Owners Manual
Owners Manual
Owners Manual
for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and that it will continue to give you satisfactory service for many years to come. This booklet is an integral part of the vehicle and must be handed
over to the new owner in the event of sale.
Ed. 03_03/2015
The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; it also describes routine maintenance procedures
and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for
simple repairs. Any operations not specifically described in this booklet require the use of special tools and/or particular technical knowledge: for these
operations, please take your vehicle to an Aprilia Dealer or Authorised Workshop.
2
Personal safety
Failure to completely observe these instructions will result in serious risk of personal
injury.
Sections marked with this symbol indicate the correct use of the vehicle to prevent dam-
aging the environment.
Vehicle intactness
The symbols illustrated above are very important. They are used to highlight parts of the
booklet that should be read with particular care. The different symbols are used to make
each topic in the manual simple and quick to locate. Before starting the engine, read this
booklet carefully, particularly the "SAFE RIDING" section. Your safety as well as other's
does not only depend on the quickness of your reflexes and agility, but also on how well
you know your vehicle, the state of maintenance of the vehicle itself and your knowledge
of the rules for SAFE RIDING. For your safety, get to know your vehicle well so as to
safely ride and master it given any riding condition. IMPORTANT This booklet is an
integral part of the vehicle, and must be handed to the new owner in the event of sale.
3
4
INDEX
5
Cooling fluid level...................................................................... 114
Coolant check........................................................................ 115
Coolant top-up....................................................................... 116
Checking the brake oil level...................................................... 116
Braking system fluid top up................................................... 116
Battery removal..................................................................... 119
Use of a new battery............................................................. 120
Checking the electrolyte level................................................ 121
Charging the battery.............................................................. 121
Long periods of inactivity.......................................................... 122
Fuses........................................................................................ 123
Lamps....................................................................................... 127
Low/High beam lamp replacement........................................ 127
Position light replacement..................................................... 129
Headlight adjustment............................................................. 130
Front direction indicators........................................................... 131
Rear optical unit........................................................................ 131
Rear turn indicators................................................................... 132
Number plate light..................................................................... 132
Rear-view mirrors...................................................................... 132
Front and rear disc brake.......................................................... 134
Periods of inactivity................................................................... 135
Cleaning the vehicle.................................................................. 136
Transport................................................................................... 139
Chain backlash check........................................................... 140
Chain backlash adjustment................................................... 140
Checking wear of chain, front and rear sprockets................. 140
Chain lubrication and cleaning.............................................. 141
TECHNICAL DATA...................................................................... 143
Kit equipment............................................................................ 153
PROGRAMMED MAINTENANCE............................................... 155
Scheduled maintenance table................................................... 156
Table of recommended products.............................................. 159
6
Tuono V4 1100 RR/Factory
Chap. 01
General rules
7
Foreword
NOTE
CARRY OUT THE MAINTENANCE OPERATIONS AT HALF THE INTERVALS
SPECIFIED IF THE VEHICLE IS USED IN WET OR DUSTY AREAS, OFF ROAD
OR FOR SPORTING APPLICATIONS.
Motorcycle care
Aprilia recommends using quality products to clean the vehicle. The use of unsuitable
products can damage vehicle components. For cleaning do not use solvents such as
"nitro thinner", "cold cleaning agents", fuels or similar, or cleaning products that contain
alcohol.
8
1 General rules
USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY
PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT
9
OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA-
CES CAN MAKE SCRATCHES
RADIATOR
RUBBER PARTS
Clean the rubber parts using water and mild shampoo (brand-name, suitable for car
bodies)
1 General rules
10
1 General rules
THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE
DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR
CLEANING THE MOTORCYCLE
Carbon monoxide
If you need to keep the engine running in order to perform a procedure, please ensure
that you do so in an open or very well ventilated area. Never let the engine run in an
enclosed area. If you do work in an enclosed area, make sure to use a smoke-ex-
traction system.
CAUTION
11
Fuel
CAUTION
Hot components
The engine and the exhaust system components get very hot and remain in this con-
dition for a certain time interval after the engine has been switched off. Before handling
these components, make sure that you are wearing insulating gloves or wait until the
1 General rules
12
Coolant
1 General rules
The coolant contains ethylene glycol which, under certain conditions, can become
flammable. When ethylene glycol burns, it produces an invisible flame which can nev-
ertheless cause burns.
CAUTION
TAKE CARE NOT TO POUR COOLANT ONTO HOT ENGINE OR EXHAUST SYS-
TEM COMPONENTS; THE FLUID MAY CATCH FIRE AND BURN WITH INVISIBLE
FLAMES. WHEN CARRYING OUT MAINTENANCE OPERATIONS, IT IS ADVISA-
BLE TO WEAR LATEX GLOVES. EVEN THOUGH IT IS TOXIC, COOLANT HAS A
SWEET FLAVOUR WHICH MAKES IT VERY ATTRACTIVE TO ANIMALS. NEVER
LEAVE THE COOLANT IN OPEN CONTAINERS IN AREAS ACCESSIBLE TO AN-
IMALS AS THEY MAY DRINK IT.
KEEP OUT OF THE REACH OF CHILDREN
DO NOT REMOVE THE RADIATOR CAP WHEN THE ENGINE IS STILL HOT. THE
COOLANT IS UNDER PRESSURE AND MAY CAUSE BURNS.
CAUTION
13
WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL.
HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED
OIL RECYCLING COMPANY OR THE SUPPLIER.
DO NOT DISPOSE OF OIL IN THE ENVIRONMENT
KEEP OUT OF THE REACH OF CHILDREN
CAUTION
1 General rules
14
1 General rules
ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN WATER. IT IS
PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN TINY
AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IF THE FLUID GETS
IN CONTACT WITH YOUR EYES, WASH WITH ABUNDANT WATER FOR FIF-
TEEN MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY. THE BAT-
TERY RELEASES EXPLOSIVE GASES; KEEP IT AWAY FROM FLAMES,
SPARKS, CIGARETTES OR ANY OTHER HEAT SOURCES. ENSURE ADEQUATE
VENTILATION WHEN SERVICING OR RECHARGING THE BATTERY.
KEEP OUT OF THE REACH OF CHILDREN
BATTERY LIQUID IS CORROSIVE. DO NOT POUR IT OR SPILL IT, PARTICU-
LARLY ON PLASTIC COMPONENTS. ENSURE THAT THE ELECTROLYTIC ACID
IS COMPATIBLE WITH THE BATTERY TO BE ACTIVATED.
Stand
BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY
RETRACTED TO ITS POSITION.
DO NOT REST THE RIDER OR PASSENGER WEIGHT ON THE SIDE STAND.
15
CAUTION
SOME OF THE VEHICLE'S CONNECTORS ARE INTERCHANGEABLE AND IF
MOUNTED INCORRECTLY CAN JEOPARDISE REGULAR FUNCTIONING OF
THE VEHICLE AND/OR DAMAGE PARTS OF IT IRREPARABLY.
16
Tuono V4 1100 RR/Factory
Chap. 02
Vehicle
17
2 Vehicle
18
02_01
2 Vehicle
02_02
19
12. Fuel tank
13. Left side fairing
14. Battery
15. Auxiliary fuses
16. Main fuses
17. Taillight
18. Licence plate light
19. Rear left turn indicator
20. Saddle / glovebox / toolkit compartment lock
21. Left hand passenger footrest
22. Left hand rider footrest
23. Side stand
24. Gear lever
25. AQS (Aprilia Quick Shift)
26. Left hand fairing lug
27. Engine oil radiator
28. Coolant radiator
29. Rear right turn indicator
30. Tail fairing / Passenger saddle
31. Right side fairing
32. Rider saddle
33. Sensor box (inertia sensor platform)
34. Air filter
35. ECU
36. Right hand switch
37. Right rear-view mirror
38. Front brake fluid reservoir
39. Front brake lever
40. Instrument/indicator light panel
41. Front right headlamp
42. Front right turn indicator
43. Expansion tank cap
44. Coolant expansion tank
45. Right side fairing
46. Front tone wheel
2 Vehicle
20
50. Rear brake pump and fluid reservoir
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51. Rear speed sensor
52. Rear tone wheel
53. Right hand passenger footrest
02_03
21
02_04
22
14. Battery
2 Vehicle
15. Auxiliary fuses
16. Main fuses
17. Taillight
18. Licence plate light
19. Rear left turn indicator
20. Saddle / glovebox / toolkit compartment lock
21. Left hand passenger footrest
22. Left hand rider footrest
23. Side stand
24. Gear lever
25. AQS (Aprilia Quick Shift)
26. Left hand fairing lug
27. Engine oil radiator
28. Coolant radiator
29. Rear right turn indicator
30. Passenger seat
31. Right side fairing
32. Rider saddle
33. Sensor box (inertia sensor platform)
34. Air filter
35. ECU
36. Right hand switch
37. Right rear-view mirror
38. Front brake fluid reservoir
39. Front brake lever
40. Instrument/indicator light panel
41. Front right headlamp
42. Front right turn indicator
43. Expansion tank cap
44. Coolant expansion tank
45. Right side fairing
46. Front tone wheel
47. Front speed sensor
48. Gear lever
49. Right hand rider footrest
50. Rear brake pump and fluid reservoir
51. Rear speed sensor
23
52. Rear tone wheel
53. Right hand passenger footrest
54. ABS control unit
02_05
Dashboard (02_05)
key:
1. Horn button
2 Vehicle
24
5. High beam flashing switch
2 Vehicle
6. Ignition switch /steering lock
7. Instruments and gauges
8. Throttle grip
9. Engine stop button
10. Starter button
11. Front brake lever
12. "+" button (if applicable)
13. "-" button (if applicable)
02_06
The instrument panel has an immobilizer system which prevents start-up in case the
system does not identify a key which has been stored before.
The vehicle is supplied with two keys already programmed. The instrument panel ac-
cepts a maximum of four keys at the same time: contact an Official Aprilia Dealer to
enable these keys or to disable a key that has been lost. When the vehicle is delivered
and approximately ten seconds after the key is set to ON, the instrument panel re-
quests a personal five-digit code to be entered. This request is no longer displayed
once the personal code is entered. For code entering procedure, see the CODE
MODIFICATION section
It is important to remember the personal code because:
• the vehicle can be started if the immobilizer system is faulty
25
• the instrument panel need not be replaced should the ignition switch
be changed
• new keys can be programmed
• By turning the ignition key to 'KEY ON', the following indicators on the instru-
ment panel are lit for two seconds:
- The 'Tuono V4' logo
- All warning lights
• The rpm indicator pointer moves and then goes back to its original position.
02_08
2 Vehicle
26
2 Vehicle
02_09
NOTE
EVERY TIME THE SELECTOR IS HELD DOWN TO THE RIGHT OR LEFT, YOU
CAN GO FROM ONE CONFIGURATION TO ANOTHER.
27
10) Trip computer log or alarms stored.
RACE MODE
1) Chronometer or Launch control;
2) Gear selected;
3) Information, if available, relative to maps stored in ECU;
4) Map selected;
5) ATC (Aprilia Traction Control); The level is displayed in negative against a black
background when AWC (Aprilia Wheelie Control) is active;
02_11
6) Speed (speedometer);
7) Water temperature (displayed either in °C or °F).
2 km (1.24 mi) after the low fuel warning light turns on, the kilometres travelled with
low fuel are shown on the digital display.
02_12
Pressing the centre button of the MODE control while the low fuel warning light is
active temporarily deactivates the warning light for 60 seconds.
2 Vehicle
28
2 Vehicle
The instrument panel can display instantaneous fuel consumption.
The instrument panel can display average fuel consumption since the last journey log
reset.
Upon entering reserve, the distance in Km (or mi) travelled since entering reserve
state is displayed instead of the trip counter.
