RX Daytona Operator Manual v2.0 Sept 2009
RX Daytona Operator Manual v2.0 Sept 2009
RX Daytona Operator Manual v2.0 Sept 2009
FOREWORD
RX Daytona is an automated clinical chemistry analyser complete with dedicated
analyser software. Software functions of the analyser include the facility to interact
with a host computer for direct download of test method selection details for individual
samples. A barcode system is used for the rapid identification and management of
patient samples, reagents and QC samples.
The RX daytona analyser is an “in vitro diagnostic (IVD) medical device” and
conforms to the IVD directive (98/79/EC) and the EMC directive (89/336/EEC) of the
EU. The RX daytona has been evaluated to Canadian safety requirements.
C lin ic a l
C h e m is tr y
A n a ly s e r
3X A6
The RX daytona operator manual is written for use by personnel that have completed
the RX daytona training course, or those that have been fully trained by individuals
that have attended the course. The aim of the manual is to familiarise the user with all
the features and functions of the analyser to ensure analysis is performed under safe
and optimal conditions.
This manual was produced for PC130 version of the RX Daytona software.
Page I
FOREWORD Version 2.0 Rev September 2009
Page II
TABLE OF CONTENTS Version 2.0 Rev September 2009
FOREWORD .....................................................................................................I
Page III
TABLE OF CONTENTS Version 2.0 Rev September 2009
2. 1. 2 Preparation...............................................................................22
2. 1. 2. 1 Initialisation of Hardware.........................................22
2. 1. 2. 2 Lamp Gain Optimisation..........................................22
2. 1. 2. 3 Prime.......................................................................22
2. 1. 2. 4 Sample Barcode Label Scan (barcode mode
enabled) ..................................................................22
2. 1. 5 Wash ........................................................................................23
2. 1. 6 Emergency Stop.......................................................................23
2. 1. 7 Automatic Rerun ......................................................................24
2. 1. 8 Reagent Blank Measurement ..................................................24
2. 1. 9 Water Blank Measurement (Cuvette Check)............................24
2. 1. 10 ISE Measurement ....................................................................24
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TABLE OF CONTENTS Version 2.0 Rev September 2009
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TABLE OF CONTENTS Version 2.0 Rev September 2009
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TABLE OF CONTENTS Version 2.0 Rev September 2009
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TABLE OF CONTENTS Version 2.0 Rev September 2009
SECTION 6 MAINTENANCE...........................................................................191
6. 2. 2 Washing Procedures................................................................202
6. 2. 2. 1 SPT .........................................................................203
6. 2. 2. 2 SPT(S) ....................................................................203
6. 2. 2. 3 RPT(W) ...................................................................204
6. 2. 2. 4 RPT(C) ....................................................................204
6. 2. 2. 5 RPT(S) ....................................................................204
6. 2. 2. 6 SPT/RPT(W) ...........................................................205
6. 2. 2. 7 SPT/RPT(C) ............................................................205
6. 2. 4 Cuvette Check..........................................................................207
6. 2. 4. 1 Wavelength .............................................................207
6. 2. 4. 2 Date (Date of measurement)...................................208
6. 2. 4. 3 Judgement Value ....................................................208
6. 2. 4. 4 Accepted Result ......................................................208
6. 2. 8 Autostart...................................................................................214
6. 2. 8. 1 Time and Settings ...................................................217
6. 2. 8. 2 Preparation for Autostart .........................................217
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TABLE OF CONTENTS Version 2.0 Rev September 2009
6. 2. 9 Cleaning Procedures................................................................218
6. 2. 9. 1 Cleaning External Tanks .........................................218
6. 2. 9. 2 SPT or RPT.............................................................218
6. 2. 9. 3 Cleaning the WU Nozzles .......................................219
6. 2. 9. 4 Mix-1/Mix-2 (Stirring Paddles).................................220
6. 2. 9. 5 Water Supply System..............................................220
6. 2. 9. 6 Cuvette....................................................................221
6. 2. 9. 7 Sample Compartment (ASP)...................................221
6. 2. 9. 8 Reagent Compartment (RCU).................................221
6. 2. 9. 9 Mosaic Plate............................................................222
6. 2. 9. 10 Dust Filter................................................................223
6. 2. 10 Parts Replacement...................................................................223
6. 2. 10. 1 Syringe Tip Replacement........................................223
6. 2. 10. 2 Stirrer Replacement (Mix-1/Mix-2) ..........................224
6. 2. 10. 3 Pipette Replacement (SPT/RPT) ............................224
6. 2. 10. 4 Replacement of Halogen Lamp...............................226
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TABLE OF CONTENTS Version 2.0 Rev September 2009
SECTION 7 TROUBLESHOOTING.................................................................229
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TABLE OF CONTENTS Version 2.0 Rev September 2009
Page XIV
TABLE OF CONTENTS Version 2.0 Rev September 2009
Page XV
TABLE OF CONTENTS Version 2.0 Rev September 2009
APPENDICES
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D.1 OVERVIEW...............................................................................................336
D. 1. 1 Software Versions ....................................................................336
D. 1. 2 Maximum Capacity...................................................................336
D. 1. 3 Limitation..................................................................................336
D. 1. 4 Installation ................................................................................337
D. 1. 5 Download Software (PC to Analyser).......................................337
D. 1. 6 Installation ................................................................................337
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TABLE OF CONTENTS Version 2.0 Rev September 2009
Page XVIII
SECTION 1 SAFETY PRECAUTIONS AND INSTALLATION Version 2.0 Rev September 2009
SECTION 1
SAFETY PRECAUTIONS AND INSTALLATION
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WARNING
Biohazard
Electric Shock
High Temperature
Injury
Action to be taken as
directed in Operators
manual
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WARNING LOCATION
Hot DTR
surface
Contains
hazardous Mosaic 2, SWU
material serum, panel on right side
urine and plasma cover.
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WARNING LOCATION
IRU head
Action to be insulation plate,
taken as detailed fans on rear frame
in operator (2 fans), right
manual frame, left frame.
The RX Daytona
analyser must be
disposed of in
Rear Panel of accordance with
Analyser the WEEE (Waste
Electronic and
Equipment
regulations).
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1. 4. 5 WASTE LIQUIDS
All waste solutions should be disposed of according to the local pollution and effluent
discharge standards. The RX daytona produces both high and low-concentration
waste liquid.
1. 4. 6 PREVENTION OF INFECTION
1. Gloves should be worn at all times when handling patient samples and waste
liquid, to protect from possible infection.
2. Gloves should always be worn when handling the SPT nozzle, RPT nozzle,
reaction cells, wash nozzles and waste nozzles.
1. 4. 7 REAGENT HANDLING
Ensure that hands and clothing do not come into contact with reagents as they may
contain strong acid or alkali.
1. 4. 8 GENERAL PRECAUTIONS
1. The system is designed to run serum, plasma, supernatants, urine, and CSF.
Please contact RX Support if you want to run any other sample types.
2. Ensure that samples are free from clots and debris to prevent blockage of the
reagent and sampling probes.
3. Ensure that the correct reagent volume is available to perform the necessary
number of tests.
4. Do not leave samples unsealed for extended periods as they may evaporate and
concentrate the sample.
5. Follow the instructions in this manual for loading samples, reagents and
calibration samples.
6. Ensure that calibration analysis is complete before routine operation.
7. Ensure that periodic system checks are performed and parts are replaced as
required.
8. If reagents or samples come into contact with the mucous membranes, flush with
copious amounts of water for at least 15 minutes. Ensure adequate flushing of
eyes by separating eyelids with fingers. If swallowed, wash out mouth with water
providing that the person is conscious. Contact a doctor as soon as possible. In
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case of skin contact immediately wash skin with soap and copious quantities of
water.
9. Never use the system for a purpose other than its intended use.
PLEASE NOTE: Analysis data will be lost when an emergency stop is initiated.
The following procedures should be followed before resuming operation:
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1. 5. 2 INSTALLATION PRECAUTIONS
1. Only qualified personnel should install and use the analyser.
2. The analyser weighs 135kgs and should be lifted by at least FOUR personnel. Lift
the analyser using the grips on the bottom four corners of the analyser.
3. Protect the analyser from liquid spillage or splashes.
4. Ensure the analyser is appropriately grounded.
5. Analyser use in the USA requires UL-certified accessories.
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6. Connect the analyser to the PC using the LAN cable provided. Other cables may
cause background noise or interference.
7. Ensure that all electrical cables are correctly connected.
8. Water quality of feed water into the analyser should conform to NCCLS Type II
specification or better.
1. 5. 4 OPERATIONAL PRECAUTIONS
1. Observe the recommended installation environment and precautions as described
above.
2. Ensure that the ambient temperature of the laboratory is between 15 to 30°C to
ensure effective cooling of the reagents.
3. Ensure that electric cables are correctly connected.
4. Follow the daily maintenance procedure before operating the analyser. Ensure
that gloves are worn when handling sample nozzles, reagents and samples.
5. Ensure there are sufficient reagent volumes for routine operation.
6. Follow the recommended maintenance schedule to ensure efficient operation of
the system.
7. Shutdown the system completely when a serious malfunction is detected in the
analyser.
IMPORTANT
Warranty agreements will be invalidated if the following specifications are not adhered
to:
1. Environmental conditions must adhere to the specifications listed in this manual.
2. The analyser must only be operated by trained personnel.
3. The analyser must only be serviced or modified by Randox authorised engineers.
4. Replacement parts must be sourced from an authorised supplier.
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PRINTER
WASTE
CONTAINERS
PC RX DAYTONA ANALYSER
*The RX daytona requires a supply of type II purified water. It must not be directly
connected to a pressurized water system. If a water system is used, the supply must
be connected to the supply tank reservoir.
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No.
1 Main Analyser 1
LAN cable 1
Halogen Lamp 1
Screwdriver #0 1
5L Plastic tank 1 1
5L Plastic tank 2 1
5L Plastic tank 3 1
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ASP lid 1
Reagent Tray 1
RCU lid 1
4 Flat screen 1
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SECTION 2 SYSTEM OVERVIEW Version 2.0 Rev September 2009
SECTION 2
SYSTEM OVERVIEW
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Figure 2.2 RX Daytona with outer lid open and unit lids in place
Incubation
Reaction
Unit (IRU)
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Figure 2.3 RX Daytona with outer lid open and unit lids off
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2. 1. 2 PREPARATION
2. 1. 2. 1 INITIALISATION OF HARDWARE.
Each unit returns to its home position.
2. 1. 2. 3 PRIME
Nozzles are situated at their respective troughs. Each pump and syringe operates
and sends solution to each line to remove air.
2. 1. 3. 2 SAMPLE DISPENSE
Sample is then aspirated and dispensed from the auto sampler unit (ASP) into the
cuvette on the reaction table (IRU) containing the pre-dispensed primary reagent. The
IRU rotates to the position where the sample pipette unit (SPT) dispenses the sample.
2. 1. 3. 3 MIXING
The IRU then rotates to the mixing position (MIX-1).
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2. 1. 4. 2 MIXING
The IRU then rotates to the mixing position (MIX-2).
2. 1. 5 WASH
After completion the cuvette moves to the wash unit (WU). The reaction solution is
drained from the cuvette and the cuvette is washed thoroughly.
2. 1. 6 EMERGENCY STOP
During routine analysis, an emergency interruption is possible by pressing the
CONTROL and F2 keys simultaneously. The software will also interrupt routine
operation when there is a fault in the analyser.
PLEASE NOTE: Analysis data will be lost when an emergency stop is initiated.
The following procedures should be followed before resuming operation:
1. In the case of user emergency stop due to the settings of erroneous measuring
conditions, the correct settings are required.
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2. In the case of an automatic system emergency stop, lift the lid and check that
there are no items interfering with the mechanical operation of the equipment.
3. If the cause of emergency stop is unknown, contact RX Support.
2. 1. 7 AUTOMATIC RERUN
When a sample concentration is greater or lower than the technical range of the
equipment and automatic reruns are enabled the sample is re-run (please see
Section 4.2“SAMPLE RE-RUNS” on page 120 for a more detailed description of
automatic re-runs). Rerun volumes are based on pre-defined system settings for
sample volume, diluent volume and diluted sample volume for analysis. Sample
dilution may be carried out using a defined diluent according to the defined settings in
the Chemistry Parameters screen. The analytical result reported for the diluted
sample is already corrected for the dilution.
The analyser will perform a cuvette check at the beginning of each run by washing the
cuvettes and then checking the absorbance measurement.
2. 1. 10 ISE MEASUREMENT
This measurement is carried out when the optional ISE unit is present in the analyser
and an ISE test is requested. ISE analysis of urine samples requires a 1 in 10 dilution
(this is performed automatically) and a dedicated urine diluent must be used. This
diluent needs to be placed in the RCU tray and registered in the SYSTEM/
PARAMETERS menu. ISE priming, cleaning and calibration are performed via the
MAINTENANCE/ SEQUENCE (F9) screen.
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Removable Turntable
The ASP accommodates 40 sample tubes. Each sample is aspirated by the sample
pipette unit (SPT) and dispensed into a cuvette in the incubation reaction unit (IRU).
The sample pipette unit can dispense serum, plasma, supernatants, urine, and CSF.
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2. 2. 1. 1 TURNTABLE
The sample tube with barcode label attached is inserted into the tube holding
mechanism. A total of 40 sample tubes can be accommodated (20 inner ring and 20
outer ring).
2. 2. 1. 2 BARCODE READER
Barcodes are read on labels attached to the outer surface of the sample tube. Tubes
should be positioned with the barcode label facing outwards so that they can be
scanned by the barcode reader. The types of usable sample tubes are shown below:
Diameter: 13 mm – 16 mm
Length: 53 mm – 100 mm
Extent of label fitting: Refer to drawing below.
5mm
47mm
Printable Barcode Area
abc
5mm
12.5- 14.5 mm
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RCU barcode
reader
window
located
here
Reagent
Bottle
Rack
Handle
2. 2. 2. 1 REAGENT BOTTLES
The reagent container unit can use three sizes of bottle (see Figure 2.6“ Reagent
Bottle Types” on page 28).
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50ml bottle
20ml Bottle
2. 2. 2. 2 REAGENT TRAY
The RCU reagent tray accommodates a maximum of 40 reagent bottles. The reagent
tray rotates and the required reagent bottle is moved to the reagent aspirating
position.
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2. 2. 2. 3 COOLER
When the analyser is switched on (including during sleep mode) the temperature in
the RCU is controlled by the cooling power unit (CPU). A temperature sensor in the
RCU ensures that the reagent temperature is maintained between 8 -15ºC provided
that the ambient temperature is between 15-30ºC.
SPT trough
SPT nozzle
2. 2. 3. 1 LEVEL SENSOR
When the tip of the nozzle touches the sample surface, the electrostatic capacitance
of the metallic nozzle varies. This variation is used to determine the level of liquid in
the sample tube.
WARNING: Level sensors are not utilised with paediatric sample cups. The
pipette head descends to a pre-defined height, based on the dimensions of the
recommended sample cups and tubes. It is important that only recommended
sample cups and tubes are used for analysis of small sample volumes.
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2. 2. 3. 3 SPT TROUGH
After sampling is completed, the tip of the SPT nozzle is washed with system water in
the SPT trough.
RPT trough
RPT nozzle
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2. 2. 4. 1 LEVEL SENSOR
When the tip of the nozzle touches the reagent surface, the electrostatic capacitance
of the metallic nozzle varies. This variation is used to determine the level of liquid in
the reagent bottle.
2. 2. 4. 3 RPT TROUGH
After dispensing is completed, the tip of the RPT nozzle is washed in the RPT trough.
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Reaction Cuvettes
RPT nozzle
Incubation heating
elements
Photometer
2. 2. 5. 1 CUVETTE HOLDER
The Cuvette Holder has slots to accommodate the 45 reaction cells on the outer
circumference.
The absorbance inside the cuvette of the IRU unit is measured using a photometer.
Measurement is performed with any 1 or 2 wavelengths selected from the following 8
wavelengths: 340, 415, 510, 546, 570, 600, 660 and 700 nm.
2. 2. 6. 1 PHOTOMETER
The photometer consists of a halogen lamp, lens, optical filter and photoreceptor
(photodiode). The lens comprises of a condenser and a focusing lens. The condenser
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lens converts the light from the halogen lamp into a collimated light beam that is then
focused through the focusing lens in the direction of the photoreceptor.
The photoreceptor converts the light passing through the solution in the reaction cell
into an electrical signal.
2. 2. 7. 1 MIX-1
After sample and first reagent dispense into the reaction cell the liquid is stirred by a
paddle attached to the tip of the nozzle on the MIX-1 unit. The tip of the stirrer nozzle
is then washed in the MIX-1 trough.
2. 2. 7. 2 MIX-2
After dispense of the second reagent into the reaction cell the liquid is stirred by a
paddle attached to the tip of the nozzle on the MIX-2 unit. The tip of the stirrer nozzle
is then washed in the MIX-2 trough.
Pour
nozzle
Wipe
Drain chip
nozzle
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MIX-2 Unit
Wipe chip
The wash unit consists of 6 dispense nozzles and 7 drain nozzles (including the final
drain nozzle), and a wipe chip which removes residual water droplets. The nozzles
move over the reaction cuvettes and are then lowered into the cuvette by the vertical
movement mechanism.
The solution inside the reaction cuvette is drained and pure water or wash solution is
dispensed into the cell. This is then aspirated from the cuvette and the process
repeated according to pre-set wash directions.
The drain nozzle is connected to the supply water unit (SWU) drain pump via a resin
tube.
The dispense nozzle is connected to the WPP syringe via a resin tube.
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2. 2. 9 PUMP UNIT
The pump unit (PP) consists of 8 pumps, syringes and solenoid valves.
2. 2. 9. 1 PUMPS
The SWU unit is located on the right-hand side of the analyser and consists of various
diaphragm pumps for water supply and draining of the wash unit (WU).
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2. 2. 9. 2 SYRINGES
There are four supply syringes within the pump unit that supply water to the six
dispense nozzles on the wash unit. All four wash unit syringes are linked in their
operation. Four additional syringes on the pump unit which include the SPP sample
syringe, SPP system water supply syringe, RPP reagent syringe and the RPP pure
water supply syringe.
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2. 2. 9. 3 SOLENOID VALVE
A solenoid valve enables the syringe to switch between aspiration and drain.
SPP-EV Switches between aspiration to and dispense from the SPP line.
RPP-EV Switches between aspiration to and dispense from the RPP line.
