Nothing Special   »   [go: up one dir, main page]

Operation Instruction of ACR Automatic Recloser Strong Power Electric.

Download as pdf or txt
Download as pdf or txt
You are on page 1of 57

ZW32-RC Automatic Recloser Manual

ZW32-RC-15/24/38KV

OPERATION MANUAL
OF
AUTOMATIC CIRCUIT RECLOSER

Strong Power Electric Co.,Ltd.

Strong Power Electric Co.,Ltd. 1


ZW32-RC Automatic Recloser Manual

Contents
Contents...................................................................................................................................................... 2
1.Application:............................................................................................................................................. 5
1.1 NOTE:..............................................................................................................................................5
1.2 Warning:.......................................................................................................................................5
2. PRODUCT NAME..............................................................................................................................5
2.1 Product Model..............................................................................................................................5
2.2 Standard........................................................................................................................................ 6
2.3 Environment conditions............................................................................................................ 6
3. ZW32-RC Technology Parameter of Vacuum circuit recloser.......................................................6
3.1 Main technology parameter see table 1..............................................................................6
3.3 Main technical parameters of spring operating mechanism see table 3..............................7
4. ZW32-RC vacuum circuit structure....................................................................................................8
4.1 General........................................................................................................................................... 8
4.2 Cross drawing................................................................................................................................ 8
4.3 Outside size................................................................................................................................... 9
4.4 Main insulated bushing................................................................................................................ 9
4.5 Current transformer....................................................................................................................10
4.6 Voltage sensor.............................................................................................................................10
4.7 Manual handle for ON/OFF....................................................................................................... 11
4.8 indication of position ON/OFF.................................................................................................. 11
4.9 Configure of protect modules of current transformer and voltage sensor...........................12
4.10 integration socket with control cable...................................................................................... 12
5. ZW32-RC recloser controller............................................................................................................ 13
5.1 General......................................................................................................................................... 13
5.2 Parameter.................................................................................................................................... 13
5.3 Outside size...................................................................................................................................14
5.4 Rated parameter..........................................................................................................................15
5.5 The operation panel of control panel....................................................................................... 17
5.6 Description of control cable and ZW32-RC Control input and output terminals............21
5.7 Battery bank and charger........................................................................................................23

Strong Power Electric Co.,Ltd. 2


ZW32-RC Automatic Recloser Manual
6. Movement function.......................................................................................................................... 24
6.1 Protect function of over current..............................................................................................24
6.2 Quick break function................................................................................................................ 24
6.3 Reclosing function..................................................................................................................... 25
6.4 Cold load movement prohibit function................................................................................... 26
6.5 Loss of pressure lockout function..........................................................................................27
6.6 load invade movement prohibition function..........................................................................28
6.7 inrush current prohibition protect.............................................................................................. 29

6.8 Single grounding protect phase ( applied for no earthing/resistor earthing /harmonic coil
earthing)................................................................................................................................................30
7. LCD menu composition and usage..................................................................................................31
7.1 Initial picture................................................................................................................................. 32
7.2 Main Menu.....................................................................................................................................32
8.Protocol conversion modules.............................................................................................................39
8.1 Serial port..................................................................................................................................... 39
8.2 ZW32-RC measuring data points..............................................................................................41
9. Check for acceptance........................................................................................................................ 44
Every ZW32-RCZW32-RC is checked and severe tested before ex-workshop........................... 44
9.1 Checking.......................................................................................................................................44
9.2 Storage......................................................................................................................................... 44
9.3 Installation................................................................................................................................... 44
9.4 Hoisting.......................................................................................................................................... 44
9.5 Fixing.............................................................................................................................................44
10.Installation site testing...................................................................................................................... 45
10.1 Insulating withstand voltage testing.......................................................................................45
10.2 Resistor testing of circuit loop............................................................................................ - 46 -
11.Put into operation ...........................................................................- 46 -

12.Product maintenance ............................................................................................ 46

12.1 Outside inspection:Inspection if the silicon rubber /epoxy resin sealed pole ,current
transformer is with damaged ,if damaged ,replace it immediately ,if box shell is with
damaged ,if yes ,repair it ,if paint or protection layer is damaged ,repair it ..............................46

Strong Power Electric Co.,Ltd. 3


ZW32-RC Automatic Recloser Manual
12.2 Inside inspection:if you suspect damaged or loose of mechanism ,please open the box
to check the mechanism and electric connection parts ,if some part is damaged ,replace it ,if
loose,tight it .........................................................................................................................................46
13. FILES WITH PRODUCT................................................................................................................. 46
 SECONDARY CONNECTIING DRAWING:1 SET ANNEX 1................................................... 46
ANNEXT 2................................................................................................................................................51

Strong Power Electric Co.,Ltd. 4


ZW32-RC Automatic Recloser Manual

1.Application:
This manual is only applicable for the installation, operation and maintenance of ZW32-RC

automatic circuit recloser including of controller.


1.1 NOTE:

Please read and understand carefully the operation manual’s all the contents .

The operational manual is not possible to include all the detail of the automatic circuit recloser of

ZW32-RC-15KV/24KV/38KV .if you need more detailed info,please contact us freely by


Email: info@zgzbdq.com or Mobile /WhatsApp:+8613653737638,Tel/Fax:+86-03735068807.
1.2 Warning:

It is necessary to train operator to understand the operational manual before operator

installment ,operation and maintenance of the automatic circuit recloser.

1.2.1Personnel ability

The buyer have the duty to confirm the capability of operator who can install,operate and maintain to

the ZW32-RC-15KV/24KV/38KV automatic circuit recloser including of:

Understanding of the all the content of the manual.

Trained of safety operation programs and technology of mid voltage equipment.

Trained of operation programs of on-off electricity and authorized by General Manager.

2. PRODUCT NAME

ZW32-RC-15KV/24KV/38KV HV.AC outdoor automatic circuit recloser is combined of

ZW32-RC-15KV/24KV/38KV vacuum circuit recloser and controller.


2.1 Product Model

ZW32-RC -15/24/38 □/630 - 20

Rated short circuit current( kA)

Rated current

Automatic / manual

Rated Voltage

Design serial number

Strong Power Electric Co.,Ltd. 5


ZW32-RC Automatic Recloser Manual
automatic circuit recloser

2.2 Standard

IEC56-427 HV.AC circuit recloser

IEEEc37.60,IEC62271-111 High-voltage switch-gear and control gear — Part 111: : Automatic circuit

reclosers and fault interrupters for alternating current systems up to 38 kV》

GB1984-2003 HV.AC circuit recloser

GB/T11022-1999

Common technology of HV.AC controller and equipment

DL/T403-2000

HV.AC ordered technology conditions of circuit recloser

Q/TG35-JT

ZW32-RC-15KV/24KV/38KV HV-AC technology conditions of outdoor vacuum circuit recloser


2.3 Environment conditions

The altitude is not more than 3000m

The environments air temperature is -45℃-65℃, the day’s temperature difference is 25℃

Wind speed is not more than 35m/s

Earthquake strength is not more than 8 degree

Contamination class:4 class

The installation site is with out firing without exploding and without corroding.

