Ebook Thermodynamic Analysis and Optimization of Geothermal Power Plants PDF Full Chapter PDF
Ebook Thermodynamic Analysis and Optimization of Geothermal Power Plants PDF Full Chapter PDF
Ebook Thermodynamic Analysis and Optimization of Geothermal Power Plants PDF Full Chapter PDF
Edited by
Can Ozgur Colpan
Mehmet Akif Ezan
Onder Kizilkan
Elsevier
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Numbers in parenthesis indicate the pages on which the authors’ C. Ozgur Colpan (153) The Graduate School of Natural
contributions begin. and Applied Sciences; Faculty of Engineering,
Department of Mechanical Engineering, Dokuz Eylul
Sertaҫ Akar (17) National Renewable Energy Laboratory University, Buca, Izmir, Turkey
(NREL), Golden, CO, United States
Ibrahim Dincer (207, 225) Clean Energy Research
Olusola Charles Akinsipe (3) School of Engineering & Built Laboratory, Faculty of Engineering and Applied
Environment, Griffith University, Brisbane, QLD, Australia Science, University of Ontario Institute of Technology,
Panagiotis Alexopoulos (131) Laboratory of Soft Energy Oshawa, ON, Canada
Applications and Environmental Protection, Mechanical Anil Erdogan (153) The Graduate School of Natural and
Engineering Department, University of West Attica, Applied Sciences, Dokuz Eylul University, Buca, Izmir,
Athens, Greece Turkey
Sharjeel Ashraf Ansari (249) Department of Engineering Mehmet Akif Ezan (153) The Graduate School of Natural
Sciences, National University of Sciences and Tech- and Applied Sciences; Faculty of Engineering,
nology, Islamabad, Pakistan Department of Mechanical Engineering, Dokuz Eylul
Chad Augustine (17) National Renewable Energy Labo- University, Buca, Izmir, Turkey
ratory (NREL), Golden, CO, United States Muhammad Farooq (315) Department of Mechanical
Muhammad Aziz (97) Institute of Industrial Science, The Engineering, University of Engineering and Tech-
University of Tokyo, Tokyo, Japan nology, KSK Campus, Lahore, Pakistan
Young-Jin Baik (315) Thermal Energy Systems Labo- Milad Feili (167) Department of Mechanical Engineering,
ratory, Korea Institute of Energy Research, Daejeon, Faculty of Engineering, University of Mohaghegh Ard-
Republic of Korea abili, Ardabil, Iran
gul (113) Department of Mechanical Engi-
Yusuf Başo Hikari Fujii (83) Graduate School of Engineering and
neering, Engineering Faculty, Adıyaman University, Resource Science, Akita University, Akita, Japan
Adıyaman, Turkey Hadi Ghaebi (167) Department of Mechanical Engi-
Riccardo Basosi (53) Center for Colloid and Surface neering, Faculty of Engineering, University of Moha-
Science, University of Firenze, Sesto Fiorentino; R2ES ghegh Ardabili, Ardabil, Iran
Lab, Department of Biotechnology, Chemistry and Onur Vahip G€ uler (113) Department of Energy Systems
Pharmacy, University of Siena, Siena; National Research Engineering, Technology Faculty, Mugla Sıtkı Koçman
Council—Institute for the Chemistry of OrganoMetallic University, Mugla, Turkey
Compounds, Sesto Fiorentino, Italy
Muhammad Imran (315) School of Engineering and
Joseph Bonafin (43) Turboden S.p.A., Brescia, Italy Applied Science, Aston University, Birmingham, West
Arianna Bonzanini (43) Turboden S.p.A., Brescia, Italy Midlands, United Kingdom
urcan Çetin (263) Department of Information Systems
G€ Mohammad Ashar Jamal (185) Department of Engi-
Engineering, Technology Faculty, Mu
gla Sıtkı Koçman neering Sciences, National University of Sciences and
University, Mu
gla, Turkey Technology, Islamabad, Pakistan
George Charis (131) Laboratory of Soft Energy Applications Rao Hamza Jamil (185) Department of Engineering Sci-
and Environmental Protection, Mechanical Engineering ences, National University of Sciences and Technology,
Department, University of West Attica, Athens, Greece Islamabad, Pakistan
xi
xii Contributors
Firman Bagja Juangsa (97) Faculty of Mechanical and Farayi Musharavati (279) Department of Mechanical
Aerospace Engineering, Institut Teknologi Bandung, and Industrial Engineering, Qatar University, Doha,
Bandung, Indonesia Qatar
Khurram Kamal (249) Department of Engineering Sci- Greg F. Naterer (225) Clean Energy Research Laboratory,
ences, National University of Sciences and Technology, Faculty of Engineering and Applied Science, Uni-
Islamabad, Pakistan versity of Ontario Institute of Technology, Oshawa,
Prasad Kaparaju (3) Institute for Applied Sustainability ON; Faculty of Engineering and Applied Science,
Research (iiasur), Quito, Ecuador; School of Engi- Memorial University of Newfoundland, St. John’s,
neering & Built Environment, Griffith University, NL, Canada
Brisbane, QLD, Australia €
Osman Ozkaraca (263) Department of Information
Spyridon Karytsas (65) Geothermal Energy Department, Systems Engineering, Technology Faculty, Mu gla Sıtkı
Division of Renewable Energy Sources, Centre for Koçman University, Mugla, Turkey
Renewable Energy Sources and Saving (CRES), Murat Ozturk (207) Faculty of Technology, Department of
Pikermi; Department of Home Economics and Ecology, Mechatronics Engineering, Isparta University of
School of Environment, Geography and Applied Eco- Applied Science, Isparta, Turkey
nomics, Harokopio University (HUA), Kallithea, Mohammad Mustafa Pardesi (185) Department of Engi-
Greece neering Sciences, National University of Sciences and
Kosmas A. Kavadias (131) Laboratory of Soft Energy Technology, Islamabad, Pakistan
Applications and Environmental Protection, Mechanical Maria Laura Parisi (53) Center for Colloid and Surface
Engineering Department, University of West Attica, Science, University of Firenze, Sesto Fiorentino; R2ES
Athens, Greece Lab, Department of Biotechnology, Chemistry and
Ali Keçebaş (113, 263) Department of Energy Systems Pharmacy, University of Siena, Siena; National
Engineering, Technology Faculty, Mu
gla Sıtkı Koçman Research Council—Institute for the Chemistry of
University, Mugla, Turkey OrganoMetallic Compounds, Sesto Fiorentino, Italy
Shoaib Khanmohammadi (279) Department of Olympia Polyzou (65) Geothermal Energy Department,
Mechanical Engineering, Kermanshah University of Division of Renewable Energy Sources, Centre for
Technology, Kermanshah, Iran Renewable Energy Sources and Saving (CRES),
Onder Kizilkan (153, 279) Department of Mechanical Pikermi, Greece
Engineering, Faculty of Technology, Isparta University Tahir Abdul Hussain Ratlamwala (185, 249) Department
of Applied Sciences, Isparta, Turkey of Engineering Sciences, National University of Sci-
Parthiv Kurup (17) National Renewable Energy Labo- ences and Technology, Islamabad, Pakistan
ratory (NREL), Golden, CO, United States Zabdur Rehman (315) Department of Mechanical Engi-
Saeid Mohammadzadeh Bina (83) Graduate School of neering, Air University Islamabad, Aerospace and Avi-
Engineering and Resource Science, Akita University, ation Campus, Kamra, Pakistan
Akita, Japan Ron R. Roberts (225) Clean Energy Research Laboratory,
Diego Moya (3) Department of Chemical Engineering Faculty of Engineering and Applied Science, University
& Grantham Institute—Climate Change and the of Ontario Institute of Technology, Oshawa, ON,
Environment, Science and Solutions for a Changing Canada
Planet DTP, Imperial College London, London, Hadi Rostamzadeh (167) Energy and Environment
United Kingdom; Institute for Applied Sustainability Research Center, Niroo Research Institute (NRI),
Research (iiasur), Quito; Carrera de Ingenierı́a Tehran, Iran
Mecánica, Facultad de Ingenierı́a Civil y Mecánica,
Universidad Tecnica de Ambato, Ambato; Lalit Chandra Saikia (293) Department of Electrical Engi-
Coordinación de Investigación e Innovación, ABREC, neering, National Institute of Technology, Silchar,
Quito, Ecuador Assam, India
Hafiz Ali Muhammad (315) Thermal Energy Systems Muhammad Nouman Saleem (249) Department of Engi-
Laboratory, Korea Institute of Energy Research, neering Sciences, National University of Sciences and
Daejeon, Republic of Korea Technology, Islamabad, Pakistan
Contributors xiii
Muhammad Afzal Sheikh (249) Department of Engi- Washima Tasnin (293) School of Electrical Engineering,
neering Sciences, National University of Sciences and Vellore Institute of Technology, Vellore, Tamil Nadu,
Technology, Islamabad, Pakistan India
Farooq Sher (315) School of Mechanical, Aerospace and Lorenzo Tosti (53) Center for Colloid and Surface Science,
Automotive Engineering, Coventry University, Cov- University of Firenze, Sesto Fiorentino; R2ES Lab,
entry, United Kingdom Department of Biotechnology, Chemistry and
Uzair Aziz Suria (185) Department of Engineering Sci- Pharmacy, University of Siena, Siena, Italy
ences, National University of Sciences and Technology, Shunsuke Tsuya (83) Graduate School of Engineering and
Islamabad, Pakistan Resource Science, Akita University, Akita, Japan
Chapter 1
[14]. This chapter will assess the thermodynamic aspects of thermal production wells. The identified constraint is the
the five geothermal power plant configurations. drop in vapor pressure due to the pipe frictional force asso-
ciated with harvesting mechanisms [16]. Empirical correla-
tions are investigated, considering their complication and
1.2.1 Single-flash steam power plants
reliability, by deploying factors such as the vapor mass flow
The single-flash steam power plant is the simplest geo- rate, the density, the pipe diameter, the length, and the com-
thermal power transformation arrangement. This configu- ponents of the pipe to forecast pressure loss. The variables
ration facilitates liquid-vapor production from the are significant compared to the investment cost of the power
geothermal production wells. Based on their large density plant and the energy conversion technology [16]. A turbine
disparity, these are separated into two dissimilar phases: generator produces electrical energy from vapor (around
steam and liquid with the support of a cylindrical cyclone 99.95% dry) after separation of the vapor and liquid [15].
