Operation Instruction of ACR Automatic Recloser Strong Power Electric.
Operation Instruction of ACR Automatic Recloser Strong Power Electric.
Operation Instruction of ACR Automatic Recloser Strong Power Electric.
ZW32-RC-15/24/38KV
OPERATION MANUAL
OF
AUTOMATIC CIRCUIT RECLOSER
Contents
Contents...................................................................................................................................................... 2
1.Application:............................................................................................................................................. 5
1.1 NOTE:..............................................................................................................................................5
1.2 Warning:.......................................................................................................................................5
2. PRODUCT NAME..............................................................................................................................5
2.1 Product Model..............................................................................................................................5
2.2 Standard........................................................................................................................................ 6
2.3 Environment conditions............................................................................................................ 6
3. ZW32-RC Technology Parameter of Vacuum circuit recloser.......................................................6
3.1 Main technology parameter see table 1..............................................................................6
3.3 Main technical parameters of spring operating mechanism see table 3..............................7
4. ZW32-RC vacuum circuit structure....................................................................................................8
4.1 General........................................................................................................................................... 8
4.2 Cross drawing................................................................................................................................ 8
4.3 Outside size................................................................................................................................... 9
4.4 Main insulated bushing................................................................................................................ 9
4.5 Current transformer....................................................................................................................10
4.6 Voltage sensor.............................................................................................................................10
4.7 Manual handle for ON/OFF....................................................................................................... 11
4.8 indication of position ON/OFF.................................................................................................. 11
4.9 Configure of protect modules of current transformer and voltage sensor...........................12
4.10 integration socket with control cable...................................................................................... 12
5. ZW32-RC recloser controller............................................................................................................ 13
5.1 General......................................................................................................................................... 13
5.2 Parameter.................................................................................................................................... 13
5.3 Outside size...................................................................................................................................14
5.4 Rated parameter..........................................................................................................................15
5.5 The operation panel of control panel....................................................................................... 17
5.6 Description of control cable and ZW32-RC Control input and output terminals............21
5.7 Battery bank and charger........................................................................................................23
6.8 Single grounding protect phase ( applied for no earthing/resistor earthing /harmonic coil
earthing)................................................................................................................................................30
7. LCD menu composition and usage..................................................................................................31
7.1 Initial picture................................................................................................................................. 32
7.2 Main Menu.....................................................................................................................................32
8.Protocol conversion modules.............................................................................................................39
8.1 Serial port..................................................................................................................................... 39
8.2 ZW32-RC measuring data points..............................................................................................41
9. Check for acceptance........................................................................................................................ 44
Every ZW32-RCZW32-RC is checked and severe tested before ex-workshop........................... 44
9.1 Checking.......................................................................................................................................44
9.2 Storage......................................................................................................................................... 44
9.3 Installation................................................................................................................................... 44
9.4 Hoisting.......................................................................................................................................... 44
9.5 Fixing.............................................................................................................................................44
10.Installation site testing...................................................................................................................... 45
10.1 Insulating withstand voltage testing.......................................................................................45
10.2 Resistor testing of circuit loop............................................................................................ - 46 -
11.Put into operation ...........................................................................- 46 -
12.1 Outside inspection:Inspection if the silicon rubber /epoxy resin sealed pole ,current
transformer is with damaged ,if damaged ,replace it immediately ,if box shell is with
damaged ,if yes ,repair it ,if paint or protection layer is damaged ,repair it ..............................46
1.Application:
This manual is only applicable for the installation, operation and maintenance of ZW32-RC
Please read and understand carefully the operation manual’s all the contents .
The operational manual is not possible to include all the detail of the automatic circuit recloser of
1.2.1Personnel ability
The buyer have the duty to confirm the capability of operator who can install,operate and maintain to
2. PRODUCT NAME
Rated current
Automatic / manual
Rated Voltage
2.2 Standard
IEEEc37.60,IEC62271-111 High-voltage switch-gear and control gear — Part 111: : Automatic circuit
GB/T11022-1999
DL/T403-2000
Q/TG35-JT
The environments air temperature is -45℃-65℃, the day’s temperature difference is 25℃
The installation site is with out firing without exploding and without corroding.
