01 IM3123rev02 - ENG
01 IM3123rev02 - ENG
01 IM3123rev02 - ENG
03/2022
REV02
ASPECT™ 300
OPERATOR’S MANUAL
ENGLISH
THANK YOU! For choosing the QUALITY of the Lincoln Electric products.
Please check packaging and equipment for damage. Claims for material damaged in shipment must be notified
immediately to the dealer.
For ease of use, please enter your product identification data in the table below. Model Name, Code & Serial Number
can be found on the machine rating plate.
Model Name:
………………...…………………………….…………………………………………………………………………………………..
Code & Serial number:
………………….……………………………………………….. …………………………………………………….……………..
Date & Where Purchased:
…………………………………………………………………... ……………………….…………………………………………..
ENGLISH INDEX
Technical Specifications...............................................................................................................................................................1
Electromagnetic Compatibility (EMC) ..........................................................................................................................................2
Safety............................................................................................................................................................................................3
Installation and Operator Instructions ..........................................................................................................................................5
WEEE .........................................................................................................................................................................................24
Spare Parts.................................................................................................................................................................................24
REACh........................................................................................................................................................................................24
Authorized Service Shops Location ...........................................................................................................................................24
Electrical Schematic ...................................................................................................................................................................24
Suggested Accessories..............................................................................................................................................................25
English I English
Technical Specifications
NAME INDEX
ACPECT 300 K12058-6
INPUT
Input Voltage U1 EMC Class Frequency
220 - 380Vac ± 15% A 50/60 Hz
English 1 English
Electromagnetic Compatibility (EMC)
01/11
This machine has been designed in accordance with all relevant directives and standards. However, it may still generate
electromagnetic disturbances that can affect other systems like telecommunications (telephone, radio, and television) or
other safety systems. These disturbances can cause safety problems in the affected systems. Read and understand this
section to eliminate or reduce the amount of electromagnetic disturbance generated by this machine.
This machine has been designed to operate in an industrial area. The operator must install and operate this
equipment as described in this manual. If any electromagnetic disturbances are detected the operator must put
in place corrective actions to eliminate these disturbances with, if necessary, assistance from Lincoln Electric.
This equipment complies with IEC 61000-3-12 provided that the short-circuit power Ssc is greater than or equal
to 2227kVA at the interface point between the user’s supply and the public system. It is the responsibility of the installer or
user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is
connected only to a supply with a short circuit power Ssc greater than or equal to 2227kVA.
Before installing the machine, the operator must check the work area for any devices that may malfunction because of
electromagnetic disturbances. Consider the following.
Input and output cables, control cables, and telephone cables that are in or adjacent to the work area and the machine.
Radio and/or television transmitters and receivers. Computers or computer controlled equipment.
Safety and control equipment for industrial processes. Equipment for calibration and measurement.
Personal medical devices like pacemakers and hearing aids.
Check the electromagnetic immunity for equipment operating in or near the work area. The operator must be sure that
all equipment in the area is compatible. This may require additional protection measures.
The dimensions of the work area to consider will depend on the construction of the area and other activities that are
taking place.
Consider the following guidelines to reduce electromagnetic emissions from the machine.
Connect the machine to the input supply according to this manual. If disturbances occur if may be necessary to take
additional precautions such as filtering the input supply.
The output cables should be kept as short as possible and should be positioned together. If possible connect the work
piece to ground in order to reduce the electromagnetic emissions. The operator must check that connecting the work
piece to ground does not cause problems or unsafe operating conditions for personnel and equipment.
Shielding of cables in the work area can reduce electromagnetic emissions. This may be necessary for special
applications.
WARNING
The Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There can be potential difficulties in ensuring electromagnetic compatibility in those locations,
due to conducted as well as radio-frequency disturbances.
English 2 English
Safety
01/11
WARNING
This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair
procedures are performed only by qualified person. Read and understand this manual before operating this equipment.
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this equipment.
Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible for damages
caused by improper installation, improper care or abnormal operation.
WARNING: This symbol indicates that instructions must be followed to avoid serious personal injury, loss
of life, or damage to this equipment. Protect yourself and others from possible serious injury or death.
READ AND UNDERSTAND INSTRUCTIONS: Read and understand this manual before operating this
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause
serious personal injury, loss of life, or damage to this equipment.
