Nothing Special   »   [go: up one dir, main page]

FGWilson P1250P3 Parts Book

Download as pdf or txt
Download as pdf or txt
You are on page 1of 213

Spare Parts Catalogue

PERKINS ENGINE

Serial Number:

Dealer Contact Details

Date of print 10/9/2013


Table of Content

Description Page
PERKINS ENGINE 5
Core Unit 7
Cylinder Block, Liners & Main Bearing Kit 9
CRANKCASE 11
Crankshaft 13
CRANKSHAFT ASSEMBLY 15
Cylinder Head Assembly 17
CYLINDER HEAD ASSEMBLY 19
Cylinder Head Cover 21
Rocker Shaft Assembly 23
ROCKER SHAFT ASSEMBLY 25
BRIDGE PIECE 27
ROCKER ARM ASSEMBLY 29
ROCKER ARM ASSEMBLY 31
ROCKER SHAFT ASSY - MINOR 33
ROCKER ARM ASSEMBLY 35
Timing Gear & Camshaft 37
SHAFT 39
IDLER GEAR 41
SHAFT 43
IDLER GEAR 45
Push Rods & Tappets 47
CAM FOLLOWER 49
Camshaft 51
Pistons & Connecting Rods 53
Pistons & Rings 55
PISTON AND RING KIT 57
Connecting Rods & Big End Bearings 59
CON ROD ASSEMBLY 61
Timing Case 63
Timing Case 65
Fuel Injection Equipment 67
Atomisers 69
INJECTOR 71
Throttle Linkages 73
SHAFT 75
SHAFT 77
Control Unit 79
Control Unit 81
Throttle & Stop Controls 83
Paint & Engine ID 85
Engine Identification Labels 87
Flywheel Housing, Flywheel & Starter Ring 89
Flywheel Housing 91
Table of Content

Description Page
Flywheel & Starter Ring 93
FLYWHEEL ASSEMBLY 95
Starter Motor 97
Starter Motor 99
Lubricating Oil Sump 101
Sump 103
Oil Strainer 105
Oil Pump 107
OIL PUMP 109
Scavenge Pump - Mechanical 111
Oil Pump 113
Lubricating Oil Filter & Integral Oil Cooler 115
Oil Cooler 117
OIL COOLER 119
Oil Cooler Connections 121
Oil Filter 123
Coolant Pipes & Connections 125
Oil Feed Pipes 127
Heatshield 129
Oil Cooler 131
OIL COOLER 133
Oil Feed Pipes 135
Oil Feed Pipes 137
Oil Feed Pipes 139
Oil Feed Pipes 141
Oil Feed Pipes 143
Front End Drive Input 145
Front End Drive Input 147
Water Pump, Belts & Tensioner 149
Water Pump 151
WATER PUMP KIT 153
Heat Exchanger & Connections 155
Heat Exchanger & Connections 157
Thermostat, Water Outlet / Inlet & Rail 159
Thermostat & Housing 161
THERMOSTAT ASSEMBLY 163
THERMOSTAT BODY 165
Inlet & Outlet Connections 167
Inlet & Outlet Connections 169
Alternator & Generator 171
Alternator 173
Alternator Bracket & Fixings 175
ALTERNATOR PULLEY 177
Alternator Bracket & Fixings 179
Table of Content

Description Page
Alternator Bracket & Fixings 181
Turbocharger 183
Turbocharger 185
Air Duct 187
Feed Pipes 189
Leak-Off Pipes 191
Heatshield 193
Feed Pipes 195
Feed Pipes 197
Leak-Off Pipes 199
Air Duct 201
Induction Manifold & Air Charge Cooler 203
Induction Manifold 205
PERKINS ENGINE
DGKM8042

This page intentionally left free


PERKINS ENGINE
DGKM8042

Pos. No. Part No. Description Qty Unit From To

ACDD3175 Core Unit


ADDD3002 Pistons & Connecting Rods
AEDD3013 Timing Case
AFDD3171 Fuel Injection Equipment
ALDD3002 Paint & Engine ID
CDDD3023 Flywheel Housing, Flywheel & Starter Ring
EDDD3033 Starter Motor
GBDD3066 Lubricating Oil Sump
JBDD3189 Lubricating Oil Filter & Integral Oil Cooler
KBDD3002 Front End Drive Input
LBDD3002 Water Pump, Belts & Tensioner
LDDD3016 Thermostat, Water Outlet / Inlet & Rail
NDDD3027 Alternator & Generator
SBDD3158 Turbocharger
TBDD3030 Induction Manifold & Air Charge Cooler
Core Unit
ACDD3175

This page intentionally left free


Core Unit
ACDD3175

Pos. No. Part No. Description Qty Unit From To

PPL084148 Cylinder Block, Liners & Main Bearing Kit


PPL084150 Crankshaft
PPL084151 Cylinder Head Assembly
PPL084152 Cylinder Head Cover
PPL084153 Rocker Shaft Assembly
PPL084154 Timing Gear & Camshaft
PPL084155 Push Rods & Tappets
PPL084158 Camshaft
Cylinder Block, Liners & Main Bearing Kit
PPL084148

This page intentionally left free


Cylinder Block, Liners & Main Bearing Kit
PPL084148

Pos. No. Part No. Description Qty Unit From To

(12) 984-811 MAIN BEARING KIT - U/S 7


(12) 984-812 MAIN BEARING KIT - U/S 7
1 995-107 CRANKCASE 1
5 994-029 LIFTING BRACKET 2
6 981-410 BOLT 12
7 982-525 DOWEL 2
8 982-526 DOWEL 2
9 973-892 PLUG 1
10 930-397 LINER - SLIP FIT 12
11 902-143 SEAL - O RING 24
12 984-810 MAIN BEARING KIT 7
13 929-992 THRUST WASHER 2
14 930-003 CAMSHAFT BUSH 7
15 986-964 PLUG 1
16 989-041 WASHER 1
17 983-995 WASHER 2
18 982-326 CRANKCASE DOOR 2
19 984-015 GASKET 6
20 987-998 SETSCREW 24
21 973-759 SPRING WASHER 24
22 986-192 SEAL - O RING 60
23 973-101 DOWEL 24
24 932-921 CRANKCASE DOOR 2
CRANKCASE
995-107

This page intentionally left free


CRANKCASE
995-107

Pos. No. Part No. Description Qty Unit From To

2 BEARING CAP 7
3 904-306 BOLT 14
4 981-930 CAPSCREW 14
Crankshaft
PPL084150

This page intentionally left free


Crankshaft
PPL084150

Pos. No. Part No. Description Qty Unit From To

1 982-380 CRANKSHAFT ASSEMBLY 1


8 902-110 SEAL - FRONT END OIL 1
9 902-111 SEAL - REAR END OIL 1
CRANKSHAFT ASSEMBLY
982-380

This page intentionally left free


CRANKSHAFT ASSEMBLY
982-380

Pos. No. Part No. Description Qty Unit From To

2 CRANKSHAFT 1
3 982-969 CRANKSHAFT GEAR 1
4 WEIGHT 6
5 996-092 SCREW 12
6 973-101 DOWEL 12
7 982-521 DOWEL 4
Cylinder Head Assembly
PPL084151

This page intentionally left free


Cylinder Head Assembly
PPL084151

Pos. No. Part No. Description Qty Unit From To

1 992-771 CYLINDER HEAD ASSEMBLY 12


19 929-664 RETAINER 12
20 996-490 GASKET - CYLINDER HEAD 12
21 930-726 BOLT 48
22 989-125 WASHER 48
23 995-649 SEAL - O RING 12
24 973-887 SEAL - O RING 12
CYLINDER HEAD ASSEMBLY
992-771

This page intentionally left free


CYLINDER HEAD ASSEMBLY
992-771

Pos. No. Part No. Description Qty Unit From To

2 CYLINDER HEAD 1
3 905-215 INSERT 2
4 905-120 GUIDE 4
5 995-848 INTAKE AND EXHAUST VALVE 4
6 906-030 VALVE SPRING 4
7 906-122 CAP 4
8 906-121 VALVE COLLET 8
9 973-884 SLEEVE 1
10 973-885 SEAL - O RING 1
11 987-099 PLUG 2
12 973-892 PLUG 10
13 930-382 DOWEL 2
14 930-508 STUD 1
15 988-609 STUD 1
16 988-303 SPIROL PIN 2
17 987-027 PLUG 2
18 994-457 INSERT 2
Cylinder Head Cover
PPL084152

This page intentionally left free


Cylinder Head Cover
PPL084152

Pos. No. Part No. Description Qty Unit From To

1 10000-00792 CYLINDER HEAD COVER 12


2 908-295 SEAL - ROCKER BOX COVER 12
3 987-717 SCREW 48
4 989-240 WASHER 48
Rocker Shaft Assembly
PPL084153

This page intentionally left free


Rocker Shaft Assembly
PPL084153

Pos. No. Part No. Description Qty Unit From To

1 929-706 ROCKER BOX 12


2 988-303 SPIROL PIN 24
3 10000-12123 NUT 12
4 10000-12129 GASKET - ROCKER BOX 12
5 916-367 PAD 12
6 934-601 LEVER 12
7 909-364 NUT 12
8 973-759 SPRING WASHER 12
10 929-708 WASHER 36
11 994-020 ROCKER SHAFT ASSEMBLY 12
29 996-037 CAPSCREW 36
ROCKER SHAFT ASSEMBLY
994-020

