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Basicslm 4080 FX

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Contents

4.7.2.2. Ax-xxxx (Motor_Fan_Sensor error) .................................................................. 4 − 66


4.7.2.3. Cx-xxxx (Toner Cartridge error)....................................................................... 4 − 69
4.7.2.4. H1-xxxx (Optional Cassette error) .................................................................... 4 − 72
4.7.2.5. Mx-xxxx (Jam_Paper handling error) ................................................................ 4 − 81
4.7.2.6. Sx-xxxx (System error) .................................................................................. 4 − 88
4.7.2.7. U1-xxxx (Fuser error) .................................................................................... 4 − 94
4.7.2.8. U2-xxxx type (LSU) error code........................................................................ 4 − 95
4.7.2.9. U3-xxxx (DSDF error) ................................................................................... 4 − 96
4.7.3. Image quality problem.................................................................................................. 4 − 98
4.7.4. Other errors .............................................................................................................. 4 − 112
5. System Diagram..................................................................................................................................5 − 1
5.1. Block Diagram ..........................................................................................................................5 − 1
5.2. Connection Diagram...................................................................................................................5 − 2
6. Reference Information..........................................................................................................................6 − 1
6.1. Tool for Troubleshooting .............................................................................................................6 − 1
6.2. Glossary...................................................................................................................................6 − 2
6.3. The Sample Pattern for the Test ....................................................................................................6 − 8
6.4. Model Name and Code ...............................................................................................................6 − 9
6.5. Document Revision List............................................................................................................ 6 − 10

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1. Precautions

1. Precautions
In order to prevent accidents and damages to the equipment please read the precautions listed below carefully before
servicing the product and follow them closely.

1.1. Safety warning

1) Only to be serviced by a factory trained service technician.


High voltages and lasers inside this product are dangerous. This product should only be serviced by a factory trained
service technician.

2) Use only Samsung replacement parts.


There are no user serviceable parts inside the product. Do not make any unauthorized changes or additions to the
product as these could cause the product to malfunctions and create an electric shocks or fire hazards.

3) Laser Safety Statement


The printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for
Class I(1) laser products, and elsewhere is certified as a Class I laser product conforming to the requirements of IEC
60825-1. Class I laser products are not considered to be hazardous. The laser system and printer are designed so
there is never any human access to laser radiation above a Class I level during normal operation, user maintenance
or prescribed service condition.

• Wavelength: 800 nm

• Beam divergence
- Parallel: 11 degrees
- Perpendicular: 35 degrees

• Maximum power of energy output: 12 mW

WARNING

Never operate or service the product with the protective cover removed from Laser/Scanner assembly. The reflected
beam, although invisible, can damage your eyes.
When using this product, these basic safety precautions should always be followed to reduce risk of fire, electric
shock, and personal injury.

4) Lithium battery not replaceable by user

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1. Precautions

1.2. Caution for safety

1.2.1. Toxic material

This product contains toxic materials that could cause illness if ingested.

1) Please keep imaging unit and toner cartridge away from children. The toner powder contained in the imaging unit and
toner cartridge may be harmful, and if swallowed, you should contact a doctor.

1.2.2. Electric shock and fire safety precautions

Failure to follow the following instructions could cause electric shock or potentially cause a fire.

1) Use only the correct voltage, failure to do so could damage the product and potentially cause a fire or electric shock.

2) Use only the power cable supplied with the product. Use of an incorrectly specified cable could cause the cable to
overheat and potentially cause a fire.

3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire.

4) Do not allow water or other liquids to spill into the product, this can cause electric shock. Do not allow paper clips, pins
or other foreign objects to fall into the product, these could cause a short circuit leading to an electric shock or fire hazard.

5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing
the product, remove the power plug from the wall socket.

6) Use caution when inserting or removing the power cord. When removing the power cord, grip it firmly and pull. The
power cord must be inserted completely, otherwise a poor contact could cause overheating leading to a fire.

7) Take care of the power cable. Do not allow it to become twisted, bent sharply around corners or power cable may be
damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a
fire. Exposed cables could cause an electric shock. Replace the damaged power cable immediately, do not reuse or
repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing
cables causing fire and shock risks.

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1. Precautions

8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired
immediately. Take care not to cut or damage the power cable or plugs when moving the machine.

9) Use caution during thunder or lightning storms. Samsung recommends that this machine be disconnected from the
power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still
connected to the wall socket in these weather conditions.

10) Avoid damp or dusty areas, install the product in a clean well ventilated location. Do not position the machine near a
humidifier or in front of an air conditioner. Moisture and dust built up inside the machine can lead to overheating and
cause a fire or cause parts to rust.

11) Do not position the product in direct sunlight. This will cause the temperature inside the product to rise possibly leading
to the product failing to work properly and in extreme conditions could lead to a fire.

12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make
contact with a high voltage conductor inside the machine and cause an electric shock.

13) When replacing the SMPS board, please wait 5 minutes after unplugging the power cord, then replace it. You
can get a shock by the electric discharge.

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1. Precautions

1.2.3. Handling precautions

The following instructions are for your own personal safety to avoid injury and so as not to damage the product.

1) Ensure the product is installed on a level surface, capable of supporting its weight. Failure to do so could cause
the product to tip or fall.

2) The product contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or
clothing in any of these rotating devices.

3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the product which if spilled
could get into the machine and cause damage or a shock or fire hazard.

4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or
heater. Damage could be caused to the product in such areas.

5) Do not place candles, burning cigarettes, etc on the product, These could cause a fire.

6) Ensure that the machine is installed and used in proper area to meet the temperature and humidity specifications.

• If the machine is stored at below zero Celsius for a long time, do not use the machine instantly after movement. It
can malfunction. Take care of the machine storage. If the machine is stored at below zero Celsius for a long time,
keep the machine at room temperature and install it.

