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SINAMICS G130 Cabinet Design and EMC en-US

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___________________

Safety information 1

___________________
General 2

___________________ 3
SINAMICS Basic information about EMC

EMC-compliant design and


___________________
control cabinet configuration 4
SINAMICS G130
Cabinet design and EMC ___________________ 5
Cabinet air conditioning

Operating Instructions

Firmware version V5.1

11/2017
A5E00427629A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Siemens AG A5E00427629A Copyright © Siemens AG 2004 - 2017.


Division Process Industries and Drives Ⓟ 03/2018 Subject to change All rights reserved
Postfach 48 48
90026 NÜRNBERG
GERMANY
Table of contents

1 Safety information ................................................................................................................................... 5


1.1 General safety instructions ....................................................................................................... 5
1.2 Handling electrostatic sensitive devices (ESD) ......................................................................10
1.3 Industrial security ....................................................................................................................11
1.4 Residual risks of power drive systems....................................................................................12
2 General ................................................................................................................................................. 13
2.1 Safety information ...................................................................................................................13
2.2 Directives ................................................................................................................................14
2.3 Standards ................................................................................................................................15
3 Basic information about EMC ................................................................................................................ 19
3.1 Introduction to EMC ................................................................................................................19
4 EMC-compliant design and control cabinet configuration ....................................................................... 23
5 Cabinet air conditioning ......................................................................................................................... 25
5.1 General ...................................................................................................................................25
5.2 Ventilation ...............................................................................................................................26

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Operating Instructions, 11/2017, A5E00427629A 3
Table of contents

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4 Operating Instructions, 11/2017, A5E00427629A
Safety information 1
1.1 General safety instructions

WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or serious injury.
• Only work on electrical equipment if you are appropriately qualified.
• Always observe the country-specific safety rules for all work.
Generally, the following steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check that every auxiliary circuit is de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.

WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

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Safety information
1.1 General safety instructions

WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.

WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• Connect cable shields and unused conductors of power cables (e.g. brake conductors)
at least on one side to the grounded housing potential.

WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.

WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may
cause serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.

NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.

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6 Operating Instructions, 11/2017, A5E00427629A
Safety information
1.1 General safety instructions

WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
• Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
• Ensure that smoke can only escape via controlled and monitored paths.

WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants in the
immediate vicinity of this equipment are at particular risk.
• If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.

WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• If you come closer than around 2 m to such components, switch off any radio devices or
mobile phones.
• Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.

WARNING
Motor fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. If
the insulation fails, it is possible that death or severe injury can occur as a result of smoke
and fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.

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Operating Instructions, 11/2017, A5E00427629A 7
Safety information
1.1 General safety instructions

WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.

WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.

NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.

WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have absolutely guaranteed that the
functions relevant to safety are operating correctly.

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Safety information
1.1 General safety instructions

Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety instructions in
the Safety Integrated manuals.

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Operating Instructions, 11/2017, A5E00427629A 9
Safety information
1.2 Handling electrostatic sensitive devices (ESD)

1.2 Handling electrostatic sensitive devices (ESD)


Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

The necessary ESD protective measures are clearly illustrated in the following diagram:
● a = conductive floor surface
● b = ESD table
● c = ESD shoes
● d = ESD overall
● e = ESD wristband
● f = cabinet ground connection
● g = contact with conductive flooring

Figure 1-1 ESD protective measures

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10 Operating Instructions, 11/2017, A5E00427629A
Safety information
1.3 Industrial security

1.3 Industrial security

Note
Industrial Security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art Industrial
Security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is solely responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the company's network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about Industrial Security, please visit:
Industrial Security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial Security (http://www.siemens.com/industrialsecurity).

WARNING
Unsafe operating states resulting from software manipulation
Software manipulation (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by applying
suitable protection measures, e.g. virus scanners.

Note
Industrial security Configuration Manual
You can find a Configuration Manual on the topic of industrial security at this address
(https://support.industry.siemens.com/cs/ww/en/view/108862708).