Access door to
change Cal A bag
for ISE unit
ELECTRODES
Sodium
Potassium
Chloride
Reference
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ISE unit
Calibrant A Bag
The ISE unit consists of ion selective electrodes, supply and drain pump, a pre
amplifier board and I/O board.
Ion selective This consists of Na+, K+, Cl- and reference electrodes.
electrode The thermo-regulator heater is located at the rear of the
ISE unit where the electrode connections are situated.
Calibration A solution is installed in a special
compartment as shown above.
Calibration B solution (or wash solution) is placed in the
ASP unit at position 18.
Supply and drain The motor and position sensor control the pump. It is
pump used to supply and drain calibration solution, sample,
diluent solution and wash solution.
Pre amplifier board To convert the analogue signals from electrode and
temperature sensor to digital signal.
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2. 3. 1 KEYBOARD LAYOUT
To perform screen operations it is important to become familiar with the keyboard
layout, functions of each key, menu structure and methods of data entry.
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[F9]
F9 Screen selection Determined by the menu option
[F10] selected.
F10
F11
[F11]
F12
[F12]
[Contrl]
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Ctrl
[Ctrl] + Emergency Stop [Control] + [F2] keys.
F2
[F2]
Page
[PgUp] Page up Move up through the pages on the
Up
menu.
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2. 3. 2 MENU STRUCTURE
Run Monitor [F5] Run Monitor [F9] Run monitor display
Chemistry Prm [F6] Chemistry [F9] Page-1/2 : Chemistry Parameters for each Method
Page-2/2 : Serum Indices
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2. 4. 1 JOB MENU
The Job Menu groups together related commands under common headings such as
Maintenance, Chemistry Parameters and Calibration.
2. 4. 2 GLOBAL MENU
The Global Menu includes operations such as Emergency Stop and Alarm Screen
Access. These options are displayed on all Job Menu screens in the software.
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2. 4. 3 FUNCTION KEYS
The Function keys are used to select a function within a selected Job Menu screen.
Functions keys are displayed on screen and are specific to each Job Menu option.
2. 4. 4 EQUIPMENT STATUS
Details the operational status information displayed on screen.
Status Information
Analyser initialisation in progress.
Analyser initialisation completed.
Analyser initialisation interrupted.
Prime sequence in progress.
Prime sequence completed.
Measurement in progress.
Sampling restart in progress.
Sampling restart ready.
Sampling stop in progress.
Sampling stop ready.
Measurement completed.
Emergency stop.
Analyser restart in progress.
Analyser restart completed.
Analyser restart interrupted.
Emergency stop in progress.
Emergency stop completed.
Sensor reading in progress.
Sensor reading completed.
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2. 4. 5 MENU DESCRIPTION
Description of information required in the selected field.
2. 4. 6 PAGE NUMBER
Page number displayed.
2. 4. 7 STAT INFORMATION
When an emergency sample is being processed the message “STAT” is displayed
with a red background.
2. 4. 8 SHUTDOWN BUTTON
Selecting the Shutdown button will result in an on-screen dialog box appearing
offering the options to ‘POWER OFF’, ‘SLEEP’ or ‘CANCEL’. Use the ‘POWER OFF’
option to shut down the analyser and restart PC.
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SECTION 3
SYSTEM PREPARATION AND ROUTINE ANALYSIS
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3. 1. 1 INITIALISATION OF HARDWARE
The analyser can be switched on using one of the following options:
2. Turn on the PC
Turn on the PC (Refer to the Operator Manual supplied with the PC)
The software for the main unit starts up automatically when the PC is switched on.
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3. 1. 1. 1 MAINTENANCE SUMMARY
The table below lists the maintenance required before each run and on a daily and
weekly basis. Please see Section 6“MAINTENANCE” on page 191 for more details.
Daily • Wipe any stains on the internal surface (inside outer lid) using a
clean damp cloth.
• Use an absorbent cloth to remove any condensation in the RCU
tray
• Clean the outside of the sample and reagent probes with a
swab soaked with alcohol.
• If ISE unit is present, check the remaining volume of calibrator A
and ensure tip of calibrator A tube is at the bottom of the bag.
• At the end of analysis perform ISE cleaning if appropriate.
As required • Use probe cleaning tool to clean the inside of the sample probe
and reagent probe.
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Figure 3.3 Tube Connection of SWU Panel (Right side of the analyser)
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WARNING: Ensure all electrodes are installed in the ISE unit otherwise
Calibrator A may flood the interior of the analyser causing system malfunction.
3. 1. 2. 1 AUTOMATIC INITIALISATION
After switching on the analyser system initialisation is performed automatically and
takes around 1 minute. The analyser moves all onboard items to the home/starting
position e.g. pipettes, cuvettes, reagent wheel and sample wheel. The system will
remain in stand-by mode for 30 minutes after power ON to ensure the lamp reaches
optimal intensity and stability. It is not possible to start any measurements during this
time.
3. 1. 2. 2 MANUAL INITIALISATION
Manual initialisation may be required if the operator has manually moved the probes
(i.e during cleaning).
3. 1. 2. 3 SYSTEM PRIME
Priming of the water lines within the analyser is necessary to remove trapped air
within the system ensuring optimum analytical performance. Before measurement the
operator must specify the prime mode on the software.
To select PRIME follow the instructions below.
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Skip - Select when a prime sequence is not required. When SKIP is selected the
analyser will not perform a prime sequence or auto gain process. Selecting SKIP will
default back to Auto Prime when the current sample run is complete
PLEASE NOTE: SKIP should be used with caution as it may adversely affect
analyser performance.
Full Prime Mode - Select to perform a full prime and auto-gain process at the start of
each run.
Auto Prime Mode (Default setting)- When AUTO PRIME is selected, the analyser
will automatically perform a lamp auto gain sequence. A long or a short prime
sequence will then be performed based on the time intervals specified in the
Maintenance /Autostart (F12) ‘Auto Prime Parameter’ screen. These intervals are
measured from the end time of the last run.
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PLEASE NOTE: Total time for long prime sequence is 8 mins 12 secs.
PLEASE NOTE: Total time for short prime sequence is 30 secs (x1 prime) 60
secs (x10 primes).
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When Auto Prime is selected the analyser will automatically run one of the following
prime procedures based on the Auto Prime Parameter settings.
Short Prime
If the time between the last measurement and the current measurement exceeds the
time specified in the ‘Short prime interval’, i.e.: greater than 60 minutes, then the
system will perform a short prime sequence with the specified number of short primes
and the auto-gain adjustment.
Long Prime
If the time between the last measurement and the current measurement exceeds the
time specified in the ‘Full prime interval’, i.e. greater than 240 minutes, then the
system will perform the long prime sequence and auto-gain adjustment.
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Press START.
The system will automatically perform a prime, as specified in
Prime Mode Screen and perform a DTR measurement
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1. Remove the reagent carousel from the RCU and place reagents, diluents and
wash solutions in the carousel.
PLEASE NOTE: Bottle caps must be removed before placing bottles in the
carousel.
2. 50 ml or 100 ml bottles are inserted on the inner ring of the carousel.
3. 20 ml bottles are inserted into bottle holders on the outer ring of the carousel.
4. Place bottles correctly into the holders to enable the barcode reader to read the
barcodes.
5. Replace the reagent carousel in the RCU and turn until the guide pin fits into the
specified position.
6. Replace the RCU lid.
PLEASE NOTE: The analyser will not operate if the RCU and ASP lids are not
replaced correctly.
After loading the bottles initiate a barcode scan to register the reagent bottles on the
carousel. The system will then offer test options based on the registered reagents.
1. Select RUN MONITOR (F5) / INVENTORY (F11).
2. Select ‘RCU SCAN’.
3. Select START in the pop-up window and the registration of reagents will
commence.
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When completed, the software will display the reagent inventory screen complete with
details of the bottles in the RCU.
Figure 3.6 Run Inventory Screen
The position and number of tests possible for each assay is displayed.
If a problem has occurred with the reagent a colour coded warning will be displayed
as follows:
Insufficient Reagent Inventory and Reagent Expired conditions will remove the
relevant test from the RUN MONITOR/TEST SELECT (F5) screen but on-board
stability period exceeded conditions will allow the test to be performed with all results
obtained flagged ‘STB’ to indicate the stability period has been exceeded. Please
note that expired reagents cannot be used on the analyser.
If a reagent bottle does not have a barcode or the barcode is obstructed from the
reader, the analyser will not assign a reagent position on the carousel and will not
display a test parameter on the test selection screen. Furthermore, the parameter will
not be available on the test selection screen if a wash or diluent is enabled in the
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chemistry parameters but is not on board the analyser or does not have a readable
barcode. If the barcode label is unreadable it is possible to manually enter the
barcode number printed on the label below the barcode.
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3. Enter the open channel code in the REAGENT CODE field. This is the first two
characters of the barcode only, for example OA.
4. Enter the reagent description in the REAGENT NAME field (up to 6 characters).
5. Click the ENABLE button to activate reagent fields for R1, R2, Wash or Diluent as
appropriate.
6. Enter exact volume of R1 contained in either the large bottle (100ml; Volume L),
medium bottle (50ml; Volume M) or small bottle (20ml; Volume S) as appropriate.
This volume will be used to calculate the number of tests possible from the bottle.
7. Repeat for R2 if necessary. If there is no R2 ensure that the R2 ENABLE box is
de-activated.
8. Click on ENABLE to run a STABILITY CHECK if reagent stability monitoring is
required. Enter a number in the TERM field to indicate the on-board stability
period in days.
9. Click on OK and then click on SAVE on the reagent code screen.
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3. 2. 3. 1 CALIBRATION TYPE
There are two calibration types. The software determines whether a full calibration
(MASTER) or re-calibration (WORK) is performed based on the number of calibrators
placed in the unit. Calibrator samples can be placed in any position in the ASP tray
but are generally placed before patient samples. In non-barcoded mode the calibrator
series must be placed on the ASP in order of increasing concentration (lowest
concentration first). The software will select the calibration type based on the number
of calibrators placed on the sample carousel.
Re-Calibration (WORK)
The WORK calibration curve is updated using one or more selected calibrators. The
calibration curve produced with re-calibration is the ‘Work Calibration Curve’. This
curve is used to calculate the final result. In most cases the WORK and MASTER
curves will be the same unless recalibration is carried out. However it is not recom-
mended to re-calibrate with less than the full number of calibrators.
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Lot no.
description
Click here to
enter calibrator
concentrations
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Absorbance values
for WORK and MASTER
Calibrator concentration calibrations
3. 2. 3. 4 K FACTOR
A calibration must usually be performed with a calibrator of known concentration so
that a calibration curve may be constructed from which the concentration of unknown
samples can be determined. For some assays the reaction is always linear and a
factor may be used to calculate the results of unknown samples. In this case a
calibration does not need to be performed, however it is recommended that a factor is
established via a linear calibration.
To use a factor to calculate results select FACTOR for the calibration calculation type.
enter the factor in the K field of PARAMETERS pop-up window.
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Select factor
calibration type
Enter K factor
When the factor option is selected the concentration of an analyte is calculated using
the following equation:
C=KxA+B
where
C= Concentration
A= Measured Absorbance
K Factor = (pre-defined factor)
B =Reagent Blank Concentration.
By defining the parameter K, the concentration (C) of the analyte can be determined.
This conversion method is called ‘K-Factor’.
3. 2. 3. 5 RECALCULATION OF RESULTS
Patient results can be re-calculated from an absorbance measurement using either a
WORK or MASTER calibration curve. This option is useful when developing a user
defined open channel assay.
1. Select the required calibration type.
2. Click on RECALCULATE on the SYSTEM (F9) screen. This will recalculate the
concentration of individual samples using the selected type. A pop up screen will
appear.
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3. Select either WORK or MASTER in the TYPE field and enter the sample
absorbance value.
4. Press RETURN on the keyboard. The software will automatically re-calculate the
absorbance value of the sample. The value will be presented on screen in the
CONC field.
5. Repeat the process for each sample value. The software will NOT store the
re-calculated values.
6. Click CLOSE to exit.
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1. Select CALIBRATION (F7) / CHECKS (F10). The software will display a list of
settings for measurement limits.
2. Move the cursor to the METHOD field and press the SPACEBAR to view the test
list.
3. Select the required test and press RETURN.
4. Select the number of replicates for standards by selecting either DUPLICATE or
TRIPLICATE in the ‘Sampling method for standard’ field.
5. Click on the required option in the ‘Reagent Blank Measurement’ field. The
options include DISABLE REAGENT BLANK AND S1 BLANK, ENABLE S1
BLANK (FACTOR OR LINEAR), ENABLE REAGENT BLANK and ENABLE
REAGENT BLANK FOR S1 LINEAR.
6. If ENABLE REAGENT BLANK is activated, the frequency of the reagent blank
must be specified. Click on the scroll bar to display the following options:
Daily
Next Run
None.
7. In the ‘REAGENT BLANK MEASUREMENT AT CALIBRATION’ field select the
reagent blank type (No Sample or System Water).
8. Click SAVE to save the new settings.
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Duplicate
If the calibrators are measured in duplicate and the duplicate limit is exceeded, a DUP
flag will be printed and the calibration will fail.
Triplicate
If the calibrators are measured in triplicate and 1 result exceeds the limit and the other
two are within the limit, the third value will be excluded and only the two acceptable
values will be used for the calculation. If calibrators are measured in triplicate and two
of the three measurements are outside the duplicate limit, a DUP flag will be printed
and the calibration will fail.
Linearity Limit
The linearity of kinetic assays (RATE calculation) is calculated by measuring the
deviation of the reaction curve from the linear behaviour. If the specified value is
exceeded a LIN flag is displayed beside the result, indicating that the sample has
failed the linearity check.
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The linearity value L is the difference in absorbance change between the first four and
the last four measured points (of the measuring range defined in chemistry
parameters) as a percentage of the total slope of the measuring range. If the linearity
value exceeds the given linearity value (chemistry parameters), the result is flagged
with LIN.
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ΔABSfirst and ΔABSlast are both differences between two ABS values. ΔABStotal is
calculated using the least squares method as described above. The water blank
corrected absorbance values are used. Absorbances are in mAbs/min.
The linearity check is not performed in the following cases:
(1) The number of measuring points in the measuring range used for calculation of
ΔABStotal is 4 or less
If there are less than 3 points within the absorbance limit, no result will be calculated
and the flag AB1 will be printed.
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Control ID no.
Control name
When the QC sample name has been registered, the registration of tests to be
performed on each QC sample has to be carried out. For each analyte the mean
value and SD for the QC sample must be entered so that a Levy-Jennings plot and
QC statistics can be generated as follows:
1. Select QC (F8) on job menu.
2. Select QC SETTINGS (F11) on function keys.
3. Move the cursor to the METHOD field and press the SPACE bar to view the list of
test methods.
4. Click on a name to select a test method and press RETURN. The software will
automatically display any previous QC results for the different levels.
5. Enter the required information by clicking on the required field and entering the
values for mean and SD.
6. Select QC rules as follows:
(a) Click on the scroll bar adjacent to the required rule and the following options
will appear
INACTIVE
ERROR
WARNING.
(b) Click on the required option and the rule will be activated.
7. Click SAVE to save the information.
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Method
Enter the method number. When method numbers 61 and 62 are entered the ISE
testing box will be displayed.
Name
Method name (automatically defined by the method number entered).
Interval
QC interval in days. If a QC sample for this analyte is not measured within this period,
the test button in RUN MONITOR / TEST SELECT screen will be displayed yellow.
Control ID
Enter the required Quality Control sample number from the list displayed on the right
of the screen.
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Control Name
Enter the QC sample name (automatically defined by the control ID number entered).
Mean Value
Enter the mean concentration of the QC sample.
SD
Enter the standard deviation of the QC sample. The standard deviation range is
plotted as dotted lines on the graphic display.
For each test there is an option to select any combination of the ten rules displayed
above. Select one of the following - INACTIVE, WARNING, or ERROR.
INACTIVE – The software will default to this option and the adjacent QC Multi-rule will
not be applied.
WARNING – When this option is selected the software will display any QC result that
violates the rule as a YELLOW dot on the QC chart. These results will be included in
the overall mean and SD statistics displayed on the QC chart.
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ERROR – When this option is selected the software will display any QC result that
violates the rule as a RED dot on the QC chart. These results will NOT be included in
the overall mean and SD statistics displayed on the QC chart.
The software also provides the facility to download test sample selection information
directly from a host computer.
1. Select the BARCODE box if barcodes are to be used to enter patient sample
details. (maximum 12 digits for barcode).
2. Select the Paediatric cup box if the sample is a reduced volume paediatric
sample. (Maximum 4 digits).
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Method Options
Standard: Mask method selection for standard.
MS: Mask method selection for multi-standard.
QC: Mask QC method selection
Profile: Mask the profile items.
Blank: Mask method selection for blank measurement.
Save: Save selection.
Cancel: Cancel selection.
Copy: Copy test selection.
Delete: Delete test selection from list.
List: List stored test selection
Emergency: Change to Emergency test selection screen
Online order: Request the test selection data from host when ’On Line
Batch1’ or ’On Line Batch2’ mode is enabled in the
Condition (F12)/ Run Monitor (F5) screen.
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4. Move the cursor to the ‘SAMPLE NUMBER’ field and click on either ‘N’ (Normal
sample) or ‘R’ (Replicate sample). Replicate sample is selected if the sample
measurement is repeated.
A replicate barcode must be used for replicate samples.
5. Select the BARCODE option to enter the barcode details via a barcode reader.
6. Select a PAEDIATRIC CUP for analysis of a paediatric sample (low volume).
7. Enter the sample number as printed on the barcode label. For a Normal sample a
3 to 12 digit numerical code from 001 to 999999999999 is acceptable. Do not use
codes from 94000001 to 99999999 for patient samples.
8. For replicate samples enter a sample number from 1 – 99 as shown on the
barcode label. (For a replicate sample enter the number of repetitions from 1 to 40
(maximum of 40 times) in the SYSTEM PRM/SYSTEM(F9) (PAGE 2 of 2)
9. Enter a PATIENT ID if required (3 to 12 alphanumeric characters).
10. A window will appear on screen asking the user to ‘Enter sample information
data’. Click on OK if full patient demographic details are required or CANCEL if the
patient details are not required. For more information on the patient information
facility see section 4. 4. 9. 4“Entry of Patient ID at Test Selection” on page 163.
11. Click on the NORMAL range field to specify the range required. To use the
standard normal range values select a blank field. To specify an extension normal
range click on the arrow and select the item of choice. The extension normal
ranges may be set in CHEMISTRY PRM / CHEMISTRY.