3. ZW32-RC Technology Parameter of Vacuum circuit recloser


3.1 Main technology parameter see table 1.

Table 1
Value
SN Item UNIT
15kV 27KV 38KV

1 Rated voltage kV 15 24 38

2 Rated Frequency Hz 50/60 50/60 50/60

3 Rated current A 630 630 630

4 Rated short circuit current kA 20 20 20

5 Rated peak with stand current kA 50 50 50

6 Duration of rated short circuit kA/S 20/4 20/4 20/4

Strong Power Electric Co.,Ltd. 6


ZW32-RC Automatic Recloser Manual
current

Rated short circuit making current


7 kA 50 50 50
(peak)
8 Rated operation sequence times 0-0.2s-C0-2s-CO-2s-CO-30s

9 Mechanical life times 10000


Breaking times at rated short
10 times 50
circuit current
1min Phase to
11 Power frequency earth/phase kV 50/60 50/60 70/80
withstand voltage to phase
Lightning impulse withstand voltage
12 (peak) phase to kV 110/125 125/145 170/185
phase,ground/fracture bil

13 1min secondary withstand voltage V 2000

3.2 Permanent magnet operating mechanism characteristics see talbe 2


Description Value Note
Model CB
Input voltage AC 220
UPS backup power DC24
Single capacity coils and DC220/110V/24
Type
single stability
Capacitor voltage DC75~DC300 Optional
Max coils current 80A~150A
Max holding power 5000N
Max travel 30mm
Maximum setting width of closing/opening coil 80ms Adjustable
current pulse
Environment temperature -25~~70℃ Standard
-40~~80℃ Special
Fault counter 1~3 times
Operation counter 0~9999

3.3 Main technical parameters of spring operating mechanism see table 3

NO Rated voltage Rated current


Item Normal working range
(V) (A)
DC24 11.5
DC48 6 Opening coil: Reliable tripping under

Strong Power Electric Co.,Ltd. 7


ZW32-RC Automatic Recloser Manual
DC110 3.4 65%-120% rated voltage, no opening
1 Opening and DC220 1.69 under 30% rated voltage Closing coil:
closing coil 85%-110% (DC), 80%-110% Reliable
AC110 4.4
under rated voltage (AC) Close
AC220 3.4
2 Over-current trip 5 >90%-110% reliable trip
coil
Rated voltage:
Energy storage DC24 —220V
3 85%-110% rated voltage
motor Rated power:
40W (24kV:70W)
4 Energy storage ≤8s
time

4. ZW32-RC vacuum circuit structure


4.1 General
ZW32-RC type adopts the most advanced solid insulation technology in the world, and deeply integrates
the voltage sensor, current sensor, zero sequence current sensor, vacuum interrupter, etc. with the main
circuit inside the insulation pole, which is a fusion of integrated solid insulation vacuum circuit
recloser.ZW32-RC type can be used with intelligent terminals to meet the requirements of reclosers,
automatic sectioning devices, contact switches and user boundary switches on distribution network lines.
At the same time, it can also be connected to the central master station through GPRS, optical fiber,
Ethernet and other communication methods to form a distribution network feeder automation.Deeply
integrated intelligent pole-mounted circuit recloser includes two driving modes: the spring operation
mechanism type and the permanent magnet mechanism type. The bounce-operated circuit recloser
adopts a miniaturized, maintenance-free bounce-operated mechanism, which requires small energy
when opening and closing the switch, long life, high reliability, and mechanical life up to 10,000 times.
4.2 Cross drawing

Pic 1:ZW32-RC section view

Strong Power Electric Co.,Ltd. 8


ZW32-RC Automatic Recloser Manual
4.3 Outside size

ZW32-RC outside size:as below

Pic 2:ZW32-RC outside size


Installation size(m
Dimensions(mm)
m)
Voltage A B C E D(lengt F(width)
level h)
12kV 340 720 980 700 920 160
15kV 340 720 980 700 920 160
24KV 380 830 1060 700 1000 160
27KV 380 830 1060 700 1000 160
38kV 380 830 1060 700 1000 160

4.4 Main insulated bushing

Pic 3:ZW32-RC MAIN INSULATED BUSHING


Strong Power Electric Co.,Ltd. 9
ZW32-RC Automatic Recloser Manual
Main insulated bushing is poly insulated pole with anti ultraviolet rays,the silicon rubber tube is with

creep distance 600mm,the diameter is 235mm.it is suitable for working environment where is very

heavy pollution.

The terminals kits on the upper pole is with size 70mmx40mmx8mm t2y tinned copper terminal kits

The power side terminal kits is marked A,B,C ,for it is operated by lv mechanism, both side can be

power side.
4.5 Current transformer

The current metering is achieved by 3 pcs current transformer which rate is 600:1/1000: 1A at side

of insulated bushing side.the secondary current outlet is connected the protect module of current

transformer at terminal part of the mechanism shell and connect to the controller by control cable .

CT

Pic 4:ZW32-RC current transformer


4.6 Voltage sensor

The voltage metering is achieved by 6pcs voltage sensors which rate is Phase voltage /0.4-7v at the

side of insulated bushing. The secondary voltage sensor terminal is connected to the protect module

of voltage at the terminal part of the mechanism part and connect to the controller by a control

cable .

Strong Power Electric Co.,Ltd. 10


ZW32-RC Automatic Recloser Manual

Power A.B.C
Load R.S.T
Voltage sensor
Voltage sensor

Pic 5:ZW32-RC voltage sensor


4.7 Manual handle for ON/OFF

The manual handle is made of stainless with barking finish ,the color is green ,the power is 20kg to

draw down the handle to open the recloser.

Pic 6:manual handle for ON/OFF


4.8 indication of position ON/OFF

Strong Power Electric Co.,Ltd. 11


ZW32-RC Automatic Recloser Manual

The yellow arrow to “ON”indicate “OPEN”,the yellow arrow to “OFF”indicate “CLOSE”


4.9 Configure of protect modules of current transformer and voltage sensor
The recloser is configured with protect modules to avoid of short circuit and over current and over
voltage .

Protection module

Pic 8:the protect module of ct current transformer and voltage sensor


4.10 integration socket with control cable

ZW32-RCZW32-RC recloser’s controls cable connect controller and vacuum circuit recloser by the

integration socket which is included of CT signal,voltage sensor signal and all the signals of coils

and auxiliary switch signal,the cable length is 8m.

Pic 9:integration socket

Strong Power Electric Co.,Ltd. 12


ZW32-RC Automatic Recloser Manual
5. ZW32-RC recloser controller
5.1 General

The control module and driving module of cycle operation of recloser is installed in the controller box

which is made of stainless steel,it is used for operation of recloser.


