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BT Forklift Fault Codes List - Truck PDF

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BT Forklift Fault Codes List

BT Service Manuals
SPE 125. SPE 160 and other models of loaders. (Toyota)
When an error occurs, a warning code is displayed on the display on the right of the window (A) for 10 seconds. If the
error persists for more than 1 minute, the warning will be turned on again for another period for 2 seconds. This
process will not continue until it is empty. However, the stacker can still control the storage of the functions specified
in the table below. The error is also indicated in the window (E) of the indicator.

When an error occurs, a code is reproduced on the character display in window (A) and the indicator window (E) is
highlighted. The effect of each error code on the stacker is shown below in the following table

CodeN Error type Possible reason


Reduced travel speed
The forks
C11 Safety guard switch defective
do not
raise / lower the forks
C19 Incorrect values of the Changed the running
parameters of the stacker; characteristics of the stacker
standard values introduced
When starting the stacker, the
speed control knob is not in
C20 Truck driving is not possible
neutral
.
Fork lift handle is not
C21 Truck driving is not possible
in neutral at power on
C28 Emergency switch tripped Stacker stopped
Next The reason for the error is
C29 maintenance required according shown on the
to schedule scoreboard
The reason for the error is
Maximum lifting capacity
C30 shown on the
exceeded
scoreboard
The reason for the error is
Too low voltage rechargeable
C41 shown on the
battery
scoreboard
The reason for the error is
Too high voltage rechargeable
C42 shown on the
battery
scoreboard
Increased temperature in the Reduced running
C43
transistor unit characteristics

The reason for the error is


Too low voltage in the transistor
S46 shown on the
controller of the pump motor
scoreboard
Too high voltage in the The reason for the error is
C47 transistor controller of shown on the
the pump electric motor scoreboard
The temperature in the
C48 transistor controller of the pump Poor lifting performance
electric motor is increased
Faulty hydraulic sensor or cable Limited
C60
in the lifting system movement / lifting capacity
Defective hydraulic sensor or
Limited
S61 cable
movement / lifting capacity
in the POWERTRAK system
Faulty hydraulic pressure in Limited
C62
the POWERTRAK system movement / lifting capacityv

Defective cable in the


Raising and lowering does not
POWERTRAK system or in the
E063 work.
transistor
Movement speed reduced
unit of the pump electric motor
E070 Breakage of the Stacker stopped
shunt excitation winding
, pump electric motor
Malfunction of M-minus,
E071 transistor unit of Stacker stopped
the pump electric motor
Shunt malfunction, pump
E072 Stacker stopped
motor transistor unit
Malfunction of the on-board
communication controller , the
E073 Stacker stopped
transistor unit of the pump
electric motor
Raising and lowering does not
Defective cable in the lift / lower
E090 work.
control system
Movement speed reduced
E101 Hardware malfunction The stacker cannot be started
E104 Hardware malfunction Stacker stopped
Digital
E106 output current too high or field Stacker stopped
current too high
E107 Main contactor not switched on Stacker stopped
E108 Melting contactor contacts Stacker stopped
E110 System error Stacker stopped
E140 Checksum error Stacker stopped
Faulty software
E141 Stacker stopped
maintenance
E150 Communication failure Stacker stopped
E151 Communication failure Stacker stopped
Violation of the CAN bus (bus of
the
E157 Stacker stopped
on-board communication
controller)
Violation of the CAN bus (bus of
the
E159 Stacker stopped
on-board communication
controller)
Malfunction of the function of
choosing the
E160 Stacker stopped
direction of travel
(reversing)
E200 Breakage of the shunt winding Stacker stopped
Damaged M-minus in the
E201 transistor Stacker stopped
unit
Faulty shunt in the transistor
E202 Stacker stopped
unit
E214 Malfunction of the on- Stacker stopped
board communication controller
in the transistor unit