This page intentionally left free


ROCKER SHAFT ASSEMBLY
994-020

Pos. No. Part No. Description Qty Unit From To

12 930-385 BRIDGE PIECE 2


15 987-308 ROCKER ARM ASSEMBLY 1
18 987-309 ROCKER ARM ASSEMBLY 1
21 987-316 ROCKER SHAFT ASSY - MINOR 1
23 994-018 ROCKER ARM ASSEMBLY 1
BRIDGE PIECE
930-385

This page intentionally left free


BRIDGE PIECE
930-385

Pos. No. Part No. Description Qty Unit From To

13 930-009 ADJUSTER 1
14 974-710 LOCKNUT 1
ROCKER ARM ASSEMBLY
987-308

This page intentionally left free


ROCKER ARM ASSEMBLY
987-308

Pos. No. Part No. Description Qty Unit From To

16 930-010 ADJUSTER 1
17 930-417 LOCKNUT 1
ROCKER ARM ASSEMBLY
987-309

This page intentionally left free


ROCKER ARM ASSEMBLY
987-309

Pos. No. Part No. Description Qty Unit From To

19 930-010 ADJUSTER 1
20 930-417 LOCKNUT 1
ROCKER SHAFT ASSY - MINOR
987-316

This page intentionally left free


ROCKER SHAFT ASSY - MINOR
987-316

Pos. No. Part No. Description Qty Unit From To

22 987-085 PLUG 1
ROCKER ARM ASSEMBLY
994-018

This page intentionally left free


ROCKER ARM ASSEMBLY
994-018

Pos. No. Part No. Description Qty Unit From To

24 ROCKER 1
25 930-012 ADJUSTER 1
26 982-628 END 1
27 930-681 PLUG 1
28 985-881 LOCKNUT 1
Timing Gear & Camshaft
PPL084154

This page intentionally left free


Timing Gear & Camshaft
PPL084154

Pos. No. Part No. Description Qty Unit From To

1 988-010 SHAFT 1
4 10000-44247 IDLER GEAR 1
7 981-923 CAPSCREW 2
9 981-443 BOLT 2
11 988-009 SHAFT 1
14 10000-49125 IDLER GEAR 1
17 981-925 CAPSCREW 1
18 981-928 CAPSCREW 3
19 986-852 PLATE 1
20 909-372 BOLT 1
21 929-708 WASHER 1
22 929-707 BOLT 1
23 973-759 SPRING WASHER 2
SHAFT
988-010

This page intentionally left free


SHAFT
988-010

Pos. No. Part No. Description Qty Unit From To

2 SHAFT 1
3 982-523 DOWEL 1
IDLER GEAR
10000-44247

This page intentionally left free


IDLER GEAR
10000-44247

Pos. No. Part No. Description Qty Unit From To

5 IDLER GEAR 1
6 10000-49124 IDLER GEAR BUSH 1
SHAFT
988-009

This page intentionally left free


SHAFT
988-009

Pos. No. Part No. Description Qty Unit From To

12 SHAFT 1
13 982-523 DOWEL 1
IDLER GEAR
10000-49125

This page intentionally left free


IDLER GEAR
10000-49125

Pos. No. Part No. Description Qty Unit From To

15 IDLER GEAR 1
16 10000-49126 BUSH 1
Push Rods & Tappets
PPL084155

This page intentionally left free


Push Rods & Tappets
PPL084155

Pos. No. Part No. Description Qty Unit From To

1 10000-12139 CAM FOLLOWER 6


9 983-207 HOUSING 6
10 988-011 SHAFT 6
11 10000-12140 CAM FOLLOWER 12
12 930-054 CAM FOLLOWER 12
13 930-055 CAM FOLLOWER 12
14 982-111 CLIP 12
15 982-525 DOWEL 12
16 981-925 CAPSCREW 24
17 973-759 SPRING WASHER 24
18 10000-12128 GASKET 6
19 930-458 PUSHROD 24
20 930-459 PUSHROD 12
CAM FOLLOWER
10000-12139

This page intentionally left free


CAM FOLLOWER
10000-12139

Pos. No. Part No. Description Qty Unit From To

2 982-111 CLIP 2
3 988-011 SHAFT 1
4 930-054 CAM FOLLOWER 2
5 930-055 CAM FOLLOWER 2
6 10000-12140 CAM FOLLOWER 2
7 983-207 HOUSING 1
8 982-525 DOWEL 2
Camshaft
PPL084158

This page intentionally left free


Camshaft
PPL084158

Pos. No. Part No. Description Qty Unit From To

1 994-103 CAMSHAFT 1
2 982-950 CAMSHAFT GEAR 1
3 929-789 THRUST PLATE 1
4 981-921 CAPSCREW 2
5 930-733 DOWEL 1
6 987-534 SCREW 4
Pistons & Connecting Rods
ADDD3002

This page intentionally left free


Pistons & Connecting Rods
ADDD3002

Pos. No. Part No. Description Qty Unit From To

PPL017608 Pistons & Rings


PPL017609 Connecting Rods & Big End Bearings
Pistons & Rings
PPL017608

This page intentionally left free


Pistons & Rings
PPL017608

Pos. No. Part No. Description Qty Unit From To

1 998-645 PISTON AND RING KIT 12


PISTON AND RING KIT
998-645

This page intentionally left free


PISTON AND RING KIT
998-645

Pos. No. Part No. Description Qty Unit From To

2 PISTON 1
3 983-053 GUDGEON PIN 1
4 981-990 CIRCLIP 2
5 992-780 PISTON RING KIT 1
Connecting Rods & Big End Bearings
PPL017609

This page intentionally left free


Connecting Rods & Big End Bearings
PPL017609

Pos. No. Part No. Description Qty Unit From To

(9) 934-520 BIG END BRG KIT - U/S 12


(9) 934-521 BIG END BRG KIT - U/S 12
1 994-030 CON ROD ASSEMBLY 12
9 994-914 BIG END BEARING KIT 12
CON ROD ASSEMBLY
994-030

This page intentionally left free


CON ROD ASSEMBLY
994-030

Pos. No. Part No. Description Qty Unit From To

2 ROD 1
3 CAP 1
4 981-800 SMALL END BUSH 1
5 929-997 CON ROD BOLT 2
6 929-996 DOWEL 2
7 987-085 PLUG 2
8 987-002 PLUG 1
Timing Case
AEDD3013

This page intentionally left free


Timing Case
AEDD3013

Pos. No. Part No. Description Qty Unit From To

PPL024080 Timing Case


Timing Case
PPL024080

This page intentionally left free


Timing Case
PPL024080

Pos. No. Part No. Description Qty Unit From To

1 988-784 TIMING CASE 1


2 981-138 BACKPLATE 1
3 983-786 GASKET - TIMING CASE 1
4 983-788 GASKET - TIMING CASE 1
9 986-853 BLANKING PLATE 1
10 984-031 GASKET 1
11 988-605 STUD 3
14 909-372 BOLT 7
16 981-443 BOLT 4
18 981-446 BOLT 2
20 909-364 NUT 2
21 909-373 SETSCREW 8
22 973-759 SPRING WASHER 8
Fuel Injection Equipment
AFDD3171

This page intentionally left free


Fuel Injection Equipment
AFDD3171

Pos. No. Part No. Description Qty Unit From To

PPL060366 Atomisers
PPL060369 Throttle Linkages
PPL060372 Control Unit
PPL060386 Control Unit
PPL060387 Throttle & Stop Controls
Atomisers
PPL060366

This page intentionally left free


Atomisers
PPL060366

Pos. No. Part No. Description Qty Unit From To

(1) 916-343 INJECTOR - EXCHANGE 12


1 910-023 INJECTOR 12
6 973-519 INJECTOR WASHER 12
7 930-423 CLAMP 12
8 930-424 CAPSCREW 12
INJECTOR
910-023

This page intentionally left free


INJECTOR
910-023

Pos. No. Part No. Description Qty Unit From To

2 HOLDER 1
3 912-019 INJECTOR NOZZLE 1
4 902-149 SEAL - O RING 1
5 902-150 SEAL - O RING 1
Throttle Linkages
PPL060369

This page intentionally left free


Throttle Linkages
PPL060369

Pos. No. Part No. Description Qty Unit From To

1 988-016 SHAFT 1
6 988-017 SHAFT 1
11 981-197 HOUSING 2
12 984-006 GASKET 2
13 930-037 SEAL - O RING 2
14 981-444 BOLT 2
16 996-065 SETSCREW 2
20 985-793 LEVER 2
21 987-995 SETSCREW 2
22 986-035 NUT 2
23 973-705 CAPSCREW 12
24 973-706 SPACER 12
25 988-845 TURNBUCKLE 12
26 986-043 NUT 12
27 986-034 NUT 12
28 974-416 BALL JOINT 12
31 930-023 CONTROL ROD 12
32 998-020 SETSCREW 24
33 986-039 NUT 12
34 987-998 SETSCREW 12
35 973-759 SPRING WASHER 12
36 974-417 BALL JOINT 12
37 988-298 SPIROL PIN 2
SHAFT
988-016

