Getting Started With Granta EduPack - Tutorial Exercises
Getting Started With Granta EduPack - Tutorial Exercises
Getting Started With Granta EduPack - Tutorial Exercises
Table of Contents
In this document:
For help using the software, or resources for teaching and learning, try:
If you can’t find the answer to your question above, email us at granta-education-team@ansys.com.
Browse: Explore the database and retrieve records via a hierarchical index or tree.
Select: The central hub of Granta EduPack, used to apply the systematic material
selection methodology. A powerful selection engine that identifies records that meet an
array of design criteria and enables trade-offs between competing objectives.
Chart: Create charts and add formatting and labels to illustrate your point.
Eco Audit: Quickly estimate the energy usage and carbon footprint of a product over its
entire lifecycle, and study What If design scenarios.
The following tools and features are enabled in all advanced Level 3 databases included in Granta
EduPack (for example, Level 3 Aerospace and Level 3 Eco Design, but not Level 3):
Enhanced Eco Audit: The enhanced version of the tool also accounts for Secondary,
Joining, and Finishing processes, and includes a cost analysis.
Engineering Solver: Quickly calculate the required strength, stiffness or Shape Factor for
a given design, and include them in a Limit Stage.
Find Similar: Select materials based on how similar their properties are to a Reference
record.
Selection Reports: Easily record and summarise your complex selection project with an
automatically generated report.
The exercises for these advanced features are designed so that Introductory users can simply skip
them. You will also be prompted to change databases to one that supports the feature.
*Highlight Reference record and Highlight synthesized records are not available in Granta
EduPack Introductory, and the icon will always be grayed out.
Opening a database
On starting Granta EduPack, the Databases window will appear, showing all installed databases. The
following exercises use the MaterialUniverse and ProcessUniverse tables, which are found within all
Granta material databases. After clicking on a database name in the Databases window to select it,
the Homepage then opens to show a list of the available tables and a graphic for each subset.
From the homepage you can view more information on the database, select a subset, and access
online resources for students and educators.
Table: MaterialUniverse
Table: MaterialUniverse
MaterialUniverse
Ceramics and glasses
Hybrids: composites, foams...
Metals and alloys
Polymers and elastomers
❖ Find processes that can shape Polypropylene, by clicking the ProcessUniverse link
at the bottom of the datasheet.
Table: ProcessUniverse
ProcessUniverse
Joining
Shaping
Surface treatment
❖ Find the record for the shaping process Injection molding, thermoplastics
❖ Find the record for the surface treatment process Vapor metallizing (PVD)
❖ Find the record for the joining process Friction welding (metals)
❖ Find materials that can be die cast, using the link to MaterialUniverse at the
bottom of the datasheet for Gravity die casting
Searching
Polylactide
Advanced searches
The following search operators are available:
Operator Description
AND Finds records containing both the search terms, so steel AND alloy
returns only records containing both the words steel and alloy
OR Finds records containing either search term, so steel OR alloy returns
all records that contain steel, alloy, or both
NOT Finds records containing the first search term, but not the second, so
steel NOT alloy returns only records with the word steel but without
the word alloy
Phrase Search Finds the exact search term, so “steel alloy” will return only records
containing the exact phrase steel alloy
Parentheses Used to group search terms, so iron AND (ore OR cast) will return the
records containing iron and containing either ore, cast, or both
Note: AND operators are automatically added when a search has two or more terms
and no other operators have been entered.
1. Selection Data
Select from: MaterialUniverse: All materials
2. Selection Stages
Chart Stage
Y-axis
❖ Make a bubble chart plotting Young’s modulus (E) against Density (ρ)
1. Selection Data
Select from: MaterialUniverse: All materials
2. Selection Stages
Chart Stage
X-axis Y-axis
Click Show Family Envelopes to look at how data for a given family of materials
cluster together.
If the new label isn’t visible at the current zoom, click Autoscale to display the
whole chart again.
1 Bar chart
1. Selection Data
Box
Select from: MaterialUniverse: All materials selection
Yield strength
2. Selection Stages
2 Bubble chart
Material 1
Material 2
Material 3
Material 4
Density
etc.
❖ Use a Box selection to identify materials with high values of Yield strength
Click Box selection , then drag to define the selection box.
Click Chart Settings , then go to the X-Axis tab and select Density as the X-axis
attribute. You can also double-click the chart axis to open the dialog.
❖ Use an Index line to identify materials with high values of specific strength, σy / ρ
❖ Add a Box selection to the chart to identify materials with low Density that
maximize the index.
1. Selection Data
Select from: MaterialUniverse: All materials
Limit Stage
2. Selection Stages
Mechanical properties
Chart Limit Tree
Thermal properties
Min Max
3. Results X out of Y pass Max. service temp. 200 °C
Material 1
Thermal conductivity 25 W/m.°C
Material 2
Material 3
Electrical propertie s
Material 4
etc. Min Max
Electrical resistivity 1e15 μohm.cm
Limit
Guidance
❖ Filter the results further to select only materials which are resistant to
Hydrofluoric Acid (40%).
Under Durability: Acids, select Acceptable and Excellent for Hydrofluoric Acid (40%).
