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GAVE GC2017-03-MOTORISED Low

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Changeover

transfer switches
122 Manual changeover Switches LD Series
123 Product overview
125 General characteristics
126 Reference system
127 Electrical Schemes
128 Dimensions
130 References
132 Accessories
133 Mounting Scheme

134 Motorised switches Y Series


135 Product overview
136 General characteristics
138 Dimensions
139 Reference system
140 Motorised changeover switches
141 Overlapping motorised changeover switches
142 Multiple ways motorised changeover switches
143 Multiple sources motorised changeover switches
144 Phase selector motorised changeover switches
145 Motorised switches

146 Automatic transfer switch (ATS)


147 Product overview
148 General characteristics
148 Reference system
151 ATS with signalling
152 ATS with measuring
153 ATS with emergency function
154 ATS with controller
156 ATS with By-pass
Changeover transfer switches

LD Series
Manual changeover Switches
«A complete range of easy installation
source changeover and by bypass switches
for safe and reliable local operation»

Modern industry and services need The LD range of manual changeover to side products are eliminated.
to secure power supply in their switches is an outstanding product
Flexible constructional design
installations and in order to line that appears as a compact, makes possible multiple
flexible and highly performing configurations adapting to number
guarantee power availability many
solution to your load transfer of poles, circuit interlock, circuit
systems are connecting two
needs. A modern range that has overlap and by-pass requirements.
sources to the same load. been designed for easy of Flexibility is also extended to
A wide variety of on load transfer installation and safety of use. auxiliary contacts that can be set
systems are available in the to specific demands.
A compact footprint thanks to the
market, on basic systems we shall integration of two circuits plus Easy and quick installation of all
use locally operated manual connection bridge in the same cell. sizes that can be snapped on to a
changeover switches. Space and bridge problems of side DIN rail and there is no need to

122
LD Series
Manual changeover Switches

Product overview
DIN rail mounting manual Direct panel mounting
changeover switches manual changeover
Quick installation and easy inline switches
connection. See page 28

Compact range on control and


Changeover with off
position power switch with frontal or side
63-250A operation.
Size D0
12-25A
Changeover with
overlapping Size D1
63-250A 32-63A AC22

Size D2
Bypass changeover 63-125A
63-250A

Size D3
Enclosed changeover 160-250A
switches
Robust sheet steel enclosures with
interlock safety device.

install bridges. Compact inline


design allows installation in Applications
confined spaces and simple • Manual sources transfers
phase recognition. • OEM changeover systems
Safety of use is guaranteed by • Variable frequency drivers
fixed positions and high • Battery supply systems
dielectric performance with the • Maintenance by-pass systems
use of advanced materials on
the body cells.

www.gave.com 123
Changeover transfer switches

 Changeover
switching
High performance
switching technology
providing safety
isolation, outstanding
electrical endurance
and high make/break
capacity.

 Installation
Easy in-line cable
connection No
installation
LD Series difficulties as
common link and
Manual changeover Switches mechanical interlock
are internally built-in.
The LD Changeover product range are on load changeover switches The switch can be
equipped with front manual operation. turnaround adapting
They provide transfer of sources or changeover of two low voltage circuits to the installation
on load as well as safety disconnect isolation. requirements.

According to standards
 Flexibility
• IEC 60947-1 Electrical scheme
• IEC 60947-3 flexibility allows for
special schemes such
General characteristics Enclosed characteristics as by-pass,
• Easy and quick DIN rail • Bespoke for industrial overlapping, auxiliary
mounting. environments with mechanical contacts, special
• Compact integrated size. risk and dust hazard. number of poles.
• Integrated internal common • Protection degree: IP65 / IK10.
link. • Polyester-epoxy powder
• Protected cable clamp coating colour grey 7035  Safety
connection IP20 (63 to 125A). textured. Padlockable handles
• Terminals with screen • Bottom removable gland plate for safety locking on
protection cover (160 to 250A). with neoprene joint finished to disconnection
• Auxiliary contacts directly shaft match the enclosure. position. Protected
operated. • Two earthing points M6 x 15. terminals and screen
• Range of accessories. cover to avoid risk
• Electrical scheme flexibility. hazard under voltage.

124
LD Series
Manual changeover Switches

General characteristics

Integrated link Door interlock


Common link internally Reliable door interlock with
integrated saving installation shaft position constrain and
time and avoiding coupling driver to adjust
misconnection. prolonged shaft tolerances.

Auxiliary Contacts
Power contacts and
auxiliary signalling
contacts are all directly
operated on the same
shaft. No risk of false
indication.

Installation
Designed to mount
directly on DIN rail.

Easy connection
Compact Size Easy to wire with two
Integrating two circuits on each levels of connection
cell permits an extra compact that prove specially
size. Up to 40% space saving to smart on maintenance
conventional switches. operations.

www.gave.com 125
Changeover transfer switches

Reference system
A One auxiliary 6 63 A 7 100 A

Aux. contacts 9 125 A A 160 A

B 200 A C 250 A

Serie Rating

LD 56 3 6 10 0
Version
Electrical scheme 0 Open type
56x Changeover switch 7 Enclosed
57x Changeover switch without 0 Poles
54x Changeover switch with overlapping 2 Three poles
98x Changeover switch with by-pass 3 Four poles

Technical data
Description 63A 100A 125A 160A 200A 250A
Thermal rating Ith A 70 100 125 160 200 250
Max. fuse protection (gG-aM) In (A) 80 125 125 200 230 250
Impulse voltage Uimp KV 4 4 4 4 4 4
Conditional shortcircuit current Icc KA 8 8 8 - - -
Operating voltage Ue V~ 690 690 690 690 690 690
Insulating voltage V~ 690 690 690 690 690 690
Insulating voltage V… 600 600 600 600 600 600
Operational rating Ie A 63 100 125 160 200 250