This page intentionally left free


SHAFT
988-016

Pos. No. Part No. Description Qty Unit From To

2 930-057 SHAFT 1
3 981-569 BRACKET 3
4 985-794 LEVER 6
5 988-299 SPIROL PIN 8
SHAFT
988-017

This page intentionally left free


SHAFT
988-017

Pos. No. Part No. Description Qty Unit From To

7 930-057 SHAFT 1
8 981-569 BRACKET 3
9 985-794 LEVER 6
10 988-299 SPIROL PIN 7
Control Unit
PPL060372

This page intentionally left free


Control Unit
PPL060372

Pos. No. Part No. Description Qty Unit From To

1 10000-12144 CONTROL BOX 1


2 932-334 LABEL 2
3 996-036 SETSCREW 4
6 932-435 BRACKET 1
7 932-434 BRACKET 1
8 996-160 MOUNTING 6
12 987-711 SCREW 4
13 986-035 NUT 4
14 988-383 SPRING WASHER 4
15 932-433 PLATE 1
16 932-432 PLATE 1
17 997-080 PICKUP 1
Control Unit
PPL060386

This page intentionally left free


Control Unit
PPL060386

Pos. No. Part No. Description Qty Unit From To

1 10000-12391 WIRING HARNESS 1


2 996-640 CLIP 2
Throttle & Stop Controls
PPL060387

This page intentionally left free


Throttle & Stop Controls
PPL060387

Pos. No. Part No. Description Qty Unit From To

(1) 916-334 ACTUATOR 1


1 974-528 ACTUATOR 1
2 932-862 MOUNTING PLATE 1
3 992-634 GASKET 1
4 932-860 SUPPORT 1
5 932-859 SUPPORT 1
6 988-607 STUD 2
6 909-364 NUT 6
7 973-759 SPRING WASHER 6
8 988-610 STUD 4
9 981-918 CAPSCREW 4
10 974-495 SPRING WASHER 4
12 932-326 THROTTLE LEVER BUSH 1
13 932-867 LEVER 1
14 909-373 SETSCREW 1
15 909-363 SPRING WASHER 1
16 932-861 LEVER 1
17 986-074 METRIC NUT 2
20 997-751 STUD 1
21 929-708 WASHER 1
22 986-042 NUT 1
23 987-995 SETSCREW 2
24 986-040 NUT 2
25 982-468 DISTANCE PIECE 2
26 987-334 ROD 2
27 986-044 NUT 2
28 986-035 NUT 6
29 981-084 ADJUSTING NUT 2
30 987-333 ROD 2
31 929-995 END 4
32 987-992 SETSCREW 3
33 932-004 METRIC BOLT 1
Paint & Engine ID
ALDD3002

This page intentionally left free


Paint & Engine ID
ALDD3002

Pos. No. Part No. Description Qty Unit From To

PPL017607 Engine Identification Labels


Engine Identification Labels
PPL017607

This page intentionally left free


Engine Identification Labels
PPL017607

Pos. No. Part No. Description Qty Unit From To

1 986-915 PLATE 1
2 987-292 RIVET 4
3 985-762 LABEL 1
4 985-763 LABEL 1
5 985-765 LABEL 1
6 988-779 TIE 1
7 985-766 LABEL 1
8 LABEL 2
9 985-764 LABEL 1
Flywheel Housing, Flywheel & Starter Ring
CDDD3023

This page intentionally left free


Flywheel Housing, Flywheel & Starter Ring
CDDD3023

Pos. No. Part No. Description Qty Unit From To

PPL030699 Flywheel Housing


PPL030700 Flywheel & Starter Ring
Flywheel Housing
PPL030699

This page intentionally left free


Flywheel Housing
PPL030699

Pos. No. Part No. Description Qty Unit From To

1 932-878 FLYWHEEL HOUSING 1


2 987-095 PLUG 1
3 981-439 BOLT 17
4 973-759 SPRING WASHER 17
5 930-510 BOLT 5
6 986-851 PLATE 2
7 988-001 SETSCREW 6
8 988-385 SPRING WASHER 6
9 987-121 POINTER 2
10 983-787 GASKET 1
Flywheel & Starter Ring
PPL030700

This page intentionally left free


Flywheel & Starter Ring
PPL030700

Pos. No. Part No. Description Qty Unit From To

1 997-766 FLYWHEEL ASSEMBLY 1


4 930-510 BOLT 5
FLYWHEEL ASSEMBLY
997-766

This page intentionally left free


FLYWHEEL ASSEMBLY
997-766

Pos. No. Part No. Description Qty Unit From To

2 FLYWHEEL 1
3 983-012 STARTER RING GEAR 1
Starter Motor
EDDD3033

This page intentionally left free


Starter Motor
EDDD3033

Pos. No. Part No. Description Qty Unit From To

PPL060505 Starter Motor


Starter Motor
PPL060505

This page intentionally left free


Starter Motor
PPL060505

Pos. No. Part No. Description Qty Unit From To

(1) 916-341 STARTER MOTOR - EXCHANGE 2


1 974-419 STARTER MOTOR 2
2 988-540 STUD 6
3 989-124 WASHER 6
4 10000-12104 RELAY 1
5 987-711 SCREW 2
6 986-035 NUT 2
7 986-721 WASHER 2
8 988-383 SPRING WASHER 2
9 995-255 BRACKET 1
10 981-436 BOLT 2
11 973-759 SPRING WASHER 2
12 986-036 NUT 6
13 988-384 SPRING WASHER 6
Lubricating Oil Sump
GBDD3066

This page intentionally left free


Lubricating Oil Sump
GBDD3066

Pos. No. Part No. Description Qty Unit From To

PPL077246 Sump
PPL077247 Oil Strainer
PPL077249 Oil Pump
PPL077251 Scavenge Pump - Mechanical
PPL077255 Oil Pump
Sump
PPL077246

This page intentionally left free


Sump
PPL077246

Pos. No. Part No. Description Qty Unit From To

1 988-648 SUMP 1
2 988-428 STRAINER 1
3 973-758 SETSCREW 3
4 909-363 SPRING WASHER 4
5 981-436 BOLT 42
7 992-661 GASKET - SUMP 1
8 986-964 PLUG 4
9 989-041 WASHER 4
10 987-081 PLUG 1
11 989-040 WASHER 1
12 986-966 PLUG 2
13 989-192 WASHER 2
14 986-965 PLUG 2
15 989-042 WASHER 2
16 988-641 PIPE - OIL SUCTION 1
17 981-440 BOLT 2
19 988-272 SPACER 2
23 986-302 PIPE 1
24 986-294 PIPE 1
25 986-188 SEAL - O RING 2
26 981-437 BOLT 2
27 973-759 SPRING WASHER 2
28 987-078 PLUG 1
29 973-754 SEAL - O RING 2
30 974-732 DISTANCE PIECE 42
31 986-967 PLUG 1
32 989-131 WASHER 1
33 982-434 DIPSTICK 1
34 996-640 CLIP 2
Oil Strainer
PPL077247

This page intentionally left free


Oil Strainer
PPL077247

Pos. No. Part No. Description Qty Unit From To

1 981-267 BREATHER BODY 2


2 981-597 SUPPORT BRACKET 2
6 982-624 STRAINER 4
7 982-527 DOWEL 2
8 984-033 GASKET 2
9 985-840 LID 2
10 988-604 STUD 2
11 989-276 WING NUT 2
12 974-495 SPRING WASHER 2
13 986-722 WASHER 2
14 10000-49482 HOSE - BREATHER 1
15 10000-48410 HOSE - BREATHER 1
16 930-030 HOSE CLIP 6
17 982-585 ELBOW 1
18 982-584 ELBOW 1
19 984-031 GASKET 2
22 909-363 SPRING WASHER 6
23 983-191 HOSE - BREATHER 2
24 973-800 CLIP 2
25 988-606 STUD 5
26 909-364 NUT 5
27 995-252 GASKET - OIL FILLER 1
28 995-272 OIL FILLER TUBE 1
29 981-867 OIL FILLER CAP 1
31 995-273 INSPECTION COVER 1
32 984-015 GASKET 1
33 909-373 SETSCREW 4
34 973-759 SPRING WASHER 4
Oil Pump
PPL077249