pressure vessel [14]. The term “single” depicts a single The choice of a single-flash process is applicable when
flashing mechanism of the geofluid obtained by depres- the geothermal fluid temperature exceeds 260°C with the
suring the geothermal fluid pressure [15]. This can be attainment of a capacity factor between 95% and 100% [10].
achieved in a production well, a reservoir, or a cyclone inlet Fig. 1.1 shows the single-flash process of energy con-
to support the transition of pressurized liquid to liquid-steam version technology. Station 1 is where the single-flash
mixture production. A 30 MW single-flash geothermal steam power process commences while the geothermal fluid
power plant demands between 5 and 6 production wells accesses the production well through the source inlet tem-
and 2–3 reinjection wells appropriated along with the geo- perature. Between stations 1 and 2 (producing pipes), a
fluid resource [15]. Further, pipes are deployed for mixture pressure drop occurs, and this facilitates the boiling of the
accumulation and transportation from the various geo- fluid (a vapor-liquid mixture) before it is transported to
SV
CV
MR
EG
T G
5
BCV c2
3
SE/C 6
ST C CT
CS
CP c1
WV WV ST
S CWP
WH 7
2
IW 4
PW 1
station 2. At station 5, it collects steam from the mixture principle, the two fundamental thermodynamic principles,
fluid after separation while the brine (mineral-laden hot are considered in the investigation of the process with the
water) is collected at station 3 before reinjecting at station 4. aid of the diagram. In a single-flash power plant, flashing
At station 5, the induced motion of the turbine generator occurs when the geothermal fluid under pressure initiates
supports the electrical energy at the entrance of the steam, the process close to the saturation curve at state 1
followed by the production of steam expansion along with (Fig. 1.2). The change in the potential or kinetic energy is
the turbine to station 6 at condenser pressure. An air cooler not considered, and the enthalpy (h) is designed as constant,
condenser may be used at station c1 to allow the cooling of h1 ¼ h2, as can be seen in Eq. (1.1) in Table 1.1. After the
air and exit at station c2 [15]. The significance of certain flashing process, the separation process occurs at state 2,
plant equipment in the operation of a single-flash steam geo- and is simulated at constant pressure. Further, the vapor
thermal power plant is greatly acknowledged. In this config- and liquid mixture is shown, ascertaining the mixture
uration, large amounts of freshwater are not needed for quality in this state. The dryness fraction (x2) drives this
cooling [18]. Nevertheless, cooling the tower, particularly quality, as shown by Eq. (1.2) in Table 1.1. The quantity
the dry regions without fresh water, is achieved by of vapor entering the turbine is represented by the steam
deploying cooling water obtained from condensed mass fraction. Eq. (1.3) in Table 1.1 shows the work per unit
steam [16]. mass (w1) generated by the turbine expansion process
Fig. 1.2 is a thermodynamic state (T-s) diagram ana- between states 4 and 5. The potential and kinetic energy
lyzing the single-flash steam conversion process. It should are not generally considered, and heat losses are neglected
be noted that mass conversion and the energy conversion when the thermal fluid enters and leaves the turbine.
Eq. (1.4) in Table 1.1 is the isentropic turbine efficiency,
which is denoted by t. This is considered the ratio of the
actual work to that of the isentropic work, which is the ideal
process from states 4 to 5. Eq. (1.5) indicates the turbine
gross mechanical power (W_ t ). The electrical power output
of the generator (Eq. 1.6) is given as the turbine’s
mechanical power times the efficiency of the generator
(g). Lastly, at states 5 and 6, the condensation and cooling
processes occur, and Eq. (1.7) gives the cooling water flow
rate [4].
For the purpose of analyzing the whole plant efficiency,
the second law of thermodynamics is investigated [16]. This
allows its examination in contrast to the actual power output
toward the finish of the single-flash process and to the
utmost theoretical power that is generated by the geothermal
FIG. 1.2 Temperature-entropy (T-s) diagram of a single-flash cycle [4]. fluid [15]. Exergy is the energy feasible to be used and the
capacity to produce work from energy [16]. Eq. (1.8) pre-
sented in Table 1.2 defines the specific exergy (ex) of the
t ¼ hh44h
h5
5s
(1.4)
W_ t ¼ m_ s wt (1.5)
W_ e ¼ g W_ t (1.6)
the same pressure difference between the high and low sep- (1.18) are used to calculate the mass flow rate of brine pro-
arators [24]. The high-pressure stage mass flow is expected duced at high pressure (m_ hpb , at state 3) and low pressure
to be lower than the low-pressure stage mass flow. The (m_ lpb , at state 7). The low-pressure turbine stage (at state
residual hot fluids at station 6 are condensed by using an 9) accommodates the high-pressure and low-pressure
air-cooled condenser. Cool air is supplied at station c1 steams together. With the aid of Eqs. (1.15)–(1.18), four
and exited at station c2. Finally, the residual brine from values are appraised: the disposed waste liquid, the
the second flashed process at station 10 and the condensed
fluid from station 7 is reinjected into the system at station 4
(Fig. 1.3).
The temperature-entropy (T-s) of a double-flash power
plant is presented in Fig. 1.4. The two flash processes that
exist in states 1–2 and 3–6 are significant, and they are
studied separately as a single process [15]. To ascertain
the quantity of steam generated in the separators at each
flashed process (x2 in states 1–2 and x6 in states 3–6, the sep-
aration process), Eqs. (1.11)–(1.14) in Table 1.3 are applied.
Further, the evaluation of the steam at state 2 and the
brine at state 6, obtained from different separators at the
high- and low-pressure stages, was achieved by using four
equations, as shown in Eqs. (1.15)–(1.18). Again,
Eqs. (1.15), (1.17) give the mass flow rate of steam gen-
erated at high pressure (m_ hps , at state 5) as well as at low FIG. 1.4 Temperature-entropy process diagram for a double-flash power
pressure (m_ lps , at state 8), respectively. Also, Eqs. (1.16), plant with a dual admission or injection turbine [15].
8 PART I Basics of geothermal power plants
TABLE 1.3 Thermodynamic equations for double-flash geothermal power plants [14, 15].
Mass flow rate of brine Low pressure m_ lpb ¼ ð1 x2 Þð1 x6 Þm_ total ¼ m_ 7 (1.18)
produced
Turbine expansion High-pressure stage (Eqs. 1.22–1.23 are the whpt ¼ h4 h5 (1.19)
process Baumann rule)
hpt ¼ hh44h
h5
5s
(1.20)
lpt ¼ hh99h
h10
10s
(1.30)
condenser heat dissipated, the cooling water heat losses, and Thus, for a typical double-flash power plant with the
the turbine power production. high-pressure (hpt) and low-pressure (lpt) processes, two
This system is applied for the illustration of the two isentropic turbine efficiencies are derived by using
turbine expansion processes. Eq. (1.19) is the representation Eq. (1.20), and a low-pressure process (lpt) by using
of the first turbine expansion process producing work (whpt) Eq. (1.30). The first turbine stage power produced at high
that occurs between states 4 and 5. Eq. (1.26) describes the pressure (W_ hpt ) and the second stage power produced at
second turbine expansion process producing work (wlpt). low pressure (W_ lpt ) are defined by using Eq. (1.21) and
Various cycle configurations for geothermal power plants Chapter 1 9
Eq. (1.27), respectively. Eq. (1.31) provides the aggregate converting the flashed generation systems into a dry-steam
turbine power produced (W_ total ), which is an addition of system. Considering high enthalpy system configurations,
individual turbine stage power generated. Lastly, as dry-steam geothermal power plants are the most efficient
explained in Eq. (1.32), the efficiency of the generator because the hydrothermal reservoirs support these configu-
(g) impacts the electrical power (W_ e, gross ). The efficiency rations with vapor-dominant geothermal fluid at high tem-
of the overall power plant, the incoming geothermal fluid peratures [25, 26]. The coupled turbine generator is able
exergy, the environmental impacts, and the deployed to generate electrical energy using the steam supplied
equipment are similar to that of the single-flash process directly from the production well [10].
[24, 25]. In dry-steam power generation, between 50% and 70%
of the geothermal fluid available work (exergy) is converted
into electrical power [25]. Upon comparison with the steam-
1.2.3 Dry-steam power plants
flashed process, the dry steam has a simpler concept and
Studies have shown that several locations around the globe requires centrifugal cyclones to separate particulate matters
are endowed with geothermal dry-steam, particularly in such as rock chippings and dust [25]. Similarly, the con-
places such as the geysers in the United States and Lar- densate is eliminated by using drain pots, and the last
derello, Italy. Both places have the two largest dry-steam moisture is eliminated to achieve high-grade steam in the
reservoirs. However, places such as Cove Fort, Utah, United turbine. A Venturi meter is also needed for the accurate cal-
States; Wairakei, New Zealand; Matsukawa, Japan; and ibration of the turbine steam flow rate [13].