12. Click on the reagent code button. The selected tests will be highlighted in bright
blue on screen. Method codes are displayed on screen for reagents present in the
RCU.
PLEASE NOTE: Methods using a diluent will NOT appear for selection
unless the diluent is registered on the analyser.
ISE measurements and test profiles are selected in the same way. Multiple method
selection can be made for each sample.
Methods are flagged with different colours to warn the user as follows:
RED (general methods) Calibration has expired
RED (ISE) No valid ISE calibration stored
YELLOW QC interval has been exceeded
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13. Click on SAVE to confirm selection. The Sample Number field will automatically
increase by one in preparation for the next sample entry.
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4. Click on COPY. The software will allocate the same test selection to the sample
numbers entered in the COPY screen.
Procedure:
1. Click on the MASK selection button (Standard, MS, QC, Profile or Blank). A mask
screen will be displayed (see figures 3.21 to 3.25).
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All options will be automatically highlighted. Click on all options that do not require a
calibration to de-select them. A calibration will only be performed on highlighted
options.
All analytes selected in the calibration screen (See section 4. 3. 3“Register Multi-
calibrator Details (MS)” on page 125) will be automatically highlighted. Click on any
option to de-select. A calibration will only be performed on highlighted options.
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All analytes ticked in the Profile screen (See section 4. 4. 4“Test Profile” on page 144)
will be automatically highlighted. Click on any option to de-select. A test will only be
performed on highlighted options.
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All analytes with ’Enable S1 blank (Factor or Linear)’ set in the Calibration Checks
(F10) screen are automatically selected. Click on an analyte to deselect. An S1 blank
will only be performed on highlighted options.
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PLEASE NOTE: if the ISE button is displayed in RED an ISE Calibration must be
performed to obtain results for ISE measurement.
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All samples are identified by barcodes. Sample tubes should be placed in the rack
with the barcodes positioned so they can be clearly identified by the barcode reader.
3. 2. 5. 1 SAMPLE TUBES
The following sample tubes can be used.
Diameter: 13 mm ~ 16 mm
Length: 75 mm ~ 100 mm
Ensure that barcode labels are applied correctly to the sample tubes. This enables
the barcode reader to identify the sample. (See section 4 “ACCESSORY
FUNCTIONS” on page 111).
3. 2. 5. 2 SAMPLE CUPS
Sarstedt Tube - Cat No. 55.472 - Tube 6.5ml 85 x 13mm PS
Sample cups may be used in the analyser by placing them in a barcoded patient
sample tube as shown. The sample tube with cup can be loaded into the ASP
carousel and identified by the barcode on the sample tube.
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3. 2. 5. 3 PAEDIATRIC CUPS
Sarstedt Cup- Cat No. 72.730.006- Micro tube 0.5ml PP
Dedicated cups are available for paediatric sample analysis. Dedicated screw cap
cups (46mm x 10.8mm) are inserted in the accompanying tubes (85 x 13mm).
Barcodes may be placed on the accompanying tube which can be loaded directly
onto the ASP.
Figure 3.31 Placement of Sample Cup in Sample Tube with Barcode
3. 2. 5. 4 SAMPLE BARCODES
Barcode labels should be attached to all sample tubes. When sample cups are used
the barcode label should be attached to the adapter tube, as shown (12.5-14.5mm
from the bottom of the tube).
Check digits are incorporated in barcodes of control samples and calibrators for
identification purposes. Normal and emergency samples may carry check digits
depending on the system menu requirements.
Positioning of barcode labels on the sample tube or reagent bottles must adhere to
the recommendations described in this manual. Deviation from these specifications
will present problems for the barcode reader.
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5mm
47mm
Printable
abc
Barcode
Area
5mm
12.5- 14.5 mm
Normal sample
Barcode labels for normal samples have sample numbers from 4 to 12 digits.
The numeric 4 -12 digit codes (0001 to 999999999999) can be used for normal
samples (except codes 89990000 to 99999999).
Emergency sample
The numeric 8 digit codes (99000001 to 99000999) can be used for emergency
sample barcode labels.
Replicate sample
This barcode label is used when a sample is measured repeatedly.
The barcode is defined as 9400nn01, where nn is from 01 to 99.
Standard (Calibrator)
The numeric 8 digit codes (98000001 to 98999997) can be used for Calibrator
barcode labels.
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4,5 00
4 -5
4-6 000
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4,5 00
8 0
4 0
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4,5,6 0
6 Any number
7-8 01
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PLEASE NOTE: The barcode option MUST be disabled when non barcoded
samples are run. To disable the barcode option go to SYSTEM PARAMETERS/
SYSTEM (F9) and go to SAMPLE BARCODE. Click on the DISABLE option and
click OK on the pop up window.
E Emergency sample
N Normal sample (single run)
S Single standard (calibrator)
MS Multi standard,
SS Standard series
B Blank sample
C Control sample
R Replicate sample
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Single Standard - When selected the user must select the number of standards
required (1 to 7) from the box adjacent to the sample selection box. Positions on the
ASP are automatically reserved for the calibrator(s) and displayed in PINK on screen.
Multi-standard – When selected the user must select the set of multi standards
required (M1 to M10) from the drop down menu The system will display the number of
standards programmed as multi-standard. Positions on the ASP are automatically
reserved for the calibrator series and displayed in PINK on screen when a
multi-standard is selected.
Standard Series – The user can choose only one test per Standard series. Click on
the sample position required, click on SS and then select the test option required.
Click on the SAVE button.
Control Sample – Click on sample ‘C’ and the software will display a list of the
registered control samples. Specify the number of the required control sample as
shown.
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Replicate Sample – When the ‘R’ sample is selected, enter the replicate sample
number required e.g. 01- 03.
For NORMAL And EMERGENCY samples follow the instructions described below.
1. Click on NORMAL RANGE to specify the range. The default ‘BLANK’ selection
will apply the most common Normal Range. Extension. Normal Ranges are also
applicable (as set up in Chemistry Prm (F6)/Chemistry (F9) screen).
2. Move the cursor to the NORMAL RANGE field and click to display the list of
ranges as shown below. Click on the required option and the software will apply
this range to the results.
3. Click on ‘PAEDIATRIC CUP’ to activate the option and notify the software that the
sample is presented in a paediatric cup. To de-activate, click on the box again.
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4. Click on the required sample tests. The selected tests will be highlighted in blue.
To deselect a test click on the test option again and the selection will be reversed.
Only methods registered on board are available for selection.
PLEASE NOTE: Methods using a diluent will NOT appear for selection
unless the diluent is registered on board the analyser.
ISE measurements and test profiles are selected in the same way. Multiple
method selection can be made for each sample.
Methods are flagged with different colours to warn the user as follows:
RED (general methods) Calibration has expired
RED (ISE) No valid ISE calibration stored
YELLOW QC interval has been exceeded
5. Click SAVE to confirm selection. The sample position will automatically move to
the next sample.
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Figure 3.36 Copy and Deletion Screen for Test Selection Profiles for
Non-barcoded Samples
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If these intervals have expired a new calibration or QC run is required. If this is not
carried out the sample will be analysed and the results will be flagged.
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3. 2. 6. 7 MASKING PROCEDURE
The Masking procedure is identical for both barcoded and non-barcoded sample
modes (see Section 3. 2. 4. 4“Masking Option (Barcoded and Non Barcoded
Samples)” on page 81 for further details).
3. 2. 7. 1 SAMPLE TUBES
The following sample tubes can be used:
Diameter: 13 mm ~ 16 mm
Length: 75 mm ~ 100 mm
3. 2. 7. 2 SAMPLE CUPS
(Sarstedt Cup: Cat No. 55.472 :Tube 6.5ml 85 x 13mm PS)
Sample cups may be used by placing them inside a sample tube. The sample tube
with cup can be loaded into the ASP carousel.
3. 2. 7. 3 PAEDIATRIC CUPS
(Sarstedt Cup: Cat No. 72.730.006 :Micro tube 0.5ml PP)
Dedicated cups are available for paediatric sample analysis. Dedicated screw cap
cups (46mm x 10.8mm) are inserted into the accompanying tubes (85 x 13mm), in the
same way as sample cups (see Figure 3.35 above). Barcodes may be placed on the
accompanying tube which can be loaded directly into the ASP.
During operation the START (F1) button will flash yellow to notify the user that the
system is busy.
Standard/Calibrator
#1 First measurement
#2 Second measurement
#3 Third measurement
Method Column
Displays method name.
Patient ID Column
Displays Patient ID.
Result Column
Displays result when analysis is complete (excludes ISE and replicate samples).
Error Column
Indicates errors during the sample progress.
SS Insufficient volume of sample
CA?
CAL
LIN
These flags are not displayed on the run monitor screen
PRO but are printed on results page. (Refer to Section 5.4 for
description.)
AB1
AB2
DUP
SEN
3. 3. 2 FINISH ANALYSIS
When analysis is complete, the system will perform a brief ROUND termination during
which time the user cannot enter patient information, print data or save details.
3. 3. 3 SYSTEM ALARMS
The ALARM key on the main menu will flash RED when errors occur during analysis.
1. Click on ALARM(F4) to determine the source of the error.
2. Double click on the error field for further details.
It is recommended that SLEEP is selected when the analyser is not in use. During
SLEEP mode the reagent cooling and ISE priming is maintained. This allows the user
to use the AUTOSTART function at specified times.
2. Click on SLEEP and the following options will be displayed.
Cuvette Water Placement - the user can select either SYSTEM WATER or WASH
SOLUTION for cuvette displacement or alternatively click on the DISABLE option to
deactivate this option.
SPT Nozzle Wash - select ENABLE to activate or DISABLE to deactivate this option.
RPT Nozzle Wash - select ENABLE to activate or DISABLE to deactivate this option.
ISE Cleaning - select ENABLE to activate or DISABLE to deactivate this option.
(4) WU1 and WU3 lines are rinsed with system water.
To manually cancel sleep mode select ‘SLEEP CANCEL’ and the analyser will return
to Standby.
3. 3. 5 RESTART ANALYSIS
The analyser will automatically restart at the time set in the Maintenance/Autostart
(F12) screen. The analyser can be started manually by clicking on the SLEEP
CANCEL button when sleep mode is selected.
POWER OFF should only be used when the instrument is being serviced or if the
instrument will not be in use for an extended period of time.
WARNING: If POWER OFF is selected the reagents will not be cooled and the
ISEs may dry out and become unusable.
SECTION 4
ACCESSORY FUNCTIONS
This section describes the accessory features, settings and functions that can be
used on the RX daytona analyser.
4. 1. 1 EMERGENCY STOP
An emergency stop may be initiated if there is a severe analyser malfunction. When
an emergency stop is initiated, un-processed data will NOT be retrievable.
The STATUS field in the RUN MONITOR screen will display the following message:
‘EMERGENCY STOP IN PROGRESS’.
In some circumstances the system will automatically initiate an emergency stop. After
the emergency stop has been initiated the analyser will perform system initialisation
and a cuvette wash to clean the cuvettes used during measurement.
4. 1. 2 INTERRUPTION OF SAMPLING
Sampling may be interrupted to add more samples or load emergency samples.
The procedure for adding emergency samples is slightly different if the sample
barcode reader is enabled or disabled. This is defined in the SYSTEM
PARAMETERS/ SYSTEM (F9) screen.
3. Remove the ASP lid and place the sample tubes in the carousel.
4. Replace the carousel lid and select OK
5. The software will automatically go to the RUN MONITOR/TEST SELECT (F10)
screen. Select sample type ‘E’ and select the tests required for each sample in the
appropriate sample position. Patient demographic information may be entered if
required.
6. Click SAVE.
7. Press START (F1) or STAT/NORM (F3). The analyser will move the emergency
sample(s) to the sampling position and measurement will take priority over the
normal samples. Analysis of normal samples will continue after the emergency
sample(s) has completed sampling. The status field in the top left corner of the
screen will display STAT in red during analysis of the emergency sample.
7. Lift the lid of the ASP and place the sample tubes in the carousel. Replace the
ASP lid.
8. Click on START (F1).
The analyser will move the emergency sample(s) to the sampling position and
measurement will take priority over normal samples. Routine analysis of normal
samples will continue after emergency sample(s) has completed sampling.
The status field in the top left of the screen will display STAT in RED whilst
processing the emergency sample.
When the emergency sample(s) has been sampled, the probe will continue sampling
normal samples restarting at the interrupted position number.
3. Remove the ASP lid and place the sample tubes in the carousel.
4. Replace the ASP lid and select OK.
The software will automatically go to the RUN MONITOR/ TEST SELECT (F10)
screen.
5. Select sample type ‘N’ and select the tests required for each sample in the
sample position. Patient demographic information may be entered if required.
6. Click SAVE.
7. Press START (F1) or STAT/NORM (F3). The analyser will move the sample(s) to
the sampling position and measurement will take priority over normal samples.
Routine analysis of normal samples will continue automatically. The status field
will display STAT in a red box whilst processing emergency sample(s).
6. Lift the lid of the ASP and place the sample tubes in the carousel. Replace the lid.
7. Click on START (F1).
The analyser will move the sample(s) to the sampling position and measurement will
take priority over normal samples. Routine analysis of normal samples will continue
automatically. When sampling is complete the probe will continue sampling restarting
at the interrupted position number.
PLEASE NOTE: Normal samples added using the STAT/NORM function are
processed as part of the run and are not treated preferentially.
4. 2. 1 AUTOMATIC RE-RUNS
The software can be programmed to automatically perform sample re-runs when the
results are outside the measuring range or exceed check limits e.g. Prozone.
To activate an automatic re-run follow the instructions below.
1. Select RUN MONITOR (F5)/CONDITION (F12).
2. Select ‘ENABLE RERUN’ in the ‘AUTOMATIC RERUN’ field.
Minimum volume
sample + diluent = 120ul
Diluted sample volume at high re-run
4.3 CALIBRATION
This section describes the system calibration features. There are three calibration
options available:
S Single Calibrator - 2-point to 7-point calibration using 2 to 7 separate
calibrators.
SS Standard Series - Onboard serial dilution of a single calibrator to generate a
standard series.
MS Multi-Standards - Calibrator series for multiple tests.
4. 3. 1 STANDARDS
Two to seven calibrators are required for a single test.
11. Click on PARAMETERS and enter the required concentration of each standard in
the series. The concentration of the highest standard loaded onto the sample
carousel is entered against the last standard position number in the series (if there
are 6 standards in the series the highest concentration should be entered in
position S6).
StandardConcentration Calculation
Standard solution 1: 0
Standard solution 2: 1.875 (0.0625 * 30)
Standard solution 3: 3.75 (0.125 * 30)
Standard solution 4: 7.5 (0.25 * 30)
Standard solution 5: 13.125 (0.4375 * 30)
Standard solution 6: 30 (1 * 30)
Figure 4.3 shows that the set 01 is allocated to IgG, IgE, and CRP (assuming that the
same calibrator set is required for a full calibration of the methods ticked above).
This defines a multi-standard set. It is possible to edit the selection for the next run
using the mask function on the RUN MONITOR/TEST SELECT (F10) screen as
described in Section 3. 2. 4. 4 Masking Option (Barcoded and Non Barcoded
Samples)” on page 81. All tests selected will be calibrated each time this multi-set is
run. Use the Masking function to de-select tests.
Unit
Enter the unit required for result reporting. (Up to 6 characters may be entered.)
Assay Type
There are two assay types, i.e. Rate method and End method. Select the required
type by clicking on the scroll arrow of the ’Assay Type’ box.
Mix 1 0:20
Read 1 0:40
Read 2 1:00
Read 3 1:20
Read 4 1:40
Read 5 2:00
Read 6 2:20
Read 7 2:40
Read 8 3:00
Read 9 3:20
Read 10 3:40
Read 11 4:00
Read 12 4:20
Read 13 4:40
For single point endpoint assays and single rate assays measurement range 1 is not
required and should be disabled by clicking on the DISABLE box. Both measurement
ranges are required for two-point and blanked end point and double rate assays.
Measuring points (refer to the read time intervals) are entered into the ‘START’ and
‘END’ boxes for each Measuring Range (where appropriate).
Endpoint Assays: 2 consecutive read points (e.g. 23 and 24) should be chosen and
the average absorbance of the points is used in the calculation.
Two Reagent Endpoint Assay: Consecutive read points prior to R2 addition should
be entered for Measuring range-1. Then 2 consecutive read points several minutes
after addition of R2 should be entered for Measuring range-2. Results are calculated
by subtracting the average of the read points before R2 addition i.e. Measuring
range-1 from the average of the read points from Measuring range-2.
2 Point or Fixed Time Assays: A delta absorbance between fixed time points is
measured. Both Measuring range –1 and –2 are used. The same read point is
entered for the START and END options of range-1 and range-2. The absorbance of
measuring range 1 is subtracted from measuring range 2.
Rate Assays: The START and END points for the kinetic measurement is entered in
measuring range-2. Measuring range-1 is disabled unless a blank rate measurement
is required. The average delta absorbance per minute is calculated by using linear
regression through the read points in the measuring range.
Sampling Volume
The sampling volume entered in µl.
Re-run (High)
A sample re-run dilution option is activated by clicking on ENABLE to select and
DISABLE to deselect.
Select ’ENABLE’ when sample dilution is required.
Select ’DISABLE’ when sample dilution is NOT required.
In this case, the volume of sample to be diluted and diluent volume are entered in µl.
The volume of diluted sample is equal to the rerun volume.
If the sample or re-run dilution facility is enabled, the diluent must be enabled,
registered and on board the analyser for the test to be selected on the test selection
screen.
R1 Reagent name
When the cursor is moved to ’R1 Reagent Name’, press the SPACE bar and a pop-up
window will display the bottle codes for available tests. Select the required reagent
name. The reagents that cannot be used are displayed with a grey background.
R1 volume
Select the appropriate field and enter the reagent volume in 5µl increments. Select a
volume range 20-400µl.
This screen also offers the option to use a second reagent.
Select ’ENABLE’ when R2 reagent is used.
Select ’DISABLE’ when R2 reagent is not used (Single reagent method).
R2 Reagent name and reagent volume can be entered when ’ENABLE’ is selected.
The bottle code of the wash solution is selected from the pop up window which is
displayed when the SPACE bar is pressed. The wash solution must be registered in
the system parameters screen.
Diluent
Diluent is used to dilute samples and/or calibrators when required. The sample diluent
is specified when ‘ENABLE’ is activated and the bottle code is entered. The bottle
code of the diluent is selected from the pop up window, which appears when the
SPACE bar is pressed
Extension
This option enables the user to define additional normal ranges. When the extension
button is clicked a pop up window will appear (see below).