1.2.4. Assembly and Disassembly precautions

1) Replace parts carefully and always use Samsung parts. Take care to note the exact location of parts and also cable
routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out
the following procedures before dismantling the product or replacing any parts.

2) Ensure that power is disconnected before servicing or replacing any electrical parts.

3) Disconnect interface cables and power cables.

4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating
are correct.

5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic.

6) Take care not to drop any small parts into the machine.

7) Handling of the OPC Drum

• The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either
to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 minutes can damage
the surface of the photoconductive properties and will result in print quality degradation. Take extra care when
servicing the product. Remove the OPC Drum and store it in a black bag or other lightproof container. Take
care when working with the Covers (especially the top cover) open as light is admitted to the OPC area and can
damage the OPC Drum.

• Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is
scratched or touched the print quality will be compromised.

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1. Precautions

1.2.5. Disregarding this warning may cause bodily injury

1) Be careful with the high temperature part.


The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser unit to
cool down before disassembly.

2) Do not put fingers or hair into the rotating parts.


When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.).
If do, you can get harm.

3) When you move the printer, use safe lifting and handling techniques.
This printer is heavy. Use the lifting handles located on each side of the machine. Back injury could be caused if
you do not lift carefully.

4) Ensure the printer is installed safely.


Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the
printer to tip or fall possibly causing personal injury or damaging the printer.

5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

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1. Precautions

1.3. ESD precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called
“Electrostatically Sensitive (ES) Devices” or ESDs. Examples of typical ESDs are: integrated circuits, some field effect
transistors, and semiconductor “chip” components. The techniques outlined below should be followed to help reduce the
incidence of component damage caused by static electricity.

CAUTION

Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1) Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any
electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available
wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit
under test.

2) After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as
aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.

3) Use only a grounded tip soldering iron to solder or desolder ESDs.

4) Use only an “anti-static” solder removal device. Some solder removal devices not classified as “anti-static” can
generate electrical charges sufficient to damage ESDs.

5) Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs.

6) Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most
replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable
conductive material.

7) Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective
material to the chassis or circuit assembly into which the device will be installed.

8) Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until
completely plugged or soldered into the circuit.

9) Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together
of clothing fabric and lifting one’s foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

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2. Product Specifications and Description

2. Product Specifications and Description

2.1. Product Overview

1) Speed
• Up to 40 ppm in A4 (42 ppm in Letter)
2) Processor
• Dual Core 1GHz
3) Memory (Std / Max)
• 1 GB / 2 GB
4) 320 GB HDD
5) Dual Scan Document Feeder (DSDF)
6) Interfaces
• High-Speed USB 2.0
• 10/100/1000 Base TX Ethernet
• 7 inch Touch LCD
7) Toner cartridge yield
• Initial : 6,000 pages
• Standard : 10,000 pages
• High yield : 20,000 pages

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2. Product Specifications and Description

2.2. Specifications

Product Specifications are subject to change without notice.

NOTE

The specification in this manual is the reference information for service engineer. Do not use this specification for sales.

2.2.1. General

Item Specification
Processor CPU Dual Core 1GHz (C4N + A1000 )
Operational Panel 7" Touch Screen Panel
LED 2 EA (Power / Status)
User Interface
Key / Button 19 EA (3 x 4 Numeric Keys / Power / Stop / Start / Reset / Clear /
Help / On Hook Dial)
Standard 1 GB
Memory
Max. (Option) 2 GB
Storage Standard 320 GB HDD * User Available Space: 279 GB
USB (Device) Hi-Speed USB 2.0
USB (Host) Hi-Speed USB 2.0
USB (EDI) Yes
Interface Wired LAN Std (Ethernet 10/100/1000 Base TX)
Wireless LAN Option (IEEE 802.11b/g/n)
NFC Option (Active)
RJ11 Connector Yes
From Sleep Less than 30 sec
Warmup Time
Power Off Less than 45 sec
Temperature Operating 10 to 30 °C (50 to 86°F)
Storage -20 to 40 °C (-4 to 104 °F)
Humidity Operating 20 to 80% RH
Storage 10 to 90% RH
Noise Level Print Mode Less than 53 dB (A)
Copy Mode Less than 56 dB (A)
Standby Less than 30 dB (A)
Power Consumption Ready Less than 50 W
Normal operation 700 W
Max/Peak 1100 W
Sleep 1.21 W
Power Off 0.1 W
TEC 2.08 KWh/week
Dimension (W x D x H) 530 x 481.4 x 576 mm (20.86" x 18.95" x 22.67")
Weight Machine with supplies 25 kg (55.1 lb)

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2. Product Specifications and Description

Item Specification
Reliability & Service Recommended Monthly 1,500 ~ 14,000 pages
Printing Volume (AMPV)
Max. Monthly Print 120,000 pages
Volume

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2. Product Specifications and Description

