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HMW-810 T6-Technical Data - EN

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Model: HMW-810 T6

HEAVY RANGE
Open Skid
Powered by MTU

OPEN SKID

WATER-COOLED

THREE PHASE

60 HZ

DIESEL

Generating Rates
SERVICE PRP STANDBY
Power kVA 920 1011
Power kW 736 809
Rated Speed r.p.m. 1.800
Standard Voltage V 480
Available Voltages V 416/240 - 480/277 - 440/254 - 460/265 V
Rated at power factor Cos Phi 0,8

QR Code
HIMOINSA Company with quality certification ISO 9001
HIMOINSA gensets are compliant with EC mark which includes the following directives:

• EN ISO 13857:2008 Machinery safety.


• 2006/95/EC Low voltage.
• 89/336/EEC Electromagnetic compatibility.
• 2000/14/EC Sound Power level. Noise emissions outdoor equipment. (amended by 2005/88/EC)
• 97/68/EC Emissions of gaseous and particulate pollutants. (amended by 2002/88/EC & 2004/26/EC)

Ambient conditions of reference: 1000 mbar, 25ºC, 30% relative humidity. Power according to ISO 3046 normative.
P.R.P. Prime Power - ISO 8528 : prime power is the maximum power available during a variable power sequence, which may be run for an unlimited number of hours per year,
between stated maintenance intervals. The permissible average power output during a 24 hours period shall not exceed 80% of the prime power. 10% overload available for
governing purposes only.

Standby Power (ISO 3046 Fuel Stop power): power available for use at variable loads for limited annual time (500h), within the following limits of maximum operating time: 100% load
25h per year – 90% load 200h per year. No overload available. Applicable in case of failure of the main in areas of reliable electrical network.

HIMOINSA HEADQUARTERS:
Fábrica: Ctra. Murcia - San Javier, Km. 23,6 | 30730 SAN JAVIER (Murcia) Spain
Tel.+34 968 19 11 28 Fax +34 968 19 12 17 Fax +34 968 19 04 20 info@himoinsa.com www.himoinsa.com

Manufacture facilities:
SPAIN • FRANCE • INDIA • CHINA • USA
Subsidiaries:
ITALY | PORTUGAL | POLAND | GERMANY I SINGAPORE | UAE | MEXICO | PANAMÁ I ARGENTINA

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
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Engine Specifications 1.800 r.p.m.


ENGINE PRP STANDBY
Rated Output Kw 778 858
Manufacturer MTU
Model 12V2000G85
Engine Type Diesel 4 strokes-cycle
Injection Type Direct
Aspiration Type Turbocharged and aftercooled
Ciylinders Arrangement 12V
Bore and Stroke mm 130x150
Displacement L 23,88
Cooling System coolant
Lube Oil Specifications S10 W40
Compression Ratio 16
Fuel Comsumption Stand By l/h 216,53
Fuel Comsumption 100% PRP l/h 196,85
Fuel Comsumption 75 % PRP l/h 148,34
Fuel Comsumption 50 % PRP l/h 100,31
Fuel Comsumption 25 % PRP l/h 55,8
Lube Oil comsumption full load 1 % of fuel consumption
Total oil capacity including tubes, filters L 77
Total Coolant Capacity L 160
Governor Type Electrical
Air Filter Type Dry
Inner diameter exhaust pipe mm 140,5

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Powered by MTU

Generator

Generator
Poles Num 4
Winding Conections (standard) Star
Frame Mounting S-0 18''
Insulation Class H class
Enclosure (according IEC-34-5) IP23
Exciter System self-excited, brushless
Voltage Regulator A.V.R. (Electronic)
Bearing Single bearing
Coupling Flexible disc
Coating type Standar (Vacuum impregnation)

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Control Panel Models Powered by MTU

CEM7 CEC7 CEA7

FUNCIONALITY PANEL MODEL CONTROLLER MODE


Auto-start M5 CEM7
Automatic Control Panel Without Mains Control AS5 CEM7**
Automatic Control Panel With Mains Control AS5 CEA7
(customer change over contactors)
Automatic Control Panel With Mains Control AS5XCC2 CEM7+CEC7
(Himoinsa change over contactor with display)
Automatic Mains Failure (wall mounted panel) AC5 CEA7

(**) Pre-heating resistance in the Genset and


Battery charger in the control panel included.