Table 1
Value
SN Item UNIT
15kV 27KV 38KV
1 Rated voltage kV 15 24 38
creep distance 600mm,the diameter is 235mm.it is suitable for working environment where is very
heavy pollution.
The terminals kits on the upper pole is with size 70mmx40mmx8mm t2y tinned copper terminal kits
The power side terminal kits is marked A,B,C ,for it is operated by lv mechanism, both side can be
power side.
4.5 Current transformer
The current metering is achieved by 3 pcs current transformer which rate is 600:1/1000: 1A at side
of insulated bushing side.the secondary current outlet is connected the protect module of current
transformer at terminal part of the mechanism shell and connect to the controller by control cable .
CT
The voltage metering is achieved by 6pcs voltage sensors which rate is Phase voltage /0.4-7v at the
side of insulated bushing. The secondary voltage sensor terminal is connected to the protect module
of voltage at the terminal part of the mechanism part and connect to the controller by a control
cable .
Power A.B.C
Load R.S.T
Voltage sensor
Voltage sensor
The manual handle is made of stainless with barking finish ,the color is green ,the power is 20kg to
Protection module
ZW32-RCZW32-RC recloser’s controls cable connect controller and vacuum circuit recloser by the
integration socket which is included of CT signal,voltage sensor signal and all the signals of coils
The control module and driving module of cycle operation of recloser is installed in the controller box
O-0.2S-CO-2S-CO-5S-CO-30S
96Hours:+55℃/-40℃
① (Control Cabinet) :
The control cabinet is made of anti-corrosion stainless with excellent insulating and anti-heating
② (Operating Panel) :
The operating panel is for operate the switch to change or set or confirm the set data by LCD
display.
⑧ communication port:
The communication port of RS232,RS485,RJ45 is for remote ACADA ,If need wireless ,it should
prohibit position(direction)
Set
Load phase position ℃ 90 ~(‒)90
(opposite direction)
Weight Kg 25
20 characters × 4 lines LCD, display various status and measurement value of ZW32-RC, display
confirmation or change setting value;
② LCD operation button operation push switch LCD operation operation: increase UP, decrease
DOWN, MANUAL, menu/abandon button MENU, selection button ENTER 4 keys.
③ LED indication lamp of Power Monitoring.
Control working okay:
if ZW32-RC recloser control function is okay ,the LED lamp is brighting .
AC Power: if AC Power is working okay ,The LED lamp is brighting .
Battery is not okay: the LED indication Lamp will confirm the battery and charger
is in good condition and bad condition ,if any conditions meet follows:
The battery load voltage is below 22V. At this condition ,the LED will be brighting until
recovery the battery voltage to 23kv above and secondly testing .
The AC power is okay ,but the charger loop is not okay.
The charger loop is okay ,but the AC Power is not okay.
④ Swish state
Vacuum circuit recloser lock:
When the vacuum circuit recloser is in lock,the LED lamp will be bright.this time the movement
of C/O is prohibited.
Spring save energy : ZW32-RC
When the vacuum circuit recloser is in saving energy,the LED Lamp is bright
Strong Power Electric Co.,Ltd. 18
ZW32-RC Automatic Recloser Manual
⑤ Control movements state:
reset :ZW32-RC
ZW32-RC Recloser control function was reset ,the LED lamp bright to show the the condition is
on ready.
cycle:
Showing the recloser controller functions is in active.
lock:ZW32-RC;
When the reloser controller function is finished ,the lock lamp will be brighted .
⑥ Control movement state
Setting group 1, setting group 2: indicates the current setting group. The setting group light
is on.
Fault detector: when the control make the inspection of fault ,the lamp is bright.
Cold load pickup:when the cold load pickup is in working ,the led lamp is brighting
Phase setting 1 ,phase setting 2: which seeting 1/2 is working ,which led lamp is brighting .