Stranded mm2 16 - 50 16 - 50 16 - 50 70 95 120


Wire section
Flexible mm2 16 - 50 16 - 50 16 - 50 70 95 120
AWG 6-1 6-1 6-1 - - -
Torque Nm 3,5 3,5 3,5 - - -
Connection screws M8 M8 M8 M8 M8 M8

Terminal

kW 3 x 230V 22 37 37 45 55 75
AC 21 Dummy kW 3 x 400V 37 55 75 90 110 132
cosØ >0,95 kW 3 x 500V 45 75 90 110 132 160
kW 3 x 230V 22 30 30 37 45 55
AC 22 Mixed load kW 3 x 400V 30 45 55 75 90 110
0,65 <cosØ <0,95 kW 3 x 500V 37 55 75 90 110 132
kW 3 x 230V 15 18,5 18,5 30 38 -
AC 23 Motor load kW 3 x 400V 22 30 37 52 65 -
0,45 <cosØ <0,65 kW 3 x 500V 30 37 45 65 80 -

126
LD Series
Manual changeover Switches

Electrical Schemes

Electrical Scheme Flexibility 56x Changeover 1-0-2 54x Changeover with


Technology based on cells offers overlapping I - I+II - II
great flexibility on electrical
schemes. Auxiliary contact Auxiliary contact
We are able to build up on Scheme 563 Scheme 543
demand switches on typical Scheme 562 Scheme 542
applications such as by-pass, or
1 3 5 7 9 11 13 15 1 3 5 7 9 11 13 15
motor switches, ... { { { { { { { { 17 19 { { { { { { { { 17 19
{ { { {
{ { { { { { { { { {
{ { { { { { { {
{ {
2 4 6 8 10 12 14 16 18 20 2 4 6 8 10 12 14 16 20
1 I
0 I+II
2 II

98x Changeover with by-pass

Uninterruptible power systems R S T N

have become a widespread Scheme 984


requirement when designing Scheme 983
industrial and services facilities. 1 3 5 7 9 11 13 15 17 19 21 23
{ { { { { { { { { { { {
Maintenance of these facilities is
{ { { { { { { { { { { {
a real problem since they must 2 4 6 8 10 12 14 16 18 20 22 24 A B C D
operate 24/7 and can not risk 1 U.P.S
downtime associated costs. Gave 0 E F G H

LD series offer an ideal solution 2


with bypass switches that isolate
the UPS while guaranteeing
supply continuity. LD bypass
switches are characterized by R1 S1 T1 N1
their extremely compact size and
easy wiring since all connecting
bridges are integrated from origin.
A stable OFF position assures all AC 23 On load switching
circuits safe disconnection.
Modern production processes extensively use drive
inverters for motor operation, these drives require II
maintenance processes that may involve production line I
downtimes. LD changeover switches are able to perform VFD
connect/disconnect operations under AC23 loads, II
therefore we can use LD bypass switches during inverter
maintenance operations to isolate the inverter while
guaranteeing energy supply to the production line. M

www.gave.com 127
Changeover transfer switches

Dimensions

63A Scheme L
562/542 147,5
563/543 164

97
66
983 180,5
984 197

78,5 16,5

164
110

100A-125A
Scheme L
562/542 147,5
66

563/543 164

97
983 180,5
169 984 197

78,5 16,5

123 164

160A-200A-250A

Scheme L
562/542 165
153
66

563/543 198
169

983 231
984 264

33
78,5

123 198

Auxiliary contacts
90

20,7
58,6

128
LD Series
Manual changeover Switches

Enclosed changeover switches


Enclosure size E2

350
250
34
250 200 200
54

Enclosure size E3

360

400

300 200 54 260

Enclosure size E4
360

400

400 200 54 360

www.gave.com 129
Changeover transfer switches

References

Standard
Changeover switches 1-0-2

Poles Aux. C. Scheme 63 A 100 A 125 A


3 562 LD5626100 LD5627100 LD5629100
3  562 LDA626100 LDA627100 LDA629100
4 563 LD5636100 LD5637100 LD5639100
4  563 LDA636100 LDA637100 LDA639100

Poles Aux. C. Scheme 160A 200A 250A


3 562 LD562A100 LD562B100 LD562C100
3  562 LDA62A100 LDA62B100 LDA62C100
4 563 LD563A100 LD563B100 LD563C100
4  563 LDA63A100 LDA63B100 LDA63C100

Changeover switches with overlapping I - I+II - II

Poles Aux. C. Scheme 63 A 100 A 125 A


3 542 LD5426100 LD5427100 LD5429100
3  542 LDA426100 LDA427100 LDA429100
4 543 LD5436100 LD5437100 LD5439100
4  543 LDA436100 LDA437100 LDA439100

Poles Aux. C. Scheme 160A 200A 250A


3 542 LD542A100 LD542B100 LD542C100
3  542 LDA42A100 LDA42B100 LDA42C100
4 543 LD543A100 LD543B100 LD543C100
4  543 LDA43A100 LDA43B100 LDA43C100

Changeover switches 1-0-2 with by-pass

Poles Aux. C. Scheme 63 A 100 A 125 A


3+6 983 LD9836100 LD9837100 LD9839100
3+6  983 LDA836100 LDA837100 LDA839100
4+8 984 LD9846100 LD9847100 LD9849100
4+8  984 LDA846100 LDA847100 LDA849100

Poles Aux. C. Scheme 160A 200A 250A


3+6 983 LD983A100 LD983B100 LD983C100
3+6  983 LDA83A100 LDA83B100 LDA83C100
4+8 984 LD984A100 LD984B100 LD984C100
4+8  984 LDA84A100 LDA84B100 LDA84C100

