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Insp 30 To Se 2023 76 Insp M601 0001

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RAPPORT D’INSPECTION

N° Affaire : Job N°:


N° INSP-30-TO-SE-2023-76-INSP-M601-0001
TO-SE-2023-76
INSPECTION REPORT
DONNEUR D’ORDRE : Purchaser: FABRICANT/FOURNISSEUR : Manufacturer/supplier:
TOTAL TILENGA FABTECH INTERNATIONAL LIMITED

N° DE COMMANDE : Order n°: N° D’AFFAIRE FABRICANT : Manufacturer’s job n°:


357972-PO-114171-01, Rev.04 P-U2186-08037

INTITULE D’AFFAIRE : Job ref.: N° DE FABRICATION : Manufacturer n°:


Tilenga Project Upstream Facilities (TPUF) MDR Project No - 357972

DELAI DE LIVRAISON CONTRACTUEL : Contract delivery date:


-
PLAN N° : Drawing n°: Please see Below clause 3.
N° D’IDENTIFICATION : Identification n°: TAG NO. As per GAD
DESIGNATION DU MATERIEL : Equipment: Pressure Vessals
DOCUMENT APPLICABLE :
Document according to:
(norme, commande, …) Project Specification for Pressure Vessels- UG-TIL-00-MDT1-300301_2
(Standard, purchase order, …) ASME Section VIII Div1, 2021 Edition

Réunion d’enclenchement : Visite d’Inspection :


Pre-inspection Meeting: Intermediate Inspection Visit:
OBJET DE L’INTERVENTION :
Object of the visit: Réception Finale : Autre :
Finale Acceptance Testing: Other: 24th &25th April 2024

PERSONNES RENCONTREES : Persons met:


NOM : Name: FONCTION : Position: SOCIETE : Firm:
Mr. Zubair Baig TPI McDermott
Mr. Karthik QC Engineer VEOLIA
Mr.Ayub QC Inspector VEOLIA
Mr.Daniel QA/QC Engineer FABTECH
DATE ET LIEU DE L’INTERVENTION : Visit date and location:
24 & 25th April -2024 FABTECH INTERNATIONAL LIMITED, Jebel Ali Free Zone, Dubai, UAE
SYNTHESE DE L’INTERVENTION (voir détail ci-après) : Conclusion of the visit (see detail below):

According to the below notifications received from EUROPE INSPECTION, to visit Vendor FABTECH premises in Jebel Ali
Free Zone to witness activities on behalf of TOTAL as per NOI and ITP intervention of inspection.

Rapport établi le : Date de vérification :


Avancement de la Date of validation:
mission : 100% Report issued on:
Progress of visit:
26th April-2024
Prochaine intervention NOI-0104 L’INTERVENANT: Inspector: Rapport vérifié par : Report verified by:
prévue le :
REV00 (Nom & Visa) : (Name and sign): (Nom & Visa) : (Name and sign):
Next visit scheduled on:
JOBERT KR Valentin STAUDER
Nb d’annexes jointes :
0
Number of appendix:

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT

Inspection performed @Fabtech, as per Notification number: -


• U2186-NOI-SUEZ-0104 / Rev. 00, Dated 05 April 2024.

Scope of inspections:
ITP Activity 15.1_ Marking Tag No. & Name Plate Attachment on equipment.
ITP Activity 15.2_ Marking / Tagging & Packing of Spares.
ITP Activity 2.1 TO _13.1 ITP stage documents review & sign.

Inspection Date: 24.04.2024

ITP Activity 2.1 TO _13.1 ITP stage documents review & sign.

Recycle water tank: (MFR Sr No: 02-27-TZ-8201): Documents reviewed for above mentioned
Recycle water tank as per ITP-UG-TIL-02-M127-400055 REV.03 and drawing UG-TIL- 02-M127-
400057Rev.03.

• Dimensional report (Nozzle marking): FAB-QMF-02-REV02/Nozzle K3-LIT-8202 Reviewed &


Endorsed.
• RT reports, UT reports & PT reports reviewed.
• Tank shell Deviation report FAB-3022033-WWT-001 Reviewed & Endorsed.
• Nozzle marking Inspection report reviewed - Report No: FAB-3022033-NMIR-736-01.
• Adhesion report 3022033-AD-PQT-005 For Paint system 2.2C reviewed & endorsed.

DGF Coagulation tank: (MFR Sr No: 02-27-TZ-8101): Documents reviewed for above mentioned
Recycle water tank as per ITP-UG-TIL-02-M127-400055 REV.03 and drawing UG-TIL- 02-M127-400056
Rev.03.

• Pneumatic test report: FAB-QC3022033-DGF-PNT-001 Reviewed & endorsed.


• Drying inspection report: FAB-3022033-DRY-8101-01 Reviewed & endorsed.
• Visual Inspection report (Oil penetrant test) FAB-3022033-OPT-001 Reviewed & endorsed.
• Vacuum test/Visual inspection report FAB-3022033-DGF-VACT-001 Reviewed & endorsed.
• Dimensional report/Nozzle marking FAB-3022033-DGF-NM-002 Reviewed & endorsed.
• Visual & Dimension report FAB-3022033-DGF-FIT-001 Reviewed & endorsed.
• External attachments Visual & Dimensional inspection report FAB-3022033-DGF-EIAW-
001/002/003/004/005 Reviewed & endorsed.

Inspection Date: 25.04.2024

ITP Activity 15.1_ Marking Tag No. & Name Plate Attachment on equipment.

• The verification process involved a thorough examination of the equipment's marking and
nameplate attachment.
• The equipment was visually inspected and verified that the nameplate was securely
attached and positioned correctly as per the provided drawing.
• Measurements were taken to verify the placement of the nameplate and Tag No. relative
to specified dimensions outlined in the drawing.