This page intentionally left free


Oil Pump
PPL077249

Pos. No. Part No. Description Qty Unit From To

1 10000-18880 OIL PUMP 1


OIL PUMP
10000-18880

This page intentionally left free


OIL PUMP
10000-18880

Pos. No. Part No. Description Qty Unit From To

2 OIL PUMP 1
3 10000-18881 LIFT PUMP 1
4 10000-18882 PRIMING PUMP 1
5 10000-18883 GASKET - LIFT PUMP 1
6 981-261 OIL PUMP HOUSING 1
7 981-826 BUSH 2
8 988-007 SHAFT 1
9 930-143 KEY 1
10 930-006 ROTOR 1
11 982-330 COVER 1
12 987-102 PLUG 1
13 982-525 DOWEL 2
14 983-791 GASKET 1
15 988-541 STUD 2
16 909-364 NUT 4
17 973-715 OIL PUMP GEAR 1
18 989-252 WASHER 1
19 986-020 NUT 1
20 987-996 SETSCREW 4
21 930-008 PLUNGER 1
22 929-998 SPRING 1
23 930-007 CAP 1
24 982-708 FLANGE 1
25 986-184 SEAL - O RING 1
26 981-453 BOLT 1
27 986-074 METRIC NUT 3
28 974-495 SPRING WASHER 7
29 930-035 SEAL - OIL 1
30 983-797 GASKET - LIFT PUMP 1
31 988-603 STUD 2
32 983-026 GRUB SCREW 2
33 982-309 COUPLING 1
34 902-064 CARRIER 1
35 981-443 BOLT 2
36 973-759 SPRING WASHER 4
37 908-503 KEY 1
38 984-000 GASKET 1
39 984-007 GASKET 1
40 981-233 BLANKING PLATE 1
41 930-029 KEY 1
42 988-383 SPRING WASHER 1
Scavenge Pump - Mechanical
PPL077251

This page intentionally left free


Scavenge Pump - Mechanical
PPL077251

Pos. No. Part No. Description Qty Unit From To

1 916-139 DOOR 1
Oil Pump
PPL077255

This page intentionally left free


Oil Pump
PPL077255

Pos. No. Part No. Description Qty Unit From To

1 983-784 GASKET - OIL PUMP 1


2 988-613 STUD 2
3 909-364 NUT 4
5 988-542 STUD 2
6 909-363 SPRING WASHER 2
7 930-022 JET 11
8 902-112 SEAL - O RING 12
9 902-113 SEAL - O RING 12
10 973-758 SETSCREW 12
11 973-759 SPRING WASHER 12
12 983-485 JET 1
13 983-483 JET 1
14 984-016 GASKET 1
15 987-998 SETSCREW 2
Lubricating Oil Filter & Integral Oil Cooler
JBDD3189

This page intentionally left free


Lubricating Oil Filter & Integral Oil Cooler
JBDD3189

Pos. No. Part No. Description Qty Unit From To

PPL082202 Oil Cooler


PPL082203 Oil Cooler Connections
PPL082205 Oil Filter
PPL082206 Coolant Pipes & Connections
PPL082208 Oil Feed Pipes
PPL082209 Heatshield
PPL082210 Oil Cooler
PPL082211 Oil Feed Pipes
PPL082213 Oil Feed Pipes
PPL082214 Oil Feed Pipes
PPL082215 Oil Feed Pipes
PPL082216 Oil Feed Pipes
Oil Cooler
PPL082202

This page intentionally left free


Oil Cooler
PPL082202

Pos. No. Part No. Description Qty Unit From To

(1) 916-333 OIL COOLER 1


1 986-203 OIL COOLER 1
OIL COOLER
986-203

This page intentionally left free


OIL COOLER
986-203

Pos. No. Part No. Description Qty Unit From To

2 981-283 HOUSING 1
3 984-024 GASKET - OIL COOLER 1
4 982-332 COVER 1
5 973-352 GASKET - OIL COOLER 1
6 981-455 SETSCREW 9
7 973-681 TUBESTACK 1
8 981-452 BOLT 1
9 981-444 BOLT 2
11 982-333 COVER 1
12 930-160 SEAL - O RING 1
13 981-454 SETSCREW 2
14 909-363 SPRING WASHER 2
15 988-698 TAP 1
16 989-040 WASHER 1
Oil Cooler Connections
PPL082203

This page intentionally left free


Oil Cooler Connections
PPL082203

Pos. No. Part No. Description Qty Unit From To

1 973-101 DOWEL 8
2 995-250 SUPPORT BRACKET 1
3 929-711 SETSCREW 8
4 982-329 CRANKCASE DOOR 1
5 973-759 SPRING WASHER 28
6 981-438 BOLT 12
Oil Filter
PPL082205

This page intentionally left free


Oil Filter
PPL082205

Pos. No. Part No. Description Qty Unit From To

1 982-683 OIL FILTER HEAD 2


2 983-783 GASKET - OIL FILLER 2
3 929-711 SETSCREW 22
4 909-363 SPRING WASHER 22
5 981-076 ADAPTOR 6
6 901-136 OIL FILTER 6
7 987-079 PLUG 2
8 989-039 WASHER 2
9 983-063 HEAD 2
Coolant Pipes & Connections
PPL082206

This page intentionally left free


Coolant Pipes & Connections
PPL082206

Pos. No. Part No. Description Qty Unit From To

1 986-682 WATER PIPE 1


2 984-022 GASKET - WATER CONNECTION 2
5 986-683 WATER PIPE 1
6 982-576 ELBOW 2
12 987-082 PLUG 2
15 986-681 WATER PIPE 2
16 923-509 GASKET - WATER CONNECTION 8
17 923-508 ELBOW 2
18 987-079 PLUG 2
19 989-039 WASHER 2
22 987-999 SETSCREW 8
23 909-364 NUT 8
24 909-363 SPRING WASHER 8
25 930-237 PLUG 2
26 996-519 HOSE 2
27 930-031 HOSE CLIP 4
28 986-907 PLATE 2
29 909-373 SETSCREW 8
Oil Feed Pipes
PPL082208

This page intentionally left free


Oil Feed Pipes
PPL082208

Pos. No. Part No. Description Qty Unit From To

1 10000-06035 OIL PIPE 1


2 986-637 OIL PIPE 12
3 988-866 UNION 24
4 982-157 CLIP 12
5 974-500 SETSCREW 12
8 929-707 BOLT 2
9 973-759 SPRING WASHER 2
10 982-155 CLIP 1
11 981-437 BOLT 1
Heatshield
PPL082209

This page intentionally left free


Heatshield
PPL082209

Pos. No. Part No. Description Qty Unit From To

1 983-091 HEATSHIELD 2
2 987-712 SCREW 14
3 986-722 WASHER 14
4 974-495 SPRING WASHER 14
Oil Cooler
PPL082210

This page intentionally left free


Oil Cooler
PPL082210

Pos. No. Part No. Description Qty Unit From To

1 986-202 OIL COOLER 1


OIL COOLER
986-202

This page intentionally left free


OIL COOLER
986-202

Pos. No. Part No. Description Qty Unit From To

2 981-283 HOUSING 1
3 984-024 GASKET - OIL COOLER 1
4 982-332 COVER 1
5 973-352 GASKET - OIL COOLER 1
7 973-681 TUBESTACK 1
8 981-452 BOLT 1
9 981-444 BOLT 2
11 982-333 COVER 1
12 930-160 SEAL - O RING 1
13 981-455 SETSCREW 5
14 981-454 SETSCREW 2
15 909-363 SPRING WASHER 7
16 988-698 TAP 1
17 989-040 WASHER 2
Oil Feed Pipes
PPL082211

This page intentionally left free


Oil Feed Pipes
PPL082211

Pos. No. Part No. Description Qty Unit From To

1 986-646 OIL PIPE 1


5 986-549 OIL PIPE 1
6 902-145 SEAL - O RING 1
10 987-999 SETSCREW 2
11 986-042 NUT 2
13 986-551 OIL PIPE 1
14 983-997 GASKET 3
15 988-611 STUD 2
18 982-710 FLANGE 1
19 984-004 GASKET 1
20 987-998 SETSCREW 2
21 973-759 SPRING WASHER 2
22 986-545 OIL PIPE 1
24 909-373 SETSCREW 4
26 986-295 PIPE 1
30 10000-16493 PIPE - OIL 1
31 902-113 SEAL - O RING 1
32 986-185 SEAL - O RING 1
33 981-918 CAPSCREW 4
35 987-103 PLUG 2
38 981-263 HOUSING 1
39 987-082 PLUG 1
40 902-144 SEAL - O RING 1
41 981-922 CAPSCREW 2
42 974-495 SPRING WASHER 2
43 988-852 UNION 1
44 989-131 WASHER 1
45 986-644 OIL PIPE 1
46 988-850 UNION 1
47 987-831 WASHER 1
48 987-226 RELIEF VALVE 1
49 982-473 DOOR 1
50 997-740 GASKET 2
51 988-606 STUD 2
52 986-297 PIPE 1
53 908-514 GASKET 1
54 909-364 NUT 2
55 909-363 SPRING WASHER 2
56 996-418 PIPE - COOLANT 1
57 929-711 SETSCREW 2
Oil Feed Pipes
PPL082213

