ZJCQ-3 ZJCQ-4
公称流量 L/h 600 1000 2000 3000 4000
加热功率 kW 8 8 15 18 24
总功率 kW 9.3 9.3 16.3 19.3 26.2
噪音 dB(A) 72 72 75 75 76
进出口径 mm 20 20 25 32
重量 kg 500 550 650 720 1120
1260 1260 1320 1360 1520
外形尺寸 mm 760 720 910 920 1060
1420 1420 1510 1520 1560

续表
型号与参数 ZJCQ-6 ZJCQ-8 ZJCQ-9 ZJCQ-12
公称流量 L/h 6000 8000 9000 12000
加热功率 36 48 48 54
总功率 39.7 52.5 52.5 61.09
噪音 dB(A) 78 78 79 82
进出口径 mm 32 40
重量 kg 1580 1960 2100 2600
1720 1800 1800 1960
外形尺寸 mm 1120 1420 1420 1560
1650 1860 1860 2100

四、主要技术性能指标
本机组由于采用了国际上最先进的 WGF 聚结分离技术与杂质双精过
滤系统，使净化质量达到国际公认的、要求最高的 API-1581 标准。对含
有大量水分，污染度低于 15 级，以及乳化严重的油液，经本机组处理净化
后可迅速达到下述标：
油液：透明；
过滤精度：5μm;
含水量：0.1%;
净化清洁度 NAS1638-7 级；
脱除极性物质的效率达到 99%以上。

3
五、结构及工作原理
（1）结构特点
本机主要由粗过滤装置、进油电磁阀、高低液位自动控制装置、输油
泵、LXM 水分聚结装置与 YSF 破乳分水装置、杂质双精过滤装置、加热
器、高速雾化真空脱气罐、冷凝装置、真空泵、恒温自动控制装置、电气
控制系统及各种阀门组成。整机装设在一可靠的并可自由转向移动的移动
小车上。
粗过滤装置 主要由双层 40 目钢丝网缠绕于一网孔固架上。其目的是
阻止大颗粒杂质进入系统堵塞系统及损坏输油泵。
输油泵 引进美国技术研制的特殊推进式齿轮油泵，能在高真空条件
下低噪音吸油，并具有在齿轮磨损的情况下，仍能可靠的吸油。
LXM 水分聚结装置 采用玻璃纤维夹装脂棉纤维，然后用滤布密封，
经固紧不锈钢网缠绕制成整体，具有高性能的聚结水分的功能。
YSF 破乳分水装置 采用目前国际最先进的破乳分水滤芯，该滤芯主
要由双层网孔固架及通过特殊工艺涂附高分子材料的分水破乳网组成。本
装置能迅速地将乳化油破乳，然后将破乳后的油水迅速分离。
真空脱气罐 采用高速雾化技术及塔式分离脱气技术，使进入脱气罐
的油液首先雾化，打破油水紧密结构，然后通过脱气元件迅速蒸发，而气
体也随即自动从油中析出。
真空脱气罐设有液位控制装置、温度控制及温度传感装置及高低观察
孔。
液位控制装置自动控制真空罐内的液位，实现罐内液位的自动平衡。
温度控制器控制加热温度的高低，并自动控制加热器的工作与否。
真空罐下部观察孔主要用于观察油位的高低，一般情况下，油处于观
察孔的上 3/4 左右即可，用户可根据要求通过液位计进行调节。
注意！真空罐上部观察孔主要用于观察是否有泡沫产生，当油中水分
太多或冷油或乳化油时，容易产生较多泡沫并很快上升到上视孔，此时，
必须立即打开真空充气阀，以避免油液被真空系统排于机外，造成不必要
的损失。

4
 （2）工作原理（详见工作原理图）
待净化油液首先经入口进入粗过滤装置，滤除大颗粒杂质。
滤除大颗粒杂质的油液经加热器进行加热活化，随后经开启的电磁阀
进入真空脱气罐，油液在高速雾化装置的作用下，使油液迅速雾化，使气
体迅速从油中析出，同时打破油水紧密相吸的结构，然后通过塔式脱气元
件将油液形成一层又一层的薄膜，这样，油中的乳化水和溶解水被迅速分
离成为游离水，而油中的气体及其它低分子组分，在大面积拉张的情况下，
迅速蒸发，然后被真空系统排除。