Enter :enter to choose phase setting 1/2
⑦ Fault indication
These indication lamps are for indicate the fault of phase sequence and protect type.when the
phase is in fault ,the led lamp is brighting ,when the break is finished ,the led lamp is brighting .led
lamp will be bright for the fault happened to over current ,grounding and seedy break.after closing
or remove the fault ,the led lamp will be off or you can off the led lamp by reset push switch .
A:Bright for A phase faults
B: Bright for B phase faults
C: Bright for C phase faults.
The serial port RS323 is back up port ,it is connected to PC RS232 port by a 5m RS232 cable or
by 6m RS232-USB cable to PC USB port. By PC ,you can confirm all the condition or
download the data to change the setting data in control.please note that:when you use the PC
Serial port RS323/USD ,please close the communication RJ45 and RS485.
⑩ Function module key and LED lamp
Item specification
length 8 ± 0.1 m
Cable spec 0.75 ㎟ X 37C,
Receptacle MS 28-21
B
B phase current Signal of B phase current
C
C phase current Signal of C phase current
D
Common current Signal of common current
F
A phase voltage Signal of A phase voltage
M
B phase voltage Signal of B phase voltage
S
C phase voltage Signal of C phase voltage
G
Switch Housing common grounding Signal of common voltage
X
Signal of tripping conditions
Contact of tripping condition
Z
Contact of closing condition Signal of closing condition
A B C D D C B A
E F G H J J H G F E
K L M N P R R P N M L K
S T U V W X Z Z X W V U T S
a b c d e f f e d c b a
g h j k m m k j h g
n p r s s r p n
1 battery
ZW32-RC Battery bank is combined of 2x12v(17ah) free maintance sealed lead acid batt
ery
In series for 100times operations within 48hours
Battery bank parameter:
• voltage: 24V = 12V ╳ 2 个
• capacity: 17Ah
2 charger
6. Movement function
ZW32-RC automatic circuit recloser is used for outlet line of substation or branch point line
to protect line and remove the moment fault and permanent fault as bellowing:
action.
On the power side ,when other line remove the fault and power on again ,the power voltage will
rise higher ,the motor load restarting current will be higher, load momentary current will be 3-4 times
of normal current and the same conditions is existed as in reclosing moment.and after then the
current will be reduce to normal current ,this is called cold load.it will cause mistaken movement of
protect .in order to prevent the mistaken movements of protect ,ZW32-RCZW32-RC Recloser is with
cold load prohibit function.the same for moment current which is 3-4times than normal current .
The moment times is set 1-10times ,if the times is lower than the times of overcurrent
protect ,the cold load prohibit function is off .such as ,if the phase current is 100A ,the movement
times is 4times ,then when the current is below than 100AX4=400a ,The clod load prohibit function
is off .
This function can be used when ZW32-RC recloser cooperates with line section load
switch or line section circuit recloser to form feeder automation. This function can also be
allowed or prohibited according to the installation position and line structure of the ZW32-RC
recloser. If you need to set this function, it is best to install the equipment on the load side of the
It is necessary to set the delay of opening and blocking after experiencing the loss of
voltage. The delay time is usually <0.5s~1s of the automatic closing time of the tie switch.
At the moment after reclosing relative switch ,the working recloser’s load current will be higher then
normal current to cause overcurrent break.so the normal phase angle current will be set higher than
phase movement current reduce the possible of over load breaking .the normal phase angle is set
as four phase angles with 0.7-0.9.phase angle of the inverse rate (46 ~ 26°).
In the event of a power failure, when the backup protection device is switched off and then re-closed,
the inrush current suppression function is automatically activated to prevent malfunction caused by
ZW32-RC the recloser adopts the zero-sequence voltage and zero-sequence current
through the high-precision 3-phase voltage sensor and zero-sequence current transformer
installed in the body. Based on the amplitude of the zero sequence voltage V0 and the zero
sequence current I0, the phase angle between the zero sequence current I0 and the zero
■ Tripping=set as allowed :inspection the grounding fault ,and warning of grounding fault but
■ Zero sequence voltage=set as off :judge the grounding fault only by zero sequence current
(when the location site is near the load terminal ,the load side grounding capacity is more less
Grounding fault can be set delay within 1-7200s(2 hours).the standard phase angle and
range is set only after setting the zero sequence voltage and current and when locating site is
in the middle of line , it must be set to judge the load side grounding fault and power side
grounding fault.
the range can be adjusted according to the operating environment and conditions of the line.