ELECTRIC SHOCK CAN KILL: Welding equipment generates high voltages. Do not touch the electrode,
work clamp, or connected work pieces when this equipment is on. Insulate yourself from the electrode,
work clamp, and connected work pieces.
ELECTRICALLY POWERED EQUIPMENT: Turn off input power using the disconnect switch at the fuse
box before working on this equipment. Ground this equipment in accordance with local electrical
regulations.
ELECTRICALLY POWERED EQUIPMENT: Regularly inspect the input, electrode, and work clamp
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of
accidental arc ignition.
ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS: Electric current flowing through any
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers,
and welders having a pacemaker shall consult their physician before operating this equipment.
ARTIFICIAL OPTICAL RADIATION: According with the requirements in 2006/25/EC Directive and
EN 12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal
Protective Equipments (PPE) having filter with a protection degree up to a maximum of 15, as required by
EN169 Standard.
FUMES AND GASES CAN BE DANGEROUS: Welding may produce fumes and gases hazardous to
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough
ventilation or exhaust to keep fumes and gases away from the breathing zone.
ARC RAYS CAN BURN: Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with
suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the arc.
English 3 English
WELDING SPARKS CAN CAUSE FIRE OR EXPLOSION: Remove fire hazards from the welding area
and have a fire extinguisher readily available. Welding sparks and hot materials from the welding process
can easily go through small cracks and openings to adjacent areas. Do not weld on any tanks, drums,
containers, or material until the proper steps have been taken to insure that no flammable or toxic vapors
will be present. Never operate this equipment when flammable gases, vapors or liquid combustibles are
present.
WELDED MATERIALS CAN BURN: Welding generates a large amount of heat. Hot surfaces and
materials in work area can cause serious burns. Use gloves and pliers when touching or moving
materials in the work area.
EQUIPMENT WEIGHT OVER 30kg: Move this equipment with care and with the help of another person.
Lifting may be dangerous for your physical health.
CYLINDER MAY EXPLODE IF DAMAGED: Use only compressed gas cylinders containing the correct
shielding gas for the process used and properly operating regulators designed for the gas and pressure
used. Always keep cylinders in an upright position securely chained to a fixed support. Do not move or
transport gas cylinders with the protection cap removed. Do not allow the electrode, electrode holder,
work clamp or any other electrically live part to touch a gas cylinder. Gas cylinders must be located away
from areas where they may be subjected to physical damage or the welding process including sparks and
heat sources.
CAUTION: The high frequency used for contact-free ignition with TIG (GTAW) welding, can interfere with
HF
the operation of insufficiently shielded computer equipment, EDP centers and industrial robots, even
causing complete system breakdown. TIG (GTAW) welding may interfere with electronic telephone
networks and with radio and TV reception.
NOISE APPEARES DURING WELDING CAN BE HARMFUL: Welding arc can cause noise with high
level of 85dB for 8-hour week day. Welders operating welding machines are obligated to wear the proper
ear protectors. Employers are obligated to carry examinations and measurements of health harmful
factors.
SAFETY MARK: This equipment is suitable for supplying power for welding operations carried out in an
environment with increased hazard of electric shock.
The manufacturer reserves the right to make changes and/or improvements in design without upgrade at the same time the
operator’s manual.
English 4 English
Installation and Operator Instructions
General description 380Vac 3 phases:
Aspect™ 300ACDC machine is designated to performe Vac peak voltage: below 670V
SMAW and GTAW welding process in DC and AC Vac frequency: in the range of 50 and 60Hz
current. RMS voltage of the AC waveform: 380Vac ± 15%
Unit is designed mainly to satisfy GTAW requestes in both
DC and AC mode: thanks an advance menu options both 220Vac 3 phases:
beginners and experts welder can adjust welding Vac peak voltage: below 410V
parameters to have the best welding performances. Vac frequency: in the range of 50 and 60Hz
Following paragraphs will show how to access to the RMS voltage of the AC waveform: 220Vac ± 15%
menu and the parameters tha can be set.
It is important to check these conditions because many
Read this entire section before installation or operation of engine driven generators produce high voltage spikes.
the machine. Operation of this machine on engine driven generators not
conforming to these conditions is not recommended and
Location and Environment may damage the machine.
This machine will operate in harsh environments.
However, it is important that simple preventative Output Connections
measures are followed to assure long life and reliable A quick disconnect system using Twist-Mate cable
operation. plugs is used for the welding cable connections. Refer to
the following sections for more information on connecting
Do not place or operate this machine on a surface with the machine for operation of stick welding (MMA) or TIG
an incline greater than 15° from horizontal. welding (GTAW).