02_13
29
If there is an immobilizer failure at ignition, the instrument panel requests you to enter
a user code. If the code is entered correctly, the instrument panel signals the failure
by displaying the SERVICE icon and the red general warning light comes on.
URGENT SERVICE ALARM
A serious failure is signalled by a fast flashing (two flashes per second) of the general
warning light and by the URGENT and SERVICE words alternately being shown on
the digital display. Take your vehicle as soon as possible to an Official Aprilia Dealer.
In these cases, the control unit activates a safety procedure that limits the vehicle
performance so that the rider is able to reach an Official Aprilia Dealer at low speed.
02_16 According to the type of failure, performance can be limited in two ways: a) by reducing
the maximum torque produced; b) by keeping the engine at idle speed but slightly
accelerated (during this operation, the throttle control is disabled).
Oil failure
In case of failing oil pressure or oil pressure sensor failure, the bulb and the red general
warning light turn on the instrument panel.
02_17
30
2 Vehicle
Electronic control unit disconnected alarm
In case no connection is detected, the disconnection icon is displayed on the instru-
ment panel and the red general warning light turns on to signal this condition.
02_18
02_19
31
The engine map "S" has a gentler power. Recommended for use on road conditions
and low grip surfaces
02_21
The engine map "R" has an even more reduced engine brake in the medium/high
range compared to the "T" mapping. Recommended for track use
The rider may cycle through the different engine maps by pressing the starter button,
which may be used to select maps once 5 seconds have elapsed after engine start
CAUTION
MAP SELECTION IS ONLY PERMITTED WITH THE ENGINE RUNNING AND THE
THROTTLE RELEASED. MAP SELECTION IS ALSO POSSIBLE WITH THE MO-
TORCYCLE IN MOTION, PROVIDED THAT THE THROTTLE GRIP IS RELEASED.
desired map is shown, press the starter button and the desired map will be
displayed normally. In any case, do not "open" the throttle during this oper-
ation. If the throttle is opened, the activation process for the new engine map
32
by the ECU is interrupted (the map symbol is displayed normally and flashing)
2 Vehicle
until the throttle is closed again, allowing the ECU to complete the procedure.
CAUTION
IF THE THROTTLE IS OPENED WHILE A NEW MAP IS DISPLAYED IN NEGATIVE
AGAINST A BLACK BACKGROUND (INDICATING THAT IT IS STILL BEING AC-
TIVATED BY THE ECU), THE NEW MAP SELECTED WILL START TO FLASH
(DISPLAYED NORMALLY) BUT WILL NOT BE EFFECTIVELY APPLIED UNTIL
THE THROTTLE IS RELEASED AGAIN.
02_22 In each journal, each time the MODE control is briefly pressed to the right or left, the
following information is displayed in sequence:
1) ODOMETER;
2) TRIP ODOMETER;
3) JOURNEY TIME;
4) MAXIMUM SPEED;
5) AVERAGE SPEED;
6) AVERAGE FUEL CONSUMPTION;
7) INSTANTANEOUS FUEL CONSUMPTION;
8) MENU (only with vehicle at a standstill)
33
With the following options: TRIP ODOMETER, TRAVELLING TIME, MAXIMUM
SPEED, MEAN SPEED, AVERAGE FUEL CONSUMPTION, press and hold down the
central key to reset all the indications stored in the active TRIP JOURNAL.
CHRONOMETER
To use the chronometer, select the CHRONOMETER function from the MENU of the
instrument panel advanced functions.
The chronometer appears at the top of the digital display, replacing the clock.
With the vehicle in motion the chronometer functioning is controlled by means of the
MODE control central button.
Press the central button briefly to start the chronometer. Timekeeping starts when the
button is pressed. If the button is pressed again within 15 seconds after starting time-
keeping, the chronometer is reset. After that time, and if the button is pressed again,
the data is stored and the next timekeeping begins.
Timekeeping is cancelled by pressing and holding down the central button, or when
speed goes back to zero; the display shows the last timekeeping. Timekeeping starts
again following the steps described above.
Once 40 timekeeping sessions have been acquired, acquisition stops and the mes-
sage "FULL" is shown on the digital display. A new series of timekeeping can be
started again only after deleting previous times stored by means of the MENU of the
instrument panel advanced functions.
2 Vehicle
34
Advanced functions (02_23, 02_24, 02_25, 02_26, 02_27, 02_28,
2 Vehicle
02_29, 02_30, 02_31)
MENU
The configuration menu is accessible with the vehicle at a standstill by pressing and
holding the MODE button, directly via the menu screen page, and contains the fol-
lowing functions:
- EXIT
- SETTINGS
02_23
- A-PRC SETTINGS
- CHRONOMETER
- CALIBRATION
- DIAGNOSIS
- LANGUAGE
02_24
SETTINGS
The SETTINGS menu consists of the following options:
- EXIT
- TIME ADJUSTMENT
- GEAR SHIFT
- BACKLIGHTING
- CHANGE THE CODE
35
- CODE RESET
- °C / °F
- 12/24 h
The functions of the settings menu are indicated in the following sections.
Once the operation is finished, the instrument panel goes back to the main menu.
TIME ADJUSTMENT
The clock can be set as follows. The main screen shows the "Hour Adjustment" con-
trol.
In this mode, the minute indicator is no longer displayed leaving only the hour indicator.
Each time the MODE command is pressed to the right, the hour value increases;
likewise, each time the MODE command is pressed to the left, the hour value de-
creases. Press the MODE command central part to store the set value and to shift to
minute adjustment.
The hour indicator is no longer displayed when this function is activated; only the
minute indicator is shown. Each time the MODE command is pressed to the right, the
minute value increases; likewise, each time the MODE command is pressed to the left
the minute value decreases.
Press the MODE command central part to store the set value and to exit the clock
adjustment function.
2 Vehicle
36
2 Vehicle
GEAR SHIFT THRESHOLD
The gear shift threshold can be set in this mode. The main screen appears again with
the message "GEAR SHIFT THRESHOLD".
Each press to the right of the MODE command increases the threshold value by 100
RPM, vice versa, each press to the left of the MODE command decreases it by 100
RPM.
Pressing the command will have no effect once the top or bottom limits have been
reached.
The operation ends by pressing the MODE command in the central position, in which
02_25
set value is stored, the arrow goes back to zero and the instrument panel goes back
to the configuration menu page.
The revolutions value is set at the first battery start (8500 rpm), at the followings it is
set to the last value entered.
If the set threshold value is exceeded, the gear change warning light on the instrument
panel starts to flash. It turns off when the value goes back below the threshold limit.
BACKLIGHTING BRIGHTNESS
This function adjusts the backlighting brightness to three levels. Each time the MODE
command is pressed to the right or left, the following icons are shown:
• LOW
• MEAN
• HIGH
Once the operation is finished, when the MODE command is pressed at central po-
sition, the instrument panel shows the SETTINGS menu.
02_26 When the battery is detached, the display is configured with the maximum level of
brightness.
37
02_27
02_28
CODE CHANGE
This function is used to modify an old code. Once you have entered this function, the
following message is displayed:
"ENTER OLD CODE"
After recognising the old code, the new code is requested and the display shows the
following message:
"ENTER NEW CODE"
2 Vehicle
Once the operation is finished, the display shows the DIAGNOSIS menu. If the code
has been used, this operation is not allowed.
38
Once the operation is finished, the instrument panel shows the SETTINGS menu.
2 Vehicle
If it is the first time a code is stored, only the new code is requested.
CODE RESET
This function is used to set a new code when the old one is not available; in this case,
at least two keys will have to be inserted in the ignition lock. After the first key has
been inserted, the second one is requested with the following message:
"INSERT KEY II"
In between keys, the instrument panel remains lit; if the key is not inserted within 20
seconds, the operation finishes. After recognising the second key, the insertion of the
new code is required with the message:
"ENTER NEW CODE"
Once the operation is finished, the display shows the DIAGNOSIS menu. If the code
has been used, this operation is not allowed.
Once the operation is finished, the instrument panel shows the SETTINGS menu.
°C/°F
Select the °C / °F option from the SETTINGS menu for this function.
This function selects the unit of measurement for the coolant temperature: °C or °F.
12H / 24H
Select the 12H / 24H option from the SETTINGS menu for this function.
This menu selects the clock display mode as 12h or 24h.
a-PRC SETTINGS
39
NOTE
THIS MODE CAN ONLY BE ACCESSED IF THE ATC (Aprilia Traction Control)
SYSTEM IS ACTIVE.
This mode allows the rider to set/activate AWC (Aprilia Wheelie Control) level, ALC
(Aprilia Launch Control) and ABS (Antilock Braking System) levels, with the vehicle
at a standstill.
Once SETTINGS a-PRC has been selected, from the menu or directly from the RACE
mode page, you can select AWC, ALC or ABS by quickly pressing the MODE selector
right or left.
NOTE
THE ENTRIES AWC AND ALC CAN BE SELECTED ONLY IF ATC IS ACTIVE.
02_29
When the AWC is selected (shown in negative) its level can be changed by short
presses of the buttons "+" and "-" from the value 1 (minimal intervention) to the value
3 (maximum intervention).
The AWC function can be deactivated from level 1 with a long press of the button "-".
The AWC function is reactivated with a quick press of the button "+".
When the ALC is selected (shown in negative) its level can be changed by short
presses of the buttons "+" and "-" from the value 1 (minimal intervention) to the value
3 (maximum intervention).
CAUTION
TO GAIN FAMILIARITY WITH THE AWC AND ALC SYSTEMS, PREFERABLY USE
LEVEL "3" TO START WITH. AND THEN, ONCE YOU FEEL COMFORTABLE
2 Vehicle
WITH THE SYSTEMS, TRY THE OTHER LEVELS TO IDENTIFY WHICH ARE THE
40
2 Vehicle
BEST SUITED TO YOUR RIDING STYLE AND FOR DIFFERENT ROAD AND
WEATHER CONDITIONS.
LEVEL "1" IS RECOMMENDED FOR USE BY EXPERT RIDERS IN IDEAL ROAD
SURFACE CONDITIONS.
LEVEL "2" IS AN INTERMEDIATE SETTING BETWEEN LEVEL "1" AND LEVEL
"3".
NOTE
WHEN A FUNCTION IS DISABLED, IT IS INDICATED WITH THE SYMBOL "-".
When the ABS is selected (shown in negative) its level can be changed by short
presses of the buttons "+" and "-" from the value 1 (minimal intervention) to the value
3 (maximum intervention). The ABS function can be deactivated from level 1 with a
long press of the button "-".
The ABS function is reactivated with a quick press of the button "+".
NOTE
THE DISABLING OF THE ABS REMAINS EVEN AFTER A "KEY OFF".
CAUTION
TO GAIN FAMILIARITY WITH THE ABS SYSTEM, PREFERABLY USE LEVEL "3"
TO START WITH. AND THEN, ONCE YOU FEEL COMFORTABLE WITH THE
SYSTEMS, TRY THE OTHER LEVELS TO IDENTIFY WHICH ARE THE BEST
SUITED TO YOUR RIDING STYLE AND FOR DIFFERENT ROAD AND WEATHER
CONDITIONS.
Level "1" is suitable for track use, for advanced users and is not recommended for use
on the road. At this level the lifting control of the rear wheel is not active.
41
Level "2" is suitable for on-road use in good grip conditions. In this case the lifting
control of the rear wheel is active for speeds below 80 km/h (49.71 mi).
Level "3" is suitable for use in any road conditions. It does not allow, in most cases,
for the lifting of the rear wheel.
CAUTION
CHRONOMETER
Select the CHRONOMETER option from the configuration menu to access the chro-
nometer function. When the CHRONOMETER function is selected the screen page
shows the following options:
- EXIT
- CLOCK/CHRONOMETER
- DELETE TIMES
CLOCK/CHRONOMETER
2 Vehicle
This function allows you to select which function to have at the top of the display: clock
or chronometer.