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Operating Instructions, 11/2017, A5E00427629A 11
Safety information
1.4 Residual risks of power drive systems

1.4 Residual risks of power drive systems


When assessing the machine or system-related risk in accordance with the respective local
regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer
must take into account the following residual risks emanating from the control and drive
components of a drive system:
1. Unintentional movements of the driven machine or system components during
commissioning, operation, maintenance, and repairs caused by, for example:
– Hardware and/or software errors in the sensors, control system, actuators and
connection system
– Response times of the controller and drive
– Operation and/or environmental conditions outside the specifications
– Condensation/conductive pollution
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as the emission of light,
noise, particles, gases, etc., can occur inside and outside the components under fault
conditions caused by, for example:
– Component malfunctions
– Software errors
– Operation and/or environmental conditions outside the specifications
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component malfunctions
– Influence of electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specifications
– Condensation/conductive pollution
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters
or data communication via the network.
For more information about residual risks of the components in a drive system, see the
relevant sections in the technical user documentation.

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12 Operating Instructions, 11/2017, A5E00427629A
General 2
As a result of the modular concept, each of the individual combinations cannot be described.
Instead, fundamentals and generally applicable rules are explained, which when applied,
allow special device combinations to be mechanically configured that are electromagnetically
compatible.
As a result of their design, the components are intended for installation in housings and
cabinets. These housings are generally steel cabinets or control boxes, which guarantee
protection against direct contact and other environmental effects. They are part of an overall
EMC concept.

2.1 Safety information

WARNING
Not observing fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.

WARNING
Danger of injury caused by foreign objects in the device
Parts (e.g.: drilling chips, end sleeves) falling into the device can cause short-circuits and
damage the insulation. This can lead to serious injuries (arcing, bangs, pieces flying out of
the equipment).
• Only perform installation and other work when the devices are current-free.
• Cover the ventilation slots during the installation of the cabinet and remove the cover
before switching on.

NOTICE
Limitation of overvoltages
On systems with a grounded phase conductor and a line voltage >600 VAC, line-side
components should be installed to limit overvoltages to overvoltage category II in
accordance with IEC 61800-5-1.

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Operating Instructions, 11/2017, A5E00427629A 13
General
2.2 Directives

Note
Protection against the spread of fire
The converter may be operated only in closed housings or in higher-level control cabinets
with protective covers that are closed, and when all of the protective devices are used.
Converters of the Open Type/IP20 degree of protection must be installed in a metal control
cabinet or protected by another equivalent measure such that fire cannot spread and
emissions outside of the control cabinet are prevented.

Note
Protection against condensation and electrically conductive contamination
To ensure the functional safety and safety functions of Safety Integrated, protect the
converter, e.g. by installing it in a control cabinet with degree of protection IP54 according to
IEC 60529 or Type 12 according to NEMA 250. Further measures may be necessary for
particularly critical operating conditions.
If condensation and conductive pollution can be excluded at the installation site, a lower
degree of cabinet protection may be permitted.

2.2 Directives
The switchgear cabinet must satisfy the following EC Directives in the European Economic
Area (EEA):

Table 2- 1 Directives

Guideline Description
2014/35/EU Directive of the European Parliament and Council from February 26, 2014 on the approximation
of the laws relating to the provision of electrical equipment designed for use within certain voltage
limits (Low-Voltage Directive)
2014/30/EU Directive of the European Parliament and Council of February 26, 2014 for the harmonization of
the laws of the member states relating to electromagnetic compatibility (EMC directive)
2006/42/EC Directive of the European Parliament and Council of May 17, 2006 on machinery and for chang-
ing Directive 95/16/EC (amendment) (machinery directive)

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14 Operating Instructions, 11/2017, A5E00427629A
General
2.3 Standards

2.3 Standards

Note
The standards listed in the table below are non-binding and do not in any way claim to be
complete. The standards listed do not represent a guaranteed property of the product.
Only the statements made in the Declaration of Conformity shall be deemed binding.

