FGWilson P1250P3 Parts Book
FGWilson P1250P3 Parts Book
FGWilson P1250P3 Parts Book
PERKINS ENGINE
Serial Number:
Description Page
PERKINS ENGINE 5
Core Unit 7
Cylinder Block, Liners & Main Bearing Kit 9
CRANKCASE 11
Crankshaft 13
CRANKSHAFT ASSEMBLY 15
Cylinder Head Assembly 17
CYLINDER HEAD ASSEMBLY 19
Cylinder Head Cover 21
Rocker Shaft Assembly 23
ROCKER SHAFT ASSEMBLY 25
BRIDGE PIECE 27
ROCKER ARM ASSEMBLY 29
ROCKER ARM ASSEMBLY 31
ROCKER SHAFT ASSY - MINOR 33
ROCKER ARM ASSEMBLY 35
Timing Gear & Camshaft 37
SHAFT 39
IDLER GEAR 41
SHAFT 43
IDLER GEAR 45
Push Rods & Tappets 47
CAM FOLLOWER 49
Camshaft 51
Pistons & Connecting Rods 53
Pistons & Rings 55
PISTON AND RING KIT 57
Connecting Rods & Big End Bearings 59
CON ROD ASSEMBLY 61
Timing Case 63
Timing Case 65
Fuel Injection Equipment 67
Atomisers 69
INJECTOR 71
Throttle Linkages 73
SHAFT 75
SHAFT 77
Control Unit 79
Control Unit 81
Throttle & Stop Controls 83
Paint & Engine ID 85
Engine Identification Labels 87
Flywheel Housing, Flywheel & Starter Ring 89
Flywheel Housing 91
Table of Content
Description Page
Flywheel & Starter Ring 93
FLYWHEEL ASSEMBLY 95
Starter Motor 97
Starter Motor 99
Lubricating Oil Sump 101
Sump 103
Oil Strainer 105
Oil Pump 107
OIL PUMP 109
Scavenge Pump - Mechanical 111
Oil Pump 113
Lubricating Oil Filter & Integral Oil Cooler 115
Oil Cooler 117
OIL COOLER 119
Oil Cooler Connections 121
Oil Filter 123
Coolant Pipes & Connections 125
Oil Feed Pipes 127
Heatshield 129
Oil Cooler 131
OIL COOLER 133
Oil Feed Pipes 135
Oil Feed Pipes 137
Oil Feed Pipes 139
Oil Feed Pipes 141
Oil Feed Pipes 143
Front End Drive Input 145
Front End Drive Input 147
Water Pump, Belts & Tensioner 149
Water Pump 151
WATER PUMP KIT 153
Heat Exchanger & Connections 155
Heat Exchanger & Connections 157
Thermostat, Water Outlet / Inlet & Rail 159
Thermostat & Housing 161
THERMOSTAT ASSEMBLY 163
THERMOSTAT BODY 165
Inlet & Outlet Connections 167
Inlet & Outlet Connections 169
Alternator & Generator 171
Alternator 173
Alternator Bracket & Fixings 175
ALTERNATOR PULLEY 177
Alternator Bracket & Fixings 179
Table of Content
Description Page
Alternator Bracket & Fixings 181
Turbocharger 183
Turbocharger 185
Air Duct 187
Feed Pipes 189
Leak-Off Pipes 191
Heatshield 193
Feed Pipes 195
Feed Pipes 197
Leak-Off Pipes 199
Air Duct 201
Induction Manifold & Air Charge Cooler 203
Induction Manifold 205
PERKINS ENGINE
DGKM8042
2 BEARING CAP 7
3 904-306 BOLT 14
4 981-930 CAPSCREW 14
Crankshaft
PPL084150
2 CRANKSHAFT 1
3 982-969 CRANKSHAFT GEAR 1
4 WEIGHT 6
5 996-092 SCREW 12
6 973-101 DOWEL 12
7 982-521 DOWEL 4
Cylinder Head Assembly
PPL084151
2 CYLINDER HEAD 1
3 905-215 INSERT 2
4 905-120 GUIDE 4
5 995-848 INTAKE AND EXHAUST VALVE 4
6 906-030 VALVE SPRING 4
