Rock Reinforcement
Rock Reinforcement
Rock Reinforcement
Abstract
This paper outlines the history of the developments over the last 30 years in understanding the
performance of rock reinforcement elements under shear loading through laboratory testing and
where the research stands today. Shear testing of rock bolts was first conducted at the Swedish Rock
Mechanics Research Foundation in 1974 in hard rock reinforced by rock bolts and was followed by a
series of other research attempts around the world over the last 30 years. The factors looked into
included the size (length and diameter) and number of bolts, the inclination of the bolts, the relative
displacements in joints, joint roughness, the effect of compression, relative strength of rock and grout
and elastic modulus of rock and grout. Analytical and numerical solutions were also proposed based
on these experiments.
The paper takes the reader through these developments and critically analyses their achievements
and shortcomings. It highlights the current understanding and its shortcomings, and identifies the
need for further research. It then introduces the state of the art facility being established at The
Mining Research Centre at UNSW for shear testing of reinforcement elements and the anticipated
outcomes from this experimentation exercise.
• Bolt inclination with respect to shear surface perpendicular to the joint and about 90% for inclined
bolts
He concluded that inclining the bolts resulted in stiffening the • The friction characteristics of the joint do not
shear and in an increase of the shear strength at smaller influence the contribution of the bolt
displacements. • Perpendicular bolts do not experience considerable
tension stress
b) Haas et al. in 1976 conducted experiments using various
bolt types and anchors in blocks of limestone and shale. They • For a given shear displacement, dilatancy increases
found that resistance to shear stress was increased about 3.7 the resistance of the bolted joint (this is in direct
times when fully grouted bolts were used to secure a natural contradiction to his second conclusion stated above).
fracture. The loading frame was orientated so that the interface
between the blocks of rock was vertical. A compressive force d) Haas et al (1981) repeated their earlier experiments, this
was exerted normal to the plane form the right and left sides time applying uniform normal pressure on the shear surface.
(Figure 2). They used different types of bolts, grouts and drill holes for
their experiments. Their main conclusions were that:
Figure 2 - Schematic sketch of loading geometry
showing section of rock, fracture surface, and grouted • No positive effect of pre-tensioning could be
bolt (Haas, 1976). observed
• Bolts with full bond were much stiffer than point
anchored bolts
• Inclined bolts were stiffer and contributed more to the
shear strength of the bolted blocks than perpendicular
ones
• The normal stress on the shear surface did not
influence the shear resistance of a bolt (contradicting
their earlier conclusion from 1976)
• Effects of dilatancy contributed to the stiffness of the
bolted joint.
18mm of shear displacement due to the large normal stress and was more easily crushed near the exit point. In addition, higher
relatively weak rock. reinforcement resistance was obtained in weaker blocks of rock
because the cable aligned itself with the load around the
Bolts were tested at 45o to the shear surfaces. The shear crushed borehole.
resistance varied between 490 MPa to 780MPa, which is larger
than the shear strength observed for bolts installed The shear resistance of the bolted joint consists of its proper
perpendicular to the shear surface. This was found to be true for shear strength τ = σ n • tan θ and of the contribution of the
fibreglass bolts as well. However, the shear displacement
before failure was smaller than those observed for bolt. This latter is a result of the elastic responses of the bolt,
perpendicular installed steel bolts. All inclined steel bolts, apart the mortar and the rock and depends, therefore, on the Young’s
from the test conducted in slate, failed after a displacement, moduli of these materials as well as on the dimensions of the
which was smaller than the bolt diameter. His conclusions bolt and the mortar cylinder. The stresses in the three materials
were: are compressive on the side behind the bolt (C in Figure 3, and
tensile on its front side (T Figure 3).