A lower and upper limit is defined for each normal range. The names (description) of
the normal ranges displayed are defined in the SYSTEM (F9)/SYSTEM
PARAMETERS screen. After setting the ranges, click OK to save the information.
When the extension normal ranges are used in the test selection (TEST SELECT
(F10)/RUN MONITOR (F5)) the judgement criteria is applied to the result.
Normal Range
Enter the normal range.
When the measured concentration is lower than the specified lower limit, the flag ‘L’ is
displayed beside the result.
When the measured concentration is higher than the specified upper limit, the flag ‘H’
is displayed beside the result. The upper limit must be >0 and filled to obtain results
without an H flag.
Lower limit Upper Limit
Technical Range
The upper and lower limits of the valid technical range are defined by concentration
and absorbance.
Results outside the range are flagged with ‘<’ or ‘>’ symbols to indicate that the results
are lower or higher than the specified range.
Select ‘SYS. WATER’ when the RPT nozzle is washed with pure water.
Select ‘WASH SOL.-3’ when the RPT nozzle is washed with wash solution.
Bottle Volume
The bottle volumes are displayed according to the volumes specified in the SYSTEM
PRM/SYSTEM screen.
Stirring Speed
Enter the stirring speeds of Mix-1 and Mix-2.
Decimal Point
Select the number of decimal points required for reporting results.
Save
Press SAVE to save the method parameters or CANCEL to restore previous data.
4. 4. 2 SERUM INDICES
The Serum Indices function determines the level of Lipaemia, Haemolysis and Icterus
in patient samples therefore eliminating the need for visual inspection.
The absorbance readings for the Icterus index are taken in the following ranges:
415-510nm
570-600nm
600-700nm.
The Icterus absorbance is corrected for Haemoglobin and Lipaemia.
Factors A-F are fixed factors that are obtained experimentally and used in the above
equations to calculate the serum index.
Method: 81 (fixed number)
Name: SI (fixed)
Sampling Volume: Sampling volume of sample (µl)
Method of Measurement
The Lipaemia, Haemolysis and Icterus levels are calculated using the following
equations:
A bsorbance T urbidity
NADH Icterus H em olysis
L = Turbidity Index
C = Scaling factor for Lipaemia.
H = Haemolysis Index
A = Scaling factor for Haemoglobin
B = Corrects Haemoglobin measurement for Lipaemia.
I = Icterus index
D = Scaling factor for Bilirubin
E = Corrects Bilirubin measurement for Haemoglobin
B = Corrects haemoglobin measurement for Lipaemia
F = Corrects Bilirubin measurement for Lipaemia.
16µl of sample are added to 180µl of Saline. The system monitors the absorbance at
the following pairs of Bichromatic wavelengths:
415nm and 510nm
570nm and 600nm
600nm and 700nm
These absorbance figures are used to calculate the serum index.
The absorbance readings for the lipaemic index are taken within the 600-700nm
range.
The absorbance readings for the haemolysis index are taken in the 570-600nm and
600-700nm range. The haemolysis absorbance is corrected for Lipaemia.
The serum index results will be printed along side the assay results when analysed.
The assay actual patient result will not be re-run or adjusted by running serum
indexes, however the index will give a numerical value:
The operator who validates the patient results can then decide, based on the index
value reported, if the particular chemistry being analysed is affected.
PLEASE NOTE: When the ENABLE button on the RUN MONITOR/ CONDITION
screen is activated and the factors defined, a serum indices measurement will
be performed on every sample.
When a result is printed, the ISE and normal sample result is printed along with the
serum information (see figure 4.9 below) .
The software uses test method numbers 1 to 60 to identify individual test parameters.
Test method numbers 71 to 80 are assigned for calculation values.
1. Select CHEMISTRY PRM (F6)/CALCULATE (F10).
2. Move cursor to the METHOD field and press the SPACE bar to view methods
71-80.
3. Click on the required method.
4. Move cursor to the NAME field and enter the required information.
5. Enter the units and the number of decimal places.
6. Enter the calculation in the EXPRESSION field. The calculation equation can be
specified using symbols of four fundamental operations (+, –, x, / ) and brackets.
The method number may be selected by clicking on the required method in the list
or typed directly into the field.
7. The normal range values are entered in the appropriate field.
8. Click SAVE to save the information.
If results are available for all methods specified in the EXPRESSION field the
software automatically calculates the expression and presents the values.
4. 4. 4 TEST PROFILE
Test Profile enables the user to define a profile of tests that are performed on a
regular basis. This profile is then selected during the test selection process, rather
than repetitive selection of a number of individual tests.
1. Select CHEMISTRY PRM (F6)/PROFILE (F11).
2. Move cursor to the METHOD field and press SPACE bar. Profiles 1 –8 will be
presented. Double click on the required profile number.
3. Enter the profile name in the NAME field.
4. Click on the required boxes in the SELECTED METHOD field to select tests.
5. Click SAVE to store the information.
A tick mark represents the tests selected for the profile. To deselect the test,
click on the field.
4. 4. 5. 1 TESTING ORDER
1. Select CHEMISTRY PRM (F6)/ORDER (F12).
2. Select Page 1 of 2 on screen display. Testing order of registered methods can be
defined by clicking on the method number in the list of methods (right side of
screen) and dragging it to the measuring order list (left side of screen). Methods
and wash solutions may be specified. ISE’s cannot be selected.
3. Click on SAVE to store the information.
If particular assays are found to interfere with each other it may be necessary to
change the order the tests are performed. If this is the case one assay could be
assigned a low test number and the other a high number ensuring that these assays
are separated by other assays in a test profile.
Host Communication
The Host communication conditions are defined as follows:
Item Description Remarks
Baud Selection of baud rate: 19200/9600/ Default: 9600 bps
Rate 4800 bps
Data Bit Data bit length: 7/8 bits Default: 8 bits
Stop Bit Stop bit length: 1/2 bits Default: 2 bits
Parity Bit Parity bit: None/Even/Odd Default: None
Details
This is an optional setting button for setting the output of data to either Host
Communications, Floppy Disc or Printout.
Click DETAILS and the following screen will appear:
Figure 4.14 Details Menu Options (Optional settings for data output)
HOST COMMUNICATIONS
Add Re-run Flag:
Tick box - Re-run flag included with data transferred to host computer
No tick - Re-run is performed, No re-run flag included with data.
Send QC Result
Tick box QC result output to host computer
No Tick QC result not ouput to host computer
Add QC Flag
Tick box Judgement flags attached to QC data output to host computer
No Tick Judgement flags not attached to QC data output to host computer
Patient Name
Tick box Patient name presented as Last Name, First Name, Middle Name.
No tick Patient name presented as Last Name, Middle Name, First Name.
FD Output
Tick to attach the judgement condition flag to the QC results when transferred to
Floppy Disc.
Untick to detach flag from QC results transferred to floppy disc.
Print Output
Tick to print the QC report in real time and untick to disable this function. The QC data
printout is available after measurement.
Time
Enter initial time settings for the analyser.
Sample Barcode
Definition of sample barcode. Ensure that ENABLE is ticked for the sample barcode
(if required).
Alarm Setting
Click on the ALARM SETTING button to view the alarm options. One or more options
may be selected from the alarms detailed below:
Alarm 1 Emergency Stop has been initiated
Alarm 2 Sampling Stop has been initiated
Alarm 3 Warning has been activated
Alarm 4 Error has occurred in the PC
Alarm 5 Error has occurred when ASP rotation is completed.
Click on the required alarm and a tick will appear in the box. Click again to de-activate
the alarm.
Printout Header
There are 2 printout headers for hard copy reports:
• Universal Header – applied to all printed material. Click on the ‘PRINTOUT
HEADER’ field and enter the required header information.
• Definitive Header – defines specific headers for patient reports only. Click on the
‘DEFINE HEADER’ box and enter information.
Reagent Code
List of all registered reagent codes. Closed channel reagent codes are pre-loaded
onto the software during installation and cannot be changed. This facility is used to
enter new method codes for open channel reagents, which can be registered,
changed or deleted.
Figure 4.15 Reagent Code List
The following window is displayed by clicking on the ADD or EDIT button. Click OK to
save the added or edited details.
Before registering a reagent, an open channel code (OA – OZ) and a reagent name
must be entered. Enter reagent details including type (R1, R2, WASH and Dil),
volume in bottle and size of bottle. An option is available to apply an on-board stability
period to the reagent. Reagents that exceed this period will be flagged in the Run
Monitor/Inventory screen as follows:
YELLOW Reagent stability exceeded
PURPLE Reagent expired
RED Reagent bottle empty
If the reagent is a diluent or wash solution then the relevant option should be chosen.
Press OK to confirm reagent details and click SAVE (on the System Parameters/
System (F9) Screen) to store reagent details.
4. 4. 7 DATA BACKUP
Data Backup enables the user to backup all data (results and settings) to the hard
disk or back up mechanical values and user parameters to floppy disc.
1. Select SYSTEM PRM/Backup (F10).
A list of parameter files (on FD) are displayed in the table below.
File name Description
FD1Version.txt Version number of database
FD2Version.txt Version number of database
Analysis.DB Methods
AnalysisISE.db ISE Methods
AnalysisISE2.db ISE Methods 2
AnalysisSI.db SI Method
AnalysisSI2.db Sl Method 2
AndCalc.db Calculated test information
Assaycon.db Chemistry parameters
Load Parameters
Insert floppy disc containing parameter information into the FD drive of the PC and
click LOAD.
Format FD
Insert floppy disc into the FD drive of the PC and click FORMAT.
Data Backup
Back-up all data to a separate folder on the PC hard disk. Use this option when
upgrading software to prevent loss of results data.
Save data
Saves data. The progress is indicated by the bar chart and may take several minutes
depending on the quantity of data stored in the software.
Load data
Restores previously saved data.
The test selection for samples is transmitted from the host computer to the
analyser PC.
9. After the method codes for the test selection are registered and reagents and
samples are loaded, initiate measurement by pressing F1 START. Routine checks
and procedures are identical to an analyser operating in ‘OFFLINE’ mode.
The results are stored in the analyser PC and transferred to the host computer
(automatically in Batch 1 mode). See Section 5.2 RETRIEVAL OF STORED
RESULTS” on page 167 for transfer of results from analyser to Host PC.
The software can store a maximum of 9999 patient information records. Patient
records should be kept up to date by deleting unnecessary records.
13 characters max.
This information can be transferred to the host computer to aid sample identification
and retrieval of results.
PLEASE NOTE: if ‘NO’ is selected only Patient ID for each sample can be
entered.
PLEASE NOTE: Any fields with a drop down menu must be predefined as
described in Sections ‘4. 4. 9. 1 Entering Patient ID Number” on page 160’ to ‘4.
4. 9. 4 Entry of Patient ID at Test Selection” on page 163’. Patient comments and
sample comments may also be entered at this stage. When finished select
‘SAVE’ to confirm details and store in the patient database.
PLEASE NOTE: Only new or existing patient entry is possible via this screen at
test selection. It is not possible to edit patient details from this screen. To view
all patients stored in the database and edit details go to System Parameters/
System (F9) (Page 2 of 2) and select ‘Patient Information’.
SECTION 5
RETRIEVAL OF RESULTS
The software offers the following options to automatically print hard copies of patient
results:
• Print results list when sample run is complete.
• Print results in patient report form which will include all patient details and test
results.
3. Click on the drop down menu and select either SAMPLE NUMBER or PATIENT ID
in the FROM field. Enter an * in the field to represent the wild card and display the
results of all sample numbers.
4. Click on DATE FROM and enter the YEAR, MONTH and DAY.
5. Click on DATE TO and enter the YEAR, MONTH and DAY. Enter an * in the field
to represent the wild card and display all sample results.
6. Click on ROUND # and enter the number of the sample run. Enter an * in the field
to represent the wild card and display the results of all runs.
7. Click on the drop down menu in the SEND field and select the required option.
ALL - All results
OK - Results that have been successfully transferred to host
NG - Results that have not been successfully transferred to host
8. Click on the drop down menu of the RESULTS OUTPUT screen and select one of
the following options:
12. Click on individual results to display any flags associated with the result.
13. After selection, results can be transferred when the host communication is in
online mode. Click on the result and press the SPACE bar and the result entry is
highlighted in blue. Repeat this procedure to select additional results.
14. When results are highlighted click on the SEND SELECTED button to transfer the
information to the host computer.
Primary (Red), secondary (green) and primary – secondary (yellow) wavelength data
is displayed if appropriate.
The time course scale is automatically set when the auto box is enabled. To manually
set the y axis click on the box to de-activate the selection and enter Max and Min
values as required.
When ‘STANDARD’ has been selected the reagent Lot numbers are displayed above
the timecourse as shown below.
Quality control sample results can be viewed and the information displayed as a
Levy-Jennings chart. QC results can be stored for up to 6 months and the user can
view raw data and graphs for a period of 31 days for each test method. Three levels
of QC data can be viewed.
5. 3. 1 GRAPHIC DISPLAY
Graphic display allows the QC results on Levy-Jennings graphs to be viewed for three
levels over a 3 month period. There are two display options, Daily and Cumulative.
It is important to ensure that the QC details, mean value and SDs, have been entered
in the QC SETTINGS screen. This information is required to generate the QC graphs.
1. Select QC (F8)/GRAPHICS (F9).
2. Move the cursor to the METHOD field and press the SPACE bar to view the list of
test methods.
3. Click on the required test and press RETURN to select a test method. Levy-
Jennings plots for two control levels will be automatically displayed.
Control details including the mean, number SD and CV of the QC results are
displayed on screen for two control levels. The plot for a third control level may be
accessed by clicking on Page 2 of 2.
4. In the DISPLAY TYPE field select DAILY to display QC results for each day and
CUMULATIVE to display cumulative values.
Results are plotted in black for normal values. If Westgard rules are applied,
results are plotted in YELLOW if they violate a WARNING rule and RED if they
violate an ERROR rule. Results indicated as an ERROR will not be included in the
overall mean, CV and SD values presented on screen.
Results summary
for both levels
Daily display: Individual QC sample results are displayed for each day.
Cumulative results QC sample results are plotted cumulatively for each day.
All the results for one day are plotted on a vertical axis.
N = Number of results
X = Mean value
SD = Standard Deviation
CV Coefficient of Variation
Plotting symbols
5. 3. 2 MEASUREMENT VALUES
This function allows QC results for each test method to be viewed for three levels
over a 3 month period. QC results for a specific parameter are displayed in date order
when the Method code is entered.
Enter * in the METHOD field to view daily results for a number of test methods
Enter the test method name to view information on a single test method.
SD - Standard Deviation
Min - Minimum QC value obtained
Max - Maximum QC value obtained
5. 3. 3 QC SETTINGS
Enter details of QC samples, mean and SD (see section3. 2. 3. 8“Quality Control
Samples” on page 73 for further details).
5. 3. 4 CONTROL TYPES
Enables the registration of quality control samples and the associated test methods.
A maximum of 30 types of quality control samples may be registered. (See Section 3.
2. 3. 8“Quality Control Samples” on page 73 for further details).
To view results details simply click on the result value and details of concentration,
judgement value, range and flag will be displayed in the EDIT DATA field.
To delete a result click on the result entry line to highlight the value and then click on
DELETE in the EDIT DATA field. The results will be deleted from the internal results
database.
The SEARCH patient report prints out the last 3 sets of patient test result.
EXAMPLE-3. PRINTOUT OF PATIENT REPORT (AUTOMATIC)
1. Linear
2. Point to Point
3 Log-Logit
4. Spline
5. Exponential
2003/04/10 16:31:32
Live Patient Report
SECTION 6
MAINTENANCE
Daily 1. Wipe any stains on the internal surface (inside outer lid) using a
clean damp cloth.
2. Use an absorbent cloth to remove any condensation in the
RCU tray.
3. Clean the outside of sample and reagent probes with a swab
impregnated with alcohol.
4. If ISE unit is present, check the remaining volume of calibrator
A and ensure tip of calibrator A tube is at the bottom of the
bottle.
5. Perform ISE cleaning as prompted when entering ‘Sleep’
mode.
6. 1. 1 DAILY MAINTENANCE
Pure Water and Effluent Tanks
• Check that system pure water tank is full (fill as necessary)
• Check that waste tanks are empty (empty as necessary)
• Check that the tube tip of the water tank is in contact with bottom of tank
• Check that the tube tip of the effluent tank is well above effluent level to avoid back
flow.
Detergent Tank
Check that wash solution tanks are full (fill as necessary)
Check that tube tip of detergent tank is in contact with bottom of tank.
1. To perform a cuvette check click on Maintenance/Sequence (F9). To view the
cuvette water blanks go to Maintenance/ Wash (F10). If any cuvettes are flagged
as being over the judgement value perform a cuvette wash and recheck screen. If
still above judgement value, remove affected cuvette from IRU and wash manually
in 0.1 M HCl. Replace cuvette and perform cuvette check - contact RX support if
this does not resolve the problem. At least 31 clean cuvettes are required for oper-
ation.
2. Clean the inside of the sample and reagent probes with the probe cleaning tool.
Clean the outside of the probes with a piece of gauze soaked in methanol. Always
wipe downwards from nozzle body to tip.
3. Wipe all surfaces with a clean damp cloth.
4. Use an absorbent cloth to remove any condensation in the RCU tray.
5. Check printer paper and replace as necessary.
6. If ISE unit (optional) is present carry out the following additional checks.
• Ensure sufficient volume of Calibrator A.
• Remove ISE cover and swing out ISE module, checking for any spillage around
the sampling port. Clean with a swab impregnated with alcohol (if required) to
remove any crystalline deposits, taking care not to contaminate the sampling port.
Swing ISE module back into unit and replace ISE cover.
• Perform ISE cleaning procedure at end of daily analysis by placing 500μl of ISE
cleaning solution in a sample cup at position 18 in the ASP tray and use the ‘ISE
Clean’ function in the Maintenance/Sequence (F9) screen.
6. 1. 2 WEEKLY MAINTENANCE
PLEASE NOTE: The analyser must be switched off so that mechanical parts can
be easily moved. It is recommended that the RCU tray is removed and placed in
a refrigerator while cleaning is in progress.
1. Clean Automatic Sampling Unit (ASP) with a clean damp cloth.
2. Clean Reagent Container Unit (RCU) with a clean damp cloth.
3. Clean pipette cover, trough and mosaic plates thoroughly with a clean damp cloth
removing relevant sections if necessary.