Kamojang, Indonesia are characterized by limited dry steam The mechanism of conversion of energy in the dry-steam
[16, 20]. In the event that a geothermal reservoir dries, power plant process is described in Fig. 1.5. Both single-
Zarrouk and Moon [16] discussed the possibility of flash and dry-steam (geothermal fluid) processes share
similar features of the whole power generation cycle, from 1.2.4 Binary-organic Rankine cycle and
the production wells to the production turbine [15]. For both Kalina cycle power plants
smaller or larger units of single flow or double flow, a single
pressure is performed by the blading turbine of impulse- The binary geothermal power plant (B-GPP) generates elec-
reaction. Based on the graphs, Fig. 1.1 (single flash) shares trical energy from a secondary separated process. Pre-
the same similarity with Fig. 1.5 with a particulate remover heating of the working fluid is involved and heat is lost
rather than a cyclone separator. upon contacting the geothermal fluid [10]. Geothermal
Fig. 1.6 is the T-s thermodynamic state of the dry-steam resources with a temperature range of 20–150°C [25] or
system. At state 1, saturated steam or lightly superheated 85–170°C [27] are well suited for binary configurations
steam is generated in the production wells. The expansion [25]. A higher temperature range provide thermal stability
of the turbine occurs between states 1 and 2 while the of the working fluid while the lower temperatures are more
cooling process is attained between states 2 and 3, where feasible in terms of technoeconomic and financial factors.
an emission of heat via the condenser occurs. The single- Further, the impacts of corrosion and scaling are not
flash geothermal power plant system is equivalent to the apparent at high temperature, as there is no contact between
thermodynamic study [18]. Table 1.4 shows the equations the power generation equipment and the geofluid. Under a
in analyzing the dry-steam power plants. In terms of impacts conventional Rankine cycle, there is the functionality of the
on the environment, the single-flash geothermal power plant secondary fluid (working fluid) in the binary system [28],
process has a lower environmental impact than flashed and the binary cycle is identified as the Organic Rankine
power plants, as the system does not use mineral-laden Cycle (ORC) due to the organic nature of the working fluid.
brine [15]. Binary power plants are versatile and the functionality of
the power plant is decided by the secondary cycle. Different
types of configurations of binary power plants are in oper-
ation, including B-GPP using an ORC with an internal heat
exchanger (IHE), B-GPP with a regenerative ORC, and
B-GPP with a regenerative ORC using IHE [29]. In 1982,
Kalina patented a variation in B-GPP [30]. The working
fluid used in the Kalina cycle consists of water and ammonia
and can be used in different compositions to suit various
configurations [31]. A thermal efficiency of 30%–40% is
achievable and is considered more efficient than that of
an ordinary B-GPP [28].
A closed loop of a thermodynamic Rankine Cycle used
for the energy conversion system of a basic binary geo-
thermal power plant is shown in Fig. 1.7. Harvesting the
geothermal fluid via the production wells (PW) and then
transporting it through various primary cycle components
necessitates that pumping systems are deployed. The
scouring and erosion of pipes and tubes can be prevented
by extracting sand from the geofluid by employing sand
FIG. 1.6 Temperature-entropy (T-s) process diagram for a dry-steam removers (SR). Finally, an evaporator (E) and a preheater
power plant with saturated steam at the turbine inlet [15, 18]. (pH) are used for continuous fluid flow while the geo-
thermal fluid is reinjected into the reservoir near the
injection well (IW) by using an injection pump (IP).
TABLE 1.4 Thermodynamic equations in the dry-steam
Regarding the working cycle, two heating-boiling pro-
process for turbine expansion process [15].
cedures are included in the working fluid. The PH is the
location of the boiling point of the working fluid. Upon
Equation Equation number contact of PH with E, the working fluid becomes a saturated
wt ¼ h1 h2 (1.33) vapor. This results in the expansion and condensation of the
working fluid in the turbine. The working fluid is then
t ¼ hh11h
h2
2s
(1.34)
returned to the evaporator, thereby concluding the loop
W_ t ¼ m_ s wt ¼ m_ s ðh1 h2 Þ (1.35) process and beginning the process again [31]. To prevent
steam eruption and calcite scaling within the pipes, moni-
W_ e ¼ g W_ t (1.36)
toring the geothermal fluid above the flash pressure point
is necessary [13]. Thus, the low-temperature geothermal
Various cycle configurations for geothermal power plants Chapter 1 11
resources are enabled by this binary-type energy conversion emergence of the working fluid as saturated vapor initiates
setup and by relying upon specialized highlights to attain the process repeatedly [14, 15].
amazingly high plant performances [32]. Regarding the condenser, the turbine, and the feed
Fig. 1.8 presents the pressure-enthalpy of a binary geo- pump, the flash and dry-steam plants share similar
thermal power plant. At state 1, the working fluid at the sat-
urated vapor point accesses the turbine and facilitated the
expansion and production of work, and this marks the
beginning of the thermodynamic process. Based on the
work produced, electrical energy is generated by the gen-
erator. At state 2, after the expansion process of the turbine,
the temperature and pressure of the saturated vapor reduce.
At state 3, a temperature reduction occurs as the working
steam-fluid enters the condenser, and this eventually culmi-
nates into fluid condensation. The application of cooled
water from the air-cooled tower initiates the cooling process
of the working fluid between states 3 and 4. The transfor-
mation of the working fluid state into a saturated liquid is
achieved by this cooling phase. At states 5 and 6, the
working saturated liquid-fluid is pumped back to the pre- FIG. 1.8 Pressure-enthalpy diagram of a binary geothermal power plant
heater and evaporator, respectively. At state 1, the [15].
12 PART I Basics of geothermal power plants
indicators are provided in [35], namely thermodynamic per- concentrating parabolic collector hybridized to a single-
formance, isentropic saturation vapor curve, high vapor and double-flash geothermal power plant for various
density, low viscosity, high conductivity, evaporating geothermal reservoir situations. Based on their findings,
pressure, condensing gauge pressure, high-temperature sta- the hybrid single-flash configuration generates an increment
bility, melting point, low ozone-depleting potential, low of 20% extra power output, and the quantity of the geo-
greenhouse warming potential, availability, and low cost. thermal fluid deployed from reservoirs in the hybrid
Astolfi [36] conducted a comprehensive study of binary double-flash configuration dropped by 19%. Ayub and
ORC power plants focusing on harvesting low-medium Mitsos [38] integrated two existing simulations, an ORC
temperature geothermal sources [37]. The above authors geothermal model and a low-temperature solar technology,
examined 54 working fluids in six dissimilar cycle config- and the results showed how the hybrid system’s levelized
urations and concluded that the optimal fluid is decafluoro- energy cost was lowered by 2% while the ORC geothermal
butane at a low temperature of 120°C while at a higher configuration’s levelized energy cost was reduced by 8%.
temperature of 180°C, R236ea has been the optimum fluid. Zhou [39] investigated hybrid geothermal energy
systems. The result of the solar-geothermal viability inves-
tigation indicates an increment in the efficiency of the net
1.2.5 Advanced geothermal energy electrical output of the power plant by 12.7% as well as
an increment in the performance of the thermal plant by
conversion systems—Hybrid configurations
7.5%. A related study in [40] showed the possibility of min-
Concerning configurations of geothermal energy con- imizing the cost of electrical energy generation by 20% via
version processes, three innovative technologies were sug- the deployment of a solar-geothermal power plant compared
gested: hybrid single-flash and double-flash systems, hybrid to using a standalone enhanced geothermal system. For a
flash-binary systems, and hybrid fossil-geothermal systems subcritical and supercritical ORC solar-geothermal plant,
[15]. Also, the amalgamation of geothermal technologies the yearly electricity production increases by 15% and
with biomass, waste-to-energy systems, fuel cells, and solar 19% with the exergy of the solar fraction above 66%
thermal systems is attracting significant attention [12, 38]. [39]. Recently, a novel solar-geothermal hybrid power plant
Thain and DiPippo [12] also stated the principal signifi- was proposed based on the hybridization of an existing geo-
cance of hybrid geothermal as other clean energy technol- thermal binary cycle with a solar-powered steam-Rankine
ogies under the following factors: impacts on the topping cycle [41]. This hybridization can produce approx-
environment, electrical energy cost, exergy, plant perfor- imately 60% more electricity per day in hot seasons,
mances, the performance of turbo-machinery, the viability decreasing the use of geothermal resources by 17% per year.
of the technoeconomic aspects, and the investment risk. Hybrid geothermal-fossil fuel power plant configura-
With respect to the binary power plant’s environmental tions provide substitutes to minimize the use of fossil fuels
impact, the geothermal fluid is evacuated and returned to and greenhouse gas emissions for low-enthalpy geothermal
the reservoir. There is no chemical or physical interaction resources. Zhou [39] examined a 500 MW hybrid
of the working fluid with the environment. The environ- geothermal-coal configuration with a 210°C reservoir tem-
mental impact is the only thermal pollution that occurs as perature and a 400 kg/s brine flow rate, and he showed that
a result of heat rejection along the cycle, and this is appli- 0.3 million tonnes of coal per year could be saved and
cable for direct heating purposes [20]. approximately 0.72 million tonnes of GHE per year could
The attention of many studies focuses on the hybrid con- be reduced [27]. In addition, in comparison with the stan-
figuration of various thermal and nonthermal clean energies dalone geothermal power plant, electrical energy can be
with geothermal resources [12]; nevertheless, hybrid reduced by between 33% and 87%; also, in comparison with
geothermal-fossil fuel systems have been in existence a sole coal-fired power plant, electricity production can be
[39]. The current interest of the research community is increased by approximately 19% [39].
the study of hybrid solar and geothermal energy configura- Power generation also depends on the potential of oil
tions for power plants [26, 29]. Jiang [26] conducted ther- and gas fields. In a study, 349 abandoned onshore oil and
modynamic research for a hybrid solar-enhanced gas wells were investigated by Reyes [42], and it was con-
geothermal system power plant, where the working fluid cluded that 1.7 109 kWh could be integrated into the elec-
used was CO2 in a supercritical CO2 Brayton cycle. Based tricity network of New Zealand. Likewise, a recent work in
on their conclusion, the hybrid system has higher efficiency [30] investigated three gas reserves in Croatia, and the
compared to the aggregate of the two independent off-grid results showed the possibility of the economic viability of
systems. Supplementary electricity was produced during the unexploited gas fields. A study by Davis and Michae-
peak demand hours due to the increased capacity driven lides [43] showed that South Texas untapped oil wells have
by the solar system, even as the geothermal cycle supports the potential to drive about 3 MW of electrical energy.
based-load electricity. Cardemil [29] analyzed the solar- Similar studies can be found in the literature [44].
14 PART I Basics of geothermal power plants
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Chapter 2
2.1 Global geothermal energy market WCCT, or ACC is then chosen to complement the turbine
size and design. As an example, the Salton Sea Unit 5 geo-
The global geothermal power market grew by 13% between thermal steam turbine in Imperial Valley, Southern Cali-
2015 and 2019, which increased the total installed geo- fornia, is designed and optimized for 58.32 MWe [5].
thermal power capacity from 13.65 GWe in 2015 [1] to Custom design turbines have relatively higher manufacturing
15.41 GWe in 2019 [2]. The countries with the highest set-up costs, longer lead times, and higher capital costs than
geothermal installed capacity by the end of 2019 were the the standard design turbines manufactured in larger volumes.