130
LD Series
Manual changeover Switches

Enclosed
Changeover switches 1-0-2

Poles Enclosure Scheme 63 A 100 A 125 A


3 E2 562 LDA626107 LDA627107 LDA629107
4 E3 563 LDA636107 LDA637107 LDA639107

Poles Enclosure Scheme 160A 200A 250A


3 E3 562 LDA62A107 LDA62B107 LDA62C107
4 E4 563 LDA63A107 LDA63B107 LDA63C107

Changeover switches with overlapping I - I+II - II

Poles Enclosure Scheme 63 A 100 A 125 A


3 E2 542 LDA426107 LDA427107 LDA429107
4 E3 543 LDA436107 LDA437107 LDA439107

Poles Enclosure Scheme 160A 200A 250A


3 E3 542 LDA42A107 LDA42B107 LDA42C107
4 E4 543 LDA43A107 LDA43B107 LDA43C107

Changeover switches 1-0-2 with by-pass

Poles Enclosure Scheme 63 A 100 A 125 A


3+6 E2 983 LDA836107 LDA837107 LDA839107
4+8 E3 984 LDA846107 LDA847107 LDA849107

Poles Enclosure Scheme 160A 200A 250A


3+6 E4 983 LDA83A107 LDA83B107 LDA83C107
4+8 E4 984 LDA84A107 LDA84B107 LDA84C107

NOTE: all enclosed switches includes 1 auxiliary contact

www.gave.com 131
Changeover transfer switches

Accessories

standard 
optional
Accessories compatibility table

63 A        
100 A     
125 A     
160 A      
200 A      
250 A      

Padlockable Handles
References Colour Handle
AK1200526  red/yellow Short
AK1200528  red/yellow Lever
AK1200146  black/grey Short
AK1200148  black/grey Lever

Protection Gasket IP65


Reference Description
AK2240006 IP65 gasket protection 8mm.

Mounting kits
References Description
LK0800006 Shaft 200 mm
LK1720006 External handle with interlock

Cage terminals
X1

References Rating A A1 C R ØX X1 Z Poles


R ØX
5400 3016 160 47,5 22,5 25 20 8,5 M12 10 3P
Z

C
5400 4016 160 47,5 22,5 25 20 8,5 M12 10 4P
A
A1
5400 3025 200...250 62 31,5 31,5 25 10,5 M16 15 3P
5400 4025 200...250 62 31,5 31,5 25 10,5 M16 15 4P

132
LD Series
Manual changeover Switches

Mounting Scheme

Adaptability
The switch can be turned
around for installation purposes
adapting to cable input/output
requirements.

carga/load

2
1

1
carga/load
2

www.gave.com 133
Changeover transfer switches

«Smart solution on your remote operated changeover


applications combining high performance switching
technology with functional installation requirements»

Motorised switches

Gave Y Series motorised Modern industrial and service are also demanding for systems
changeover switches have been companies require standby power that guarantee power supply
designed to perform distant systems in order to avoid high costs continuity. Therefore an increasing
changeover operations. related to supply breakdowns. An number of installations demand
increasing number of countries are source changeover products
They secure electromechanical
approving new legislation involving covering this function.
reliability in all sort of applications:
backup power sources on business
transfer supply-generator with or Motorised changeover switches
and administration installations
without break, main switch, multi- are an ideal response to the
open to public service. Rising
ple source switch, by-pass, ... practical requirements of remote
residential comfort requirements

134
Motorised switches

Product overview
Standard Motorised Special Motorised
changeover switches changeover switches
Easy connection, input sources
on top and load output on
bottom. Overlapping
63-250A

40-63A AC22

Multiple ways
40-250A
63-100-125A

Multiple sources
160-200-250A 63-250A

Motorised switch Phase selector


disconnectors 40-250A

40-250A

changeover operations.
Industrial and commercial low Applications
voltage distribution systems • Automatic transfer supplies.
install motorised changeover • System automation.
switches that additional to • Condominium power supplies.
remote changeover operation • Battery supply systems.
also offer local operation • Emergency supplies.
adding safety on the installation • IT power supply systems.
on emergency circumstances or • Ventilation and heating systems.
maintenance conditions.

www.gave.com 135
Changeover transfer switches

 Changeover
switching
High performance
switching technology
providing safety
isolation, outstanding
electrical endurance and
high make/break
capacity. Built-in internal
link integrates two
circuits.

 Installation
Easy cable connection

Motorised switches on base mounted


product. No installation
difficulties as common
Gave Y series motorised - Operation counter. link, mechanical and
changeover switches have been - Abnormal voltage supply electrical interlock are
designed to perform remote protection.
internally built-in.
changeover operations. • Complete set:
Saving time and start-up
According to standards - Integrated auxiliary contacts,
problems.
shaft linked to the
• IEC 60947-3
changeover unit.
• IEC 60947-6-1
- Internal common link
 Control
• IEC 61000
integrated in contact chamber. Your equipment is run
- One input signal available for
by electronic control
General characteristics each changeover switch that commands
• Switch element: mechanical position. motorised operations
- Load break switch at 90º. - Digital display allows reading
and informs on
- Silver alloy contacts. out changeover position and operation mode and
- Easy terminal accessibility.
status. position status. In case
- Connection on protected of multiple orders,
- Plug-in terminal block for
cable clamps. switching priorities are
signal connection.
- Body cells on self- established by program.
- Power supplies 12, 24 and
extinguishing GRP.
48V DC, and 80 to 230V AC.
• Driving element:
- Mechanical operation driven
- Compact dimensions.  Safety
- Rear panel fixing. Local operation
by DC electric motor.
- Motor operation - Endurance: > 30.000 on load guarantees safe
electronically controlled. operations and 50.000 disconnection under all
• Control element: mechanical operations. circumstances.
- Electronic control by magnetic - Manual operation overrides
position recognition. automatic operation.

