SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.

00 30-Jun-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Oct-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

a. Refer to Manufacturer's recoomendation and the

1.1 Cleaning Procedure of Boiler Tubes See Remarks RH RH SAEP-1025
b. Review & Approval by SAPMT/CSD & Proponent

Flange Joint Installation Procedure-

1.2 SAIC-L-2002 RH R
Gasket Verification and Bolt Tightening

1.3 Data Sheet and Safety Instruction Sheet SAIC-F-2020 RH RH

2.0 MATERIAL RECEIVING

Visual inspection and verification of

2.1 documentation (NMR) ofBoiler and its SAIC-F-2021 SAIC-F-2021 H W
mechanical components.
Vendor supplied power piping and piping
2.2 SAIC-F-2022 SAIC-F-2022 H W
components.
Valves-material verification/visual
2.3 Refer to SATIP-L-108-01
inspection and field hydro test.
Storage, Handling & Preservation of all
2.4 SAIC-F-2023 SAIC-F-2023 H S
mechanical components

SAIC-L-2010
2.5 PMI of alloyed materials SAIC-L-2010 SATR-A-2012 H W S. Aramco to witness the initial testing for PMI
SATR-A-2013

Refer to the respective SATIPs for Electrical &

Verification & Visual inspection of vendor
2.6 Instrumentation: ( SATIP-P-113-01, P-515-01, J-100-01, J-
supplied electrical & instrumentation
200-01, J-300-01, J-902-03,J-400-01)

Steel Works (supports, Stairways,

2.7 Refer to SATIP-M-001-01
platforms & handrails)

3.0 INSTALLATION

3.1 Concrete placement Refer to SATIP-Q-001-02

Grounding installation & Below Grade

3.2 Refer to SATIP-P-111-01& SATIP-P-104-07
Conduit Installation
Verification of foundations and boiler /
3.3 SAIC-M-2006 SAIC-M-2006 H W
piping supports.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Oct-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Erection of Boiler and associated SAIC-M-2007

3.4 SAIC-M-2007 W S
components (Alignment, Elev. Check) SATR-M-2002

3.5 Grouting Refer to SATIP- Q-010-01

3.6 Valve Installation Refer to SATIP-L-008-01

Field installation and erection of power

3.7 SAIC-L-2012 SAIC-L-2012 W S
piping.

3.8 Welding of power piping Refer to SATIP-W-011-01

SAIC-L-2010
3.9 PMI of Welded joints of the power piping. SAIC-L-2010 SATR-A-2012 H W
SATR-A-2013

Hydro test of boiler internal power piping &

3.10 Refer to SATIP-A-004-01
pressure vessels (for field welded joints)

SAIC-F-2024
3.11 Lay-up of boiler tubes and header drums SAIC-F-2024
SATR-A-2009
Lay-up and preservation of boiler's
3.12 SAIC-F-2025 SAIC-F-2025 Per manufacturer's recommendation
furnace
Installation of auxiliary piping Water
3.13 Refer to SATIP-L-350-01
Supply, steam condensate line,etc)
Site installation of Fireclay bricks (when
3.14 Refer to SATIP-N-130-01
required)
Site installation of internal refractory
3.15 Refer to SATIP-N-140-002
ceramic fiber when required)
Gasket verification & Flange Bolt SAIC-L-2014 See Note 1 of the General Notes in addition to a minimum
3.16 SAIC-L-2014 H W
Tightening SATR-L-2001 of 10%.

Flushing of boiler tubes and associated SAIC-F-2026

3.17 SAIC-F-2026 H W
piping systems & pressure vessels SATR-A-2008

Vessel closure inspection of vessels Mud

3.18 SATR-D-2003 H H
drum/steam drum), furnace, pre-heaters

3.19 Forced Draft Fan Installation Refer to SATIP-F-001-02

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Oct-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

3.20 Air Inlet and Exhaust Duct installation Refer to SATIP-F-001-02

SAIC-F-2027
3.21 Economizer Section Installation inspection SAIC-F-2027 W S
SATR-D-2003

3.22 Relief Valves installation & verification Refer to SATIP-J-600-01

3.23 Boiler trim installation SAIC-F-2028 SAIC-F-2028 W S

3.24 Installation of Structural steel Works Refer to SATIP-M-001-01

3.25 Smoke stack installation SAIC-F-2029 SAIC-F-2029 W S

Installation of burner management Refer to SATIPS #-J-100-01, J-200-01, J-300-01, J-902-

3.26
systems and associated instrumentation 02, P-515-01

External painting for boiler external shell, Refer to the applicable SATIP for the specified coating
3.27
stack and associated piping systems. system (SATIPs -H-002-03/05/05/7)

3.28 Insulation (HOT) Installation Refer to SATIP-N-001-02

3.29 Refractory Installation / Verification See Remarks See Remarks Refer to SATIP-N-110-01, N-120-01or N-140-01

4.0 PRE-COMMISSIONING

Instrumentation and electrical pre- Refer to the respective SATIPs for Electrical &
4.5
commissioning Instrumentation
Piping Re-instatement/Hook-up Power SAIC-F-2030
4.1 SAIC-F-2030 H S
piping to Plant piping-Final Inspection SATR-A-2011
Final Inspection/Walkthrough for SA-6133
4.2 G.I.-2.710 H
mechanical completion. (FEIL)

4.3 DRY-OUT of refractory. SAIC-N-2030 SAIC-N-2030 H W

4.4 Tightness Test Refer to SATIP-A-004-05 (By Commissioning)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017) Rev.2017.06.00 30-Jun-17
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
POWER BOILER - Packaged Type SATIP-F-001-04 30-Oct-17 MECHANICAL
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the levels of
1 Saudi Aramco participation based upon the Contractor’s performance.

2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is
3 not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017)

Saudi Aramco: Company General Use

Rev.2017.06.00

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Saudi Aramco: Company General Use

30-Jun-17

Saudi Aramco: Company General Use

30-Oct-17 30-Oct-17

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -30-Oct-2017 -REV. 2017.06.00(Standards Cutoff -June 30, 2017)

Saudi Aramco: Company General Use

Rev.2017.06.00

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Saudi Aramco: Company General Use

30-Jun-17

Saudi Aramco: Company General Use

30-Oct-17 30-Oct-17

Saudi Aramco: Company General Use