• Shear strength of the rock bolts is strongly dependent
on the material used for construction of the bolt and Figure 3 - Initial state of a bolted joint (Spang & Egger,
also whether the bolt is solid or hollow 1990:205)
• Massive steel bolts have the largest shear strength
• For a given diameter the shear strength of fibreglass
bolts is about one half to shear strength of steel bolts
force. They explained that with no external force, the bolt was smooth versus rough joint surfaces, grouted versus un-grouted
getting stressed because vertical displacements developed due cables and small, large and over size drill holes.
to the sliding of the sample on the joint asperities. Therefore Pouring concrete around a rod and extracting it without any
additional frictional shear resistance appears, proportional to drilling simulated the drill holes. The increase in shear stress
the normal force. was attributed to shear resistance of the cable and to the fact
that tensile force along the cable was transferred to the shear
Small displacements were accompanied by a great increase of blocks, which resulted in an increase in the normal force on the
the shear force. During this stage, local resisting forces were joint.
mobilised in the concrete, which limit bending of the bolt until
the UCS of the concrete is reached. At that moment the o) Roberts (1995) reported shear test results for smooth bars
concrete was destroyed in those zones and the bolt was able to and cone bolts and compared his results to Spang and Egger’s
move more freely. The failure surface showed signs of shear theory. Although his results agreed with the theory he pointed
and tension failure. The bolt was deformed only in closest out that the grout and rock have a significant contribution to the
vicinity of the joint. Inside the sample, at a maximum depth of overall shear strength of the bolted rock joint and had not been
about 10mm from the joint surface, there was no evidence of included in the theoretical treatment of predicting shear
the bolt deformation or traces of lost contact between the steel resistance. He also compared results of shearing an element at
and concrete or of slip between them. two interfaces (double shear) to a single interface shear and
found that the former was not simply double of the latter as true
m) Pellet et al. (1996) related theoretical and experimental symmetry did not exist in the case of double shear. Shear
analysis of rock bolt shear strength and found that -‘bolts failure would occur at one interface first and subsequently
installed perpendicular to a joint plane allowed the greatest resulted in failure of the other interface (GAP 335. 1995).
displacement along the joint before failure”-, but that
displacement at failure decreased rapidly as the angle between p) Ed McHugh and Steve Signer (1999) reported cases from
the bolt and joint plane decreased. They also found that harder the US of shear loading contributing significantly to failure of
rock led to bolt failure at smaller displacements. bolts used for rock reinforcement in coalmine roofs. They
conducted a series of tests to study the behaviour of roof bolts
n) Goris and Lewis (1996) conducted shear tests on concrete subjected to shear loading over a range of axial bolt loads and
blocks having joint surfaces ranging from rough to smooth, measured the distribution of axial and bending strain along the
with and without reinforcement. Three variables were studied; length of the bolts.
Figure 4 - Scheme of the experimental set up - 3 bolted blocks (60·60·100cm) with two bolts each joint (Grasselli et
al., 1999).
Tv: Vertical
Force
Bolt
100 cm N: Confinement
force
Horizontal Load
Cell
There main findings included; i) that axial loading has little actual strength of the bolt iii) the hardness of host rocks plays a
effect on a joint‘s resistance to shear loading (Recent analytical role in how a bolt responds to shear loading iv) the nut and
research in the performance of pre-tensioned bolts suggests that plate anchors at the ends of the test bolts ensured that grout
only about 10% of the torque applied to a bolt remains as the failure would not be a factor in load and displacement profiles.
axial tension in the bolt, the remaining 90% goes towards
overcoming thread and bearing friction, Fernando, 2001) ii)
joint shear strength at yield averaged about 76% of expected
q) Grasselli, Kharchafi and Egger (1999) did an analysis of the two plastic hinges. A great displacement (≈8mm) is
the results obtained from large scale (1:1) laboratory tests of associated with the formation of the plastic hinges and with the
bolt-reinforced rock with fully grouted rods and hollow tubes. progressive breaking up of the grout around the steel rod. The
resistance contribution T* reaches its maximum value (≈0.9
Apart from the influencing parameters already reported in this Fmax). However Roberts (1995) had already reported the
paper Grasselli et. al. pointed out that the 3D aspect of this limitation of this testing method involving double shear and
system, makes it hard to analyse and simulate. thus the results cannot be accepted as representative of
performance of a bolt along a single interface.
An experimental set-up was developed as shown in Figure 4.