42
2 Vehicle
View times
This option shows the stored chronometer times. Press the MODE selector for a cou-
ple of seconds to the right or left to scroll the time screens; hold it down to display the
CHRONOMETER menu. If the battery is removed, the stored times are lost.
02_30
Delete times
This option deletes the stored chronometer times. A deletion confirmation is reques-
ted. Once the operation is finished, the display goes back to the chronometer menu.
CALIBRATION
Select the CALIBRATION function from the configuration menu to access the CALI-
BRATION function.
When the CALIBRATION function is selected (with vehicle at a standstill), a screen is
shown with the following message at the bottom of the display:
CALIBRATING
To calibrate the a-PRC (Aprilia Performance Ride Control) system, ride for approxi-
mately 10 seconds in a straight line on a flat section of road in second gear and at a
02_31
speed of 40 +/- 2 Km/h (24.85 +/- 1.24 mph), until the message CALIBRATING is no
longer shown on the display.
NOTE
ONCE THE MESSAGE 'CALIBRATING' CEASES TO BE DISPLAYED, STOP THE
VEHICLE, TURN THE IGNITION SWITCH OFF AND LEAVE OFF FOR AT LEAST
30 SECONDS TO COMPLETE THE CALIBRATION PROCEDURE.
43
THIS ALLOWS THE CALIBRATION TO BE STORED IN THE MEMORY.
NOTE
THE CALIBRATION PROCEDURE IS USED TO OPTIMISE a-PRC FUNCTIONAL-
ITY IN THE EVENT OF CHANGING TYRE TYPE OR FINAL DRIVE RATIO (PINION-
SPROCKET COMBINATION).
IF THE VEHICLE IS FITTED WITH TYRES OTHER THAN THOSE INDICATED IN
THIS USE AND MAINTENANCE MANUAL, THE LEVEL SETTINGS OF THE SYS-
TEM MAY NEED TO BE MODIFIED IN ORDER TO OBTAIN THE SAME BEHAV-
IOUR AS BEFORE.
NOTE
TURN THE IGNITION SWITCH OFF TO ABORT THE CALIBRATION PROCE-
DURE.
DURING CALIBRATION, ATC IS AUTOMATICALLY DEACTIVATED (IF PREVI-
OUSLY ACTIVATED).
CAUTION
WHEN THE MOTORCYCLE IS IN RESERVE, IT IS NOT POSSIBLE TO CARRY
OUT THE CALIBRATION PROCEDURE BECAUSE, DURING THIS PHASE, ON
THE INSTRUMENT PANEL, THE MESSAGE CALIBRATING IS REPLACED BY
THE INDICATION OF THE KILOMETRES TRAVELLED SINCE ENTERING RE-
SERVE STATE
DIAGNOSIS
Open the configuration menu to display the DIAGNOSIS option.
This menu interfaces with the systems present on the vehicle and diagnoses them.
To enable this menu, enter an access code available only from official Aprilia dealers.
2 Vehicle
LANGUAGES
44
Open the configuration menu to access the LANGUAGES function. Select the LAN-
2 Vehicle
GUAGES option to choose the interface language.
The options are:
- ITALIANO
- ENGLISH
- FRANÇAIS
- DEUTSCH
- ESPAÑOL
Once the operation is finished, the display goes back to the LANGUAGES menu.
LOCK: The steering is locked. It is not possible to start the engine or switch on the
lights. The key can be extracted
45
OFF: The engine and lights cannot be set to work. The key can be extracted.
ON: The engine can be started. The key cannot be removed
PARKING: The steering is blocked. The engine cannot be started. The lights of the
front and rear headlamps are activated. The ignition key can be extracted. Once the
key has been extracted, the immobilizer system is active (if present).
46
a-PRC setting buttons (02_34, 02_35)
2 Vehicle
These allow the rider to adjust the settings of the different functions of the a-PRC
system.
02_34
02_35
02_36
47
Switch direction indicators (02_37)
Move the switch to the left, to indicate a left turn; move the switch to the right to indicate
a right turn. Pressing the switch deactivates the turn indicator.
CAUTION
IF THE WARNING LIGHT WITH ARROWS FLASHES QUICKLY, IT MEANS THAT
ONE OR BOTH TURN SIGNALS LIGHT BULBS ARE BURNT OUT.
02_37
The turn indicators have a self-cancelling function that implements the following logic.
With the vehicle at a standstill (speed = zero), the turn indicators continue flashing
indefinitely.
With the vehicle in motion, the turn signals self-cancel when one the two following
conditions is met:
• After a time (t) = 40 sec.
• After riding 500 m (0.31 mi).
If the vehicle speed reaches zero during this period, the time and distance counts are
reset and start again from zero when the vehicle starts moving once again.
Switching on the opposite side turn indicators without pressing the switch in the in-
termediate reset position causes both the time and distance counters to reset and
recommence from zero.
2 Vehicle
48
High/low beam selector (02_38)
2 Vehicle
Press the light switch to turn on the low beam light; press it again to turn on the high
beam light.
02_38
02_39
49
Start-up button (02_40)
With the key inserted in the ignition and turned to ON, when the button is pushed the
starter motor will start the engine
AFTER A FEW SECONDS FROM THE ENGINE START-UP, THE START-UP BUT-
TON ASSUMES THE MAPPING CHANGE FUNCTION.
02_40
02_41
System ABS
The ABS system is a device that prevents wheel locking in case of an emergency
braking, thus increasing vehicle stability when braking, compared with a conventional
braking system.
The ABS system enhances control over the vehicle, taking into consideration never
2 Vehicle
to exceed the physical limits of vehicle grip on the road. The rider is fully responsible
50
for riding at a suitable speed based on weather and road conditions, always leaving
2 Vehicle
an appropriate safety margin.
Under no circumstances can the ABS system compensate for the rider's misjudge-
ment or improper use of brakes.
NOTE
WHEN THE ABS SYSTEM STARTS WORKING, A VIBRATION IS FELT ON THE
BRAKE LEVER.
During the vehicle start-up, after the instrument panel initial check, the ABS warning
light will stop flashing when the speed is under 5 km/h (3.1 mph).
The ABS system may be disabled using the setting buttons of the A-PRC, the "a-PRC
settings" screen. In this case, the ABS warning light stays on permanently.
If with the ABS activated (level 3, 2, 1) the ABS warning light turns on permanently,
or continues to flash even when exceeding 5km/h (3.1 mph), a failure has been de-
tected and the ABS has been deactivated.
51
In this case carry out the following operations:
- stop the vehicle;
- key OFF-ON;
- ride over 5 km/h (3.1 mph): the ABS warning light must be turned off;
- the ABS system is working.
If the ABS disabled indication remains:
NOTE
SHOULD THIS OCCUR, CONTACT AN aprilia Official Dealer.
THE ABS SYSTEM ACTS ON BOTH THE FRONT AND REAR WHEELS BY OB-
TAINING INFORMATION FROM THE ROTATION/ LOCKING TONE WHEELS.
ALWAYS CHECK THAT THE TONE WHEEL IS CLEAN, AND REGULARLY
CHECK THAT THE DISTANCE FROM THE SENSOR IS CONSTANT ON ALL 360
GRADES. SHOULD THE WHEELS BE REMOVED AND REFITTED, IT IS VERY
IMPORTANT TO CHECK THAT THE DISTANCE BETWEEN TONE WHEEL AND
SENSOR IS THE ONE SPECIFIED. FOR CHECKING AND ADJUSTMENT, CON-
TACT AN Authorised APRILIA Workshop.
IN THE CASE OF A MOTORCYCLE WITH THE ABS SYSTEM, BRAKE PADS WITH
FRICTION MATERIALS THAT ARE NOT TYPE APPROVED WILL JEOPARDISE
BRAKING, DRASTICALLY REDUCING RIDING SAFETY.
NOTE
2 Vehicle
52
2 Vehicle
AND ENGINE ON, A SPEED INDICATION OF A FEW km / h (mi) IN THE DIGITAL
DISPLAY.
SUCH BEHAVIOUR IS TO BE CONSIDERED NORMAL AND DOES NOT CREATE
MALFUNCTIONS IN THE SYSTEM.
IF THE GAP FOR ONE OR BOTH SENSORS IS NOT WITHIN THE TOLERANCE
INDICATED BELOW, TAKE THE MOTORCYCLE TO AN official Aprilia DEALER-
SHIP
Characteristic
Distance between tone wheel and front sensor
0.3 - 2.00 mm (0.012 - 0.079 in)
Distance between tone wheel and rear sensor
0.3 - 2.00 mm (0.012 - 0.079 in)
NOTE
53
NOTE
THE SAFETY PROVIDED BY THE ABS DOES NOT, IN ANY CASE, JUSTIFY RIS-
KY MANOEUVRES. DESPITE THE GREATER CONTROL OF THE VEHICLE IN
CASES OF EMERGENCY BRAKING, IT IS RECOMMENDED TO RESPECT THE
SAFETY DISTANCE FROM OTHER VEHICLES.
54
2 Vehicle
WARNING AND INDICATOR LIGHTS, KEY
- Indicator light off: with system activated with vehicle in motion or system activated
after exceeding 5 Km/h (3.1 mph) after key-on;
- Indicator light continuously lit: with system intentionally deactivated by rider or in
the event of a malfunction causing deactivation;
- Indicator light flashing slowly: with system active after key-on before exceeding
5 Km/h (3.1 mph) or in the case of certain malfunctions causing ATC level to be locked
("+" and "-" buttons disabled);
- Indicator light flashing quickly: when one of the a-PRC functions (ATC, AWC and
ALC) is actively invoking traction control.
ATC is a system that monitors and, if necessary, limits rear wheelspin under acceler-
ation to increase vehicle stability.
While ATC improves vehicle control, it does not allow the physical handling limits of
the vehicle to be exceeded. The rider is fully responsible for riding at a suitable speed
based on weather and road conditions, always leaving an appropriate safety margin.
Under no circumstances can ATC compensate for any rider error or improper use of
the throttle.
55
ACCELERATING SUDDENLY WHILE THE VEHICLE IS INCLINED OR WITH THE
HANDLEBARS TURNED WILL PUT THE VEHICLE IN AN UNSTABLE STATE
THAT IS EXTREMELY DIFFICULT TO RECTIFY.
DO NOT SPEED RECKLESSLY. LIMITS OF GRIP ARE DETERMINED BY LAWS
OF PHYSICS WHICH EVEN THE ATC SYSTEM CANNOT OVERCOME.
The ATC system also responds optimally and limits wheelspin during cornering.
This is made possible by the inertia sensor platform, which provides the ECU with
precise information concerning the inclination of the motorcycle.
ATC SYSTEM DEACTIVATED MANUALLY
At key-on and after the initial instrument panel check cycle, if the system is deactiva-
ted, the a-PRC indicator light remains lit constantly until the rider activates the system
again.
ATC SYSTEM ACTIVE
At key-on and after the initial instrument panel check cycle, if the system was active
at the last key-off, the a-PRC indicator light flashes until the vehicle exceeds 5 Km/h
(3.1 mph), after which it extinguishes.
If the a-PRC indicator light remains constantly lit, this means that a fault has been
detected and the ATC system has been automatically deactivated.
In this case carry out the following operations:
- stop the vehicle;
- key OFF-ON;
- reactivate the system manually
2 Vehicle
- ride over 5 km/h (3.1 mph): the a-PRC indicator light should extinguish;
- ATC system working correctly.
56
If the 'ATC system deactivated' indication persists:
2 Vehicle
NOTE
SHOULD THIS OCCUR, CONTACT AN aprilia Official Dealer.