2.2.2. Print specification

Item Specification
Print Speed Simplex Up to 40 ppm in A4 (42 ppm in Letter)
Duplex Up to 20 ipm in A4 (20 ipm in Letter)
FPOT Ready Mode As fast as 7 sec
Sleep Mode Less than 18.5 sec
Resolution Optical (Standard) 1200 x 600 dpi
Enhanced Up to 1,200 x 1,200dpi effective output (1,200 x 600 x 2bit)
Printer Languages PCL5e / PCL6 / PostScript3 / PDF Direct V1.7 / XPS / TIFF / URF
/ PWG
Font PCL 111 Scalable Fonts (Include OCR-A / OCR-B) / 1 Bitmap
Postscript3 136 Scalable Fonts
Client OS Support Windows Window XP(32/64bit) / Vista(32/64bit) / 2003 Server(32/64bit) /
2008 Server(32/64bit) / Win7(32/64bit) / 2008 Server R2(64bit) /
Win8(32/64bit) / Win8.1(32bit/64bit) / 2012 Server(64bit) / 2012
Server R2(64bit)
Linux • Red Hat Enterprise Linux 5, 6, 7
• Fedora 13, 14, 15, 16, 17, 18, 19, 20, 21
• openSUSE 11.3, 11.4, 12.1, 12.2, 12.3, 13.1, 13.2
• Ubuntu 10.04, 10.10, 11.04, 11.10, 12.04, 12.10, 13.04, 13.10,
14.04, 14.10
• SUSE Linux Enterprise Desktop 11, 12
• Debian 6, 7
• Mint 13, 14, 15, 16, 17
UNIX • Sun Solaris 9,10,11 (x86, SPARC)
• HP-UX 11.0, 11i v1, 11i v2, 11i v3 (PA-RISC, Itanium)
• IBM AIX 5.1, 5.2, 5.3, 5.4, 6.1, .7.1 (PowerPC)
Mac OS Mac OS: X 10.6 - 10.10
Network Protocol Basic Standard TCP/IP (Raw), IP assign(DHCP,BOOTP,AutoIP),
HTTP,HTTPs,IPP,IPPs, WSD, SNMPv1/v2c/v3, SetIP,SLP,DNS,
DDNS, Bongjour, WINS, LPD/LPR,ThinPrint, Google Cloud Print,
SMTP,SMTPs, UPnP,LDAP, Kerberos, SMB, IPSec, 802.1x
Advanced (Wi-Fi support : Open system, Shared Key,WPA Personal, WPA2
Personal (PSK), WPA Enterprise, WPA2 Enterprise, WEP64,
WEP128, TKIP, AES)

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2. Product Specifications and Description

2.2.3. Scan specification

Item Specification
B/W (Lineart, • Duplex : up to 60 ipm (@ 300 dpi)
Halftone) • Simplex : up to 35 ipm (@ 300 dpi)
• Duplex : up to 60 ipm (@ 300 dpi)
Scan Speed Gray
• Simplex : up to 35 ipm (@ 300 dpi)
• Duplex : up to 60 ipm (@ 300 dpi)
Color
• Simplex : up to 35 ipm (@ 300 dpi)
Color Mode Mono / Gray / Color
Compatibility • Windows : TWAIN / WIA
Scan method Color CIS Module
File Formats TIFF-S / TIFF-M / JPEG / S-PDF / M-PDF
Optical (DSDF) Up to 600 x 600 dpi
Optical (Platen) Up to 600 x 600 dpi
Resolution
Enhanced (DSDF) Up to 4,800 x 4,800 dpi
Enhanced (Platen) Up to 4,800 x 4,800 dpi
Scan Destinations HDD(Shared Folder) / USB / Email
Communication Protocol SMTP / MIME (Base 64)
ADF Max. 216 mm x 356 mm (8.5" x 14")
Scan Size
Platen Max. 216 mm x 356 mm (8.5" x 14")
Scan Original Types Text
Text/Photo
Photo

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2. Product Specifications and Description

2.2.4. Copy specification

Item Specification
Copy Speed SDMC (Single Document Up to 40 cpm in A4 (Up to 42 cpm in Letter)
Multiple Copy)
MDMC (Multiple Up to 35 cpm in A4 (Up to 36 cpm in Letter)
Document Multiple Copy)
FCOT From Ready As fast as 7 sec @ Platen
From Sleep Less than 40 sec @ Platen
Resolution DSDF • Scan: 600 x 600 dpi (Optical)
• Printing : up to 600 x 600 x 4 bit
Platen • Scan: 600 x 600 dpi (Optical)
• Printing : up to 600 x 600 x 4 bit
Reduce / Enlarge DSDF 25 - 400 %
Platen 25 - 400 %
Preset Reduction 25% / 50% / 70% A4→A5 / 78% Legal→Letter / 81% B5→A5 /
86% A4→B5
Enlargement 104% Executive→Letter / 141% A5→A4 / 150% / 200% / 400%
Darkness Control 11 Levels
Contrast Control 11 Levels
Multi Copy 1 - 9999
Duplex Copy Built-in
Copy Original Type Text / Text/Photo / Photo
Copy Features N-Up / ID Card Copy / Poster Copy / Clone Copy / Booklet / Covers
/ Transparencies / Book Copy / Rotation Copy / Job Build / Margin
Shift / Program / Watermark Copy / Erase Background / Erase Edge /
Book Center Erase / Time & Date Stamp / ID Stamp / Save to File

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2. Product Specifications and Description

2.2.5. Fax specification

Item Specification
Compatibility ITU-T G3
Communication System PSTN / PABN / A
Modem Speed 33.6 Kbps
TX Speed 3 Sec (Mono / Standard / ECM-MMR / MemoryTx / ITU-T G3 No.1
Chart)
Scan speed Standard 35 ipm / 60 ipm (@ 300 dpi)
Fine 35 ipm / 60 ipm (@ 300 dpi)
S.Fine 35 ipm / 60 ipm (@ 300 dpi)
Resolution (Mono) Std 203 x 98 dpi
Fine 203 x 196 dpi
S.Fine 300 x 300 dpi
Compression Method MH / MR / MMR / JBIG
Fax Memory (Standard / Max.) HDD Shared (50MB)
Fax Features Handset No
On hook Dial Yes
Search Yes (Address Book)
1-Touch Dial No
Speed Dial 500 locations
TAD I/F Yes
Tone/Pulse Yes
Pause Yes
Auto Redial Yes
Last Number Redial Yes
Distinctive Ring Yes
Caller ID Yes
External Phone Interface Yes
Fax Forward to E-Mail Yes
Fax to PC N/A
Broadcasting 500 Locations
Delayed Fax Yes

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2. Product Specifications and Description