The set-up simulated double shearing of one or two strain Current Understanding From Past
gauged bolts installed through three large blocks. During a test,
a controlled jack pushed progressively down the central block. Research
A numerical relation was developed giving the contribution of There seems to be a general agreement among researchers and
each bolt T* as: practitioners regarding the influence of some of the parameters
involved e.g. bolt inclination increases resistance and decreases
Tv − 2 ⋅ N ⋅ tgφi shear displacements. There is a general lack in understanding of
T* =
2 ⋅ Fmax the actual reinforcement installation method and the associated
loading mechanisms that may cause failure. Especially of
concern is the effectiveness of pre-tensioning, torqueing, axial
Where, tensioning and or normal loading. Experimental set-ups in the
Tv is the vertical force applied on the central block, past have used one or more of these loading systems either to
clamp the model or simulate the pre-tensioning practice, which
N is the confinement force, is very popular in the field. Their research remains inconclusive
to date. In view of the fact that pre-tensioning / torqueing is
φi is the friction angle of the block surface, and considered vital to the reinforcement methodology being
practiced over the last two decades and that installation rigs
Fmax is the ultimate tensile load of the bolt. have specifically been designed to incorporate this process
active research is called for to look exclusively at the
effectiveness of this process before any more time and money is
Figure 5 shows the load shear displacement curve for a full spent in advancing this practice for which limited
steel bolt. understanding exists.
Similar to the findings of earlier researchers the curve exhibits: In particular the following questions still remain un-answered
in our quest of understanding the performance of reinforcement
1. Linear behaviour, with small displacements and large elements across a jointed interface.
increase of load
2. A non linear behaviour corresponding to the • Is pre-tensioning of the reinforcement element across
plastification of the materials a jointed surface maintained until loading of the
3. Plastic behaviour - nearly free deformation of the rockmass occurs?
bolt, until its failure • Is actual torque reducing the yielding strength of a
reinforcement element and subsequently the shear
Figure 5 - Full Steel Bolt Behaviour (Grasselli et al., resistance?
1999). • What role does the size of the bearing plate play in
the performance of the reinforcement element in
shear loading?
• Will it be beneficial in upgrading the elastic moduli
of grout (including resin)?
• Is the stiffness of the reinforcing element assisting or
destroying the resistance to shear loading within the
reinforcing system?
Figure 6 - Schematic diagram of test rig facility at Mining Research Centre, UNSW
developed at the Mining Research Centre, School of Mining 4) To conduct parallel theoretical, mechanistic and
Engineering at UNSW as part of an ACARP funded project. computational studies in support of above experimental
program.
A schematic diagram of the testing facility is shown in Figure
6. 5) To prepare a set of industry guidelines for the application of
reinforcement systems in discontinuous materials, with respect
Objectives to their performance in shear resistance, and comparison with
axial loading performance subject to similar variables.
The main objectives of this project include:
Expected outcomes and benefits
1) To research the current understanding of the performance of
reinforcement elements in shear. • A significant improvement in the level of
understanding of the performance of reinforcement
2) To design and develop a testing rig which meets the need of elements under shear – a role that is fundamental to
the required testing. good roof control in Australian coal mines, open
stopes, open cut ramps wall stability and underground
3) To conduct a series of controlled laboratory experiments tunnels.
using the facility, to study the effect of the following variables • The availability of a controlled environment,
on the performance of reinforcement elements in both direct laboratory test facility for future evaluation of
shear resistance, and indirect shear resistance through axial different products or reinforcement concepts, under
clamping: shear loading.
• Borehole and element geometry • The opportunity to provide a more scientific (hence
efficient) basis for optimising element reinforcement
• Element orientation relative to discontinuity designs for mines (in both primary and secondary
• Element and grout geomechanical properties support).
• Geomechanical properties of test block • Clear safety implications for the industry through
• Block geometry achieving the above outcomes.
• Element pre-tensioning • Further training of industry geotechnical engineering
specialists through this project, and the opportunity
• Characteristics of discontinuity for others through similar future work.
• Discontinuity aperture
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