Nothing Special   »   [go: up one dir, main page]

White Grade Paper

Download as pdf or txt
Download as pdf or txt
You are on page 1of 28

Unleashing Excellence : The White Edition

Complete Pulping Systems for White Paper Mills

THE WHITE EDITION:


PARASON'S SPECIALIZED EQUIPMENT
W/P Paper

FOR WHITE GRADE MILLS


Newsprint Tissue

Duplex Board

www.parason.com Engineered Trust


CUP STOCK PULPERS - CSP

Application & Features


The pulper handles heavy materials like cupstock and of 12­15% contaminant level. A er slushing at 12­15%
consistency, pulp get extracted by perforated screen plate. It's extra volume allows up 6% dilu on and faster
discharge and low batch me.
Separated plas c kept unleashed and sent to detrac ng equipment for further process.

Advantages
Be er slushing
High­speed opera on execu on
Easy to install
Low maintenance requirements
Lower power consump on &
greater throughput
Longer service life

Technical Speci cations

CSP Model CSP ­ 36 CSP ­ 54 CSP ­ 72

TPD 50 75 100

Tub Volume 36 54 72

Power (kW) / Speed (Rpm) 315/1500 500/1500 630/1500

* Production - TPD, Power kW depends on type of raw material cycle time, pulping time and technological properties
** Gear Drive | * Due to constant research, specifications are subject to change
TRASH PUMP

Accept

Impeller

Feed

Application & Features


The main func on of Parason Trash Pump is to efficiently move the rejects onwards to the Inclined Trommel
Screen for further processing. Parason Trash Pump is designed so that it is perfect to be adjusted in smaller/ ght
loca ons. The drive unit of the Trash Pump is equipped with an impeller, moun ng, belt drive, belt guard, and
motor.
The Trash Pump consists of a housing with cover. This equipment is designed with a modern 3D technology
approach and is targeted to perform more efficiently to gain extra produc vity.

Advantages
High­speed opera on execu on
Easy to install
Low maintenance requirements
Lower power consump on & greater throughput
Longer service life

Technical Speci cations

PTP MODEL PTP ­ 515 PTP ­ 550 PTP ­ 550

LPM 7000 10000 10000

Power (kW) 55 75 75
INCLINED TROMMEL SCREEN

Drum Screen
Shower (Outside)

Feed

Shower (Inside)

Reject

Accept

Application & Features


Parason Inclined Trommel Screen is manufactured with the highest standards for efficient removal of the coarse
debris and for maximizing water recovery from the reject loop. The technology used behind the Inclined Trommel
Screen op mizes the rejects residence me and increases fiber gain and water recovery.

Parason Trommel Screen is capable of handling any amount of produc on rate and quan ty. This equipment is
built considering the low power requirement and more output efficiency resul ng in the long run of the machine.
All we ed parts are made up of stainless steel.

Advantages Bene ts
Efficiently removes coarse debris Guaranteed improved performance
Maximizes water recovery from reject loop Low maintenance requirements
Op mizes the rejects residence me Low power requirements
Increases fiber recovery Easy opera ng methods
Suited for both batch and con nuous opera ons More produc ve and cost­effec ve

Technical Speci cations

ITR MODEL ITR 03 ITR 04

Dia 1600 2000

Length 3300 4000

Power (kW) 7.5 11


TETRA PACK PULPER - TPP

Application & Features


Tetra Pack pulper handles high­contaminant raw materials effec vely. It can slush slurry at 12­15% con. and
extracts by perforated screen plate. Its larger capacity permits 6% dilu on and speedier discharge.
An inclined channel transfers rejected plas c and aluminium foils to two Trommel Screens.

Advantages
Lower power consump on
& greater throughput
Be er slushing
High­speed opera on execu on
Easy to install
Low maintenance requirements
Longer service life

Technical Speci cations

TPP Model TPP ­ 36 TPP ­ 54 TPP ­ 72

TPD 50 75 100

Tub Volume 36 54 72

Power (kW) / Speed (Rpm) 315/1500 500/1500 630/1500

* Production - TPD, Power kW depends on type of raw material cycle time, pulping time and technological properties
** Gear Drive | * Due to constant research, specifications are subject to change
HI-CONSISTENCY PULPER

Results of flow simulation performed using latest


computational fluid dynamics software

Versatile Equipment For


Newsprint mills Wri ng & prin ng mills Board mills

ADVANTAGES OF PARASON CASTED HIGH CONSISTENCY ROTOR

Cast Construc on Austeni c Stainless Steel


Profile and Geometry
Helical design Material of Construc on
Strongest construc on Superior grade Perfect engineered contours
Homogenous microstructure Be er toughness Unchanged geometry
from surface to core Wear resistant a er long use