2.2.6. Paper Handling specification

Item Specification
• 550 sheet Cassette Tray @75g/m²
Standard Capacity
• 100 sheet Multi Purpose Tray @75g/m²
Max. Capacity 2300 sheet (550 standard cassette + 100 MP + 3 x 550 SCF)
Capacity 550 sheet @75g/m² (520 sheet @80g/m²)
A4 / A5 / A6 / Letter / Legal / Oficio / Folio / JIS B5 / ISO B5 /
Executive / Statement / PostCard 4x6 / Envelope Monarch / Envelope
Media sizes
No 9 / Envelope No 10 / Envelope DL / Envelope C5 / Envelope
C6 / Custom
Plain / Thin / Bond / Punched / Pre-Printed / Recycled / Envelope
Media types
/ Label / CardStock / Letterhead / Thick / Colored / Archive / Cotton
Supported Weight : 60 to 163 g/m² (16~ 43 lb)
• Thin Paper (60 ~ 69 g/m²)
Standard Cassette Tray • Plain Paper (70 ~ 90 g/m²)
Media weight
• Thick Paper (91 ~ 105 g/m²)
• Bond Paper (105 ~ 120 g/m²)
• Cardstock (106 ~ 163 g/m²)
• H/W Install Detect : Yes
• Paper Empty : Yes
Sensing • Paper low level detect : Yes
• Paper Type Detect: No
• Paper Size Detect: Yes
• Plain Paper : 100 sheets @ 75g/m²
Capacity
• Envelope : 10 sheets
Min : 76.2 mm x 127 mm (3" x 5")
Media sizes
Max : 216 mm x 356 mm (8.5" x 14.0")
Plain / Thin / Bond / Pre-printed / Recycled / Envelope / Label /
Media type Cardstock / Thick / Cotton / Colored / Archive / Thicker / Punched /
Letterhead
Multi-purpose tray Supported Weight : 60 - 220 g/m² (16 ~ 59 lb)
• Thin Paper (60 - 69 g/m²)
• Plain Paper (70 - 90 g/m²)
Media weight • Thick Paper (91 - 105 g/m²)
• Bond Paper (105 - 120 g/m²)
• Cardstock (106 - 163 g/m²)
• Thicker Paper (164 - 220 g/m²)
Sensing Paper Empty

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2. Product Specifications and Description

Item Specification
Capacity 550 sheet @75g/m² (520 sheet @80g/m²)
A4 / A5 / Letter / Legal / Oficio / Folio / JIS B5 / ISO B5 / Executive
Media sizes / Statement / Envelope No 9 / Envelope No 10 / Envelope DL /
Envelope C5 / Custom
Plain / Thin / Bond / Punched / Pre-Printed / Recycled / Envelope
Media types
/ Label / CardStock / Letterhead / Thick / Colored / Archive / Cotton
Supported Weight : 60 - 163 g/m² (16 - 43 lb)
• Thin Paper (60 - 69 g/m²)
Optional Cassette Tray • Plain Paper (70 - 90 g/m²)
Media weight
• Thick Paper (91 - 105 g/m²)
• Bond Paper (105 - 120 g/m²)
• Cardstock (106 - 163 g/m²)
• H/W Install Detect : Yes
• Paper Empty : Yes
Sensing • Paper low level detect : Yes
• Paper Type Detect : No
• Paper Size Detect : Yes
Capacity 50 Sheets
Duplex Document Yes (DSDF)
Scanning
Document Size • Width : 105 - 216 mm (4.1" - 8.5")
ADF
• Length: 148 - 356 mm (5.8" - 14")
Document Weight 60 - 120 g/m² (14 - 32 lb)
Sensor D-CIS
Auto Detected Size N/A
Capacity Face-Down : 250 sheets
Output Stacking
Output Full sensing Yes
Max. Size 216 x 356 mm (8.5" x 14")
Printing size Min. Size 76.2 x 127 mm (3" x 5")
Margin(T/B/L/R) T/B/L/R : 1 mm
Support Built-in
Media sizes A4 / Letter / Oficio / Folio / Legal / JIS B5 / ISO B5 / Executive /
Duplex Printing Statement / A5
Media types Plain / Thin / Thick / Recycled / Bond / Pre-printed / Cotton / Colored
Media weight 60 ~ 120 g/m² (16 - 32 lb)

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2. Product Specifications and Description

2.2.7. Software and Solution

Item Specification
Anyweb Print N/A
Easy Printer Manager Windows / Mac
Easy Color Manager N/A
Easy Document Creator Windows / Mac
Net PC Fax Windows / Mac
Application Direct Printing Utility Windows
Easy Deployment Windows
Manager
Easy Eco Driver Windows
Universal Printer Driver Windows / Mac
Universal Scan Driver N/A
GCP (Google Cloud Print) Yes
Mobile Printing
AirPrint Yes
Device Management SyncThru
Output Management CounThru
Document Management SmarThruWorkFlow
Solution
and Distribution
Security SecuThru
Mobility Any#
Authentication (Local) Yes
Authentication (Network) Yes (Kerberos / SMB / LDAP)
IP Address Filtering IPv4 Filtering / IPv6 Filtering / MAC Filtering
HDD Overwrite N/A
(Standard)
HDD Overwrite (Max. N/A
Overwrites)
Security
Secure Print Yes
Encrypted Secure Print Yes
Encrypted PDF Mode Yes
(Encrypted Scanning)
IP Sec Yes
Smart Card N/A
Authentication

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2. Product Specifications and Description

2.2.8. Supplies

Items Model Name Life


Initial - Approx. 6,000 pages
Toner Cartridge Standard MLT-D201S Approx. 10,000 pages
High Yield MLT-D201L Approx. 20,000 pages

NOTE

Declared yield value in accordance with ISO/IEC 19752. The number of pages may be affected by operating environment,
printing interval, graphics, media type and media size.
Depending on the options, percentage of image area and job mode used, the toner cartridge’s lifespan may differ.