C11
Safety guard switch defective
Reduced travel speed The forks
do not
raise / lower the forks
C19
Incorrect values of the parameters of the stacker;
standard values introduced
Changed the running
characteristics of the stacker
C20
When starting the stacker, the
speed control knob is not in neutral
.
Truck driving is not possible
C21
Fork lift handle is not
in neutral at power on
Truck driving is not possible
C28
Emergency switch tripped
Stacker stopped
C29
Next
maintenance required according to schedule
The reason for the error is shown on the
scoreboard
C30
Maximum lifting capacity exceeded
The reason for the error is shown on the
scoreboard
C41
Too low voltage rechargeable
battery
The reason for the error is shown on the
scoreboard
C42
Too high voltage rechargeable
battery
The reason for the error is shown on the
scoreboard
C43
Increased temperature in the transistor unit
Reduced running characteristics
S46
Too low voltage in the transistor
controller of the pump motor
The reason for the error is shown on the
scoreboard
C47
Too high voltage in the
transistor controller of the pump electric motor
The reason for the error is shown on the
scoreboard
C48
The temperature in the transistor controller of the pump electric motor is increased
Poor lifting performance
C60
Faulty hydraulic sensor or cable
in the lifting system
Limited
movement / lifting capacity
S61
Defective hydraulic sensor or cable
in the POWERTRAK system
Limited
movement / lifting capacity
C62
Faulty hydraulic pressure in
the POWERTRAK system
Limited
movement / lifting capacityv
E063
Defective cable in the
POWERTRAK system or in the transistor
unit of the pump electric motor
Raising and lowering does not work.
Movement speed reduced
E070
Breakage of the shunt excitation winding
, pump electric motor
Stacker stopped
E071
Malfunction of M-minus,
transistor unit of the pump electric motor
Stacker stopped
E072
Shunt malfunction, pump motor transistor unit
Stacker stopped
E073
Malfunction of the on-board
communication controller , the transistor unit of the pump electric motor
Stacker stopped
E090
Defective cable in the lift / lower control system
Raising and lowering does not work.
Movement speed reduced
E101
Hardware malfunction
The stacker cannot be started
E104
Hardware malfunction
Stacker stopped
E106
Digital output current too high or field current too high
Stacker stopped
E107
Main contactor not switched on
Stacker stopped
E108
Melting contactor contacts
Stacker stopped
E110
System error
Stacker stopped
E140
Checksum error
Stacker stopped
E141
Faulty software
maintenance
Stacker stopped
E150
Communication failure
Stacker stopped
E151
Communication failure
Stacker stopped
E157
Violation of the CAN bus (bus of the
on-board communication controller)
Stacker stopped
E159
Violation of the CAN bus (bus of the
on-board communication controller)
Stacker stopped
E160
Malfunction of the function of choosing the
direction of travel
(reversing)
Stacker stopped
E200
Breakage of the shunt winding
Stacker stopped
E201
Damaged M-minus in the transistor
unit
Stacker stopped
E202
Faulty shunt in the transistor
unit
Stacker stopped
E214
Malfunction of the on-board communication controller
in the transistor unit
Stacker stopped

OSE250 OSE250P
N Impact on the
Error type
code loader
The shock sensor of the
transmission level control system Unable to drive the
C3
has been triggered and all functions of the forklift.
truck are inhibited.
The transmission level control system is
not in Unable to drive the
C4
standard operating mode and all functions forklift.
of the truck are inhibited.
Inappropriate truck parameter values Loader control parameters
C19
, standard values entered. are changed.
The speed control lever is not
Unable to drive the
C20 in neutral when starting
forklift.
.
One of the loader movement buttons was
Unable to drive the
C22 pressed during start (re-start the
forklift.
loader!)
There is no communication with the servo
Unable to drive the
C26 motor when starting the
forklift.
loader.
C28 The emergency switch has been activated. The loader stops.
The display shows the
C29 Maintenance start time.
cause of the error.
The speed is maximized as if the
C31 Problem with hydraulic sensor or cables. loader were fully
loaded.
The cause of the error is shown
C35 Servo motor, overheating alarm
on the display.

The cause of the error is shown


C41 Battery voltage too low.
on the display.
C42 Battery voltage too high. The cause of the error is shown
on the display.
The quality of work
High temperature on the transistor
C43 on driving a vehicle is reduced
panel.
.
Unable to drive the
C50 Sensor error, platform sensor.
forklift.
The hydraulic system is not
One of the fork height detection signals functioning and the
C51
received from the sensor is incorrect. performance of the loader is
reduced.
The hydraulic system is not
functioning and the
C52 Invalid parameter entered.
performance of the loader is
reduced.
The quality of work
Steering servo -
C80 on driving a vehicle is reduced
standard sensor defective.
.
The quality of work
Steering servo -
C81 on driving a vehicle is reduced
standard sensor defective.
.
The quality of work
Steering servo - current
C82 on driving a vehicle is reduced
warning.
.
Problems with establishing The quality of work
C90 communication with the electronic on driving a vehicle is reduced
unit of the sensor 1 device .
Problems with establishing The quality of work
C91 communication with the electronic on driving a vehicle is reduced
unit of the sensor 2 of the device .
The quality of work
C92 Program error on driving a vehicle is reduced
.
Reduced quality of work
C93 Program error on transport management
tool