THE ATC SYSTEM ACTS ON THE REAR WHEEL ON THE BASIS OF INFORMA-
TION RECEIVED FROM TONE WHEELS INSTALLED ON BOTH WHEELS. AL-
WAYS CHECK THAT THE TONE WHEELS ARE CLEAN, AND REGULARLY
CHECK THAT THE GAP BETWEEN THE TONE WHEEL AND THE SENSOR IS
CONSTANT AROUND THE ENTIRE CIRCUMFERENCE OF THE TONE WHEEL
ITSELF. SHOULD THE WHEELS BE REMOVED AND REFITTED, IT IS VERY IM-
PORTANT TO CHECK THAT THE DISTANCE BETWEEN TONE WHEEL AND
SENSOR IS THE ONE SPECIFIED. FOR CHECKING AND ADJUSTMENT, CON-
TACT AN Authorised APRILIA Workshop.
NOTE
PROLONGED ROTATION OF THE REAR WHEEL WHILE THE FRONT WHEEL IS
STATIONARY (BURNOUT, MOTORCYCLE ON CENTRE STAND ETC.) MAY
CAUSE THE SYSTEM TO AUTOMATICALLY DEACTIVATE AND THE a-PRC IN-
DICATOR LIGHT TO LIGHT CONSTANTLY.
TO REACTIVATE, TURN THE IGNITION SWITCH OFF AND THEN ON AGAIN AND
SELECT THE REQUIRED SETTING.
NOTE
a-PRC SYSTEM SENSORS, WITH HIGH PRECISION OF READING THE TONE
WHEELS, CAN GENERATE, WITH MOTORCYCLE AT STANDSTILL AND RUN-
NING ENGINE, A km/h (mi) SPEED INDICATION IN THE DIGITAL DISPLAY.
SUCH PERFORMANCE IS NORMAL AND DOES NOT CAUSE MALFUNCTIONING
OF THE a-PRC SYSTEM.
57
Characteristic
Distance between tone wheel and front sensor
0.3 - 2.00 mm (0.012 - 0.079 in)
Distance between tone wheel and rear sensor
0.3 - 2.00 mm (0.012 - 0.079 in)
To activate the system, press and hold the "+" setting button, the value "1" is shown
on the display.
When the ATC system is activated with the vehicle at a standstill, the a-PRC indicator
light flashes until the vehicle reaches a speed of 5 Km/h (3.1 mph).
Press the "+" and "-" buttons briefly to increase or decrease the ATC level setting from
"1" (minimum system intervention) to "8" (maximum system intervention).
NOTE
THIS IS ALSO POSSIBLE WITH THE MOTORCYCLE IN MOTION.
NOTE
EACH TIME THE SET VALUE IS MODIFIED, THE NUMERICAL SYMBOL FLASH-
ES FOR APPROXIMATELY 2 SECONDS BEFORE THE NEW SETTING IS CON-
FIRMED.
CAUTION
TO GAIN FAMILIARITY WITH THE ATC SYSTEM, PREFERABLY USE LEVEL "8"
TO START WITH, THEN TRY THE OTHER LEVELS TO IDENTIFY WHICH ARE
THE BEST SUITED TO YOUR RIDING STYLE AND FOR DIFFERENT ROAD AND
WEATHER CONDITIONS.
LEVEL "1" IS RECOMMENDED FOR USE BY EXPERT RIDERS IN IDEAL ROAD
SURFACE CONDITIONS.
2 Vehicle
58
2 Vehicle
ALL OTHER LEVELS ARE INTERMEDIATE SETTINGS BETWEEN LEVEL "1"
AND LEVEL "8".
To deactivate the system, select the minimum level "1" then press and hold the "-"
setting button.
The a-PRC indicator light is constantly lit.
NOTE
THIS IS ALSO POSSIBLE WITH THE MOTORCYCLE IN MOTION.
NOTE
WHEN THE BATTERY IS CONNECTED FOR THE FIRST TIME, THE a-PRC INDI-
CATOR LIGHT IS CONSTANTLY LIT (SYSTEM NOT ACTIVE)
NOTE
IF THE IGNITION SWITCH IS TURNED OFF AND LEFT OFF FOR OVER 30 SEC-
ONDS, AT THE NEXT KEY-ON, THE ATC SYSTEM MAINTAINS THE PREVIOUS-
LY SELECTED SETTINGS.
While AWC improves vehicle control, it does not allow the physical handling limits of
the vehicle to be exceeded. The rider is fully responsible for riding at a suitable speed
based on weather and road conditions, always leaving an appropriate safety margin.
Under no circumstances can AWC compensate for any rider error or improper use of
the throttle.
59
CAUTION
WITH AWC DEACTIVATED AND ATC ACTIVATED:
- WHEELING IS LIMITED TO A MAXIMUM DURATION OF 10 SECONDS. AFTER
THIS PERIOD, THE SYSTEM BRINGS THE FRONT WHEEL BACK TO THE
GROUND;
- WHEELING IS NOT PERMITTED IF THE MOTORCYCLE IS BANKED BY +/- 25°
RELATIVE TO THE VERTICAL. IF THIS ANGLE IS EXCEEDED, THE SYSTEM
RETURNS THE FRONT WHEEL TO THE GROUND.
From 4 to
Sport (S) 2 2 Dry road, good grip conditions, engine braking greater than (R/T)
6
NOTE
THE TABLE IS ONLY INTENDED AS A GUIDELINE FOR SETTING THE LEVELS
2 Vehicle
60
2 Vehicle
AND ROAD CONDITIONS. FOR MORE INFORMATION ON LEVEL SETTINGS,
SEE THE RELATIVE PARAGRAPHS FOR EACH INDIVIDUAL FUNCTION.
ALC launch control is a specific functioning scenario for the traction control system
which takes into consideration the fact that initial speed is zero. Once the LAUNCH
control function is activated and the throttle is opened completely, the engine speed
increases to and is maintained at approximately 10,000 rpm, irrespective of the level
set. The LAUNCH function is automatically deactivated in the event of any of the three
following situations:
• A gear higher than second is selected;
• Vehicle speed exceeds 160 Km/h (99.42 mph).
To activate ALC in the level selected previously from the menu, with the vehicle sta-
tionary, simultaneously press and hold "+" and "-" for at least 3 seconds, until the
message "LAUNCH" (in ROAD display mode) or "L" (in RACE display mode) is shown
on the digital display.
When ALC is activated, the ATC and AWC systems are automatically deactivated and
remain so until the ALC function is exited ALC (message cleared from digital display).
61
Once the ALC function is exited, the ATC and AWC systems resume operation with
the settings selected previously.
CAUTION
DURING THE INITIAL STAGE OF ALC FUNCTION (DURING CLUTCH RELEASE),
THE SYSTEM HELPS THE RIDER KEEP THE FRONT WHEEL AS CLOSE TO THE
GROUND AS POSSIBLE.
DURING THE SECOND STAGE OF ALC FUNCTION (WITH THE CLUTCH LEVER
COMPLETELY RELEASED), THE OBJECTIVE OF THE SYSTEM IS TO HELP THE
RIDER MAXIMISE VEHICLE ACCELERATION IN RELATION TO THE ALC LEVEL
SELECTED. DURING THE SECOND STAGE OF OPERATION, THE SYSTEM AL-
LOWS THE FRONT WHEEL TO LIFT FROM THE GROUND TO MAXIMISE AC-
CELERATION.
AWC and/or ALC can only be activated if the ATC system is on. This means that
neither the wheelie control function nor launch control can be selected unless the
traction control is on. The three systems can therefore be set independently of one
another and can function simultaneously.
62
CAUTION
2 Vehicle
THE SYSTEM IS ACTIVE ONLY DURING UPSHIFTS, WITH THE THROTTLE
OPEN.
THE SYSTEM IS NOT ACTIVE DURING DOWNSHIFTS.
63
Opening the saddle (02_43, 02_44, 02_45, 02_46, 02_47, 02_48,
02_49, 02_50, 02_51)
PASSENGER SEAT REMOVAL
(Tuono V4 1100 Factory)
• Turn the key clockwise.
02_43
02_44
02_45
64
•
2 Vehicle
Remove the passenger seat by raising first the end.
02_46
02_47
02_48
65
02_49
02_50
Refitting
• Carry out the procedure described above in reverse order.
• After refitting and fastening the saddle, place the Allen key in the relative seat
under the passenger seat.
NOTE
AFTER REFITTING THE PASSENGER SEAT, PAY SPECIAL ATTENTION TO
CORRECT AND COMPLETE POSITIONING OF THE END.
2 Vehicle
02_51
66
CAUTION
2 Vehicle
BEFORE LOWERING AND LOCKING THE SADDLE, CHECK THAT THE IGNITION
KEY HAS NOT BEEN LEFT THE IGNITION KEY IN THE GLOVEBOX /TOOL KIT.
02_52
Identification (02_53)
Write down the chassis and engine number in the specific space in this booklet. The
chassis number is handy when purchasing spare parts.
CAUTION
67
CHASSIS NUMBER
The chassis number is stamped on the right side of the headstock.
Chassis No. ....................
ENGINE NUMBER
The engine number is printed on the base of the engine crankcase, left hand side.
Engine No. ....................
2 Vehicle
68
Tuono V4 1100 RR/Factory
Chap. 03
Use
69
Checks (03_01)
CAUTION
This vehicle has been programmed to indicate in real time any operation failure stored
in the electronic control unit memory.
Every time the ignition switch is turned to "KEY ON", the alarm LED warning light turns
on for about three seconds on the instrument panel.
03_01
PRE-RIDE CHECKS
Front and rear disc brake Check for proper operation. Check
brake lever empty travel and brake
fluid level. Check for leaks. Check
3 Use
70
brake pads for wear. If necessary
3 Use
top-up with brake fluid.
71
Side stand Check that it slides smoothly and
that it snaps back to its rest position
upon spring tension. Lubricate
couplings and joints if necessary.
Check that the side stand safety
switch operates correctly.
Lights, warning lights, horn, rear Check function of horn and lights.
stop light switch and electrical Replace bulbs or repair any faults
devices noted.
72
Refuelling (03_02)
3 Use
To refuel:
• Lift the cover (1).
• Introduce the key (2) in the fuel tank cap lock (3).
• Turn the key clockwise, pull and open the fuel tank lid.
Characteristic
Fuel tank (reserve included)
• Refuel.
CAUTION
WHEN FILLING THE TANK COMPLETELY, DO NOT FILL BEYOND THE LOWER
EDGE OF THE RECESS (SEE FIGURE).
WHEN REFUELLING, AVOID FUEL LEAKS THAT MAY CAUSE DAMAGES TO
PROPERTIES AND/OR PEOPLE AND FIRE HAZARD.
73
DURING REFUELLING, AVOID THE USE OF ELECTRIC DEVICES AND/OR MO-
BILE PHONES, BECAUSE FUEL VAPOURS MAY CAUSE DAMAGE TO OBJECTS
AND/OR PERSONAL INJURIES.
after refuelling:
• The fuel cap may only be refitted with the key (2) inserted.
• Once the key (2) is inserted, press the cap to close it again.
• Remove the key (2).
• Close the cover (1).
74
Rear shock absorbers adjustment (03_03, 03_04)
3 Use
The rear suspension consists of a spring-shock absorber unit linked to the frame via
uniball joints and to the swingarm via a linkage system.
To adjust the rear shock absorbers, the following adjustments can be performed: Re-
bound damping, adjusting with the knurled hand grip (1); compression damping by
adjusting the thumbscrew with the knob (2); Spring preload by adjusting the ring nut
(3) blocked in its seat by the lock ring nut (4).
NOTE
THE VEHICLE HAS A HEIGHT ADJUSTABLE SUSPENSION. FOR USE ON THE
TRACK PLEASE OBSERVE THE VALUES RECOMMENDED FOR USE ON THE
ROAD.
CAUTION
CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECI-
FIED IF THE VEHICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDI-
TIONS, OFF ROAD OR FOR TRACK USE.
REAR SHOCK ABSORBER STANDARD SETTING IS ADJUSTED TO MEET
SPORTING RIDING.