United States, Indonesia, the Philippines, Turkey, New However, turbines produced in standard increments and in
Zealand, Mexico, Italy, Kenya, Iceland, and Japan larger manufacturing volumes could result in lower costs
(Fig. 2.1). Between 2005 and 2015, 190 new geothermal per turbine.
power plants were installed around the world, where 62% The current manufacturing process for geothermal tur-
were binary-cycle plants, 31% were flash-cycle plants, bines is made to order. In other words, every order is a
and 7% were dry-steam plants [3]. custom design based on geothermal fluid properties. The
The number of installed geothermal power plants is challenges of geothermal fluid chemistry force designs to
expected to grow and reach about 18.4 GWe by 2021, based use special corrosion-resistant metals that are more
on forecasts [1] and pipeline projects [4] (Fig. 2.2). This expensive than standard metals used in fossil fuel-powered
could create a market demand for a diverse mix of geo- turbines. Additionally, the high fixed capital costs of
thermal turbine types. Recently, it is unclear whether the resource development and low power purchase agreement
expected additional capacity increases and the demands (PPA) prices lead developers to maximize resource utili-
are enough to increase the manufacturing volume of both zation by customizing their turbines. The customization
binary-cycle and flash-cycle power plant turbines. design factors result in greater manufacturing set-up costs,
However, based on the information about proposed projects extensive engineering, and a higher lead time (up to
and resource assessments, a significant annual power 18 months) from initial design to installation. In turn, these
capacity addition between 0.75 and 1 GWe can be expected factors may impact developers’ returns and decrease the
in the global market. It is very promising that this growth in attractiveness of deploying geothermal energy.
the geothermal market will allow standardization in turbine There are two major geothermal turbine technologies:
design, rather than the customized turbines that are being flash cycle steam turbines and binary cycle turboexpanders.
manufactured today. This increase will create a modularity The global steam turbine market is expected to increase
in the geothermal market, which will be adapted to the geo- from $14.5 billion in 2013 to $17.4 billion by 2020, with
graphic diversity of projects to offer an economy of scale. an annual growth rate of 2.6% over this period [6].
However, the market share of geothermal power plants
constitutes a small portion of the global steam turbine
2.1.1 Global value chain and trade flow market. Annual global orders for steam turbines are broadly
Geothermal project developers customize the size of the stable at around 100 GW, and geothermal steam turbines
power plant to fit the resource being developed. Geothermal constitute only 1%–2% of the total annual demand [6].
power plant turbines are designed to optimize efficiency. Usually, large coal-fired, natural gas-fired, and nuclear
The best utilization of geothermal resources such as HX, power plants drive the market. Major manufacturing
FIG. 2.1 Global geothermal installed capacity for the top 10 countries by the end of 2019. (Data Source: Think GeoEnergy. The Top 10 Geothermal
Countries 2019—based on installed generation capacity (MWe). Think GeoEnergy - Geothermal Energy News, Jan. 27, 2020. http://www.thinkgeoenergy.
com/the-top-10-geothermal-countries-2019-based-on-installed-generation-capacity-mwe/ (Accessed 28 January 2020).)
20,000
Turboexpander (Binary) MW
Steam Turbine (Flash + Dry Steam) MW
Total installed Capacity (MWe)
15,000
10,000
5,000
0
2005 2007 2009 2011 2013 2015 2017 2019 2021P
FIG. 2.2 Historical, current, and projected global installations of geothermal power plant turbines. P, projection. (Data displayed to represent the median
figures that have been compiled from GEA. Annual U.S. & global geothermal power production report. Geothermal Energy Agency; 2016, Bertani R.
Geothermal power generation in the world 2010–2014 update report. Geothermics 2016; 60:31–43. https://doi.org/10.1016/j.geothermics.2015.
11.003, BNEF. Geothermal market outlook report. Bloomberg New Energy Finance; 2016.)
locations for geothermal steam turbines are Japan, Italy, the (from biogas and landfill gas), and concentrating solar
United States, France, Mexico, Russia, India, and China, power (CSP), over the last decade. While bioenergy has
where Japan accounted for 82% of the global manufacturing the greatest number of ORCs installed (for WHR with
market between 2005 and 2015 [1, 4, 7–10]. smaller installed sizes), geothermal power plants con-
The second type of turbine technology is turboex- tributed 71% of all ORC installed capacity in the world
panders, which are mostly utilized in organic Rankine between 2005 and 2016 (Fig. 2.3), as bioenergy and
cycle (ORC) binary cycle geothermal plants. Apart from WHR followed with 15% and 13.7%, respectively [11].
geothermal energy applications, the ORC technology The main manufacturing locations for binary cycle tur-
has also been used for other commercial applications, such boexpanders are Israel, the United States, Italy, and
as waste heat recovery (WHR), bioenergy production Germany; Israel accounts for 74% of the geothermal
Global value chain and manufacturing analysis Chapter 2 19
FIG. 2.3 Overview of global ORC turboexpander market 2005 and 2016 (lab-scale prototypes and installed capacity lower than 50-kilowatt electric
(kWe) have not been included). (Data modified from Tartiere T. World overview of the organic Rankine cycle technology. 2016. https://orc-world-
map.org/index.html (Accessed 22 January 2020).)
binary cycle turboexpander manufacturing market. Italian Turkey has been the fastest-growing market since the
turboexpander manufacturers have increased their market last decade. The total installed geothermal power capacity
share significantly in the last couple of years [1, 4, 7–10]. is 1.53 GWe as of 2019 and it has a capacity target of
The global trade flow of both geothermal steam turbines 2.0 GWe, including projects in the pipeline [15]. Turkey
and ORC turboexpanders between 2005 and 2015 can be implemented a renewable energy law in 2010 to reach its
seen in Fig. 2.4. target for increasing the share of renewables up to 30% of
The United States has the highest proven geothermal the energy mix by 2023 [16]. The Turkish FIT for geo-
resource capacity, and it is one of the major players in the thermal power plants is 10.5 ¢/kWh. The FIT applies for
geothermal power plant turbines and technologies market. 10 years of power generation, and producers also benefit
The current installed geothermal capacity of the United from an 85% discount on transmission costs for the 10 years
States is 3.68 GWe, with an additional 23 MW just added [16]. The 2010 Renewable Energy Law also includes bonus
before the end of 2019. The geothermal installed capacity payments for hardware components made in Turkey to
has been growing at a rate of about 2% per year and is pro- support and boost the national manufacturing sector. Com-
jected to exceed 3.9 GWe by 2022 [12]. A comprehensive panies that rely on locally produced equipment or compo-
study of the US geothermal market by the National nents receive a bonus FIT, which is fixed at 1.3 ¢/kWh
Renewable Energy Laboratory (NREL) suggests that for turbines, 0.7 ¢/kWh for generators, and 0.7 ¢/kWh for
additional power plants may come online in the next 5 years pumps and compressors [16] The FIT has increased the
if existing barriers can be removed to expedite project interest of developers and manufacturers in domestic
development [13]. manufacturing. The total FIT for geothermal could reach
Indonesia has the second-highest installed geothermal 13.2 ¢/kWh with 10 years of a purchasing guarantee. The
capacity, and it also has a fast-growing demand for elec- FIT is applied to all geothermal power plants that come
tricity. Indonesia’s current installed geothermal power online through the end of 2020.
capacity is 2.13 GWe, and the government has ambitious Another important market is Kenya, which reached
plans for 6.50 MWe of geothermal development by 2025 0.86 GWe of installed geothermal power capacity in 2019
[14]. Indonesia also has a high feed-in-tariff (FIT) policy, by adding 193 MWe of extra capacity [2]. Kenya is currently
which ranges from 12.6 to 26.2 ¢/kWh [14]. in a very ambitious phase of development with an aggressive
FIG. 2.4 Global trade flow map of geothermal turbines between 2005 and 2015. (Data Source: NREL industry outreach, GEA. Annual U.S. & global geothermal power production report. Geothermal
Energy Agency; 2016, Bertani R. Geothermal power generation in the world 2010–2014 update report. Geothermics 2016; 60:31–43. https://doi.org/10.1016/j.geothermics.2015.11.003, BNEF. Geo-
thermal market outlook report. Bloomberg New Energy Finance; 2016, BNEF. Q2 2013 geothermal market outlook report. Bloomberg New Energy Finance; 2013, BNEF. H2 2014 geothermal market
outlook report. Bloomberg New Energy Finance; 2014, BNEF. H1 2015 geothermal market outlook report. Bloomberg New Energy Finance; 2015, GEA. Annual U.S. & global geothermal power pro-
duction report. Geothermal Energy Agency; 2015, Graphic Credit: Billy Roberts (NREL).)
Global value chain and manufacturing analysis Chapter 2 21
construction pipeline of new projects in several geothermal 2.2.1 Methodology for manufacturing
resource areas. The total estimated resource potential of the analysis
country is around 10GWe [1].
2.2.1.1 Manufacturing process flow
The manufacturing cost model includes three main steps: (1)
2.2 Manufacturing analysis Materials (used as raw and processed), (2) manufacturing (in-
house machining and outsourced parts), and (3) final
A bottom-up cost model includes a mapping of all compo- assembly. The final product could be either an ORC turboex-
nents that make up a system (i.e., labor, material, pro- pander or a geothermal steam turbine.
cesses, machining, and the balance of the system). The
bottom-up manufacturing cost model developed (and
highlighted next) for geothermal turbines considers the
materials, manufacturing steps, equipment, and assembly 2.2.1.2 Materials
of turbine subcomponents. The process flow diagram in The most common corrosion-resistant materials used for
Fig. 2.5 highlights the raw materials, the required machining the impellers are titanium or stainless steel; the
manufacturing processes and equipment, and the utility shaft is produced from a stronger material such as a forged
requirements that are inputs to the cost model. The raw nickel alloy or Inconel. Geothermal fluids contain dissolved
metals required for preprocessing are iron ore, carbon, carbon dioxide (CO2), hydrogen sulfide (H2S), ammonia
chromium, molybdenum, nickel, titanium, and aluminum (NH3), and chloride (Cl) ions that can cause corrosion of
while the processed metals are stainless steel, Inconel metallic materials. The main corrosion problems are pit cor-
(nickel) alloys, and titanium alloys [17, 18]. In addition rosion, cracking corrosion, breaking with stressed cor-
to metals, epoxy-based refined plastics are used for insu- rosion, breaking with sulfur stressed corrosion, corrosion
lation and sealing purposes. between the particles, and wearing corrosion [18].