This page intentionally left free


Oil Feed Pipes
PPL082213

Pos. No. Part No. Description Qty Unit From To

1 986-646 OIL PIPE 1


5 986-298 PIPE 1
10 987-999 SETSCREW 2
11 986-042 NUT 2
13 986-551 OIL PIPE 1
14 983-997 GASKET 3
15 988-611 STUD 2
16 909-364 NUT 2
18 982-710 FLANGE 1
19 984-008 GASKET 1
20 987-998 SETSCREW 2
21 973-759 SPRING WASHER 2
22 986-545 OIL PIPE 1
26 986-295 PIPE 1
27 902-113 SEAL - O RING 1
28 10000-06269 OIL PIPE 1
29 981-241 BLOCK 1
30 987-103 PLUG 1
31 902-145 SEAL - O RING 2
32 909-373 SETSCREW 2
34 902-144 SEAL - O RING 2
35 929-707 BOLT 2
37 986-854 PLATE 2
38 986-191 SEAL - O RING 2
39 981-436 BOLT 2
41 982-019 CLAMP 1
42 929-711 SETSCREW 1
43 909-363 SPRING WASHER 2
Oil Feed Pipes
PPL082214

This page intentionally left free


Oil Feed Pipes
PPL082214

Pos. No. Part No. Description Qty Unit From To

1 986-644 OIL PIPE 1


2 988-850 UNION 1
3 987-831 WASHER 1
4 988-861 UNION 1
5 987-226 RELIEF VALVE 1
6 982-470 DOOR 1
7 984-015 GASKET 1
8 987-998 SETSCREW 4
9 973-759 SPRING WASHER 4
Oil Feed Pipes
PPL082215

This page intentionally left free


Oil Feed Pipes
PPL082215

Pos. No. Part No. Description Qty Unit From To

1 10000-06268 OIL PIPE 1


Oil Feed Pipes
PPL082216

This page intentionally left free


Oil Feed Pipes
PPL082216

Pos. No. Part No. Description Qty Unit From To

1 988-868 UNION 1
2 10000-06270 OIL PIPE 1
3 988-192 SLEEVE 1
4 997-752 TEE 1
5 986-301 PIPE 1
6 986-303 PIPE 4
7 997-733 ELBOW 2
8 986-304 PIPE 1
9 983-484 JET 6
11 997-771 TEE 4
Front End Drive Input
KBDD3002

This page intentionally left free


Front End Drive Input
KBDD3002

Pos. No. Part No. Description Qty Unit From To

PPL017606 Front End Drive Input


Front End Drive Input
PPL017606

This page intentionally left free


Front End Drive Input
PPL017606

Pos. No. Part No. Description Qty Unit From To

1 934-689 DAMPER 1
2 981-050 ADAPTOR 1
4 986-771 RETAINING PLATE 1
5 981-414 BOLT 3
Water Pump, Belts & Tensioner
LBDD3002

This page intentionally left free


Water Pump, Belts & Tensioner
LBDD3002

Pos. No. Part No. Description Qty Unit From To

PPL019309 Water Pump


PPL019310 Heat Exchanger & Connections
PPL019317 Heat Exchanger & Connections
Water Pump
PPL019309

This page intentionally left free


Water Pump
PPL019309

Pos. No. Part No. Description Qty Unit From To

1 999-185 WATER PUMP KIT 2


22 983-785 GASKET - WATER PUMP 2
23 981-448 BOLT 3
24 909-363 SPRING WASHER 7
25 997-757 REPAIR KIT - WATER PUMP 2
WATER PUMP KIT
999-185

This page intentionally left free


WATER PUMP KIT
999-185

Pos. No. Part No. Description Qty Unit From To

2 981-269 WATER PUMP HOUSING 1


3 992-870 SEAL - WATER PUMP 1
4 902-007 SEAL - OIL 1
5 983-271 IMPELLER 1
6 992-869 COUNTER FACE 1
7 973-521 SHAFT 1
8 988-281 SPACER 1
9 930-728 SHIM 2
10 981-991 CIRCLIP 1
11 973-522 BALL BEARING 2
12 983-210 HOUSING 1
13 902-146 SEAL - O RING 1
14 973-712 SNAP RING 2
15 973-713 WASHER 1
16 973-714 NUT 1
17 930-029 KEY 1
18 981-444 BOLT 2
19 909-364 NUT 2
20 987-101 PLUG 1
21 973-715 OIL PUMP GEAR 1
Heat Exchanger & Connections
PPL019310

This page intentionally left free


Heat Exchanger & Connections
PPL019310

Pos. No. Part No. Description Qty Unit From To

1 986-679 WATER PIPE 1


2 984-021 GASKET - WATER CONNECTION 2
5 10000-01569 ELBOW 1
7 929-707 BOLT 1
11 10000-01520 PIPE 1
12 986-181 SEAL - O RING 1
13 981-454 SETSCREW 2
17 986-305 PIPE 1
18 984-065 GASKET - WATER CONNECTION 1
19 909-373 SETSCREW 4
20 909-363 SPRING WASHER 4
21 996-519 HOSE 1
22 930-031 HOSE CLIP 2
Heat Exchanger & Connections
PPL019317

This page intentionally left free


Heat Exchanger & Connections
PPL019317

Pos. No. Part No. Description Qty Unit From To

1 986-680 WATER PIPE 1


2 984-021 GASKET - WATER CONNECTION 2
5 10000-01569 ELBOW 1
5 982-577 ELBOW 1
7 929-707 BOLT 1
11 10000-01600 PIPE 1
11 986-308 PIPE 1
12 986-181 SEAL - O RING 1
13 981-454 SETSCREW 2
17 986-306 PIPE 1
18 984-065 GASKET - WATER CONNECTION 1
19 909-373 SETSCREW 4
20 909-363 SPRING WASHER 4
21 996-519 HOSE 1
22 930-031 HOSE CLIP 2
Thermostat, Water Outlet / Inlet & Rail
LDDD3016

This page intentionally left free


Thermostat, Water Outlet / Inlet & Rail
LDDD3016

Pos. No. Part No. Description Qty Unit From To

PPL065402 Thermostat & Housing


PPL065403 Inlet & Outlet Connections
PPL065406 Inlet & Outlet Connections
Thermostat & Housing
PPL065402

This page intentionally left free


Thermostat & Housing
PPL065402

Pos. No. Part No. Description Qty Unit From To

1 988-757 THERMOSTAT ASSEMBLY 2


16 988-609 STUD 4
20 986-313 PIPE 1
21 986-190 SEAL - WATER OUTLET 2
25 994-446 HOSE 2
26 982-151 HOSE CLIP 4
27 986-314 PIPE 1
28 981-582 BRACKET 1
29 981-583 BRACKET 1
30 988-000 SETSCREW 4
31 988-384 SPRING WASHER 4
32 10000-14860 BRACKET 1
33 10000-14859 BRACKET 1
34 981-436 BOLT 4
35 909-364 NUT 4
36 973-759 SPRING WASHER 4
37 929-708 WASHER 4
38 10000-01518 WATER PIPE 1
39 10000-01617 WATER PIPE 1
40 987-999 SETSCREW 6
41 909-363 SPRING WASHER 6
THERMOSTAT ASSEMBLY
988-757

This page intentionally left free


THERMOSTAT ASSEMBLY
988-757

Pos. No. Part No. Description Qty Unit From To

2 997-755 THERMOSTAT BODY 1


5 914-013 THERMOSTAT 2
6 974-539 GASKET - THERMOSTAT HSG 2
7 997-732 COVER 2
8 988-608 STUD 12
9 909-364 NUT 12
10 909-363 SPRING WASHER 12
11 989-241 WASHER 1
12 981-433 BOLT 2
13 989-251 WASHER 2
14 987-101 PLUG 2
15 987-102 PLUG 4
THERMOSTAT BODY
997-755

This page intentionally left free


THERMOSTAT BODY
997-755

Pos. No. Part No. Description Qty Unit From To

3 987-101 PLUG 2
4 987-102 PLUG 2
Inlet & Outlet Connections
PPL065403

This page intentionally left free


Inlet & Outlet Connections
PPL065403

Pos. No. Part No. Description Qty Unit From To

1 10000-00207 RAIL 6
2 973-890 SEAL - O RING 9
6 982-711 FLANGE 3
7 984-003 GASKET - BLANKING PLATE 3
8 987-999 SETSCREW 6
9 909-364 NUT 6
10 929-708 WASHER 4
11 984-009 GASKET 16
12 909-372 BOLT 16
13 981-440 BOLT 16
14 909-363 SPRING WASHER 16
15 934-643 PLUG 2
16 996-088 PLUG 2
17 981-454 SETSCREW 4
18 973-759 SPRING WASHER 4
Inlet & Outlet Connections
PPL065406

This page intentionally left free


Inlet & Outlet Connections
PPL065406

Pos. No. Part No. Description Qty Unit From To

1 10000-12124 HEATSHIELD 2
2 981-440 BOLT 3
3 973-759 SPRING WASHER 3
4 909-372 BOLT 3
5 909-363 SPRING WASHER 3
Alternator & Generator
NDDD3027

This page intentionally left free


Alternator & Generator
NDDD3027

Pos. No. Part No. Description Qty Unit From To

PPL060518 Alternator
PPL060520 Alternator Bracket & Fixings
PPL060528 Alternator Bracket & Fixings
PPL060529 Alternator Bracket & Fixings
Alternator
PPL060518

This page intentionally left free


Alternator
PPL060518

Pos. No. Part No. Description Qty Unit From To

(1) 916-342 ALTERNATOR 1


1 997-188 ALTERNATOR 1
2 987-230 RESISTOR 1
Alternator Bracket & Fixings
PPL060520