Table 2- 2 Fundamental, application-relevant standards in succession: EN, IEC/ISO, DIN, VDE

Standards* Title
EN 1037 Safety of machinery; avoiding unexpected starting
ISO 14118
DIN EN 1037
EN ISO 9001 Quality management systems - requirements
ISO 9001
DIN EN ISO 9001
EN ISO 12100-x Safety of Machinery; General Design Guidelines;
ISO 12100-x Part 1: Basic terminology, methodology
DIN EN ISO 12100-x Part 2: Technical Principles and Specifications
EN ISO 13849-x Safety of machinery; safety-related parts of control systems;
ISO 13849-x Part 1: General basic design principles
DIN EN ISO 13849-x Part 2: Validation
EN ISO 14121-1 Safety of Machinery - Risk Assessment;
ISO 14121-1 Part 1: Guidelines
DIN EN ISO 14121-1
EN 55011 Industrial, scientific and medical high-frequency devices (ISM devices) -
CISPR 11 radio interference - limit values and measuring techniques
DIN EN 55011
VDE 0875-11
EN 60146-1-1 Semiconductor converters; general requirements and line-commutated converters;
IEC 60146-1-1 Part 1-1: Defining the basic requirements
DIN EN 60146-1-1
VDE 0558-11
EN 60204-1 Electrical equipment of machines;
IEC 60204-1 Part 1: General definitions
DIN EN 60204-1
VDE 0113-1
EN 60228 Conductors for cables and insulated leads
IEC 60228
DIN EN 60228
VDE0295
EN 60269-1 Low-voltage fuses;
IEC 60269-1 Part 1: General requirements
DIN EN 60269-1
VDE 0636-1

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Operating Instructions, 11/2017, A5E00427629A 15
General
2.3 Standards

Standards* Title
IEC 60287-1 to -3 Cables - Calculation of the current carrying capacity
Part 1: Current carrying capacity equations (100 % load factor) and calculating the losses
Part 2: Thermal resistance -
Part 3: Main sections for operating conditions
HD 60364-x-x Erection of power installations with nominal voltages up to 1000 V;
IEC 60364-x-x Part 200: Definitions
DIN VDE 0100-x-x Part 410: Protection for safety, protection against electric shock
VDE 0100-x-x Part 420: Protection for safety, protection against thermal effects
Part 430: Protection of cables and conductors for over-current
Part 450: Protection for safety, protection against undervoltage
Part 470: Protection for safety; use of protection for safety
Part 5xx: Selecting and erecting electrical equipment
Part 520: Wiring systems
Part 540: Earthing, protective conductor, potential bonding conductor
Part 560: Electrical equipment for safety purposes
EN 60439 Low-voltage switchgear assemblies;
IEC 60439 Part 1: Type-tested and partially type-tested assemblies
DIN EN 60439
VDE 0660-500
EN 60529 Degrees of protection provided by enclosures (IP code)
IEC 60529
DIN EN 60529
VDE 0470-1
EN 60721-3-x Classification of environmental conditions
IEC 60721-3-x Part 3-0: Classification of environmental parameters and their severities; Introduction
DIN EN 60721-3-x Part 3-1: Classification of environmental parameters and their severities; Long-term storage
Part 3-2: Classification of environmental parameters and their severities; Transport
Part 3-3: Classification of environmental parameters and their severities; stationary use, weather
protected
EN 60947-x-x Low-voltage switchgear
IEC 60947 -x-x
DIN EN 60947-x-x
VDE 0660-x
EN 61000-6-x Electromagnetic compatibility (EMC)
IEC 61000-6-x Part 6-1: Generic standard; Immunity for residential, commercial and light-industrial environments
DIN EN 61000-6-x Part 6-2: Generic standards; Immunity for industrial environments
VDE 0839-6-x Part 6-3: Generic standards; Generic standard emission for residential, commercial and light-
industrial environments
Part 6-4: Generic standards; Generic standard noise emission for industrial environments
EN 61140 Protection against electric shock; Common aspects for installation and equipment
IEC 61140
DIN EN 61140
VDE 0140-1
EN 61800-2 Adjustable-speed electrical power drive systems;
IEC 61800-2 Part 2: General requirements - Rating specifications for low-voltage adjustable frequency a.c. pow-
DIN EN 61800-2 er drive systems
VDE 0160-102
EN 61800-3 Adjustable-speed electrical power drive systems;
IEC 61800-3 Part 3: EMC - Requirements and specific test methods
DIN EN 61800-3
VDE 0160-103