136
Motorised switches

General characteristics
Control terminals
Simple push-in
terminals controlling
the switch.
Compact
motor block
Protected
against unstable
power supply. Operations counter
3 shaft pushes and
blinking digit will
indicate number of
operations.

Phase barriers
Safety isolation
Visual indication
between terminals.
Digital position
readout. Manual
operation red LED
lights on.

Manual operation
Possibility to perform
manual backup
operation.

Auxiliary contacts
Operated with the same
shaft as power contacts.

Padlockable
handle
Up to 4 padlocks
on maintenance
conditions.

Protection Screen
Supplied from origin
on cable lug
connection units.

www.gave.com 137
Changeover transfer switches

Dimensions

40A - 63A AC22 87 80

20 Scheme L
561/541 116

31,5
562/542 128

26
563/543 140
568 177

135
104
99
569 187

64
72
392 157
393 177
580 127
L 24

63A - 100A - 125A L 113

20 89 24
Scheme L
561/541 161,5
562/542 178
26

563/543 194,5
568 215,5
147
146,5 569 232
105

101,5
392 192,5
393 225,5
611 172

160A - 200A - 250A L 113

20 89 24 Scheme L
561/541 194,5
26

562/542 227,5
563/543 260,5
568 397
569 430
105

185

392 341
393 374
611 209

Rotary cam technology: Unbeatable electrical endurance


IEC 60947-6-1 establish an applications. By design Cam Switching
electrical endurance of 1500 technology is made for constant
operations as standard category operations and proves an ideal
and 6000 operations in A type solution to this field operation. Where
category. However on remote areas lever or block technologies show their
where using generators as PRP we limits, motorised changeover switches
can get up to 1000 transfer based on cam technology are the right
operations per year and therefore technology that has been tested for
standard electrical endurance is 30.000 electrical operations.
clearly insufficient to real field

138
Motorised switches

Reference system 4 40 A 9 125 A

5 63 A AC22 A 160 A
L Ratings 6 to C
6 63 A B 200 A
- Ratings 4 and 5
7 100 A C 250 A
Position
Serie Rating

Y L 56 3 6 10 1
Version
Electrical scheme 0 Automatic
56x Changeover switch 1 Automatic/manual
57x Changeover switch without 0
Supply
54x Changeover switch with overlapping
39x 0 + 3 Position changeover switch 10 12V DC
611 R-0-S-T Phase selector switch Poles 20 24V DC
55x Switch disconnector 40 48V DC
1 Two poles
30 80 to 230V AC
2 Three poles
PV Photovoltaic application (12VDC)
3 Four poles

Technical data
63A
Description 40A 63A 100A 125A 160A 200A 250A
AC22
Rated voltage/frequency V/Hz 690V/ 50Hz
Thermal rating Ith (A) 50 70 70 100 125 160 200 250
Operational rating Ie (A) 40 63 63 100 125 160 200 250
AC-21 400V AC kW 28 44 44 69 87 111 139 173
AC-22 400V AC kW 22 35 - - - - - -
AC-23 400V AC kW 18,5 - 37 45 55 60 75 90
Peak consumption A 2 2 2,5 2,5 2,5 2,5 2,5 2,5
Nominal consumption mA 40 40 40 40 40 40 40 40
Weight gr 1.200 1.200 2.250 2.250 2.250 2.850 2.850 2.850
Supply voltage V DC 12V +15%
Wire section
Stranded mm2 6-25 6-25 16-50 16-50 16-50 70 95 120
Flexible mm2 6-16 6-16 16-50 16-50 16-50 70 95 120
Tightening torque Nm 2 3,5 3,5 3,5 3,5 6 6 6
Connection screws M5 M8 M8 M8 M8 M8 M8 M8

Terminal

www.gave.com 139
Changeover transfer switches

Motorised changeover switches


Function
Motorised changeover switches
are aimed to perform remote or
local on load changeover
operations. They also offer
disconnection position
guaranteeing circuit safety
isolation. Actuator can be locked at
position 0 during maintenance
operations.

Characteristics
LOAD • Compact size, small footprint.
• Internal bridges.
• Electronic position display with
operation counter.
• Very low consumption.
• Integrated auxiliary contacts.

References
From 40 to 63A (AC22)

A 2 Poles 3 Poles 4 Poles


12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

40 Y-5614101 Y-5614201 Y-5614301 Y-5624101 Y-5624201 Y-5624301 Y-5634101 Y-5634201 Y-5634301


63 AC22 Y-5615101 Y-5615201 Y-5615301 Y-5625101 Y-5625201 Y-5625301 Y-5635101 Y-5635201 Y-5635301

From 63 to 125A

A 2 Poles 3 Poles 4 Poles


12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

63 YL5616101 YL5616201 YL5616301 YL5626101 YL5626201 YL5626301 YL5636101 YL5636201 YL5636301


100 YL5617101 YL5617201 YL5617301 YL5627101 YL5627201 YL5627301 YL5637101 YL5637201 YL5637301
125 YL5619101 YL5619201 YL5619301 YL5629101 YL5629201 YL5629301 YL5639101 YL5639201 YL5639301

From 160 to 250A

A 2 Poles 3 Poles 4 Poles


12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

160 YL561A101 YL561A201 YL561A301 YL562A101 YL561A201 YL562A301 YL563A101 YL561A201 YL563A301
200 YL561B101 YL561B201 YL561B301 YL562B101 YL561B201 YL562B301 YL563B101 YL561B201 YL563B301
250 YL561C101 YL561C201 YL561C301 YL562C101 YL561C201 YL562C301 YL563C101 YL561C201 YL563C301
Power supply external from the motorswitch unit on 230Vac type

140
Motorised switches

Overlapping motorised
changeover switches
Function Characteristics
Overlapping motorised • Integrated mechanical and
changeover switches perform on electrical interlock.
load switching operations between • Low consumption.
two independent sources without • Operation counter.
electrical break between both • No break position.
positions thus guaranteeing power • No circuit isolation.
supply continuity.
Two incoming supplies are
integrated in a single unit
manoeuvred with remote electric
control or local manual operation.

