Ashok Leyland Report
Ashok Leyland Report
Ashok Leyland Report
Table of Contents
INDEX......................................................................................................................................................................1
CHAPTER 1.............................................................................................................................................................3
INTRODUCTION....................................................................................................................................................3
1.1 OBJECTIVES...............................................................................................................................................3
1.2 DURATION..................................................................................................................................................4
1.3 LIMITATIONS.............................................................................................................................................4
1.4 VISION.........................................................................................................................................................4
1.5 MISSION......................................................................................................................................................4
CHAPTER 2.............................................................................................................................................................5
COMPANY PROFILE.............................................................................................................................................5
2.1 SHOP DETAILS.........................................................................................................................................7
CHASSIS ASSEMBLY:.......................................................................................................................................7
ENGINE ASSEMBLY:........................................................................................................................................8
CHAPTER 3...........................................................................................................................................................12
ORGANIZATION STRUCTURE..........................................................................................................................12
CHAPTER 4...........................................................................................................................................................14
4.1 HUMAN RESOURCES DEPARTMENT.....................................................................................................14
4.1.1 HR Values...........................................................................................................................................14
4.1.2 HR Functions......................................................................................................................................14
4.1.3 Recruitment.........................................................................................................................................16
4.1.4 Job analysis..........................................................................................................................................16
4.1.5 Selection Process................................................................................................................................16
4.1.6 Joining formalities................................................................................................................................17
4.1.7 Planning..............................................................................................................................................17
4.1.8 Organizing............................................................................................................................................17
4.1.9 Training and development....................................................................................................................18
4.1.10 Directing...............................................................................................................................................18
4.1.11 Controlling............................................................................................................................................18
4.1.12 Remuneration........................................................................................................................................18
4.1.13 Performance Appraisal.........................................................................................................................18
4.1.14 Compensation.......................................................................................................................................18
4.1.15 Reward system......................................................................................................................................19
4.1.16 Motivation.............................................................................................................................................19
4.1.17 Employee retention...............................................................................................................................19
4.1.18 Salary and wages administration..........................................................................................................19
4.1.19 Important behavior traits:......................................................................................................................20
4.2 EMPLOYMENT AND LABOUR LAWS.......................................................................................................20
4.2.1 Social Security Acts:.............................................................................................................................20
4.2.2 Wages Acts:..........................................................................................................................................22
4.2.3 Industrial Relation Act:.........................................................................................................................23
4.2.4 Acts for women employee benefit........................................................................................................24
SWOT ANALYSIS...................................................................................................................................................24
CONCLUSION.......................................................................................................................................................25
CHAPTER 1
INTRODUCTION
Founded in 1948, it is the 2nd largest commercial vehicle manufacturer in India, 3rd largest
manufacturer of buses in the world and 10th largest manufacturer of trucks globally. Operating
nine plants, Ashok Leyland also makes spare parts and engines for industrial and marine
applications. It sold around 1,40,000 vehicles (M&HCV + LCV) in FY 2016. It is the second largest
commercial vehicle company in India in the medium and heavy commercial vehicle (M&HCV)
segment, with a market share of 32.1% (FY 2016). With passenger transportation options
ranging from 10 seaters to 74 seaters (M&HCV = LCV), Ashok Leyland is a market leader in the
bus segment. In the trucks segment Ashok Leyland primarily concentrates on the 16 to 25-ton
range. However, Ashok Leyland has a presence in the entire truck range, from 7.5 to 49 tons.
1.1 OBJECTIVES
1.3 LIMITATIONS
Management did not disclose the confidential data.
An intense study was not possible due to short span of time
of work.
1.4 VISION
Be among the top Indian corporations acknowledged nationally and internationally for
1.5 MISSION
To be a leader in the business of commercial vehicles, excelling in technology, quality and
value to the customer fully supported by customer service of the highest order and meeting
national and international environmental and safety standards.
CHAPTER 2
COMPANY PROFILE
The origin of Ashok Leyland can be traced to the urge for self- reliance, felt by independent
India. In 1948, Ashok Motors was setup in what was then Madras, for the assembly of Austin cars.