Do not use this machine for pipe thawing.
This machine must be located where there is free Quick Disconnect: Torch (for MMA
circulation of clean air without restrictions for air and GTAW process) output connector
movement to and from the air vents. Do not cover the for the welding circuit.
machine with paper, cloth or rags when switched on.
Dirt and dust that can be drawn into the machine Quick Disconnect: workpiece output
should be kept to a minimum. connector for the welding circuit.
This machine has a protection rating of IP23. Keep it
dry when possible and do not place it on wet ground
or in puddles. Stick Welding (MMA)
Locate the machine away from radio controlled This machine does not include a MMA welding kit cables,
machinery. Normal operation may adversely affect but may be purchased separately. Refer to the
the operation of nearby radio controlled machinery, accessories section for more information.
which may result in injury or equipment damage.
Read the section on electromagnetic compatibility in First determine the proper electrode polarity for the
this manual. electrode to be used. Consult the electrode data for this
Do not operate in areas with an ambient temperature information. Then connect the output cables to the output
greater than 40°C. terminals of the machine for the selected polarity. Shown
here is the connection method for torch.
Input Supply Connection
Check the input voltage, phase, and frequency supplied to
this machine before turning it on. The allowable input
voltage is indicated in the technical specification section of
this manual and on the rating plate of the machine. Be
sure that the machine is grounded.
English 5 English
TIG Welding (GTAW) WIRELESS
This machine does not include a TIG torch necessary for Unit can manage also a
TIG welding, but one may be purchased separately. Refer remote device wireless. To
to the accessories section for more information. accept this part an auxiliary
supply connector to supply
wireless device is put on
the front of the unit. This
supply connector is protect by a plastic cover. See
accessory section for details on wireless part number.
Rear Panel
A. Power Switch: It turns ON
/ OFF the input power to
the machine.
English 6 English
Controls and Operational Features Connecting the Remote command excludes the Output
Machine Start-Up: Current Knob of the Machine’s user interface. Through
When the machine is turned ON an auto-test is executed. the Remote command is available the full Output Current
The Machine is ready to operate when on the Front Range.
Control Panel lights up the “Power ON” LED, the “A” LED TIG mode: in Local and remote mode the output of
(placed on the middle of the synoptic) with one of the LED the machine is OFF. A Trigger is necessary to enable
of the Welding “MODE” command. This is the minimum the output.
condition: depending by the welding selection others
LEDs may be ON.
STICK mode: with a Remote command connected The VRD LED is ON when the Output Voltage is below
the output of the machine is ON. A Remote Amptrol or 12V with the Machine at idle (no welding time).
Pedal are allowed (trigger is ignored).
For others machines (CE & USA) this function is abled
into Menu SYS.
English 7 English
Polarity: AC Wave Shape:
This icon is designated to set the polarity of the process in These icons allow the operator to customize the arc-
use: DC+, AC stick, DC- & AC TIG operations. performance for TIG welding in AC polarity only.
NOTE: Pressing the button assigned to process AUTO and Expert Mode:
POLARITY will toggle the illumination of the icon between By default the AUTO icon is lit. This means that AC
DC & AC polarity. waveshape parameters are automatically managed
depending on the welding current. The only available
Process: parameter is AC-Frequency.
AC-Frequency: This function controls the frequency of
the AC Wave shape in cycles per second
NOTE: Pressing the button assigned to PROCESS 1. AC-Frequency: This function controls the frequency of
selection will toggle the illumination of the icon from left-to- the AC Wave shape in cycles per second.
right following the progression of the numbers. 2. AC-Balance: AC balance controls the amount of time,
as a percentage, that the polarity is electrode negative.
Output: 3. Electrode Negative/Positive offset: This function
controls the amperage setting for the negative and
positive side of the wave when TIG welding in AC polarity.
English 8 English
Sequencer Functions: Pulse Sequencer Functions:
Displays:
Finishing Current: Sets the
finishing amperage for the
process.