03_03
IN ANY CASE IT IS POSSIBLE TO INSERT PERSONAL SETTINGS, DEPENDING
ON VEHICLE UTILIZATION.
75
TO COUNT THE NUMBER OF RELEASES AND/OR REVOLUTIONS OF ADJUST-
MENT SETTINGS (1 - 2) ALWAYS START FROM THE MOST RIGID SETTING
(WHOLE CLOCKWISE ROTATION OF THE SETTING).
DO NOT FORCE THE SET SCREWS (1 - 2) TO TURN BEYOND THE END OF THE
STROKE ON BOTH SIDES SO AS NOT DAMAGE THEM.
03_04
• Using the specific spanner, unscrew the locking ring nut (4).
• Operate on the adjusting ring nut (3) to adjust the spring preloading (B).
• Once the adjustment is done, screw the ring nut (4).
• Turn the (1) screw to adjust the shock absorber hydraulic rebound damping.
• Turn the knob (2) to adjust the shock absorber hydraulic compression damp-
ing.
To change the vehicle setting:
(only for version Tuono V4 1100 Factory)
• Loosen the lock nut (5) slightly.
• Turn the adjuster screw (6) to adjust the shock absorber centre-to-centre
distance (A).
• After adjusting, tighten the lock nut (5).
3 Use
76
3 Use
ONLY FOR VERSION Tuono V4 1100 FACTORY:
TO AVOID COMPROMISING SHOCK ABSORBER OPERATION, DO NOT LOOS-
EN THE SCREW (7) AND DO NOT TAMPER WITH THE SEAL UNDERNEATH, AS
NITROGEN MAY COME OUT RESULTING IN RISK OF ACCIDENTS.
77
Rear shock absorbers setting (03_05)
Tuono V4 1100 Factory (Ohlins shock absorber)
03_05
Rebound adjustment, ring nut (1) open (**) 17 clicks from fully closed
(*)
3 Use
78
Compression adjustment, knob (2) open (**) 15 clicks from fully closed
3 Use
(*)
Rebound adjustment, ring nut (1) open (**) 13 clicks from fully closed
(*)
Compression adjustment, knob (2) open (**) 10 clicks from fully closed
(*)
(*) = clockwise
(**) = anticlockwise
79
Rear shock absorbers setting (03_05, 03_06)
Tuono V4 1100 RR (Sachs shock absorber)
03_06
Rebound adjustment, ring nut (1) open (**) 13 clicks from fully closed
(*)
Compression adjustment, knob (2) open (**) 2 click from fully closed (*)
3 Use
80
3 Use
REAR SHOCK ABSORBER - TUONO V4 1100 RR -
RACING ADJUSTMENT RANGE (TRACK USE ONLY)
(preloaded) Spring (B) length 144 mm (5.67 in)
Rebound adjustment, ring nut (1) open (**) 8 clicks from fully closed
(*)
(*) = clockwise
(**) = anticlockwise
• Operating the front brake lever, press the handlebar repeatedly to send the
fork fully down. The shock absorber should compress and extend smoothly
with no signs of oil leakage on the stanchions.
• Check the tightening of all the elements and the correct operation of the front
and rear suspension joints.
CAUTION
PLEASE CONTACT AN Official Aprilia Dealer TO HAVE THE FRONT FORK OIL
03_07 CHANGED AND ITS OIL SEALS REPLACED.
81
The front suspension consists of a hydraulic fork connected to the headstock by
means of two plates.
For adjusting the suspension setup, each stanchion has an upper nut (1) for adjusting
the spring preload.
The left hand stem is also equipped with an upper adjuster screw (2) for adjusting
hydraulic rebound damping.
The right hand stem is equipped with an upper set screw (3) for adjusting compression
damping.
03_08
CAUTION
TO PREVENT DAMAGE, DO NOT FORCE THE ADJUSTER (1-2) BEYOND THE
RESPECTIVE END OF TRAVEL IN EITHER DIRECTION. USE THE SAME SPRING
PRELOAD SETTINGS FOR BOTH STEMS: RIDING THE VEHICLE WITH DIFFER-
ENT SETTINGS FOR THE TWO STANCHIONS REDUCES STABILITY. WHEN
SPRING PRELOAD IS INCREASED, REBOUND DAMPING MUST ALSO BE IN-
CREASED TO PREVENT EXCESSIVE SUSPENSION KICKBACK WHEN RIDING.
ADJUSTMENTS
Regular adjustment (standard):
- rider only.
Medium load setting:
- (for example, rider with passenger and/or luggage).
Setting for sports use.
CAUTION
82
3 Use
SCREWS (1 - 2) TO TURN BEYOND THE END OF THE STROKE ON BOTH SIDES
SO AS NOT DAMAGE THEM.
03_09
03_10
83
Compression damping Unscrew (**) 15 clicks from fully
adjustment, screw (2) closed (*)
Spring preloading, nut (3) screw (*) 10 turns from fully open
(**)
Spring preloading, nut (3) screw (*) 10 turns from fully open
(**)
(*) - Clockwise
(**) - Anticlockwise
(***) - this type of adjustment may only be made by an aprilia Official Dealer.
3 Use
84
Front fork setting (03_10, 03_11, 03_12)
3 Use
Tuono V4 1100 RR (Sachs fork)
03_11
03_12
Spring preloading, nut (3) screw (*) 5 turns from fully open (**)
85
Stems (A) (***) protrusion from top 2 notches/ 8 mm (2 notches/0.31
plate (excluding cover) in)
Spring preloading, nut (3) screw (*) 5 turns from fully open (**)
(*) - Clockwise
(**) - Anticlockwise
(***) - this type of adjustment may only be made by an aprilia Official Dealer.
3 Use
86
Steering shock absorber adjustment (03_13, 03_14)
3 Use
ONLY FOR VERSION Tuono V4 1100 FACTORY:
the steering damper may be adjusted by turning the knob (1).
• Turn the knob (1) clockwise to stiffen the steering.
• Turn the knob anticlockwise to loosen the steering.
87
(*) = clockwise
(**) = anticlockwise
03_14
03_15
3 Use
88
Clutch lever adjustment (03_16, 03_17)
3 Use
The clutch lever clearance (1) may be adjusted with the adjuster screw (3).
• Turn the adjuster screw (3) forward to increase clutch lever clearance (1) and
check lever function while using the hand grip (2) as you would when riding
the vehicle.
• Check that clearance is between 1 and 3 mm (0.039 e 0.12 in).
CAUTION
WHENEVER MODIFYING THE CLUTCH LEVER ANGLE, ALWAYS ENSURE
03_16 THAT THERE IS NO INTERFERENCE AT ALL BETWEEN THE LEVER AND THE
"-" BUTTON WHEN THE LEVER IS PULLED COMPLETELY. FAILURE TO DO SO
MAY RESULT IN a-PRC MALFUNCTIONS.
03_17
Running in
Running in is essential to ensure the durability of the vehicle. During the first 1000 Km
(621.37 mi), observe the following rules to ensure the reliability and performance of
the vehicle throughout its lifetime:
• Avoid full throttle starts and hard acceleration;
• Avoid hard or prolonged braking;
• Do not ride for prolonged periods at sustained high speed; preferably ride the
motorcycle on varied routes with frequent, gentle acceleration and deceler-
ation;
89
• Ride prudently to gradually gain familiarity with the motorcycle, testing pro-
gressively higher throttle apertures only as you gain confidence
CAUTION
THE FULL PERFORMANCE OF THE VEHICLE IS ONLY AVAILABLE AFTER THE
SERVICE AT THE END OF THE RUNNING IN PERIOD.
90
3 Use
EXHAUST FUMES CONTAIN CARBON MONOXIDE, AN EXTREMELY HARMFUL
SUBSTANCE IF INHALED.
NEVER START THE ENGINE IN A CLOSED OR INSUFFICIENTLY VENTILATED
SPACE.
03_18 • The starting screen page will be shown on the multifunction display for 2
seconds.
• All warning lights (4) and the backlighting will turn on for 2 seconds on the
instrument panel.
91
• The rpm indicator (5) will go to the end of the scale for 3 seconds, then it will
return to the minimum value.
• With the engine operating normally, the number of rpms at which the engine
is operating will be displayed instantaneously.
IF THE LOW FUEL WARNING LIGHT ON THE INSTRUMENT PANEL TURNS ON,
REFUEL THE VEHICLE AT ONCE.
03_19
03_20
03_21
3 Use
92
3 Use
AFTER A FEW SECONDS FROM THE ENGINE START-UP, THE START-UP BUT-
TON ASSUMES THE MAPPING CHANGE FUNCTION.
DO NOT SET OFF SUDDENLY WHEN THE ENGINE IS COLD. RIDE AT LOW
SPEED FOR SEVERAL KILOMETRES. THIS WILL ALLOW THE ENGINE TO
WARM UP AND REDUCE POLLUTING EMISSIONS AND FUEL CONSUMPTION.
93
CAUTION
PASSENGERS MUST BE SUITABLY INSTRUCTED ON HOW TO BEHAVE TO
PREVENT DANGEROUS SITUATIONS WHEN RIDING.
BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY
RETRACTED TO ITS POSITION.
To start:
• Turn on the engine.
• Adjust the inclination of the rear-view mirrors to ensure proper visibility.
CAUTION
• With throttle grip (2) closed (Pos. A) and engine at idle, operate the clutch
lever (3).
• Push the gearbox lever (4) downward to select the first gear.
• Release the clutch lever (activated during start-up).
CAUTION
WHEN TURNING OFF THE VEHICLE, DO NOT RELEASE THE CLUTCH TOO
QUICKLY OR SUDDENLY, AS THIS COULD CAUSE THE ENGINE TO STOP OR
THE VEHICLE TO REAR UP ON THE BACK WHEEL. DO NOT ACCELERATE
SUDDENLY WHEN RELEASING THE CLUTCH FOR THE SAME REASON.
03_24
3 Use
94
•
3 Use
Slowly release the clutch lever (3) and at the same time accelerate by slightly
twisting the throttle grip (2) (Pos. B).
The vehicle starts moving forward.
• For the first kilometres travelled, limit the speed in order to warm up the en-
gine.
NOTE
THE VEHICLE IS EQUIPPED WITH AN RPM LIMITER THAT IS PART OF THE
"RIDE-BY-WIRE" INJECTION SYSTEM.
03_25
• Accelerate gradually by twisting the throttle grip (2) (Pos. B) without exceed-
ing the recommended rpm.
• Release the throttle grip (2) (Pos. A), operate the clutch lever (3), lift the
gearshift lever (4), release the clutch lever (3) and accelerate.
• Repeat the last two operations and engage a higher gear.
95
• When riding downhill and when braking, in order to increase the braking
power by using engine compression.
• When going uphill, when the engaged gear does not suit the speed (high
gear, moderate speed) and the number of engine revs falls.
CAUTION
DOWNSHIFT ONE GEAR AT A TIME; WHEN SHIFTING TO A LOWER GEAR,
DOWNSHIFTING MORE THAN ONE GEAR AT A TIME COULD OVERREV THE
ENGINE; THAT IS, THE MAXIMUM RPM VALUE PERMITTED FOR THE ENGINE
COULD BE EXCEEDED.
96
3 Use
DO TURN THE IGNITION KEY TO "KEY OFF", BECAUSE THE COOLING FANS
WOULD STOP REGARDLESS OF THE COOLANT TEMPERATURE, WHICH
WOULD CAUSE A FURTHER TEMPERATURE RISE.
IN MANY CASES THE ENGINE WILL CONTINUE TO OPERATE WITH LIMITED
PERFORMANCE; IMMEDIATELY CONTACT AN Official APRILIA Dealer.