Power batteries applications


Motorised changeover switches are able to meet particular
requirements related to supply systems based on power
batteries.
These systems present particular challenges related to direct
current loads and regular switching operations.
Standard Y Series are able to perform on load operations on
MANU
AL
ION
POSIT
battery systems up to 48Vdc. Above this voltage dedicated
solutions are also available.
Cam technology is the best way to overcome difficulties
related to mechanical and electrical endurance on
applications with a large number of on load operations.
Construction flexibility also permit to mount 2 pole products
that present compact size also meaning cost savings.

References

A 2 Poles 3 Poles 4 Poles


12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

63 YL5416101 YL5416201 YL5416301 YL5426101 YL5426201 YL5426301 YL5436101 YL5436201 YL5436301


100 YL5417101 YL5417201 YL5417301 YL5427101 YL5427201 YL5427301 YL5437101 YL5437201 YL5437301
125 YL5419101 YL5419201 YL5419301 YL5429101 YL5429201 YL5429301 YL5439101 YL5439201 YL5439301
160 YL541A101 YL541A201 YL541A301 YL542A101 YL542A201 YL542A301 YL543A101 YL543A201 YL543A301
200 YL541B101 YL541B201 YL541B301 YL542B101 YL542B201 YL542B301 YL543B101 YL543B201 YL543B301
250 YL541C101 YL541C201 YL541C301 YL542C101 YL542C201 YL542C301 YL543C101 YL543C201 YL543C301
Power supply external from the motorswitch unit on 230Vac type

www.gave.com 141
Changeover transfer switches

Multiple ways motorised ¿Centralised actuator or

changeover switches single way actuator on


distribution boards?
When designing incoming/
Function outgoing distribution
Gave multiple ways motorised boards on residential
changeover switches are aimed to installations the question
perform remote or local about using individually
dedicated changeovers for
changeover operations in multiple
each outgoing load or using
double or triple pole lines by using
multiple ways changeovers
a single actuator. They are also able will necessarily rise. Three
to fulfil circuit safe isolation when main elements (control,
operating as a switch disconnector. space and cost) will
determine your selection.
Characteristics If we intend to maximise
• 4 Way double pole or 3 Way control on each outgoing
triple pole. supply we must use
• 40A up to 250A. individual actuator
• Up to 60% space saving. motorised changeover for
each output, this will avoid
MANUAL
POSITIO
N

• Cost effective.
one household defective
conditions or maintenance
Applications operations interfering in
other household lines.
However this solution does
require large space
allocation and carries
4
3
significant cost increases,
2 Single way actuator Multiple ways actuator therefore on those
1
installations where these
criteria are relevant the
multiple way changeovers
568 1Ph + N 4 Outputs
are the right solution.
568 3Ph + N 2 Outputs
569 3Ph 3 Outputs

References A Ph+N 4 Ways Changeover 3Ph 3 Ways Changeover


12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

40 Y-5684101 Y-5684201 Y-5684301 Y-5694101 Y-5694201 Y-5694301


63 AC22 Y-5685101 Y-5685201 Y-5685301 Y-5695101 Y-5695201 Y-5695301
63 YL5686101 YL5686201 YL5686301 YL5696101 YL5696201 YL5696301
100 YL5687101 YL5687201 YL5687301 YL5697101 YL5697201 YL5697301
125 YL5689101 YL5689201 YL5689301 YL5699101 YL5699201 YL5699301
160 YL569A101 YL569A201 YL569A301
200 YL569B101 YL569B201 YL569B301
250 YL569C101 YL569C201 YL569C301
Power supply external from the motorswitch unit on 230Vac type

142
Motorised switches

Multiple sources
motorised changeover switches Function
Multiple sources motorised
changeover switches perform on
load switching operations between
1 2 three independent sources. All
circuits are integrated in a single
unit manoeuvred with remote
electric control or local manual
operation.

MANUA
L POSITI
ON
Characteristics
12V
3A

• Integrated mechanical and


electrical interlock.
• Low consumption.
• Operation counter.
• Compact size (up to 60%
LOAD
space saving).

Hybrid Highlights
We can use Reliable Four position
standard interlock changeover
Integrated switch
multisource
electrical and All in/out lines
changeover mechanical operated with a
switches on those installations interlock. single actuator.
where renewable source
energy has been converted to Integrated
AC current. bridges
Internal and
Installations switching directly external bridges
on DC currents require mounted from
dedicated product solutions. origin.

References A 3 Poles 4 Poles


12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

63 YL3926101 YL3926201 YL3926301 YL3936101 YL3936201 YL3936301


100 YL3927101 YL3927201 YL3927301 YL3937101 YL3937201 YL3937301
125 YL3929101 YL3929201 YL3929301 YL3939101 YL3939201 YL3939301
160 YL392A101 YL392A201 YL392A301 YL393A101 YL393A201 YL393A301
200 YL392B101 YL392B201 YL392B301 YL393B101 YL393B201 YL393B301
250 YL392C101 YL392C201 YL392C301 YL393C101 YL393C201 YL393C301
Power supply external from the motorswitch unit on 230Vac type

www.gave.com 143
Changeover transfer switches

Phase selector motorised


changeover switches Function
Phase motorised changeover
switches perform automatic phase
selection operations in order to
maintain power supply continuity
on single phase loads. Local
manual selection is also possible.
Disconnection function and circuit
isolation are also featured.

Characteristics
• Integrated mechanical and
electrical interlock.
• Disconnection position.
• Integrated auxiliary contacts.
R
• Compact size (up to 60%
S
space saving).
T

Highlights
CONTROLLER Reliable
interlock
MANUAL Integrated
MANU
AL
ION
POSIT
PO electrical and
12V
mechanical
3A

interlock.
Mechanical
L output phase
N
indication
Automatic or
manual output
References line selection.