Platform Switch Active For


The loader moves extremely
E50 More Than 5 Minutes With
slowly; 2.5 km / h
Loader Inactive
The loader moves extremely
E80 Servo motor error
slowly; 2.5 km / h
Servo motor error, voltage too The loader moves extremely
E81
high slowly; 2.5 km / h
E101 Hardware error Truck cannot be started
E104 Software error Loader stops
Digital
E106 output current too high Loader stops
or magnetizing current too high
E107 Do not turn on the main contactor Loader stops
E108 Contactor welded Loader stops
E110 System error Loader stops
Servo motor, undefined
E113 Loader stops
error
E114-
Servo motor error Loader stops
E134

E135 Potentiometer needs to be calibrated , use Loader stops


parameter 36
E136 Potentiometer error Loader stops
Servomotor, check the control
E137 Loader stops
amount
E138 Servo motor, no communication Loader stops
E139 Communication error Loader stops
E140 Checksum error Loader stops

Faulty software
E141 Loader stops
maintenance
E150 Communication error Loader stops
E151 Communication error Loader stops
CANCEL SYMBOL BUS
E157 Loader stops
FAILURE
CANCEL SYMBOL BUS
E159 Loader stops
FAILURE
E160 Safe U-turn function defective Loader stops
E200 Shunt winding open Loader stops
Medium minus defective,
E201 Loader stops
transistor unit
The branch current in the transistor
E202 Loader stops
unit is faulty
Cancellation time-out
E214 Loader stops
, transistor block

Comments: 2

#3
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Gopi
(Monday, 12 September 2022 05:22)
#2
Hi

Sunny Khan
(Wednesday, 30 March 2022 13:28)
#1
Hello,
Can you guide me how to remove BT RR B3 error E131

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Comments: 38

#39
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marcelo ustarez
(Friday, 07 October 2022 03:51)
#38
gracias y ya envio mis manuales

Javier dominguez
(Thursday, 06 October 2022 00:42)
#37
buenas tardes, podrian publicar el manual electrico del camion EXZ 2010

Operations Assistant LSG


(Thursday, 15 September 2022 18:47)
#36
Need an electrical drawing of a Ferrari F32 Forklift please.

Gopi
(Monday, 12 September 2022 05:22)
#35
Hi

Raju
(Friday, 09 September 2022 18:59)
#34
MDraju

Roshan
(Tuesday, 06 September 2022 17:53)
#33
i want tata super ace wiring diagram
mhedi
(Friday, 02 September 2022 23:49)
#32
Ecu o46336 help me

Leigh Thompson
(Thursday, 01 September 2022 06:55)
#31
Hi, after a service manual for a 1985 Hino Bus model CG277A.
Can you help or point me in the right direction. Thanks.

Md. Rasel Uzzaman


(Thursday, 18 August 2022 03:33)
#30
Dear Sir,
We are a Trade company for fort equipment. Now required Parts p/n 635068. We have won a transport facility
and they will receive the parts from your office.

Best Regards
Yours sincerely

MUNTAQIM INTERNATIONAL
Chittagong Office: 3B, Aktar Building, Chairman Lane, Still Mill,Chittagong-4204
Contact: +88096962278225,+8801713250709
Email: muntaqim.international@gmail.com, info@muntaqiminternational.com
Website: www.muntaqiminternational.com

Gamal
(Sunday, 14 August 2022 19:50)
#29
I want installation manual and service manual for empty containers model ECH 10.6
gmlalhag@balhafsolutions.com

brendon
(Thursday, 11 August 2022 00:16)
#28
Atego fault code mr1818 discharge circuit faulty
TATA LPT 1212/48
(Wednesday, 10 August 2022 11:56)
#27
I WANT TO ABS WARING DYAGRAM

Aung Ko
(Tuesday, 09 August 2022 05:50)
#26
Can I get DCE120-6 spare parts book?

Julia
(Saturday, 30 July 2022 20:35)
#25
Error code E50

Candido Martinez Aponte


(Wednesday, 27 July 2022 22:00)
#24
How can I adjust the speed on an HYSTER EXNS Forklift? I just need help on how to do this .

Ta Quang Tuan
(Tuesday, 19 July 2022 03:29)
#23
198147 EF750 Hino EF750 Engine for Heavy Duty Trucks and Buses Workshop (Repair) Manual. Additional
information for service and repair.