Accurate Machining Hardened Edges Balancing


Zero eccentricity Uniform slushing Expert computerized system
Perfect right angle arrangement Long service life Precision rota on

Proven Technology
Possible to slush wide range Low power consump on
of raw materials Uniform slushing
Long Life
Helpfull in De­Inking

Technical Speci cations:

Capacity (m³) 4 5 6 8 10 12 15 **18 **22 **25 **30 **35 **40 **50

TPD 30 35 45 55 70 85 110 130 160 180 215 250 280 350

Power(kW) 90 100 110 160 200 220 315 335 400 450 550 600 700 800

* Production - TPD, Power kW depends on type of raw material cycle time, pulping time and technological properties
** Gear Drive | * Due to constant research, specifications are subject to change
HI-CONSISTENCY PULPING LOOP
Ef cient Removal of Contaminants
High Consistency pulping system is operated in batch process. The unique design of rotor creates excellent circula on within the
vat and gives good slushing of raw materials, which permits opera on at consistency up to 15%­16%. The Hi­con Pulper is suitable
for all waste paper grades.

The discharge system is designed for discharging the high consistency stock from pulper dilu ng up to 4% and efficient removal of
coarse contaminants. Benefits of high consistency pulper are high efficient ink detachment especially in wri ng and prin ng grade
efficient slushing of fibers, gentle removal of contaminants.

Pulper Inlet Pulper Accepts

Contaminants discharged from pulper


DILUTION PULPER

Results of flow simulation performed using latest


computational fluid dynamics software

Application & Features


Hi­Consistency pulper is connected with dilu on pulper. The
dilu on pulper has due func on of separa ng the plas cs and
other foreign material and also dilute the high consistency for
stock transfer for further processing.

This pulper has 6­8 mm drilled screen plate with impeller rota ng
against the screen. The impact of impeller separates fibre from
the rejects, hence working most efficiently for fibre recovery.
PLC Panel

Advantages
Uncut contaminants from Hi­Consistency Pulper are removed with negligible fibre loss
The Hi­Consistency pulper become ready for next batch immediately a er emptying out. The isola ng valve
isolates the dilu on pulper from main pulper
The dilu on pulper works as first coarse screen thus reducing load on next stage equipment
Removal of large foreign contaminants eliminates the risk of pulp jamming in successive opera on

Technical Speci cations:

DLP Model 7 9 12 15 18

Capacity (m³) 0.5 1 2.3 4.5 6

Power (kW) 25 45 75 125 160


LOW CONSISTENCY VIRGIN PULPER

The specially designed Low Consistency Verging Pulper is ideal for White grade Pulp and Paper mills. This pulper
operates at a lower power consumption, ensuring efficient slushing of pulp at a consistency of 4­5%. With its various
capacities and design, the Low Consistency Vergine Pulper is available in different tub sizes and offers a range of
screen plates 12­16 mm to cater to specific requirements.

Application and Features:


Enhanced slushing efficiency
Versa le design op ons
Improved pulp quality
Energy savings
Reliable performance
Easy maintenance

Technical Speci cations

LCV Model LCV­01 LCV­03 LCV­05 LCV­10 LCV­12 LCV­16 LCV­20 LCV­26 LCV­32

TPD 4­5 15­18 25­30 55­60 60­75 80­100 130­145 170­190 230­250

Speed (Rpm) 980 980 980 980 980 980 980 980 980

Power (kW) 30 37 55 75 75 90 110 132 160


LOW CONSISTENCY CLEANER (PLC) - 450

Accept

Inlet

Bo om
Ceramic Cones

Reject

Dilu on Technical Speci cation


­ Position ­ Applicable for pulp mill and approach flow system.
­ Throughput ­ 450 Ipm to 1000 Ipm

Working Principles
Pulp stock at 0.5 to 1.0% consistency is fed through inlet pipe header to the cleaners. The stock enters the
tangential inlet which accelerates the stock to downward centrifugal motion. Contaminants like dirt, shives, and
specks with high specific gravity are forced to outer wall of cone and downward through reject outlet orifice to
reject header. The reject is again feed to the 2nd stage of cleaners. The cleaned pulp stock rises upward and goes
via accept header to up stream system, at the bottom of cleaners have dilution water headers with individual
elutriation line provided to eliminate the fibre loss.