A Supply voltage
12V DC 24V DC 80...230V AC

40 Y-5804101 Y-5804201 Y-5804301


63 AC22 Y-5805101 Y-5805201 Y-5805301
63 YL6116101 YL6116201 YL6116301
100 YL6117101 YL6117201 YL6117301
125 YL6119101 YL6119201 YL6119301
160 YL611A101 YL611A201 YL611A301
200 YL611B101 YL611B201 YL611B301
250 YL611C101 YL611C201 YL611C301
References 580 do not include 0 position.
Power supply external from the motorswitch unit on 230Vac type

144
Motorised switches

Motorised switches Function


Motorised switch disconnectors are intended to
conduct remote make/break operations managed by
electric control. They also offer local manual operation
with padlockable handle providing circuit safe isolation
during maintenance activities.

Characteristics
• Integrated auxiliary contacts.
• Standard 3 or 4Poles. 6 and 8 P available.
• Operation counter.
References
From 40 to 63A (AC22)

A 3 Poles 4 Poles
12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

40 Y-5524101 Y-5524201 Y-5524301 Y-5534101 Y-5534201 Y-5534301


63 AC22 Y-5525101 Y-5525201 Y-5525301 Y-5535101 Y-5535201 Y-5535301

From 63 to 125A

A 3 Poles 4 Poles
12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

63 YL5526101 YL5526201 YL5526301 YL5536101 YL5536201 YL5536301


100 YL5527101 YL5527201 YL5527301 YL5537101 YL5537201 YL5537301
125 YL5529101 YL5529201 YL5529301 YL5539101 YL5539201 YL5539301

From 160 to 250A

A 3 Poles 4 Poles
12V DC 24V DC 80...230V AC 12V DC 24V DC 80...230V AC

160 YL552A101 YL552A201 YL552A301 YL553A101 YL553A201 YL553A301


200 YL552B101 YL552B201 YL552B301 YL553B101 YL553B201 YL553B301
250 YL552C101 YL552C201 YL552C301 YL553C101 YL553C201 YL553C301
Power supply external from the motorswitch unit on 230Vac type

Dimensions
63A - 100A - 125A 160A - 200A - 250A
179 112 115,8 112
20 88 24 20 88 24
26
26

146,5
105

105

191
101

www.gave.com 145
Changeover transfer switches

«A comprehensive range of power transfer units


integrating on load motorised changeover and user
friendly control logic reassuring your electrical needs.»

Automatic transfer switch (ATS)

Strong competition has made common place on modern Gave Yseries motorised
industries, commercial and service installations from small business to changeover switches are the core
companies increasingly large scale facilities. of automatic transfer units offering
dependent on power supply. state of the art electromechanical
A comprehensive range of
Preventing consequences of integration within an extraordinary
Automatic Transfer Switches has compact size. They have been
power failure has become a
been developed by Gave based on designed to perform remote
critical element for customer
his extensive on the field switching operations while also
service and business profitability.
experience. Design has been done offering local manual actuation
Generator and auxiliary power considering installation including circuit disconnection and
supply systems have become requirements and user real needs. safe isolation.

146
Automatic transfer switch (ATS)

Product overview
Automatic Transfer Compact ATS
Switch Units with controller

ATS + Measuring ATS + controller


63-250A 63-250A

Automatic Transfers
with By-pass
ATS
40-250A

ATS + By-pass
Single line
63-250A
ATS + Emergency
40-250A

ATS + By-pass
Special products Double line
63-250A

Special ATS

ATS based on control relays logic


feature easy setup characteristics and Applications
are specially adequate on residential
• Residential and condominiums.
and commercial applications.
• Commercial buildings.
Additional demands such as output
• Telecom towers.
measurement or emergency
• Sport arenas.
function are also available. ATS using
• Theatres and auditoriums.
dedicated controllers are specially
• IT power supply systems.
compact and adequate for industrial
• Emergency systems.
applications. By-pass solutions are
• Ventilation and heating systems.
also available as standard.

www.gave.com 147
Changeover transfer switches

Automatic Transfer Switches (ATS)


Gave ATS transfer switches have manual switching operation • Automatic transfer
been designed to perform reliable from motorised mechanism. (controller unit):
load transfer operations. - Local padlockable handle for - Controls up to 18 parameters
maintenance operations.
(phase, voltage, frequency,
According to standards - Mechanical and electrical
time delays, transfer
• IEC 60947-3 0 position.
• Automatic transfer sequence, reset trials,..).
• IEC 60947-6-1 (relay control): - Automatic/manual modes (key).
• IEC 61000 - Phase presence and • Control set:
sequence control. - Electronics fuse protected.
General characteristics - Voltage monitoring
- Electronics protected against
• Motorised changeover thresholds adjustable.
- 2 And 4 pole changeovers. surge overvoltage (optional
- Operating cycles timer
- Ratings from 40A to 250A. on basic models).
programmable.
- Local manual emergency - Changeover power relays - Enduring power supplies
operation. with 3 positions. Manual protected against output
- Clutch mechanism detaches button for test operations. shortcircuit.