Option available: Auto-start control panel


without circuit breaker

General Description

CEM 7 CEC 7 CEA 7


The CEM7 controller unit is The CEC7 controller unit is a net sings CEA7 controller is a supervision
a device able to control de supervision equipment, and control and supply equipment for mains signal and also
operation, monitoring and supplier through generating set. The controller a supervision and electrical supply
protection of a generating set. unit consists of 2 through the genset. This controller is
The controller unit consists of 2 different modules: composed by 2 different modules:
different modules: 1. The VISUALIZATION module 1. VISUALIZATION module
1. The VISUALIZATION module 2. The MEASUREMENTS module 2.MEASUREMENTS module
2. The MEASUREMENTS module VISUALIZATION MODULE VISUALIZATION MODULE
VISUALIZATION MODULE The visualization module provides information The visualization module provides
Provides information about the about the status of the device and, at the same information about the status of the
status of the device and, at the time, allows the user to interact with it. With device
same time, allows the user to this visualization module the user is able to and, at the same time, allows the user
interact with it. It consists on a control, program and configure the functions of to interact with it. With this visualization
backlit display and various LEDs the unit. It consists on a backlight display and module the user is able to control,
for monitoring the status of the various LEDs for monitoring the status of the program
controller and buttons that allow controller and buttons that allow the user to and configure the functions of the unit.
the user to control, program and control, program and configure the functions of MEASUREMENTS MODULE
configure the functions of the unit. the unit. The measurements module controls and
MEASUREMENTS MODULE MEASUREMENTS MODULE monitors the control board. It is located
Controls and monitors the control The measurements module controls and inthe rear part of the panel, in order to
board. It is located in the rear part monitors the control board. It is located in the reduce
of the panel, in order to reduce the rear part of the panel, in order to reduce the the wiring and to avoid electromagnetic
wiring and to avoid electromagnetic wiring and to avoid electromagnetic disturbances. Every signal, sensor and
disturbances. Every signal, sensor disturbances. actuator is connected to this module.
and actuator is connected to this Every signal, sensor and actuator is connected Connection between the measure
module. to this module module
The connexion between the The connection between the measure module and visualization mode is made by
visualization module and the and visualization mode is made by means of a means
measurements module is made CAN BUS (Communication Bus). This produces of a CAN BUS (Communication Bus). This
with a CAN communication bus. This an interconnection produces an interconnection between
feature allows the intercommunion between additional modules which additional
of other modules to the main guarantees the proper working of modules which guarantees the proper
controller with a scalability warranty. the controller. working of the controller.

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Powered by MTU

Control & Power Panel


1. CM Control Panel.
2. CP Power Panel.
3. On/Off Switch..
4. Emergency Stop.
5. Main Line Circuit Breaker for overload protection.
6. Main bus /hardwire connection panel with safety
protection.

CE-7 Auto-start multilingual control panel

1. Voltage between each Phase & Neutral 8. Fuel level


2. Voltage between Phases 9. Oil pressure, coolant temperature, oil temperature
3. Current (amps) on each Phase 10. Battery voltage, battery charging alternator voltage
4. Frequency 11. Engine Speed
5. Active, Aparent & Reactive Power 12. Hours running
6. Power Factor 13. Multilingual (Spanish, English, French, Italian, Portuguese,
7. Instant Power (KwH) and Accumulative power) Polish, German, Chinesse, Russian, Swedish, Norwegian)

Engine Alarms Genset Alarms Mains Alarms

1. High coolant temperature. 1. Over-load 1. Maximum Mains Voltage.


2. Low oil pressure. 2. Unbalanced voltage 2. Minimum Mains Voltage.
3. Battery charge alternator 3. Over voltage 3. Maximum Mains Frequency.
4. Start failure. 4. Under voltage 4. Minimum Mains Frequency.

