Impulse 9 Quick Start Metric
Impulse 9 Quick Start Metric
Impulse 9 Quick Start Metric
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Contents Contents
Index 147
viii AFT Impulse™ 9 Quick Start Guide
CHAPTER 1
Modeling capabilities
AFT Impulse provides a broad array of features to model pipe system
transients. These include:
l Transients in open and closed (recirculating) systems
l Network systems that branch or loop
l Systems with valve transients
l Systems with pump transients
l Systems with turbine transients
l Systems with pressure or flow control valve transients
l Systems with transient cavitation and liquid column separation
l Systems with surge suppression devices such as accumulators, surge
tanks and vacuum breaker valves
l Systems with variable density and viscosity
l Multiple design cases in a single model file
l Non-Newtonian fluid behavior
Input windows
The two windows that function exclusively as input windows are the
Workspace window and the Model Data window. These two windows,
one graphical and the other text-based, work together to process model
input data with immense flexibility. The tools provided in these two
windows allow you to model a large variety of pipe networks.
The Visual Report window can function in support of both input and
output data. As an input window, it allows you to see the input data
superimposed on the pipe system schematic created on the Workspace.
Output windows
The two windows that function exclusively as output windows are the
Output window and the Graph Results window. The Output window is
text-based, while the Graph Results window is graphical. These two
windows offer a powerful and diverse range of features for reviewing
analysis results for modeling errors, gaining a deeper understanding of
the pipe system's flow behavior, and preparing the results for
documentation.
As an output window, Visual Report allows you to see the output results
superimposed on the pipe system schematic created on the Workspace.
The five Primary Windows form a tightly integrated, highly efficient
system for entering, processing, analyzing, and documenting transient
incompressible flow analyses of pipe networks.
6 AFT Impulse™ 9 Quick Start Guide
Note: AFT Impulse supports multiple monitors. You can click and drag
any of the five Primary Window tabs off of the main AFT Impulse
window. Once you drag one of the Primary Windows off of the Impulse
window, you can move it anywhere you like on your screen, including
onto a second monitor in a dual monitor configuration. To add the
Primary Window back to the main AFT Impulse primary tab window
bar, simply click the X button in the upper right of the Primary Window.
Note: To ensure that your results are the same as those presented in this
documentation, these examples should be run using all default AFT
Impulse settings, unless you are specifically instructed to do otherwise.
CHAPTER 2
This chapter is designed to give you the big picture of AFT Impulse's
layout and structure. Some of the more basic concepts will be used to
build a four-pipe, five-junction model which shows the waterhammer
transients that result when a valve is closed.
A number of other example model discussions are included on the
AFT website. To get there, open the Help menu and choose Show
Examples or go to www.AFT.com.
Topics covered
l Building a basic model
l Entering pipe and junction data
l Defining Analysis Setup
l Entering transient data
l Sectioning pipes
l Graphing output results
Required knowledge
No prior knowledge is required for this example.
8 AFT Impulse™ 9 Quick Start Guide
Model file
This example uses the following file, which is installed in the Examples
folder as part of the AFT Impulse installation:
l Metric - Valve Closure.imp
This example is also provided in US units under file name, US - Valve
Closure.imp.
This example will require you to build the model from scratch to help
familiarize yourself with the steps required to build a complete model in
AFT Impulse. Therefore, use this example model file as a reference
only.
Problem statement
For this problem, water flows from two separate supply tanks and
combines into a single 12 inch line before flowing to a downstream
reservoir. The flow is controlled by opening and closing a valve in the
12 inch line.
This model will simulate the closure of the valve over a period of one
second. The valve will stay closed for the remaining simulation
duration.
Graph the pressure at the inlet of the valve over the entire simulation
duration to determine the maximum pressure that occurs at the valve
during the transient.
Figure 2.4 Build the model in the Workspace window. The other
four Primary Windows are on the tabs along the top of
the Workspace.
A. Place a Reservoir
Ø To start, drag a Reservoir junction from the Toolbox and drop it on
the Workspace. Figure 2.5 shows the Workspace with one Reservoir.
14 AFT Impulse™ 9 Quick Start Guide
Objects and ID numbers
Items placed on the Workspace are called objects. All objects are
derived directly or indirectly from the Toolbox. AFT Impulse uses three
types of objects: pipes, junctions and annotations.
All pipe and junction objects on the Workspace have an associated ID
number. For junctions, this number is placed directly above the junction
by default and prefixed with the letter “J”. Pipe ID numbers are prefixed
with the letter “P”. You can optionally choose to display either or both
the ID number and the name of a pipe or junction. You also can drag the
ID number/name text to a different location to improve visibility.
The Reservoir you have created on the Workspace will take on the
default ID number of 1. You can change this to any desired number
greater than zero but less than 100,000.
Drag a Branch, Valve, and third Reservoir junction and drop them on
the Workspace so that your model appears similar to Figure 2.6.
The calculations will not be affected if the icons do not line up exactly.
However, your model may have a nicer appearance if they do. You can
align the icons by using the Align features from the Arrange menu.
16 AFT Impulse™ 9 Quick Start Guide
Before continuing, save the work you have done so far. Choose “Save
As” from the File menu and enter a file name (Valve Closure, perhaps)
and AFT Impulse will append the “.imp” extension to the file name.
The pipe object on the Workspace has an ID number (P1) that is shown
near the center of the pipe.
Ø To place the pipe between J1 and J3, use the mouse to grab the pipe
in the center, drag it so that its left endpoint falls within the J1 Reservoir
icon, then drop it there (see Figure 2.8). Next, grab the right endpoint of
the pipe and stretch the pipe, dragging it until the endpoint terminates
within the J3 Branch icon (see Figure 2.9).