5.2 Parameter

5.2.1 Basic parameter

Operate cycle: drive module

O-0.2S-CO-2S-CO-5S-CO-30S

Frequency operation times per hours:100 times

The max working temperature: +55℃

The min working temperature: 40℃

The max humidity 98% without condense

Max sea level 3000m

Protect class IP40

Mechanical vibrate anti capacity: 4M4

Withstand capacity at limited temperature according toIEC600-2

96Hours:+55℃/-40℃

5.2.2 Electrical strength

1min power frequent withstand voltage according to IEC60255-5 2KV

Impulse voltage according to IEC60255-5 @ 1.2μs/50μs/0.5j: 5KV

The insulated resistor at 1000VDC : ≥5MΩ


5.2.3 Electromagnetic compatibility
Voltage Short time breaking and changeable is according to IEC6100-4-11

Voltage changeable 15%,time 2-3s,interval 5-10s

The electrical speedy momentary impulse interfere is according to IEC6100-4-4

Vibration wave Interfere is according to IEC61000-4-12

The inrush current interfere is according to IEC61000-4-5

The power frequency magnetic interfere is according to IEC61000-4-8

The impulse magnetic field interfere is according to IEC61000-4-9

Damping oscillating magnetic field immunity is according to IEC61000-4-10

Strong Power Electric Co.,Ltd. 13


ZW32-RC Automatic Recloser Manual

5.3 Outside size

Pic 10:ZW32-RC controller’s outside size

① (Control Cabinet) :

The control cabinet is made of anti-corrosion stainless with excellent insulating and anti-heating

and be well ventilated and water proofing.

② (Operating Panel) :

The operating panel is for operate the switch to change or set or confirm the set data by LCD

display.

③ Install structure : it is suitable for different type pole or pad-substation

④ Ground terminal: it is connected to control cabinet to earth

⑤ The integration plug (for controller) is connected to vacuum circuit recloser

⑥The integration plug (for power) is connected to outside power AC 125V.

⑦ Ventilate window is for adjustable temperature.

⑧ communication port:

The communication port of RS232,RS485,RJ45 is for remote ACADA ,If need wireless ,it should

Strong Power Electric Co.,Ltd. 14


ZW32-RC Automatic Recloser Manual
be antenna wire or blue teeth or Wifi
5.4 Rated parameter
Table 3

Items Unit Data


Model ZW32-RC
rated voltage DC V 24
AC V 125
Rated frequency Hz 50/60
Over-current Phase current set range A OFF, 20 ~ 1260
projection Movement delay s 0.0 ~ 60.0
Zero current set range A OFF, 0.1 ~ 20.0
Set data Single Zero voltage set range % OFF, 5 ~ 100
earthing Movement delay s 1 ~ 7200
protect Standard phase position ℃ 0 ~ 359
Phase position range ℃ 10 ~ 170

Movement times Time 1~ 4


1 st
s 0.2~ 180
Reclosing time 2nd s 1~ 180
3td s 1 ~ 180
Lock restoration time s 1 ~ 600
Restoration time
Cycle restoration time s 1 ~ 600
Short circuit Movement current A OFF, 630 ~ 20000
speedy protect
Movement delay s 0.0 ~ 10.0
Lock time Time 1 ~ 4
Movement current Time OFF, 1 ~ 10
Set data Cooling load
times
movement
Inhibition time s 0.1~ 60.0
prohibit
Recovery time s 0.1~ 60.0

less voltage protect ‒ Allow/prohibit

Strong Power Electric Co.,Ltd. 15


ZW32-RC Automatic Recloser Manual

Allow/prohibit ‒ allow /prohibit

Load invade Movement current A 20 ~ 1260

movement Load phase ℃ 90 ~ (‒)90

prohibit position(direction)

Set
Load phase position ℃ 90 ~(‒)90

(opposite direction)

Weight Kg 25

Strong Power Electric Co.,Ltd. 16


ZW32-RC Automatic Recloser Manual
5.5 The operation panel of control panel

Pic 11:Controller operation panel

Strong Power Electric Co.,Ltd. 17


ZW32-RC Automatic Recloser Manual
5.5.1 The operation panel structure is as below:

① Controller operation panel

20 characters × 4 lines LCD, display various status and measurement value of ZW32-RC, display
confirmation or change setting value;
② LCD operation button operation push switch LCD operation operation: increase UP, decrease
DOWN, MANUAL, menu/abandon button MENU, selection button ENTER 4 keys.
③ LED indication lamp of Power Monitoring.
 Control working okay:
if ZW32-RC recloser control function is okay ,the LED lamp is brighting .
 AC Power: if AC Power is working okay ,The LED lamp is brighting .

 Battery is not okay: the LED indication Lamp will confirm the battery and charger
is in good condition and bad condition ,if any conditions meet follows:
 The battery load voltage is below 22V. At this condition ,the LED will be brighting until
recovery the battery voltage to 23kv above and secondly testing .
 The AC power is okay ,but the charger loop is not okay.
 The charger loop is okay ,but the AC Power is not okay.
④ Swish state
 Vacuum circuit recloser lock:
When the vacuum circuit recloser is in lock,the LED lamp will be bright.this time the movement
of C/O is prohibited.
 Spring save energy : ZW32-RC
When the vacuum circuit recloser is in saving energy,the LED Lamp is bright
Strong Power Electric Co.,Ltd. 18
ZW32-RC Automatic Recloser Manual
⑤ Control movements state:

 reset :ZW32-RC
ZW32-RC Recloser control function was reset ,the LED lamp bright to show the the condition is
on ready.
 cycle:
Showing the recloser controller functions is in active.
 lock:ZW32-RC;
When the reloser controller function is finished ,the lock lamp will be brighted .
⑥ Control movement state
 Setting group 1, setting group 2: indicates the current setting group. The setting group light
is on.
 Fault detector: when the control make the inspection of fault ,the lamp is bright.
 Cold load pickup:when the cold load pickup is in working ,the led lamp is brighting
 Phase setting 1 ,phase setting 2: which seeting 1/2 is working ,which led lamp is brighting .
 Enter :enter to choose phase setting 1/2
⑦ Fault indication
These indication lamps are for indicate the fault of phase sequence and protect type.when the
phase is in fault ,the led lamp is brighting ,when the break is finished ,the led lamp is brighting .led
lamp will be bright for the fault happened to over current ,grounding and seedy break.after closing
or remove the fault ,the led lamp will be off or you can off the led lamp by reset push switch .
 A:Bright for A phase faults
 B: Bright for B phase faults
 C: Bright for C phase faults.

 Quick break:bright for short circuit break faults


 Short circuit fault: bright for over current break
 Grounding fault :bright for zero sequence faults
 Reset: recovery the starting condition
-for recovery the all the faults lamps

Strong Power Electric Co.,Ltd. 19


ZW32-RC Automatic Recloser Manual
-for knowing if all the led lamp is in good conditions
⑧ Battery monitoring
 Battery: bright 5 seconds for battery voltage is OK
 Charger:Bright 5 seconds for the charger look is okay
 Test: push test switch to start test the load of battery.
⑨ Serial port for PC

The serial port RS323 is back up port ,it is connected to PC RS232 port by a 5m RS232 cable or
by 6m RS232-USB cable to PC USB port. By PC ,you can confirm all the condition or
download the data to change the setting data in control.please note that:when you use the PC
Serial port RS323/USD ,please close the communication RJ45 and RS485.
⑩ Function module key and LED lamp

Strong Power Electric Co.,Ltd. 20


ZW32-RC Automatic Recloser Manual
 Protect enable ,the protect enable key is for switch of all the protect functions.when the key
is locked ,the led lamp is off ,when the protection is in working ,Led lamp will be on.you just
push key to change the led lamp ON/OFF.
 Lock:the lock key is for protect mistaken operation and mistaken setting .if you push the
lock key above 3s ,it will lock or unlock the function.
 Grounding protect :allowed.prohibited for grounding protection function
 Quick break: he key for allowed/prohibited for quick break function.
 Recloser: active key of recloser function ,it is only allowed by LCD display operation
programs or PC operation programs ,when the reclosing function is in working ,the LED
lamp is on.
 Distance control : allowed /prohibited for FTU distance control
⑪ Close/open button and LED indicator
 Closing : checking the trip led lamp is bright ,and then operation the closing ,then the trip
led is off ,closing led lamp is on ,closing operation only to following conditions:
- spring energy storage:LED indication Lamp is on
- vacuum circuit recloser lock: LED indication Lamp is off
- key lock: LED indication Lamp is off.
 Tripping:only closing led lamp is on ,you can push tripping key.only following condition you
can push tripping key:
- vacuum lock: LED lamp is off
- push key is lock: the LED lamp is off .
5.6 Description of control cable and ZW32-RC Control input and output terminals
ZW32-RC The cable connecting the recloser and the controller is composed of the following
figure.