4. Remove wash unit cover, carefully lift wash unit up to allow better access and
clean wash unit probes with a swab impregnated with alcohol.
5. Carefully raise mixers and clean with a swab impregnated with alcohol taking care
not to bend or break the mixers.
6. At the end of each day prior to putting the system into sleep mode, place a cup of
C1 wash solution in sample position 18 for the automatic probe wash.
When the cleaning procedure has finished replace RCU tray and switch ON the
analyser and PC. Weekly cleaning procedure should take approximately 5 – 10
minutes (see section 6.2.8 for further details).
6. 1. 3 MONTHLY MAINTENANCE
1. Carry out a sample and reagent precision check using Reagent Precision Test
solution (Cat. No. RX3857), Sample Precision Test solution (Cat. No. RX3856)
and Acid Wash Solution (WS3853). See kit inserts for procedures. If the results of
these checks are outside defined acceptable limits please contact Randox RX
support.
2. Check the remaining part hours on the maintenance wash screen.
3. Check Alarm Log and refer to the error code section for any unexplained error
codes.
4. Check IRU and RCU temperature.
5. Perform SPT/RPT (W) and SPT/RPT (C) washes from the Maintenance/Wash
(F10) screen.
6. Visually check water and wash solutions at all troughs.
7. Perform decontamination and cleaning of internal tubing using the Tubing Wash
instructions. See section 6. 2. 3“Tubing Wash” on page 205.
8. Clean waste tanks using dilute hypochlorite solution to remove any microbial
contamination.
9. Check the condition of the three fans located at the rear of the chassis to ensure
that they are operating normally.
6. 1. 4 PERIODIC MAINTENANCE
Periodic checks should be carried out at regular intervals based on the use and
throughput of the analyser. To determine hours of use for various parts go to
Maintenance/Wash (F10) and perform the following if the countdown timer has
reached zero hours.
1. Replace the halogen lamp (allow 30 minutes for lamp to cool after analyser is
switched off before replacing lamp).
2. Use probe cleaning jig to remove blockages.
During analysis, periodically check the levels and tube positions in the purified water
and waste tanks.
PLEASE NOTE: Replacement of syringe tips and diaphragm pumps should only
be performed by a Randox Service Engineer.
6. 2. 1 SYSTEM CHECKS
The MECHANICAL MAINTENANCE screen enables the user to check various
operating functions and sensors in the RX daytona analyser.
6. 2. 1. 1 INITIALISATION
Initialises the mechanical parts of each unit.
6. 2. 1. 2 PRIME SEQUENCE
Primes the tubes for aspiration and dispense of samples and reagents in the SPT and
RPT units.
6. 2. 1. 4 CUVETTE CHECK
Assesses the degree of staining in cuvette by running a cuvette water blank
measurement.
6. 2. 1. 5 PUMP TEST
Click START in the ‘PUMP TEST’ field to check if pumps are working. The following
window will appear:
Click on the required box to activate the pump check for either the Diaphragm pump,
Waste pump or Drain pump. Enter the test time in the Time box and click OK to start
the check.
The drain pump is activated for one second on each nozzle of the wash unit (WU).
The drain pump for the trough is activated for two seconds.
6. 2. 1. 6 CUVETTE WASH
Washes the cuvettes placed in the IRU unit (reaction table).
6. 2. 1. 9 WU1, 3 RINSE
Moves the syringe for WU 1-3.
6. 2. 1. 10 ISE PRIME
Primes the tubes for the ISE unit. Enter the number of prime sequences required.
6. 2. 1. 11 ISE CLEANING
Cleans the ISE tubes and the ion selective electrodes using ISE cleaning solution
placed in position #19 of the sample carousel.
6. 2. 1. 12 ISE CALIBRATION
A two-point calibration is run at the beginning of sample analysis. Calibrant B should
be placed in position #18 in the ASP. The calibration result is output to the SYSTEM
PARAMETERS/ISE screen.
6. 2. 1. 13 SENSOR TESTS
Sensor tests enable the user to check the operational status of sensors in the
analyser.
• Click on READ adjacent to the required sensor. All sensors can be checked by
clicking ALL.
• The status indicator will change to YELLOW when the sensor is ON and BLACK
when OFF.
• The status indicator will turn RED when the sensor has failed.
SPTU_ZERO SPT (Up & Zero position (upper limit) of SPT up-and-down movement
Down) Yellow (ON): Zero position, Disconnection: Yellow (ON)
SPTU_DL SPT (Up & Zero position (lower limit) of SPT up-and-down movement
Down) Yellow (ON): Lower limit, Disconnection: Yellow (ON)
RPTU_ZERO RPT (Up & Zero position (upper limit) of RPT up-and-down movement
Down) Yellow (ON): Zero position, Disconnection: Yellow (ON)
RPTU_DL RPT (Up & Zero position (lower limit) of RPT up-and-down movement
Down) Yellow (ON): Lower limit, Disconnection: Yellow (ON)
PP_24Vm PP Monitor of 24 VDC (SPP, RPP and WPP motors and solenoid valve)
Yellow (ON): 24V
ASP/RCU24Vp1 ASP/RCU Monitor (1) of 24 VDC (Power supply of Peltier for RCU cooler)
Yellow (ON): 24V
ASP/RCU_24Vp2 ASP/RCU Monitor (2) of 24 VDC (Power supply of Peltier for RCU cooler)
Yellow (ON): 24V
6. 2. 2 WASHING PROCEDURES
1. Select MAINTENANCE/ WASH (F10).
2. The MAINTENANCE PROGRAMS screen will appear.
3. Click on START for the selected wash option (SPT for sample pipette wash or
RPT for reagent pipette wash). The term (W) after the probe description indicates
that the probe is washed with water and (C) indicates the probe is washed with
wash solution.
SPT - D position
D position is the drainage position, the nozzle discards the liquid in the SPT and the
outer part of the nozzle is washed with a water jet at the trough.
6. 2. 2. 1 SPT
Washes the inside of the nozzle by discharging water at the D position. The outside of
the nozzle is washed with water at the SPT trough.
6. 2. 2. 2 SPT(S)
The SPT nozzle is washed with C1 wash solution, this is generally carried out prior to
sleep mode. The solution must be placed in position #18 in the sample tray.
Click on SPT(S) and the following screen will appear:
Place the sample tube containing 500μl of C1 solution in the ASP at position #18 and
click OK. The instrument will proceed to wash the nozzle as follows:
1. SPT nozzle moves to slot #18 in the ASP and descends into the sample tube.
2. SPT aspirates 240μl of wash solution and moves to the D position of the SPT
trough.
3. SPT remains at the D position for 10 minutes.
4. SPT then descends 27.5mm downward and discharges 240μl of wash solution
and 75μl of distilled water.
5. SPT ascends to the upper limit.
6. 2. 2. 3 RPT(W)
Washes the RPT with water. The RPT moves to the D position of the trough and
discharges water. The RPT is then moved to the R position and the outside of the
nozzle is washed with water. It then aspirates 1ml of the discharged water and then
moves to the D position where it is then discharged.
6. 2. 2. 4 RPT(C)
Washes the RPT nozzle with the wash solution in the RPT trough.
6. 2. 2. 5 RPT(S)
Washes the RPT nozzle using a specified wash solution. Specify the required wash
solution in the window below:
Move the cursor to the Reagent code field and press the SPACE bar to view the
options. Select the appropriate option.
Click SAVE and then click on RPT(S) START to start the wash.
6. 2. 2. 6 SPT/RPT(W)
Washes both the SPT and RPT nozzles. Each nozzle is washed with water in the
respective trough.
6. 2. 2. 7 SPT/RPT(C)
Washes both nozzles. RPT is washed with wash solution in the RPT trough and the
SPT is washed with water in the SPT trough.
6. 2. 3 TUBING WASH
Washes the tubing line and the waste chamber as follows:
1. Click START and the following screen will appear:
2. Place all external tubes into the water tank and click OK. A full prime sequence is
performed 5 times to clean the tubes. On completion the following window will
appear:
3. Place all tubes into a tank containing C1 wash solution and click OK. All tubes are
washed for approximately 12 minutes.
4. On completion the previous screen will appear prompting the user to place all the
tubes in a seperate water container (Not the water supply tank as the water will
be contaminated with C1 solution from the tubes).
The system will perform a further 5 full prime sequences.
5. The tubes are then washed with water for 12 minutes. On completion the following
window will appear:
6. Place all tubes into the appropriate solution tank and click OK. The system will
then perform three prime sequences.
7. When the tube wash is complete the following screen will appear.
8. Click OK
6. 2. 4 CUVETTE CHECK
Cuvette Check enables the operator to check the cuvettes in the IRU.
1. Select MAINTENANCE/WASH (F10).
2. Select Page 2 of 2. The wavelength is specified and the readings for each cuvette
are displayed on screen. The degree of staining in the cuvettes is assessed with
reference to the judgement value. A water measurement blank is carried out
during routine measurement and the values are stored in the database. The
software automatically measures the absorbance at a number of different
wavelengths during a cuvette check. When ‘JUDGE’ is selected cuvettes are
given a colour coded warning flag on screen as follows.
6. 2. 4. 1 WAVELENGTH
By specifying the wavelength, the relevant measurement result can be selected. Click
on the scroll bar in the wavelength box and select the required wavelength.
6. 2. 4. 3 JUDGEMENT VALUE
Maximum accepted value for the water blank at each wavelength. The default setting
is 5000.
6. 2. 4. 4 ACCEPTED RESULT
Water blank result for each cuvette (total 45 cuvettes) is compared with the
judgement value as indicated. If a cuvette water blank measurement exceeds the
judgement value, the cuvette will NOT be used in the next sample run. A minimum of
31 clean cuvettes below the judgement values are required for operation.
Total Working Hours None Total working hours of the analyser dis-
played.
Micro Syringe Pump Click on the RESET button Effective remaining working hours dis-
after the part has been played with initial value in parentheses.
exchanged. When remaining hours become zero, the
value changes to red.
Diaphragm Pump Click on the RESET button Initial value in parentheses and effective
after the part has been remaining hours at left.
exchanged. When remaining hours become zero, its
color changes to red.
Halogen Lamp Click on the RESET button Initial value in parentheses and effective
after the part has been remaining hours at left.
exchanged. When remaining hours become zero, its
color changes to red.
Drain Pump Click on the RESET button Initial value in parentheses and effective
after the part has been remaining hours at left.
exchanged. When remaining hours become zero, its
color changes to red.
Diaphragm Pump Click on the RESET button Initial value in parentheses and effective
(WPP,RPP,SPP,MIX1, after the part has been remaining hours at left.
MIX2,) exchanged. When remaining hours become zero, its
color changes to red.
Pump Cassette Click on the RESET button Initial value in parentheses and effective
(For ISE unit) after the part has been remaining hours at left.
exchanged. When remaining hours become zero, its
color changes to red.
Electrode Click on the RESET button Initial value in parentheses and effective
(For ISE unit) after the part has been remaining hours at left.
exchanged. When remaining hours become zero, its
color changes to red.
Calibrant A Click on the RESET button Initial value in parentheses and effective
(For ISE unit) after the part has been remaining hours at left.
exchanged. When remaining hours become zero, its
color changes to red.
PLEASE NOTE: Using this function will increase the run time as a cycle must
be used to perform the wash.
1. Select MAINTENANCE/WASH (F10).
2. Click on page 1 of 2. The wash program is displayed on screen.
Method 1
Method 1 is the method run before the RPT wash program is run.
Enter an * in the method name field to view all methods.
Method 2
Method 2 is run immediately after the RPT wash program has been run.
The wildcard * used as the method name runs all methods.
R1 → R1
The R1 reagent for method 2 is dispensed after R1 reagent for method 1.
A nozzle wash is carried out using the defined wash solution after dispensing R1 for
method 1.
R1 → R2
The R2 reagent for method 2 is dispensed after R1 reagent for method 1.
A nozzle wash is carried out using the defined wash solution after dispensing R1 for
method 1.
R2 → R1
The R1 reagent for method 2 is dispensed after the R2 reagent for method 1 was
dispensed.
The nozzle wash is carried out using the defined wash solution after dispensing R2
for method 1.
R2 → R2
The R2 reagent for method 2 is dispensed after the R2 reagent for method 1 was
dispensed.
The nozzle wash is carried out using the defined wash solution after dispensing R2
for method 1.
Cancel
Cancels the above addition or edition.
Save
Saves addition, edition and deletion of the method-to-method wash program.
Wash solutions are registered in System (F9) /System Parameters.
This method-to-method wash has precedence over the ’RPT wash’ specified in the
Chemistry Prm/Chemistry (F9).
Click on the relevant wash solution name. When WASH BOTTLE is selected the
bottle code must be specified. Click on the WASH CODE field and press the SPACE
BAR to view the methods. Select the required method or ESC to cancel.
Click on OK to select the structured method-to-method wash program.
Click on CANCEL to cancel the structured method-to-method wash program.
PLEASE NOTE: Early analysers were supplied with alternative filters, therefore
this screen will display the corresponding wavelength filters on board the
analyser.
Manual button Manual gain adjustment normally used for factory adjustment)
Optical Axis Parameter of DTR optical axis adjustment (factory adjusted before ship-
ment)
6. 2. 8 AUTOSTART
Enables the user to preset the timing of system initialisation and prime for each day of
the week. The system can automatically initialise and prime outside normal working
hours ensuring the analyser is ready for operation as soon as the user arrives in the
laboratory. Options for automatic settings include:
• time at which analyser is switched on;
• number of times the prime process is performed when initiated.
• number of times the wash process is performed when initiated.
Scheduling
The system start-up time and sequence of measurement preparation group can be
specified during the week (Monday to Sunday).
’Time’: Enter the system start-up time of each day (00:00:00 – 24:00:00)
’Prep’: Select the type of preparation to be carried out at the time of system
start-up (Off, Prep1 or Prep2).
Prep1/Prep2
The operational sequence is defined for two selected types of preparation (Prep1 and
Prep2).
Measurement preparation
Prime: Select from 1 to 5 times (0: Off)
ISE Prime: Select from 1 to 5 times (0: Off)
SPT Wash: Select from 1 to 5 times (0: Off)
RPT Wash: Select from Off, W1 – W5 and C1 – C5
where W2 means 2 pure water washes and C2 means 2
wash solution washes.
Cuvette Wash: Select from 1 to 5 times (0: Off)
Auto gain
control only Auto gain & short prime Auto gain & full prime
executed sequence executed sequence executed
Time
Previous
measurement
finish time
6. 2. 9 CLEANING PROCEDURES
Cleaning procedures are necessary to ensure optimal performance of the analyser.
6. 2. 9. 2 SPT OR RPT
1. Move the nozzle assembly upwards by hand to gain access to the nozzle.
2. Moisten a small piece of gauze with alcohol.
3. Starting at the top, wipe the pipette with the gauze down the entire length of the
pipette as shown in Figure 6.12“Cleaning SPT and RPT Nozzles” on page 219.
If the inside of the nozzle is blocked, the nozzle cleaning jig can be inserted to remove
the blockage. Carefully insert the nozzle cleaning jig by hand into the pipette nozzle.
M3 screw
plastic clip
6. 2. 9. 6 CUVETTE
1. Select MAINTENANCE/SEQUENCE (F9).
2. Press the START button of the ’CUVETTE WASH’ to start cleaning.
4. Dry the inside of the sample compartment with gauze or a paper towel.
5. Replace the ASP tray.
6. Return the SPT pipette to above the trough position
3. Clean the inside of the reagent compartment with gauze or a paper towel as
shown. Make sure that all condensation is removed.
4. Replace the RCU tray and close the lid.
5. Return the RPT pipette to above the trough position.
6. 2. 9. 9 MOSAIC PLATE
Clean the surface of the mosaic plates with Ethanol moistened gauze or a paper
towel.
6. 2. 9. 10 DUST FILTER
Two dust filters are provided on the inner surface of the left and right side cover (see
diagram below).
Inspect the filters and clean the filters when required. If filters are damaged or appear
heavily contaminated they should be replaced.
FILTER R2
D200-0058
FILTER R2
D200-0058
6. 2. 10 PARTS REPLACEMENT
The following specialist tools are required when replacing parts.
• Allen wrench sizes 0.9 mm and 1.5 mm
• Nozzle height adjustment tool (common to both SPT and RPT)
• Stirrer height adjustment tool (common to both Mix-1 and Mix-2)
• Syringe Plunger tip insertion jig.
Exchange procedure
1. Move the pipette into an easily accessible position.
2. Loosen two M3 screws from each side and remove the arm cover.
M3 screws
Check the nozzle height using the nozzle position adjustment jig.
1. Cover the nozzle with the nozzle position adjustment jig so that the top
of the jig hits against the lower surface of the nozzle plate and the tip of the
nozzle touches the bottom of the jig.
2. Push down the nozzle.
3. Adjust the nozzle height by loosening the Allen hex socket screw (W-point, M2x4)
using the Allen wrench (0.9 mm).
4. Make sure that the nozzle moves up and down smoothly.
5. The nozzle needs to move up and down smoothly in order for the lower limit
sensor to operate properly. This occurs when the tip of the nozzle hits the
bottom of the reagent bottle or sample tube.
Replacement Procedure
WARNING: Turn the analyser power switch OFF before starting work.
1. Allow at least 30 minutes for the lamp to cool.
2. Do not touch the glass part of the lamp.
3. Do not apply force at the joint portion of the lead wire to prevent damage.
4. Take off the mosaic plates 4, 5 and 9 (see section 6.2.8.7 Mosaic Plates).
5. Disconnect the plug (D200-0001).
6. Unscrew the two screws (D200-0256) from the lamp case.
7. Lift up the lamp case holding its resin handle.
8. Loosen two screws fixing the lamp to the lamp case and pull out the lamp.
D200-0256
D200-0001
9. Place a new lamp in position and fasten the two screws while pressing the lamp in
the direction of arrow as shown below.
SECTION 7
TROUBLESHOOTING
7.1 TROUBLESHOOTING
When troubleshooting the RX daytona the following initial checks should be carried
out:
• Correct preparation and storage of reagent
• Correct preparation and storage of sample
• Correct operation of equipment
• System maintenance has been performed
7. 1. 1 ANALYTICAL PROBLEMS
When contacting RX Support for troubleshooting please have the following
information available.