2.2.9. Maintenance Part

Some of the machine’s parts have shorter life span than machine’s life.

To ensure that the machine produces good copies and to extend its service life, it is recommended that these maintenance
parts at specific intervals be replaced as instructed.

Item Part Code Life


Pick up / Forward roller JC93-00540B 200,000 pages
(for Tray1)
Separation roller JC93-00540B 100,000 pages
(for Tray1)
MP Pick up / Forward roller JC90-01540A 100,000 pages
MP Separation roller JC73-00328A 100,000 pages
Transfer roller JC66-02842A 100,000 pages
Fuser Unit • JC91-01023A (110V) 90,000 pages
• JC91-01024A (220V)
DSDF Roller JC82–00379A 100,000 pages
(A/S ASSY-PICK UP HOUSING)
DSDF separate roller JC82–00380A 100,000 pages
(A/S ASSY-SEPARATE
ROLLER)
Pick up / Forward roller JC97-02259A 200,000 pages
(for Optional Tray)
Separation roller JC97-02259A 100,000 pages
(for Optional Tray)

NOTE

• Depending on the print patterns and job mode used, the lifespan may differ.

• Refer to Chapter 3.2.2 for replacing the maintenance parts.

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2. Product Specifications and Description

2.2.10. Option

Option List
Item Model Remark
550 Sheets (Plain paper 75g/m² (20 lb
Optional trays (Tray2, Tray3, Tray4) SL-SCF4000
bond))
Stand SL-DSK065S -
Memory module SL-MEM001 2 GB
Wireless/NFC kit SL-NWE001X Wireless + NFC

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2. Product Specifications and Description

2.3. System Configuration

1) Front View

1 Dual scan document feeder cover 12 Push-release of multi-purpose tray


2 Dual scan document feeder width guides 13 Multi-purpose tray
3 Dual scan document feeder input tray 14 USB memory port
4 Dual scan document feeder output tray 15 Output support tray
5 Push-release of front cover 16 Output tray
6 Control panel 17 Scanner lid
7 Cover for optional memory and optional tray * 18 Scanner glass
8 Front cover 19 Paper width guides on a multipurpose tray
9 Tray 1 20 Multi-purpose support tray
10 Optional tray ** 21 Toner cartridge
11 Paper level indicator

* Open this cover to install the optional memory and optional tray.

** Install the optional tray if it is necessary.

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2. Product Specifications and Description

2) Rear view

1 Cover for optional Wireless/NFC kit *


2 Rear cover
3 Rear cover handle
4 Power receptacle
5 Power-switch
6 USB port
7 Network port
8 EDI port for card reader
9 Telephone line socket (LINE)
10 Extension telephone socket (EXT.)
11 Duplex unit

* Open this cover to install the optional wireless/NFC kit required for the wireless/NFC features.

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2. Product Specifications and Description

3) System Layout

1 Dual Scan Document Feeder (DSDF) 7 Optional tray (SCF 2nd, 3th, 4th)
2 Platen Unit 8 Pick up roller / Separation roller/ Forward roller
3 Exit Unit 9 MP tray
4 LSU 10 Toner Cartridge
5 Fuser Unit 11 OPE Unit
6 Cassette (Tray 1)

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2. Product Specifications and Description

4) Paper Path

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2. Product Specifications and Description

2.4. Feeding System

2.4.1. Feeding System Overview

The feeding system picks up a paper from the cassette or MP tray and transports it to the machine inside. It mainly consists
of the cassette, pick up/forward/separation roller, feed roller, registration roller, transfer roller unit, exit unit, duplex
unit and drive unit.

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2. Product Specifications and Description

[ Feeding System Component ]

No. Description No. Description


1 Tray 1 Paper tray 9 MP Tray pick up / forward / separation rollers
2 Tray 2 Paper tray 10 Tray 1 feed roller
3 Tray 3 Paper tray 11 Tray 2 feed roller
4 Tray 4 Paper tray 12 Tray 3 feed roller
5 Tray 1 pick up / forward / separation rollers 13 Tray 4 feed roller
6 Tray 2 pick up / forward / separation rollers 14 Registration sensor
7 Tray 3 pick up / forward / separation rollers 15 Registration roller
8 Tray 4 pick up / forward / separation rollers 16 Transfer roller

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2. Product Specifications and Description

No. Description No. Description


17 Exit sensor 20 Exit roller 3
18 Exit roller 1 21 Bin full sensor
19 Exit roller 2

• Pick-Up roller (Tray 1,2,3,4 and MP Tray)


- This roller picks up the paper from the tray.
• Forward roller (Tray 1,2,3,4 and MP Tray)
- This roller is placed against the reverse roller. It transports the paper from the pick up roller to feed roller.
• Reverse roller (Tray 1,2,3,4 and MP Tray)
- This roller is placed against the forward roller and transports only one sheet to the feed roller. When two sheets of
paper or more are transported from the pick up roller, the load of the torque limiter of the reverse roller is heavier
than the frictional force between the sheets. As a result, the reverse roller is stopped and the lower paper does
not advance any further.

• Feed roller
- This roller transports the paper sent from the forward/reverse roller to the registration roller.
• Registration roller
- This roller aligns the leading edge of the paper and transports the paper to the transfer roller Assy.
• Registration sensor
- This sensor detects that the leading edge of the paper is arrived to the registration roller and the tail edge passed
by the registration roller.

• Exit Sensor
- This sensor detects that the leading edge of the paper is arrived to the exit roller 1 and the tail edge passed by the
exit roller 1.

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2. Product Specifications and Description

2.4.2. Cassette

The cassette stores papers.

Paper size is set using the paper guide in tray.