The company’s destiny and name changed soon with equity participation by British Leyland and,
Ashok Leyland commenced manufacture of commercial vehicles in 1955.
The Ashok Leyland has been a major presence in India’s commercial vehicle industry with a
tradition of technological leadership, achieved through tie- ups with international technology leaders
and through vigorous in house research and development. Access to international technology
enabled the company to set a tradition to be first with technology. Be it full airbrakes, power steering
or rear engine busses, Ashok Leyland pioneered all these concepts. Responding to the operating
conditions and practices in the country, the company made its vehicles strong, over-engineering them
with extra metallic muscles. “Designing suitable products that make economic sense to the consumer,
using appropriate technology,” became the design philosophy of the company, which in-turn has
molded consumer attitudes and the brand personality.
Ashok Leyland vehicles have built a reputation for reliability and ruggedness. The 5,00,000
vehicles have put on the roads have considerably eased the additional pressure placed on road
transportation in Independent India. In the populous Indian Metros, four out of the five State
Transport Undertaking (STU) buses come from Ashok Leyland. Some of them like double-decker and
vestibule buses are unique models from Ashok Leyland, tailor -made for high- density routes.
In 1987, the overseas holding by Land Rover Leyland International Holdings Limited (LRLIH)
was taken over by a joint venture between the Hinduja groups, the Non- Resident Indian
Transnational. The blue print prepared for the future reflected the global ambitions of the company,
captured in four words: Global Standards and Global Markets. This was at a time when liberalization
and globalization were not yet in the air. Ashok Leyland embarked on a major product and processes
up-gradation to match world – class standards of technology.
In the journey towards global standards of quality, Ashok Leyland reached a major milestone
in 1993 when it became the first in India’s automobile history to win the ISO 9001 certification came
in 1994, QS in 1998 and ISO 14001certification for all vehicle manufacturing units in 2002. In 2006,
Ashok Leyland became the first auto company in India to receive the TS16949 corporate certification.
Ashok Leyland is a technology leader in the commercial vehicles sector of India. Its annual turnover
exceeds US$ 1 billion. Selling close to around 83,000 medium and heavy vehicles in each year, Ashok
Leyland is India’s largest exporter of medium and heavy duty trucks out of India. It is also one of the
private sector employers in India – with about 5,000 employees working in 6 factories spread over the
length and breadth of India.
The company announced the takeover of the Aviva Truck Business Unit in Czech Republic for
an undisclosed amount. The purchase of Aviva Truck Business Unit gives Ashok Leyland a foothold in
the highly competitive European Truck market. The Hinduja Group also recently bought out IVECO’s
indirect stake in Ashok Leyland for an undisclosed amount. Thus Ashok Leyland is now purely Hinduja
Group Company.
Associates Companies:
Hinduja Foundries
IRIZAR–TVS
Ashok Leyland has 7 manufacturing plants located all over India. They are located in,
Ennore Plant
Alwar Plant
Bhandara Plant
Pantnagar Plant.
Ashok Leyland also has plants outside India as in Sri Lanka and Bangladesh.
STAGE 3:
The fixed frame assembly is placed on the conveyor belt, where brake chamber is fitted to
it.
STAGE 4:
Steering gear box is fitted to the main frame.
STAGE 5:
Silencer tank is fixed to the main frame.
STAGE 6:
Then fuel tank is fitted in this stage of chassis assembly.
STAGE 7:
Engine mounted on the main frame of the chassis of the vehicle.
STAGE 8:
Radiator fixed in front of the engine.
STAGE 9:
Tyres for all the wheels are fixed to the drums of the axles.
STAGE 10:
The vehicle is toed then and taken to the other unit to make it running conditions and test
driven.
ENGINE ASSEMBLY:
STAGE 1: CAM BEARING
Crank case SWR/plate/EII NO is brought to the engine assembly, here cam bearings are fixed to
the crank case of the engine.