5. Low water level. 5. Over frequency 5. Mains phase sequence failure.


6. Fuel storage. 6. Under frequency 6. Mains power failure.

7. Overspeed. 7. Over load 7. Mains contactor switching failure.


8. Underspeed. 8. Short-circuit

9. Low battery voltage. 9. Inverse Power


10. High coolant temperature by sensor. 10. Asymmetry among phases Programmable Alarms:
There are 5 programmable alarms on
11. Low oil pressure by sensor. 11. Genset contactor Failure
text and action that could be
12. Low fuel level by sensor. associated to any engine alarms and
showed on the auxiliary led 1 and 2
13. Unexpected shutdown.
of the display
14. Stop failure.
15. Low engine temperature.
16. Genset voltage drops.
17. Emergency stop.

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Controllers Features Open Skid
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CEM 7 CEC 7 CEA 7 CEM7 + CEC7


GENERATOR READINGS
Voltage among phases • • • •
Voltage among phases and neutral • • • •
Amperage • • • •
Frequency • • • •
Apparent power (kVA) • • • •
Active power (kW) • • • •
Reactive power (kVAr) • • • •
Power factor • • • •

MAINS READINGS
Voltage among phases x • • •
Voltage among phase and neutral x • • •
Amperage x • • •
Frequency x • • •
Aparent power x x • •
Active power x x • •
Reactive power x x • •
Power factor x x • •

ENGINE READINGS
Coolant temperature • x • •
Oil pressure • x • •
Fuel level (%) • x • •
Battery voltage • x • •
R.P.M. • x • •
Battery charge alternator voltage • x • •

ENGINE PROTECTIONS
High water temperature • x • •
High coolant temperature by sensor • x • •
Low engine temperature by sensor • x • •
Low oil pressure • x • •
Low oil pressure by sensor • x • •
Low coolent level • x • •
Unexpected shutdown • x • •
Fuel storage • x • •
Fuel storage by sensor • x • •
Stop failure • x • •
Battery voltage failure • x • •
Battery charge alternator failure • x • •
Overspeed • x • •
Underspeed • x • •
Start failure • x • •
Emergency Stop • • • •

ALTERNATOR PROTECTIONS
High frequency • • • •
Low frequency • • • •
High voltage • • • •
Low voltage • • • •
Short-circuit • x • •
Asymmetry among phases • • • •
Incorrect phase sequence • • • •
Inverse power • x • •
Overload • x • •
Genset signal droop • • • •

• Standard
x Not included NOTE: All protections are programmable to make “warning” or “stop with
• Optional cooling time” or “without”

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Powered by MTU
Controllers Features

CEM 7 CEC 7 CEA 7 CEM7 + CEC7


COUNTERS
Total hour counter • • • •
Partial hour counter • • • •
Kilowatimeter • • • •
Starts valid counters • • • •
Starts failure counters • • • •
Maintenance • • • •

COMUNICATIONS
RS232 • • • •
RS485 • • • •
Modbus IP • • • •
Modbus • • • •
CCLAN • x • •
Software for PC • • • •
Analogic modem • • • •
GSM/GPRS modem • • • •
Remote screen • x • •
Telesignal •(8+4) •(8+4) •(8+4)
J1939 • x • •

FEATURES
Alarms history (10) / (•+100) -10 (10) / (•+100) (10) / (•+100)
External start • • • •
Start inhibition • • • •
Mains failure start •(CEC7) • • •
Start under normative EJP • x • •
Genset contactor activation • x x •
Main & Genset contactor activation x • • •
Fuel transfer control • x • •
Engine temperature control • x • •
Manual override • x • •
Programmable alarms • x • •
Genset start function in test mode • x • •
Programmable outputs • x • •
Multilingual • • • •

SPECIAL FUNCTIONS
Positioning GPS • • •
Synchronization with mains • • •
Mains Synchronism • • •
Second Cero suppression • • •
RAM 7 • • •
Remote screen • • •
Timer • • •

• Standard CEC7: available when the controller CEC7 is incorparted to the installation
x Not included MPS 5.0: available application when the module MPS 5. has been incorporated to the panel.
• Optional Note: AS5 + CC2 configuration, will have all CEM7 funcionality plus CEC7 mains readings.