Basic Cassette (Tray1)

• Specification
1) Structure : Drawer Type

2) Paper separation : Reverse roller type

3) Capacity : 550 Sheets ( 80 g/m² paper standard)

4) Paper
- Plain paper : A6, Statement, A5, Executive, B5, A4, Letter, Folio, Oficio, Legal
- Auto detect: A5, Executive, B5, A4, Letter, Folio, Legal, Oficio (8 Types)
- Special Paper : Envelope, Label, Cardstock

5) Weight : plain paper 60 ~ 163 g/m²

6) Plate knock up lift type : Lift Motor + Up Limit Sensor

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2. Product Specifications and Description

2.4.3. Pick-Up Unit

When pickup takes place, the pickup roller transports the paper. The KNOCK-UP moves up by the elevating motor and
the pick up roller comes into contact with the paper. The forward roller and the separation roller serve to make sure that a
single sheet of paper is moved to the paper path, and the paper is moved as far as the registration roller by the work
of the vertical path roller.

2.4.4. MPF(Multi-Purpose Feeder) Unit

The MPF Unit allows feeding of specialty media stock, envelopes, and custom size paper.

■ Specification
1) Tray capacity : 100 sheets ( 80 g/m² standard paper)

2) Media Size : Max 8.5”×14” (215.9 x 355.67 mm) / Min 3”×5” (76.2 x 127 mm)

3) Media weight : Plain paper 60 ~ 220 g/m²

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2. Product Specifications and Description

2.5. Image Creation

2.5.1. Printing process overview

This machine uses a toner cartridge, transfer roller, and LSU for mono printing.

The toner cartridge as integrated type consists of the toner bottle, drum unit and development unit. The drum unit
consists of an OPC drum, charge roller, cleaning roller, and cleaning blade. The development unit consists of the deve.
roller, supply roller, Dr.blade, and agitator.

The OPC drum is charged with a negative voltage by the charge roller and is exposed by the light from the LSU (Laser
Scanning unit).

The light produced by a laser creates a latent image by discharging on the surface of the OPC drum. The negatively charged
toners are attracted to the latent image due to the electric field. The toner(real image) on the OPC drum are moved to the
paper by the positive bias applied to the transfer roller.

1) OPC drum charge : The charge roller gives the OPC drum a negative charge.

2) Laser exposure : Light produced by a laser diode(LD) hits the charged OPC drum through the lens and mirrors. The
machine controls the laser beam on/off for the latent image.

3) Development : The developing roller carries the negatively charged toner to the latent image on the OPC drum surface.

4) Transfer : The negatively charged toner is transferred to the paper by transfer voltage.

5) Cleaning for OPC drum : The cleaning blade remove remaining toner on the OPC drum surface after image transfer
to the paper.

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2. Product Specifications and Description

2.5.2. Toner Cartridge

The toner cartridge as integrated type consists of the toner bottle, drum unit and development unit.

The OPC drum diameter is 24.03 mm (circumference : about 75.4mm). / Deve roller diameter is 14.07mm (circumference :
about 37mm).

The toner cartridge uses non magnetic 1 element shatter type toner, the remaining toner is detected by CRUM as Dot
Count method.

After the image is moved to transfer roller, the remaining toner on the OPC drum is removed by the cleaning blade.

The CRUM chip in toner cartridge stores information like a serial number, count.

Development
The toner is supplied to the Agitator-Toner 1 by the Agitator-Toner2 and moves from the supply roller to deve roller.

After the supplied toner on deve roller exits from the Dr.blade, it forms a developer brush. Then toner is attracted to the
surface of the OPC drum only in areas the corresponds to the image area.

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2. Product Specifications and Description

2.6. Fuser unit

It is consisted of a halogen lamp, heat roller, pressure roller, thermistor and thermostat. It fuses the toner on a paper by
heat and pressure to complete the printing job.

Thermistor
Thermostat
Heat Roller

Halogen Lamp
Pressure Roller2
Pressure Roller

1) Thermostat
When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over- heating.

• Thermostat Type : Non- Contact type

• Control Temperature : 190℃ ± 5℃

2) Thermistor
It is a temperature detecting sensor.

• Temperature Resistance : 7 KΩ(180℃ )

• Rated B-value R25/85 3370K±3% (The Rated B-value is calculated from the zero-power resistance measured
at 25℃ and 85℃)

3) Heat roller
The heat roller transfers the heat from the lamp to apply heat on to the paper.
The surface of a heat roller is coated with Teflon, so toner does not stick to the surface.

4) Pressure roller
A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with Teflon.
When a paper passes between a heat roller and a pressure roller, the toner fuses to the surface of a paper permanently
through this combination of heat and pressure.

5) Halogen Lamp

• Voltage : 120 V, 115 ± 5 % / 220 V, 230 ± 5 %

• Capacity : 850 Watt ± 42.5W

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2. Product Specifications and Description

2.7. Laser Scanning Unit (LSU)

2.7.1. Laser Scanning Unit Overview

The Laser Scanning Unit (LSU) consists of one polygon motor and one LD (Laser Diode), and forms a latent image on the
surface of OPC drum. For this process, there are a C-DOE lens, F-Theta Lens, reflection mirror (that changes laser beam
path). Also, LD PBA is located to the front of the LSU for interface.

The PD sensor located in LD PBA detects the scanning start line and generates the horizontal sync signal (Hsync).

The picture below shows the main components for LSU.

NOTE

The LSU is the optical precision device. Please handle it carefully and do not remove the cover.

1 LD PBA
2 P/Mirror Motor
3 F- Lens
4 Reflection Mirror
5 C-DOE Lens

• Information
- Part Code : JC97-04699A [LSU]

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2. Product Specifications and Description

2.7.2. Laser Scanning Optical path

The laser beam is reflected from the mirror [A] and passes through F-theta lens[B]. And then its direction is changed
by the reflection mirror [C]. It is transferred to OPC[D].