7 906-122 CAP 4
8 906-121 VALVE COLLET 8
9 973-884 SLEEVE 1
10 973-885 SEAL - O RING 1
11 987-099 PLUG 2
12 973-892 PLUG 10
13 930-382 DOWEL 2
14 930-508 STUD 1
15 988-609 STUD 1
16 988-303 SPIROL PIN 2
17 987-027 PLUG 2
18 994-457 INSERT 2
Cylinder Head Cover
PPL084152
13 930-009 ADJUSTER 1
14 974-710 LOCKNUT 1
ROCKER ARM ASSEMBLY
987-308
16 930-010 ADJUSTER 1
17 930-417 LOCKNUT 1
ROCKER ARM ASSEMBLY
987-309
19 930-010 ADJUSTER 1
20 930-417 LOCKNUT 1
ROCKER SHAFT ASSY - MINOR
987-316
22 987-085 PLUG 1
ROCKER ARM ASSEMBLY
994-018
24 ROCKER 1
25 930-012 ADJUSTER 1
26 982-628 END 1
27 930-681 PLUG 1
28 985-881 LOCKNUT 1
Timing Gear & Camshaft
PPL084154
1 988-010 SHAFT 1
4 10000-44247 IDLER GEAR 1
7 981-923 CAPSCREW 2
9 981-443 BOLT 2
11 988-009 SHAFT 1
14 10000-49125 IDLER GEAR 1
17 981-925 CAPSCREW 1
18 981-928 CAPSCREW 3
19 986-852 PLATE 1
20 909-372 BOLT 1
21 929-708 WASHER 1
22 929-707 BOLT 1
23 973-759 SPRING WASHER 2
SHAFT
988-010
2 SHAFT 1
3 982-523 DOWEL 1
IDLER GEAR
10000-44247
5 IDLER GEAR 1
6 10000-49124 IDLER GEAR BUSH 1
SHAFT
988-009
12 SHAFT 1
13 982-523 DOWEL 1
IDLER GEAR
10000-49125
15 IDLER GEAR 1
16 10000-49126 BUSH 1
Push Rods & Tappets
PPL084155
2 982-111 CLIP 2
3 988-011 SHAFT 1
4 930-054 CAM FOLLOWER 2
5 930-055 CAM FOLLOWER 2
6 10000-12140 CAM FOLLOWER 2
7 983-207 HOUSING 1
8 982-525 DOWEL 2
Camshaft
PPL084158
1 994-103 CAMSHAFT 1
2 982-950 CAMSHAFT GEAR 1
3 929-789 THRUST PLATE 1
4 981-921 CAPSCREW 2
5 930-733 DOWEL 1
6 987-534 SCREW 4
Pistons & Connecting Rods
ADDD3002
2 PISTON 1
3 983-053 GUDGEON PIN 1
4 981-990 CIRCLIP 2
5 992-780 PISTON RING KIT 1
Connecting Rods & Big End Bearings
PPL017609
2 ROD 1
3 CAP 1
4 981-800 SMALL END BUSH 1
5 929-997 CON ROD BOLT 2
6 929-996 DOWEL 2
7 987-085 PLUG 2
8 987-002 PLUG 1
Timing Case
AEDD3013
PPL060366 Atomisers
PPL060369 Throttle Linkages
PPL060372 Control Unit
PPL060386 Control Unit
PPL060387 Throttle & Stop Controls
Atomisers
PPL060366
2 HOLDER 1
3 912-019 INJECTOR NOZZLE 1
4 902-149 SEAL - O RING 1
5 902-150 SEAL - O RING 1
Throttle Linkages
PPL060369
1 988-016 SHAFT 1
6 988-017 SHAFT 1
11 981-197 HOUSING 2
12 984-006 GASKET 2
13 930-037 SEAL - O RING 2
14 981-444 BOLT 2
16 996-065 SETSCREW 2
20 985-793 LEVER 2
21 987-995 SETSCREW 2
22 986-035 NUT 2
23 973-705 CAPSCREW 12
24 973-706 SPACER 12
25 988-845 TURNBUCKLE 12
26 986-043 NUT 12
27 986-034 NUT 12
28 974-416 BALL JOINT 12
31 930-023 CONTROL ROD 12
32 998-020 SETSCREW 24
33 986-039 NUT 12
34 987-998 SETSCREW 12
35 973-759 SPRING WASHER 12
36 974-417 BALL JOINT 12
37 988-298 SPIROL PIN 2
SHAFT
988-016
2 930-057 SHAFT 1
3 981-569 BRACKET 3
4 985-794 LEVER 6
5 988-299 SPIROL PIN 8
SHAFT
988-017
7 930-057 SHAFT 1
8 981-569 BRACKET 3
9 985-794 LEVER 6