STAGE 2: CAM SHAFT
Cam shaft types E0/EI/EII NO are fixed in appropriate place in the crankcase.
STAGE 3: CRANK SHAFT
Crank shaft, make BM/GB is fixed at base of crank case like passing thru hole.
STAGE 4: M-14 STUDS are fixed at the holes on the crankcase.
STAGE 5: TIMING BRAKE PLATE
In this stage 1st and 6th piston is kept at the top dead centre and timing gears are fixed to side of the
engine for the firing order.
STAGE 6: CAM GEAR
Cam gears are fixed on the crankcase to operate the cam shafts in order to operate the valves.
STAGE 7: FLYWHEEL housing is fixed on the crankcase of the engine.
STAGE 8: The flywheel is placed on the housing and 90torques is applied to it. The flywheel
housing consists of seal housing, flange and flywheel.
STAGE 9: OIL PUMP
Oil pump is fixed on the top of the crankcase to circulate the oil to the various parts of the
engine.
STAGE 10: PISTON
The readily made piston is fixed inside bore of the crankcase and connected to the crankshaft.
Before that, piston rings of three types, two compression rings and an oil ring are fixed on the
piston.
STAGE 11: CONROD BOLT
Conrod bolt is fixed to connect the piston with the crank shaft.
STAGE 12: IDILING GEAR:
It’s fixed on the spindle which controls the rotations of cam gear, crank gear and compressor gear.
STAGE 13: CYLINDER HEAD:
Cylinder head is fixed to the top of the crankcase to which rocker arm with valves are fixed.
STAGE 14: OIL SUMP
Oil pump is fixed at the bottom of the crankcase with adhesive (RTV) paste.
STAGE 15: ROCKER
Rocker assembly is fixed to the cylinder head.
STAGE 16: AIR COMPRESSOR
AIR COMPRESSOR is fixed to the crank case.
STAGE 17: FUEL INJECTION PUMP
Fuel pump is fixed to LTC/EII/EI types of engines.
STAGE 18: VALVE COVER
STAGE 19: OIL COOLER
STAGE 20: INJECTOR PIPE AND INLET MANI FOLD is fitted.
STAGE 21: SIDE COVER
STAGE 22: WATER PUMP
STAGE 23: STARTER MOTOR
STAGE 24: EXHAUST MANIFOLD
STAGE 25: TURBO CHARGER
STAGE 26: EII FTMENTS
STAGE 27: Fully assembled is taken to the testing area to be tested for is performance.
MACHINE SHOP-2:
Here in this shop the perfectly casted part of crankcase arrives from the casting plant situated
somewhere near the main plant. This casted crankcase constitutes the main part of the engine
compartment. This shop-2 consist of the heavy machines of HMT that helps in boring and drilling
different sizes of holes needed for the fitments of various engine spares. There are different
process of manufacturing is done here.
MACHINE SHOP-3:
The chassis of the vehicle first step starts from here at this shop-3. The frames of the vehicles are
fixed together to be sent to the chassis assembly. The skids are mounted on the conveyor belt and
frame is placed on the skids. And frame MTG on which engine is mounted is fixed across the two
frames. On the rear end of the frame BKTS both sides are aligned with taper pin. Fit and tight FSR
and BKTS on both sides with dummy bolts. Tilt both the FSMS to 90 degree by turning tackle and
insert clamps. Tight and apply torque to engine MTG flinches and M12 with bolts. Correspondingly
in every stage each workers tight appropriate bolt to the frame before taken to chassis assembly
make it a complete frame.
MACHINE SHOP- 4:
This shop-4 is divided into two departments where the front and rear axles of the vehicles are
assembled with leaf springs, brake drums before being attached to the main frame of the vehicle.
Firstly Front axle assembly:
STAGE 1: Axle beam is loaded on the conveyor belt.
STAGE 2: Number is punched on the axle beam.
STAGE 3: Axle arm is fitted on the beam for steering.
STAGE 4: Steering rod is fitted. It is right end of the axle according to Indian STDs.