Application & Unique Features


Efficient removal of contaminants like sand, glass, chips, pins, etc. from the pulp stock
Efficient removal of impurities like dirt, shives, specks, and light particles
High wear resistance construction, bottom ceramic cone
Improved optical cleanliness of paper due to removal of specks, shives, & dirt
The small cone diameter resulting in outstanding cleaning efficiency
Proven design for approach flow location

Inlet Opera ng Consistency 0.5 ­ 1.0%


Accept
Reject
Dilution
LOW CONSISTENCY CLEANER (PLC) - 110

Application
Our specialized 2 ¹/₂" cleaner for white paper mills is designed for multi­stage fine cleaning of heavy and solid
contaminants which are present in the stock pulp. Our reliable flow systems maintain cleanliness
throughout the process.

Features
Our reject moniter concept enables small cleaning systems with the minimal number of stages and cleaners
Highest separation efficiency with consistency of upto 2% across inner surfaces
The least amount of fibre is lost due to the high concentration of contamination in the reject
Reduced pulsing and constriction functioning in all stages by reject dilution and continuous reject discharge
SHIELD SCREEN

Application & Unique Features


Parason Shield Screen provides an efficient screening mechanism for reliable paper production. The newly
developed Parason Shield Screen ensures an effective screening process at the approach flow. The head geometry
and machine housing is excellently optimized that resulting in increased productivity of the Shield Screen.
The screen basket is positioned eccentrically which helps in avoiding deposits and stringing caused by unequal flow
patterns. Parason Shield Screen gives operational reliability at a relatively lower cost.

Application & Unique Features


Enhanced runnability of the machine Lower maintenance cost
Increased production capacity Improved operational reliability
Pulsation free screen Specially designed for approach flow

Inlet
Opera ng consistency 0.5 ­ 1.5%
Accept
Reject
Dilution

Technical Speci cation:

Model (PSS) 5 6 8 10 12 12/15 15 15/18


Power (Kw) 30 37 45 55 90 110 132 160

Speed (Rpm) 1500 1500 1000 1000 1000 1000 750 750
INFLOW PRESSURE SCREEN

Inlet

Reject

Accept

- High Throughput, Lower Energy Consumption


- Few rejects and higher obtaining rate of long bres

Application & Unique Features


Reduced installa on power & higher produc on capacity
Inflow structure results in low pulsa on
No gaskets companion flange in pulp outlet in wall is polished
results in seamless connec on of flow pipeline and no
fibre hitching. Automa c oil injec on device, seal water
detec on alarm device ensures the safe running of equipment
and reduced maintenance
Advanced structure, sturdy, durable, convenient dis­assembly
and assembly, simple opera on, less malfunc ons for
con nuous working, low maintenance cost Parason Centripetal Basket
Ideal for approach flow screening system
Inlet
Accept
Reject Opera ng consistency 0.4 ­ 1.0%
Dilution

Technical Speci cations:


MODEL VIS 4 5 66 8 10 12
TPD 10 ­20 20 ­ 50 40 ­70 60 ­ 120 100 ­ 200 200 ­ 300
POWER (Kw)/RPM 18­22/1470 22­30/1470 30­37/1470 37­45/1470 45­55/1470 75­90/980
UPFLOW SCREENING

Application & Unique Features


Parason Medium Consistency Screen with specially
designed rotor is provided with both hole or
slo ed basket. The specially designed rotor with
fabricated & contoured foils generates lower
posi ve pulses and higher nega ve pulses. Hence
takes low energy consump on and gives higher
purging effect to keep the basket clean.

Efficient separa on of contaminants


Low power consump on
Improved screening efficiency
Improved quality of paper
Hole or Slot type basket

Step Rotor
Suitable for opera ons with large flat
shaped contaminants
Staggered & Tropical Fish/Step type rotor for
low pulses and low absorbed power
Hard faced edges
Computerized dynamically balanced rotor

Opera ng consistency 1.0 ­ 3.0%

Inlet
Accept
Reject
Dilution

Technical Speci cations:


MODEL (VSA) 4 5 6 8 10 12
CAPACITY (TPD) 20­40 40­80 80­120 120­200 200­450 350­550

POWER (kw) 30 37 55 90 132 200


PARASON DISC FILTER (3.7m / 5.2m)

Sluicing Shower
Knock off
Shower Oscilla ng Shower

Pulp
Inlet
Super Clear
Cloudy
Filtrate
Clear Filtrate Pulp Outlet

WORKING PRINCIPLE

We have developed the Parason Disc Filter with focus on three key issues:
­ Mechanical Strengths | Deaera on | Reduced ETP load
Applica on: Thickening and Fibre recovery