Chapter 2 Valve Closure Example 17
Figure 2.8 Valve closure model with first pipe partially connected
Figure 2.9 Valve closure model with first pipe fully connected
18 AFT Impulse™ 9 Quick Start Guide
Figure 2.10 Valve closure model with all pipes and junctions
placed
Analysis Setup can also be opened by clicking the Model Status light on
the Status Bar at the bottom right corner of the AFT Impulse window
(Figure 2.4).
Ø Select the AFT Standard library and select Water (liquid) in the
Fluids Available in Library list, then click the “Add to Model” button.
Enter a temperature of 21 deg. C. This satisfies the required inputs for
the Fluid panel and Fluid Properties group. This Fluid panel should
appear as shown in Figure 2.12.
Figure 2.12 The Fluid panel is where you specify the fluid
Object status
Each pipe and junction have an object status. The object status tells you
whether the object is defined according to AFT Impulse’s requirements.
To see the status of the objects in your model, click the light bulb icon
on the Workspace Toolbar (alternatively, you could choose “Show
Object Status” from the View menu). Each time you click the light bulb,
“Show Object Status” is toggled on or off.
Chapter 2 Valve Closure Example 23
When “Show Object Status” is on, the ID numbers for all undefined
pipes and junctions are displayed in red on the Workspace. Objects that
are completely defined have their ID numbers displayed in black. (These
colors are configurable through User Options from the Tools menu).
Because you have not yet defined the pipes and junctions in this
example problem, all the objects’ ID numbers will change to red when
you turn on “Show Object Status”
Figure 2.13 The List Undefined Objects window lets you see the
undefined properties for each undefined object
You can give the object a name, if desired, by entering it in the Name
field at the top of the window. By default, the junction’s name indicates
the junction type. In Figure 2.14, the name of this Reservoir has been
changed to Supply Tank A. The name can be displayed on the
Workspace, Visual Report or in the Output.
Most junction types can be entered into a custom library, allowing the
junction to be used multiple times or shared between users. To select a
junction from the custom library, choose the desired junction from the
Library Jct list in the junction’s properties window. The junction will get
the properties from the library.
Chapter 2 Valve Closure Example 25
The “Copy Data From Jct” list will show all the junctions of the same
type in the model. This will copy the user selected parameters from an
existing junction in the model to the current junction.
Time (seconds) Cv
0 1000
0.4 400
0.8 100
1 0
2 0
Chapter 2 Valve Closure Example 29
The first data point (Cv = 1000 at time zero) must match the steady-state
value (entered on the Loss Model tab). The transient data represents the
valve as initially open. The valve then closes over a period of one
second (a Cv of zero means the valve is closed). The valve then stays
closed for the rest of the simulation.
4. Click OK. There should now be a “T” symbol next to the Valve
junction in the Workspace, indicating that transient data is entered
for the junction.
Wavespeed
The wavespeed is a very important parameter in waterhammer analysis.
The wavespeed can be calculated with reasonable accuracy from fluid
and pipe data, or it may be available from test data or industry
publications. If the wavespeed is not known (which is typical), then the
Calculated Wavespeed option is the preferred option. In this case, data is
required for pipe wall thickness, modulus of elasticity, Poisson Ratio,
and pipe support details. Data for pipe wall thickness, modulus of
elasticity, and Poisson Ratio are built into the pipe material libraries
supplied with AFT Impulse, and was automatically obtained when the
Steel - ANSI, 10-inch, STD (schedule 40) option was chosen. The
calculated wavespeed is 1319 meters/sec (see Figure 2.18). Click OK.
Length
Pipe Size (inches)
(meters)
1 10 60
2 10 45
32 AFT Impulse™ 9 Quick Start Guide
Length
Pipe Size (inches)
(meters)
3 12 15
4 12 12
Figure 2.19 The Model Data window shows all input in text form
You can also review the solutions for each time step (i.e., a time history)
for which data was written to file on the Transient Output tab in the Pipe
section (Figure 2.24). Moving the slider along the bottom will change
the time step shown in the table.
The Output Control window (Figure 2.25) allows you to select the
specific output parameters you want to display in your output. You also
can choose the units for the output. If you do not change any of the
Output Control settings, default Output Control parameters and a default
title are assigned.
Chapter 2 Valve Closure Example 41
Figure 2.24 The Output window displays transient data for each
time step in the Transient Output table
Units for each column in the Output section can also be changed by
double-clicking the column header. This will open a window in which
you can select the units again if you prefer (Figure 2.26). These
changes are extended to the Output Control parameter data that is set.
Figure 2.26 The Change Units window is opened from the Output
window tables by double-clicking the column header
Figure 2.28 The Graph Results window and Quick Access Panel
Graph Control tab is where system parameters (both
steady-state and transient) can be graphed
AFT Impulse gives you the ability to create “stacked graphs”. These are
graphs that are displayed on top of each other with the same X-axis but
with different parameters on the Y-axis. This feature is helpful to see
how multiple parameters change in the same location of your model at
the same time without having to create separate graphs.
44 AFT Impulse™ 9 Quick Start Guide
In this example, you will create stacked graphs of the pressures and
flows at the inlet and outlet of Valve J4 to see how these parameters
change as the valve closes.
Ø First, change to the Graph Results window by clicking on the Graph
Results tab, by clicking “Graph Results” from the Solution Progress
window after running the model, or by pressing CTRL+G. The Graph
Results window offers full-featured Windows plot preparation.