IN ORDER TO AVOID CLUTCH OVERHEATING, SHUT THE ENGINE OFF AS
SOON AS POSSIBLE ONCE THE VEHICLE HAS STOPPED AND AT THE SAME
TIME THE GEAR IS ENGAGED AND THE CLUTCH LEVER OPERATED.
97
Stopping the engine (03_27)
• Release the throttle grip (1) (Pos. A), brake gradually and at the same time
"downshift" gears to slow down.
Once the speed is reduced, before stopping the vehicle:
• Operate the clutch lever (2) so that engine does not shut off.
When the vehicle is at a standstill:
• Set the gearshift lever in neutral (green "N" indicator light lit).
• Release the clutch lever.
03_27 • While at a temporary halt, keep at least one of the vehicle brakes held.
CAUTION
Parking
It is very important to select an adequate parking spot, in compliance with road signals
and the guidelines described below.
CAUTION
PARK ON SAFE AND LEVEL GROUND TO PREVENT THE VEHICLE FROM FALL-
ING.
DO NOT LEAN THE VEHICLE AGAINST A WALL OR LAY IT ON THE GROUND.
ENSURE THAT THE VEHICLE AND, IN PARTICULAR, PARTS OF THE VEHICLE
WHICH MAY BECOME HOT (ENGINE, OIL RADIATOR AND LINES, EXHAUST
SYSTEM, BRAKE DISCS) ARE NOT A HAZARD TO PERSONS OR CHILDREN.
3 Use
98
3 Use
DO NOT LEAVE YOUR VEHICLE UNATTENDED WITH THE ENGINE ON OR THE
KEY IN THE IGNITION SWITCH.
CAUTION
IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK.
FUEL USED TO DRIVE INTERNAL COMBUSTION ENGINES IS HIGHLY FLAM-
MABLE AND CAN BECOME EXPLOSIVE UNDER CERTAIN CONDITIONS.
Catalytic silencer
The vehicle has a silencer with a "platinum - palladium - rhodium three-way" metal
catalytic converter.
This device oxidises the CO (carbon monoxide) producing carbon dioxide, and the
UHC (unburned hydrocarbons) producing water vapour and reduces NOx (nitrogen
oxide) producing oxygen and nitrogen present in the exhaust fumes.
99
DO NOT USE LEADED PETROL AS IT CAUSES IRREPARABLE DAMAGE TO
THE CATALYTIC CONVERTER.
Vehicle owners are warned that the law may prohibit the following:
• the removal of any device or element belonging to a new vehicle or any other
action by anyone leading to render it non-operating, if not for maintenance,
repair or replacement reasons, in order to control noise emission before the
sale or delivery of the vehicle to the ultimate buyer or while it is used;
• using the vehicle after that device or element has been removed or rendered
non-operating.
Check the muffler/exhaust silencer and the silencer pipes, make sure there are no
signs of rust or holes and that the exhaust system works properly.
If you not an increase in exhaust noise, take your vehicle to an Official Aprilia Dealer
at once.
100
Stand (03_28)
3 Use
If the side stand must be lowered for any reason (for example after moving the vehicle),
proceed as described below:
• Select an appropriate parking area.
• Grasp the left handgrip (1) and place your right hand on the rear upper part
of the vehicle (2).
• Lower the side stand with your right foot, and extend it completely (3).
• Tilt the motorcycle until the stand touch the ground.
• Turn the handlebar fully leftwards.
03_28
NEVER leave the ignition key in the lock and always use the steering lock. Park the
vehicle in a safe place such as a garage or a place with guards. Whenever possible,
use an additional anti-theft device. Make sure all vehicle documents are in order and
the road tax paid. Write down your personal details and telephone number on this
page to help identifying the owner in case of vehicle retrieval after a theft.
LAST NAME: ..................................
101
NAME: .........................................
ADDRESS: .................................
TELEPHONE NO.: ..........................
WARNING
IN MANY CASES, STOLEN VEHICLES CAN BE IDENTIFIED BY DATA IN THE
USE / MAINTENANCE BOOKLET
Safe driving
Some simple tips are provided below that will enable you to use your motorcycle on
a daily basis in greater safety and peace of mind. Your skill and your mechanical
knowledge are the basis of a safe ride. We recommend trying out the motorcycle in
traffic-free zones to familiarise with it.
1. Before riding off, remember to put the helmet on and fasten it correctly.
2. Reduce speed on rough roads and ride with care.
3. After riding on a long stretch of wet road without using the brakes, braking can be
poor at the beginning. In these conditions, it is a good idea to apply the brakes from
time to time.
4. Although the vehicle is equipped with an ABS system, pay attention when braking
on wet surfaces, on dirt or on a slippery road surface.
5. Avoid riding off by mounting the scooter when it is resting on its support.
6. If the motorcycle is used on roads covered with sand, mud, snow mixed with salt,
etc., clean the brake discs frequently with a mild detergent in order to prevent abrasive
particles from building up inside the holes, which can result in early brake pads wear.
CAUTION
ALWAYS RIDE WITHIN YOUR LIMITS. RIDING UNDER THE INFLUENCE OF AL-
COHOL OR OTHER DRUGS AND CERTAIN MEDICINES IS EXTREMELY DAN-
3 Use
GEROUS.
102
CAUTION
3 Use
ANY ELABORATION THAT MODIFIES THE VEHICLE'S PERFORMANCES, SUCH
AS TAMPERING WITH ORIGINAL STRUCTURAL PARTS IS STRICTLY FORBID-
DEN BY LAW, AND RENDERS THE MOTORCYCLE NO LONGER CONFORMING
TO THE APPROVED TYPE AND DANGEROUS FOR RIDING.
CAUTION
DO NOT ADJUST THE MIRRORS WHILE RIDING. THIS COULD CAUSE YOU TO
LOOSE CONTROL OF THE MOTORCYCLE.
03_30
103
The stand is designed to support the weight of the vehicle and a small additional
weight, which does not include the rider and passenger.
Mounting into driving position, with the side stand in place, is permitted only to prevent
the possibility of the vehicle falling or overturn, and does not indicate the possibility
for the rider and passenger's weight to be placed on the side stand.
During mounting and dismounting the vehicle's weight can cause a loss of balance,
with consequent loss of equilibrium and the possibility of falling or overturning.
CAUTION
03_31
THE RIDER SHOULD ALWAYS BE THE FIRST TO MOUNT AND THE LAST TO
DISMOUNT FROM THE VEHICLE, AND SHOULD CONTROL THE STABILITY AND
EQUILIBRIUM OF THE VEHICLE WHILE THE PASSENGER IS MOUNTING AND
DISMOUNTING
03_32
03_33
3 Use
104
3 Use
In any case, the passenger should mount and dismount the vehicle using caution to
avoid causing the vehicle or the rider to lose balance.
CAUTION
THE RIDER TO INSTRUCT THE PASSENGER ABOUT THE PROPER WAY TO
MOUNT AND DISMOUNT FROM THE VEHICLE.
THE VEHICLE INCLUDES PASSENGER FOOTRESTS WHICH SHOULD BE USED
DURING MOUNTING AND DISMOUNTING. THE PASSENGER SHOULD ALWAYS
USE THE LEFT FOOTREST FOR MOUNTING AND DISMOUNTING FROM THE
VEHICLE.
DO NOT DISMOUNT OR EVEN ATTEMPT TO DISMOUNT BY JUMPING OR
STRETCHING OUT YOUR LEG IN ORDER TO TOUCH THE GROUND. IN BOTH
CASES THE STABILITY AND EQUILIBRIUM OF THE VEHICLE COULD BE COM-
PROMISED.
CAUTION
BAGGAGE OR OBJECTS ATTACHED TO THE REAR PART OF THE VEHICLE
CAN CREATE AN OBSTACLE DURING MOUNTING AND DISMOUNTING FROM
THE VEHICLE.
IN ALL CASES, THINK AHEAD AND MOVE YOUR RIGHT LEG CAREFULLY, AS
IT WILL HAVE TO AVOID AND CLEAR THE REAR PART OF THE VEHICLE (IN-
CLUDING BAGGAGE AND THE TAIL FAIRING) WITHOUT CAUSING LOSS OF
BALANCE.
MOUNTING
• Grip the handlebar properly and mount the vehicle without placing your
weight upon the side stand.
CAUTION
IN THE CASE THAT YOU ARE NOT ABLE TO REST BOTH FEET ON THE
GROUND, PUT THE RIGHT FOOT ON THE GROUND, (IN THE CASE OF A LOSS
105
OF BALANCE THE LEFT SIDE IS "PROTECTED" BY THE SIDE STAND) AND
KEEP YOUR LEFT FOOT READY TO BE POSITIONED.
• Place both feet on the ground and straighten the vehicle into the driving po-
sition, always maintaining its equilibrium.
CAUTION
THE RIDER SHOULD NOT OPEN OR TRY TO OPEN THE PASSENGER FOOTR-
ESTS FROM THE RIDER'S SEAT, AS IT COULD COMPROMISE THE STABILITY
AND EQUILIBRIUM OF THE VEHICLE.
• Use the heel of your left foot to completely open the side stand.
CAUTION
IN THE CASE THAT YOU ARE NOT ABLE TO REST BOTH FEET ON THE
GROUND, PUT THE RIGHT FOOT ON THE GROUND, (IN THE CASE OF A LOSS
3 Use
106
3 Use
OF BALANCE THE LEFT SIDE IS "PROTECTED" BY THE SIDE STAND) AND
KEEP YOUR LEFT FOOT READY TO BE POSITIONED.
• Place both feet on the ground and keep the vehicle balanced in the driving
position.
• Show the passenger how to dismount from the vehicle.
107
3 Use
108
Tuono V4 1100 RR/Factory
Chap. 04
Maintenance
109
Foreword
WARNING
THIS VEHICLE IS DESIGNED TO DETECT IN REAL TIME ANY MALFUNCTIONS,
STORED BY THE ECU AND WHICH CAN BE READ BY MEANS OF THE DIAG-
NOSIS SYSTEM SUPPLIED TO THE Aprilia Official Dealer.
04_01
ENGINE OIL LEVEL MUST BE CHECKED WHEN THE ENGINE IS WARM.
CAUTION
DO NOT LET THE ENGINE IDLE WITH THE VEHICLE AT A STANDSTILL TO
WARM UP THE ENGINE AND OBTAIN THE OPERATING TEMPERATURE OF
ENGINE OIL.
PREFERABLY CHECK THE OIL AFTER A JOURNEY OF AFTER TRAVELLING
APPROXIMATELY 15 Km (10 miles) IN EXTRAURBAN CONDITIONS (ENOUGH
4 Maintenance
110
• Ensure that the vehicle is on a level surface.
4 Maintenance
• Check via the inspection glass in the crankcase, on the right-hand side of the
vehicle, that the oil level is near the upper marking.
- Upper marking = Max. level
- Lower marking = Min. level
CAUTION
NEVER ALLOW THE OIL LEVEL TO DROP BELOW THE MINIMUM LEVEL OR
FILL ABOVE THE MAXIMUM LEVEL; IF YOU DO NOT COMPLY WITH THE MIN-
IMUM AND MAXIMUM OIL LEVELS THE ENGINE COULD BE SERIOUSLY DAM-
AGED
04_02
111
Engine oil filter replacement
CAUTION
THE ENGINE OIL FILTER MUST BE CHECKED AND CHANGED BY AN Official
Aprilia Dealership
Tyres
This vehicle is fitted with tyres without inner tubes (Tubeless).
BRAKING.
THE VEHICLE MAY EVEN SKID IN A BEND.
INSPECT TREAD SURFACE AND CHECK IT FOR WEAR. BADLY WORN TYRES
MAY COMPROMISE TRACTION AND HANDLING.
112
4 Maintenance
REPLACE TYRES WHEN WORN OR IF THERE IS A PUNCTURE IN THE TREAD
AREA BIGGER THAN 5 mm (0.197 in).
