LEOCH Product-Manual
LEOCH Product-Manual
LEOCH Product-Manual
Product Manual
Version: V1.0
Released Date: 2018-01-25
Document ID: LB-PL-PM-EN-V1.0-201801
Copyright © LEOCH international technology Ltd., 2017. All rights reserved.
This publication may not otherwise be reproduced, recorded, photocopied, distributed, displayed, modified,
extracted, accessed, or used without the express written permission of LEOCH International Technology
ltd.
and other Leoch trademarks are trademarks LEOCH International Technology ltd.
All other trademarks or registered trademarks mentioned in this document, are the property of their
respective owners.
Notice
The purchased products, services and features are stipulated by the contract made between LEOCH and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees
or representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
FORWARD
Purpose
This manual describes the information about the structure, characters, performance,
specifications, usage and storage etc.
Intended audience
This document applies to the following users:
Sales engineer
Technical support engineer
Maintenance engineer
Symbols list
The symbols that may be found in this document are defined as follows:
Symbol Indication
Manual lost
If you lose the manual, please contact Leoch customer service center for the soft copy.
CONTENTS
FORWARD ....................................................................................................................................... ii
CONTENTS..................................................................................................................................... iv
1 INTRODUCTIONS ...................................................................................................................... 6
1.1 Company introduction .................................................................................................................................. 6
1.2 Definition of pure lead battery ...................................................................................................................... 7
1.3 Warnnings .................................................................................................................................................... 7
2 OVERVIEW .................................................................................................................................... 8
2.1 Product specification .................................................................................................................................... 8
2.2 Product pictures ........................................................................................................................................... 9
2.3 Product characteristics ................................................................................................................................. 9
6 STORAGE .................................................................................................................................... 21
6.1 Environment ............................................................................................................................................... 21
6.2 Self-discharge ............................................................................................................................................ 21
6.3 OCV Vs SOC.............................................................................................................................................. 22
7 LIFE ................................................................................................................................................ 23
7.1 Float life ...................................................................................................................................................... 23
7.2 Cycle life ..................................................................................................................................................... 24
1 INTRODUCTIONS
Our forward-looking research and development team and high production quality make
Leoch possessed of influential international competitive power. With more than 40
trading companies established in the PRC and around the world which located in
regions like the United States of America, Europe and South-East Asia, our products
sell and distribute to more than 100 countries.
Being hardworking and enterprising, through practice, Leoch keeps on developing and
blazing new trails constantly. For quality control, professional quality management
centres have been set up and successfully acquired the recognition of various
standards such as ISO9001, TS16949, ISO14001 and OHSAS18001. In the area of
1.3 Warnnings
Follow the instructions before installation, operation or maintenance in order to keep
safety for both the persons or equipments.
If the following precautions are not fully understood, or if local conditions are not
covered, contact your nearest LEOCH sales/service representative for clarification, or
call the corporate office number listed on the end of this manual and ask for LEOCH
helpline.
2 OVERVIEW
3 PRODUCT SPECIFICATIONS
Part Function
Grid Carries the active material and currentmade by lead alloy,The current
will equably spread in it.
Plate Plate is compiled by the grid and active material.It holds electric
power. The service life mostly depends on the plate design and
characteristics.
Separator The separator has a porous design and absorbs most of the
electrolyte, so the ions can move from positive to negative plates
without allowing the battery shorting circuiting.
Separators hold the active material too.
Valve Keeps water,H2O inside the battery forgas recombination and only
releases gas above a certain pressure point to prevent the battery
from bulging.
Container Contains the electrolyte,plates etc. Keep the poisonous out and
active material in so that the reaction could carry on. Also it helps
ventilation.It is made from strong plastic materials with insulating and
anti-corrosion properties.
Electrolyte Electrolyte is a dilute of sulphuric acid made by sulfuric acid and de-
ionized water.
Main functions of the electrolyte is to participate in the
electrochemical reaction by being the conductor in solution between
positive and negative ions.
3.2 Structure
AGM separator
There are a lot of micro holes in AGM, the Oxygen pass through them and take a
part in the recombination reaction. Most of the electrolyte is absorbed in the
separator also the AGM helps to increase the pressure when the battery is being
built.
Muti-layer sealing structure
PL series battery has unique sealing design makes sure the recombination
efficiency more than 97% and no leakage.
Maintenance free design
The consumption of electrolyte is very small because of the advantage of their
own institutions,no need to check the proportion of acid and add water etc in using
process.