Ø Access the graphing parameters by opening the Graph Control tab
on the Quick Access Panel (this tab is automatically selected when
the Graph Results window is opened). Because you are interested in
seeing how the pressures and flows in specific pipe sections respond
over time, ensure that the Transient Pipe tab is selected in the
Parameters/Formatting area on the Quick Access Panel. Alternatively,
you can open the Select Graph Parameters window by clicking on the
corresponding icon on the Graph Results Toolbar (this is the first icon
located above the top left corner of the Graph area).
Ø Under “Select Pipe Stations” on the Transient Pipe tab, expand the
P3 pipe stations and double-click on Outlet, which is the pipe
computing station at the valve inlet. Alternatively, you can click on the
right arrow button after selecting the pipe station you want to graph to
add it to the “Graph These Pipes/Stations” list. Also add the inlet of Pipe
P4 which is the valve exit.
Note: Once a pipe is broken into sections, computation takes place
where the sections join together, these are called "stations".
Ø Select seconds for the Time Units and select “All Times” next to
“Time Frame”.
Ø In the Parameters definition area, select “Pressure Static” and
choose “barG” in the dropdown box under “Units” to graph the
static pressure in psig at the valve inlet and outlet over time.
Ø In order to add the stacked graph under the static pressure graph
showing the volumetric flowrate at the inlet and outlet of Valve J4,
click the “Add” button, which has the green “+” icon next to “Select
Parameter”. A new row under the Parameter definition area will appear
(See Figure 2.29).
Chapter 2 Valve Closure Example 45
Ø Choose “Volumetric Flowrate Upstream” in this new parameter
row and select units of “m3/hr”.
Ø Click Generate at the bottom of the Quick Access Panel to create the
static pressure and volumetric flowrate graphs at the inlet and outlet of
the valve over the duration of the simulation.
Ø To format the legend font size, right-click on each legend and use
the scroll bar to decrease the font size to 14 for both graphs. Drag the
legend to the upper right corner of the graph.
Ø To format each axis font size, right click on each axis title and use
the scroll bar to decrease the size until the font size on each axis
appears as you want it.
Figure 2.29 shows the input in the Parameters/ Formatting area on the
Quick Access Panel.
Figure 2.29 The Graph Control tab on the Quick Access Panel
allows you to specify the graph parameters you want
to graph in the Parameters/Formatting area
46 AFT Impulse™ 9 Quick Start Guide
Figure 2.30 shows the stacked graphs detailing the static pressures and
volumetric flowrates at the Valve J4 inlet and outlet over two seconds.
Here you can see that the maximum pressure at the valve inlet is about 4
barG. It should be noted that these graphs could also be made from the
Transient Jct tab. In this case, the inlet and outlet pressures at the valve
would be selected separately.
The graph colors, fonts and other elements can be modified using the
Formatting area on the Graph Control tab on the Quick Access Panel.
The Graph Results window can be printed, saved to file, copied to the
clipboard, or printed to an Adobe PDF file. The graph’s x-y data can be
exported to file or copied to the clipboard.
Chapter 2 Valve Closure Example 47
A. Further review
Further review of the valve graph results in Figure 2.30 shows that at
time zero, the pressure difference between the top and bottom curves of
the pressure graph is about 1.1 barG. This is the steady-state pressure
difference across the valve, which can also be found in the Output
window to be 1.096 barG.
As time increases, one sees that the two curves move further apart,
which represents the increased pressure drop across the valve as it
closes. At one second, the valve closes entirely and the pipes upstream
and downstream of the valve are isolated from each other and will decay
to the steady-state conditions which exist for a closed valve.
For the purpose of analysis, it would also be useful to view the
volumetric flow rate from each supply tank over time.
Ø Create a new graph tab by clicking the “New Tab” button which is the
green plus icon located on the bottom right, immediately below the
graph area (Figure 2.31)
Ø Open the Transient Pipe tab on the Graph Control tab of the Quick
Access Panel. Add the P1 and P2 inlet pipe stations to the “Graph These
Pipes/Stations” list and remove P3 outlet and P4 inlet pipe stations.
Ø Select “seconds” in the Time Units section and “All Times” in the
Time Frame section to graph the volumetric flowrate over the entire
simulation duration.
Ø Select Volumetric Flowrate Upstream and specify the units as
“m3/hr”.
Ø Click the Generate button to display the graph. A graph of these
stations shows the flowrates out of the two supply reservoirs. Note that
after the valve closes, the fluid in Reservoir J1 flows to Reservoir J2
(Figure 2.31).
48 AFT Impulse™ 9 Quick Start Guide
Figure 2.32 The Visual Report Control window selects content for
the Visual Report window
Chapter 2 Valve Closure Example 51
Figure 2.33 The Visual Report integrates results with model layout
52 AFT Impulse™ 9 Quick Start Guide
Conclusion
The maximum pressure at the valve’s inlet during this valve closure is
approximately 5.1 bar. You have now used AFT Impulse's five Primary
Windows to build a simple waterhammer model.
CHAPTER 3
This example looks at three pump startup cases for a water transfer
system. The objective is to determine the maximum pressures in the
system and to assess whether the system cavitates or experiences sub-
atmospheric pressure.
Topics covered
l Starting one or more pumps
l Using steady-state and transient special condition features
l Using event transients
l Using Scenario Manager
l Adding Graphs to the Graph List Manager
l Using Graph Animation
Required knowledge
These examples assume that the user has some familiarity with AFT
Impulse such as placing junctions, connecting pipes, and entering pipe
and junction properties. Refer to Valve Closure Example in Chapter 2
for more information on these topics.