Principle Operation
The pulp mat starts to form under gravity,
ensuring op mum dewatering characteris cs
As the filtrate channel passes a bridge in
the filtrate valve, the filtrate is diverted to
the clear filtrate outlet which is connected
to the barometric leg. For fibre recovery,
the filtrate is diverted to clear filtrate and
super clear filtrate outlet

The line of sectors emerging from the


suspension is drained and the pulp
mat is dewatered
A bridge in the valve shuts off the
channel from vacuum
Water or air jets strip the pulp mat from
the sectors on the rising side of the discs
The filter cloth is cleaned by oscilla ng showers
HOT PRESSURIZED DISPERSION SYSTEM

INLET
(4 - 5% Cons)
Screw Press

ADVANTAGES OF DISPERSER 40% Outlet


Low Power & Steam consumption
Reduce Specs in Pulp & Improve paper quality Plug Screw
Able to use cheaper waste Paper to reduce the raw material cost
Improves Fibre treatment for better strength property
Reduce sticky, hot melts etc to Increase the paper machine
runnability & reduce the machine clothing costs 40% Outlet

Shredder

Heater Mixer
EFFECT OF DISPERSION
ON PAPER QUALITY

INLET OUTLET
Waste Paper Linerboard
Carton board
Newsprint
Infeeder Corrugated medium
Tissue
Fine Paper

Disperser Parason Hot Disperser System


is establishing as a lifeline to
recycle paper industry.
OUTLET
(4 - 10% Cons)

W/P Paper Tissue Duplex Board Kraft


DISC FILTER IN COMBINATION WITH HOT DISPERSION

Thickening up to
12% Consistency

Least fibre loss

Lesser PPM
in filtrate

Higher Capacity

Higher Thickening
RE PULPER SCREW
Efficient dearea on
FEED

Slow RPM, less


maintenance, more
SCREW PRESS
produc on

PLUG SCREW
HEATER MIXER
SHREDDER

INFEEDER

OUTLET
DISPERSER

EFFECT OF DISPERSION
ON PAPER QUALITY
PARASON DEINKING CELL

S2
S1
P5
P4
P3
P2

P1
M

Purpose ­ To remove printing inks, stickies


Process ­ Ink is detached from fibres
Flotation Technology ­ High efficiency, high yield
of fibers, simple handling, max operating reliability

The Parason Deinking cell consists of a number of cells in series with an elliptical cross­section with a baffle extending
over the entire length to separated suspension chamber. Air (at the atmosphere pressure) and pulp stock to be de­
inked is introduced into the cell chamber through specially designed injector nozzle. Flow­through nozzles generate a
negative pressure that sucks in the necessary process and generates microturbulence resulting in widely ranging
bubble sizes enabling efficient removal of an equally wide range of particle sizes.

This enhances brightness to a high degree and reduces dirt, specks, and stickies efficiently. The injectors optimize the
quantity of the air injected and the size of the bubbles generated.
The pulp stock free from ink is pumped from the bottom of one cell to the next cell. The ink laden foam overflows to
the foam chamber with the help of a motorized paddle.
DEINKING SYSTEMS
System Experience and Process Know-How
Pulp + Deinking
Flotation process is operated in a continuous mode Chemical

and helps to remove ink particles efficiently. Since


the cells are interconnected by opening only, a level
control system is required for the entire flotation Air Intake Air
machine.
The primary flotation stage ensures the highest
possible stock purity and the secondary stage
optimized flotation ensures the fibre recovery to
maximize the yield without any loss of brightness
and cleanliness. A Deaerator cyclone removes air Bubble
from the stock and usable fibre is recovered from
the foam.
INJECTOR

Unique Features of the Parason Deinking Cell


Highest possible degree of brightness is
achieved. Improved optical cleanliness in Shower Pipe Inlet
Pipe
recovered paper stock
No sizing restrictions. Single level control loop
operation
Optimized flotation maximize the yield at
secondary stage without any loss of brightness
and cleanliness
Very low fibre loss in the de­inking process as
the foam is treated in a cascade process Foam
Outlet
Accept
High percentage of ash in reject resulting in Flota on Cell
low fibre losses
FIBER RECOVERY SYSTEM

Parason presents its Fiber Recovery System designed specifically for white­grade paper mills. This system offers
exceptional applications and features that enhance the deinking process and promote sustainable paper recycling.

Application and Features:


Efficient recovery of fibers in the deinking process using Parason's secondary deinking cells.
Ellip cal cross­sec on and baffle design for effec ve separa on of contaminants.
Air and pulp stock create microturbulence to remove ink and impuri es through bubbles.
Ink­laden foam goes to a separate chamber, while pulp is transferred to the next cell.
Op mized fiber recovery results in high­quality recycled fiber with enhanced brightness and cleanliness.
Minimal fiber loss and efficient contaminant removal contribute to sustainable paper recycling.