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16 Operating Instructions, 11/2017, A5E00427629A
General
2.3 Standards

Standards* Title
EN 61800-5-x Adjustable-speed electrical power drive systems;
IEC 61800-5-x Part 5: Safety requirements;
DIN EN 61800-5-x Main section 1: Electrical, thermal and energy requirements
VDE 0160-105-x Main section 2: Functional safety requirements
EN 62061 Safety of machinery;
IEC 62061 Functional safety of safety-related electrical, electronic and programmable electronic control sys-
DIN EN 62061 tems
VDE 0113-50
UL 50 Enclosures for Electrical Equipment
CSA C22.2 No. 94.1
UL 508 Industrial Control Equipment
CSA C22.2 No. 142 Process Control Equipment
UL 508C Power Conversion Equipment
CSA C22.2 No. 14 Industrial Control Equipment
UL 61800-5-1 Standard for Adjustable Speed Electrical Power Drive Systems
Part 5-1: Safety requirements – Electrical, thermal and energy

* The technical requirements in the standards listed are not necessarily identical.

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General
2.3 Standards

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18 Operating Instructions, 11/2017, A5E00427629A
Basic information about EMC 3
3.1 Introduction to EMC

What is meant by EMC?


Electromagnetic compatibility (EMC) describes the capability of an electrical device to
function satisfactorily in an electromagnetic environment without itself causing interference
unacceptable for other devices in the environment.
EMC therefore represents a quality feature for the
● Internal noise immunity: Resistance to internal electrical disturbances
● External noise immunity: resistance against external electromagnetic disturbances
● Noise emission level: environmental effects caused by electromagnetic emissions
To ensure that the cabinet unit functions satisfactorily in the system, the environment subject
to interference must not be neglected. For this reason, special requirements exist regarding
the structure and the EMC of the system.

Operational reliability and noise immunity


In order to achieve the greatest possible operational reliability and immunity to noise of a
complete system (converter, automation, drive machines etc.), measures must be taken by
the converter manufacturer and the user. Only when all these measures are fulfilled can the
faultless functioning of the inverter be guaranteed and the specified legal requirements
(2014/30/EU) be met.

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Operating Instructions, 11/2017, A5E00427629A 19
Basic information about EMC
3.1 Introduction to EMC

Noise emissions
Product standard EN 61800–3 describes the EMC requirements placed on "Variable-speed
drive systems". It specifies requirements for inverters with operating voltages of less than
1000 V. Different environments and categories are defined depending on where the drive
system is installed.

Figure 3-1 Definition of the first and second environments

Figure 3-2 Definition of categories C1 to C4

Table 3- 1 Definition of the first and second environments

Definition of the first and second environments


First environment Residential buildings or locations at which the drive system is connected to
a public low-voltage supply network without a transformer.
Second environment Industrial locations supplied by a medium-voltage network via a separate
transformer.

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20 Operating Instructions, 11/2017, A5E00427629A
Basic information about EMC
3.1 Introduction to EMC

Table 3- 2 Definition of categories C1 to C4

Definition of categories C1 to C4
Category C1 Rated voltage <1000 V; unrestricted use in the first environment.
Category C2 Rated voltage for stationary drive systems <1000 V; for use in the second
environment. For use in the first environment only when sold and installed
by skilled personnel.
Category C3 Rated voltage <1000 V; use in the second environment only.
Category C4 Rated voltage ≥1000 V or for rated currents ≥ 400 A in complex systems in
the second environment.