54 AFT Impulse™ 9 Quick Start Guide
Model file
This example uses the following file, which is installed in the Examples
folder as part of the AFT Impulse installation:
l Metric - Pump Startup with Event Transients.imp
Problem statement
This problem contains two pumps in parallel that transfer water from a
supply reservoir to two process tanks downstream. The following three
different pump startup scenarios are to be modeled and evaluated:
1. Both pumps starting
2. One pump starting
3. One pump starting with the other pump already running
As the design engineer, you will evaluate these three scenarios to
determine the maximum and minimum system pressures, as well as use
the animation features in AFT Impulse to understand how the system
will respond in each case.
Note: The fluid can also be specified in the Startup window when AFT
Impulse is first opened.
Pipes
All pipes are Steel – ANSI, STD, Thick-Walled Anchored Upstream,
and Standard Friction Model with the following properties:
Size Length
Pipe Name
(inches) (meters)
3 Pipe 10 6
6 Pipe 10 6
7 Pipe 16 30
J1 - Reservoir
1. Name = Supply Reservoir
2. Tank Model = Infinite Reservoir
3. Liquid Surface Elevation = 6 meters
4. Liquid Surface Pressure = 0 barG
5. Pipe Depth = 6 meters
Chapter 3 Pump Startup with Event Transients 57
J10 - Reservoir
1. Name = Process #1 Tank
2. Tank Model = Infinite Reservoir
3. Liquid Surface Elevation = 30 meters
4. Liquid Surface Pressure = 0 barG
5. Pipe Depth = 3 meters
J11 - Reservoir
1. Name = Process #2 Tank
2. Tank Model = Infinite Reservoir
3. Liquid Surface Elevation = 3 meters
4. Liquid Surface Pressure = 0 barG
5. Pipe Depth = 3 meters
J2 & J4 - Pumps
1. J2 Name = Transfer Pump #1
2. J4 Name= Transfer Pump #2
3. Inlet Elevation = 0 meters
4. Pump Model = Centrifugal (Rotodynamic)
5. Enter Curve Data =
Volumetric Head
m3/hr meters
0 45.7
227 42.7
454 36.6
58 AFT Impulse™ 9 Quick Start Guide
6. Curve Fit Order = 2
7. Click Generate Curve Fit Now then click OK
8. Click the Transient tab
9. Transient = Speed vs. Time
10. Transient Data = Absolute Values
0 0
2 100
10 100
J3 & J5 - Valves
1. J3 Name = Valve #1
2. J5 Name = Valve #2
3. Inlet Elevation = 0 meters
4. Cv = 1000
5. Click the Transient tab
6. Transient Data = Absolute Values
Chapter 3 Pump Startup with Event Transients 59
Time
Cv
(seconds)
0 0
1 800
2 1000
10 1000
J9 - Valve
This valve will use an event transient. This means that the time zero in
the Transient Data table is with respect to a condition occurring in the
system. If the condition is never reached, the valve transient never
initiates. Here, the valve should open when the pressure at Branch J7 is
sufficient for water to flow into Reservoir J10. There is no "Junction
Pressure" for the “Initiation of Transient”, but there is one for pipes. Use
one of the pipes connected to Branch J7 as a basis for the event.
1. Name = Valve to Process #1 Tank
2. Inlet Elevation = 0 meters
3. Cv = 500
4. Click the Transient tab (Figure 3.2)
5. Initiation of Transient = Single Event
6. Event Type = Pressure Stagnation at Pipe
7. Condition = Greater Than
8. Value = 3.1 barG
9. Pipe = 7 (Pipe) Outlet
10. Transient Data = Absolute Values
60 AFT Impulse™ 9 Quick Start Guide
Time
Cv
(seconds)
0 0
2 400
3 500
10 500
Figure 3.3 Output Pipe Sections panel with All Stations selected
for all pipes
A. Create scenarios
The Scenario Manager is a powerful tool for managing variations of a
model, referred to as scenarios. The Scenario Manager allows you to:
l Create, name and organize scenarios
l Select the scenario to appear in the Workspace (the ‘current’
scenario)
l Delete, copy and rename scenarios
l Duplicate scenarios and save them as separate models
l Review the source of a scenario’s properties
l Pass changes from a scenario to its variants
You will create three scenarios to model these cases. Scenarios are
created using the Scenario Manager from the Tools menu or the
Scenario Manager on the Quick Access Panel. The Quick Access Panel,
located on the right side of the Workspace area, contains the Scenario
Manager on the Scenario tab. A scenario tree displays all model
scenarios.
Click the "Create Child" button on the Scenario Manager on the Quick
Access Panel. Name the child “Two Pump Start.” A new scenario will
appear below the Base Scenario in the scenario tree. Select the Base
Scenario, create another child, and call it “One Pump Start.” Finally,
create a third child called “One Pump Start With One Running” (see
Figure 3.4). Note that the new child scenario is loaded when it is created
using the Scenario Manager on the Quick Access Panel.
64 AFT Impulse™ 9 Quick Start Guide
B. Set up scenarios
Child scenarios “inherit” data from their ancestors. As long as the data
has not been modified in a child scenario, data parameters in the child
scenario will have the same value as their parent.
Click Generate. You will see that the transient pressures at the pump
discharge are plotted versus time on the primary Y-axis, and the
volumetric flowrate vs. time is plotted on the same graph on the
secondary Y-axis. As would be expected, the pressure and volumetric
70 AFT Impulse™ 9 Quick Start Guide
flowrate transients are very similar for both pumps. The resulting graph
is shown in Figure 3.8. Add this graph to the Graph List.
Step 10. Run the other scenarios and graph the results
Using Scenario Manager, load the other two scenarios and run them.