脱气罐 高效雾化装置
冷凝器 真空泵 消音器
脱气元件

液位计 温度传感
放水阀
压力表
安全阀 输油泵 WGF聚结分离器 精滤器 单向阀

电磁阀 加热器 粗滤器 进油球阀

进入真空系统的蒸汽在冷凝装置的作用下冷凝成液体，少量蒸汽及其
它气体则被真空泵排于机外。
脱除气体和一部分水分的油液被输油泵输送入 LXM 水分聚结滤芯聚
结成水滴，然后进入 YSF 破乳分水滤芯，油中水滴被迅速分离沉淀于该滤
芯外围下部，如果油液为乳化油，上述两种滤芯则将乳化油迅速破乳分水。
脱除水分的油液在输油泵输出压力的作用下，进入精过滤装置，油中
含有的细微杂质被除去，金属微粒则被吸附，油液得以彻底净化，最后，
净化油经单向阀流出，完成油液的净化过程。

5
六、安装调试
A、关闭本机所有阀门，接上进出油管，保证油箱到本机进出口油路
畅通，且进油口处于油箱底部，出油口在油箱内产生空气泡沫使吸油口进
入空气。
B、接好三相四线电源，零线和地线应分别接好。将真空泵、电磁阀
旋钮开关置于“关”位置，电源开关置于“开”位置，输油泵开关置于“自动位
置”。
注：若采用机械式液位控制装置，则没有自动或手动之分，只有开和
关（下同）应将输油泵开关置于“关”位置。
C、将电源开关置于“开”位置。
D、点动真空泵，注意电机旋向是否正确，正确的旋向已在真空泵护
罩上标注。
E、点动电磁阀，注意倾听有无“咔嗒”声。
F、点动输油泵，即将输油泵开关置于“手动位置”，注意观察电机旋向
是否正确，输油泵正确的旋向为顺时针旋转。
G、启动电磁阀，点动加热器，观察加热器指示灯是否亮。
H、关闭电磁阀，点动加热器，检查电磁阀是否控制加热器工作，即
电磁阀关闭时，加热器不能工作。
注意！调试检查上述各装置时，应注意输油泵、真空泵不能长时间空
转，特别是在检查加热功能时，只能在一瞬间完成。

七、操作方法
A、启动真空泵，注意真空表的指示情况。
B、待系统真空度正常后，即当真空表指示达到-0.08MPa 时，即可启
动电磁阀，观察油位上升情况。
C、当油位达到输油泵液位计闭合时，输油泵自动起动工作，此时可
将输油泵开关置于“停”位置，检查电磁阀控制液位计达到高液位时，电磁
阀是否关闭，然后将输油泵置于“自动”位置。使油泵正常工作。
D、整机运行正常后根据需要是否开启加热器，并在启动加热器前，
将恒温控制装置调节在 45～75℃之间。

6
 E、整机正常工作。
F、当油处理完毕或中途需要停机时：
a. 首先关闭加热器 10 分钟左右；再分别关闭真空泵、电磁阀。
b. 若需彻底排完机组内存油，首先将进油管脱离油箱，可不关电磁阀，
然后将输油泵开关置于“手动”位置。待机组内残存油液排出完毕后，即可
关闭排油泵和进油阀。

八、操作注意事项
A、由于水分及一般的颗粒杂质的密度均大于透平油的密度，应尽量
将本机进油口接到油箱的最低点，以便实现油水的彻底分离和固体颗粒杂
质的充分滤除。
B、为避免进油吸入空气泡沫，应将出油管置于油面以下。
C、电源进线的选用必须能够承受在本机全开状态时的最大电流。
D、真空泵工作时，应注意泵油标显示的油液情况，油液应在油标线
上，真空泵油水份较多时，要及时更换。
E、运行中冷凝器内存液较多时，要及时放掉。
F、经常注意压力表值，当压力＞0.5MPa 时，应清洗过滤器或更换过
滤元件。
G、粗滤器、真空脱气罐顶部的滤网应经常拆下清洗，保持清洁，以
免堵塞，造成进油不足或压力过高。
注意！真空脱气罐内油位的平衡，可通过液位阀作调节。
H、运行中随时注意泵及相应电机的运行噪音和温度是否正常，如异
常应立即排除。泵及电机允许温升不得大于 40℃（即最高温度不得大于
80℃）。
I、冬季停机后，应放尽冷却水，以免冻裂真空泵。
J、本机停置不用时，应将真空泵油放尽，注入新油，同时打开加热器
阀门，将存油放尽，系统保持一定的真空度。