This page intentionally left free


Alternator Bracket & Fixings
PPL060520

Pos. No. Part No. Description Qty Unit From To

1 909-036 TIMING BELT 1


2 930-558 ALTERNATOR PULLEY 1
4 982-175 COLLAR 1
5 983-048 GUARD 1
6 985-867 LINK 1
7 987-711 SCREW 1
8 986-721 WASHER 1
9 981-344 BOLT 1
10 985-935 NUT 1
11 988-387 SPRING WASHER 1
12 981-760 BRACKET 1
13 988-606 STUD 2
14 909-364 NUT 2
15 973-759 SPRING WASHER 2
16 981-346 BOLT 1
17 986-075 UNF NUT 1
18 997-739 GUARD 1
19 987-991 SETSCREW 3
20 988-383 SPRING WASHER 3
ALTERNATOR PULLEY
930-558

This page intentionally left free


ALTERNATOR PULLEY
930-558

Pos. No. Part No. Description Qty Unit From To

3 981-828 BUSH 1
Alternator Bracket & Fixings
PPL060528

This page intentionally left free


Alternator Bracket & Fixings
PPL060528

Pos. No. Part No. Description Qty Unit From To

1 997-767 HOUSING 1
2 994-927 GASKET 1
3 902-109 SEAL - O RING 1
4 974-495 SPRING WASHER 2
5 987-996 SETSCREW 2
Alternator Bracket & Fixings
PPL060529

This page intentionally left free


Alternator Bracket & Fixings
PPL060529

Pos. No. Part No. Description Qty Unit From To

1 10000-00801 PRESSURE SWITCH 1


Turbocharger
SBDD3158

This page intentionally left free


Turbocharger
SBDD3158

Pos. No. Part No. Description Qty Unit From To

PPL081528 Turbocharger
PPL081530 Air Duct
PPL081531 Feed Pipes
PPL081532 Leak-Off Pipes
PPL081533 Heatshield
PPL081534 Feed Pipes
PPL081535 Feed Pipes
PPL081536 Leak-Off Pipes
PPL081541 Air Duct
Turbocharger
PPL081528

This page intentionally left free


Turbocharger
PPL081528

Pos. No. Part No. Description Qty Unit From To

1 10000-12285 TURBOCHARGER 4
2 984-012 GASKET - TURBOCHARGER 4
3 930-038 SEAL - O RING 4
4 997-738 GLAND 4
Air Duct
PPL081530

This page intentionally left free


Air Duct
PPL081530

Pos. No. Part No. Description Qty Unit From To

1 986-361 AIR PIPE 1


3 10000-12612 BRACKET 1
4 10000-12613 BRACKET 1
8 929-711 SETSCREW 4
17 10000-12617 BRACKET 4
18 974-500 SETSCREW 8
21 984-030 GASKET - CHARGE COOLER 1
23 909-373 SETSCREW 2
25 987-999 SETSCREW 6
26 909-364 NUT 6
27 973-759 SPRING WASHER 6
28 986-362 AIR PIPE 1
29 984-034 GASKET - AIR PIPE 1
30 10000-12614 PIPE - AIR 1
33 10000-12616 HOSE 1
35 10000-12615 HOSE CLIP 1
36 10000-12618 PIPE - AIR 1
37 997-761 AIR PIPE 1
38 TURBOCHARGER 1
Feed Pipes
PPL081531

This page intentionally left free


Feed Pipes
PPL081531

Pos. No. Part No. Description Qty Unit From To

2 974-449 GASKET 4
3 987-998 SETSCREW 8
4 973-759 SPRING WASHER 8
5 988-721 TEEPIECE 2
6 10000-07406 PIPE 2
7 10000-12619 PIPE 1
8 986-642 OIL PIPE 2
Leak-Off Pipes
PPL081532

This page intentionally left free


Leak-Off Pipes
PPL081532

Pos. No. Part No. Description Qty Unit From To

1 10000-49355 PIPE - TURBO OIL DRAIN 2


2 930-004 HOSE 2
3 930-033 HOSE CLIP 4
4 10000-06003 OIL PIPE 1
5 982-617 ELBOW 2
6 973-756 GASKET 4
7 973-758 SETSCREW 8
9 909-373 SETSCREW 4
10 973-759 SPRING WASHER 4
11 10000-06004 PIPE 1
Heatshield
PPL081533

This page intentionally left free


Heatshield
PPL081533

Pos. No. Part No. Description Qty Unit From To

1 983-094 HEATSHIELD 1
2 997-748 SETSCREW 2
3 988-384 SPRING WASHER 2
Feed Pipes
PPL081534

This page intentionally left free


Feed Pipes
PPL081534

Pos. No. Part No. Description Qty Unit From To

1 10000-12114 PIPE - TURBO OIL FEED 2


2 981-921 CAPSCREW 8
4 909-373 SETSCREW 2
5 973-759 SPRING WASHER 2
6 974-449 GASKET 4
Feed Pipes
PPL081535

This page intentionally left free


Feed Pipes
PPL081535

Pos. No. Part No. Description Qty Unit From To

1 974-449 GASKET 2
2 909-373 SETSCREW 4
3 973-759 SPRING WASHER 4
4 986-067 NUT 2
5 986-221 OLIVE 2
6 986-642 OIL PIPE 2
7 989-041 WASHER 2
8 10000-12627 CLIP 2
9 10000-06001 OIL PIPE 2
10 982-617 ELBOW 2
11 988-865 UNION 2
Leak-Off Pipes
PPL081536

This page intentionally left free


Leak-Off Pipes
PPL081536

Pos. No. Part No. Description Qty Unit From To

1 930-004 HOSE 2
2 930-033 HOSE CLIP 4
3 982-617 ELBOW 2
6 973-759 SPRING WASHER 4
7 10000-49335 BRACKET 1
8 10000-49334 BRACKET 1
9 982-154 CLIP 2
10 973-758 SETSCREW 2
11 929-708 WASHER 2
Air Duct
PPL081541

This page intentionally left free


Air Duct
PPL081541

Pos. No. Part No. Description Qty Unit From To

2 986-766 PLATE 1
Induction Manifold & Air Charge Cooler
TBDD3030

This page intentionally left free


Induction Manifold & Air Charge Cooler
TBDD3030

Pos. No. Part No. Description Qty Unit From To

PPL060358 Induction Manifold


Induction Manifold
PPL060358

This page intentionally left free


Induction Manifold
PPL060358

Pos. No. Part No. Description Qty Unit From To

1 10000-12620 INTAKE MANIFOLD 1


2 996-008 SEAL - O RING 6
5 984-013 GASKET - IND MANIFOLD 12
6 10000-12388 COVER 1
7 987-082 PLUG 2
8 981-918 CAPSCREW 48
9 997-770 SPRING WASHER 48
10 10000-12621 INTAKE MANIFOLD 1
12 932-894 AIR INLET MANIFOLD 1
13 987-074 PLUG 4
14 989-194 WASHER 4
15 916-582 SCREW METRIC 24
19 10000-12387 COVER 1
20 929-711 SETSCREW 12
21 929-708 WASHER 12
22 973-759 SPRING WASHER 12
23 909-364 NUT 12
24 10000-16508 PLUG 1
25 10000-12276 AIR PRESSURE SENSOR 1
Index