Item specification
length 8 ± 0.1 m
Cable spec 0.75 ㎟ X 37C,
Receptacle MS 28-21

Strong Power Electric Co.,Ltd. 21


ZW32-RC Automatic Recloser Manual
[ spec of control cable ]

PIN S.N Signals DISCRIPTIONS


A
A Phase current signal of A phase current

B
B phase current Signal of B phase current

C
C phase current Signal of C phase current

D
Common current Signal of common current

F
A phase voltage Signal of A phase voltage

M
B phase voltage Signal of B phase voltage

S
C phase voltage Signal of C phase voltage

G
Switch Housing common grounding Signal of common voltage

X
Signal of tripping conditions
Contact of tripping condition

Z
Contact of closing condition Signal of closing condition

Signal of remote measure of


h common terminal of remote signal
common terminals
K,L Positive of magnetic mechanism coils Connect to positive of closing coil
g,h Negative of magnetic mechanism coils Connect to negative of closing coil

[ Signal composition of control cable]

Strong Power Electric Co.,Ltd. 22


ZW32-RC Automatic Recloser Manual

A B C D D C B A

E F G H J J H G F E

K L M N P R R P N M L K

S T U V W X Z Z X W V U T S

a b c d e f f e d c b a

g h j k m m k j h g

n p r s s r p n

[ socket MS28-21P (Male) ] [ plug MS28-21S (Female) ]

5.7 Battery bank and charger

1 battery

ZW32-RC Battery bank is combined of 2x12v(17ah) free maintance sealed lead acid batt
ery
In series for 100times operations within 48hours
Battery bank parameter:
• voltage: 24V = 12V ╳ 2 个
• capacity: 17Ah

2 charger

The charger schematic diagram as below :

[ Charger and power schematic]

5.7.1 Function of battery protect


Power down function,when the battery discharge without input power ,in order to protect the
over discharge ,it should separate the battery bank and charger to protect the battery
bank.when power down voltage near to DC23V,it will be into protect battery
modules,all the power function will be invalid at this condition,please switch the power

Strong Power Electric Co.,Ltd. 23


ZW32-RC Automatic Recloser Manual
switch to be off and then on ,the power function will be valid for 1 minus ,after 1
minus ,it will be in protect modules and power switch will be off automatic.
5.7.2 Battery replace
Battery (-) terminal is connected to another battery (+) terminal in serials.battery bank (+/-)
terminals is connected to load (+/-)/charger(+/-) terminal.

6. Movement function
ZW32-RC automatic circuit recloser is used for outlet line of substation or branch point line
to protect line and remove the moment fault and permanent fault as bellowing:

6.1 Protect function of over current


If the line real pass current is over the set over current data ,ZW32-RC will start to remove
the fault current .the active current may set within 20a-1260a,if active current is set in
OFF ,over current protect is not working.also it can be set the delay time of active within
0-60s,if you set the active delay times is 0 which is limited time ,this will make the mistaken
active for moment over current.so it is very necessary to set some delay time.
The annex 1 is data set table
6.2 Quick break function
The quick-break action current and the over-current action current can be set independently, and
the setting range can be changed within the range of 630 ~ 20000A. When setting, it is set to be
faster than the over-current delay time, the delay time can be set from 0 to 10 seconds, and the
number of actions can also be set independently. If the quick-break action current is set to OFF

Strong Power Electric Co.,Ltd. 24


ZW32-RC Automatic Recloser Manual
(closed), the quick-break function will not start, but it will not affect the over-current protection.

action.

See appendix 1 for details:Setting table

6.3 Reclosing function


In order to judge the fault is transient fault or permanence fault,ZW32-RCZW32-RC
Recloser is with recloser function.It will remove the transient fault automatically after one time
power off and reclosing to power on.and if the recloser is matched with sectional load break
switch or sectional circuit recloser to be the automatic feed line ,it need to be setted 3 times
reclosing.The first time is for removing the transient fault ,the second is for disconnect the area
where is with faults ,the third times is for recovery the power on .

Strong Power Electric Co.,Ltd. 25


ZW32-RC Automatic Recloser Manual
By the manual of LCD Display can change the set movement times which can be set as 1 to
3 times.but for the limited of mechanical characteristic ,the second reclosing time and third
reclosing time should be set more than time of saving energy (about 2s to 6s )

I(L) : normal load current t1 : 1st reclosing time


I(PU) : min movement current t2 : 2nd reclosing time
I(F) : fault current t3 :3nd reclosing time
See the annex 1: set data table

6.4 Cold load movement prohibit function

On the power side ,when other line remove the fault and power on again ,the power voltage will
rise higher ,the motor load restarting current will be higher, load momentary current will be 3-4 times
of normal current and the same conditions is existed as in reclosing moment.and after then the
current will be reduce to normal current ,this is called cold load.it will cause mistaken movement of
protect .in order to prevent the mistaken movements of protect ,ZW32-RCZW32-RC Recloser is with
cold load prohibit function.the same for moment current which is 3-4times than normal current .

The moment times is set 1-10times ,if the times is lower than the times of overcurrent
protect ,the cold load prohibit function is off .such as ,if the phase current is 100A ,the movement
times is 4times ,then when the current is below than 100AX4=400a ,The clod load prohibit function
is off .

The schematic diagram as below:

Strong Power Electric Co.,Ltd. 26


ZW32-RC Automatic Recloser Manual

see the data set table 1 in annex 1

6.5 Loss of pressure lockout function

This function can be used when ZW32-RC recloser cooperates with line section load

switch or line section circuit recloser to form feeder automation. This function can also be

allowed or prohibited according to the installation position and line structure of the ZW32-RC

recloser. If you need to set this function, it is best to install the equipment on the load side of the

reverse feed after the tie switch is automatically closed.

It is necessary to set the delay of opening and blocking after experiencing the loss of

voltage. The delay time is usually <0.5s~1s of the automatic closing time of the tie switch.

The operation description is as follows.