FIG. 2.5 Manufacturing process flow diagram for geothermal power plant turbines.
22 PART I Basics of geothermal power plants
FIG. 2.6 World steel production, units are a million metric tons per year. (Data Source: World Steel information system Steel Dynamics. 2015
Annual report. Steel Dynamics Inc.; 2015. Available from: https://s3.amazonaws.com/b2icontent.irpass.cc/2197/165986.pdf?
AWSAccessKeyId¼1Y51NDPSZK99KT3F8VG2&Expires¼1580257699&Signature¼9zZjMvMMB3ob07MYrZq%2FbCQdvl4%3D (Accessed 28
January 2020).)
Stainless steel material decreases the probability of China, South Africa, Vietnam, the United States, Brazil,
uniform corrosion formation in a geothermal fluid envi- India, Mozambique, Madagascar, Norway, Ukraine, Kenya,
ronment. AISI 400 series stainless steels contain 12%–18% Kazakhstan, Indonesia, Malaysia, and Sri Lanka are the main
chrome, which is more suitable for turbine blades. AISI countries for titanium production [21].
430 (Ferrite) and AISI 431 (Martensitic) stainless steels are Inconel, a nickel (Ni) alloy, is another important
often used for valve and pump components in geothermal material for turbine manufacturing. There are various types
systems. Stainless steel production is widespread throughout of Inconel available on the market, and the mineral content
the world (Fig. 2.6). Based on the World Steel Dynamics defines the strength and corrosion resistance (Table 2.1).
2015 data, China, Japan, and the United States are the top For high-temperature geothermal systems, it is suitable to
three countries in stainless steel production [19]. use nickel, chromium, and molybdenum (Ni-Cr-Mo) alloys
Titanium (Ti) and titanium alloys are more resistant to as a material (Kaya and Hoşhan, 2005). Inconel-625 and
corrosion. In addition, titanium is resistant to cavitation Hastelloy C-256 are especially strong in combatting cor-
and impact damage. Ti alloys are much more resistant to local rosion. Other nickel alloys that have iron elements can
corrosion than pure titanium. Ti-code-7 (Ti-0.15 Pd), Ti also be used in some applications [20]. These alloys are
code-12 (Ti-0.3 Mo-0.8 Ni), and Ti-code-29 (Ti-6 Al-4 V- much stronger than stainless steel. Forged Inconel is mostly
0.1 Ru) show good corrosion resistance [20] when they are used for turbine shafts because of its strength against
compared based on cost and performance. The critical places rotational force.
for using titanium alloys can be impellers, wellhead valves,
pressure gauges, pipes, and blow-out preventers.
The world’s titanium production is limited to certain 2.2.1.3 Machine inventory and factory model
areas (Fig. 2.7). Based on data from the US Geological The factory model includes the minimum workspace
Survey (USGS) Minerals Yearbook 2015, Canada, Australia, required for the machines in addition to machine-related
Global value chain and manufacturing analysis Chapter 2 23
FIG. 2.7 World titanium ore production, units are thousand metric tons per year. (Data Source: USGS. Minerals yearbook—Metals and minerals.
United States Geological Survey; 2015. Available from: https://www.usgs.gov/centers/nmic/minerals-yearbook-metals-and-minerals (Accessed 22
January 2020).)
Inconel Nickel Chromium Iron Molybdenum Niobium Cobalt Magnesium Copper Aluminum Titanium
alloys (Ni) (Cr) (Fe) (Mo) (Nb) (Co) (Mn) (Cu) (Al) (Ti) Others
600 72.00 16.00 10.00 0.00 0.00 0.00 1.00 0.50 0.00 0.00 0.50
617 44.00 24.00 3.00 10.00 0.00 15.00 0.50 0.50 1.00 0.50 0.50
625 58.00 20.00 5.00 10.00 4.00 1.00 0.50 0.00 0.40 0.40 0.70
690 60.00 30.00 9.00 0.00 0.00 0.00 0.35 0.01 0.02 0.00 0.62
718 55.00 21.00 12.00 3.00 5.00 1.00 0.30 1.00 1.00 0.20 0.50
X-750 70.00 14.00 9.00 0.00 1.00 1.00 1.00 0.50 0.50 2.50 0.50
labor requirements. The machine inventory includes heavy of 3400 MAWH. The machining rate for each machine is
machining and precise computer numerical control (CNC) based on the MAWH and operation hours with and without
machining processes [22] (Table 2.2). Heavy machining set-up time for the factory model. In a dedicated factory
includes electric arc furnace casting and forging operations. model, machines are utilized as much as possible across
CNC machining includes a five-axis CNC machine, a three- several different projects to fulfill the MAWH because
axis CNC machine, a CNC horizontal lathe, and a CNC the capital cost associated with the facilities and equipment
grinding machine. The quality control (QC) pieces are a is applied over the total time of MAWH. However, in a
coordinate measuring machine (CMM) and overspeed shared factory model, the capital cost associated with
testing and dynamic balancing (OSTB). The proposed buildings, facilities, space, and the depreciation of machines
manufacturing model has not only been tested for geo- is proportionally distributed over the time when the machine
thermal turbines, but has also been validated against other is utilized for manufacturing the specific turbine parts. The
industries such as solar PV [23, 24]. amount of required machinery is selected based on total
One other important parameter in a factory model is the operational hours for different volumes of manufacturing
annual maximum allowable working hours (MAWH). and MAWH. With up to 100 units per year of manufacturing
MAWH can be defined by the annual total labor hours volume, one of each machine would be enough to fulfill
and number of shifts as well as production-up times. As the target manufacturing volume. For more than 100 units
an example, 250 annual labor days and 8 working hours with per year, additional machines would be required
2 shifts per day with 85% production-up time, make a total (Table 2.3). The manufacturing volume of 50 units per year
24 PART I Basics of geothermal power plants
TABLE 2.3 Number of required machines for different volumes of manufacturing at MAWH.
CNC
Five axis CNC Three axis CNC horizontal CNC grinding Assembly
#Units machine machine lathe machine CMM OSTB line
10 1 1 1 1 1 1 1
25 1 1 1 1 1 1 1
50 1 1 1 1 1 1 1
100 1 1 1 1 1 1 1
150 1 2 1 1 1 1 1
200 1 2 1 2 1 1 1
500 2 5 3 4 1 1 2
1000 3 9 5 7 1 2 3
Global value chain and manufacturing analysis Chapter 2 25
rates of return [24]. The MSP is computed by setting the net 2.4 Manufacturing analysis case studies
present value (NPV) of an investment equal to zero with the
internal rate of return (IRR) equal to the weighted average The manufacturing cost and MSP for three different scenarios
cost of capital (WACC). The US capital assets pricing are calculated for three case studies, where each scenario had
model is used to derive these debt and equity ratios, and five volumes of manufacturing (1, 5, 10, 25, and 50):
to weight them by their relative contribution to the overall (1) 1 MWe ORC turboexpander.
capital structure of the firm to estimate WACC values [26]. (2) 5 MWe ORC turboexpander.
The purpose of the discounted cash flow (DCF) is to (3) 20 MWe steam turbine.
create a detailed financial model to provide the necessary
framework for deriving the MSP for each product in a All three scenarios assume US production facilities and
manufacturing facility. Within the DCF, there can be costs. The generator is a separate piece and is not included
several considerations for manufacturing, such as capital in the manufacturing cost analysis. Increasing volumes of
costs, fixed operating costs (labor, depreciation, inflation, manufacturing effectively decreased the manufactured cost
taxes, insurance, and rent), typical sales, general and admin- per unit, as we spread the capital expenditures (CAPEX)
istrative (SG&A) expenses, typical design and engineering over more units. Machine set-up times and D&E costs are
(D&E) costs, and warranty coverage [24]. DCF model uses the cost components that are most impacted by volume
a simple straight-line depreciation for expenditures such as manufacturing, as these are essentially one-time charges
equipment and facilities, and the discount rate is calculated that are not volume-dependent.
from the required rate of return (ROR). A summary of the In Case 1, the results show that MSP decreases signifi-
financial input parameters required for DCF analysis can cantly when the volume of manufacturing is increased from
be found in Table 2.4. The MSP is derived by an iterative 1 unit (custom design) to 5 units (standard design). The MSP
algorithm that runs until the NPV of the cash flow equals of a single custom design 1 MWe turboexpander is found to
the total initial capital expenditure. be 893 $/kW, whereas a standard design 1 MWe
26 PART I Basics of geothermal power plants
FIG. 2.9 Calculated MSP and manufacturing cost breakdown for a 1 MWe ORC turboexpander in different volumes of manufacturing in the
United States.
Global value chain and manufacturing analysis Chapter 2 27
FIG. 2.10 Calculated MSP and manufacturing cost breakdown for a 5 MWe ORC turboexpander in different volumes of manufacturing in the
United States.
FIG. 2.11 Calculated MSP and manufacturing cost breakdown for a 20 MWe geothermal steam turbine in different volumes of manufacturing in the
United States.
TABLE 2.5 Comparison of MSPs for standard and custom design turbines.