English 9 English
Memory Selection: Menu:
The memory function is designed to allow the operator to 1.) Press and Hold for 5 seconds to access setup
save up to 9 specific welding procedures. This memory menu “GTAW”.
button will have two functions: 2.) Press and Hold for 5 seconds to access setup
1. Save memory settings menu “SMAW”.
2. Recall memory settings.
3.) Press and Hold + for 5 seconds to access
Selecting Memory Functions: Pressing the memory setup menu “SYS”.
button will allow the user to toggle between “saving” a 4.) Upon entering one of the three menus ,
memory, “recalling” a memory or operating without using “GTAW”,”SMAW”, or ”SYS”, menu progression is
a memory setting.
1. Pushing 1 time “M” icon, SAVE icon turned on. accomplished by pressing
2. Pushing 2 times “M” icon, RECALL icon turned on.
3. Pushing 3 times Icon and diplays turn off. While moving backward is accomplished by pressing
Saving Memory Settings: 5.) Changes to menu items will be accomplished by using
In order to save process settings into a memory location it
is first necessary to press the memory button so that the
“memory save” icon is highlighted. Once highlighted, the
number on the screen will flash to indicate this number the Control Knob .
can be changed by turning the control knob below, and
the voltage and amperage meters will say “MEM SET”. 6.) After an item is changed it will be saved if or
Once the desired memory location has been selected
using the control knob, pressing and holding the memory is pressed.
button for 3 seconds will save the settings in that location.
During the 3 second hold period the “memory save” icon
will flash. After 3 seconds the displays will show “MEM 7.) Each menu can be exited by pressing
SAVE”
OPERATION:
1.) Press Memory button to highlight “Memory Save” icon;
2.) Turn Control Knob to Select memory location;
3.) Press and hold memory button for 3 seconds.
OPERATION:
1.) Press Memory button to highlight “Memory Recall”
icon.
2.) Turn Control Knob to Select memory location.
3.) Press and hold memory button for 3 seconds.
English 10 English
Operating Instruction AC Stick Welding
DC Stick (SMAW) Welding To start AC Stick welding process:
To start DC Stick welding process:
3.) Set polarity
1.) Set polarity 4.) To select Stick welding:
2.) To select Stick welding: Process Visualization
Process Visualization
Crisp
Crisp
Soft
Press MODE several times until the LED above lights up
Soft
Press MODE several times until the LED above lights up
(led ON) is turned on.
(led ON) is turned on. The output current wave form is a 60Hz sinusoidal current
with balance 50% without offset. It’s not possible to
When the Stick position is selected, the following welding change any parameters of AC Wave.
features are enabled:
Hot Start: This is a temporary increase in the output
current during the start of the stick welding process.
This helps ignite the arc quickly and reliably.
Anti-Sticking: This is a function which decreases the
output current of the machine to a low level when the
operator makes an error and sticks the electrode to
the work piece. This decrease in current allows the
operator to remove the electrode from the electrode GTAW welding
holder without creating large sparks which can DC TIG Welding
damage the electrode holder. To start DC Tig welding process:
Auto Adaptive Arc Force: this function increases
5.) Set polarity
temporary the output current, used to clear intermittent
6.) To select TIG welding:
connections between the electrode and the weld
Process Visualization
puddle that occur during stick welding.
For default the polarity is DC+. To change in DC- see NOTE: The HF start strength is adjusted to the
menu SMAW operation section. tungstensize and type, which can be selected in menu
GTAW.
See menu SMAW to change value of hot start and arc
force.
English 11 English
AC Tig Welding TIG Trigger Sequences
To start AC Tig welding process: TIG welding can be done in either the 2-step or 4-step
mode. The specific sequences of operation for the trigger
1.) Set polarity
modes are explained below.
2.) To select AC Tig welding:
Process Visualization
Table 1 Legend of the symbols used:
Torch Pushbutton
Lift
Output Current
HF Gas Pre-flow
Press MODE several times until the LED above lights up
Gas
English 12 English
After the arc is turned OFF, the gas valve will remain open 4-Step Trigger Sequence
to continue the flow of the shielding gas to the hot To select 4-Step sequence:
electrode and work piece. Output Visualization
2-Step Trigger Sequence with Restart Option 1. Press and hold the TIG torch trigger to start the
To select 2-Step with restart sequence: sequence. The machine will open the gas valve to
Output Visualization start the flow of the shielding gas. After the preflow
time, to purge air from the torch hose, the output of the
machine is turned ON. At this time the arc is started
according to the selected welding mode. In LIFT
starting the touching current is 25A until the short
circuit is removed.
2. After the arc is started the output current will be at the
Press several times until the LED above lights up Start current. This condition can be maintained as
long as necessary.