Vent valve
This kind of exhaust system can release extra air and shut down again
automatically,will turn on till air pressure in the shell rise to the limiting value
again.This kind of exhaust system improved the efficiency of recombination
reaction,ensured that use the PL series which valve controlling lead-acid battery
safely.
Punching thin grid design
Pure lead gird makes sure fast charging ablity, thin plate provides more plates and
reaction surface improve high power discharge performance.
Cycle life
Cycle life affected by the deep of discharge.
Floating charge life
Design life could be 15 years
Low self-discharge
-40℃~65℃.
1
Side reaction ch arg e
H 2O O2 2H 2e
2
ch arg e
Negative
PbS 04 2H 2e Pb H SO
disch arg e 2 4
70% fully charged) during charging. In the early years battery fail mostly because of
dry out the evolved gas can not recombinated again, so it required acid or water refill.
The latest VRLA battery overcome this disadvantage gas will be recombinated and
hydrogen generation controlled too.
The cathode plays a dual role in VRLA batteries. 1.The spongy lead of the plate reacts
with oxygen generating from the anode and is oxidized to lead oxide. 2. the lead sulfate
of the plate has to accept the electrons which are transferred through the external
circuit,react to spongy lead from lead sulfate.
1) Only the typical models are listed in table3-2, table 3-3 and table 3-4.
2) If M8 or M6 is listed in the terminal column output adapters are availbale.
3) End of discharge voltage for C10 is 1.80V/Cell, 1.67V/Cell for W 15.
3.5 Terminal
1) PLH and PLX series with terminal adapter, PLC series without terminal adapter.
2) If M8 or M6 is listed in the terminal column output adapters are availbale.
4 DISCHARGE SPECIFICATION
C10 means the rated capacity discharged at 25℃ with final voltage 1.80 V/Cell in 10
hours.
Figure 4-1 shows the discharge characteristics of pure lead batteries under 25℃.
1) The final voltage is based on the discharge current and minium allowed voltage when the
discharge process stops.
2) C10 is the Nominal capacity.eg. PLH100FT(A) (Norminal capacity 100Ah) discharged
under 0.1C10 the current will be 10A.
5 CHARGE SPECIFICATION
Figure 5-2 shows the constant voltage charge characteristic. The default setting is
2.25V/cell and the max initialize charge current is 0.1C10 . The charge current decrease
with the charge time and reach the minimum at the final stage. Charge mode is affect
by the temperature too the charge at the final stage will increase with the raise of
temperature.
6 STORAGE
6.1 Environment
Self-discharge will increase with the increasement of the temperature during the
transportation there is also another risk for fire and explosion so keep them away form
fire heater or organic solvent.
Keep the batteries under dry cool environment when they are stored.
Please recharge the batteries as the instructions.
6.2 Self-discharge
The batteries will need to be recharged for the self-discharge.
Self-discharge will increase with the increasement of the temperature, refer the figure
6-1 for more information.
6.4 Recharge
Generally speaking, lead sulfate will be produced in the battery negative plate, this is
called "sulfate" after they were stored for a log time. Because of lead sulfate as an
insulator, it will influence the performance of the charge. Therefore it is recommended
that the battery is stored in dry, cool the environment.
7 LIFE
The cycle service life is related to the frequency, depth of discharge, floating charge
voltage and working environment.
The corrosion speed will increase with the increasement of the temperature and
DOD.
The actual is related to the working temperature and some other conditions.
8 ENVIRONMENT PROTECTION
Terminal Cu ○ ○ ○ ○ ○ ○
Container ○ ○ ○ ○ ○ ○
Inner material × ○ ○ ○ ○ ○
8.2 Recycle
This mark indicates that the product can not be classified with other waste. In
order to prevent potentially hazardous substances from hazardous waste disposal
hazards to the environment and human health, please refer to the classification of
waste recycling in order to promote the sustainable use of material resources.
In order to recycle the used equipment, please use the recycling system or
contact the manufacturer or seller of the product or the local authority to manage the
waste products.
Trademark Statement
and LEOCH other trademarks are the trademarks of LEOCH international technology ltd.
All other trademarks or registered trademarks mentioned in this document, by the respective owners.
Attention
On purchasing the products, services or features, such as international commercial contracts, you accept
and are bound by the terms described in this document, in part or in whole, the product, services or
features are strictly for your own purchase or use. Unless otherwise agreed in the contract, LEOCH does
not make any express or implied representations or warranties within the content of this document.
For product version upgrades or other reasons, this document will not be updated on a regular basis.
Unless otherwise agreed, this document serves only as a guide, all the statements in this document,
information and recommendations do not constitute any express or implied warranty.