Custom design Standard design Standard design
MSP Single unit Volume of 5 units Volume of 50 units
1 MW turboexpander $893,000 893 $/kW 226,000 $ 226 $/kW $74,000 74 $/kW
5 MW turboexpander $1,080,000 216 $/kW 332,000 $ 66 $/kW $152,000 30 $/kW
20 MW steam turbine $6,350,000 361 $/kW 2,790,000 $ 135 $/kW N/A N/A
variables (input variables). The impact of each input on the thus have proportional effects relative to the weight on the
calculated MSP can be calculated by varying one input var- manufactured cost. For the sensitivity analysis, a custom
iable while keeping the others constant. Each cost factor in design single unit 5-MWe ORC turboexpander and a custom
the overall cost model has a different weight based on the rel- design single unit 20-MWe steam turbine were evaluated
ative importance, and a change in one input variable would with respect to their standard design higher manufacturing
28 PART I Basics of geothermal power plants
volume alternatives. The manufacturing volume is set at This makes the manufacturing labor the second most
10 units per year for the ORC turboexpander and 5 units important cost factor in a custom design unit. Other
per year for the steam turbine. important cost factors are sales and general administration
The D&E time for a custom design 5 MWe ORC tur- (SG&A), equipment cost, energy cost, and material cost.
boexpander is assumed to take 9 months of labor from Their effect is less important on manufacturing costs for a
two full-time employees (FTEs). Thus, D&E is the most custom design unit. However, when the manufacturing
important cost factor for a custom design unit due to the time model has changed to a standard design at a volume of
spent on a tailor-made design for each custom unit 10 units year, the material and the labor costs become the
(Fig. 2.12). Custom design turbine manufacturing has a dominant cost factors with shares of 46% and 31%, respec-
longer set-up time with respect to high volume standard tively. On the other hand, D&E and SG&A costs become
design turbines. The machining set-up time constitutes less important. The cost drops by the cost factor are also
51% of the total machining cost for a custom design unit. presented on cost waterfall charts (Fig. 2.13).
Labor
Materials
Capital
Energy
Outsourced Parts
Maintenance
–50000 –40000 –30000 –20000 –10000 0 10000 20000 30000 40000 50000
Labor
Materials
Capital
Energy
Outsourced Parts
Maintenance
–50000 –40000 –30000 –20000 –10000 0 10000 20000 30000 40000 50000
FIG. 2.12 Sensitivity analysis for 5 MWe turboexpander based on (A) Manufacturing volume of 1 unit per year (custom design) and (B) Manufacturing
volume of 10 units per year (standard design) in the United States.
Global value chain and manufacturing analysis Chapter 2 29
FIG. 2.13 Manufacturing cost drop by cost factor for a standard design (10 units) 5 MWe ORC turboexpander.
The custom design 20 MWe steam turbine manufacturing The balance of plant (BOP) is optimized to maximize power
has high labor requirements during assembly. This makes generation. In other words, the BOP, including the heat
labor cost the most important cost factor for a custom design exchanger, the air-cooled condenser, pumps, and piping,
unit (Fig. 2.14). Labor includes set-up time, which is 49% of can be designed to optimize turbine output. The design
the total machining cost for a custom design single unit. assumptions for the optimized system include the pinch
Capital cost, including the equipment and facilities cost, is point temperature.
the second most important cost factor. D&E time for a The design point is set at 175°C for the inlet brine tem-
custom design 20MWe steam turbine is assumed to take perature and 80 kg/s for the brine mass flow rate for the
12months and four FTEs due to time spent on tailor-made standard turbine. An optimization algorithm is developed
parts for each unit. The design of steam turbines is more to optimize BOP and operating conditions by adjusting
detailed than ORC turboexpanders because they are in direct the pressure before and after the turbine for maximum
contact with saturated steam as well as noncondensable gases turbine output at given geothermal inputs. The performance
(NCG) such as H2S and CO2, and they have multiple pressure of the standard turbine is compared to a custom design
stages. SG&A, capital (equipment and facilities), and mate- turbine by running off-design models for varying geothermal
rials are the other important factors that have a moderate resource temperatures (between 160°C and 190°C) and brine
effect on the manufacturing cost for a custom design unit. flow rates (between 40 and 120 kg/s). A turbine off-design
For one-off design turbines at a volume of 5 units, while efficiency curve provided by a reliable manufacturer as a
the impact factor of labor and material stays almost the same, function of the mass flow rate of the working fluid is used
the D&E and SG&A costs becomes less important. The cost to evaluate the impact on power generation of the standard
drops by the cost factor are also presented on cost waterfall versus custom design (Fig. 2.17). The design point isentropic
charts (Fig. 2.15). efficiency is selected as 80%. The turbine efficiency curve
shows relative efficiency as a function of relative working
fluid mass flow rate at a constant isentropic enthalpy drop
2.5 Power plant design and performance across the turbine. The curve does not account for changes
in isentropic enthalpy drop. In IPSEpro modeling, both the
analysis
working fluid mass flow rate and the isentropic enthalpy drop
The purpose of the turbine performance analysis is to across the turbine vary. However, the turbine model only con-
determine the commercially favorable operating range of siders the working fluid mass flow rate when adjusting the
a standard ORC compared to custom designed ORC turbine isentropic efficiency. The resulting efficiency curve
equipment. A typical example of the process flow model is likely not representative of actual turbine performance
for an ORC geothermal power plant at a given design point and is used only for illustrative purposes in this report.
of a standard size (5 MWe) turbine can be seen in Fig. 2.16. Turbine manufacturers and project developers have access
FIG. 2.14 Sensitivity analysis for 20 MWe turboexpander based on (A) manufacturing volume of 1 unit per year (custom design) and (B) manufacturing
volume of 5 units per year (standard design) in the United States.
FIG. 2.15 Manufacturing cost drop by cost factor for a standard design (5 units) 20 MWe steam turbine.
Global value chain and manufacturing analysis Chapter 2 31
Cycle Characteristics
Turbine Enthalpy Drop 4706.83 [kW]
70.35 478.51 Cycle El. Power Output 4520.44 [kW]
5 70.35 478.51
7.721 112.18 1 Net El. Power Output 3750.55 [kW]
7.521 111.79
Total heat Input 34655.48 [kW]
80 741.73 Gross Cycle Efficiency 13.04 %
20 175
Net Cycle Efficiency 12.70 %
Condenser Duty 30051.18 [kW]
70.35 198.74
Turbine Pressure Ratio 9.21 [-]
7.821 112.8 70.35 411.6
2 Turbine Mass Flow 70.35 [kg/s]
0.817 65.306
70.35 198.74 Turbine Inlet Volumetric Flow 3411.57 [I/s]
80 495.71
7.821 112.8 Turbine Outlet Volumetric Flow 32726.19 [I/s]
19.9 117.8
12
80 308.54 3066 25.157
19.8 73.326 1.013 24.899
4
11 70.35 -15.559
3
70.35 -14.101 0.807 29.455
7.921 29.827
-625.5 3066 15.152
1.013 15
# p t h x fluid
[bar abs] [°C] [kJ/kg] [-]
1 7.52 111.79 478.51 1.00 n-Pentane
2 0.82 65.31 411.60 1.01 n-Pentane ORC Fluid Geothermal Brine Air
3 0.81 29.45 -15.56 0 n-Pentane
mass[kg/s] h[kJ/kg] mass[kg/s] h[kJ/kg] mass[kg/s] z[kg/kg]
4 7.92 29.83 -14.10 0 n-Pentane
p[bar] t[°C] p[bar] t[°C] p[bar] t[°C]
5 7.72 112.18 478.51 1.18 n-Pentane
11 1.01 15.00 15.15 0 Cooling Water
12 1.01 24.90 25.16 0 Cooling Water
FIG. 2.16 Process flow diagram of standard-size ORC power plant [27].
to actual turbine performance curves and can use the method- design turbines using results from IPSEpro over the range
ology in this report to assess the potential benefits of standard of geothermal resource temperatures and flow rates of
turbine design. interest. The base case inputs for the geothermal resource
One other important parameter in the plant performance are applied to SAM inputs and a base case model is estab-
analysis is the brine effectiveness (BE). Simply, BE is the lished (Table 2.6).
amount of energy that you can extract per pound of geo- To compare the projects and results on a common basis,
thermal brine or steam, which is defined as net plant output the “exact number of wells” option is chosen in SAM, and
divided by the brine flow rate (w-h/lb). The use of BE to the number of production wells is set at one. For the base
describe plant performance comes from the Geothermal case, this results in a gross turbine output power capacity
Technology Evaluation Model (GETEM, 2016) on which (nameplate capacity) of 5 MW, so that the power plant
the System Advisor Model (SAM) geothermal module cost values from the MSP analysis can be used.
is based. SAM allows the user to set plant efficiency (%), which
In SAM, BE is set by adjusting the plant efficiency input. sets the plant BE as a percentage of the maximum brine
According to IPSEpro modeling results, the BE of binary effectiveness [28]. Setting the plant efficiency to 100%
plants studied varies between 3.3 and 7.5 w-h/lb gives a plant with BE equal to the maximum brine effec-
(Fig. 2.18). This value is 5.9 w-h/lb for the standard turbine tiveness. Setting the plant efficiency to 50% provides a plant
at its design point in IPSEpro. The BE value determines the with brine effectiveness equal to 50% of the maximum BE.
more conventional thermal to electric conversion efficiency Using these data, a reverse calculation of the plant effi-
(TE) of the plant. TE varies as a function of inlet geothermal ciency is needed to match BE values from IPSEpro runs.
brine temperature and mass flow rate (Fig. 2.19). TE is cal- The binary plant efficiency is set to 65.1% to match the
culated as 10.83% at the design point for the base case IPSEpro BE results in w-h/lb for the base case.
IPSEpro model. The system cost scenarios are developed for custom
design and standard design turbines. The SAM version of
GETEM does not currently include the ability to automati-
2.6 Economic analysis
cally estimate plant costs, but the Excel version of GETEM
Monetizing the processes developed in power plant perfor- does. Therefore, GETEM is used to estimate the plant costs
mance modeling helps project developers to convert perfor- and those values are imported in SAM. For the custom
mance calculations into a representative technoeconomic design scenarios, the plant size and efficiency results from
model of a total geothermal power plant. NREL’s SAM is the IPSEpro model are used as inputs to GETEM to estimate
used to perform a DCF analysis of standard and custom the plant costs. Plant costs in GETEM are determined by
Global value chain and manufacturing analysis Chapter 2 33
FIG. 2.19 Thermal to electric conversion efficiency for 5 MWe ORC turbine.
TABLE 2.6 Base case geothermal resource TABLE 2.7 Financial parameters for SAM model.
characterization for SAM financial model.