Description Part No. Page Description Part No. Page

ACTUATOR 916-334 84 TIMING BELT 909-036 176


ALTERNATOR 916-342 174 TIMING CASE 988-784 66
INJECTOR - EXCHANGE 916-343 70 TURBOCHARGER 10000-12285 186
OIL COOLER 916-333 118 UNION 988-868 144
STARTER MOTOR - EXCHANGE 916-341 100 WATER PIPE 986-682 126
BIG END BRG KIT - U/S 934-520 60 WATER PIPE 986-679 156
BIG END BRG KIT - U/S 934-521 60 WATER PIPE 986-680 158
MAIN BEARING KIT - U/S 984-811 10 WIRING HARNESS 10000-12391 82
MAIN BEARING KIT - U/S 984-812 10 ADAPTOR 981-050 148
ACTUATOR 974-528 84 BACKPLATE 981-138 66
AIR PIPE 986-361 188 BEARING CAP, CRANKSHAFT, 12, 16, 20,
CYLINDER HEAD, FLYWHEEL, 96, 72, 110,
ALTERNATOR 997-188 174
HOLDER, OIL PUMP, PISTON, 58, 62, 40,
BREATHER BODY 981-267 106 ROD, SHAFT, CAP, WEIGHT, IDLER 42, 88, 44,
GEAR, LABEL, ROCKER, 46, 36, 188
CAMSHAFT 994-103 52 TURBOCHARGER
CONTROL BOX 10000-12144 80 BOLT 981-440 170, 168, 104
CYLINDER HEAD COVER 10000-00792 22 CAMSHAFT GEAR 982-950 52
DAMPER 934-689 148 CAPSCREW 981-921 196, 52
DOOR 916-139 112 CLIP 982-111 50, 48
DOWEL 973-101 122, 16, 10 CLIP 996-640 82, 104
FLYWHEEL HOUSING 932-878 92 GASKET 994-927 180
GASKET 974-449 198, 190, 196 GASKET - OIL FILLER 983-783 124
GASKET - OIL PUMP 983-784 114 GASKET - TURBOCHARGER 984-012 186
HEATSHIELD 983-091 130 GASKET - WATER CONNECTION 984-022 126
HEATSHIELD 10000-12124 170 GASKET - WATER CONNECTION 984-021 156, 158
HEATSHIELD 983-094 194 HOSE CLIP 930-033 200, 192
HOSE 930-004 200, 192 HOUSING 981-283 120, 134
HOUSING 997-767 180 LABEL 932-334 80
INTAKE MANIFOLD 10000-12620 206 MOUNTING PLATE 932-862 84
OIL FILTER HEAD 982-683 124 OIL PIPE 986-637 128
OIL PIPE 10000-06035 128 OIL PIPE 10000-06270 144
OIL PIPE 986-646 136, 138 PLATE 986-766 202
OIL PIPE 986-644 140, 136 PLUG 987-095 92
OIL PIPE 10000-06268 142 RESISTOR 987-230 174
PIPE - TURBO OIL DRAIN 10000-49355 192 RIVET 987-292 88
PIPE - TURBO OIL FEED 10000-12114 196 SCREW 987-712 130
PLATE 986-915 88 SEAL - O RING 973-890 168
PRESSURE SWITCH 10000-00801 182 SEAL - O RING 996-008 206
RAIL 10000-00207 168 SEAL - ROCKER BOX COVER 908-295 22
ROCKER BOX 929-706 24 SETSCREW 997-748 194
STARTER MOTOR 974-419 100 SETSCREW 909-373 198, 196,
SUMP 988-648 104 192, 84, 156
Index

Description Part No. Page Description Part No. Page

SETSCREW 909-373 158, 66, 188, SETSCREW 929-711 122, 124,


136, 126, 188, 206,
138, 106 138, 136
SHAFT 930-057 76, 78 SETSCREW 987-998 190, 140,
114, 10, 136,
SPIROL PIN 988-303 24, 20
138, 74
STRAINER 988-428 104
SHAFT 988-011 50, 48
STUD 988-540 100
SLEEVE 988-192 144
STUD 988-613 114
SPRING WASHER 973-759 170, 198, 92,
SUPPORT BRACKET 981-597 106 190, 122,
196, 200, 84,
SUPPORT BRACKET 995-250 122 24, 128, 140,
UNION 988-850 140, 136 192, 100,
114, 176, 48,
WATER PUMP HOUSING 981-269 154 168, 10, 136,
BOLT 904-306 12 138, 66, 206,
38, 104, 188,
BOLT 981-439 92 106, 74, 110,
162
BRACKET 981-569 76, 78
SPRING WASHER 988-384 194, 100, 162
BRACKET 10000-12612 188
STARTER RING GEAR 983-012 96
BUSH 981-828 178
THRUST PLATE 929-789 52
CRANKSHAFT GEAR 982-969 16
UNION 988-866 128
DOWEL 982-523 40, 44
WASHER 989-124 100
ELBOW 982-617 200, 192, 198
WASHER 986-722 130, 106
GASKET 992-634 84
WASHER 987-831 140, 136
GASKET - OIL COOLER 984-024 120, 134
BOLT 930-510 94, 92
GASKET - TIMING CASE 983-786 66
BOLT 909-372 170, 168, 66,
GUDGEON PIN 983-053 58
38
INJECTOR NOZZLE 912-019 72
BRACKET 10000-12613 188
INSERT 905-215 20
CAM FOLLOWER 930-054 50, 48
LABEL 985-762 88
CAPSCREW 981-930 12
LIFT PUMP 10000-18881 110
CIRCLIP 981-990 58
NUT 10000-12123 24
CLIP 982-157 128
NUT 909-364 114, 84, 24,
COLLAR 982-175 176
164, 168,
176, 110, COVER 982-332 120, 134
138, 154, 66,
126, 206, CRANKCASE DOOR 982-329 122
106, 188, GASKET - ROCKER BOX 10000-12129 24
162, 136
GASKET - TIMING CASE 983-788 66
PLUG 987-101 166, 164, 154
GLAND 997-738 186
SCREW 987-717 22
GUIDE 905-120 20
SEAL - O RING 902-109 180
LABEL 985-763 88
SEAL - O RING 930-038 186
LEVER 985-794 76, 78
SEAL - WATER PUMP 992-870 154
NUT 986-067 198
SETSCREW 996-036 80
OIL PIPE 10000-06003 192
SETSCREW 973-758 104, 192,
114, 200 PLUG 987-102 166, 110, 164
Index

Description Part No. Page Description Part No. Page

PRIMING PUMP 10000-18882 110 SCREW 996-092 16


RELAY 10000-12104 100 SCREW 987-711 100, 176, 80
RETAINING PLATE 986-771 148 SEAL - O RING 902-150 72
SEAL - O RING 902-149 72 SETSCREW 974-500 128, 188
SEAL - OIL 902-007 154 SETSCREW 987-996 180, 110
SMALL END BUSH 981-800 62 SPIROL PIN 988-299 76, 78
SPRING WASHER 909-363 104, 124, STUD 988-542 114
170, 114,
SUPPORT 932-859 84
164, 120,
168, 84, 134, TEEPIECE 988-721 190
156, 158,
106, 126, THERMOSTAT 914-013 164
152, 162, WATER PIPE 986-683 126
138, 136
BOLT 981-410 10
SPRING WASHER 974-495 130, 180, 84,
106, 110, 136 BOLT 981-438 122

SUPPORT 932-860 84 BRACKET 932-435 80

TEE 997-752 144 CAM FOLLOWER 10000-12140 50, 48

UNION 988-861 140 COUNTER FACE 992-869 154

WASHER 989-240 22 COVER 10000-12388 206

ADAPTOR 981-076 124 DOOR 982-470 140

BOLT 981-436 104, 100, DOWEL 929-996 62


162, 138 ELBOW 982-576 126
BOLT 981-414 148 FLANGE 982-711 168
CAM FOLLOWER 930-055 50, 48 GASKET 973-756 192
CON ROD BOLT 929-997 62 GASKET - THERMOSTAT HSG 974-539 164
DOWEL 930-733 52 IDLER GEAR BUSH 10000-49124 42
ELBOW 10000-01569 156, 158 INJECTOR WASHER 973-519 70
ELBOW 982-577 158 LEVER 934-601 24
GASKET - IND MANIFOLD 984-013 206 LINK 985-867 176
GASKET - LIFT PUMP 10000-18883 110 NUT 986-035 100, 80, 74,
GASKET - OIL COOLER 973-352 120, 134 84

GUARD 983-048 176 OIL FILTER 901-136 124

IMPELLER 983-271 154 OIL PIPE 986-642 198, 190

INTAKE AND EXHAUST VALVE 995-848 20 OIL PUMP HOUSING 981-261 110

LABEL 985-765 88 PIPE 986-303 144

LIFTING BRACKET 994-029 10 PIPE 10000-07406 190

OIL PIPE 986-549 136 PLATE 986-851 92

OLIVE 986-221 198 SCREW 987-534 52

PAD 916-367 24 SEAL - O RING 902-145 136, 138

PIPE 986-298 138 SETSCREW 981-455 120, 134

PIPE 986-301 144 STRAINER 982-624 106

PISTON RING KIT 992-780 58 STUD 988-607 84

RELIEF VALVE 987-226 140, 136 TIE 988-779 88


Index

Description Part No. Page Description Part No. Page

VALVE SPRING 906-030 20 SEAL - O RING 902-112 114


BOLT 929-707 156, 158, SETSCREW 987-999 168, 136,
128, 38, 138 138, 126,
188, 162
BRACKET 932-434 80
SHAFT 988-007 110
BRACKET 10000-49335 200
SPACER 988-281 154
BUSH 981-826 110
SPRING WASHER 988-385 92
CAP 906-122 20
SPRING WASHER 988-383 100, 80, 176,
CAPSCREW 981-923 38
110
CLAMP 930-423 70
STUD 988-610 84
COVER 997-732 164
STUD 988-608 164
DOWEL 982-525 10, 50, 110,
VALVE COLLET 906-121 20
48
WASHER 989-039 124, 126
DOWEL 982-521 16
BIG END BEARING KIT 994-914 60
DOWEL 982-527 106
BLANKING PLATE 986-853 66
ELBOW 997-733 144
BOLT 981-443 38, 66, 110
GASKET 984-015 140, 10, 106
BOLT 981-444 120, 134, 74,
GASKET - BLANKING PLATE 984-003 168
154
GASKET - SUMP 992-661 104
BOLT 981-344 176
HOUSING 983-207 50, 48
BRACKET 995-255 100
JET 930-022 114
CLIP 982-154 200
LABEL 985-766 88
HEAD 983-063 124
PIPE 10000-12619 190
JET 983-484 144
PLUG 987-085 62, 34
KEY 930-143 110
PLUG 987-079 124, 126
LABEL 985-764 88
PLUG 987-082 206, 126, 136
LID 985-840 106
SETSCREW 988-001 92
OIL PIPE 10000-06001 198
SHAFT 973-521 154
PLUG 973-892 10, 20
TUBESTACK 973-681 120, 134
POINTER 987-121 92
WASHER 986-721 100, 176
SEAL - O RING 902-113 114, 138, 136
WASHER 989-041 198, 104, 10
SEAL - REAR END OIL 902-111 14
BOLT 981-452 120, 134
SHIM 930-728 154
BRACKET 10000-49334 200
SLEEVE 973-884 20
CAPSCREW 930-424 70
SPRING WASHER 997-770 206
CAPSCREW 981-918 206, 84, 136
CIRCLIP 981-991 154
CLIP 10000-12627 198
CLIP 982-155 128
DOWEL 982-526 10
GASKET 984-031 66, 106
GASKET 984-033 106
GASKET 983-787 92
MOUNTING 996-160 80
INTAKE MANIFOLD 10000-12621 206
PIPE 986-304 144
LINER - SLIP FIT 930-397 10
PLUG 987-002 62
NUT 985-935 176
PLUG 986-964 104, 10
PLUG 987-081 104
SEAL - FRONT END OIL 902-110 14
Index