BALANCE WHEELS AFTER A TYRE IS MENDED. USE ONLY TYRE SIZES INDI-
CATED BY THE MANUFACTURER.
CHECK THAT THE INFLATION VALVES HAVE THEIR CAPS FITTED TO AVOID
UNEXPECTED FLAT TYRES. REPLACEMENT, REPAIR, MAINTENANCE AND
BALANCING OPERATIONS ARE HIGHLY IMPORTANT AND SO THEY SHOULD
BE CARRIED OUT USING THE SPECIFIC TOOLS AND WITH THE ADEQUATE
KNOWLEDGE.
IT IS THEREFORE ESSENTIAL TO TAKE YOUR VEHICLE TO AN Official Aprilia
Dealer OR SPECIALISED TYRE WORKSHOP TO CARRY OUT THE OPERATIONS
ABOVE. NEW TYRES MAY BE COATED WITH A SLIPPERY COATING: RIDE
WITH CAUTION DURING THE FIRST KILOMETRES. DO NOT APPLY UNSUITA-
BLE LIQUIDS ON TYRES. WHEN TYRES ARE OLD, THE MATERIAL MAY HARD-
EN AND NOT PROVIDE ADEQUATE ROAD HOLDING, EVEN IF TYRES ARE
STILL WITHIN THE WEAR LIMIT.
SHOULD THIS OCCUR, REPLACE THE TYRES.
WARNING
ONLY USE TYRES RECOMMENDED BY Aprilia. THE USE OF DIFFERENT
TYRES, EVEN IF THEY ARE OF THE SAME SIZE, CANNOT GUARANTEE BIKE
RIDING PERFORMANCE.
113
Spark plug dismantlement
CAUTION
TO REMOVE, CHECK, CLEAN AND REPLACE THE SPARK PLUGS, CONTACT
AN Official aprilia Dealer
CAUTION
TO REMOVE, CHECK AND REPLACE THE AIR FILTER, CONTACT AN Official
aprilia Dealer
114
This is the ideal mixture for most operating temperatures and provides good corrosion
4 Maintenance
protection.
It is advisable to use the same mixture even in hot weather as this minimises loss due
to evaporation and the need of frequent top-ups.
Less water evaporation means fewer mineral salts depositing in the radiators, which
helps preserve the efficiency of the cooling system.
If the external temperature drops below 0 °C (32 °F), check the cooling system fre-
quently and add more antifreeze fluid if needed (up to 60% max.).
Use distilled water in the coolant mixture to avoid damaging the engine.
CAUTION
DO NOT UNSCREW THE RADIATOR CAP WHEN THE ENGINE IS HOT, SINCE
COOLANT IS UNDER PRESSURE AND VERY HOT. CONTACT WITH SKIN OR
CLOTHES MAY CAUSE SEVERE BURNS AND/OR INJURIES.
115
Coolant top-up
116
CAUTION
4 Maintenance
AVOID PROLONGED AIR EXPOSURE OF THE BRAKE FLUID. BRAKE FLUID IS
HYGROSCOPIC AND ABSORBS MOISTURE WHEN IN CONTACT WITH AIR.
LEAVE THE BRAKE FLUID RESERVOIR OPEN ONLY FOR THE TIME NEEDED
TO COMPLETE THE TOPPING-UP PROCEDURE.
THE BRAKE FLUID IS HIGHLY CORROSIVE, AVOID CONTACT WITH SKIN AND
EYES AND PARTS OF THE MOTORCYCLE.
WHEN TOPPING OFF, PROTECT THE AREAS NEAR THE TANK WITH ABSORB-
ENT MATERIAL.
Recommended products
AGIP BRAKE 4
Brake fluid
As an alternative to the recommended fluid, other fluids that meet or exceed the re-
quired specifications may be used. SAE J1703, NHTSA 116 DOT 4, ISO 4925
Synthetic fluid
117
Front braking system
• Use a short crosshead screwdriver to undo the screws (1) of the front braking
system (2) fluid reservoir.
• Lift and remove the cover (3) together with the screws (1) and the gasket (4).
• Top up the reservoir (2) with recommended brake fluid to above the "MIN"
level marking.
CAUTION
04_04
TOP-UP TO MAXIMUM LEVEL MARK ONLY WHEN BRAKE PADS ARE NEW.
FILLING UP TO THE MAXIMUM LEVEL WITH WORN PADS IS NOT ADVISED, AS
THIS WILL CAUSE FLUID SPILLAGE WHEN REPLACING THE BRAKE PADS.
CHECK BRAKING EFFICIENCY.
IF THE FREE STROKE OF THE BRAKE PEDAL OR THE BRAKE LEVER IS TOO
LONG, OR IN THE CASE OF LEAKS, IT MAY BE NECESSARY TO BLEED AIR
FROM THE SYSTEM.
SHOULD THIS OCCUR, CONTACT AN Official Aprilia Dealer.
04_05 TOP-UP TO MAXIMUM LEVEL MARK ONLY WHEN BRAKE PADS ARE NEW.
FILLING UP TO THE MAXIMUM LEVEL WITH WORN PADS IS NOT ADVISED, AS
THIS WILL CAUSE FLUID SPILLAGE WHEN REPLACING THE BRAKE PADS.
118
4 Maintenance
CHECK BRAKING EFFICIENCY.
IF THE FREE STROKE OF THE BRAKE PEDAL OR THE BRAKE LEVER IS TOO
LONG, OR IN THE CASE OF LEAKS, IT MAY BE NECESSARY TO BLEED AIR
FROM THE SYSTEM.
SHOULD THIS OCCUR, CONTACT AN Official Aprilia Dealer.
04_07
• Hold the battery (8) firmly and lift it out of its compartment.
119
• Put the battery away on a level surface, in a cool and dry place.
• Refit the rider saddle.
120
4 Maintenance
04_09
121
Switch on the battery charger.
Characteristic
RECHARGE MODES:
Recharge - Ordinary
Electric Current - 1.0 A
Time - 8-10 hours
Recharge - Fast
Electric Current - 10 A
Time - 1 hour
If the vehicle is inactive longer than fifteen days, it is necessary to recharge the battery
to avoid sulphation.
• Remove the battery.
122
In winter or when the vehicle is out of use for prolonged periods, check charge level
4 Maintenance
frequently (about once a month) to prevent deterioration.
• Recharge it fully with an ordinary charge.
If the battery is still on the vehicle, disconnect the cables from the terminals.
123
To check:
• Set the ignition switch to "OFF" to avoid an accidental short circuit.
04_10
04_11
4 Maintenance
04_12
124
•
4 Maintenance
Take out one fuse at a time and check whether the filament (2) is broken.
• Before replacing the fuse, find and solve, if possible, the reason that caused
the problem.
• If the fuse is damaged, replace it with one of the same current rating.
• Remove the rider saddle.
• To check the main fuses, carry out the same operations described above for
auxiliary fuses.
NOTE
IF THE SPARE FUSE IS USED, REPLACE WITH ONE OF THE SAME TYPE IN THE
04_13 CORRESPONDING FITTING.
CAUTION
REMOVING THE 30A FUSE RESETS THESE FUNCTIONS: DIGITAL CLOCK, TRIP
INFORMATION AND CHRONOMETER TIMES.
125
G) 15A fuse Fans.
Secondary fuses are placed in the central part of the motorcycle, under
the rider saddle.
CAUTION
THREE OF THE FUSES ARE SPARES (H).
Main fuses are placed in the rear part of the motorcycle, under the
passenger seat.
CAUTION
THERE IS ONE SPARE FUSE (I).
4 Maintenance
126
N) fuse of 30A ABS pump motor.
4 Maintenance
WHERE CONTEMPLATED
Lamps (04_14)
It is not necessary to remove the top fairing to replace the high / low beam light bulbs.
In the front headlight assembly there are:
• one LED daylight running light (1);
• two low beam light bulbs (2).
• one high beam light bulb (3)
Front turning indicators (4) are placed on the side fairing.
04_14
127
To replace the low beam bulb:
• Rest the vehicle on its stand.
• Working from the left side of the motorcycle, remove the cover (1) by turning
it anticlockwise
04_15
04_16
04_17
128
•
4 Maintenance
Remove the bulb (4)
• Replace with a new bulb of the same type
To replace the right bulb, perform the operations described above
04_18
CAUTION
FOR DISASSEMBLY, VERIFICATION AND REPLACEMENT OF THE HIGH BEAM
LIGHT BULB, CONTACT AN Official Aprilia Dealership
129
Headlight adjustment (04_19, 04_20, 04_21)
NOTE
IN COMPLIANCE WITH LOCAL LEGISLATION, SPECIFIC PROCEDURES MUST
BE FOLLOWED WHEN ALIGNING THE LIGHTS.
04_19
To quickly and easily check the alignment of the front light, place the vehicle on a level
surface 10 m (32.8 ft) away from a vertical wall. Turn on the low beam light, sit on the
vehicle and check that the light beam projected onto the wall is a little below the level
of the headlight (about 9/10 of the total height).
To carry out vertical adjustment of the light beam:
• Rest the vehicle on its stand.
• Working from the rear side of the top fairing, SCREW the adjuster screw (1)
(clockwise) to raise the light beams; UNDO the screw (anticlockwise) to lower
the light beam.
• With this adjuster screw, it is possible to adjust the inclination of the front
04_20
headlight assembly.
NOTE
CHECK THAT THE LIGHT BEAM VERTICAL DIRECTION IS CORRECT.
4 Maintenance
130
4 Maintenance
In order to carry out horizontal adjustment of the light beam:
• Rest the vehicle on its stand.
• Working from the rear left hand side of the top fairing, adjust both screws
simultaneously with a short cross headed screwdriver (2) and (3):
- Tightening the left hand screw (2) while simultaneously loosening the right hand
screw (3), the light beam moves to the right.
- Loosening the left hand screw (2) while simultaneously tightening the right hand
screw (3), the light beam moves to the left.
04_21 NOTE
CHECK THAT THE LIGHT BEAM HORIZONTAL DIRECTION IS CORRECT.
131
Rear turn indicators
NOTE
FOR DISASSEMBLY, VERIFICATION AND REPLACEMENT OF REAR TURN IN-
DICATORS PLEASE CONTACT AN Official Aprilia Dealership
04_22
• Park the vehicle on its centre stand on safe and level ground.
• Move the protection casing (1) (if applicable).
132
•
4 Maintenance
Keep the screw (2) blocked and completely unscrew the nut (3).
04_23
After refitting:
• Adjust the rear-view mirror angle correctly.
04_24
133
Front and rear disc brake (04_25, 04_26, 04_27)
CAUTION
04_25
134
4 Maintenance
If the friction material thickness (even of one front (3) or rear (4) pad) is reduced to a
value of about 1.5 mm (0.06 in) (or even if one of the wear indicators is not very
visible), contact an Official Aprilia Dealer to have the calliper pads replaced.
• Put the vehicle on the front stand (optional) and on the back stand (optional).
135
• Cover the vehicle (do not use plastic or waterproof materials).
AFTER STORAGE
NOTE
TAKE THE PLASTIC BAGS OFF THE EXHAUST PIPE OPENING.
136
• Avoid parking the vehicle under trees. During some seasons, resins, fruits or
4 Maintenance
leaves containing aggressive chemical substances that may damage the
paintwork may fall from trees.
CAUTION
BEFORE WASHING THE VEHICLE, COVER THE ENGINE AIR INTAKES AND THE
EXHAUST PIPES.
CAUTION
137
To remove dirt and mud accumulated on painted surfaces, wet the soiled areas thor-
oughly with a low-pressure water jet, then remove dirt and mud with a soft car body
sponge soaked abundantly in a solution of car body shampoo in water (2 - 4% sham-
poo dissolved in water). Then rinse with plenty of water, and dry with a chamois
leather. To clean the engine outer parts, use degreasing detergent, brushes and old
cloths. Wash anodised or painted aluminium parts with neutral soap and water. Using
aggressive detergents may damage the surface treatment of these components.