Joanne Coates
(Monday, 18 July 2022 23:48)
#22
I have a Heli Forklift. I need to get a part number for a radiator that needs replacing. Heli CPYD25 Serial
number 23025A6021 / Cascade S1 ? DESHI FT. Can you please let me know and if possible where I can
purchase this radiator? Thanks : o)
Allam
(Sunday, 17 July 2022 00:55)
#21
send me Mercedes actros mp4 troubleshouts manual please .
omarabdelsalam104@gmail.com

Will
(Thursday, 14 July 2022 08:02)
#20
Chasing a part number for the steering wheel shaft bearing, I believe the bearing is in the bottom of the tube
that tilts the steering wheel back and forth. the forklift is a goodsense 40

Eng. Abdel Rahman


(Thursday, 07 July 2022 12:41)
#19
I have an error code for Kalmar Forklift
(2 / year 6420 - / 2)
What is the cause of the problem and what is the solution?
specification of forklift
M:DCG250-12 LB
S/N: B20700252

omar pasin
(Thursday, 07 July 2022 04:12)
#18
We need the work shop manual for the Wiechai WP12.420E32 Euro 2 .
Can you supply it?
Thanks
tallerlaurezca@gmail.com

Alan
(Saturday, 02 July 2022 01:24)
#17
Oh, my email addy is a.h.1060@gmail.com

Alan
(Saturday, 02 July 2022 01:22)
#16
I need the Wiring Diagram/Schematic fora 1995 Freightliner Flatbed FL80
Would Like to be able to Rewire all Lights, Backup Beeper, Horns and Interior Lighting

Abudaud khan
(Thursday, 30 June 2022 06:26)
#15
Bobcat t40.180slp start problem

Paul WamurPaul
(Monday, 20 June 2022 03:49)
#14
Can someone help me with a wiring diagrams for Isuzu fyj 300 350
Have a problem with tacho not working vss malfunction

Nate
(Friday, 17 June 2022 19:32)
#13
I keep getting an H8 software error coming up. I need help with the corrective action.

Adria Octopus d.o.o.


(Wednesday, 01 June 2022 11:53)
#12
Dear Sirs,
i need parts to repair a Jungheinrich forklift
Type: TFG 16 AK G 115 DZ 450
Serial number: 100032398
Year of manufacture : 2002

1. TFG divorce cap for T4T66674 1piece


2.Rotor 1
3. Rotor 1
4. Ignition cables for T4T66674 timing caps 1
5.Valve cover gasket 1
6.Plastic protective distributor TFG 16 AK 1piece
7. Evaporator 1
8. Service set (oil, air filter …) 1 piece
Thank you,
Josip Zagorac
General Menager
Adria Octopus doo
Plitvicka 6
23210 Biograd na moru
CROATIA
OIB: 71682257664
Vat no: HR71682257664
T +385 (023)385585
T +385 (023)386450
E josip.zagorac@adria-octopus.hr
E adria-octopus@h-1.hr
M +385(099)2050721
Fishing Gear Supplier & Fishing & Sales & Seafood Processing

mostafa
(Monday, 23 May 2022 09:21)
#11
hi ,I request a repair file for the 1104A and 404D engines.
Thank you for your kindness
mostafanoh2551361@yahoo.com

Mark Ripper
(Wednesday, 18 May 2022 14:29)
#10
Looking for instructions on how to remove the heater core on a 2010 cab over 6cyl diesel

Michael Atwell
(Wednesday, 11 May 2022 11:22)
#9
Heli model CPCD30-KU11 parts catalogue.
Do you have a manual for this forklift?
I am looking for the forward / reverse lever switch

Rosalind Seclier
(Wednesday, 04 May 2022 09:30)
#8
Hello, I am trying to find and Operating Manual for a Dalian Forklift CPCD150QFB.
Can you please help me?
Thanks
Rick Graham
(Thursday, 28 April 2022 13:49)
#7
Hyundai 25 forklift Error Code 1. PF 7 can busko 2. PF B Waiting Trac 3. T 13 Logic Failure #1

RANJITH SINGH
(Friday, 08 April 2022 23:40)
#6
HI LOOKING FOR A ELECTIC FAN CLUTCH
FOR DOOSAN D110-S-5 SERIAL # fdc01-1880-00827

clarel
(Wednesday, 06 April 2022 11:09)
#5
HI..NOTE THAT I'M ENCOUNTING AN ERROR CODE 4.185 ON MY REACH TRUCK BT. SERIAL 6536907

Gerogi
(Thursday, 24 February 2022 14:06)
#4
Hi Looking for a gear box manual/spares for Duetz Torpedo RX 120, made in Rijeka 1984

Ciska
(Thursday, 10 February 2022 15:58)
#3
Good Day,
Can you please send us the PDF for 8FD18 Parts Manual.

Kind Regards Ciska

ilqar
(Wednesday, 09 February 2022 08:31)
#2
catalogue
swannie
(Tuesday, 25 January 2022 16:45)
#1
hi how do you adjust the gearlinks after replacing the tie rods on the gearbox.

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