55T Service Manual
55T Service Manual
55T Service Manual
Temperature
Output RPM (n) 50ºC (122ºF) 70ºC (158ºF)
n<5 ISO 320 ISO 460
5<n<20 ISO 220 ISO 320
n>20 ISO 150 ISO 220
Fill level
Drain plug
orientation
11
25B 7
8
9
16C 16B
10
6 3
2B
25A
20C
30A
Cover and Planetary Gearing Disassembly and Reassembly
Inspection 1) Install O-ring (16C) onto bearing carrier assembly.
1) Disconnect brake release line from spindle. Remove hex head 2) Place tertiary planet assembly (5) onto spindle splines.
cap screws retaining motor to spindle then remove motor. Take
out fasteners retaining sprocket to ring gear flange. Orient 3) Install tertiary sun gear (8) and shaft coupler (11).
one cover (3) drain plug (30A) in the downward position and
4) Place a thin film of oil onto the ring gear (2B) cover and
remove both plugs from unit. The oil will drain out more quickly
bearing carrier pilots. Place ring gear over tertiary planet
and completely if warm. Remove fasteners retaining final drive
gear set and align the tertiary planet gears with the ring
to chassis.
gear teeth. Align ring gear retention fasteners (25B) holes
2) Remove the nine, M10 X 1.25 SHCS (25A) securing the cover located in the bearing carrier with the threaded holes in
(3) to the ring gear (2B). Inspect cover O-ring (16B) and thrust the ring gear. Slide ring gear over the bearing carrier pilot
washer (20C) replace if necessary and O-ring (16C). Install fasteners (25B) with blue thread
retention compound and torque to 20 ft-lbs.
3) Remove sun shaft (10) then take out primary carrier assembly
(9). 5) Align secondary carrier assemblies (7) planet gears with
the ring gear and install secondary carrier. Install the sec-
5) Remove secondary sun gear (8) and lift out secondary carrier ondary sun gear (8) and rotate the carrier until the carrier
assembly (7). spline couples with the tertiary sun gear (6).
7) Remove two M8 X 1.25 SHCS (25B) retaining ring gear to 6) Install the primary carrier assembly (9) on the second-
bearing carrier. Install two M10 X 1.5 eyebolts into ring/cover ary carrier sun gear (8). Install the sun shaft (10) into the
mounting location and remove ring gear (2B). Inspect bearing shaft coupler (11) and primary gear assembly (9).
carrier O-ring (16C) and replace if necessary.
7) Install cover (3) pilot into the ring pilot (2B) then rotate
8) Remove shaft coupler (11) and tertiary sun gear (6) and take off the cover until the primary gear teeth (9) mesh with the
tertiary carrier assembly (5). cover gear teeth. Align the cover though holes with the
10) Clean and inspect components, identify any individual compo- ring gear threaded holes. Place blue thread retention
nents that require repair. Rotate planet gears to ensure planet compound onto the fasteners (25A). Install the fasteners
bearings roll freely and smoothly, replace if necessary. A bill and torque them in a crisscross pattern to 37 ft-lbs.
of materials identifying individual components and their subse- 8) Place both plug holes in a horizontal position at approxi-
quent part numbers is provided at the end of this manual mately 2 and 9 o’clock then fill the unit with oil. Install oil
fill plugs (30A).
20A 2A
1
20B 35C
35D
16A
35A
Installation Tool
Rubber
Torric Metal Seal Ring
82
83
4
87 81
88
84A
84B
85
84D 84C
86
Service Brake Disassembly and Inspection plate (83). Continue to install friction disks (82) then
separator plates (83) until the complete friction pack
is installed. There must always be a friction disc (82)
1) This final drive is equipped with a spring applied, hydraulic above and below each separator plate (83) Some units
release, multiple disc service brake incorporated into the will have a spacer (Not Shown). If the friction pack was
spindle. In order to disassemble the brake a light load needs provided with a spacer install the spacer between the
to be placed onto the backing plate (87). Apply only enough last friction disk (82) and the piston (85). Be careful not
force on the backing plate (87) to release the load the back- to contaminate the friction surfaces with dirt, grease or
ing plate is applying to the retaining ring (88). Remove the fluid media other than what is specified for your par-
retaining ring. ticular gearbox.
2) Remove backing plate (87) input shaft (4) and springs (86). 2) Lubricate O-rings and bores with silicone based lube
3) Apply low pressure air (20-30 PSIG) to the brake release or with mineral base oil. Gently slide Piston (85) into
port while holding one hand on top of the piston (85). The spindle. Press down firmly on piston until the piston
air will force the piston out of the spindle. Inspect piston O- (85) is firmly seated against the friction pack. Do not
rings (84A, 84B, 84C, 84D) for signs of abrasion, extrusion use a hammer or mallet to install piston.
or other damage and replace if necessary. If replacing piston 5) Insert springs (86) into piston (85) evenly or symmet-
O-rings, be sure O-rings (84B & 84C) are nearest each other rically spaced.
with backup rings (84A & 84D) to the outside. The flat side of
back-up-ring must be placed next to piston groove wall, with 6) Install shaft (4), it may be necessary to rotate shaft in
the curved side contacting the O-ring. order to align the separator plate splines with the shaft
splines.
4) Friction disks (82), separator plates (83) and thrust washer
(81) can be removed. Note the arrangement of the friction 7) Install backing plate (87) then place load onto backing
disks and separator plates. Some final drives will also have a plate and install retaining ring (88).
spacer (not shown) and its position also needs recorded.
5) Friction disks (82) should be replaced when overall stack
height of the friction pack [ spacers (not shown), friction disks
(82) and separator plates (83)] is less than 1.52 in. If the fric-
tion disks are replaced soak the new friction disks in gear box
oil prior to installation.
6) Clean and inspect the piston (85) bores for scratches or abra-
sions and replace if necessary.
Reassembly
1) Install thrust washer (81), friction disk (82) then separator
16B 16D
40A
16E
3
40B
40C
25E
25C
30A 25D
25A
20C
16C
5
25B
6
2B
11
7
8
9
10
20A
2A
20B
35A
35C
35D
SPRING PACK
QUANTITY VARIES WITH
GEAR BOX RATIO
85
87
86 83
82
81
84D
84C
84B
84A FRICTION PACK
QUANTITY VARIES WITH
GEAR BOX RATIO