1. Analyser serial number.
2. Method code.
3. Description of problem.
4. Serial number and lot number of reagent, calibrator and quality control sample.
5. Recent results of calibrations.
6. Recent results of quality control samples.
7. Measurement results.
8. Copy of the ‘DBbackup save’ folder
7. 1. 2 EQUIPMENT PROBLEMS
1. Serial number.
2. Current software version number.
3. Problem description and details of relevant alarm codes.
4. Any other information about equipment or maintenance.
1. Check that the main switch located on the left side panel of the equipment is at the
’ON’ position.
2. Turn the power switch OFF and check the main fuses located underneath the
power cable socket (See below).
3. Pull out the analyser power supply cable and open the fuse cover as shown
below.
Figure 7.1 Replacement of Fuses
4. Pull out the fuses and check for signs of burn out. Replace any damaged fuses as
necessary.
5. Check that the power supply circuit breaker for the equipment is connected and
functional.
When anomalous results appear, assess the source of the problem by checking the
reagents, calibration samples and quality control samples. Then determine the
following:
Preparation of reagent
1. Was there any change of reagent?
2. Is the on board stability of the prepared reagent still valid?
3. Was the reagent prepared using the correct procedures?
4. Is the reagent lot expiry date still valid?
5. Was the reagent prepared using fresh, non-bacteria contaminated and deionised
water or appropriate diluent?
6. Has the reagent been scanned.
Preparation of QC sample
1. Was the preparation volume correct?
2. Has the sample been stored as recommended?
3. Is the sample stability still valid?
4. Was the sample prepared using a calibrated pipette?
5. Is the control lot expiry date still valid?
6. Was the sample prepared using appropriate diluents?
Preparation of calibrator
1. Was there any change of the lot number?
2. Was the calibrator prepared using the correct volume?
3. Has the calibrator been stored as recommended?
4. Is the calibrator stability period still valid?
5. Was the calibrator prepared using a calibrated pipette?
6. Is the expiry of the calibrator lot still valid?
7. Was the calibrator prepared using appropriate diluents?
For further investigation, refer to the following list after the above checks have been
completed.
7. 3. 2 HIGH VALUES
Cause Action
Incorrect calibration Check the preparation of standard/calibration sample.
Check that the calibration settings are correct. The
calibration should be repeated.
Incubation temperature too Check the temperature indicated on the Run Monitor.
high Call customer service department when the indicated
temperature deviates from 37 ± 0.5ºC.
Improper preparation of Check that the reagent was prepared according to
reagent manufacturer’s recommendations.
Improper preparation of Check that the standard sample was prepared
standard sample according to manufacturer’s recommendations.
7. 3. 3 LOW VALUES
Cause Action
Reagent expired Check the reagent expiry date.
Improper reagent Check that the reagent was prepared correctly.
preparation
Improper reagent storage Check the recommendations for storage
conditions.
Incubation temperature Check the temperature indicated on the Run
too low Monitor. Call customer service department when
the indicated temperature deviates from 37 ±
0.5ºC.
Improper preparation of Check the preparation of calibration material.
calibration material
Excessive volume of Check if there is any leakage at junction of
sampled reagent reagent sampling system.
Cause Action
Contamination of SPT Perform nozzle washing on the Maintenance/Wash (F10)
and RPT screen and check if enough wash water is dispensed at
trough. Call customer service department if the problem
remains
Cause Action
Incorrect preparation of Prepare new reagent according to the
reagent manufacturer’s recommendations.
Reagent expired, Prepare new reagent according to manufacturer’s
contaminated or visual recommendations.
change in reagent
presentation.
Cause Action
Leakage in the SPT or Check junctions of probe and syringe.
RPT sampling system
Anomalous incubation Check the temperature indicated on the Run Monitor.
temperature Call RX Support when the indicated temperature
deviates from 37 ± 0.5ºC.
Insufficient stirring Check if stirrer rotates at the correct speed in the
centre of cuvette.
Carry over of pipettes Wash the pipettes and stirrers at the respective
(SPT and RPT) and trough.(6. 2. 2. 1“SPT” on page 203 to 6. 2. 2. 7“SPT/
stirrers. RPT(C)” on page 205).
If a problem arises that may affect the analyser performance, all sampling should be
stopped using the emergency stop action. When sampling stop mode is initiated the
analyser will complete processing samples that have already been aspirated.
Mechanical problems not controlled by the software will not appear on screen as an
error message. These would include problems such as abrasion of parts, leakage in
the sampling system, etc. If this happens, decide whether sample processing should
proceed or whether measurement should be terminated due to possible damage to
the analyser.
12. R2B R2 reagent bottle has not Check that the barcode label
been registered. is registered on System
Parameters/System screen.
13. DB Diluent bottle has not been Check that the barcode on the
registered. label is registered on System
Parameters/System screen.
14. WB Wash solution bottle has not Check that the barcode on the
been registered. label is registered on System
Parameters/System screen.
15. IE1 No response from ISE unit to Check the ISE unit.
sampling start command.
16. IE2 No measurement result is Check the ISE unit.
sent from ISE unit.
17. EST Error arises during run and Check the error number.
sampling is interrupted.
18. LOT Mismatch of R1 and R2 lot Check R1 & R2 lot numbers
numbers
19. R1W RPT wash between methods Repeat affected results
fails. (Timing of R1)
20. R2W RPT wash between methods Repeat affected results
fails. (Timing of R2)
21. EXP Reagent has expired. Replace the reagent.
22. STB Reagent stability has expired. Replace the reagent.
23. SPW SPT wash has failed Check the relevant alarm
24. CTO Calibration has expired Run a new calibration for the
test and re-apply to the
measurement.
25. DUP Variation in calibration results Repeat Calibration. If flag
exceeds allowable range. obtained again, contact
(Variation in duplicate and Randox RX Support
triplicate measurement
results)
26. SEN Difference in absorbance Repeat Calibration. If flag
between STD(min) and obtained again, contact
STD(max) is out of range for Randox RX Support
the calibration measurement.
27. CAL Calibration measurement Repeat Calibration. If flag
failed. obtained again, contact
Randox RX Support
32. AB1 The absorbance exceeds the Sample should be diluted and
allowable limit at 1 measuring re-run if automatic re-run is
point. not enabled.
A quick phone call to Randox RXsupport staff will sometimes be sufficient to solve the
problem immediately, however if support staff don't know your programme settings,
calibration data and QC results it can make it very difficult to resolve the problem.
It only takes 5 minutes to collect data and the following 6 points will help us to quickly
find the solution.
7. 8. 1 1. PROGRAM SETTINGS
Please forward a copy of the analyser program screen with every query to enable
RXsupport to check the settings.
1. Select CHEMISTRY PRM / CHEMISTRY from the menu options to display the
program screen.
2. Press CONTROL and F5 to send a copy of the screen to the printer. Fax the
information to RXsupport.
7. 8. 2 CALIBRATION INFORMATION
Please forward a copy of the calibration screen to enable Randox RXSupport to
assess the calibration parameters.
If the PRINT option was selected fax a copy of the calibration report.
7. 8. 6 QC INFORMATION
Details of quality control sample recovery are also required. This should be sent as a
screen shot of the results searched and information from the QC management screen
1. Select QC/GRAPHICS and select the required method.
2. Prepare an electronic copy of the screen or print the information to the printer and
fax to RXSupport.
We may request a copy of raw data or time course data for controls run.
We want to help as quickly as possible, so please use the '5 minute data collection'
for problem solving.
SECTION 8
ALARM CODES
8. 1. 2 ALARM OUTPUT
Alarm messages are displayed on screen whereas results flags appear when the
results are printed out and on the System Parameters/Results screen. Certain result
flags are also displayed on the Run Monitor/Run Monitor (F9) screen along with the
result value.
8. 2. 1 SYSTEM ERRORS
E2875 Insufficient sample volume. Check sample volume in cup/tube in asp. If sufficient sample
Test not run. volume re-initialise the analyser. If error is not cleared
contact RX support.
E6004 Full, one point or two-point Full, one point or two-point calibration failed.
calibration failed. Check that the settings for concentration values in the
[calibration][calibration (F9)] screen are correct. Check that
the calibrator is correctly placed in the ASP unit.
E6005 Printer output failed. Printer output failed. check that the cable is connected
correctly. Check that the printer is in the ’ready’ condition.
E6008 Invalid standard sample There is a calibrator whose concentration value is defined.
found. Check [calibration][calibration (F9)] parameter settings.
E6011 Data reception error. Invalid data has been received. Please ensure data from
host conforms to format defined in the ASTM host
specification document.
E6013 BCC error occurred during BCC error occurred during host communication.
host communication. Check that the settings for communication at the system
parameters screen are correct.
E6014 Time out error occurred No response from the host computer.
during host Check that the connection to the host computer is correct.
communication.
E6101 Insufficient reagent to Check the reagent volume and exchange it with a new
perform the run. bottle.
E6120 Standard has been set for Check [calibration][calibration (F9)] parameter settings and
“factor” assay. ensure that no standard value have been set for ‘factor’
assays.
E6121 Found calibrators other This is a warning only and calibration will be performed.
than S2. as blank confirm the calibration type and selection of blank
measurement is set to measurement in screen ‘calibration F9 and checks F10 in
enable reagent blank as job menu calibration F7
S1, only S2 can be used
for calibration.
E6201 RCU bottle #1: bottle Check label on bottle to ensure it is free from any damage
barcode is not usable. and is clearly displayed in the RCU slot. Check label is a
current Randox barcode.
E6301 RCU bottle #1 : bottle Barcode has already been used in this analyser.use another
barcode has already been bottle/barcode
assigned.
E6501 Automatic gain adjustment Check the halogen lamp. Re-perform automatic gain
failed. adjustment. If fault returns contact a service engineer.
E7001 Existing order for a sample Check [run monitor][test select(F10] screen to ensure
has been over written with samples have correct test selection. Repeat affected
order from host sample sample if necessary
E7002 Communication error Check host connection and resend host order list
occurred during order
reception from host.
E7003 Communication error Check host connection and resend results to host
occurred during result
transmission to host.
E7004 Received order with short Ensure sufficient reagents registered on board to perform
reagent received from host test selection
host.
E7005 Sample number with Enter valid sample number. Inform personnel responsible for
invalid character received host data entry information.
from host and discarded.
E7006 Failed to allocate memory Check data from host. Restart analyser and PC and repeat
for result transmission. affected samples
E7007 Host transmission retry Host communication set up is incorrect. check settings on
time has expired the system parameters screen.
E7008 Failed to allocate memory Check the data from the host.
for order acquire. Restart analyser and PC and repeat affected samples
E7010 Sample number with Sample number has been deleted. Inform personnel
invalid character received responsible for host data entry information.
from host and discarded.
E7030 Failed to read serum Failed to load serum indicies file. Parameter setting file is
indicies setting file. missing or corrupted. Contact RX support.
E7075 No valid calibration curve Valid calibration curves are not present for the reagent lots
for reagent lots on RCU. currently on RCU. Check the reagent lot numbers on RCU
and perform a calibration if necessary.
8. 2. 2 UNIT ERRORS
8. 2. 2. 1 RPT ROTATION
E0101 Unused
E0102 Reagent pipette rotation origin sensor is on after Check unit is free to move within its
rotation from origin normal operational range.
Re initialize analyser.If fault returns
contact RX support
E0103 Reagent pipette rotation origin sensor is on Check unit is free to move within its
before initiation of rotation command back to its normal operational range.
origin Re initialize analyser.If fault returns
contact RX support
E0104 Reagent pipette rotation sensor is off after Check unit is free to move within its
returning to its origin normal operational range.
Re Initialize analyser.If fault returns
contact RX support
E0106 Reagent pipette up origin sensor is off at Check unit is free to move within its
initiation of rotation command normal operational range.
Re initialize analyser.If fault returns
contact RX support
E0156 Reagent pipette up origin sensor is off at Check unit is free to move within its
initiation of rotation command normal operational range.
(while not at trough or RCU position) Re initialize analyser.If fault returns
contact RX support
E0201 Reagent pipette, up origin sensor, is off before Check unit is free to move within its
descent normal operational range.
Re initialize analyser.If fault returns
contact RX support
E0202 Reagent pipette, up origin sensor, is still on after Check unit is free to move within its
descent normal operational range.
Re initialize analyser.If fault returns
contact RX support
E0203 Reagent pipette, ascent to origin sensor, is off Check unit is free to move within its
before ascent normal operational range. Re initialize
analyser.If fault returns contact RX
support
E0204 Reagent pipette, ascent to origin sensor, is on Check unit is free to move within its
after ascent normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0205 Reagent pipette origin sensor is off at the Check unit is free to move within its
initiation of movement command (from a position normal operational range.
other than its origin) Re initialize analyser.if fault returns
contact RX support
E0206 IRU safety sensor is off at reagent pipette Check unit is free to move within its
movement command normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0207 RPT ascend/descend; RPT safety sensor Check unit is free to move within its
(RPTR_TS) is off. normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0251 Reagent pipette up position sensor is off at Check unit is free to move within its
initiation of reagent pipette downward command normal operational range.
Re initialize analyser.if fault returns
E0253 Reagent pipette up position sensor is on at contact RX support
initiation of reagent pipette upward command.
E0275 Reagent pipette crash detection sensor is on Clean the pipette with
before reagent pipette has reached the bottom of mediswab.Check that reagent pipette
the RCU detection mechanism is not jammed
(the pipette should move up and down
freely).Move the pipette a few mm by
hand, while holding the pipette arm).
Re Initialize,If fault returns contact RX
support
E0276 Reagent pipette cannot detect RCU liquid level Visually check liquid levels within the
reagent bottles inside the RCU. Re
initialize the analyser. If fault persists
contact RX support
E0279 RPT liquid level detection at RCU; Liquid level is Visually check liquid levels within the
not detected. reagent bottles inside the RCU. Re
initialize analyser.if fault persists
contact RX support
E0280 Not enough wash solution for RPT special wash Not enough wash solution left in the
reagent bottle. Exchange the bottle or
fill with wash buffer, then retry the
wash.
E0302 Reagent pump origin sensor is still on although Check unit is free to move within its
RPP has left its origin normal operational range.
Re initialize analyser.if fault returns
E0303 Reagent pump origin sensor is on before contact RX support
dispensation command
8. 2. 2. 4 SPT ROTATION
E0402 Sample pipette origin rotation sensor is still on Check unit is free to move within its
although the pipette has left its origin normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0403 Sample pipette origin rotation sensor is on before Check unit is free to move within its
rotation to its origin normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0404 Sample pipette origin rotation sensor is still off Check unit is free to move within its
although the pipette has returned to its origin normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0406 Sample pipette origin rotation sensor is off at Check unit is free to move within its
initiation of pipette rotation command normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0456 Sample pipette origin sensor is off at initiation of Check unit is free to move within its
pipette rotation command normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0501 Sample pipette up origin sensor is off at initiation Check unit is free to move within its
of pipette descent from origin command normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0502 Sample pipette up origin sensor is on after pipette Check unit is free to move within its
descent normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0503 Sample pipette up sensor is on at initiation of Check unit is free to move within its
pipette return to origin command normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0504 Sample pipette up origin sensor is off although the Check unit is free to move within its
pipette has returned to its origin normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0505 Sample pipette up origin sensor is off at initiation Check unit is free to move within its
of pipette movement (the pipette is not at its origin) normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0506 The IRU safety sensor is on at initiation of sample Check unit is free to move within its
pipette movement normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0551 Sample pipette position sensor is off at initiation of Check unit is free to move within its
pipette downward movement normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0553 Sample pipette position sensor is off at initiation of Check unit is free to move within its
upward movement normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0555 Sample pipette position sensor is off at initiation of Check unit is free to move within its
pipette movement (the pipette is not at its origin) normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0557 SPT ascend/descend; SPT safety sensor Check unit is free to move within its
(SPTR_TS) is off. (ASP position) normal operational range.
Re initialize analyser.if fault returns
contact RX support
E0575 Sample pipette crash sensor is on but the pipette Clean the pipette with mediswab and
is not at the bottom of the asp gently check free vertical movement
of pipette.There should be a few mm.
of movement up and down.Re
initialize the instrument.If fault returns
contact a service engineer giving
details
E0576 Sample pipette cannot detect the liquid level at Check sample levels in ASP. Check
ASP ASP positions.
If sample levels are normal (the cup
is not empty) re initialize. If fault
returns contact a service engineer.
E0578 Sample pipette crash sensor is on but the pipette Clean the pipette with mediswab and
has not reached the bottom of the cuvette gently check free vertical movement
of pipette.(there should be a few mm.
of movement up and down).Re
initialize the instrument.If fault returns
contact a service engineer giving
details
E0579 Sample pipette cannot detect liquid level at IRU Check for liquid in cuvette.Re
initialize If fault persists contact
service engineer
E0581 Sample pipette liquid level hardware is abnormal Check ASP position. Check sample
at ASP levels in ASP.
If sample levels are normal (the cup
is not empty) Check for free vertical
pipette movement as for error E 0575
Re initialize.If fault returns contact a
service engineer
E0582 Sample pipette liquid level hardware is abnormal Check sample levels in cuvette.
at IRU If sample levels are normal (the cup
is not empty) Check for free vertical
pipette movement as for error E 0575
Re initialize analyser.If fault returns
contact RX support
E0583 SPT liquid level detection at ASP; liquid level not Check sample levels in ASP.
detected. If sample levels are normal (the cup
is not empty) Re initialize.If fault
returns contact a service engineer.