10 988-299 SPIROL PIN 7
Control Unit
PPL060372
1 986-915 PLATE 1
2 987-292 RIVET 4
3 985-762 LABEL 1
4 985-763 LABEL 1
5 985-765 LABEL 1
6 988-779 TIE 1
7 985-766 LABEL 1
8 LABEL 2
9 985-764 LABEL 1
Flywheel Housing, Flywheel & Starter Ring
CDDD3023
2 FLYWHEEL 1
3 983-012 STARTER RING GEAR 1
Starter Motor
EDDD3033
PPL077246 Sump
PPL077247 Oil Strainer
PPL077249 Oil Pump
PPL077251 Scavenge Pump - Mechanical
PPL077255 Oil Pump
Sump
PPL077246
1 988-648 SUMP 1
2 988-428 STRAINER 1
3 973-758 SETSCREW 3
4 909-363 SPRING WASHER 4
5 981-436 BOLT 42
7 992-661 GASKET - SUMP 1
8 986-964 PLUG 4
9 989-041 WASHER 4
10 987-081 PLUG 1
11 989-040 WASHER 1
12 986-966 PLUG 2
13 989-192 WASHER 2
14 986-965 PLUG 2
15 989-042 WASHER 2
16 988-641 PIPE - OIL SUCTION 1
17 981-440 BOLT 2
19 988-272 SPACER 2
23 986-302 PIPE 1
24 986-294 PIPE 1
25 986-188 SEAL - O RING 2
26 981-437 BOLT 2
27 973-759 SPRING WASHER 2
28 987-078 PLUG 1
29 973-754 SEAL - O RING 2
30 974-732 DISTANCE PIECE 42
31 986-967 PLUG 1
32 989-131 WASHER 1
33 982-434 DIPSTICK 1
34 996-640 CLIP 2
Oil Strainer
PPL077247
2 OIL PUMP 1
3 10000-18881 LIFT PUMP 1
4 10000-18882 PRIMING PUMP 1
5 10000-18883 GASKET - LIFT PUMP 1
6 981-261 OIL PUMP HOUSING 1
7 981-826 BUSH 2
8 988-007 SHAFT 1
9 930-143 KEY 1
10 930-006 ROTOR 1
11 982-330 COVER 1
12 987-102 PLUG 1
13 982-525 DOWEL 2
14 983-791 GASKET 1
15 988-541 STUD 2
16 909-364 NUT 4
17 973-715 OIL PUMP GEAR 1
18 989-252 WASHER 1
19 986-020 NUT 1
20 987-996 SETSCREW 4
21 930-008 PLUNGER 1
22 929-998 SPRING 1
23 930-007 CAP 1
24 982-708 FLANGE 1
25 986-184 SEAL - O RING 1
26 981-453 BOLT 1
27 986-074 METRIC NUT 3
28 974-495 SPRING WASHER 7
29 930-035 SEAL - OIL 1
30 983-797 GASKET - LIFT PUMP 1
31 988-603 STUD 2
32 983-026 GRUB SCREW 2
33 982-309 COUPLING 1
34 902-064 CARRIER 1
35 981-443 BOLT 2
36 973-759 SPRING WASHER 4
37 908-503 KEY 1
38 984-000 GASKET 1
39 984-007 GASKET 1
40 981-233 BLANKING PLATE 1
41 930-029 KEY 1
42 988-383 SPRING WASHER 1
Scavenge Pump - Mechanical
PPL077251
1 916-139 DOOR 1
Oil Pump
PPL077255
2 981-283 HOUSING 1
3 984-024 GASKET - OIL COOLER 1
4 982-332 COVER 1
5 973-352 GASKET - OIL COOLER 1
6 981-455 SETSCREW 9
7 973-681 TUBESTACK 1
8 981-452 BOLT 1
9 981-444 BOLT 2
11 982-333 COVER 1
12 930-160 SEAL - O RING 1
13 981-454 SETSCREW 2
14 909-363 SPRING WASHER 2
15 988-698 TAP 1
16 989-040 WASHER 1
Oil Cooler Connections
PPL082203
1 973-101 DOWEL 8
2 995-250 SUPPORT BRACKET 1
3 929-711 SETSCREW 8
4 982-329 CRANKCASE DOOR 1
5 973-759 SPRING WASHER 28
6 981-438 BOLT 12
Oil Filter
PPL082205
1 983-091 HEATSHIELD 2
2 987-712 SCREW 14
3 986-722 WASHER 14
4 974-495 SPRING WASHER 14
Oil Cooler
PPL082210
2 981-283 HOUSING 1
3 984-024 GASKET - OIL COOLER 1
4 982-332 COVER 1
5 973-352 GASKET - OIL COOLER 1