04_29
TO CLEAN THE HEADLIGHTS USE A SPONGE SOAKED IN WATER AND MILD
DETERGENT, RUBBING THE SURFACE GENTLY AND RINSING FREQUENTLY
WITH PLENTY OF WATER. REMEMBER TO CLEAN THE VEHICLE CAREFULLY
BEFORE APPLYING SILICON WAX POLISH. DO NOT POLISH MATT-PAINTED
SURFACES WITH POLISHING PASTE. THE VEHICLE SHOULD NEVER BE
WASHED IN DIRECT SUNLIGHT, ESPECIALLY DURING SUMMER, OR WITH THE
BODYWORK STILL HOT AS THE CAR SHAMPOO CAN DAMAGE THE PAINT-
WORK IF IT DRIES BEFORE BEING RINSED OFF.
CAUTION
04_30
DO NOT USE WATER (OR LIQUIDS) AT TEMPERATURES OVER 40°C (104°F)
WHEN CLEANING THE VEHICLE PLASTIC PARTS. DO NOT AIM HIGH PRES-
SURE AIR/WATER JETS OR STEAM JETS DIRECTLY ON THESE COMPO-
NENTS. DO NOT USE ALCOHOL OR SOLVENTS TO CLEAN ANY RUBBER OR
PLASTIC SADDLE COMPONENTS: USE WATER AND MILD SOAP.
CAUTION
DO NOT USE SOLVENTS OR PETROL BY-PRODUCTS (ACETONE, TRICHLORO-
4 Maintenance
138
CAUTION
4 Maintenance
DO NOT APPLY PROTECTIVE WAX ON THE SADDLE AS IT MAY BECOME SLIP-
PERY.
Transport (04_32)
NOTE
139
Chain backlash check (04_33)
To check the clearance:
• Shut off the engine.
• Rest the vehicle on its stand.
• Engage neutral gear.
• Check that vertical oscillation at a point between the pinion and the sprocket
on the lower branch of the chain is around 30 mm (1.18 in).
• Move the vehicle forward so as to check the chain vertical oscillation in other
positions too. clearance should remain constant at all wheel rotation phases.
04_33 Adjust clearance if it is uniform but higher or lower than 30 mm (1.18 in).
CAUTION
IF CLEARANCE IS GREATER IN SOME POSITIONS, THIS MEANS THAT SOME
ELEMENTS OF THE CHAIN ARE CRUSHED OR SEIZED. IN THIS CASE, THE
TRANSMISSION CHAIN MUST BE REPLACED.
TO AVOID RISK OF SEIZURE, LUBRICATE THE CHAIN ON A REGULAR BASIS.
140
• Damaged rollers.
4 Maintenance
• Loosened pins.
• Dry, rusty, flattened or jammed chain links.
• Excessive wear.
• Missing sealing rings.
• Excessively worn or damaged pinion or sprocket teeth.
CAUTION
IF THE CHAIN ROLLERS ARE DAMAGED, THE PINS ARE LOOSENED AND/OR
THE SEAL RINGS ARE MISSING OR DAMAGED, THE WHOLE CHAIN APPARA-
TUS (PINION, SPROCKET AND CHAIN) SHOULD BE REPLACED.
CAUTION
LUBRICATE THE CHAIN ON A REGULAR BASIS, PARTICULARLY IF YOU FIND
DRY OR RUSTY PARTS. FLATTENED OR JAMMED CHAIN LINKS SHOULD BE
LUBRICATED AND GOOD OPERATING CONDITIONS RESTORED. IF REPAIR IS
NOT POSSIBLE, CONTACT AN Official Aprilia Dealer TO HAVE IT REPLACED.
141
MOST ATTENTION IS REQUIRED WHEN ADJUSTING, LUBRICATING, WASHING
OR REPLACING THE CHAIN.
CHAIN LUBRICANTS AVAILABLE ON THE MARKET CAN CONTAIN SUBSTAN-
CES THAT DAMAGE THE CHAIN'S RUBBER O-RINGS.
NEVER USE THE VEHICLE JUST AFTER LUBRICATING THE CHAIN, AS THE
LUBRICANT WOULD BE SPRAYED OUTWARD AND SPREAD OUT IN THE SUR-
ROUNDING AREA.
4 Maintenance
142
Tuono V4 1100 RR/Factory
Chap. 05
Technical data
143
WEIGHT AND DIMENSIONS
Max. length 2,065 mm (81.30 in)
ENGINE
Model V4
144
Compression ratio 13 +/- 0.5: 1
5 Technical data
Engine idle speed 1500 +/- 100 rpm
Cooling Fluid
145
Coolant pump Centrifugal bearingless aspirating
pump with integrated ceramic
gasket
CAPACITY
Fuel tank (reserve included) 18.5 l (4.07 UK gal; 4.88 US gal)
Seats 2
GEAR RATIOS
5 Technical data
146
3rd gear ratio 20 / 34 (secondary)
5 Technical data
4th gear ratio 22 /32 (secondary)
DRIVE CHAIN
Type 525
With sealed master link
TRACTION CONTROL
a-PRC system (Aprilia Performance Ride
Control), which includes traction
control, wheelie control, launch
control and clutchless gear shift
functions.
147
FUEL SYSTEM
Fuel Premium unleaded petrol,
minimum octane rating 95 (NORM)
and 85 (NOMM)
FUEL SYSTEM
Throttle body diameter 48 mm (1.89 in)
CHASSIS
Type Aluminium, dual beam chassis with
pressed and cast sheet elements.
148
5 Technical data
SUSPENSION
Front fork - Tuono V4 1100 Factory Öhlins upside down units with
adjustable hydraulic damping and
43 mm (1.69 in) diam. stanchions
with Tin surface coating)
149
BRAKES
Front Double floating disc, Ø 320 mm
(12.60 in), radially-mounted
calliper with four Ø 32 mm (1.26 in)
pistons and two calliper pads.
Brake pipe in metal braid.
WHEEL RIMS
Front wheel rim 3.50 x 17"
TYRES
Tyre model Pirelli DIABLO Rosso Corsa
5 Technical data
150
2 passengers: 2.5 bar (250 kPa)
5 Technical data
(36.26 PSI)
ELECTRICAL SYSTEM
Spark plugs NGK CR9EKB
Alternator 450 W
Main fuses 30 A
151
ABS fuses 15A - 30A
BULBS
Low-/ high beam light 12 V - 55 W H7
WARNING LIGHTS
High beam light LED
a-PRC LED
MI LED
ABS LED
152
Overrevving LED
5 Technical data
Kit equipment (05_01, 05_02, 05_03)
• An Allen key is located under the passenger saddle (Tuono V4 1100 RR) or
at the passenger saddle / tail fairing (Tuono V4 1100 Factory), used to re-
move the saddle fastener screws in order to remove the saddle and allow
access to the toolkit compartment.
• To remove the passenger seat, see the section Vehicle / Saddle opening.
05_01
05_02
153
The tools supplied are:
1. A toolkit pouch
2. Philips screwdriver with non reversible handle
3. 17 mm (0.67 in) open ended spanner
4. 8 - 10 mm (0.31 - 0.39 in) open ended spanner
5. Bent 3 mm (0.12 in) Allen key
6. Bent 5 mm (0.67 in) Allen key
7. Wrench for preload adjustment ring nut
8. Wrench extension
9. Fuse removal pincers
05_03
5 Technical data
154
Tuono V4 1100 RR/Factory
Chap. 06
Programmed
maintenance
155
Scheduled maintenance table
Correct maintenance is fundamental for ensuring the longevity of your vehicle and
maintaining optimum function and performance.
To this end, Aprilia offers a set of checks and maintenance services (at the owner's
expense), that are summarised in the table shown on the following page. Any minor
faults must be reported without delay to an Authorised Aprilia Dealer or Sub-Deal-
er without waiting until the next scheduled service to solve it.
All scheduled services must be carried out at the specified intervals and mileage, as
soon as the predetermined mileage is reached. Carrying out scheduled services on
time is essential for the validity of your warranty. For further information regarding
Warranty procedures and ''Scheduled Maintenance'', please refer to the ''Warranty
Booklet''.
NOTE
CARRY OUT MAINTENANCE OPERATIONS AT HALF THE INTERVALS SPECI-
FIED IF THE VEHICLE IS USED IN PARTICULAR RAINY OR DUSTY CONDI-
TIONS, OFF ROAD OR FOR TRACK USE.
156
(8) Check and clean every 10000 Km (6213 mi) if the vehicle is used for racing
6 Programmed maintenance
(9) Replace when reaching the first of the following two options: 40000 km (24854 mi)
or 4 years
Set up (6) I I I I I
Clutch cable L L L L L
Fork I I
157
Km x 1000 1 10 20 30 40
Cooling system (6) I I I I
Light circuit I I I I I
Stand switch I I I I
Safety switches I I I I I
Stop switches I I I I
Coolant (4) I I I I I
Light aiming I I I I
Flexible coupling I I
Wheels (6) I I I I I
6 Programmed maintenance
158
Km x 1000 1 10 20 30 40
6 Programmed maintenance
Brake pad wear (2) I I I I I
06_01
AGIP MP GREASE Black smooth textured lithium-calcium soap ISO L-X-BCHB 2 - DIN 51 825 KP2K-20
based grease containing EP (extreme
pressure) additives with optimal water-
repellent properties
AGIP PERMANENT SPECIAL Ethylene glycol-based antifreeze fluid with ASTM D 3306 - ASTM D 4656 - ASTM D 4985
organic inhibition additives. Red, ready for use - CUNA NC 956-16
159
Product Description Specifications
specifications may be used. SAE J1703,
NHTSA 116 DOT 4, ISO 4925 Synthetic fluid
AGIP ARNICA SA 32 (Sachs) Fork oil (Tuono V4 1100 RR) SAE 0W - ISO VG 32
160
TABLE OF CONTENTS
A D I S
a-PRC setting buttons: 47 Disc brake: 134 Identification: 67 Saddle: 64
ABS: 50 Display: 26 Immobilizer: 63 Scheduled maintenance:
Advanced functions: 35 Instrument panel: 25 156
Air filter: 114 Shock absorber: 87
Alarms: 29 E Shock absorbers: 75, 78, 80
Engine oil: 13, 110–112 M Spark plug: 114
Engine stop: 50 Maintenance: 109, 155, 156 Stand: 15, 101
B Maintenance Table: 156 Start-up: 50
Battery: 14, 119–121 Mirrors: 132 Stop switch: 50
Brake: 14, 116, 134 F
Fork: 81, 83, 85
Fuel: 12 O T
C Fuses: 123 Oil filter: 112 Technical data: 143
Chain: 140, 141 Turn indicators: 132
Clutch: 14, 89 Tyres: 112
Clutch fluid: 14 G R
Clutch lever: 89 Gearbox oil: 13 rear-view mirrors: 132
coolant: 13, 115, 116 Recommended products:
Coolant: 13, 115, 116 159
H
Headlight: 130
Horn: 47
161
THE VALUE OF SERVICE
As a result of continuous updates and specific technical training programmes for Aprilia products, only Aprilia Official Network mechanics know this vehicle fully and have the specific tools necessary
to carry out maintenance and repair operations correctly.
The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, its regular maintenance and the use of original Aprilia spare parts only are essential factors!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.aprilia.com
Only by requesting aprilia original spare parts can you be sure of purchasing products that were developed and tested during the actual vehicle design stage. All aprilia original spare parts undergo
quality control procedures to guarantee reliability and durability.
The descriptions and images in this publication are given for illustrative purposes only and are not binding.
Piaggio & C. While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this
publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.
Not all versions/models shown in this publication are available in all Countries. The availability of individual versions/models should be confirmed with the official Aprilia sales network.
© Copyright 2015 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or in part is prohibited.
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