Reference system
40 A 100 A 200 A
CA Enclosed automatic transfer switch 004 010 020
63 A 125 A 250 A
PL Open automatic transfer switch 005 AC22 012 025
CT Automatic transfer switch 63 A 160 A
with controller 006 016
Serie Rating

CA 0 1 2 006 P
Model
0 Two source transfer Version
L ATS with controller P Overvoltage
B ATS + By-pass (single line) Poles protection*
D ATS + By-pass (double line) G Control GSM (always
2 Two poles include surge protector)
Model 4 Four poles
 Without overvoltage
protection
1 Control logic
2 Control logic + synoptic mains/genset
4 Control logic + synoptic&measuring mains/genset
E Emergency * included in measuring and emergency models

148
Automatic transfer switch (ATS)

 Functionality
• Complete set: - 3mm standard double bar
Simple "Plug&Play"
- Components integrated on lock. Wide variety of lock transfer. Extensive
metal steel enclosure IP66 transformations available. range covering
with embedded cable entry - Ventilation and thermal multiple function
plate with neoprene seal. solutions available. possibilities such as
- Foamed-in polyurethane - Door opening 110º and measuring, gsm,
gasket guarantees
earthing continuity with emergency, by-pass,...
watertightness for years.
enclosure.
- Fixing brackets, fastened with
screws from the outside, can be
- Terminal connection with  Installation
flexible cable up to 35mm2 on Wall mounting panels
placed horizontally or vertically.
transfers ratings up to 125A. with large cable
- Epoxy polyester texturised
powder coating colour grey - Cable lug connection from entries and
RAL-7035. 160A up to 250A. straightforward
- Enclosure resistance to terminal connection.
impact IK10.
 Switching
Well established
changeover switching
technology with
excellent electrical and
mechanical endurance
characteristics.

 Control
User friendly logic
control easy to
program. Signalling
leds inform about
control relays status or
screen display with
controller.

 Reliability
Local operation
guarantees safe
disconnection and
transfer operation
under all
circumstances.

www.gave.com 149
Changeover transfer switches

ATS System diagram


 Initial status. Mains supply OK.
 Phase control relay RF1/controller detects
failure on Mains supply.
 Volt free output contact changes status
commanding Generator start.
 Phase control relay RF2/controller detects
Genset output is OK.
 Timer TM1 delays transfer to Genset.
 Transfer to Genset is operated.
 Failure on Mains supply is over.
 Timer TM2 counts return time before
retransfer.
 Retransfer is operated and output contact
returns to initial status commanding
Genset stop.

   
Mains START Genset
Genset 
failure
 OK


Fault Start genset

Changeover
to position 2

Industry and
Services

STOP Mains
Genset 

OK

  Changeover
to position 1
 

150
Automatic transfer switch (ATS)

ATS with signalling


Function
Automatic transfers 02 are the best choice on those
applications where we need constant indication on
supply status. A user friendly large size synoptic using
easy to understand symbols and high luminosity led pilot
lights guarantee that source condition is under control.

Specific characteristics
• Local emergency/maintenance manual operation.
• User friendly configuration.
• Easy cable access "plug&play".
• Operation counter.
• Control logic protected against lightning surge
overvoltage (optional).

References A 2 poles 4 poles Electronics overvoltage protected


2 poles 4 poles

40 CA022004 CA024004 CA022004P CA024004P


63 CA022006 CA024006 CA022006P CA024006P
100 CA022010 CA024010 CA022010P CA024010P
125 CA022012 CA024012 CA022012P CA024012P
160 CA024016 CA024016P
200 CA024020 CA024020P
250 CA024025 CA024025P

Dimensions A
B

Rating A B C
C

40-125A 500 500 250


160-250A 600 600 250

www.gave.com 151
Changeover transfer switches

ATS with measuring


Function
Automatic transfer switches integrating measuring
functionality are specially adequate on those
installations where electricity distribution needs to be
monitored and energy management wants to be
implemented independently from the supply source.

Specific characteristics
• Multi-measurement on transfer output.
• High accuracy 0,2% (TRMS measurement).
• Large cabling space. • Backlit LCD display.
• Backlit high luminosity LCD display with easy readout. • Direct access button for currents (instantaneous and
max. values), current THD and set up wiring correction.
• User friendly synoptic panel informs on transfer status. • Direct access button for voltages and frequencies.
• Direct access button for active, reactive and apparent
• Control logic and measurement protected against power (instantaneous and max. values) and power factor.
lightning overvoltage. • Direct access button for energies.

References A 2 poles 4 poles


63 CA042006 CA044006
100 CA042010 CA044010
125 CA042012 CA044012
160 CA044016
200 CA044020
250 CA044025

Dimensions A
B

Rating A B C
C

40-125A 600 600 250


160-250A 600 600 250

152
Automatic transfer switch (ATS)

ATS with emergency function


Function
Automatic transfers with emergency function are
specially adequate on industry and public buildings
where a quick access to emergency supply stop is
required. An internal battery system guarantees
transfer system supply autonomy assuring automatic
operation and effective emergency external stop.

Specific characteristics
• Emergency stop mushroom with trigger action
according to EN418
Emergency stop Emergency stop. Push latching
• Power supply secured with built-in battery system. mushroom with trigger action.
• Power supply with battery charger. Changeover switches to position 0. Blue
pilot lights on indicating changeover
• Synoptic signalling battery supplied. switch on position 0 and red pilot lights
• Control logic and measurement protected against on indicating emergency stop.
 Turn mushroom to release. Automatic
lightning surge overvoltage.
transfer command return to logic control.

References A 2 poles 4 poles


40 CA0E2004 CA0E4004
63 CA0E2006 CA0E4006
100 CA0E2010 CA0E4010
125 CA0E2012 CA0E4012
160 CA0E4016
200 CA0E4020
250 CA0E4025

Dimensions A
B

Rating A B C
C

40-125A 600 600 250


160-250A 600 600 250

www.gave.com 153
Changeover transfer switches

ATS with controller


Function
CTL range of automatic transfer
switches are specially adequate on
those installations with confined
spaces where we need a compact
solution that does not jeopardise
cabling and commissioning
conditions.

Specific characteristics
• Multiparameter controller
(voltage, frequency, time delays
and transfer sequence).
• Network typology selection.
• Dual power supply.
• Frontal display for parameters
readout and programming.
• Controller automatic and
manual override mode.
• Led status indications.
• Local manual operation on
emergency or maintenance/
test operations.