Reload the graph settings saved in Step 8 for the new scenarios by
double-clicking the graph names in the Graph List Manager. This will
reveal that the maximum pressure for the “One Pump Start” scenario
occurs at the pump discharge location, similar to the first scenario, but
74 AFT Impulse™ 9 Quick Start Guide
in the “One Pump Start With One Running” scenario, the maximum
pressure occurs in Pipe P11. Also, the pressure drops below atmospheric
pressure, but does not reach the vapor pressure of water (-0.995 barG).
In the “One Pump Start With One Running” scenario, it should also be
noted that there is a warning given for the pump. This is indicated by the
red message in the status bar. The warning can be viewed in the top
third section of the Output window on the Warnings tab, and states that
there was flow at pump junction J5. This warning message indicates that
there was insufficient information available to accurately calculate the
pump head with backwards flow. It is recommended to adjust the model
to better account for this flow.
Depending on the system, there are several actions that may be
appropriate. One change may be to adjust model inputs such as the
discharge valve opening profile to prevent reverse flow to the pump.
This is only acceptable if the changes are physically accurate for the
system. Otherwise, it will be necessary to choose an appropriate four
Chapter 3 Pump Startup with Event Transients 75
quadrant data set for the pump to accurately predict the head at reverse
flow conditions. This will be discussed further in the next chapter.
Conclusion
The numerical maximum pressure can be found at the bottom of the
General data section in the Output window of each scenario and is
summarized in Table 3.1 for all three scenarios. For these cases, the
maximum pressures do not significantly differ from each other.
Max. Static
Case Pressure
(barG)
Two Pumps
5.0156
Start
One Pump
4.9306
Start
One Pump
Start With 5.0646
One On
76 AFT Impulse™ 9 Quick Start Guide
CHAPTER 4
Topics covered
l Specifying a pump and power curve
l Using one of the transient pump inertia models
l Using Four Quadrant Data to model reverse flow and reverse
rotation in the pump.
Required knowledge
These examples assume that the user has some familiarity with AFT
Impulse such as placing junctions, connecting pipes, and entering pipe
and junction properties. Refer to Valve Closure Example in Chapter 2
for more information on these topics.
78 AFT Impulse™ 9 Quick Start Guide
Model file
This example uses the following file, which is installed in the Examples
folder as part of the AFT Impulse installation:
l Metric - Pump Trip With Backflow.imp
Problem statement
In this problem, two parallel pumps in a cooling tower system lose
power, causing the pumps to trip. It is desired for the valves at the
discharge of the pumps to close quickly enough to prevent reverse flow
and rotation in the pumps. You will evaluate the maximum and
minimum pressures experienced in the system during this pump trip
event.
Furthermore, you will look at the case where the minimum valve closure
time is 12 seconds, in which case reverse flow and rotation will occur at
the pump.
Pipes
All pipes are Steel - ANSI, STD Type, Standard Friction Model, with
Thick-Walled Anchored Upstream Pipe Support.
Size Length
Pipe Name
(inches) (meters)
1 Pipe 18 12
2 Pipe 18 12
3 Main Return 30 99
4 Main Return 30 11
5 CWP-1 Suction 20 3
6 CWP-1 Discharge 20 3
7 Pipe 20 3
8 CWP-2 Suction 20 3
9 CWP-2 Discharge 20 3
10 Pipe 20 3
12 Pipe 20 12
13 Pipe 20 12
Chapter 4 Pump Trip Example 81
J1 & J2 - Reservoirs
1. J1 Name = CT #1 Basin
2. J2 Name = CT #2 Basin
3. Tank Model = Infinite Reservoir
4. Liquid Surface Elevation = 12 meters
5. Liquid Surface Pressure = 0 barG
6. Pipe Depth = 1 meters
J3 - Branch
Elevation = 11 meters
J4 - General Component
1. Name = Surface Condenser
2. Inlet Elevation = 0 meters
3. Loss Model = Resistance Curve
4. Enter Curve Data =
Volumetric Head
m3/hr meters
0 0
4542 6.7
9085 26.8
J11 - Branch
Elevation = 15 meters
82 AFT Impulse™ 9 Quick Start Guide
J6 & J8 - Pumps
1. J6 Name = CWP-2
2. J8 Name = CWP-2
3. Inlet Elevation = 0 meters
4. Pump Model = Centrifugal (Rotodynamic)
5. Performance Curve Used in Simulation = Standard Pump Curve
6. Enter Curve Data =
m3/hr meters kW
0 34.1 78.3
Figure 4.2 Pump Model tab for Pump J6. The pump behavior with
forwards and backwards flow can be seen in the Flow
Directional Behavior section.
84 AFT Impulse™ 9 Quick Start Guide
J7 & J9 - Valves
1. Inlet Elevation = 0 meters
2. Cv = 10,000
3. Click the Transient tab
4. Transient Data =
Time
Cv
(seconds)
0 10,000
3 1,000
5 0
15 0
Figure 4.3 Pressure and volumetric flow rate transients using the
standard pump curve data.
88 AFT Impulse™ 9 Quick Start Guide
Figure 4.4 The pump speed decay is shown. The speed decays
quickly at first, and then slows down after the check
valve closes and the flow goes to zero.
Figure 4.5 The Pump Model tab defined using the Four Quadrant
Curve. The Flow Directional Behavior section shows
the pump behavior for different flow and speed cases.
Chapter 4 Pump Trip Example 91
5. The specific speed is estimated to be 132.4 m3/s units, suggested
data set Ns = 147 m3/s units. Click “Select Suggested Data Set and
Close The Ns = 147 m3/s units data set will now be selected, and
the dimensionalized curve will be displayed against the previously
entered Standard Pump Curve. (Figure 4.6)
Note: It is always advised to select a "Preferred" data set close to the
pump's specific speed when possible. An "Average" data set may be
selected if there are no close "Preferred" data sets, as was done here.