Enter Menu GTAW and enable 2RST option.
3. If the Start current is not necessary, do not hold the
If the 2-step restart option is enabled from the setup menu TIG torch trigger as described at the beginning of this
the following sequence will occur: step. In this condition, the machine will pass from
Step 1 to Step 2 when the arc is started.
5. Press and hold the TIG torch trigger when the main
part of the weld is complete. The machine will now
decrease the output current at a controlled rate, or
downslope time, until the Crater current is reached.
English 13 English
As shown here, after the As shown here, after the
TIG torch trigger is quickly TIG torch trigger is quickly
pressed and released from pressed and released from
step 3A, it is possible to step 3A, it is possible to
press and hold the TIG press and hold the TIG
torch trigger another time to torch trigger another time to
end the downslope time end the downslope time
and maintain the output and maintain the output
current at the Crater current at the Crater
current. When the TIG current. When the TIG
torch trigger is released the torch trigger is released the
output will turn OFF. output will again increase
to the Welding current, like in step 4, to continue welding.
This sequence operation, 4-step with restart disabled, is When the main part of the weld is complete go to step 3.
the default setting from the factory.
As shown here, again after
4-Step Trigger Sequence with Restart Option the TIG torch trigger is
To select 4-Step with restart sequence: quickly pressed and
Output Visualization released from step 3A, it is
possible to quickly press
and release the TIG torch
trigger a second time to
end the downslope time
and stop welding.
If 4-step restart is enabled from the setup menu the Spot TIG (GTAW welding)
following sequence will occur for steps 3 and 4 (steps 1 Enter in Menu GTAW to enable spot welding function.
and 2 are not altered by the restart option): When enabled, the spot tig function replaces the 2S
trigger sequence.
To select Spot function:
Output Visualization
English 14 English
Bi-Level (Set/A2) Trigger sequence LIFT TIG ON sequence
Enter Menu GTAW and enable BILV option. When lift tig process is selected, it is possible to performe
When enabled, the bilevel tig function replaces the 4S welding operation without the use of a trigger.
trigger sequence.
To select ON sequence:
To select Bi-Level sequence:
Output Visualization Output Visualization
Press several times until the LED above lights up Press several times until the LED above lights up
When bilevel is selected in left display without any When the sequence is selected it is possible to start a
welding operation you can see the text: weld with the lift method without pushing trigger.
To end the weld it is necessary to break the arc.
The parameter Starting current, Final slope and finishing
B-0.0 current are ignored.
With this sequence the arc is started as in the 4S
sequence, this means that steps 1 and 2 are the same.
To set the A2 level, user has to push SEL button until text
A2 appears on the left display: turning now the main know
is possible to set A2 in percentage of the setting current.
NOTE: The Restart option and the Pulse function are not
available for Bi-Level Trigger sequence
English 15 English
List of parameters and Factory stored programs
Selectable Value Displayed
Displayed value
Range parameter name
Factory Configuration
Function
Default
Background Current
Current selected value
(Only when pulse
function is enabled)
25 10 -90 % (step 1%) BACK (%)
SPOT time
0 – 10s (step 0.1s) Current selected value
(Only when spot
function is enabled)
0
10 – 100s (step 1s) SPT (s)
Low level
background Current selected value
(Only when Bilevel
25 10 -90 % (step 1%) A2 (%)
function is enabled)
AC Wave Balance
Selectable Value Displayed
Displayed value
Range parameter name
Factory Configuration
Function
Default
English 16 English
Note A: When AUTO is selected means 1s/10A; minimun
value is 3s.
English 17 English
Advanced menu
Menu GTAW
Menu GTAW
Selectable Value Displayed
Displayed value
Range parameter name
Factory Configuration
Function
Default
SOFT
SINE Current selected value
Wave Form SQRE
SQRE
WAVE type
TRI
AUTO (Note D)
0.5mm (0.02”)
1mm (0.04”)
1.6mm (1/16”)
Tungstene size AUTO
2.4mm (3/32”)
DIA Current selected value
3.2mm (1/8”)
4mm (5/32”)
ADV (Note E)
GRN
WHTE
Tungsten Type Current selected value
(Note F)*
GRN GREY TYPE Colour
TURQ
GOLD
Current selected value
Restart 2S OFF ON/OFF 2RST (-)
Current selected value
Restart 4S OFF ON/OFF 4RST (-)
Current selected value
Bilevel function OFF ON/OFF BILV (-)
Current selected value
Spot function OFF ON/OFF SPOT (s)
English 18 English
Note D. When AUTO is selected, the starting parameters
are automatically recalled based on the set current
adjustable by main knob in the front panel. Diameter of
the electrode is automatically recalled based on the
following table
WAVE-FORM selection
With this option is possibile to select between four
different waveforms
English 19 English
Menu SMAW
To enter into Menu SMAW see section Menu, descriped above
Menu SMAW
Selectable Value Displayed
Displayed value
Range parameter name
Factory Configuration
Function
Default
STICK POLARITY
With this function is possible to change polarity of the
electrode clamp without any change in work cables
connections. For default stick polairity is DC+.