The polygon motor speed is controlled by the main CPU.

The LD unit generating the laser beam has the dual beam laser diode with 780nm wavelength. It is controlled by the
LD drive IC.

Item Specification
LD Unit • Laser Diode : Dual Beam
• Driving IC for Dual LD
P/Motor speed 28,587 rpm
Process Speed 242.04 mm/sec
H/W interface • LD Harness : 14 Pin FFC
• P/Motor Harness : 5 Pin FFC

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2. Product Specifications and Description

2.8. Drive System

2.8.1. Drive Motors

The following diagram displays the locations of the printer drive motors.

No. Motor Motor type Qty Function


1 DRIVE MAIN BLDC Motor 1 OPC driving
E-Clutch 1 Regi Shaft driving
E-Clutch 1 MP Pick-Up Shaft driving
2 CST LIFT PM-STEP Motor 1 Pick-Up driving
3 DRIVE FUSER PM-STEP Motor 1 Fuser and Exit driving
4 DUPLEX PM-STEP Motor 1 Duplex driving

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2. Product Specifications and Description

2.8.2. Main Drive Unit

Front View

Rear View

• Information
- Part Code : JC93-00923A [DRIVE MAIN]

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2. Product Specifications and Description

2.8.3. Exit Drive Unit

• Information
- Part Code : JC93-01230A [DRIVE-FUSER]
Power Train Simplex/Duplex : Forward / Reverse Driving by STEP motor
• Step motor → Gear → Gear → Gear → Gear → Gear → Gear → Gear → Exit Roller 3 driving
• Step motor → Gear → Gear → Gear → Gear → Gear → Gear → Gear → Gear → Exit Roller 2 driving
• Step motor → Gear → Hub-Clutch → Gear → Fuser pressure driving

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2. Product Specifications and Description

2.8.4. Tray Lifting Drive Unit

• Information
- Part Code : JC93-01231A [DRIVE-CST LIFT]
Power Train Pick-Up (Forward rotation) / Cassette Lifting (Reverse rotation)
• Step motor → Gear → Gear → Pick-Up driving
• Step motor → Gear → Gear → Gear → Gear → Gear → Cassette Lifting driving

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2. Product Specifications and Description

2.9. Scanner System

2.9.1. Scanner system overview

The paper surface is exposed by the platen CIS or ADF CIS and the reflected light is passed to the CIS sensor. The function
of the CIS sensor is to change from the optical image data to the electrical(analog) signal. The analog signal is converted to
the digital signal, and then the image process executes to make a image.

This machine uses the digitalized CIS for scan processing. This machine supports the dual scanning by using a platen
CIS and a document feeder CIS.

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2. Product Specifications and Description

2.9.2. Scanner System Components

The following shows the construction and purpose of the scanning system :

1) Input tray & Document guide


This is the tray to feed paper when copying or scanning by the DSDF unit. The paper is aligned by the document guide.
This tray supports LGL, LTR, A4, A5, A6.

2) Pick up module
The pick up module transfers the paper from the input tray to the DSDF inside and separates the paper.

3) Reverse roller system


This machine uses the reverse roller system for the paper separation of the document feeder. The features of this system
are the high yield, high reliability, lower noise in comparison to the pad system.

4) ADF & Platen CIS


This machine supports the dual scanning by using a platen CIS and a document feeder CIS.

5) Platen motor
This is the driving module for moving the platen CIS module. It is located to the right-bottom of the frame-platen.

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2. Product Specifications and Description

2.10. Hardware Configuration

M4080 series Electrical Circuit System consists of the following :

• Main board
• DSDF board
• OPE board
• HVPS board
• SMPS board, etc.

Diagram of the M4080 Series Electrical Circuit

O PE
7" TSP TO UC H 512M B
LC D NA N D

OPE M IC O M 256M B
STM 8S103 DD R3
U SB Direct 2.5" 320G
N FC HD D
USB HU B O ption
EDI M odule

MSTEPT MSTEPT
MA IN
B O AR D USB HU B STE P
A 4984
X3 DSD F
DC IS
NAND Flash (O S ) US B STE P
NAND FLAS H SAT A
128M B HOS T MO TO R
SC AN MSTEPT
DD R 3 SCAN I/F DC IS
D IMM 1G B CONTROLLE R
AD C
EEPRO M
25M H z
M 24256 I2C X 3
32KB

MA C N ETW O R K
RTL8211E -VB -C G T

A-CRU M I2C A1000


C horus4_N ext US B
Co re :1G H z /250M H z DEV IC E
SYSTEM : 180M H z
DDR : 660M H z
SC F3 SC F2 SC F1 UART X 4 C ortex-A 9M P /AR M 946ES

DEBU G
FUSE R
FUSE R
SCA N C lock U SB
DEBU G C LK
G enerator
AS M 3P2863A VC LK

24V LSU
SM PS Con troll
er
LSU
M C LK
5V 3CH DCD C
(1.1V,1.2V,3.3V )
NE W Type3R GP IO
PW M
SP I
JC44-00223B CON T

D uplex Step M T M A IN FA N RegiC lutch Regi FEE D


BLDC M T M O D EM
M HV ,THV ,
D EV_D C
PickUp Step M T SM PS FA N M P C lutch EX IT BIN_FULL
FUSE R _BIA S
PA PER_ SPEAK ER
Fuser Step M T M P-EM PTY
EM PTY

Paper_LIM IT SCA N_HO M E HVP S


D SD F P
P_SIZE
PO SITION

D SD F P G A P

The main board handles the video control, engine control and scan control.

The main board receives the print data from the host through the network or USB port, and it receives the copy data from the
scan control part. It takes this information and generates printable video bitmap data. It controls all modules required to
print, that is, LSU, HVPS, fan, fuser, scan function, LCD display, touch screen.