7
1、Brief Profile
Our company belongs to the appointed separation mechanical
equipment manufacturing enterprise specialized in designing,
researching and manufacturing oil handling equipment and water
treatment equipment. Since 1970s, starting with oil filter production, we
have manufactured both oil and water handling equipments with such a
long history of nearly 30 years. There is a team organized by staff and
worker members who are engaged in designing and manufacturing
separation mechanical equipments for a long term.
With fine design and advanced manufacturing process, we have more
than 100 staff including 6 project technology staff specialized in design
and development and 2 senior engineers. More than 10 years, our
project technology staff has designed large quantity of oil and water
treatment equipments for domestic and overseas major projects. The oil
system equipments and water equipments designed by them have been
successfully applied to major power stations, power plants and power
supply and transmission departments in our country, and over 20
countries and areas in Southeastern Asia.
Our products, various filter equipments such as vacuum oil purifier,
turbine oil filter, automatic water filter, online oil purifier(special use of
on-load tap changer in transformer. Patent No: 03234990.4), low vacuum
oil purifier(special use of turbine online purification turbine oil. Patent No:
03234991.2), contaminated water treatment and high viscosity
lubrication oil filter boast a great reputation home and broad for their
highly stability and reliability on the basis of learning the advanced
domestic and overseas technology as well as innovating and developing
technology continuously.
This manual is mainly for the introduction of ZJCQ Series Turbine Oil
Filter.

8
2、Application Scope and Feature
ZJCQ series turbine oil filter is mainly applied to filtration and purification
for lubrication oil of turbine oil category, hydraulic oil and other similar oil.
The equipment can effectively remove the water content, gas, colloid,
soaps as well as mechanical impurities such as metal particles, sands,
carbon granules, etc to have the oil with great water content or turbid
emulsive oil purified, improving oil quality. The model can also be
customized for design. That is, the design shall be on-line turbine oil filter
continuously operating with turbine to ensure safe operation of unit.

3、Main Technical Parameter

Working Vacuum:≤9500 Pa
Working Pressure: ＜0.5MPa
Working Oil Temperature: 45-75℃
Power Supply: AC380V/50Hz
Other parameters showed as below:
Model
ZJCQ-0.6 ZJCQ-1 ZJCQ-2 ZJCQ-3 ZJCQ-4
&Specification
Nominal Flow
Quantity 600 1000 2000 3000 4000
L/h
HeatingPower
8 8 15 18 24
kW
Overall Power
9.3 9.3 16.3 19.3 26.2
kW
Noise
72 72 75 75 76
dB(A)
Inlet and Outlet
Diameter 20 20 25 32
mm
Weight
500 550 650 720 1120
kg
Overall 1260 1260 1320 1360 1520
Dimension 760 720 910 920 1060
mm 1420 1420 1510 1520 1560

9
Continued Sheet
Model
ZJCQ-6 ZJCQ-8 ZJCQ-9 ZJCQ-12
&Parameter
Nominal Flow
Quantity 6000 8000 9000 12000
L/h
Heating Power
36 48 48 54
kW
Overall Power
39.7 52.5 52.5 61.09
kW
Noise
78 78 79 82
dB(A)
Inlet and Outlet
Diameter 32 40
mm
Weight
1580 1960 2100 2600
kg
Overall 1720 1800 1800 1960
Dimension 1120 1420 1420 1560
mm 1650 1860 1860 2100

4、Main Technical Performance Indicator

For adoption of the international most advanced WGF coalescence
-separation technique and impurity double- precision filtration system,
the purification quality has complied with API-1581 standard which has
been recognized and most highly requested in the world. The oil with
large quantity of water content, contamination degree lower than 15 and
heavy emulsified oil will reach the indicators as below after treatment and
purification in the unit.
Oil: transparant
Filtration Precision: 5μm
Water Content: 0.1%
Purification and Cleanliness Degree: NAS1638-7 级