In system of natural is without grounding or resistor grounding .if the load side is with
grounding fault ,the zero current phase angle is located near 270°basing on zero sequence
voltage phase angle.if the power side is with fault ,the zero sequence phase angle is near
90°.so it is easy to judge the direction of grounding fault .so by above description,in system of
no neutral grounding or resistor grounding ,the best phase angle range is 270±85°.of course it
key Description
It is used to move down the menu or decrease the setting value. This key is
the same as the increase key, which is adapted to the cyclic menu
change/setting value change.
DOWN
State picture will show different phase current :IA,IB,IC ,zero sequence phase current I 0
,line
V ,V ,V ,V ,V ,V
voltage : AB BC CA RS ST TR, and zero sequence line voltage V
Use the <Increase>/<Decrease> keys to select each menu, and press the <Increase> key at the
top position to select the circular menu selection to the bottom menu. The selection position of the
menu is the menu on the left side of the LCD screen Key (>) is displayed.
Global Set
※ There are a SAVE GOLBAL SET item to save the set data at the bottom of the GOBAL SET
MENU bottom items
If you enter the SAVE GLOBE SET items and want to save the set data but real do not
do the save ,it will be back to the previous picture ,it will ask you to confirm to save the set data
again as following :
REC CB SET
Recloser controller have 2 setting ,SETTEING 1 AND SETTING 2 are the same manual
items chosen automatically applied for line direction.
※ When the Min. Phase menu is selected, the setting range of the corresponding menu at
the bottom of the screen is displayed. Example; [OFF, 20-1260 / 1A] is displayed at the
bottom. The displayed value means that it can be adjusted within the range of 20 to
1260, and it is set to 0A when the unit is changed in 1A or the minimum operating
phase current is set to 20A or less. Explain the meaning of bypass. After the setting
value is changed, press the <Menu/Cancel> button in the menu selection state to
display the previous menu screen.
※ The setting value saving method is to select the "#SAVE GLOBAL SET" item at the
bottom of the reclosing circuit recloser setting menu (REC CB SET MENU).
If, after the setting value of reclosing breaker setting (REC CB SET) is changed, select the
lowest "#SAVE GLOBAL SET" item and the changed value is not saved. When returning to
the previous menu, the following screen will be displayed, confirm whether to save the set
value.
TIME SET
To set a new time, use the <Increase> <Decrease> <Select> keys to set the year/month/day
hour: minute: second (the time is displayed in 24 hours).
MEASUREMENT
Status
Fault Event
Choose{ Fault Event],the items as bellowing list ,and to show the fault event by UP/DOWN
Pic 12
8.1 Serial port
Pic 13
8.1.1 PWR power port
GND:grounding
PWR:DC24V power port DC24V
8.1.2 USB port
Can be connected to USB keyboard, mouse, U disk and other devices.
8.1.3 VGA port
GA display。
8.1.4 RJ45 Internet
for 100M Internet IEC61850
8.1.5 TF PORT
For TF card
8.1.6 RS232/RS485 serial port
9.1 Checking
After The user got the product,the user should make a inspection at products’ outside
including of surface ,sealed poles ,bolts ,accessories .
9.2 Storage
IF it is necessary to store ZW32-RCZW32-RC recloser for a long time ,please keep it in dry and
clean environment ,and during storage, protective measures should be taken to reduce possible
mechanical damage, especially do not tilt, place upside down, and do not stack debris on the circuit
recloser to protect the silicone rubber/epoxy resin casing. It is strictly forbidden to soak the circuit
recloser and intelligent controller in water.
9.3 Installation
When lifting and installing the equipment, please follow the local recommended safe operations.