Now navigate to the Output window for each of the scenarios, then
select the Pump Summary tab in the top third section. Notice that for the
Four Quadrant SSOP and standard pump curve scenarios, the steady
state flow rate is about 2,362 m3/hr, while the steady state flow rate for
the BEP scenario is 2,365 m3/hr. This difference in the Four Quadrant
BEP scenario results from the fact that the pump is not operating exactly
at BEP, as is the case for most pumps.
While the difference in steady state and transient results for the two
dimensional points is minor in this case, it may become more
pronounced in other cases, and may lead to a trade-off between the
accuracy of steady-state and transient data, especially if the pump
94 AFT Impulse™ 9 Quick Start Guide
operates further from BEP. Further details on this topic can be found in
the main Help file for AFT Impulse.
Time (seconds) Cv
0 10,000
5 1,000
12 0
30 0
The pump speed decay is shown in Figure 4.9. Note how the pump
speed decreases at a faster rate than Figure 4.4. Additionally, at about 10
seconds the pump begins to experience reverse rotation. This means that
from 6 to 10 seconds, the pump will have forward rotation with reverse
96 AFT Impulse™ 9 Quick Start Guide
flow, then from 10 to 12 seconds, the pump will experience reverse flow
with reverse rotation. Both of these situations can be accounted for using
the additional information provided by the Four Quadrant Curve.
Figure 4.9 Pump Speed decay when the valves are modified to
close fully at 12 seconds
Conclusion
For the valve closure of five seconds a minimal amount of reverse flow
was experienced at the pump. As a result, the standard pump curve was
sufficient, since use of four quadrant data to accurately model this
reverse flow had only a small impact on the results. Additionally, the
choices of using the BEP or Steady State Operating Point to
dimensionalize the four quadrant data were shown to be very similar in
the transient and the steady state operating point, since the pump was
operating close to its BEP. This is not always the case, especially when
the pump operates far from BEP. For an example which shows larger
sensitivity to the selection of four quadrant data set and choice of
dimensional reference point see the “Selecting a Pump Four Quadrant
Curve” example accessed from “Show Examples…” in the Help menu.
Changing the valve to close fully at 12 seconds resulted in significant
reverse flow at the pump which required four quadrant data to be used.
Chapter 4 Pump Trip Example 97
It was then found that increasing the valve closure time reduced
pressures at the valve and pump.
98 AFT Impulse™ 9 Quick Start Guide
CHAPTER 5
Topics covered
l Defining force sets
l Graphing transient forces
l Evaluating the effect of frictional losses on transient pipe forces
l Using Isometric Pipe Drawing Mode
Required knowledge
These examples assume that the user has some familiarity with AFT
Impulse such as placing junctions, connecting pipes, and entering pipe
and junction properties. Refer to Valve Closure Example in Chapter 2
for more information on these topics.
100 AFT Impulse™ 9 Quick Start Guide
Model file
This example uses the following file, which is installed in the Examples
folder as part of the AFT Impulse installation:
l Metric - Valve Closure with Pipe Forces - Initial.imp
The model file Metric - Valve Closure with Pipe Forces.imp contains
the completed model, for reference if needed.
Note: Pipe forces are typically calculated around pairs of pipe direction
changes or at single points where the pipe is interrupted (for example, at
an untied or non-pressure compensated expansion joint). These locations
must be determined from piping drawings showing the physical
arrangement of the piping, then related to the corresponding pipe in the
AFT Impulse model along with the length along the pipe where the
direction change or pipe interruption is located. Intermediate elevations
are not necessary but are included here for later discussion.
102 AFT Impulse™ 9 Quick Start Guide
Note that at time zero, which represents the initial, steady state results,
there is no force imbalance. This is the expected results for a system at
steady state.
Some traditional methods of analyzing force sets will not have this same
result, since they do not include the effects of friction or momentum in
Chapter 5 Valve Closure With Force Sets 105
their force balances. If the graph from Figure 5.3 created with friction
and momentum ignored, the steady state values calculated as
approximately -5,100 N and -11,940 N. Due to this effect, AFT Impulse
will always include both friction and momentum when graphing force
sets.
In summary, there are two important points to be observed here:
1. AFT Impulse calculates transient, or time varying hydraulic forces.
This does not include constant loads from fluid, piping and
component weight. A comprehensive analysis of pipe loading must
separately include these items.
2. In some cases, ignoring friction and momentum force balance
components will result in force imbalances that do not exist in
reality, since the frictional forces on the pipe exactly
counterbalance the force calculated from the pressure differential at
the selected locations.
A. Final notes
An AFT Impulse model does not contain directional data with regard to
the forces, it knows only pipe length and elevation. Since forces are
vectors with both magnitude and direction, the user must identify the
direction of the calculated forces using data in the pipe arrangement
drawing that defines the geometry of the pipe routing.
Analysis summary
In this example it can be seen that AFT Impulse is capable of predicting
transient hydraulic forces which occur in the system due to surge.
Including frictional results is important to avoid force imbalance in the
steady state. With the data that is obtained from the force sets in AFT
Impulse the engineer can then export this information to CAESAR II,
ROHR2, TRIFLEX or other pipe stress analysis software for further
analysis on the impact of forces on the structural support.
106 AFT Impulse™ 9 Quick Start Guide
CHAPTER 6
This chapter covers the Settling Slurry (SSL) and Pulsation Frequency
Analysis (PFA) modules. The user can only perform these examples if
access to the relevant modules is available.