10
5、Structure and Operating Principle
（1）Structural Feature
The equipment mainly consists of coarse filtration device, oil inlet
solenoid valve，high-low liquid level automatic control device, oil transfer
pump, LXM water coalescence device, YSF emulsification- breaking and
hydro-separating device, impurity double precision filtration device,
heater, high-speed atomization vacuum degassing tank, condensing
device, vacuum pump, constant temperature automatic control device,
electric control system and various valves. The complete equipment is
installed in a mobile trolley which can be freely moved in any direction.
Coarse filtration Device It is twined in a fixed frame of mesh by double-
layer steel mesh of 40 mesh, aiming at preventing big particle and
impurity entering the system to cause block and damaging oil transfer
pump.
Oil Transfer Pump The introduced special propelling gear oil pump
developed by American technique can absorb oil in the condition of high
vacuum and low noise. Moreover, in the condition of gear wear, it still can
absorb oil
LXM Water Coalescence Device Glass fiber bung mounted sorbent
cotton fiber is adopted , sealed with filter cloth, twined by fixed stainless
steel mesh to become a whole body with the function of high
performance water coalescence.
YSF Emulsion-Breaking Hydro-Separating Device The present most
advanced emulsion-breaking filter element in the world is adopted,
consisting of double- layer mesh fixed frame and hydro-breaking and
emulsion-breaking mesh attached with high polymer material made after
special technology process. The device can rapidly demulsify emulsified
oil and separate the demulsified oil from water.
Vacuum Degassing Tank High-speed atomization and tower-type
separation degassing techniques are adopted to atomize the oil entering
degassing tank first and break the compact structure of oil and water.
11
Then it will evacuate through degassing components and the gas will be
automatically separated out from oil.
Liquid level control device, temperature control, temperature sensor
device and high-low observing hole are provided for vacuum degassing
tank.
Liquid level control device automatically controls the liquid level of
vacuum tank to make balance of liquid level in the tank.
Temperature controller controls temperature of heater and automatically
controls the working status of heater.
The observing hole in the lower part of vacuum tank is mainly used for
observing the oil liquid level. In general, it is acceptable when oil is in the
observing hole of 3/4. Users can adjust it with liquidometer as requested.
Caution: the upper observing hole of vacuum tank is mainly used for
observing the formation of foam. When there is too much water content,
cool oil and emulsified oil in the oil, much foam will form and rapidly rise
to the upper observing hole. At the moment, vacuum air charging valve
must be opened instantly to prevent oil from being discharged outside by
vacuum system and unnecessary damage.
（2）Operating Principle(Please refer to the operating principle drawing.)
Big particles and impurities will be filtered after the oil to be purified first
enters coarse filtration device through the inlet.
The oil with big particles and impurities filtered will be heated and
activated by heater and break the compact attracted structure of oil and
water. Then layers of oil films will be formed by tower-type degassing
components. Thus, the emulsified water and dissolved water in the oil
will be rapidly separated and become free water. The gas and other low
molecule components will rapidly evaporate and be discharged by
vacuum system in the tension condition of large area.

12
The vapor entering vacuum system will condensate to become liquid in
the effect of condensing device. Minor vapor and other gas will be
discharged outside by vacuum pump.
The degassed and part of dewatered oil is transferred to LXM water
coalescence filter element and coalesce to become water drops. Then
the oil will enter YSF demulsified hydro-separation filter element. The
water drop in the oil will be rapidly separated and precipitate in the
bottom of outer filer element. If the oil is demulsified, the two filter
elements mentioned above will demulsify and hydro-separate the
emulsified oil.
The dewatered oil will enter precision filtration device in the pressure
effect of oil transfer pump. The tiny impurities in the oil will be removed
and metal particles will be absorbed to make the oil purified. Finally, the
purified oil will flow outside through check valve and the purification
process is completed.