Parameter Unit Value
Parameter Unit Value PPA price /kWh 10.00
Resource temperature °C 175
Annual escalation rate % 1.00
Reservoir pressure change per 1000 lb psi-h 0.35
IRR target Years 20.00
Reservoir depth m 2000 Project debt ratio % 60.00
Temperature decline rate %/year 0.3 Real discount rate %/ 5.5
Number of production wells – 1 year
2.6.1 Decision criteria used in SAM and debt-related costs. Real discount rate is a measure of
financial model the time value of money expressed as an annual percentage.
SAM’s financial model results are very sensitive to the real
The decision criteria of the SAM financial model are func- discount rate input [29, 30]. The NPV is calculated as:
tions of: X n Fn
l Electricity generated. NPV ð$Þ ¼ 1 ð1 + d Þn
l Power purchase agreement (PPA) price.
l Analysis period/project life. where
l Project equity investment amount. l Net cash flow in year n, $ (Fn).
l Annual project costs. l Annual discount rate (d).
l Discount rate.
The simplified LCOE calculation uses the user-defined
The power purchase agreement (PPA) price is the bid price installation cost, operating costs, and a fixed charge rate
that the project receives for each unit of electricity that the as input, and the model calculates the LCOE based on the
system generates. Levelized PPA uses the discount rate to annual energy generated by the system. The calculator
determine the present value of the project’s PPA revenue can also calculate the fixed charge rate when users provide
over its lifetime. For PPA models, SAM assumes the project basic financial parameters. The list of financial parameters
sells all the electricity generated by the system at a price required to calculate financial outputs can be found in
negotiated through a PPA. A financially viable project is Table 2.8. The LCOE is calculated as:
likely to have a levelized cost of electricity (LCOE) that
Ccap + FOC
is less than the levelized PPA price to cover project costs Xn ðAEP er Þ + VOC
and meet IRR requirements. If there is no profit margin $
LCOE ¼
between the price of supply (PPA price) and the cost of pro- kWh 1 ð1 + r Þn
duction (LCOE), a project will be financially unviable.
where
The IRR is a measure of the project’s profitability and is
defined as the nominal discount rate that corresponds to an l Project lifetime, years (n).
NPV of zero [29, 30]. SAM uses a search algorithm to find l Capital cost, $ (Ccap).
the PPA price required to meet the target IRR and reports l Fixed annual operating cost, $ (FOC).
NPVs for the project. l Variable operating cost, $/kWh (VOC).
The NPV is the net present value of the after-tax cash l Nominal discount rate (r).
flow discounted to year one using the nominal discount l Annual electricity production, kWh (AEP).
rate. The PPA price determines annual revenue. The net
capitalized cost is the sum of the total installed cost and
debt, other financing fees, and reserve funding from the
2.6.2 SAM results and discussion
financial parameters, less investment-based and capacity- To start with, SAM scenarios are created for custom design
based incentives. SAM also allows users to specify param- and standard design turbines for the base case (175°C tem-
eters such as up to five construction loans to approximate perature and 80 kg/s mass flow rate), where it is assumed
interest during construction (IDC) that SAM considers a that the standard and custom turbine designs have identical
cost to the project. The project term debt input variables performance. The net electricity generation capacity is used
determine the size of the debt or the amount borrowed to calculate annual revenue from electricity sales. The
LCOE X X X X X X
Levelized X X X X
PPA
Global value chain and manufacturing analysis Chapter 2 35
FIG. 2.20 Net capital cost per kilowatts for different off-design cases of the standard turbine.
FIG. 2.21 NPV after tax for different off-design cases of the standard turbine.
Global value chain and manufacturing analysis Chapter 2 37
FIG. 2.22 NPV difference between custom and standard design scenarios for given resource conditions. The black solid line represents the economic
boundary of standard turbines where the NPV difference is zero.Areas at the right side of the economic boundary curve represent positive NPV cases where
standard design turbines are favorable.
FIG. 2.23 Standard turbine design gross turbine output in kilowatts as a function of geothermal brine temperature and flow rate. Standard turbine design
output (nameplate capacity) is 5000 kW.
38 PART I Basics of geothermal power plants
FIG. 2.24 Sensitivity analysis for NPV difference with respect to relative isentropic efficiencies for select cases.
FIG. 2.25 Sensitivity analysis for NPV difference with respect to relative isentropic efficiencies for all cases. Gray dashed line, gray dotted line, and
black solid line represent the lower limit, median, and upper limit, respectively.
Global value chain and manufacturing analysis Chapter 2 39
FIG. 2.26 The required isentropic efficiency of the standard turbine relative to a custom turbine to get a break-even NPV.
the standard turbine design is cost-competitive at a given custom turbine design for each case. The standard turbine
relative isentropic efficiency if the NPV difference cost is fixed for each case while the custom turbine cost
(standard design NPV minus custom design NPV) is depends on its size and efficiency. At low geothermal brine
positive. There is a large range of relative isentropic temperatures and flow rates, where the plant power output is
efficiencies over which the standard turbine design is lower, the plant cost for the custom turbine is lower than for
cost-competitive for the maximum and design geothermal the standard turbine because of the small turbine size. To
brine temperatures and flow rates (Fig. 2.24). For the lowest compensate, the standard turbine would have to operate at
geothermal brine flow rate and temperature, the standard higher efficiency and generate more electricity than the
design is not competitive, even at 100% relative efficiency. custom turbine to be cost-competitive. This illustrates that
The correlation between the NPV difference versus rel- at some point, building a smaller custom turbine at a higher
ative efficiency is linear (Fig. 2.26). By fitting a linear curve cost ($/kW) offsets the cost savings from a standard (but
to each case and calculating the relative efficiency where the oversized) turbine. This is the type of information a manu-
NPV is zero, the break-even isentropic efficiency is deter- facturer would need to consider when deciding which sizes
mined for each case, or the relative isentropic efficiency or design power generation capacities to choose for a series
of the standard turbine necessary to make the project of standard turbine designs.
cost-competitive with a custom turbine design.
The results of this analysis are shown in Fig. 2.26. The
2.7 Closing remarks
results show that the NPV of the project is sensitive to
turbine isentropic efficiency. The results also imply that a The current global geothermal turbine market is driven by
detailed turbine efficiency analysis is needed for more custom turbines that are designed specifically to fit a devel-
precise economic analysis, and this is done at the oper’s demand for plant efficiency and varying geologic
project level. conditions encountered at different geographies and geo-
Fig. 2.26 shows that for lower temperature and flow thermal systems. The global manufacturing and value chain
rates, a standard turbine requires an isentropic efficiency of geothermal turbines is dominated by a small number of
greater than zero to be cost-competitive. The reason for this players in the market and in certain geographic locations,
is illustrated in Fig. 2.27, which shows the total plant cost which are selected by the manufacturer’s country of origin
savings from using a standard turbine design versus a and their strategic decisions. Most of the time, the
40 PART I Basics of geothermal power plants
FIG. 2.27 Plant cost savings (standard minus custom) as a function of geothermal brine temperature and flow rate.
manufacturing locations are not the same as the location of successfully operate their facilities like the presented
geothermal areas, which creates a high volume of trade flow manufacturing model, it could result in up to 60% in
between the country of the manufacturer and the country of manufacturing cost savings.
installation. In practice, a standard turbine design would likely
The results of MSP analysis show that standard design operate at off-design conditions, resulting in lower effi-
turbines can have significant cost savings with respect to ciencies, less electricity generation, and less revenue than
the custom design single unit. The MSP calculations and a custom turbine design. It is important to know whether
sensitivity analysis also show that MSP could highly vary and under what conditions the upfront capital cost savings
based on turbine size, standardization, and the volume of from a standard turbine design could offset future revenue
manufacturing, and the economy of scale applies both to losses. The trends show that standard turbine designs could
the size of the turbine and the number of units manufactured be competitive over a wide range of temperatures and flow
in a single run. Even though the standardization of turbines rates. A calculation of the standard turbine efficiencies at
makes a significant change in the upfront capital, some off-design conditions that give the same NPV as a project
degree of custom design components may still be required. using a custom turbine show that the range of off-design
As an example, geothermal steam turbines often require efficiencies supports this conclusion. Developing and
custom metals because the geothermal fluid is highly cor- using standard turbine designs may be an effective strategy
rosive and the level of corrosion changes by the nature of for lowering geothermal power project costs if a pipeline
geothermal reservoir conditions and fluid chemistry at dif- of turbines can be set. Ideally, these turbines would be
ferent geothermal sites. designed to be flexible and operate over a wide range of
Sensitivity analysis for manufacturing shows that the conditions with minimal efficiency decreases. The strategy
labor and D&E costs are the main cost factors for a requires that multiple turbines be built at once and then
custom-designed unit. Manufacturing costs decrease signif- warehoused until sold. A significant barrier to imple-
icantly with increasing manufacturing volume due to menting this strategy is the demand for these technologies
shorter set-up times and spreading the D&E cost among at high volumes. However, as the global geothermal
the total number of units manufactured per year. This market continues to grow, opportunities in new markets
creates an opportunity for turbine manufacturers to realize will continue to increase. The emerging geothermal
manufacturing cost savings due to labor and D&E by markets discussed in this chapter show that there may be
switching from custom to standard design at larger volumes. an opportunity for using standardized turbines to reduce
If manufacturers at all steps of the supply chain could plant capital costs.
Global value chain and manufacturing analysis Chapter 2 41
[1] "East of Suez ... there lies upon the eyes and foreheads of all men a
law which is not found in the European Decalogue; and this law runs:
'Thou shalt honour and worship the man whom God shall set above thee
for thy king; if he cherish thee thou shalt love him; and if he plunder and
oppress thee thou shalt still love him, for thou art his slave and his
chattel.'" Imperial Rule in India (Page 43). Theodore Morison.
There must come a time when the people of every habitable part of the
world will have tried the system of government by majority of elected
representatives. Even in the case of a nation like China, which has at
present no desire among its proportionally small class of educated minds for
such a form of rule, the popular longing for enfranchisement will arise, and
sooner or later a representative form of government will be established. The
obviously possible oppression and tyranny of democratic rule are dangers
which no people as a whole will learn except by their own experience. The
stirring spirit of life that brings man self-reliance will make him claim his
share in the ordering of his own country sooner or later but in any case
sooner than he has been able to learn that a measure is liberal or tyrannous,
not according to the type of government that imposes it but according to the
degree of liberty it secures to, or takes away from, the individuals it affects.