Feeder line structure

Strong Power Electric Co.,Ltd. 27


ZW32-RC Automatic Recloser Manual

When a fault occurs between the


substation and the recloser, the
circuit recloser in the substation
will operate

After the recloser starts the


loss-of-voltage lockout function, it
opens and locks to eliminate the
fault area

The tie switch is closed and the


power supply is restored normally

For setting details, please refer to Appendix 1: Setting Table

6.6 load invade movement prohibition function


This function is required for the recloser on the side where there is no fault on the ring network. The
action procedure is as follows:

[ Load current during normal operation ]

Strong Power Electric Co.,Ltd. 28


ZW32-RC Automatic Recloser Manual

[ Overload current during reverse operation ]

At the moment after reclosing relative switch ,the working recloser’s load current will be higher then
normal current to cause overcurrent break.so the normal phase angle current will be set higher than
phase movement current reduce the possible of over load breaking .the normal phase angle is set
as four phase angles with 0.7-0.9.phase angle of the inverse rate (46 ~ 26°).

For setting details, please refer to Appendix 1: Setting Table

6.7 inrush current prohibition protect

it is fixed in recolser without setting

In the event of a power failure, when the backup protection device is switched off and then re-closed,

the inrush current suppression function is automatically activated to prevent malfunction caused by

the transformer excitation surge current.


This function judge the inrush current by compare secondary harmonic wave components
within components of standard wave frequency.

Strong Power Electric Co.,Ltd. 29


ZW32-RC Automatic Recloser Manual
6.8 Single grounding protect phase ( applied for no earthing/resistor earthing /harmonic coil
earthing)

ZW32-RC the recloser adopts the zero-sequence voltage and zero-sequence current

through the high-precision 3-phase voltage sensor and zero-sequence current transformer

installed in the body. Based on the amplitude of the zero sequence voltage V0 and the zero

sequence current I0, the phase angle between the zero sequence current I0 and the zero

sequence voltage V0, the ground fault is comprehensively judged.

ZW32-RCZW32-RC Set the program as following:

■ Allowed/prohibited=set as allowed :allowed protect function of grounding.

■ Tripping=set as allowed :inspection the grounding fault ,and warning of grounding fault but

switch is no tripping (the fault lamp is on )

■ Zero sequence current =set as off :no grounding protect function

■ Zero sequence voltage=set as off :judge the grounding fault only by zero sequence current

(when the location site is near the load terminal ,the load side grounding capacity is more less

than power side grounding capacity)

Grounding fault can be set delay within 1-7200s(2 hours).the standard phase angle and

range is set only after setting the zero sequence voltage and current and when locating site is

in the middle of line , it must be set to judge the load side grounding fault and power side

grounding fault.

The set data is phase


angle of zero sequence
current when the zero sequence voltage phase angle is 0 for different grounding system ,the data

Strong Power Electric Co.,Ltd. 30


ZW32-RC Automatic Recloser Manual
is set as following:
■ The neutral is without grounding /by resistor grounding ,set data is 270° ± 85°.However,

the range can be adjusted according to the operating environment and conditions of the line.

In system of natural is without grounding or resistor grounding .if the load side is with

grounding fault ,the zero current phase angle is located near 270°basing on zero sequence

voltage phase angle.if the power side is with fault ,the zero sequence phase angle is near

90°.so it is easy to judge the direction of grounding fault .so by above description,in system of

no neutral grounding or resistor grounding ,the best phase angle range is 270±85°.of course it

can be adjusted by different line environment and conditions

■ The extinction coils grounding system,data is set as 180° ± 85°


In the extinction coils grounding system ,no matter with in outlet terminal of substation or middle
line or line terminal,when the load side is with grounding fault ,the phase angle is located within >
90° ~ < 180°if over compensate and is located within > 180° ~ < 270°if no enough
compensate.when power side is with grounding faults the phase angle is with in >0°~ <90°.the
best phase angle is within 1800±85°,but you can adjust it by line environment and conditions.

Set data is see annex-1

7. LCD menu composition and usage


LCD operation keys are included of 4 basic keys: Manual ,enter ,up and down.the main function of
every key is as following:

key Description

The current/voltage display mode is converted to the menu selection mode,


and the service menu used in each menu returns to the previous menu
function. Press the function key on the main menu to switch to display
current/voltage mode. In the state of setting value change, press this key to
MANUL
return all the changed values to the original setting value.
It is used for menu selection or changing the setting value. The menu selection
screen functions as a menu selection function. Switch to the corresponding
value change mode when the set value is changed. When the setting value is
changed, press this key to switch the setting value change mode to the menu
conversion mode. (Menu selection/Toggle action when setting value is
ENTER changed) ※ When setting value is changed, select the setting of the
corresponding setting change menu Save the menu, save to complete the
change of the set value.

Strong Power Electric Co.,Ltd. 31


ZW32-RC Automatic Recloser Manual
It is used when the menu is moved up or the set value is increased. All menus
have a cycle selection function. The uppermost menu position is moved to the
lowermost menu loop. When the setting value is changed, the setting value is
UP changed in a circular manner. After the uppermost setting, press this key to
select the lowermost setting value.

It is used to move down the menu or decrease the setting value. This key is
the same as the increase key, which is adapted to the cyclic menu
change/setting value change.
DOWN

7.1 Initial picture


ZW32-RC Controller will show following picture with it is power on:
The current of each phase is displayed on the status screen IA, IB, IC,Zero sequence current

3 I 0 ),Line voltage VAB,VBC,VCA,VRS,VST,VTR, Zero sequence voltage 3 V0

[ LCD picture ] state picture

※ Display unit Current: 1A, voltage 1 ㎸ 。


※ LCD menu process, please refer to "Appendix 2: Menu Directory Structure"。

State picture will show different phase current :IA,IB,IC ,zero sequence phase current I 0
,line

V ,V ,V ,V ,V ,V
voltage : AB BC CA RS ST TR, and zero sequence line voltage V

7.2 Main Menu

In initial state,push MANUL key,showing items as following:

[ LCD picture ] ZW32-RC CONTROL MENU picture

Strong Power Electric Co.,Ltd. 32


ZW32-RC Automatic Recloser Manual
Use the <Increase>/<Decrease> keys to select each menu, and press the <Increase key at the
top position to select the circular menu selection to the bottom menu. The menu selection position
is the menu on the left side of the LCD screen ( >) is displayed.

7.2.1 Control Setup Menu

[ LCD picture ] CONTROL SETUP MENU picture

Use the <Increase>/<Decrease> keys to select each menu, and press the <Increase> key at the
top position to select the circular menu selection to the bottom menu. The selection position of the
menu is the menu on the left side of the LCD screen Key (>) is displayed.

 Global Set

Global set is as following picture

[ LCD picture ] Global Set Menu picture

If choose FRECUENCY menu as following:

[ LCD picture ] set frequency picture

SYSTEM FREQUENCY is set by ENTER key to start set as following :


The functions of each key during system frequency setting are as follows.
• <Menu/Discard MANUL> key: back to previous manual items
• <Select ENTER> key: Change to set data changeable conditions (the set cursor( _ )will flash)
• <Increase UP> key: to choose (50Hz/60Hz)。
• <Decrease DOWN> Key: to choose (50Hz/60Hz)。

Strong Power Electric Co.,Ltd. 33


ZW32-RC Automatic Recloser Manual

[ LCD picture ] FREQUENCY SYSTEM SETTED PICTURE

After set,push MANUAL key to show previous picture

※ There are a SAVE GOLBAL SET item to save the set data at the bottom of the GOBAL SET
MENU bottom items

[ LCD picture ] Global Set Save set data picture

The SAVE GLOBAL SET item picture is as following:

[ LCD picture ] confirming picture of save set data

If you enter the SAVE GLOBE SET items and want to save the set data but real do not
do the save ,it will be back to the previous picture ,it will ask you to confirm to save the set data
again as following :

[ LCD picture ] Confirming data save picture

※ In additional,other items (POWER DIRECTION,FAULT COUNT,FI RESET,OPERATION


COUNT)is to be set as above ways.