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT
• Photographs were taken during the verification process to provide visual documentation of
the equipment's marking and nameplate attachment. These photographs are attached
with this report.
• Noted that CG Marking need to be completed and offered for inspection.
• Noted that on name Plate, CPY to be added in ‘’Inspected by location”.
• Punchlist prepared and verified with all parties. Attached points in table below.

• DGF COGULATION TANK (02-27-TZ-8101)


o Below are the punch points for DGF COGULATION TANK (02-27-TZ-8101) : Table1

SN Observation Action by Status

NCR # 357972-UG-TIL-00-MDT1-000373 Close out copy to be Open


1 MDR
submitted

2 Spares to be arranged, Packed and offered for inspection FAB TECH Open

Internal Piping to be installed with correct bolting, gasket and


3 FAB TECH
offered for inspection Open

4 CG Marking need to be completed and offered for inspection FAB TECH Open

Loose Items (Structural Platform, Ladders, Handrails) to be Open


5 properly Marked and packed as per packing list and to be FAB TECH
offered for inspection.

Manway blind needs to be installed and torquing of bolts to Open


6 FAB TECH
be done and offered for inspection.

Bolting of temporary blinds to be done and offered for Open


7 FAB TECH
inspection.

Punching/Marking of nozzle no on blind flange to be done. Open


8 FAB TECH
(temporary marking placed on each nozzle blind flange)

9 On name Plate, CPY to be added in ‘’Inspected by location” VEOLIA/MDR Open

Recycle water tank: (MFR Sr No: 02-27-TZ-8201):

o Below are the punch points for RE CYCLE WATER TANK (02-27-TZ-8201) : Table 2.

SN Observation Action by Status

NCR # 357972-UG-TIL-00-MDT1-000400 Close out copy to be Open


1 MDR
submitted

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT
2 Spares to be arranged, Packed and offered for inspection FAB TECH Open

Internal Piping to be installed with correct bolting, gasket and


3 FAB TECH
offered for inspection Open

4 CG Marking need to be completed and offered for inspection FAB TECH Open

Loose Items (Structural Platform, Ladders, Handrails) to be Open


5 properly Marked and packed as per packing list and to be FAB TECH
offered for inspection.

Manway blind needs to be installed and torquing of bolts to Open


6 FAB TECH
be done and offered for inspection.

Bolting of temporary blinds to be done and offered for Open


7 FAB TECH
inspection.

Punching/Marking of nozzle number on blind flange to be Open


8 FAB TECH
done. (temporary marking placed on each nozzle blind flange)

9 On name Plate, CPY to be added in ‘’Inspected by location” VEOLIA/MDR Open

Inspection Date: 25.04.2024

o Monitored Application of top coat on test plate (PQT) as per as per Painting ITP (UG-TIL-
02_M127-400071 Rev.04) & Painting procedure (UG-TIL-02-M127-400054 Rev.02) below
mentioned internal paint systems and found satisfactory.
o Paint system -1.1 H
o HEMPATHANE HS 55610- Batch NO: 844031290 Part A
o HEMPEL’S CURING AGENT 97050 PART B – Batch No;844030119
o Final DFT verified both Tanks and found satisfactory. (Internal & external)

Reference Documents used during this Inspections :


Title Document No. Rev. Status
Pressure Test Procedure -Vessels UG-TIL-02-M127-400024 2 IFA
Project Specification for Welding of Pressure Containing
UG-TIL-00-MDT1-300703 1 AFD
Piping & Equipment
NDE PROCEDURE – VESSELS & TANKS UG-TIL-02-M127-400023 3 IFA
ITP- Pressure Vessels & Tanks UG-TIL-02-M127-400071 2 AFD
ITP-DGF Pressurization Vessel UG-TIL-02-M127-400053 3 IFA
ITP-Skimmed Oil Recovery Drum UG-TIL-02-M127-400052 3 AFC
ITP-Produced Water Filters UG-TIL-02-M127-400051 3 IFA
ITP-Induced Gas Flotation Vessel UG-TIL-02-M127-400050 3 IFA
ITP-Degasser/Skimmer vessel UG-TIL-02-M127-400001 3 IFA
PROJECT SPECIFICATION FOR PRESSURE VESSELS UG-TIL-00-MDT1-300301
PROJECT SPECIFICATION VESSEL TRAYS & INTERNALS UG-TIL-00-MDT1-300303
TECHNICAL SPECIFICATION FOR PIPE FITTINGS AND FLANGES UG-TIL-00-MDT1-700003
Project Specification for Standard Details for Static Equipment UG-TIL-00-MDT1-300302 2 AFD

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT
ASME Boiler and Pressure Vessel Code
Section VIII, Div.1-2021
An International Code
DWG- Degasser/skimmer vessel UG-TIL-02-M127-400007 3 IFA
DWG- Induced gas floatation vessel UG-TIL-02-M127-400008 2 IFA
INSPECTION & TEST PLAN for PAINTING- PRESSURE VESSELS
UG-TIL-02-M127-400071 04 IFA
& TANKS
SURFACE PREPARATION AND EXTERNAL PAINTING
UG-TIL-02-M127-400025 04 IFA
PROCEDURE
MECHANICAL DESIGN CALCULATION - RECYCLE WATER
UG-TIL-02-M127-400061 03 AFC
TANK (02-27-TZ-8201)

3.) Area of concern/Observation :

Please refer the Punch list items mentioned the above Table 1 & Table 2.

Picture(s) : -

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT

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RAPPORT D’INSPECTION
N° INSP-30-TO-SE-2023-76- INSP-M601-0001 N° Affaire : Job N°:
GM☐ GMN☐ GMF☐ GIS☐ TO-SE-2023-76
INSPECTION REPORT

End of Report

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