How many Englishmen who have ever given a thought to India have
imagined themselves for a moment as natives of that land? Try to put
yourself in the place of any native-born Indian and consider fairly what
your thought would be about politics or government. If you were a ryot, an
uneducated villager, you would know nothing of such matters. For you, all
life and its affairs would be in the hands of the gods and the money-lender,
and endeavours to assuage their wrath or cruelty, to induce their patronage
or favour, would exhaust whatever surplus energy remained from daily
rounds of toil.
But put yourself for a moment in the place of the young Mohammedan
who has just left his university and is trying to obtain a berth in the post-
office, or of a Hindoo medical assistant in the hospital of a country town, or
of a large native landowner who has just left college and succeeded to an
estate in Bengal, or of a native pleader in the courts, or of a native assistant
magistrate—would you then be quite indifferent to questions of government
and politics? You would feel conscious that you were being ruled by
strangers whose superiority, in whatever respects you deemed them
superior, was the most galling thing about them—far more so than their
habitual disclination to have more touch with you than was necessary to the
efficient discharge of their official duties. Among the very few you ever
met, after leaving college, one Englishman might seem to you lovable; but
would that reconcile you to the fact that his race was ruling yours, dividing
its territories in the teeth of the protest of their powerless inhabitants, and,
as you gathered from your reading, denying you rights of self-government
which his own people years ago had risen in arms to obtain?
THE END
INDEX
ABORNIA, 129
Abu, Mount, 303, 306
Abu Road, 305, 306
Afghan, 231, 233, 234, 284
Afghanistan, 240, 278, 283
Afridi, 236, 240, 242, 244, 248
Aghoris, 203
Agra, 183, 184, 191, 193, 197, 320, 327
Ahmadabad, 309
Ahmednagar, 314, 316
Aindaw Pagoda, 74
Ajmere, 303-305
Akal Bunga, 220, 224
Akali, 272, 273, 274, 276
Akhbar, 181, 183, 185, 186, 187, 188, 193, 194, 197, 257, 261, 300, 304,
346
Alexander, 89
Ali Masjid, 239, 242, 243, 244, 246, 250
Aligar College, 228
Allard, 254
Amban Dance, 138
Amber, 290
Amethi, Rajah of, 156
Amias, 192
Amir of Afghanistan, 194, 229, 242, 283
Amir Khusran, 204
Amir (of Lucknow), 192
Amritsar, 217-224, 225
Annexation of Burmah, 65, 80, 81
Anundabagh, 156, 157
Aravalli Range, 303, 305
Arrakan Pagoda, 75, 78
Areca, 15, 99
Arhai-din-ka-jompra, 304, 305
Armoury, 254, 255
Assykhera, 173
Asoka, 206, 346
Assam, 100
Aurungzebe, 145, 152, 158, 194
Austin of Bordeaux, 199, 200
Australia, 175
Ava, 65
Avitabile, 228, 254
EAGLE, 24
Eastern Bengal State Railway, 106
Eastern Yomans, 23, 24
Edward the Seventh, 194, 276
Egrets, 76
Elephant Book, 96
Elephants, 19, 20, 23, 96, 97, 199, 251, 277, 296, 335, 340
Eng tree, 24
Etawah, 173
Eucalyptus, 99, 103, 211
Everest, Mount, 134, 135
HAMADRYAD, 24
Hanuman, 120, 121, 160, 300
Hari Mandar, 218
Harnai Route, 287
Hastings, the, 7
Hastings, Marquis of, 108
Hastings Memorial, 227
Hastings, Warren, 143, 160
Hawks, 23
Himalayas, 131, 132, 134, 135, 211, 214, 279
Hindoo, 1, 2, 4, 6, 36, 39, 47, 87, 96, 100, 102, 113, 119, 120, 143, 145,
146, 147, 148, 152, 154, 159, 162, 180, 182, 186, 203, 207, 218, 228,
235, 255, 261, 281, 284, 285, 294, 302, 316, 348, 350
Hindoo Architecture, 87
Hirok, 282
Hodson, 203
Holi festival, 100, 207, 285
Hooghly, River, 105
Howrah, 106, 113, 114
Hpoongi, 37
Hsipaw, 28-38
Hsipaw, Sawbwa of, 28, 31-37
Hti, 10, 35, 74
Hulling, 21
Humayun, 202, 203, 260
Hurdwar, 333-335
Hyderabad, Deccan, 176
IDAR, 309-316
Idar Road, 309
Imambara, the Great, 170, 171, 173
Imambara, the Husainabad, 171, 173
Indus, River, 278, 281
Industrialism, 177
Irrawaddy, River, 39, 54, 56, 58
Irrawaddy, Flotilla Company, 39, 42, 54
Iron Foundry, 115
Iron Pillar, 206
Italians, 200, 201, 228
Izzat, 101
NABANG, 29
Nabha, 266-277
Nabha, Rajah of, 266, 267, 268, 269, 274, 275, 276, 277
Nagas, 102, 334
Naggra, 184
Nagpur, 152
Nana Sahib, 180
Nandi, 95, 335
Narapatisezoo, King, 59
Natindaw, 66, 67, 68
Nats, 54, 63, 65, 66, 67, 68
Natsin, 68
Naurata, King, 62, 63, 68
Nautch, 6
Nayaka Dynasty, 90
Neem tree, 121, 161, 179
Nepaul, 128, 152
Nepaulis, 139
Ngapi, 24
Nicholson, General, 196, 197
Nilgiri Hills, 99
Nizam, the, 192
Nizam-ud-Din-Aulia, 204
Nour Jehan, 188, 189, 190, 192, 228, 261, 263, 264
Nyaungoo, 54, 55, 57, 64, 68
Nynung, 23
PAGAN, 55-71
Pagodas, 7, 8-12, 39, 49, 58, 59, 74, 75, 78
Palmyra palm, 87
Parrots, 92, 184, 258, 270, 295, 337
Parsee, 121, 348
Peacocks, 25, 138, 290, 296, 323, 331
Peacock hawk, 24
Peacock Throne, 199
Peepul tree, 121, 180, 211, 291
Pegu, 23, 62, 63
Pegu River, 8
Peshawar, 225-237, 239, 240, 241, 246, 260, 261, 262
Phulkian States, 266, 269
Plague, 8, 29, 290, 314
Plantain, 37, 82
Polyandry, 102
Pomegranates, 230, 293
Poogi, 29
Poozoondoung, 19, 20
Popa, 65
Potter, 153
Powkpin, 24
Prayer-wheels, 136, 137
Prendergast, General, 80
Punjabis, 79, 210, 218
Pwe, 13, 16-19, 43-48, 83, 84, 85
Python, 153, 336
RADHA, 120
Rakhykash, 335-340
Rajpur, 211, 215
Rama, 160, 300
Rameswaram Temple, 121
Rangoon, 1-22, 23, 66, 75, 80, 105, 238
Rangoon River, 8
Ranjeet Singh, 228, 254, 256, 261, 268, 272, 273
Ravi River, 256, 262
Residency, Lucknow, the, 164, 165
Rhinoceros, 128
Rice, 1, 76, 82, 219, 230, 304
Rice mills, 20, 21
Rishi, 97
Rose, 82, 156, 183
Royal Lakes, 12
Runjeet River, 135, 136
Runnymede, 99
Ruri, 279, 280
SADHUS, 334
St Mary's Church, Madras, 98
St Paul's Cathedral, Calcutta, 112
Sal, 211
Salay, 64
Salim Chisti, 186, 187, 188
Samrat Yantra, 151
Sandalwood, 37, 162, 307
Sankarati Puja Festival, 113
Santals, 102
Sarnath, 148, 149
Sarwarnath, 335
Saturday god, 147
Sawche, 28, 32, 37
Screwpines, 130, 132
Scythian, 102
Sedaw, 26
Segaw, 41
Sepaya, Queen, 80
Sesamum, 15, 230
Seychelles, 130
Shaddra, 261, 262
Shahijikidheri, 237
Shah Jehan, 197, 204, 264
Shan States, 23, 26-38
Shannon, 179
Shias, 325, 330
Shikarpur, 278
Shwe Dagon, 7, 8-12, 75
Shwemetyna, 66, 68
Siam, 130
Sibi Junction, 282
Sikandra, 181, 193, 194, 195
Sikhs, 79, 218, 220, 223, 255, 262, 268, 271, 273, 274, 334, 338, 348
Sikkim, 136, 139
Sikra, 95
Siliguri, 131, 141
Silk, 82, 227, 269, 274
Sind Desert, 278
Singh, Sir Pratap, 309, 313-316
Sinkan, 50
Siriam, 7, 8
Sita, 160
Siva, 90, 96, 116, 117, 118, 120, 121, 145, 146, 153, 180, 297, 300, 302,
335
Siwaliks, 215
Snipe, 23
Sookua, 131
Soutakar, 4
South Indian Railway, 87
Srirangam, 93, 94
Stambham, 88
Sugar-cane, 142, 230, 318
Sukkur, 278, 279, 281
Sundareswara Temple, 87
TAGAUNG, 66
Taj Mahal, 319
Tamarind, 5, 82
Tanjore, 90, 95, 96
Tappakulam, 88, 92
Tartara, Mount, 228
Tea, 103
Teak, 8, 19, 40
Teester River, 136
Thaton, 62, 68
Thebaw, King, 42, 78, 80, 81
Thibetans, 133, 137, 138, 139
Thurligyaung, 67
Tiger, 25
Tiger Hill, 134, 135
Tikka Gharry, 9, 14
Tindaria, 132
Tippoo Sultan, 104
Tirah Hills, 250
Tobacco, 230
Todas, 102
Toddy palms, 130, 153
Tongu, 30
Tower Bridge, 7
Tree-ferns, 103, 132, 140
Tree-climbing perch, 24
Trichinopoly, 89, 90, 91, 92, 93, 94, 95
Tsar of Russia, 194
Turtles, 76
Tuticorin, 86, 284
UDAIPUR, 295-299
Udaipur, Maharana of, 297-299
Ulabaria, 114
WATER-SNAKE, 13
Wazirabad, 225
Waziristan, 258
Western Yomans, 23, 24
Wheat, 230, 233
Woollen mills, 175
YAK, 138
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