 REC CB SET

Recloser controller have 2 setting ,SETTEING 1 AND SETTING 2 are the same manual
items chosen automatically applied for line direction.

Strong Power Electric Co.,Ltd. 34


ZW32-RC Automatic Recloser Manual

[ LCD picture] REC CB SET picture

REC CB SET Menu items is as bellowing picture

[ LCD picture] REC CB SET GROUP1 picture

PICKUP CURRENT menu item is shown as following picture:

[ LCD picture ] PICKUP CURRENT set picture

Push ENTER to set min phase current


At this moment ,all keys is with following functions
〈MENUL〉key : Back up to previous menu
〈ENTER〉key: TO SET CHANGEABLE DATA
〈UP〉key: Add the data
〈DOWN〉key : Reduce the data

※ When the Min. Phase menu is selected, the setting range of the corresponding menu at
the bottom of the screen is displayed. Example; [OFF, 20-1260 / 1A] is displayed at the
bottom. The displayed value means that it can be adjusted within the range of 20 to
1260, and it is set to 0A when the unit is changed in 1A or the minimum operating
phase current is set to 20A or less. Explain the meaning of bypass. After the setting
value is changed, press the <Menu/Cancel> button in the menu selection state to
display the previous menu screen.
※ The setting value saving method is to select the "#SAVE GLOBAL SET" item at the
bottom of the reclosing circuit recloser setting menu (REC CB SET MENU).

Strong Power Electric Co.,Ltd. 35


ZW32-RC Automatic Recloser Manual

[ LCD picture ] REC CB SET picture

[ LCD picture ]confirming picture of saved data

If, after the setting value of reclosing breaker setting (REC CB SET) is changed, select the
lowest "#SAVE GLOBAL SET" item and the changed value is not saved. When returning to
the previous menu, the following screen will be displayed, confirm whether to save the set
value.

[ LCD picture ] Setting save confirmation picture

※ Another such as OPERATION LOCKOUT,RECLOSE INTERVAL,DELAY TIME,RESET


TIME , HIGH CURRENT , COLD LOAD PICKUP , LOSS OF VOLTAGE , LOAD
ENCROACHMENT,V0/I0) is set update data as above listed programs.
 Group Copy
Group Copy is as follow picture:

[ LCD picture ] Group Copy picture

ENTER to follow picture >

[ LCD picture ] Group Copy picture

Strong Power Electric Co.,Ltd. 36


ZW32-RC Automatic Recloser Manual
※ When selecting the 『Group 1 => Group 2 (Group1=>Group2)』menu on the Group Copy menu,
it is necessary to set the value of the menu group 2 (Group2 Set) and the set value of the group 1
(Group1). ) Selected when the menu value is the same setting.
After the setting value is changed, press the <Menu/Cancel> button in the menu selection state
to display the previous menu screen.

 TIME SET

Enter (TIME SET) to showing following picture:

[ LCD picture ] TIME SET picture

To set a new time, use the <Increase> <Decrease> <Select> keys to set the year/month/day
hour: minute: second (the time is displayed in 24 hours).

[ LCD picture ] Time Setting value saved successfully picture

 MEASUREMENT

[ LCD picture ] MEASUREMENT picture

By UP/DOWN to choose menu items to show MEASUREMENT items as below picture

[ LCD picture ] Current picture

Strong Power Electric Co.,Ltd. 37


ZW32-RC Automatic Recloser Manual

[ LCD picture ] Voltage picture

[ LCD picture ] Power picture

[ LCD picture ] Zero Sequence picture

[ LCD picture ] Digital Input picture

[ LCD picture ] Digital Output picture

 Status

STATE menu items as following picture:

[ LCD picture ] Status picture

 Fault Event

Choose{ Fault Event],the items as bellowing list ,and to show the fault event by UP/DOWN

Strong Power Electric Co.,Ltd. 38


ZW32-RC Automatic Recloser Manual

[ LCD picture ] Fault Event picture


Fault Event IS shown as following :

1 Fault No : show Fault Events from 001-200


② Showing the fault current ,zero sequence current and zero sequence voltage

3 Resume occurrence time:year/month/day, hour/minute/second

8.Protocol conversion modules


ZW32-RC The local protocol of the recloser controller is Modbus, and the protocol conversion
module converts the Modbus protocol to IEC61850, DNP3.0, Modbus and other three
communication protocols to meet the requirements of different master station communication
protocols.
The protocol conversion modules is fixed the back side of controller panel

Pic 12
8.1 Serial port

Strong Power Electric Co.,Ltd. 39


ZW32-RC Automatic Recloser Manual

Pic 13
8.1.1 PWR power port
GND:grounding
PWR:DC24V power port DC24V
8.1.2 USB port
Can be connected to USB keyboard, mouse, U disk and other devices.
8.1.3 VGA port
GA display。
8.1.4 RJ45 Internet
for 100M Internet IEC61850
8.1.5 TF PORT
For TF card
8.1.6 RS232/RS485 serial port

Strong Power Electric Co.,Ltd. 40


ZW32-RC Automatic Recloser Manual

Pic 14 RS232/RS485serial port


Serial port match protocol
serial port Name type function
COM1 ttySAC0 RS232 for local testing
ZW32-RC Controller and conversion
COM2 ttySAC1 RS232
module communication interface
COM3 ttySAC2 RS485 DNP3.0 protocol Output Interface
COM4 ttySAC3 RS232 Reserve
COM5 ttySAC4 RS232 Modbus protocol Output Interface
COM6 ttySAC5 RS485 Reserve

8.2 ZW32 -RC measuring data points

Strong Power Electric Co.,Ltd. 41


ZW32-RC Automatic Recloser Manual

ZW32-RC measuring data points


1.measuring points 2.sigal points
id item id item
YC01 Ia YX00 MSa(Close)
YC02 Ib YX01 MSB(Open)
YC03 Ic YX02 GasLow
YC04 In(3I0) YX03 Handle Lock
YC05 Ia Angle YX04 Spring Charger
YC06 Ib Angle YX05 Door Open
YC07 Ic Angle YX06 Charger Good
YC08 In Angle YX07 Battery Good
YC09 Vab YX08 Tricle Charge
YC10 Vbc YX09 Bulk Charge
YC11 Vca YX10 Over Charge
YC12 Vrs YX11 Floating Charge
YC13 Vst YX12 Reserved
YC14 Vtr YX13 Reserved
YC15 Va YX14 Reserved
YC16 Vb YX15 Reserved
YC17 Vc YX16 Close
YC18 Vr YX17 Trip
YC19 Vs YX18 Battery Test
YC20 Vt YX19 Power Seal
YC21 Va Angle YX20 Reserved
YC22 Vb Angle YX21 Reserved
YC23 Vc Angle YX22 Reserved
YC24 Vr Angle YX23 Reserved
YC25 Vs Angle YX24 Reserved
YC26 Vt Angle YX25 Reserved
YC27 kWa YX26 Reserved
YC28 kWb YX27 Reserved
YC29 kWc YX28 Reserved
YC30 kW3p YX29 Reserved
YC31 kVARa YX30 Reserved
YC32 kVARb YX31 Reserved
YC33 kVARc YX32 Protection Enable
YC34 kVAR3p YX33 V0/I0 Enable
YC35 PFA YX34 Remote Enable
YC36 PFB YX35 High Current Enable