E0601 Sample syringe sensor is off at initiation of Re initialize analyser.If fault returns
aspiration instruction contact RX support
E0602 Sample syringe sensor is still on after the syringe Re initialize analyser.If fault returns
has left its origin contact RX support
E0603 Sample syringe sensor is on before iniation of Re initialize analyser.If fault returns
syringe movement command contact RX support
E0604 Sample syringe sensor is still on after syringe hs Re initialize analyser.If fault returns
returned to its origin contact RX support
E0605 Sample syringe sensor is off at initiation of syringe Re initialize analyser.If fault returns
movement command (the syringe is not at its contact RX support
origin)
E0651 Sample syringe sensor is off before aspiration (at Re initialize analyser.If fault returns
trough or asp position) contact RX support
E0653 Sample syringe sensor is on before dispensation Re initialize analyser.If fault returns
contact RX support
(at trough or ASP)
8. 2. 2. 7 MIX-1 ROTATION
E0706 Mixer 1 origin sensor is on at initiation of stirring Check mixer is free to move within its
paddle rotation command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E0801 Mixer 1 up origin sensor is off at initiation of Check mixer is free to move within its
normal operational range. Re
descent command
initialize analyser.If fault returns
contact RX support
E0802 Mixer 1 up origin sensor is still on although mixer 1 Check mixer is free to move within its
has left its origin normal operational range. Re
initialize analyser.If fault returns
contact RX support
E0803 Mixer 1 up origin sensor is on at initiation of return Check mixer is free to move within its
to origin command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E0804 Mixer 1 up origin sensor is still off although the Check mixer is free to move within its
mixer has returned to its origin normal operational range. Re
initialize analyser.If fault returns
contact RX support
E0805 At the initiation of movement the mixer 1 origin Check mixer is free to move within its
sensor is on although the mixer is not at its origin normal operational range.
point
E0806 The IRU safety sensor is off at the initiation of Check mixer is free to move within its
mixer 1 movement normal operational range. Re
initialize analyser.If fault returns
contact RX support
8. 2. 2. 9 MIX-2 ROTATION
E0906 Mixer 2 origin sensor is on at initiation of mixer Check mixer is free to move within its
paddle rotation command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1001 Mixer 2 up origin sensor is off at initiation of Check mixer is free to move within its
descent command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1002 Mixer 2 up origin sensor is still on although mixer 2 Check mixer is free to move within its
has left its origin normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1003 Mixer 2 up origin sensor is on at initiation of return Check mixer is free to move within its
to origin command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1004 Mixer 2 up origin sensor is still off although the Check mixer is free to move within its
mixer has returned to its origin normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1005 At the initiation of movement the mixer 2 origin Check mixer is free to move within its
sensor is on although the mixer is not at its origin normal operational range. Re
point initialize analyser.If fault returns
contact RX support
E1006 The IRU safety sensor is off at the initiation of Check mixer and IRU are free to
mixer 2 movement move within their normal operational
ranges. Re initialize analyser.If fault
returns contact RX support
8. 2. 2. 11 WU UP-AND-DOWN MOVEMENT
E1101 Wash unit origin sensor is off at initiation of Check wash unit is free to move
descent command within its normal operational range.
Re initialize analyser.If fault returns
contact RX support
E1102 Wash unit origin sensor is still on although the Check wash unit is free to move
wash unit has left its origin within its normal operational range.
Re initialize analyser.If fault returns
contact RX support
E1103 Wash unit origin sensor is on at initiation of wash Check wash unit is free to move
unit return to origin command within its normal operational range.
Re initialize analyser.If fault returns
contact RX support
E1104 Wash unit origin sensor is still off although the Check wash unit is free to move
within its normal operational range.
wash unit has returned to its origin
Re initialize analyser.If fault returns
E1105 WU ascend/descend at off-origin; WU origin contact RX support
E1106 The IRU safety sensor is off at initiation of wash Check wash unit and IRU are free to
unit movement move within their normal operational
ranges.
Re initialize analyser.If fault returns
contact RX support
E1201 WPP aspiration; WPP origin sensor (WPP_zero) is Retry the aspiration and contact RX
off before aspiration. support if problem persists.
E1202 Wash pump syringe origin sensor is still on Re initialize analyser.If fault returns
although the wash pump has left its origin contact RX support
E1203 Wash pump syringe origin sensor is on before Re initialize analyser.If fault returns
initiation of wash pump movement command (from contact RX support
fully dispensed position)
E1204 Wash pump syringe origin sensor is off although Re initialize analyser.If fault returns
the unit has returned to its origin contact RX support
E1205 Wash pump syringe origin sensor is on at initiation Re initialize analyser.If fault returns
of wash pump movement although the unit is not contact RX support
at its origin
8. 2. 2. 13 IRU
E1302 IRU origin sensor is still on although the IRU has Re initialize analyser.If fault returns
left its origin contact RX support
E1304 IRU origin sensor is off although the IRU has Re initialize analyser.If fault returns
returned to its origin contact RX support
E1306 Sample pipette rotation origin sensor is on at Check sample pipette is free to move
initiation of iru rotation command within its normal operational range.
Re initialize analyser.If fault returns
contact RX support
E1307 Reagent pipette rotation origin sensor is on at Check reagent pipette is free to move
initiation of IRU rotation command within its normal operational range.
Re initialize analyser.If fault returns
contact RX support
E1308 Wash unit origin sensor is on at initiation of IRU Check wash unit is free to move
command within its normal operational range.
Re initialize analyser.If fault returns
contact RX support
8. 2. 2. 14 RCU
ERROR MESSAGE ACTION
CODE
E1402 RCU origin sensor is still on although the RCU has Check RCU is free to move within its
left its origin normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1404 RCU origin sensor is on at initiaton of return to Check RCU is free to move within its
origin command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1406 Reagent pipette up origin sensor is off at initiation Check RCU is free to move within its
of RCU rotation command normal operational range. Re
initialize analyser.If fault returns
contact RX support
E1454 RCU origin sensor is off although the RCU has Check RCU is free to move within its
returned to its origin normal operational range. Re
initialize analyser.If fault returns
contact RX support
8. 2. 2. 15 FLT
E1502 Filter wheel origin sensor is on although the filter Contact RX support
wheel has left its origin
E1504 Filter wheel origin sensor is off although the filter Contact RX support
wheel has returned to its origin
8. 2. 2. 16 ASP
E1602 ASP rotation from origin; origin sensor (ASP-zero) Contact RX support.
is on after rotation.
E1606 ASP rotation from origin; sptu origin sensor (SPTU- Contact RX support.
zero) is on after rotation.
8. 2. 2. 17 ISE
E1780 No acknowledgement from the ISE module for Broken communication or poor
‘electrode exchange’ command. contact at connectors. If fault returns
contact RX support.
E1781 No acknowledgement from the ISE module for
‘prime’ command.
ERROR
MESSAGE ACTION
CODE
ERROR
MESSAGE ACTION
CODE
E3053 RCU temperature higher than 15 degree. sufficient time after switch on to come to
temperature. If problem persists contact
RX support.
8. 2. 2. 22 BARCODE READER
E5075 Unable to read sample barcode Clean barcode window and check
barcode label.
Please Note:
EXX01: means that the origin sensor is off at the time of initiation of movement from
the origin.
EXX02: means that the origin sensor is still on after departure from the origin. This is
effective at the time of initialisation only.
EXX03: means that the origin sensor is on before initiation of movement for returning
the origin.
EXX04: means that the origin sensor is still off after return to the origin.
EXX05: means that the origin sensor is not on at the time of initiation of movement
from the point other than the origin.
SECTION 9
ISE USE AND MAINTENANCE
9. 1. 1 ISE UNIT
The ISE unit consists of an ISE module, ion exchange electrode and two pumps for
supply and waste.
ISE module Consists of electrodes (Na, K, Cl and Reference) and pumps.
RS232C port used for communication with the analyser.
Ion Electrode Consists of Na, K, Cl and Reference electrodes.
Supply Pump Supplies Calibrant A to ISE module.
Waste Pump Drains liquid from ISE module.
Figure 9.2 Front View of ISE Unit with Modules Fitted in Sequence .
2. The reference electrode is larger than the others and is inserted first. Remove ISE
Reference module from the protective packaging.
3. Remove the thin plastic insert inside the ISE module.
4. Place the Reference electrode inside the ISE unit by pressing down on the
compression plate.
5. Push the electrode into the required position (as shown above) and release the
compression plate. Ensure it cannot move once the lever is released.
6. Analyte electrodes for Na, K and Cl are the same size and shape. Connection pins
at the rear of each electrode are different, ensuring that the electrodes are
inserted in the correct order and orientation as shown above.
7. Remove the Chloride electrode from its protective packaging and place in the unit
in the same way as the Reference electrode.
8. Repeat the process for the Potassium electrode followed by the Sodium electrode.
9. Once all four electrodes have been inserted push all three electrodes in
simultaneously to ensure correct alignment. Close the ISE unit and replace the
ISE unit access cover.
10. Once installed, the electrode should be primed and calibrated. (see section 10.3.3
for details).
WARNING: The analyser should only be placed in SLEEP MODE when ISE
electrodes are installed. NEVER switch off the analyser at the mains power
supply when ISE electrodes are installed as CAL A solution is pumped through
to keep the electrodes hydrated and prevent them from drying out. If the
electrodes dry out, the recommended expiry date is invalid. Ensure that there is
sufficient CAL A on board to hydrate the ISE electrodes.
Calibrator A
Used as a wash solution during calibration and to prime the ISE electrodes. The Cal A
bag is located in a dedicated compartment with an access door on the top section of
the analyser (see overleaf).
PLEASE NOTE: When the analyser is switched on from power off, Cal A is pumped
through the ISE unit for approximately 1 minute to ensure it is fully primed. While the
analyser is switched on 120μl Cal A is pumped through the electrodes every 30
minutes to prevent drying out.
Calibrator B
Used for ISE calibration (2 point calibration). During calibration Cal B is aspirated
from a sample cup on the analyser at position 18 on the sample tray. Calibration
should be performed at least once a day or every 8 hours, depending upon the
laboratory schedule.
Cal B should only be placed on the analyser immediately before use to prevent
variations in value due to evaporation.
Cleaning Solution
Used to clean the ISE electrodes. Cleaning should be performed once at the end of
the day to prevent protein build up or at 8-hour intervals if the ISE module performs
more than 50 samples per day. During cleaning 600µl of cleaning solution should be
placed in a sample cup at position19 in the sample carousel. After cleaning, the
analyser should remain on standby for 30 minutes to stabilise the membrane.
Urine Diluent
Urine samples are automatically diluted by a factor of 10 with urine diluent prior to
measurement. Urine diluent is located in a reagent position in the RCU tray and
should be registered as a reagent in the System Parameters/System (F9) screen. A
volume of 315ml is dispensed into a cuvette in the IRU where the dilution takes place.
The diluted sample is then dispensed into the ISE module.
PLEASE NOTE: If the ISE unit is switched off for more than 2 hours the ISE
Module storage procedure should be followed to ensure correct storage of the
electrodes.
9. 4. 6 LOADING CALIBRATOR A
Calibrator A is loaded on the analyser as follows:
1. Loosen the M3 screw and pull the plastic clip from the top right of the analyser to
remove the Calibrator A access panel (see Figure 9.6“Access to ISE Unit” on
page 282).
PLEASE NOTE: Do NOT mix old Cal A solution with new solution. After
changing Cal A solution prime the ISE 10 times.
9. 4. 7. 3 CALIBRATION CYCLE
Cal A is pumped from the electrodes. Module pumps Cal B from sample port to the
ion selective electrodes, acquires Cal B reading, pumps Cal A to flush the ion
selective electrodes, and then acquires a Cal A reading. The software calculates the
slope (S) from the two readings.
9. 4. 7. 4 PRIME CYCLE
Purges air from the electrodes by pumping Calibrator A from the container until the
lumens of all electrodes are filled. Several cycles may be required to fully purge air
from the fluid lines.
9. 4. 7. 5 ELECTRODE EXCHANGE
Purges all fluid from the ISE module to allow removal of electrodes without fluid spills.
The automatic sipping (Stand-by cycle) is disabled.
9. 4. 7. 7 STAND-BY CYCLE
Pumps 120µl of Cal A into the lumen of the ISE electrodes every 30 minutes to keep
electrodes saturated. If the power supply is switched off the analyser will be unable to
perform this cycle and the electrodes may dry out. If the electrodes dry out the
recommended expiry date of the electrodes will be affected.
ISE Calibration
The results of the last ISE calibration along with error codes are displayed in this field.
9. 4. 10 SAMPLE PROCESSING
1. Sample is dispensed into the ISE module sample port.
2. Sample is pumped into the electrodes.
3. Sample equilibration and reading occurs over a 7 second period.
4. Sample is pumped out.
5. Calibrator A is pumped into the electrode module to flush the channel.
6. Calibrator A equilibration and reading occurs over a 7 second period.
7. Results are transmitted to the host analyser.
8. ISE module is now ready for the next cycle.
When the analyser is in STANDBY mode Cal A is pumped into the electrodes every
30 mins to prevent them from drying out.
Each sample requires approximately 200µl of Calibrator A solution for flushing the
electrodes and obtaining a Cal A measurement. A volume of 120µl is used for each
flush.
9. 4. 11 ISE CALIBRATION
ISE calibration must be carried out before ISE measurement is performed in the
following cases:-
1. ISE unit has been switched off.
2. Eight hours have passed since the last ISE calibration.
3. Environmental temperature has changed by more than 8ºC since last ISE
calibration.
It is recommended that ISE calibration is carried out at the beginning of each day
before measurement commences. If more than 50 samples are run per day, cleaning
and calibration must be performed every 8 hours. 120µl volume of Calibrator B is
used during ISE calibration.
During ISE calibration, electrode calibration slopes are transmitted by the module for
QC purposes and may be used by the operator to diagnose module performance.
The slope is defined as:
The module’s electronic processor checks the slope and an error code will be
generated if they are outside the required range. Typical slopes are approximately
55mV/decade for Na+ and K+ and approximately 45mV/decade for Cl-. Acceptable
slope limits are:
Procedure
ISE calibration is performed from the Maintenance/Sequence (F9) screen.
1. Prime the analyser at least once using the ‘PRIME SEQUENCE’ option on the
System Parameters/Sequence (F9) screen.
2. If previous ISE cleaning has been performed, condition electrodes as described in
section 9. 5. 2“ISE Cleaning” on page 290.
3. Click ‘START’on the ’ISE PRIME’ option and prime ISE 3 times.
4. Click ‘START’ on the ‘ISE CALIBRATION’ option.
5. Place 500µl of Calibrator B in a sample cup at sample position 18 when prompted.
9. 4. 12 REPLACING CALIBRATOR A
Follow the procedure shown below to exchange the ISE Calibrant A bag.
D200-0256
2. Replace Calibrant-A bag, and connect the feed tube into the bag.
3. Go to MAINTENANCE / WASH (F10) in the software screen.
4. Click on the RESTART button adjacent to Calibrant A.
When the analyser is ready for electrode exchange the following prompt will appear.
3. Pull open the ISE door using the door knob (Figure 9.11).
4. Press down the compression plate (Figure 9.12) to ease removal of the electrode.
5. Pull out the electrode by twisting in a counter clockwise direction.
6. Insert a new electrode into the same position (see Figure 9.12“Insertion of ISE
Electrodes.” on page 286).
7. Close the ISE unit door until it clicks into position.
8. Replace the ISE cover.
9. Turn on the analyser and PC.
10. If the existing electrodes have been exchanged for new electrodes, reset the
working hours counter of the electrodes in Maintenance/Wash(F10) screen.
11. Perform ’ISE PRIME’ 10 times from the Maintenance/Sequence(F9) screen.
12. Leave the analyser for 15 minutes to allow new ISE electrodes to stabilise before
performing any measurement.
13. Perform ISE Calibration.
Electrode
Electrode ISE Unit LED.
handle This is lit red
when power is on
Compression Plate
PLEASE NOTE: Confirm new electrodes have ‘O’ ring firmly fitted and any
tubing is removed from the lumen of the electrode. Perform additional ISE
primes if an acceptable calibration cannot be obtained with the new electrodes
(see section 9.7“ISE TROUBLESHOOTING” on page 295).
Do not remove
metal pipe
from tube
Motor shaft
5. Replace the pump cassette. Both pumps must be replaced when performing this
procedure.
4
3
1 2
Waste
Pump
Supply
Pump
Tube number 1. Supply pump outlet. (connect to sample port of ISE unit).
2. Supply pump inlet (connect to Calibrant A bag)
3. Drain pump outlet (connect to external drain tank)
4. Drain pump inlet (connect to termination port of ISE unit)
6. Attach Calibrant A bag feed tube, turn the analyser power on and prime 10 times.
During priming check that the fluid flows correctly into each tube and that there are
no leakages.
7. Reset the working hours of the pump cassette in the Maintenance/ Wash (F10) /
Page 2 of 2.
9. 5. 1 MAINTENANCE SCHEDULE
The ISE module requires minimal operator maintenance and the only daily
maintenance is the cleaning procedure at the end of each day. Recommendations for
replacement of expendable items are listed below.
9. 5. 2 ISE CLEANING
ISE unit requires cleaning at least once daily or every 8 hours if the number of
samples measured is greater than 50. It is recommended that the cleaning procedure
is performed at the end of the day as the electrodes must be left to stabilise for 30
minutes after the cleaning procedure. During this 30 min period it is recommended
that the electrodes are ‘conditioned’ by performing ISE measurements on any control
serum. The values of this measurement are not significant. The purpose of the
conditioning is to establish a fine layer of protein over the ISE electrode membranes.
Start ISE cleaning as follows:
6. When the pop-up window disappears ISE cleaning has been completed.
7. If further measurement is required after cleaning, or system should be placed into
‘Sleep’ mode, ISE unit should be primed 5 times by clicking ‘START’ in the ‘ISE
PRIME’ option.
8. Further measurement should not be performed for 30 minutes after ISE cleaning
to allow the electrodes to stabilise.
9. Perform ISE conditioning if further measurements are required or place the
analyser into sleep mode if appropriate.
ISE Conditioning
1. Load sample positions 1 - 5 with any control serum – the results are not significant
so any control serum may be used.
2. Go to Run Monitor/Test Select (F11)] screen.
3. Select an ISE measurement to be performed as a normal (N) sample on each of
the samples in positions 1 - 5. See Sections 3. 2. 4“Test Selection For Barcoded
Patient Samples” on page 77 & 3. 2. 6“Test Selection For Non-barcoded Patient
Samples” on page 93 for full instructions on test selection for barcoded and non-
barcoded samples.
4. Press START (F1) to commence analysis.
5. Once analysis has been completed remove samples from the sample tray.
Measurem
Cause Byte 1 Byte 2 Byte 3 Byte 4 Byte 4
ent Item
No error 0 0 0 0
Na 1 1 1 1
K 2 2 2 2
Na, Cl 5 5 5 5
K, Cl 6 6 6 6
Na, K, Cl 7 7 7 7
Air S or B A (Note-1) -- --
(Note-1)
No error 0 0 0 0 K(Note-2)
Na 1 1 1 1 L
K 2 2 2 2 M
Noise,Drift or Na, K 3 3 3 3 N
Out of Range
(Urine) Cl 4 4 4 4 O
Na, Cl 5 5 5 5 P
K, Cl 6 6 6 6 Q
Na, K, Cl 7 7 7 7 R
SPT liquid 9 9 9 7
detection error
SPT 9 9 9 8
malfunction
Communication 9 9 9 9
error
9. 7. 1 ANALYTICAL PROBLEMS
When contacting Randox RX Support for analytical troubleshooting problems please
have the following information available:
4. Serial number and lot number Reference, Na+, K+ and Cl- electrodes.
5. Serial number and lot number of Calibrator A and B, wash solution, diluent and
quality controls used.
