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Optimizing Steel Connections Manufacturing by Voortman - IDEA StatiCa

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1/6/24, 16:20 Optimizing steel connections manufacturing by Voortman | IDEA StatiCa

Optimizing steel connection production, Rijssen,


CASO DE ESTUDIO

Netherlands
With the installation of the fully automatic assembly and welding machine, Voortman redesigned all standard
connections with IDEA StatiCa Connection to maximize production efficiency.

Voortman steel group is one of the leading fabricators in the production of machines for the preparation, processing,
and production of steel structures, details, and connections.

Implementation of IDEA StatiCa Connection to their workflows decreases the consumption and handling of the material and
the welding costs in comparison to the previously used approach. This went hand in hand with simplifying and speeding up
the production process.

Thijs Oerbekke, Registered Structural Engineer / Welding- & Quality Engineer, Voortman Steel Construction

Example of standard connection optimization with IDEA StatiCa


Connection
Standard connection designed by the component Standard connection designed by IDEA StatiCa CBFEM
method: method:

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1/6/24, 16:20 Optimizing steel connections manufacturing by Voortman | IDEA StatiCa

End plate: End plate:


thickness 25 mm thickness 20 mm
weld flanges 13 mm weld flanges 8 mm
weld webs 8 mm weld webs 5 mm

4 x stiffener: 2 x stiffener:
thickness 25 mm thickness 10 mm
weld flanges 13 mm weld flanges 5 mm
weld webs 8 mm weld webs 5 mm

Bolts: Bolts:
2 x 6 x M36 2 x 4 x M36

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1/6/24, 16:20 Optimizing steel connections manufacturing by Voortman | IDEA StatiCa

Savings:

End plates 25%


Stiffeners 60% (not only the material but also fewer parts to be produced, handled and assembled)
Welds 38% throat thickness, welding volume up to 70% (the welding volume determines the welding cost)
Bolts 33%

Weld and plate optimization, Mill tolerances, and accessibility are taken into account.

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