Please use the lifting ring on the circuit recloser. Please lift the equipment steadily to ensure that the
center of gravity of the circuit recloser does not deviate, and the circuit recloser is not allowed to
swing sharply. Incorrect lifting may cause damage to the equipment.
9.4 Hoisting
ZW32-RC recloser should be in closing location.It is not allowed to turn down the recloser, lifting
must be by listing hoop on the VCB and keep the level line in hoisting, it is prohibited to lift by sealed
poles or current transformer.
9.5 Fixing
Change the connection type ,now connect 3 phases terminals of power side together and is
with safety grounding .
Connect 3 phase terminals of load side together and extert the testing voltage ar terminal of load
side,the VCB should be able to withstand testing voltage for 60s
The resistor of circuit loop of recloser should be not bigger than 70μΩ for every phase
11.Put into operation
Operator should follow the local safety operation programs to prevent dead or harmed for
peoples
High voltage is dangerous
The are a obvious break gap of recloser for operation inspection ,please keep your safety.
12.Product maintenance
ZW32-RCZW32-RC recloser is with silicon rubber and epoxy resin sealed poles without oil and
without pollution .it is necessary to maintain and inspect at recloser to make sure safety working of
recloser. Maintenance and inspection should be on condition of electricity off,no working and high
busbar grounding ,recloser shell is grounding .and then do as following:
12.1 Outside inspection:Inspection if the silicon rubber /epoxy resin sealed pole ,current
transformer is with damaged ,if damaged ,replace it immediately ,if box shell is with damaged ,if
yes ,repair it ,if paint or protection layer is damaged ,repair it .
12.2 Inside inspection:if you suspect damaged or loose of mechanism ,please open the box to
check the mechanism and electric connection parts ,if some part is damaged ,replace it ,if loose,tight
it .
When you inspection or storage the recloser ,please keep the recloser away from tools,another
materials and components
ZW32-RC Controller
Primary Set Data Sheet
Controller serial number:RC20141005(001-029)
Date: Sep.1, 2021
GLOBAL SET
Setting
Global Set Menu Setting Item Range Default Step
Value
ABC ->
POWER ABC->RS
Direction RST,
DIRECTION T
RST -> ABC
2
A,B,C is power side ,R,S,T is load side ,if the location is opposite with line direction ,the RST
should be ABC ,otherwise ,the direction components will make unexpected operations
3
FAULT COINT for F.I.Count is only for “PROTECTION = DISABLE” conditions
Reset on
FI RESET Yes / No Yes
Closed
4
FI SET is set yes ,ZW32-RC will reset on closed ,if set no ,will keep until to indicator light
reset
1 time
OPERATION 0~
OP Count 0 time
COUNT 9999time
5
Reclosing CB Setting
Setting
Setting Menu Setting Item Range Default Step
Value
OPERATION 1time
Operation 1 ~ 4time 4time
2 LOCKOUT
5 RESET TIME 1S
From Cycle 1 ~ 600 S 30 S
OFF, 1A
Pickup 2000 A
630 ~ 20000
0.01 S
Delay Time 0.0 ~ 10.0 S 0.1 S
6 HIGH CURRENT
Set delay time for high current
1 Time
Lockout 1 ~ 4 Time 2 Time
Set the number of actions for the quick-break action. The number of
actions for item 2 will operate separately
Enable /
Enable/ Disable Disable
Disable
V0 1%
Zero sequence OFF, 5 ~ 100 % 25 %
voltage
V0,I0
10 Set data for starting data for VO
Protection
MTA1 1 1°
STANDARD
0° ~ 359 ° 180°
PHASES ANGLE
1
TAW1 1°
STANDARD
10° ~ 170° 85°
PHASES ANGLE
RANGE 1
Set phase shift angle condition between zero sequence current and
zero sequence voltage (arc suppression coil grounding system).
MTA2 1°
STANDARD
0 ~ 359 ° 270°
PHASE ANGLE
2
TAW2 10 ~ 170 ° 85° 1°