6. Recent results of calibrations.
7. Recent results of quality control samples.
8. Measurement results.
For further investigation, refer to the following list after the above checks have been
completed.
Validity of Check that the electrodes are within expiry date and
Electrode total measurement count is less than 10,000 samples.
If expired, the electrodes must be replaced.
Fitting of Check that the Electrodes are properly installed into
Electrode the ISE module without any fluid leaking from tubing
connectors and between electrodes.
Environment Check that the environmental temperature is within 15
temperature to 30ºC .
Cleaning After ISE cleaning, it requires about 30 minutes for
electrodes to stabilise before further measurement.
Noise Validity of Check that electrodes are not expired and total
Electrode measurement count is less than 10,000 samples.
If they are expired, the electrodes must be replaced.
Fitting of Check that the electrodes are properly installed into
Electrode the ISE module without any fluid leaking from tubing
connectors and between electrodes. Also check for
crystallization.
Air Caused by air in Prime the analyser and try ISE measurement again.
the SPT. When air exists in the sampling line, it can be
introduced to the ISE unit resulting in measurement
error.
Shortage of Exchange Calibrator A bag.
Calibrator A. Check tubing condition.
Prime ISE more than 10 times and try measurement
again.
Shortage of Pour 500 μ l of Calibrator B in a fresh sample cup and
Calibrator B run calibration again.
Air bubbles in Pour 500 μ l of Calibrator B in a fresh sample cup and
Calibrator B. run calibration again.
Shortage of Add sample to sample cup and rerun measurement.
sample
Air bubbles in a Remove air from sample.
sample
Abnormal Check for the working hour counter on the job menu
movement of [Maintenance].
pump. (Supply or When the working hour pump cassette exceeds the
Waste pump.) use period
(180 days), replace the supply and drain pumps.
Tubing Check for bent, twisted and loose connection of ISE
unit tubing.
Poor connection Check that the Electrodes are properly installed into
of Electrode the ISE module without any fluid leaking from tubing
connectors and between electrodes. Also check for
crystallization in the path.
Check for displaced compression plate spring.
Electrode “O”-ring Check for proper fit of the “O”-ring between electrodes.
When “O”-ring is defective or deformed, exchange with
new “O”-ring.
9. 7. 2 EQUIPMENT PROBLEMS
When contacting Randox Customer Support department for assistance with
troubleshooting problems please have the following information available:
APPENDIX A.
THEORY OF CALCULATIONS
RX Daytona Timeline
Measurement R1 S Mix 1 to 13 R2 Mix 14 to 26
Point
Time -20 0 20 40 to 380 304 308 440 to 680
(seconds)
A. 1. 2 WATER BLANK
A water blank is performed on each cuvette during the washing process prior to R1
addition. This data is used to correct for minor variations in the cuvettes and also to
monitor the degree of cuvette staining.
A. 1. 3 ABSORBANCE DATA
The formula for conversion of the measured voltage to absorbance is as follows:
P: Path Length (mm) is 6.0mm.
V: Measured voltage (volt) of sample (less than 5 volts).
Voff: Offset correction voltage. Should be 0 to 1 volt and V-Voff >0.
10 5
Absorbance…mAbs = 1000 × ------ log --------------------
P V – Voff
Individual programs are set up on the Chemistry Parameters screen. The
measurement conditions are different for each method. All samples are corrected for
the water blank.
W1: Water blank with secondary wavelength
S1: Absorbance of sample with secondary wavelength
Absorbance of sample is ABS1-26 for measurement points 1 to 26. The formula for
absorbance is as follows:
Primary wavelength: ABS1-26 = (S2-W2) 1-26
Secondary wavelength: ABS1-26 = (S1-W1) 1-26
Total wavelength: ABS1-26 = (S2-W2) 1-26 - (S1-W1) 1-26
X = X n +1
2
1⎛ ⎞
X = ⎜Xn + Xn ⎟
2 ⎜⎝ 2 +1 ⎟
2 ⎠
A. 2. 2 RATE METHOD
The variation of the reaction in a measurement point is approximated by primary
regression. The variation of the reaction between measurement point 1 and
measurement point 2 is calculated.
Y = a + bX
n
⎛ n ⎞⎛ n ⎞
n∑ xi yi − ⎜ ∑ xi ⎟⎜ ∑ yi ⎟
b = i =1 ⎝ i =1 ⎠⎝ i =1 ⎠
2
n
⎛ n ⎞
n∑ xi − ⎜ ∑ xi ⎟
2
i =1 ⎝ i =1 ⎠
For methods 1 and 2 above, time-course data for the reagent blank and cuvette blank
is saved for each method. These values will be used to offset the absorbance during
measurement of test samples.
Method 3 is used when a one point offset is performed using saline as S1.
Using the above definitions, the time course calculation used to obtain the change in
absorbance (ΔABS) will be as follows:
Time
dispensing of R2 Reagent
Time
ABS
measurement range 2
measurement range 1
without R2 reagent
Time
R2 reagent
dispensation
time
Sample Blank
ABS
measurement range
dispensing
of R2 Reagent
Time
ABS
measurement range
Time
ABS
measurement range 1
measurement range 2
Dispensing
of R2 reagent
Time
• Linearity Check
• Absorbance Limit Check
• Prozone Check
• Duplicate Limit Check
• Sensitivity Limit Check
• Triplicate
A. 5. 1 LINEARITY CHECK
The linearity of kinetic assays (RATE method) is calculated by measuring the
deviation of the reaction curve from linear behaviour. If the specified value is
exceeded, the system will show a LIN flag attached to the result indicating that the
sample has failed the linearity check.
When the measurement range is set as 1 point, linearity is only checked for
measurement range 2. When the measurement range is set as 2 point, linearity is
also only checked for measurement range 2 (measurement range 1 is ignored in both
cases).
ABS1 + ABS2
Movingaverage1 = ----------------------------------------
2
ABS2 + ABS3
Movingaverage2 = ----------------------------------------
2
ABS ( n – 1 ) + ABS ( n )
Movingaverage ( n – 1 ) = ----------------------------------------------------------
2
The slope of the moving average for points 1 to 3 will be calculated by regression
analysis.
This will be ΔABSfirst.
The slope of the moving average for the last 3 points (n-3) to (n-1) will be calculated
by regression analysis.
This will be ΔABSlast.
The slope of the moving average over the measurement range, 1 to (n-1) will be
calculated by regression analysis.
This will be ΔABSslope.
ΔABSslope
ΔABSlast
ΔABSfirst
1 1 2 3 4 5 6 7 8 9 10 11 12 13
34 14 15 16 17 18 19 20 21 22 23 24 25 26
68
Moving average
A Linearity check will not be performed if:
a. The Linearity Limit has not been set.
b. The ‘Rate’ method has not been selected.
c. The ΔABSslope ≤ check threshold (mABS/min).
ABS
Abs limit
Measuring range
ABS
Abs limit
Measuring Range
Table 1:
Flag Alarm
N/A All ABS at primary wavelength in the measuring range are within
the absorbance limit.
AB1 None or only one ABS at primary wavelength in the measuring
range is within the absorbance limit. Calculation of concentration is
not possible. Flag AB1 will be displayed.
AB2 Only 2 or 3 ABS at primary wavelength in the measuring range are
within the absorbance limit, the concentration is calculated and the
result output with flag AB2.
2 Absorbance limit
3
Water value blank
Measuring range
( ABS SL 2 – F – ABS SL 2 – S ) ⁄ ( t SL 2 – F – t SL 2 – S )
P = ----------------------------------------------------------------------------------------------------------------------
( ABS SL 1 – F – ABS SL 1 – S ) ⁄ ( t SL 1 – F – t SL 1 – S )
SL1-F Slope range 1 End 1 - 26 (SL1-F > SL1-S) Last measuring point of slope
range 1
SL2-F Slope range 2 End 1 - 26 (SL2-F > SL2-S) Last measuring point of slope
range 2
If the specified value is exceeded, the system will output these results with a ‘PRO’
flag attached.
A Prozone check is not performed for control samples or for samples with values
below the specified ‘Sensitivity Limit’.
S = ( ABS SL 1 – F – ABS SL 1 – S ) ⁄ ( t SL 1 – F – t SL 1 – S )
X = Xn + 1
------------
2
If ‘Upper’ is selected
Error if ‘P > Prozone value’ (Prozone value is defined on the display menu)
If ‘Lower’ is selected
Error if ‘P < Prozone value’ (Prozone value is defined on the display menu)
When "S < Sens value", Prozone Limit Check is not performed.
(Sens value is defined on the display menu)
Formula
Actual measurement value
Absorbance of measuring point for Prozone check range SL1 and SL2 is represented
’X’.
Value ’X’ is a measurement value for SL1 and SL2 ( ABSSL1 and ABSSL2 ) for
prozone limit check.
A.6 CALIBRATION
A. 6. 1 MEASUREMENT PRINCIPLES OF CALIBRATION
By measuring a set of calibrators with known concentrations and calculating the
ΔABS values, a calibration factor can be defined:
The unknown concentration of a sample can be determined from the factor in the
above equation.
A. 6. 2 CALIBRATION CHECK
Standards and Calibrators are measured in duplicate or triplicate. The following
checks are carried out if the functions are enabled on the Parameters Normal2 menu.
The threshold value can be set on the Parameters, Normal2 menu screen within the
range 1 to 99999. An invalid result (*1) will not be included in the calculation. In the
case of triplicate measurements, a duplicate error (DUP) will be generated on every
invalid measurement. *1 Results with no error flag or an STB flag are valid. Results
with flags other than STB will be invalid.
The threshold value can be set on the Parameters Normal2 screen within the range 1
to 99999. * Results with no error flag or STB flag are valid. Results with flags other
than STB will be invalid.
Under the following conditions a duplicate limit error flag will not be generated.
a. If the duplicate limit error check is disabled.
b. When S1 is the reagent blank and measured only once.
c. When a higher priority error than duplicate limit error occurs.
A. 7. 1 FACTOR
ΔABS
10000
Δ ABS
sample
S1
Δ ABS s1
concentration
concentration sample K
K
concentrationsample = ∗ (ΔABSsample − ΔABS s1 )
10000
ABSS1 is the actual measured value of standard S1, and S1 is the known
concentration.
The concentration of the sample after calibration is defined as:
1
concentration sample = --- × ΔABS
b sample
A. 7. 2 LINEAR
ΔABS
Sn
S2
Δ ABS sample
S1
concentration
concentration sample
ΔABS = a + b × concentration
where the intercept ‘a ‘ and slope ‘ b’ are calculated according to the ‘least squares’
method with:
n n
∑ yi – b ∑ xi
i=1 i=1
a = ---------------------------------------
n
n n n
⎛ ⎞⎛ ⎞
⎜ ⎟ ⎜ y i⎟
n ∑ xi yi –
⎜ ∑ xi
⎟⎜ ∑ ⎟
i=1 ⎝ i=1 ⎠ ⎝ i = 1 ⎠-
b = ----------------------------------------------------------------------
⎞2
n n
⎛
2
n ∑ xi – ⎜ ∑ x i⎟
⎜ ⎟
i=1 ⎝ i=1 ⎠
xi and yi are pairs of corresponding values, i.e. ABS and known concentration of
calibrators i.
n is the number of calibrators, i.e. the values from 3 to 7.
Concentration of the sample after calibration is defined as:
1
concentration sample = --- × ( ΔABS sample – a )
b
A correction of intercept a for a single calibrator Sx, using a 1point recalibration with
slope b remaining constant can be performed. Intercept anew will be defined after
correction as follows:
A. 7. 3 SPLINE
A non-linear calibration curve may be obtained from the measurement of 3-7
calibrators by spline interpolation. A Spline function is determined as cubic spline
under the following conditions:
4. A cubic equation for a small section.
5. Adapt a specified function value for both end points on a small section of the
curve.
6. Apply the derivatives to each of the following sections of the curve.
= Calibrator Point
ΔABS
AS5
A S4
Asample
AS3 AS2
AS1
concentration
CS1
CS2 CS4 CS5
CS3 Csample
The formula for the calibration curve on each small section is defined as:
A. 7. 4 POINT TO POINT
In a Point to Point calibration each calibrator value, or point, is connected to the next
one by a straight line. For example, if there are 5 standards as shown below, the
calibration curve is composed of four straight lines (k1 to k4) between the 5 points.
= Calibrator Point
ΔABS
AS5
A S4
Asample
AS3 AS2
AS1
concentration
CS1
CS2 CS4 CS5
CS3 Csample
The formula for the point to point calibration curve may be obtained from the following
equation:
ΔABS = a + b∗ concentration
a is derived as follows:
ΔABS Sk + 1 – ΔABS Sk
a = ΔABS Sk – ⎛ ------------------------------------------------------------------------------------------------- ⎞ × concentration Sk ]
⎝ concentration Sk + 1 – concentration Sk ⎠
b is derived as follows:
ΔABS Sk + 1 – ΔABS Sk
b = -------------------------------------------------------------------------------------------------
concentration Sk + 1 – concentration Sk
Therefore, the formula for calculating the concentration of the samples after
calibration is defined as:
1
concentration sample = --- × ( ΔABS sample – a )
b
A. 7. 5 LOG-LOGIT
In the case of a log-logit calibration type, in which there are 5 calibrators, the formula
for the calibration curve is given as follows:
A. 7. 6 EXPONENTIAL
Page 327
Figure B. 2 MAINTENANCE LOG SHEETS (with ISE)
MONTH /YEAR
Before Starting 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Auto-start OR initialisation / full prime
Fill system water tank with water
Check volume of wash solutions and fill if required
Empty waste tanks
Ensure printer has sufficient paper
DAILY
Remove condensation from RCU chamber
Clean outside of reagent and sample probes with alcohol swab
Check cuvette water blanks
Clean any stains from surface of instrument
Clean ISE module and condition electrodes
WEEKLY-ensure system is turned off 1 2 3 4
Clean the ASP and RCU units
Clean the pipette covers, trough and mosaic plates
Clean exterior surfaces of wash probes with alcohol swab
Clean mixer paddles with alcohol swab
MONTHLY
Check reagent and sample pipetting precision
Check remaining hours of parts
Check IRU temperature
Ensure water and wash solutions are dispensed at troughs
Decontaminate and clean internal tubing
Clean external waste tanks with bleach solution
Clean cuvettes with wash solution 3
Check operation of fans
UNSCHEDULED
Replace halogen lamp (1000hrs)
Replace syringe plunger tips (600 hrs)
Replace diaphragm pumps (2000hrs)
Replace cuvettes
Replace stirrer
Replace pipettes
Page 328
APPENDIX C SOFTWARE UPGRADE PROCEDURE Version 2.0 Rev September 2009
APPENDIX C
PLEASE NOTE: This procedure can only be performed if the instrument has
PCv 121 or greater software already installed.
PLEASE NOTE: For software versions released after 130/136 please refer to the
documentation supplied on the upgrade CD.
EN English
FR French
DE German
ES Spanish
IT Italian
PT Portuguese
ZH Chinese
C. 1. 4 PC LOCALISATION
PLEASE NOTE: This step may be bypassed if the user interface language is in
English
Due to the multi-lingual nature of the software it is necessary to localize Windows to
your local region setup. Please refer to the procedure ’PC Setup Region and
Language’ as enclosed for full instructions. This enables a localized keyboard to be
used if required.
5. Press OK. The main software is now upgraded. Close all windows.
C. 1. 7 SUMMARY
Once this has been completed the analyser is fully upgraded to PC 130 Main 136
software and the parameters updated and ready for use. If you have any queries
regarding the update procedure please contact RXsupport.
E-mail: rxsupport@randox.com
Tel: +44 (0) 28 9445 1070
APPENDIX D
D.1 OVERVIEW
The chemistry parameter importing software allows chemistry parameter information
to be downloaded from the PC to the analyser. The software must be installed on a
PC with ’ANALYSER’ user interface software installed. This procedure refers to
Parameters version 8.0.
D. 1. 1 SOFTWARE VERSIONS
The parameter importing software is updated during software releases to maintain
compatibility.
D. 1. 2 MAXIMUM CAPACITY
The maximum number of methods that can be handled by ’DOWNLOAD’ software is
500. When downloading, the numbers of methods are counted during selection and
when the total exceeds 500, the following error message will be displayed:
‘Error reading master parameter data. 500 is the maximum’
Further downloading of parameters cannot be carried out.
D. 1. 3 LIMITATION
1. The language is English only. Multilingual software is available to users with
Windows XP running on their PC's.
2. ’DOWNLOAD’ software must be installed on a PC with ’ANALYSER’ user interface
software installed.
3. The ’ANALYSER’ user interface software must be terminated before running
’DOWNLOAD’ software.
D. 1. 4 INSTALLATION
The DOWNLOAD software is provided in a self-extracting format and will be installed
automatically into the directories shown below.
To un-install the software, delete 'INSTALLATION DIRECTORY' as shown in the table
below.
The software only runs on a PC with ’ANALYSER’ user interface software installed.
D. 1. 6 INSTALLATION
1. Double click on ’MY COMPUTER’ and navigate to folder containing updated
parameter download software.
2. Double click on ’DOWNINS.EXE’ to run self-extracting software for automatic
installation.
3. When the pop up window opens for directory confirmation, press ’OK’. Do not
change installation location and name as the software refers to them. When
moved or renamed, the software will not run properly. Close all open windows.
4. The following folders will be created:
C:\prmdown The folder where the software is installed
C:\prmdown\prmdb The folder where the data will be stored
METHOD NAME
METHOD NO.
PLEASE NOTE: the order selected at this stage defines the order methods
appear in the analyser software.
If a blank position is not available refer to the following procedure to delete existing
methods stored in the software.
3. After all the desired methods are placed in the right side window, press the
“COPY” button to download the information to the analyser. The background of
the transferred methods will appear in grey after transfer.
4. Terminate the software and close all open windows.
5. Restart the PC (click Start/Shut Down/Restart/OK)
6. Turn the Clinical Chemistry Analyser OFF and then ON again with the main
powerswitch.
7. Once the ‘Analyser’ software has loaded, click on the Chemistry Prm (F6) tab,
select the method field and press spacebar to confirm that the desired methods
have been transferred successfully to the analyser.
APPENDIX E
GLOSSARY
Function/Tab keys On screen menu sub-options that change with the Job Menu
selection.
Flag Indication on a results printout to notify the user that the value is
outside acceptable limits.
WU Wash Unit.