7 973-681 TUBESTACK 1
8 981-452 BOLT 1
9 981-444 BOLT 2
11 982-333 COVER 1
12 930-160 SEAL - O RING 1
13 981-455 SETSCREW 5
14 981-454 SETSCREW 2
15 909-363 SPRING WASHER 7
16 988-698 TAP 1
17 989-040 WASHER 2
Oil Feed Pipes
PPL082211
1 988-868 UNION 1
2 10000-06270 OIL PIPE 1
3 988-192 SLEEVE 1
4 997-752 TEE 1
5 986-301 PIPE 1
6 986-303 PIPE 4
7 997-733 ELBOW 2
8 986-304 PIPE 1
9 983-484 JET 6
11 997-771 TEE 4
Front End Drive Input
KBDD3002
1 934-689 DAMPER 1
2 981-050 ADAPTOR 1
4 986-771 RETAINING PLATE 1
5 981-414 BOLT 3
Water Pump, Belts & Tensioner
LBDD3002
3 987-101 PLUG 2
4 987-102 PLUG 2
Inlet & Outlet Connections
PPL065403
1 10000-00207 RAIL 6
2 973-890 SEAL - O RING 9
6 982-711 FLANGE 3
7 984-003 GASKET - BLANKING PLATE 3
8 987-999 SETSCREW 6
9 909-364 NUT 6
10 929-708 WASHER 4
11 984-009 GASKET 16
12 909-372 BOLT 16
13 981-440 BOLT 16
14 909-363 SPRING WASHER 16
15 934-643 PLUG 2
16 996-088 PLUG 2
17 981-454 SETSCREW 4
18 973-759 SPRING WASHER 4
Inlet & Outlet Connections
PPL065406
1 10000-12124 HEATSHIELD 2
2 981-440 BOLT 3
3 973-759 SPRING WASHER 3
4 909-372 BOLT 3
5 909-363 SPRING WASHER 3
Alternator & Generator
NDDD3027
PPL060518 Alternator
PPL060520 Alternator Bracket & Fixings
PPL060528 Alternator Bracket & Fixings
PPL060529 Alternator Bracket & Fixings
Alternator
PPL060518
3 981-828 BUSH 1
Alternator Bracket & Fixings
PPL060528
1 997-767 HOUSING 1
2 994-927 GASKET 1
3 902-109 SEAL - O RING 1
4 974-495 SPRING WASHER 2
5 987-996 SETSCREW 2
Alternator Bracket & Fixings
PPL060529
PPL081528 Turbocharger
PPL081530 Air Duct
PPL081531 Feed Pipes
PPL081532 Leak-Off Pipes
PPL081533 Heatshield
PPL081534 Feed Pipes
PPL081535 Feed Pipes
PPL081536 Leak-Off Pipes
PPL081541 Air Duct
Turbocharger
PPL081528
1 10000-12285 TURBOCHARGER 4
2 984-012 GASKET - TURBOCHARGER 4
3 930-038 SEAL - O RING 4
4 997-738 GLAND 4
Air Duct
PPL081530
2 974-449 GASKET 4
3 987-998 SETSCREW 8
4 973-759 SPRING WASHER 8
5 988-721 TEEPIECE 2
6 10000-07406 PIPE 2
7 10000-12619 PIPE 1
8 986-642 OIL PIPE 2
Leak-Off Pipes
PPL081532
1 983-094 HEATSHIELD 1
2 997-748 SETSCREW 2
3 988-384 SPRING WASHER 2
Feed Pipes
PPL081534
1 974-449 GASKET 2
2 909-373 SETSCREW 4
3 973-759 SPRING WASHER 4
4 986-067 NUT 2
5 986-221 OLIVE 2
6 986-642 OIL PIPE 2
7 989-041 WASHER 2
8 10000-12627 CLIP 2
9 10000-06001 OIL PIPE 2
10 982-617 ELBOW 2
11 988-865 UNION 2
Leak-Off Pipes
PPL081536
1 930-004 HOSE 2
2 930-033 HOSE CLIP 4
3 982-617 ELBOW 2
6 973-759 SPRING WASHER 4
7 10000-49335 BRACKET 1
8 10000-49334 BRACKET 1
9 982-154 CLIP 2
10 973-758 SETSCREW 2
11 929-708 WASHER 2
Air Duct
PPL081541
2 986-766 PLATE 1
Induction Manifold & Air Charge Cooler
TBDD3030
INTAKE AND EXHAUST VALVE 995-848 20 OIL PUMP HOUSING 981-261 110