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Operating Instructions, 11/2017, A5E00427629A 21
Basic information about EMC
3.1 Introduction to EMC

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22 Operating Instructions, 11/2017, A5E00427629A
EMC-compliant design and control cabinet
configuration 4
Detailed configuration instructions regarding the EMC-compliant design of drives and control
cabinet configuration can be found in the "SINAMICS Low Voltage Configuration Manual",
see Configuration Manual for SINAMICS G130, G150, S120 Built-in Units, S120 Cabinet
Modules, S150 (https://support.industry.siemens.com/cs/ww/en/view/83180185).

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EMC-compliant design and control cabinet configuration

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24 Operating Instructions, 11/2017, A5E00427629A
Cabinet air conditioning 5
5.1 General
The minimum dimensions listed below for ventilation clearances must be observed. No other
components or cables must be located in these areas.

NOTICE
Device failure caused by overloading of devices and components
If the guidelines for installing SINAMICS G130 equipment are not observed, this can
significantly reduce the service life of the components and result in premature device and
component failure.
• Observe the guidelines for installing the devices and components.

You must take into account the following specifications when using SINAMICS G130:
● Ventilation clearance
● Wiring and cabling
● Air guidance

Table 5- 1 Ventilation clearances for the components

Component Frame size Clearance (front) Clearance (above) Clearance (below)


[mm] [mm] [mm]
Power Module FX 40 1) 250 150
Power Module GX 50 1) 250 150
Power Module HX, JX 40 1) 250 150
1) The clearances refer to the area around the ventilation slots on the front cover.

Note
Notes on the dimensions
The dimensions refer to the outer edges of the devices.
A dimension drawing is available in the Operating Instructions.

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Operating Instructions, 11/2017, A5E00427629A 25
Cabinet air conditioning
5.2 Ventilation

5.2 Ventilation
The SINAMICS G130 devices are forced-ventilated by means of integrated fans. To ensure
an adequate air supply, suitable openings for the inlet air (e.g. ventilation slots in the cabinet
door) and discharged air (e.g. by means of a hood) must be provided.
The cooling air must flow through the components vertically from bottom (cooler region) to
top (region heated by operation).
You must ensure that the air is flowing in the right direction. You must also ensure that the
warm air can escape at the top. The ventilation clearances specified in the table "Ventilation
clearances for the components" in the previous section must be observed.

Note
Cables must not be routed directly on the components. The ventilation slots must not be
covered.
Cold air must not be allowed to blow directly onto electronic equipment.

NOTICE
Device failure due to condensation as a result of unsuitable air guidance and cooling
Unsuitable air guidance and cooling equipment can cause condensation, which can result
in device failure.
• Choose air guidance measures, as well as the arrangement of and settings for the
cooling equipment in such a way as to prevent condensation even with the highest
relative humidity.
• If required, install cabinet enclosure heating.

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26 Operating Instructions, 11/2017, A5E00427629A
Cabinet air conditioning
5.2 Ventilation

Figure 5-1 Air guidance for Power Module, frame size FX, GX

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Operating Instructions, 11/2017, A5E00427629A 27
Cabinet air conditioning
5.2 Ventilation

Figure 5-2 Air guidance for Power Module, frame size HX, JX

Devices must not be operated in an "air short-circuit", since this can damage equipment or
cause it to fail.
The fan suction causes negative pressure to build up at the ventilation openings in the
cabinet doors. The pressure is dependent on the volume flow rate and the hydraulic cross-
section of the openings.
The air, which blows out of the top of the device, accumulates under the top cover/hood,
resulting in overpressure.
The difference between the overpressure at the top of the cabinet and the negative pressure
at the bottom creates a flow of air (air short-circuit). This can vary in strength depending on
the cross-section of the door and cover openings, as well as the volume flow rate of the air.
Due to the flow of air within the cabinet, the device fan draws in pre-heated air. This heats up
the components considerably and the ventilator does not function effectively.

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28 Operating Instructions, 11/2017, A5E00427629A
Cabinet air conditioning
5.2 Ventilation

NOTICE
Device failure due to air short-circuit in the control cabinet
Unsuitable air guidance can cause an air short-circuit, which can result in overheating in the
control cabinet and device failure.
• Install suitable barriers in the control cabinet in order to prevent an air short-circuit from
occurring.