English 20 English
Menu SYS
To enter into Menu SYS see section Menu, descriped above
Menu SYS
Selectable Value Displayed
Displayed value
Range parameter name
Factory Configuration
Function
Default
English 21 English
LED Brightness/Intensity MAX amparage option
By this option is possible to select the intensity of the This option allows the user to set the maximum current
LEDs present in the user interface: three level can be supplied by machine.
selected by the user. High level is reccomended when the
unit is used outside with high sun light luminosity Error Codes and troubleshooting.
If an error occurs, turn Off the machine, wait for a few
Tig Remote options seconds, then turn ON again. If the error remains, a
This remote section in Menu SYS is dedicate to select the maintenance is required. Please contact the nearest
appropriate kind of remote devices connected. Unit technical service center or Lincoln Electric and report the
detects itself the present of a remote devices ( amptrol, error code displayed on the meter of the Front Panel.
footpaddle): selecting AMP you indicate the unit and
amptrol is connected while selecting FOOT a footpaddle
is conected. By default this selection is for AMP. The Error code table
selection of FOOT and AMP changes dynamically also
the possibility to select and change parameters as Input voltage too low
described in previous paragraphs. LED is blinking.
01 Indicates that an Input Undervoltage
COOLER option protection is active; the Machine restarts
This option permits to the user to activate permanently the automatically when the Input Voltage returns
water cooler when ON is selected.Cooler is switched OFF in the correct range.
only in Idle state. Input voltage too high
For default AUTO is enable and the water cooler follows
the timeline of welding, green mode and idle state. LED is blinking.
Cooler is switched OFF when green mode is activated; 02 Indicates that an Input Voltage Overvoltage
the entering in IDLE mode confirms the OFF status of protection is active; the Machine restarts
Cooler. automatically when the Input Voltage returns
in the correct range.
Wrong input connection
UP/DOWN options
AMP MODE LED blinking.
Three operating modes, corresponding to different states Indicates that the machine is incorrectly wired
03 or connected to a single phase mains supply.
of the machine, are identified:
1) Before welding: pressing the UP or DOWN key To restore the machine:
causes a change of value of the Set current Turn OFF the machine and check the
2) While welding: pressing the UP or DOWN key causes input connection.
a change of value of the Set current during all phases Inverter voltage lock out
of welding process except during the start functions, LED blinking.
where the UP/DOWN function is masked. Indicates that an Internal Auxiliary Voltage
3) Pre/post Flow: pressing the UP or DOWN key causes fault condition is detected.
06
a change of value of the Set current.
To restore the machine:
The change will be realized in two ways depending on Turn OFF then ON the Mains Switch to
pressed button time: restart the machine.
1) Step function: pressing the UP/DOWN button for a Connection error
minimum time of 200ms and releasing it, causes the This error message indicates the
set current raises/falls of 1A. 09
communication between Control and UI is not
2) Ramp function Pressing the UP/DOWN button for a working.
time greater than 1 sec., the set current start to Water cooler fault
increase/decrease with a (5A/s) ramp. If press for Cooler fluid is not correctly flowing through
more than 5 sec increase/decrease with a ramp of 11
the torch. See the water cooler instruction
(10A/s). The current ramp will end when the manual for more details.
UP/DOWN button previously pressed is released.
3) When a remote (FOOT or AMP) device is present, AC Switch Overload
depending on welding process selected, the Indicates that an overload condition occurred.
UP/DOWN behavior is different. 12 To restore the machine:
Turn OFF then ON the Mains Switch to
In SMAW welding mode, the remote device set the restart the machine.
amperage setting in the whole range, bypassing the main
control knob in front User interface. In that case the
signals coming from UP/DOWN are ignored.