Strong Power Electric Co.,Ltd. 42


ZW32-RC Automatic Recloser Manual
YC37 PFC YX36 Reclose Enable
YC38 PF3p YX37 Battery Test
YC39 kVAa YX38 Battery Charge
YC40 kVAb YX39 Button Lock
YC41 kVAc YX40 A Phase Fault
YC42 kVA3p YX41 B Phase Fault
YC43 3I0 YX42 C Phase Fault
YC44 I1 YX43 OCR
YC45 3I2 YX44 High Current
YC46 3I0 Angle YX45 VOIO
YC47 I1 Angle YX46 LOV
YC48 3I2 Angle YX47 CPU Run
YC49 3V0 YX48 AC Power
YC50 V1 YX49 Battery Trouble
YC51 3V2 YX50 Handle Lock
YC52 3V0 Angle YX51 Gas Low
YC53 V1 Angle YX52 Spring Charger
YC54 3V2 Angle YX53 Close
YC55 V0/I0 Angle YX54 Trip
YC56 IA Event YX55 Reset
YC57 IB Event YX56 Cycle
YC58 IC Event YX57 Lockout
YC59 3I0 Event YX58 Setting Group1
YC60 3V0 Event YX59 Setting Group2
YC61 3I0/3V0 Angle Event YX60 Pickup
YX61 Coldload Pickup
YX62 Angle1
YX63 Angle2
3.control points
id item
YK01 Trip
YK02 Close
YK03 FI Reset
YK04 Battery Test
YK05 Protection Enable
YK06 Protection Disable
YK07 V0/I0 Enable
YK08 V0/I0 Disable
YK09 REC Enable
YK10 REC Disable
YK11 High Current Enable

Strong Power Electric Co.,Ltd. 43


ZW32-RC Automatic Recloser Manual
YK12 High Current Disable
YK13 V0/I0 Angle Configuration 1
YK14 V0/I0 Angle Configuration 2

9. Check for acceptance

Every ZW32-RCZW32-RC is checked and severe tested before ex-workshop.

9.1 Checking

After The user got the product,the user should make a inspection at products’ outside
including of surface ,sealed poles ,bolts ,accessories .
9.2 Storage

IF it is necessary to store ZW32-RCZW32-RC recloser for a long time ,please keep it in dry and
clean environment ,and during storage, protective measures should be taken to reduce possible
mechanical damage, especially do not tilt, place upside down, and do not stack debris on the circuit
recloser to protect the silicone rubber/epoxy resin casing. It is strictly forbidden to soak the circuit
recloser and intelligent controller in water.
9.3 Installation

When lifting and installing the equipment, please follow the local recommended safe operations.
Please use the lifting ring on the circuit recloser. Please lift the equipment steadily to ensure that the
center of gravity of the circuit recloser does not deviate, and the circuit recloser is not allowed to
swing sharply. Incorrect lifting may cause damage to the equipment.
9.4 Hoisting

ZW32-RC recloser should be in closing location.It is not allowed to turn down the recloser, lifting
must be by listing hoop on the VCB and keep the level line in hoisting, it is prohibited to lift by sealed
poles or current transformer.
9.5 Fixing

ZW32-RCZW32-RC is suitable for pole mounted or structure mounted in substation.


A. When arrival in site ,first to make a vertical install trial;
B If it is pole mounted ,the pole should be strong to support the circuit recloser;
C The mounting bracket of the recloser is firmly installed on the pole or floor mounting bracket;
D. Lift the recloser to a suitable position and fix it on the mounting bracket;
E. Connect to high voltage line ,the input and output line of recloser should be in curve to prevent
over strength;
F. Fixed the controller on the poles or structure in substation;
G. Connection vacuum circuit recloser and controller by integration cable;
H. Switch on the power supply of the controller. If a DC power supply is used, ensure the correct
wiring of the positive and negative poles of the power supply;
I. Now start to test by following steps:

Strong Power Electric Co.,Ltd. 44


ZW32-RC Automatic Recloser Manual
10.Installation site testing
Before putting the recloser into operation ,it is necessary to make some site inspection.
WARNING :
 HIGH VOLTAGE DANGEOUS:it is possible to cause death or harm body if you are not
carefully.it is necessary to follow the local safety programs;
 If the device is not equipped with obvious visible fracture. Please follow local safety regulations.
In high-voltage operation, failure to follow correct safety operations may result in death or
serious personal injury;
 it is necessary to keep the AC POWER is 125VAC
 It is necessary to keep the VCB and controller to be safety grounding.

10.1 Insulating withstand voltage testing

When testing ,both VCB and controller must be safety to ground.


The vacuum circuit recloser testing should be tested at 75% value of rated power frequency
withstand voltage ,15kv ,60hz ,50kv to ground and break.

A.)Testing 1 operation programs to earth:


closing the vacuum circuit break
make the VCB and controller is with safety grounding
Connect 3 phase’s terminals of power side to be together.
exert the testing voltage at terminals of power side
the VCB should be able to withstand testing voltage for 60s
B. ) Testing 2 operation programs to phases:
closing the vacuum circuit break
make the VCB and controller is with safety grounding
make the A phase and C phase of load side is with safety grounding
exert testing voltage at B phase terminal of power side
the VCB should be able to withstand testing voltage for 60s
C.) testing 3,operation program to break
closing the vacuum circuit recloser
make the VCB and controller is with safety grounding
connect 3 phase terminals of load side to be together and to be with good safety grounding
connect 3 phase terminal of power side together and to be with safety grounding.
exert the testing at terminals of power side
the VCB should be able to withstand testing voltage for 60s

Change the connection type ,now connect 3 phases terminals of power side together and is
with safety grounding .

Strong Power Electric Co.,Ltd. 45


ZW32-RC Automatic Recloser Manual

Connect 3 phase terminals of load side together and extert the testing voltage ar terminal of load
side,the VCB should be able to withstand testing voltage for 60s

10.2 Resistor testing of circuit loop

The resistor of circuit loop of recloser should be not bigger than 70μΩ for every phase
11.Put into operation

 Operator should follow the local safety operation programs to prevent dead or harmed for
peoples
 High voltage is dangerous
 The are a obvious break gap of recloser for operation inspection ,please keep your safety.