STAGE 5: Tracking rod is fitted. It is used for the alignment of the wheel. It helps the left side of the
tyre to turn along with the right side wheel.
STAGE 6: Brake carriers with brake linings are fitted to the FR axle beam and taken to chassis
assembled.
ORGANIZATION STRUCTURE
JR
UNIT HD
CSO CMO
HR
Canteen &
SO ER Insurance L&D OHC
HR strategy is carefully linked to the vision, mission and overall business strategy of the
company. In Ashok Leyland, the HR department is responsible for putting together the HR plan
based on corporate plan. It is responsible for recruitment, selection of employees, transfers,
payroll processing, canteen and legal proceedings.
Human resource departments are responsible for activities spanning a wide variety of
core functions. In short, human resource activities fall under the following five core functions:
staffing, development, compensation, safety and health, and employee and labor relations.
The human resources department handles many necessary functions of your business. It
is instrumental in providing labor law compliance, record keeping, hiring and training,
compensation, relational assistance and help with handling specific performance issues.
4.1.1 HR Values
Integrity
Customer Orientation
Continuous Improvement
Executive Excellence
4.1.2 HR Functions
Collecting data from all other factories to enable them prepare details for long term
negotiation.
Informing the concerned department about the change of factory rules & other related
acts.
Maintaining strict discipline.
HRM FUNCTIONS
Aptitude Test
Group Discussion
Personal Interview
Medical Check-Up
Final Interview.
4.1.6 Joining formalities
At the time of joining, the following are required to be completed or submitted by all
new employees.
Signed copy of the letter
Joining Report
Identify Form
Employee application form
Resume
Copy of pan Card
Bank account details
Copy of driving license
Passport size color photograph
4.1.7 Planning
Planning is necessary to give the organization its goals and directions to establish best
procedure to reach the goals. Planning staff levels requires that an assessment of present
and future needs of the organization be compared with present resources and future
predicted resources. Appropriate steps then be planned to bring demand and supply into
balance. Organizing
After objectives have been established and plans been developed then
personnel manager.
4.1.8 Organizing
After objectives have been established and plans been developed then personnel
manager must design and develop organization structure to carry out various operations.
Such as-
Grouping of personnel activities
Assignment of different groups of activities to different individuals
Delegation according to task assigned
Co-ordination of activities of different individuals.
4.1.9 Training and development
Human resource management regards training and development as a function concerned
with organizational activity aimed at bettering the job performance of individuals and
groups in organizational settings.
4.1.10 Directing
The directing function of the personnel manager involves encouraging people to work
willingly and effectively for the goals of the organization.
4.1.11 Controlling
Controlling helps to evaluate and control the performance of the department in terms of
various operative functions.
4.1.12 Remuneration
Concern with determination and equitable remuneration of employees in the
organization to the goals.
4.1.14 Compensation
Ashok Leyland believes that compensation should be based on the individual
performance is classified through a quantifiable/objective measure. The performance
rating will be:
Exception Contribution
Significant Contribution
Good Contribution
Not meeting the requirements
Not Suitable
4.1.15 Reward system
The system of pay and benefits used by the firm to reward workers
Money not the only method
Fringe benefits
Flexibility at work
Holidays, etc.
4.1.16 Motivation
To retain good staff and to encourage them to give of their best while at work requires
attention to the financial and psychological and even physiological rewards offered by
the organization as a continuous exercise.
In India, there are several employment related laws and legislations which companies
have to follow, these laws aim to protect the interest of both employers and employees.
Therefore, adhering to these regulations is necessary, as any deviation will lead to
compliance issues and massive penalties.
SWOT ANALYSIS
CONCLUSION:
This internship at Ashok Leyland has been a very useful experience for me. It
helped me get a better understanding of the job environment and greatly
increased my knowledge of workplace. Through this internship, I was able to gain
work experience in practice and was able to learn about HR functions and about
the different aspects of the company with the help of many superiors working
there. I am really thankful for this opportunity given to me and I hereby conclude
that I will make good use of the knowledge I gained here.