Barriers must be installed in such a way that no air can flow along the outer sides on the top
and bottom of the devices. In particular, air must be prevented from flowing from the top
(warm discharged air) to the bottom (cold cooling air). Suitable plates can be used as
barriers and must extend to the side panels or cabinet doors. They must be set up in such a
way that the outgoing air current is not forced into the cabinet cross-beams but is instead
diverted around them. Barriers must be in place for all degrees of protection higher than
IP20.
The cabinets adjacent to the converter cabinets must also be taken into account when
barriers are installed.
To ensure sufficient ventilation for the devices, the opening cross-sections (minimum values)
specified in the following table must be observed.
The specified opening cross-sections comprise several small openings. To ensure that
pressure loss is kept to a minimum and that the flow resistance does not become too great
at these mesh-type openings, the cross sectional area of each opening must be around at
least 190 mm² (e.g. 7.5 mm x 25 mm or 9.5 mm x 20 mm).
To ensure that the devices operate continuously, suitable measures must be taken to
prevent the ingress of dirt and dust. Wire lattices (wire fabric DIN 4189-St-vzk-1x0.28) or
filter mats (min. filter class G2) must be used for this purpose. The choice of filter mats
depends on the required degree of protection and the ambient conditions. If cabinets are
installed in an environment containing fine dust particles or oil vapors, micro-filter mats must
be used to prevent the devices from becoming contaminated.
If dirt filters are used, the specified opening cross-sections and the filter areas must be
adjusted upwards.

NOTICE
Device failure due to overheating as a result of contaminated dirt filters
Contaminated filter mats cause the device to overheat and fail.
• If dirt filters are used, observe the specified replacement intervals.

If the filter mats are heavily contaminated, the volume of air drawn is reduced due to the
increased flow resistance. This can cause the fans integrated in the devices to overload, or it
could cause the devices themselves to overheat and become damaged.
The opening cross-sections specified in the table refer in each case to one device. If more
than one device is installed in a cabinet, the opening cross-section increases accordingly. If
the required openings cannot be made in the cabinet, the devices must be distributed across
several cabinets, which are separated from each other by means of partitions.

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Cabinet air conditioning
5.2 Ventilation

The warm air must be discharged via the top cover/hood or via side openings in the cabinet
at the level of the top of the device. The size of the opening cross-section must also be taken
into account here.
With degrees of protection higher than IP20 and if a hood is used, it may be necessary to
use an "active" hood. An "active" hood contains fans that blow the air current forwards. The
hood is closed, with the exception of the air outlet point.
If you choose an "active" hood, you must ensure that the fans are sufficiently powerful to
prevent air from accumulating in the cabinet. If air accumulates, the cooling capacity is
reduced. This can overheat and destroy the devices. The air capacity of the fans should at
least be equivalent to the device fan data.

Table 5- 2 Volume flow rate, opening cross-sections

Power Module
Article number 6SL3310- 1GE32-1AA3 1GE32-6AA3 1GE33-1AA3 1GE36-1AA3 1GE41-0AA3
1GH28-5AA3 1GE33-8AA3 1GE37-5AA3 1GF37-4AA3
1GH31-0AA3 1GE35-0AA3 1GE38-4AA3 1GF38-1AA3
1GH31-2AA3 1GF31-8AA3 1GF34-7AA3 1GH37-4AA3
1GH31-5AA3 1GF32-2AA3 1GF35-8AA3 1GH38-1AA3
1GF32-6AA3 1GH34-1AA3
1GF33-3AA3 1GH34-7AA3
1GF34-1AA3 1GH35-8AA3
1GH31-8AA3
1GH32-2AA3
1GH33-6AA3
1GH33-3AA3
Cooling air requirement [m³/s] 0.17 0.23 0.36 0.78 1.48
Min. opening cross-
section in cabinet
- Inlet
- Outlet [m²] 0.1 0.1 0.19 0.28 0.47
[m²] 0.1 0.1 0.19 0.28 0.47

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Operating Instructions, 11/2017, A5E00427629A 31

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