MEM MODE
By pressing torch buttons user will be allowed to change
over settings stored in memory locations from 1 to 9. The
feature is not available during welding.
English 22 English
Arc Time & Arc Counter WARNING
These two options show to the welder the total working Mains supply network must be disconnected from the
hours and the total numeber of arc striking. machine before each maintenance and service. After
To reset one or both register, performe the follow each repair, perform proper tests to ensure safety.
procedure:
Customer Assistance Policy
Select the option to reset; The business of The Lincoln Electric Company is
manufacturing and selling high quality welding equipment,
Push SEL button for 5s. After that time the
consumables, and cutting equipment. Our challenge is to
counter is reset: 0.0 presents in Voltage displays
meet the needs of our customers and to exceed their
Release SEL Button expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our
UI & CTRL firmware revision products. We respond to our customers based on the best
By this option is possible to see the current software information in our possession at that time. Lincoln Electric
revision in both UI and control board. is not in a position to warrant or guarantee such advice,
and assumes no liability, with respect to such information
RESET or advice. We expressly disclaim any warranty of any
By this option an end user can reset all the settings kind, including any warranty of fitness for any customer’s
present in the machine to factory default indicated in this particular purpose, with respect to such information or
manual for all parameters. Memory locations are not advice. As a matter of practical consideration, we also
affected by this reset. cannot assume any responsibility for updating or
correcting any such information or advice once it has
been given, nor does the provision of information or
Maintenance advice create, expand or alter any warranty with respect
WARNING to the sale of our products
For any repair operations, modifications or maintenances, Lincoln Electric is a responsive manufacturer, but the
it is recommended to contact the nearest Technical selection and use of specific products sold by Lincoln
Service Center or Lincoln Electric. Repairs and Electric is solely within the control of, and remains the sole
modifications performed by unauthorized service or responsibility of the customer. Many variables beyond the
personnel will cause, that the manufacturer’s warranty will control of Lincoln Electric affect the results obtained in
be lost. applying these types of fabrication methods and service
requirements.
Any noticeable damage should be reported immediately Subject to Change – This information is accurate to the
and repaired. best of our knowledge at the time of printing. Please refer
to www.lincolnelectric.com for any updated information.
Routine maintenance (everyday)
Check condition of insulation and connections of the
work leads and insulation of power lead. If any
insulation damage exists replace the lead
immediately.
Remove the spatters from the welding gun nozzle.
Spatters could interfere with the shielding gas flow to
the arc.
Check the welding gun condition: replace it, if
necessary.
Check condition and operation of the cooling fan.
Keep clean its airflow slots.
WARNING
Do not touch electrically live parts.
WARNING
Before the case of welding machine will be removed, the
welding machine has to be turned off and the power lead
had to be disconnected from mains socket.
English 23 English
WEEE
07/06
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2012/19/EC on Waste Electrical and Electronic Equipment (WEEE)
and its implementation in accordance with national law, electrical equipment that has reached the end of its
life must be collected separately and returned to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on approved collection systems from our local
representative.
By applying this European Directive you will protect the environment and human health!
Spare Parts
12/05
First, read the Part List reading instructions above, then refer to the "Spare Part" manual supplied with the machine that
contains a picture-descriptive part number cross-reference.
REACh
11/19
Electrical Schematic
Refer to the "Spare Part" manual supplied with the machine.
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Suggested Accessories
W000011139 KIT 35C50
W000382715-2 PROTIGIIIS 10RL C5B-S 5M
W000382716-2 PROTIGIIIS 10RL C5B-S 8M
W000382717-2 PROTIGIIIS 20RL C5B-S 5M
W000382718-2 PROTIGIIIS 20RL C5B-S 8M
W000382719-2 PROTIGIIIS 30RL C5B-S 5M
W000382720-2 PROTIGIIIS 30RL C5B-S 8M
W000382721-2 PROTIGIIIS 40RL C5B-S 5M
W000382722-2 PROTIGIIIS 40RL C5B-S 8M
W000382723-2 PROTIGIIIS 10W C5B-S 5M
W0003827242 PROTIGIIIS 10W C5B-S 8M
K14147-1 Remote Control 15m
K14190-1 Water Cooler
W000010167 FREEZCOOL
K14148-1 Extension Cord 15m (*)
K870 Foot Amptrol.
(*) Only 2 Extension Cord for a maximum total length of 45m can be used.
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