12.Product maintenance
ZW32-RCZW32-RC recloser is with silicon rubber and epoxy resin sealed poles without oil and
without pollution .it is necessary to maintain and inspect at recloser to make sure safety working of
recloser. Maintenance and inspection should be on condition of electricity off,no working and high
busbar grounding ,recloser shell is grounding .and then do as following:
12.1 Outside inspection:Inspection if the silicon rubber /epoxy resin sealed pole ,current
transformer is with damaged ,if damaged ,replace it immediately ,if box shell is with damaged ,if
yes ,repair it ,if paint or protection layer is damaged ,repair it .
12.2 Inside inspection:if you suspect damaged or loose of mechanism ,please open the box to
check the mechanism and electric connection parts ,if some part is damaged ,replace it ,if loose,tight
it .

When you inspection or storage the recloser ,please keep the recloser away from tools,another
materials and components

13. FILES WITH PRODUCT

 PRODUCT CERTIFICATES :1 COPY


 ROUTINE TESTING REPORT:1COPY
 PRODUCT INSTALLATION DRAWING :1SET
 SECONDARY CONNECTIING DRAWING:1 SET

Strong Power Electric Co.,Ltd. - 46 -


ZW32-RC Automatic Recloser Manual
ANNEX 1

ZW32-RC Controller
Primary Set Data Sheet
Controller serial number:RC20141005(001-029)
Date: Sep.1, 2021
GLOBAL SET

Setting
Global Set Menu Setting Item Range Default Step
Value

FREQUENCY Frequency 50 ㎐/60 ㎐ 60 ㎐ 1㎐


1
Input right system frequency,if it is mistaken ,the measuring will be non-stability and
ZW32-RC controller will work in unusual

ABC ->
POWER ABC->RS
Direction RST,
DIRECTION T
RST -> ABC
2
A,B,C is power side ,R,S,T is load side ,if the location is opposite with line direction ,the RST
should be ABC ,otherwise ,the direction components will make unexpected operations

FAULT COUNT F.I. Count 1 ~ 4 time 1 time 1 time

3
FAULT COINT for F.I.Count is only for “PROTECTION = DISABLE” conditions

Reset on
FI RESET Yes / No Yes
Closed
4
FI SET is set yes ,ZW32-RC will reset on closed ,if set no ,will keep until to indicator light
reset

1 time
OPERATION 0~
OP Count 0 time
COUNT 9999time
5

Switch operation number is set as 0

Reclosing CB Setting
Setting
Setting Menu Setting Item Range Default Step
Value

Strong Power Electric Co.,Ltd. 47


ZW32-RC Automatic Recloser Manual
PICKUP Min. Pickup OFF,
600A 1A
1 CURRENT Phase 20 ~ 1260A

Set min value for testing fault current

OPERATION 1time
Operation 1 ~ 4time 4time
2 LOCKOUT

Set breaking times for Vacuum circuit recloser


1 time 0.3 ~ 180 S 0.2 S 0.1 S
2 time 1 ~ 180 S 2S 1S
3 time 1 ~ 180 S 5S 1S
RECLOSE Set reclose interval for 1st ,2nd ,3td.reclose interval is time from
3
INTERVAL sensing fault to break and reclosing;
Warning !! Note: The 2nd and 3rd reclosing time is set to be longer
than the time required for the body to store energy (about 5-6
seconds), and the 1 reclosing time can be set arbitrarily.
Delay Time
0.0 ~ 60.0 S 0.5 S
DELAY TIME Delay Time 0.1S
4
Delay Time
Set delay time for short circuit and over current
From Lockout 1 ~ 600 S 30 S 1S
Set reset time from lockout

5 RESET TIME 1S
From Cycle 1 ~ 600 S 30 S

Set rest time from cycle

OFF, 1A
Pickup 2000 A
630 ~ 20000

Set high current for pickup current

0.01 S
Delay Time 0.0 ~ 10.0 S 0.1 S
6 HIGH CURRENT
Set delay time for high current

1 Time
Lockout 1 ~ 4 Time 2 Time

Set the number of actions for the quick-break action. The number of
actions for item 2 will operate separately

Multiple OFF, 1 ~ 10 4 Time 1Time


In cold load pickup prohibit function ,it is times of phase current to
judge the short circuit fault .
COLD LOAD Holding time 0.1 ~ 60.0 S 3.0 S 0.1 S
7
PICKUP Set holding time for cold load pick
Restore PC 0.1 S
0.1 ~ 60.0 S 0.3 S
Time
Set restore PC time for cold load pickup

Strong Power Electric Co.,Ltd. 48


ZW32-RC Automatic Recloser Manual
Enable /
LOSS OF Enable /Disable Disable
8 Disable
VOLTAGE
Enable /disable for loss of voltage protect

Enable /
Enable/ Disable Disable
Disable

Allow the use of load intrusion suppression function or prohibit the


use
Load pickup 20~ 1260A 600A 1A
Set load pickup current for load encroachment
PLAF 1°
LOAD Positive 0 ~ 90 ° 30°
9 ENCROACHMEN direction
T NLAF 1°
negative 0 ~ –90 ° –36 °
direction
PLAR 1°
0 ~ 90 ° 44 °
PLA reverse
NLAR
0 ~ –90 ° –31 °
NLA reverse 1°
Set normal load phase angle range for load encroachment
Enable /
Enable / Disable Disable
Disable
Enable /disable for V〪I〪protection
Trip Enable / Disable Enable
Enable /disable for zero sequence protect trip function
Trip Delay 1 ~ 7200s 10s 1s
Delay setting of zero sequence protection trip function
I0 ZERO 0,1A
OFF, 0.1 ~ 20.0 A 1A
CURRENT
SET DATA FOR STARTING DATA OF IO

V0 1%
Zero sequence OFF, 5 ~ 100 % 25 %
voltage
V0,I0
10 Set data for starting data for VO
Protection
MTA1 1 1°
STANDARD
0° ~ 359 ° 180°
PHASES ANGLE
1
TAW1 1°
STANDARD
10° ~ 170° 85°
PHASES ANGLE
RANGE 1
Set phase shift angle condition between zero sequence current and
zero sequence voltage (arc suppression coil grounding system).
MTA2 1°
STANDARD
0 ~ 359 ° 270°
PHASE ANGLE
2
TAW2 10 ~ 170 ° 85° 1°

Strong Power Electric Co.,Ltd. 49


ZW32-RC Automatic Recloser Manual
STANDARD
PHASE ANGLE
2
For natural no grounding system and resistor grounding
system ,set move phase angle condition

Strong Power Electric Co.,Ltd. 50


ZW32-RC Automatic Recloser Manual
ANNEXT 2
ZW32-RC CONTROLLER MENU TREE
Main Menu

Strong Power Electric Co.,Ltd. 51


ZW32-RC Automatic Recloser Manual
Global Set Menu

Strong Power Electric Co.,Ltd. 52


ZW32-RC Automatic Recloser Manual
Setting Menu

Strong Power Electric Co.,Ltd. 53


ZW32-RC Automatic Recloser Manual
Recloser photos:

Strong Power Electric Co.,Ltd. 54


ZW32-RC Automatic Recloser Manual

Strong Power Electric Co.,Ltd. 55


ZW32-RC Automatic Recloser Manual

Strong Power Electric Co.,Ltd. 56


ZW32-RC Automatic Recloser Manual
Control photos:

Strong Power Electric Co.,Ltd. 57

You might also like