Deinking + Fiber Recovery Loop


PARASON OXIDATIVE BLEACH TOWER

Agitator drive

Feed

Dilu ons

Dilu ons
to Bo om
Dilu on to
Periphery
Extrac on Mixer

Outlet Stock Extracted

The unique factor of POBT is to hold up high consistency stock for adequate reten on me, which will provide
sufficient me for bleaching. At the bo om of POBT the stock will be extracted at 4 – 4.5% consistency with
advance engineering of four different dilu on systems.

Application
Storage, bleaching and soaking up high consistency pulp up to 28%
Very low specific energy required as compared to high consistency tower
Possibility of reduced height in order to be installed below the opera ng floor
Adequate reten on me for proper homogeneous reac on with chemicals
Parason Oxida ve Bleach Tower reduces the bleaching chemical consump on
Parason Oxida ve Bleach Tower turbine assembly drive rotates with very minimum RPM 0.2 to 0.3 RPM
respec ve with Variable Frequency Drive

Principle Operation
Tower is fed with pulp upto 24­30% from upstream Disperser Equipment
The pulp bleaching proceeds at high consistency with adequate reten on me
In con nuous opera on, the stock pumped at 4­4.5% CY to 2nd loop or next stage of process
The POBT provides homogeneous reac on with oxida ve bleach chemical for be er pulp penetra on to the pulp

Used in Following Grades


Wri ng and Prin ng Grade | News Print | Wherever bleach chemical is used for bleaching White Grades
COMPLETE SYSTEM
POBT IN COMBINATION WITH PDF & HOT DISPERSER

Brief construction of POBT


Turbine Assembly with specially designed blades located at the
dilu on zone and one long ver cal sha with bearings and
Parason Disc Filter
moun ng arrangement
Extractor at the bo om of the tower in extrac on mixer zone
Special geared motor for the turbine assembly with RE PULPER SCREW
proper torque control ra ng
FEED
Specifically designed geared motor for the extractor
SCREW PRESS
Support structure & bo om turbine assembly drive
with integrated gear­drive
POBT consists of 4 different dilu on zones at the bo om

PLUG SCREW
HEATER MIXER
SHREDDER

INFEEDER

Dispersion System

DISPERSER

PARASON
OXIDATION The tower can be made either in
BLEACH SS Fabrication or Civil Construction
TOWER as per best suitability

EFFECT OF DISPERSION
ON PAPER QUALITY

OUTLET

POBT - System
PARASON REFINER FILLINGS

ST
CA

Parason Refiner Plates


PARASON SCREEN BASKETS

Application based wedge bar designs


Parason has devloped different wedge wires considering
wide range of screen basket applications as per:
Open area requirement
Slot size
Strength
Fiber length

3 WEDGE WIRES 4 WEDGE WIRES 5 WEDGE WIRES


1 Unit Length 1 Unit Length 1 Unit Length

Isometric View

Straight Hole Countersunk Hole

Constant advances in our manufacturing methods yield the highest


precision in different hole designs and roundness of the screen
Taper Hole Pro led Hole baskets. Each screen goes through hard­chrome process for wear
resistance quality.

RANGE OF DIFFERENT ROTORS


PARASON SPARE PARTS
COMPLETE TURNKEY ENGINEERING SOLUTIONS

50 TPD TO 1000+ TPD CONCEPTION TO REALIZATION...!


1 2 3

Equipment sizing Layout drawing with optimum area Pump sizing

4 5 6

Power requirement evaluation Mass balancing Piping layout

7 8 9

Instrumentation design DCS Engineering Control Philosophy of Plants

SERVICES & SOLUTIONS

Pulp Mill Audit End To End Engineering Services

Screening Audit Refining Audit Paper Machine Audit


Notes
Engineered Trust
Corporate of ce: Golden Dreams IT Park, 4th Floor,
E-27, Chikalthana MIDC, Beside Millennium Park,
Aurangabad (MH), India - - 431006

Tel. : +91 (0) 240 - 6644 444


Customer Service No: +91 96734 49922

Email: info@parason.com
Web: www.parason.com

FOLLOW US
Scan to watch videos

Note: Content subject to change without any prior notice | Power consumed may vary as per furnish combinations

"No part of this catalog may be reproduced or copied in any form or by any means (graphic, electronic or mechanical, including photocopying recording, taping, or
information retrieval system) or reproduced on any disc, tape, perforated media or other information storage device, etc., without the written permission of the
company, Breach of this condition is liable for legal action."

You might also like