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Pneumatic Large Agriculture Tractor Tire Technology

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Pneumatic Large

Agriculture Tractor
Tyre Technology

1
What is an
agriculture tyre
High performance specialty agriculture tires
made for tractors & harvesters, for high
efficiency & optimum farm productivity.
Experience high load carrying capacity at low
inflation pressure, reduced soil compaction,
exceptional traction and superior self-cleaning
properties.
Difference Between Passenger Tyre And
Agricultural
Passenger Tires Tyre Agricultural Tires
feature deep, aggressive treads
diverse range of tread patterns designed to provide maximum
Tread Design optimized for road grip, water traction on various terrains,
dispersion, and quietness. including mud, gravel, and
fields.

meant for heavy-duty use in


designed for use on highways and
Application and Surface farming, forestry, and
city roads.
construction applications.

need to support much heavier


designed to carry the weight of the
loads due to the equipment
Load-Bearing Capacity vehicle itself, along with passengers
they are mounted on, such as
and cargo.
tractors and combines.
Passenger Tires Agricultural Tires

Built with additional layers of strong


fabric and steel belts for reinforcement materials and reinforced sidewalls.
Reinforcement to enhance strength, stability, and
responsiveness on roads. Endure the high stresses and impacts
experienced in rugged environments.

generally lower speed.


maximum safe speed under specific
Speed Rating provide traction and stability in
load conditions.
challenging terrains.
Classifications of Tractor Tyres

Front tyres Rear tyres


For all applications R-1 Agriculture tyres

For wetland applications R1W Deep lug tyres

R2 cane and Rice special

R3 turf tyres

R4 industrial tyres
FRONT
TYRES
Tractor front tyre

Good for all application tractors

Tractor front tyre

Good for wetland application tractors


REAR TYRES

R1 agriculture tyre

These tyres are known as agricultural tyres and provide


the best traction for farm field condition

R1W (deep lug tyre)

Tyres have deeper lugs that provide increased traction in


wet, sticky soil conditions. Distance between the lugs & lug
height is more to avoid the sticky soil deposition.
REAR TYRES

R2 TYRE

Tread type used typically crops grown in wet muck or flooded


field. Tread depth of R2 tires is approximately twice as deep as
R1 tyres.

R2 tires also have the widest spacing between lugs to allow


mud to shed easier.

R3 TYRE

These tyres have a very non-aggressive pattern and are thus a


good choice for work on golf courses, lawns, etc.
REAR TYRES

R4 TYRE

They can handle high weights and pavement. They are ideal
first such construction equipment as a forklift.
Parts Of Agriculture
Tire
BEAD
Beads Anchor the tire to the rim and allow
the tire to stay "seated" on the wheel.
BEAD FILLER
Bead Fillers stabilize the lower sidewall by enveloping the
bead and extending up tin the sidewall to maximize stability,
steering response, and case durability.
INNERLINER
Liners protect the cord body by insulating the tubes from the cords. Liners
are essential for resisting air and moisture permeation.
BELTS
Belts determine the shape, or footprint, of the tire. Belts work in conjunction
with the cords to add stability and strength.
TREAD
DESIGN
Treads serve to interact with the soil or paved surface and provide traction.
Tread design varies between tires to maximize traction and resist wear and
tear.
SIDEWALL
Sidewalls are made of flexible rubber and provide lateral stability. The sidewalls
keep the body plies and inner liner of the tire protected from stubble and debris.
Sidewall flex is a big factor in deciding what tire is right for what job and what
piece of equipment.
UNDERSTANDING TIRE SIZE
LUG
BUTTRESS
Lug depth is important for traction. together with the lug buttress, this
component provides tread stability.
BODY PLIES
Cords run radially from bead to bead and determine the strength of the tire,
determine its load capacity and provide lateral stability.
BIAS TIRES RADIAL TIRES
(Cost-sensitive solutions) (Dependable fuel economy)
Bias tires are perfect for smaller, lightweight Increased traction helps with fuel economy and
production equipment that requires extra stability allows you to cover more ground. Radial tires can
for non-tillage work. last up to 30% longer than bias tires. Radial tires
with AD2 technology allow you to carry more load
• Stiff sidewalls are ideal for forestry and at lower inflation pressure.
avoiding cuts and punctures.
• Shows an advantage of 6% to 14% in traction,
• Crisscross body plies create internal friction fuel economy and reduced wheel slippage over
that create stability but run hot. bias tires.

• Cost effective options for older or lightweight • Bigger footprint, longer tread wear and a
equipment. smoother ride.

• Best for environments where sidewall • More resistant to tread cuts and punctures.
punctures are common.
• Typically, easier to repair.
• Not for everyday tillage/production.
• Run cooler.

• Ideal for larger equipment.


What are the
material use to
production

23
The tyre’s basic material is rubber, and it is here that the differences begin between a top-
quality and a lessor quality tyre.
Natural rubber (latex) comes from Hevea tree sap and has irreplaceable qualities: it is resistant,
elastic, impermeable and reacts excellently to vulcanisation.
It’s the quantity of natural rubber used which will give the tyre is characteristics, such as
resistance or elasticity.
Discount tyres tend to be made of synthetic rubber which is much less resistant and durable
than the original version.
Companies like Bridgestone have their own plantations in Liberia so as to be able to
incorporate a larger share of this pure latex in their tyres and to ensure the ecological and
sustainable management of natural rubber.
List of Materials

Anti-wear Chemical
The rubber.
products. additives.