Topics covered
l Defining settling slurry properties
l Reviewing slurry output
l “Ringing” systems to find natural acoustic frequencies
l Finding system excitation frequencies
l Calculating pressure response of system at ‘worst case’ positive
displacement pump speeds
Required knowledge
These examples assume that the user has some familiarity with AFT
Impulse such as placing junctions, connecting pipes, and entering pipe
and junction properties. Refer to Valve Closure Example in Chapter 2
for more information on these topics.
108 AFT Impulse™ 9 Quick Start Guide
Model files
This example uses the following files, which are installed in the
Examples folder as part of the AFT Impulse installation:
l Metric - Pipe Sizing for Sand Transfer - SSL.imp
l Metric - PD Pulsation Study - PFA.imp
Pipes
All pipes are Steel - ANSI, 10 inch Size, STD Type, Standard Friction
Model, Thick-Walled Anchored Upstream Pipe Support, with the
following lengths:
Chapter 6 AFT Impulse Add on Modules 113
1 3
2 122
3 1.5
4 26
5 122
6 1.5
7 30.5
8 213
J1 - Reservoir
1. Name = Sand Pit
2. Liquid Surface Elevation = 0 meters
3. Liquid Surface Pressure = 0 barG
4. Pipe Depth = 0 meters
J3 - Branch
Elevation = 1.2 meters
J5 - Branch
Elevation = 6 meters
J8 - Branch
Elevation = 9 meters
J6 - Reservoir
1. Name = Deposit #1
2. Liquid Surface Elevation = 6 meters
114 AFT Impulse™ 9 Quick Start Guide
3. Liquid Surface Pressure = 0 barG
4. Pipe Depth = 0 meters
J9 - Reservoir
1. Name = Deposit #2
2. Liquid Surface Elevation = 9 meters
3. Liquid Surface Pressure = 0 barG
4. Pipe Depth = 0 meters
J2 - Pump
1. Name = Main Slurry Pump
2. Inlet Elevation = 1.2 meters
3. Pump Model = Centrifugal (Rotodynamic)
4. Enter Curve Data =
m3/hr meters kW
0 152 764
2050 91 1006
J4 - Valve
1. Name = Valve to Deposit #1
2. Inlet Elevation = 1.2 meters
3. Cv = 500
Chapter 6 AFT Impulse Add on Modules 115
4. Click the Transient tab
5. Transient Data =
Time
Cv
(seconds)
0 500
1 500
6 300
10 300
J7 - Valve
1. Name = Valve to Deposit #2
2. Elevation = 1.2 meters
3. Cv = 400
4. Click the Transient tab
5. Transient Data =
Time
Cv
(seconds)
0 400
5 500
10 500
There are several factors that may be contributing to this low Vm/Vsm
value. Pipe P4 is sloped upward which increases the settling velocity
and decreases the velocity ratio of concern. Also, all pipes in the model
have a 10 inch diameter. However, the main Pipes P1 and P2 are
carrying much more flow than the others so the pressure drop in these is
greater. This can be reduced by increasing the size. The size cannot be
increased too much because this would reduce the velocity ratio below
the 1.2 minimum.
Return to the Workspace and change Pipes P1 and P2 to have a 14 inch
diameter. Since the size of the pipes was changed, the pipes need to be
re-sectioned by opening the Sectioning panel in the Analysis Setup
window. Click OK to accept the results.
Re-run the model and view the Output. All pipes should meet the
requirements now that the pipes were changed. The Graph Results
window will be more useful in understanding the results.
118 AFT Impulse™ 9 Quick Start Guide
Figure 6.8 Data selection to view the velocity ratio over time
Chapter 6 AFT Impulse Add on Modules 121
Figure 6.9 The velocity ratio in the sloped pipes as the valves
change position
Pipes
All pipes use user-specified material with the following inputs.
Throughout the model a User Specified Wavespeed of 915 m/s is used,
and the absolute roughness is 0.00152 cm.
124 AFT Impulse™ 9 Quick Start Guide
Inner
Length
Pipe Diameter
(meters)
(cm)
1 30.5 1
2 30.5 1
3 5.5 12
4 5.5 17
5 8.3 10
6 4.3 6
7 8.3 15
8 4.3 1
9 8.3 9
J5 & J6 - Tees
1. Elevation = 0 meters
2. Loss Model = Simple
J7 - Dead End
Elevation = 0 meters
Run the "133 RPM (33.2 Hz)" scenario to see the pressure response.
Often, the most noticeable pressure response will occur in stagnant
branched lines. For the purposes of this example, we will evaluate the
pressure responses through pipe P6. However, engineers must ensure
that all pipes that could experience significant pressure responses are
analyzed.
1. To create a pressure profile graph in pipe P6, go to the Graph
Results tab and in the Graph List Manager, select Profile for the
graph type
Chapter 6 AFT Impulse Add on Modules 137
2. Check the box for Pipe P6
3. Use Pressure Static for the Parameter
4. Use bar for the units
5. Click Generate
6. Right-click on the y-axis to adjust the y-axis scale by unchecking
the Auto Scale box, then changing the Minimum to 240 and the
Major Val to 20.
Figure 6.21 shows the profile plot for Pipe P6 at a pump speed of 133
RPM.
The pressure vs. time can be displayed for any pipe station. Plot the
pressure vs. time for pipe P6 by following the directions below:
1. In the Quick Access Panel, select Transient Pipe for the graph type
2. Add the outlet and inlet of Pipe P6 to the “Graph These
Pipes/Stations:” list
138 AFT Impulse™ 9 Quick Start Guide
3. Use Pressure Static for the Parameter
4. Use bar for the units
5. Set the Time Frame to User Specified with a Start Time of 0 and a
Stop Time of 2 seconds
6. Click Generate (see Figure 6.22)
After looking at these graphs, return to the Output tab and make note of
the message in red at the bottom right of the screen that states that
Warnings Exist. These warnings are reported in the upper third of the
output window and warn the user of potential issues with the model.