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Powered by MTU

Generating Sets Standard and Optional Features


Engine
· Standard air filter
· Standard fuel filter
· Standard oil filter
· Electronic management (ADEC)
· Oil temperature sensor
· Low coolant level sensor
· Exhaust gases compensator
· Diesel engine
· 4 strokes-cycle
· Water-cooled
· 24V Electrical system
· Radiator with blowing fan
· Sender WT
· Senders OP
· Hot components and radiator guards
· Mobile components guards

Alternator
· Self-excited and Self-regulated
· IP23 protection degree
· Insulation H class

Electrical system
· Control and power electric panel, with measurements devices and controller (according to necessity and configuration)
· 4 poles circuit breaker
· Connection panel wired to the safety protection (open thermalmagnetic protection and alarm)
· Maintenance-free and anti-explosion battery
· Battery disconnector
· Battery charger (standard on automatic control panels)
· Pre-heating resistance (standard on automatic control panels) / water jacket heater
· Battery charge alternator with ground connection
· Starting battery/ies installed and connected to the engine (supports included)
· Ground connection electrical installation with connection ready for ground pike (not supplied)

Open set version


· Steel made chassis
· Oil sump extraction kit
· Emergency stop button
· Antivibration shock absorber
· Chassis with integrated fuel tank
· Fuel level sensor
· Drain cap fuel tank
· Steel made residential silencer -15db(A) attenuation
Optional : · Fuel transfer pump
· Steel made residential silencer -35db(A) attenuation.

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Powered by MTU

Application Data

Exhaust System
Maximum exhaust temperature ºC 560
Exhaust Gas Flow m3/min 162
Maximum allowed back pressure mbar 85

Air Inlet System


Intake Air Flow 100% Stand By m3/h 3780
Cooling Air Flow 100% Stand By m3/s 18
Alternator fan air flow m3/s 1,961

Starting System
Starting Motor Kw 9
Starting Motor CV 12,24
Recommended Battery Capacity Ah 260
Auxiliary Voltage Vcc 24
Starting current Peak 1750
Starting current Intensity 800

Fuel System
Fuel Oil Specifications Diesel
Fuel Tank L 980

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Dimensions Powered by MTU

Weight and Dimensions


(L) Length mm 4.208
(H) Height mm 2.389
(W) Width mm 1.836
Shipping Volume seaworthy (standard suplier) m3 18,46
(*) Wet weight Kg 5.798
(*) Dry weight Kg 5.600
Fuel tank capacity L. 980
Autonomy Hours 7
(*) (with standard accesories) STANDARD VERSION

Himoinsa reserves the right to modify any characteristic without prior notice.
Weights and dimensions based on products standar. Illustrations may include optional equipment.
Technical data described here correspond with the available information at the moment of printing.
Industrial design under patent.

Local Distributor

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com
Model: HMW-810 T6
HEAVY RANGE
Open Skid
Powered by MTU
PDF Summary
Created : 28/01/2012 14:31
Author : Himoinsa
Number of pages : 11
Report Type: Data Sheet - Heavy range
Generated by: HIMOINSA Engineering Dept.
Page 1. Genset data
Page 2. Engine Specifications
Page 3. Generator Specifications
Page 4. Control Panels models + General Description
Page 5. Control box and power, CE7 Panel, Alarms
Page 6. Controller features (I)
Page 7. Controller features (II)
Page 8. Generator Features & Options
Page 9. Installation Data
Page 10. Dimensions
Page 11. PDF Summary (ID454E32353431313530)
http://www.himoinsa.com/ProductDetail/ficha.aspx?id=254

Ctra. Murcia - San Javier, km. 23,6 | 30730 San Javier (Murcia) SPAIN | Tel.: +34 902 19 11 28 / +34 968 19 11 28
Fax: +34 19 12 17 | Export Fax +34 968 19 04 20 E-mail:info@himoinsa.com | www.himoinsa.com

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