6、Installation and Debugging

A、Close all the valves of the equipment and connect oil inlet and outlet
pipe to make sure the inlet and outlet oil line is unblocked. The oil inlet is
in the bottom of oil tank. When foams of oil outlet form in the oil tank, air

13
will enter the oil inlet.
B、Connect three- phase and four- wire power supply, zero line, ground
wire respectively. Switches of vacuum pump, solenoid valve and knob
shall be placed in “OFF” position. The switch of power supply shall be
placed in “ON” position. The switch of oil transfer pump shall be placed in
“AUTO” position.
Note: if mechanical liquid level control device is adopted, there is no
difference between automatic or manual operated. Only when it is in the
status of on and off (the same below), shall the switch of oil transfer
pump be placed in OFF position.
C、The switch of power supply shall be placed in ON position.
D、Inch vacuum pump and note the correction of rotating direction of
motor. The correct rotating direction has been marked in guard shield of
vacuum pump.
E、Inch solenoid valve and note whether there is click sound.
F、Inch oil transfer pump, place the switch of oil transfer pump in the
position of “Manual-Operated” and observe the correction of motor
rotating direction. The correct rotating direction of oil transfer pump is
clockwise.
G、Start solenoid valve, inch heater and observe whether the indication
lamp of heater is on.
H、Close solenoid valve, inch heater and check whether the operating
status of heater is under the control of solenoid valve. That is, when
solenoid is closed, heater can’t work.
Note: when debug the devices mentioned above, note that oil
transfer pump or vacuum pump can’t been left racing, especially when
check the heating function, it only can be completed instantly.

14
7、Operating Method
A、Start vacuum pump and note the indicating state of vacuum gauge.
B、After the vacuum degree is normal, that is, when -0.08MPa is
indicated in vacuum gauge. Then solenoid valve can be started and the
rise condition of oil level can be observed.
C、When oil level reaches close state of liquid indicator of oil transfer
pump, the pump will automatically stop working. At that time the switch
of oil transfer pump can be placed in “STOP” position. When checking
and finding the liquid level of solenoid valve is high and whether solenoid
is closed, the oil transfer pump shall be placed in “AUTO” position to stop
oil pump working.
D、After the complete equipment enters normal working state, heater
shall be opened as required. Before heater is started, the temperature of
constant temperature device shall be adjusted from 45 ℃to 75℃.
E、The complete equipment operates well.
F、When oil treatment is completed or the equipment needs a halt in the
half way:
a. First the heater shall be closed for about 10 min. Then vacuum pump
and solenoid valve shall be closed respectively.
b. If the complete discharge for storage oil of the unit is needed, remove
the oil inlet from oil tank first. Closing solenoid valve is unnecessary.
Then the switch of oil transfer pump shall be placed in “Manual” position.
After the drain of residual oil in the unit is completed, oil drain pump and
oil inlet valve can be closed.

8、Attention for Operation

A、Since both the density of water and ordinary particles and impurities is
big than that of turbine oil, the oil inlet of the equipment shall be
connected to the lowest point as far as possible to make complete
oil-water separation and sufficient filtration for solid particles and

15
impurities.
B、In order to avoid inlet oil absorbing air foam, the oil outlet tube shall be
placed under oil level.
C、Power entering line to be selected shall be able to bear the maximum
current in full open state.
D、When vacuum pump operates, note the oil condition showed by oil
mark of pump. The oil shall be on the oil mark line. When there is much
water content in vacuum pump, replacement is needed.
E、When there is much storage oil in condenser in operation process, the
oil shall be discharged in time.
F、Often note the value of pressure gauge. When pressure is higher than
0.5MPa, filter shall be cleaned and filtration components shall be
replaced.
G、The filter screens in coarse filter and in top of vacuum degassing tank
shall be dismounted for cleaning to keep clean, avoid block or cause
entering oil deficiency or high pressure.
Note that the oil level balance in degassing tank can be adjusted by
liquid level valve.
H、Note whether the noise and temperature of pump and motor is normal
or not at anytime. Any abnormal problem shall be solved instantly. The
temperature rise of pump and motor can’t exceed 40℃(that is, the
highest temperature can’t exceed 80℃)
I、When the equipment stopped working in winter, cooling water shall be
filled to avoid frost and crack of vacuum pump.
J、When the equipment is left unused, the oil in vacuum pump shall be
drained and new oil shall be filled. Meanwhile, the valve of heater shall
be opened and a certain vacuum degree shall be kept.

16
地址：自贡市马吃水经济开发区纬一路
电话：+86 0813 2609168 , +86 0813 2626605
传真：+86 0813 2626116
邮编：643020
Add: Weiyi Road, Machishui Economic and Development Zone, Zigong
City, Sichuan Province, China
Tele: +86 0813 2609168, +86 0813 2626605
Fax: +86 0813 2626116
Post Code: 643020

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