The PFA module will check the Peak-to-Peak pressures and compare
them to the permissible values in the API-674 standard. If the limits
from the standard are violated in the model, a warning will appear like
in this case, where the Peak-to-Peak pressures exceeded the allowable
limits. Additionally, the vapor pressure margin is checked. This is the
margin between the minimum pressure and 10% over the vapor
Chapter 6 AFT Impulse Add on Modules 139
pressure, per the API-674 standard. More information on this can be
seen on the Applied Standards and Pulsation Summary tabs.
For the purposes of this example, we will repeat these steps for the
pump speed of 221.6 RPM because this pump speed causes the largest
pressure oscillations. When performing an analysis on your system, all
pump speeds that excite the system should be evaluated.
Figure 6.23 shows the Max/Min Pressure Profile for P6 for the pump
speed of 221.6 RPM.
Systems that have variable density and viscosity can be modeled. The
density and viscosity can be assigned on a pipe by pipe base.
AFT Impulse offers the Discrete Gas Cavity model (DGCM) and the
Discrete Vapor Cavity model (DVCM) for modeling transient cavitation
(also known as liquid column separation). These models calculate vapor
volume size over time and account for pressure spikes when cavities
collapse. Vapor volume can be plotted in the Graph Results window.
AFT Impulse can model flow and pressure control valves. AFT Impulse
accounts for control valves which lose and regain control during the
transient. Transients caused by changes in flow or pressure control
setpoints can also be modeled
Air valves
Air valves (also known as vacuum breaker valves) are used to protect
against low pressure conditions. AFT Impulse can model air valves,
including different inflow and outflow geometries.
Surge tanks
Surge tanks are a surge suppression device used in low pressure systems
with non-volatile fluids. AFT Impulse can model surge tanks, including
transient surface pressure for enclosed tanks.
Relief valves
AFT Impulse can model steady and transient flow of pulp and paper
stock using the Duffy method or Brecht & Heller method.
Fitting library
AFT Impulse offers a library of about 400 fitting losses which can be
added to pipes.
Design alerts
Design Alerts can be entered for pipes then cross-plotted vs. system
behavior. A common use is maximum allowed operating pressure.
Network libraries
AFT Impulse E
Engineering assumptions 4 EPANET 141
Overview 4 Event transient specification 60
Summary of capabilities 2 Excel 141
AFT Standard fluid Exporting 141
Library 3
Air Valve junction 2
F
Fitting Library 144
Animation
Fluid Properties 78
Graph Animation 71
Force sets 99
Visual Report Animation 49
Annotation tool 13 G
AutoCAD Plant 3D 141 Graph Guide 42
B Graph List 68
Graph Results window 5, 42, 44, 66,
Bingham Plastic 144
86, 118
Brecht & Heller method 144
Design Alerts 144
C Forces tab 104
CADWorx 141 Secondary Y-axis 68
CAESAR II 141
H
Cavitation 2
Highlight feature 26
Change Units window 42
Chempak database 4 I
Controlling pipe 34 ID numbers 14, 23
148 AFT Impulse™ 9 Quick Start Guide
Importing 141 NIST REFPROP 3
Inspection feature 26 Non-Newtonian fluid 2, 144
Intermediate elevations 144
O
Isometric 15, 100
Open Pipe/Jct Window 24
J Output file 39
Junctions Output window 5, 39, 85
Air Valve 2, 143 SSL output 116
Area Change 124 Overview of AFT Impulse 4
Assigned Flow 124
P
Gas Accumulator 2
PCF 141
Pump 57, 114
PDS 141
Relief Valve 143
Periodic transient behavior 144
Reservoir 23, 25, 56, 113
PFA module 121
Spray Discharge 84, 125
Excitation Frequency Analysis 132
Surge Tank 2, 143
Pulsation Setup group 126
Valve 27, 114
Pipe Drawing tool 16
L Pipe forces 99
Libraries 144 Pipe Object 14
Library Manager 144 Pipe Properties window 29-31
Liquid column separation 2 Design Alerts 144
Intermediate elevations 144
M
Poisson Ratio 31
Method of Characteristics 3, 33
Power Law 144
Mixtures 4
Preferred Units 24
Model Data window 5, 32
Properties windows
Modulus of elasticity 31
Using tabs 25
N Pulp and paper modeling 144
Newton-Raphson method 3
Index 149
Pump junction 57 Steady Solution Control 20
Entering pump curves 57 Surge Tank junction 2
Four quadrant modeling 90
T
Positive displacement pump
modeling 142 Toolbars 19
Viscosity corrections 142 Transient Control group 36, 62, 85, 94,
102, 116
Q Transient output file 39
Quick Access Panel 12 Transient solver 3
Pinning 13
U
R Undefined Objects window 23
Reference positive flow direction 18 User Options 23
Relief Valve junction 143
V
Reservoir junction 56
Valve junction 27
Reverse flow 19
Event transient specification 60
Reverse Pipe Direction 19
Viscosity model 22
Run Model 37
Visual Report Control window 49
S Visual Report window 5, 49
Scenario Manager 12, 63
W
Sectioning panel 33, 61, 85, 102, 116
Wavespeed 31, 34
Show Object Status 22-23, 26, 32
Assumption that it remains
SmartPlant 141 constant 4
Solution Progress window 37, 66, 85, Workspace window 5, 13
103, 116, 129
SSL module 107
Stacked Graphs 43
Status Bar 12, 20
Steady-state solver 3, 38