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2. Product Specifications and Description

Circuit Board Locations


The following diagrams show the locations of the printer circuit boards:

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2. Product Specifications and Description

2.10.1. Main board

The main board consists of the main processor(1GHz dual core CPU), memory(DDR3 1GB), flash(128MB), 1G Ethernet
PHY, USB2.0 HUB, scan/video/UI/fax signal interface connection, motor driving IC, engine signal interface connection,
power interface.

The main processor controls video, engine, UI display and communicates the various devices. The main board is connected
to the HDD by SATA2 and to the SCF by UART.

Main Board Connection Information

• Connection
1 LSU Interface 10 EDI 19 SMPS Fan
2 Outbin Full Sensor 11 Giga RJ45 20 SMPS Power
3 OPE Power Interface 12 USB Device 21 SMPS Control
4 CRUM 13 Fuser Thermistor 22 Main Fan
5 FAX Interface 14 SCF 23 SATA Power
6 DCIS_Platen Interface 15 Paper Size Sensor 24 Engine Interface
7 DCIS_ADF Interface 16 Exit Sensor 25 HDD Interface
8 SCAN Motor / Sensor 17 Duplex Motor / Sensor 26 HVPS
9 DSDF Motor / Sensor 18 WLAN / NFC 27 DIMM

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2. Product Specifications and Description

28 OPE USB HOST

• Information
- Part Code : JC92–02808A
- Part Name : PBA-MAIN

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2. Product Specifications and Description

2.10.2. OPE

Control panel uses 7 inch touch screen panel for user interface.

1) OPE PBA

• Information
- Part Code : JC92-02809A
- Part Name : PBA-OPE
• Connection
1 USB HOST
2 UART1 Debug
3 Touch Pad Interface
4 LCD Interface
5 Key Interface
6 Main Power Interface
7 Main USB Interface

2) LCD

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2. Product Specifications and Description

• Information
- Part Code : JC98-04026A
- Part Name : ETC-LCD
• Connection
1 Touch Pad Interface
2 LCD Interface

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2. Product Specifications and Description

2.10.3. SO-DIMM PBA

The SO-DIMM PBA is the system memory module of the main board. It is used for the operating system, some system
application programs, and it stores some print data from the USB and Network port (scanned images, copy data, fax data and
printable video data, etc.). The SO-DIMM PBA includes the following features:

• 1GB capacity (2GB optional)

NOTE

Only this memory can be installed to the main board. A wise use memory can not be installed.

2.10.4. CRUM PBA

The CRUM PBA includes CRU memory for toner cartridge life cycle counting.

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2. Product Specifications and Description

2.10.5. LIU PBA(Fax board)

The fax(modem) card is used to transfer and receive the fax data through a telephone line. This PBA is controlled by
the main board and has two connectors, connectors, one for the telephone line connection and the other for an external
phone connection.

• Information
- Part Code : JC92-02569A
- PBA name : PBA-LIU
• Connection
1 Fax Joint Interface Connector
2 Tel Line Interface Connector
3 External Phone Interface Connector

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2. Product Specifications and Description

2.10.6. SCF board

SCF board controls the optional cassette. SCF can be installed Max 3 for M4080 series. SCF board consists of a
controller(S3F443FX), motor drive IC for controlling the feeding timing with the main board.

• Information
- Part Code : JC92-02754A
- PBA Name : PBA-SCF
• Connection
1 BLDC motor
2 Main solenoid
3 Paper size sensor
4 Interface lower
5 Interface upper
6 Regi solenoid
7 Paper empty sensor
8 Elevator motor
9 Paper low sensor

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2. Product Specifications and Description

2.10.7. NFC Optional Board (SL-NWE001X)

• Information
- PBA-NFC (Part Code : JC92–02788A)
- PBA-HUB JOINT (Part Code : JC92–02787A)
- PBA-WNPC (Part Code : JC92–02767A)
• Connection
1 NFC Interface
2 External USB connection
3 USB HUB

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2. Product Specifications and Description

2.10.8. SMPS board

SMPS (Switching Mode Power Supply) board supplies electric power to the main board and other boards. It includes
FDB(Fuser Drive Board) function. The voltage provided includes +5V, and +24V from a 110V/220V power input. It has
safety protection modes for over current and overload.

• Specification
General Input / Output Voltage

1) Input
- AC 110V (93.5V ~ 137V) / 10A
- AC 220V (187V ~ 275V) / 6.3A

2) Output
- DC +5V / 4.0A
- DC +24V / 6.0A

3) Output Power
- DC +5V : 20W
- DC +24V : 144W
- FDB : 850W

• Information
110V 220V
Part Code JC44-00222B JC44-00223B

Part Name SMPS V1 SMPS V2

• Connection
1 Input_AC
2 Output_AC(to Fuser)
3 Output_DC(to Main PBA)
4 Control Signal (from Main PBA)

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2. Product Specifications and Description

• Input / Output connector


- SMPS, AC Input Connector( CON1 )
PIN ASSIGN PIN NO Description
1 AC_L
AC Input
2 AC_N

- SMPS, AC Output Connector( CON2 )


PIN ASSIGN PIN NO Description
1 AC_L AC Output
2 AC_N For Fuser

- SMPS,DC Output Connector( CON3 )


PIN ASSIGN PIN NAME Description
1 +5V1 +5.1V Power
2 GND Power Ground
3 +24V1 +24V Power
4 +GND Power Ground
5 +24V2 +24V Power
6 GND Power Ground
7 +24V3 +24V Power

- SMPS, Signal Connector2( CON4 )


PIN ASSIGN PIN NAME Description
1 GND Ground
2 24V_ON/OFF 24V ON/OFF
3 Relay on Fuser Relay
4 24VS Photo Triac Bias
5 Fuser on Fuser on

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