ATS Controller
Display for Scroll parameters on the display.
visualisation SELECT-MIS to select the measure
Indicate the phase shows
on the display R-S-T-R/N

Values on display Values on display


refer to the generator refer to the mains

Alarm has been surveyed


Engine on
(code appears on the display)

Manual mode on Automatic mode

Close a contact to allow Change automatic/manual mode


start manually the Genset

Generator contacts are


closed, remote start consent Mains contacts are closed

Generator Key switch to mains/generator


contacts are closed in manual mode

154
Automatic transfer switch (ATS)

Mounting options

Surge protection device


ATS controller protected against lightning by Class II modular SPD with end of
life indication and replacement modules. Protection in common and differential
mode compatible with TT and TN networks.

GSM Control
Smart distance monitoring sends messages on transfer status and events
information. GSM controller is preprogrammed but local reset button permits
reprogramming all messages upon application needs and particular country
language.
Led indication informs about GSM network availability.
Unit thermal control with alert messages and safeguard operation.
Local manual test mode available.

References A Standard With SPD With GSM


63 CTL14006 CTL14006P CTL14006G
100 CTL14010 CTL14010P CTL14010G
125 CTL14012
160 CTL14016 CTL14016P CTL14016G
200 CTL14020 CTL14020P CTL14020G
250 CTL14025 CTL14025P CTL14025G

Dimensions
A
B

With With
Size / Type Standard
SPD GSM
A 400 500 500
63-125A B 400 500 500
C 200 250 250
A 500 500 600
C

160-250A B 500 500 600


C 250 250 250

www.gave.com 155
Changeover transfer switches

ATS with By-pass


Automatic transfer switches with Single line Double line
integrated by-pass on load manual
changeover are the most compact On those installations where we Critical power installations
solution available in the market, might change controller should be able to offer supply
involving significant savings on the programming or plan regular continuity also under the event
installation project and meaning maintenance procedures we of mains power failure while the
the most cost effective solution. should integrate a by-pass isolation ATS is isolated on maintenance/
switch. This configuration provides testing purposes. A double line
Specific characteristics supply continuity on the load side by-pass configuration with an
while permitting testing operations additional manual transfer switch
• Plenty of cabling space.
on the ATS under safety conditions. is the solution.
• Easy commissioning -
Plug&play.
• Large external synoptic.
• CT10 controller with key
manual selection.
• Dual power supply.

156
Automatic transfer switch (ATS)

Integrated solutions

Conventional approach on by-pass systems requires


Minimise initial equipment cost with less components,
one ATS changeover plus two additional changeovers
with complex interlock systems in order to get a single reduce installation time and increase system reliability
line by-pass system. Furthermore in many designs we are the goals achieved by Gave engineering team
should add a switch disconnector to guarantee safe with its innovative integrative approach.
isolation. Double-line systems would add an extra
changeover switch.

ION
AL POSIT
MANU


Normal -0 - By-pass


Mains – Generator

By-pass single line By-pass double line

POSITIO POSITIO
N

MANUAL MANUAL

Mains – Generator

 

 
Normal -0 - By-pass

www.gave.com 157
Changeover transfer switches

References A Standard With SPD With GSM


single line
63 CTB14006 CTB14006P CTB14006G
100 CTB14010 CTB14010P CTB14010G
125 CTB14012 CTB14012P CTB14012G
160 CTB14016 CTB14016P Consult
200 CTB14020 CTB14020P Consult
250 CTB14025 CTB14025P Consult

References A Standard With SPD With GSM


double line
63 CTD14006 CTD14006P CTD14006G
100 CTD14010 CTD14010P CTD14010G
125 CTD14012 CTD14012P CTD14012G
160 CTD14016 CTD14016P Consult
200 CTD14020 CTD14020P Consult
250 CTD14025 CTD14025P Consult

Dimensions

By-pass single line By-pass double line


A

With With
Size / Type Standard
SPD GSM
Automatic Transfer

A 500 500 -
63-100A
B

By-Pass Single line

B 700 700 -
B

Automatic Transfer

C 200 200 -
160-250A

A 600 600 -
B 800 800 -
C 200 200 -
A 600 600 -
63-100A
By-Pass Double line

B 800 800 -
C 200 200 -
160-250A

A 800 800 -
C

B 1000 1000 -
C 250 250 -

158
Automatic transfer switch (ATS)

Other products

¿Do you need expert support?


We are assisting a large number of specific
demands covering multiple varieties on automatic
transfer needs ranging from simple adaptations to
complex system design.

¿Do you have special needs?


SP/TPN transfers the output measuring functionality (RS485 JBUS/
Changeover between two power supplies one MODBUS; RS485 PROFIBUS/DP; Ethernet).
single phase (two poles) and the other three phases
Multisource transfers
(three or four poles). Using specific controllers or combining two source
controllers we can build transfer systems that
Transfers with specific supplies
operate multisource changeover switches
Automatic transfers with specific power supplies
establishing sequence priorities.
for control logic including direct voltage and
battery systems. Hybrid multisource transfers
Multisource transfers that can combine AC and DC
Transfers with controllers
on load switching.
Automatic transfers with specific controllers
integrating specific functions as genset start, Power batteries transfers
control, monitoring, ... Monitoring battery load levels we can transfer
between two battery banks guaranteeing supply
Hazardous environments continuity by using motorised changeover switches
Automatic transfers with particular requirements with overlapping position.
for hazardous environments. Increased IP
Phase selection transfers
protection, aluminium enclosures, unit thermal
On installations where single phase failure is
management, ...
frequent we can add an automatic/manual phase
Transfers with Measuring and communication selector in the transfer unit that will switch to any
Automatic transfer integrating communication on available line.

www.gave.com 159

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