Antioxidants,
accelerants Processing
and additives.
retardants.
Building Process Of Agricultural
Tractor Tire
Building
Process Of
Agricultural
Tractor Tire
Cont.
Vulcanization
Quality control
Raw Material Inspection
Dimensional and Visual Checks
Uniformity Testing
X-ray Inspection
High-Speed Performance Testing
Tread Wear and Traction Testing
Inflation Pressure and Leak Testing
Rolling Resistance Measurement
Impact and Puncture Resistance Testing
Raw Material
Inspection Dimensional
and Visual
Checks
Uniformity
Testing
X-ray
Inspection
High-Speed
Performance
Testing

Tread Wear and


Traction Testing
Inflation Rolling
Pressure and Resistance
Leak Testing Measurement
Defects In
Tractor Tire
Defects in tractor tires can arise
during manufacturing,
transportation, installation, or usage.
These defects can affect the tire's
performance, safety, and durability.
BREAK AT THE END
OF THE
REINFORCED PLY
When you notice a fissure between the bead
and the sidewall, even if it is very slight, it’s
often too late. The separation has occurred at
the level of the ply turn-ups just above the bead
reinforcement.

38
Tread
Irregularities
•Tread Separation
•Tread Bulges

39
Belt Issues
•Belt Separation

•Belt Shift

40
Improper
Repairs
•Patch and Plug Failures

•Mismatched Repairs

41
BREAK IN
THE BEAD
WIRE
A break in the bead wire generally occurs during
inflation at the time of the “water hammer effect”.
This is the moment when the pressure is sufficient
within the tyre to push the beads into their end
position in one go.

42
Handling
and storage
43
Advantages of Agricultural Tractor Tyres
• Traction: Tractor tires are designed with deep, aggressive treads that provide excellent traction on
various surfaces, including mud, gravel, and fields. This traction is crucial for efficient plowing, tilling,
and other farming tasks.

• Stability: Wide and robust tractor tires offer enhanced stability, especially when operating on
uneven or sloped terrain. This stability helps prevent tipping and ensures safe operation.

• Load-Carrying Capacity: Agricultural tires are built to handle heavy loads associated with
farming equipment, allowing tractors to carry implements and machinery without compromising
performance.

• Versatility: Tractor tires are versatile and can be used in a wide range of applications, from
Cont.

• Flotation: Larger tires with lower inflation pressures distribute the weight of the tractor more
evenly, reducing soil compaction and minimizing damage to the fields.

• Durability: High-quality tractor tires are engineered to withstand the demands of rugged
agricultural environments, including exposure to sharp objects, rocks, and abrasive soils.

• Customization: Farmers can select tires with specific tread patterns, sizes, and load-carrying
capacities to match their specific needs and equipment.
Disadvantages of Agricultural Tractor Tyres

• Limited Speed: Tractor tires are designed for lower speeds compared to regular
automotive tires. This limitation can result in slower travel times between fields or
farms.

• Tire Wear: Heavy loads, rough terrain, and harsh conditions can lead to accelerated
tire wear, necessitating more frequent replacements.

• Fuel Consumption: The deep treads and sturdy construction of tractor tires can
contribute to increased rolling resistance, potentially affecting fuel efficiency.

• Vibration and Comfort: The robust nature of tractor tires can transmit more
vibrations to the operator, leading to reduced driving comfort during long hours of
operation.

• Maintenance: Tractor tires require regular maintenance, including proper inflation,


alignment checks, and timely repairs, to ensure optimal performance.
Cont.

• Specialization: While versatile, certain tasks may require specialized tires (e.g., flotation tires for
wet fields, narrow tires for orchards). Using the wrong tire type can impact performance.

• Cost: Quality agricultural tires can be costly, especially for larger tractors or specialized
equipment. Replacing multiple tires can add to the overall expenses.

• Environmental Impact: In some cases, the use of large and heavy agricultural equipment with
tractor tires can contribute to soil compaction and disruption of natural ecosystems.
NEW DEVELOPMENTS

Variable-inflation Wider Smart tires use Tires with self- Tires with
technology (VF tires provide sensors to cleaning recycled
technology) allows more stability and monitor tire treads are content are
tractors to operate with traction, pressure, designed to shed becoming more
lower tire pressure temperature, and mud and debris common as tire
without compromising
especially on soft
ground. They can other factors. more easily. This manufacturers
traction or stability. This
can improve fuel also help to This information can improve look for ways to
efficiency and reduce reduce soil can be used to traction and reduce their
soil compaction. compaction. improve tire reduce the risk of environmental
performance and flats. impact.
prevent
problems.
Cont.

• In 2022, Continental launched its largest ever tractor tire, the VF TractorMaster in size
VF900/60R42. This tire is designed for use with large agricultural machines that require a lot of
power and traction.

• In 2023, Alliance Tire Company introduced the 579, a new tire that is designed for use in
orchards, vineyards, and other small-scale agricultural operations. The 579 has a unique tread
pattern that provides good traction on a variety of surfaces, while also minimizing soil compaction.

• In 2023, Michelin launched the AxioBib VF, a new tire that is designed for use with high-
horsepower tractors. The AxioBib VF has a wide footprint that provides excellent stability and
traction, while also reducing soil compaction.
Thank you

Q&A

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