Description Part No. Page Description Part No. Page

ROTOR 930-006 110 OIL PIPE 986-551 136, 138


SEAL - O RING 973-885 20 PLUG 987-074 206
STUD 988-604 106 SEAL - O RING 930-037 74
WASHER 929-708 24, 168, 200, SEAL - O RING 902-146 154
38, 84, 206,
SETSCREW 981-454 120, 156,
162
158, 134, 168
BALL BEARING 973-522 154
STUD 988-606 176, 106, 136
BOLT 981-437 128, 104
THRUST WASHER 929-992 10
COVER 982-330 110
WASHER 989-192 104
COVER 982-333 120, 134
WASHER 989-251 164
GASKET 984-009 168
CAMSHAFT BUSH 930-003 10
HOUSING 981-197 74
GASKET 983-791 110
NUT 986-042 136, 138, 84
GASKET 984-016 114
PIPE 10000-01520 156
GASKET 983-997 136, 138
PIPE 10000-01600 158
HOSE - BREATHER 10000-49482 106
PIPE 986-308 158
LOCKNUT 974-710 28
PIPE 10000-06004 192
PLUG 986-965 104
PLUG 987-099 20
SNAP RING 973-712 154
SEAL - O RING 902-143 10
STUD 930-508 20
SPRING WASHER 988-387 176
WASHER 989-194 206
STUD 988-605 66
HOSE - BREATHER 10000-48410 106
TEE 997-771 144
PLATE 932-433 80
UNION 988-865 198
PLUG 934-643 168
WASHER 989-040 104, 120, 134
SCREW METRIC 916-582 206
WASHER 989-241 164
STUD 988-609 20, 162
WING NUT 989-276 106
STUD 988-541 110
AIR INLET MANIFOLD 932-894 206
STUD 988-611 136, 138
BOLT 981-433 164
TAP 988-698 120, 134
BRACKET 981-760 176
WASHER 989-042 104
GASKET 984-006 74
WASHER 973-713 154
HOUSING 983-210 154
WATER PIPE 986-681 126
JET 983-485 114
ADJUSTER 930-010 30, 32
MAIN BEARING KIT 984-810 10
BOLT 981-346 176
NUT 986-036 100
BUSH 10000-49126 46
PLUG 986-966 104
CAPSCREW 981-925 48, 38
SEAL - O RING 930-160 120, 134
GASKET - WATER CONNECTION 923-509 126
SEAL - O RING 986-181 156, 158
HOSE CLIP 930-030 106
THROTTLE LEVER BUSH 932-326 84
LEVER 932-861 84
ADJUSTER 930-009 28
NUT 973-714 154
DOWEL 930-382 20
PIPE - OIL SUCTION 988-641 104
JET 983-483 114
PLATE 932-432 80
LEVER 932-867 84
Index

Description Part No. Page Description Part No. Page

PLUG 996-088 168 HOSE 996-519 156, 158, 126


SETSCREW 996-065 74 PLUNGER 930-008 110
BRACKET 10000-12617 188 SEAL - WATER OUTLET 986-190 162
ELBOW 982-585 106 SETSCREW 987-995 74, 84
ELBOW 923-508 126 GASKET - WATER PUMP 983-785 152
KEY 930-029 154, 110 HOSE CLIP 930-031 156, 158, 126
LOCKNUT 930-417 30, 32 OIL PIPE 986-545 136, 138
METRIC NUT 986-074 84, 110 SEAL - O RING 986-192 10
OIL PUMP GEAR 973-715 110, 154 SPRING 929-998 110
PICKUP 997-080 80 WASHER 989-125 18
PIPE 986-305 156 BOLT 981-448 152
PIPE 986-306 158 CAP 930-007 110
PLUG 987-027 20 CAPSCREW 973-705 74
UNF NUT 986-075 176 HOSE - BREATHER 983-191 106
WASHER 983-995 10 PIPE 986-302 104
BOLT 981-446 66 SEAL - O RING 995-649 18
CAPSCREW 981-928 38 CLIP 973-800 106
CRANKCASE DOOR 982-326 10 CRANKCASE DOOR 932-921 10
ELBOW 982-584 106 FLANGE 982-708 110
FLANGE 982-710 136, 138 NUT 986-040 84
GASKET 10000-12128 48 PIPE 986-294 104
GASKET - WATER CONNECTION 984-065 156, 158 PLUG 10000-16508 206
GUARD 997-739 176 SEAL - O RING 973-887 18
INSERT 994-457 20 SPACER 973-706 74
WASHER 989-252 110 ADJUSTER 930-012 36
COVER 10000-12387 206 AIR PRESSURE SENSOR 10000-12276 206
GASKET 984-004 136 DISTANCE PIECE 982-468 84
GASKET 984-008 138 HOSE 994-446 162
NUT 986-020 110 PLUG 930-237 126
PLATE 986-852 38 REPAIR KIT - WATER PUMP 997-757 152
PUSHROD 930-458 48 SEAL - O RING 986-188 104
RETAINER 929-664 18 SEAL - O RING 986-184 110
SETSCREW 987-991 176 TURNBUCKLE 988-845 74
SPACER 988-272 104 BOLT 981-453 110
GASKET - CYLINDER HEAD 996-490 18 END 982-628 36
LEVER 985-793 74 HOSE CLIP 982-151 162
PIPE 986-313 162 NUT 986-043 74
PUSHROD 930-459 48 PIPE 986-295 136, 138
STUD 997-751 84 ROD 987-334 84
BOLT 930-726 18 GASKET - OIL FILLER 995-252 106
GASKET - CHARGE COOLER 984-030 188 NUT 986-034 74
Index

Description Part No. Page Description Part No. Page

NUT 986-044 84 METRIC BOLT 932-004 84


PIPE 986-314 162 NUT 986-039 74
PLUG 930-681 36 CARRIER 902-064 110
AIR PIPE 986-362 188 SEAL - O RING 902-144 138, 136
BALL JOINT 974-416 74 HOSE CLIP 10000-12615 188
BRACKET 981-582 162 BALL JOINT 974-417 74
LOCKNUT 985-881 36 PIPE - AIR 10000-12618 188
OIL FILLER TUBE 995-272 106 AIR PIPE 997-761 188
OIL PIPE 10000-06269 138 KEY 908-503 110
PLATE 986-907 126 PLATE 986-854 138
PLUG 987-078 104 SPIROL PIN 988-298 74
ADJUSTING NUT 981-084 84 GASKET 984-000 110
BLOCK 981-241 138 HOUSING 981-263 136
BRACKET 981-583 162 SEAL - O RING 986-191 138
CAPSCREW 996-037 24 WATER PIPE 10000-01518 162
GASKET - AIR PIPE 984-034 188 GASKET 984-007 110
OIL FILLER CAP 981-867 106 WATER PIPE 10000-01617 162
SEAL - O RING 973-754 104 BLANKING PLATE 981-233 110
SEAL - OIL 930-035 110 CAPSCREW 981-922 136
DISTANCE PIECE 974-732 104 CLAMP 982-019 138
GASKET - LIFT PUMP 983-797 110 UNION 988-852 136
PIPE - AIR 10000-12614 188 DOOR 982-473 136
PIPE - OIL 10000-16493 136 GASKET 997-740 136
PLUG 987-103 138, 136 PIPE 986-297 136
ROD 987-333 84 GASKET 908-514 136
SETSCREW 988-000 162 PIPE - COOLANT 996-418 136
CONTROL ROD 930-023 74
END 929-995 84
INSPECTION COVER 995-273 106
PLUG 986-967 104
STUD 988-603 110
BRACKET 10000-14860 162
GRUB SCREW 983-026 110
SEAL - O RING 986-185 136
SETSCREW 998-020 74
SETSCREW 987-992 84
WASHER 989-131 104, 136
BRACKET 10000-14859 162
COUPLING 982-309 110
DIPSTICK 982-434 104
HOSE 10000-12616 188

You might also like