Click Apply. Silicon nitride should be the only passing record.
Under Selection Stage, click Tree. In the Tree Stage dialog, select
ProcessUniverse and navigate to Molding.
Select the folder, click Insert, then click OK.
❖ Click Show to view a list of MaterialUniverse records to which this process folder
is linked.
Double-click a record name to view its datasheet.
1. Selection Data
Select from: MaterialUniverse: All materials
2. Selection Stages
Tree stage for processes
Material 1
Material 2
Material 3
Material 4
etc.
1. Selection Data
1 Limit stage
Select from: MaterialUniverse: All materials Min Max
Density 2000
Yield strength 60
2. Selection Stages
T-co nductivity 10
❖ Rank the results by Price and find the three cheapest materials
Create a Chart Stage with a bar chart of Price on the Y-Axis. On the chart, all
materials that fail one or more stages are grayed out. The Results panel lists the
materials that pass all stages by default.
In the Rank by menu, select Stage 3: Price.
Process selection
The Chart, Limit, and Tree selection stages can be used to filter ProcessUniverse records in the same
way as for MaterialUniverse.
1. Selection Data
1 Limit stage
Select from: ProcessUniverse: Shaping
Shape
Dished sheet ✓
2. Selection Stages
Economic compatibility
Mass range 10 12 kg
Range of s ection thickness 4 4 mm
Process characteristics
2 Tree stage
Ceramics
Hybrid s
Material
Metals Elastomers Thermoplastics
Polymers
Polymers Thermos ets
In this exercise, you will use the Performance Index Finder to find the materials best suited for a
beam, loaded in bending, that is part of a low-cost, low-weight, strength-limited design.
Click Chart/Index, then select the Performance Index Finder radio button.
Note: Comparison Tables are only enabled in the advanced Level 3 databases; the
option will be grayed out or not appear at all if you have opened any of the databases
available in Granta EduPack Introductory, including Level 3.
In industry, materials selection projects are often required to find a replacement for an existing
material, due to changes in the design or manufacture of the component, or because of supply chain
issues. Comparison Tables allow you to compare several different records at once, and highlight
differences between them.
Table: MaterialUniverse
MaterialUniverse
...
Polymers: plastics, elastomers
Plastics
Thermoplastics
PP (Polypropylene)
Unfilled
Set as Reference
Random copolymer, high flow Add to Comparison Table
...
Note: Reference record is another feature enabled in the advanced Level 3 databases.
Setting a Reference record allows you to easily identify it in the browse tree and on
charts, and compare other records to it using Comparison Tables and Find Similar (see
the next exercise and the software Help for more information).
Tools
Reference Record
Comparison Table Clear All Tables
... View MaterialUniverse
Note: Find Similar is only enabled in the advanced Level 3 databases. This exercise
assumes you are using the Level 3 Polymer database from the last exercise.
Click Find Similar at the top of the datasheet tab. Polypropylene (Copolymer,
Conductive, 5% Carbon powder) will become the Reference record.
Use the default weightings to calculate nearness; do not open the Nearness Settings
dialog.
Comparison...
Comparison
Comparison - MaterialUniverse
PP (carbon) PP (talc)
The Comparison Table is highlighted where there is a difference between the original (reference)
and alternative materials. The nearest materials in the results have similar physical properties to the
reference material (density, yield strength, Young’s modulus). However, the original material may
have been chosen for its other characteristics. In this case, the polymer is conductive (has a low
electrical resistivity).
To find materials which have all the properties we need, we can proceed in one of two ways:
• Adjust the Nearness Settings to prioritise the material properties most important to our
application (see Exercise 16).
• Use the results from Find Similar as the basis of a Selection Project. In this case, you can use
a Limit Stage to filter on the additional requirement for conductivity.
❖ Filter the results for an Electrical resistivity that is equal to or lower than that of
the reference material
Create a Limit Stage, and set the maximum value for electrical resistivity to 3.16e12,
which is the maximum value for the reference record. Apply the stage.
Records similar to: PP (copolymer, conductive, 5% carbon powder)
Selection Project...
2. Selection Stages
Limit Stage
Electrical properties
Note: Find Similar is only enabled in the advanced Level 3 databases. This exercise
assumes you are using the Level 3 Polymer database from the last exercise.
Note: These results are conceptually different to those from the previous exercise. We
have ranked similar materials, taking into account the resistivity, but there is not a fixed
upper limit as there was when filtering using the Limit Stage. Materials with a higher
resistivity than the reference will still be included in these results.
Note: Engineering Solver is only enabled in the advanced Level 3 databases. This
exercise assumes you are using the Level 3 Polymer database from the last exercise.
Notes can be added to each selection stage as below, or to the overall project (in Project Settings).
2. Selection Stages
Stage
Limit
Stage Settings
Stage
Title Limit
Notes
❖ Click Notes in the stage window heading to open the Stage Settings dialog,
then enter some comments in the Notes box.
Note: Selection Reports are only enabled in the advanced Level 3 databases (e.g Level 3
Eco Design); the option will not appear if you have opened any of the databases
available in Granta EduPack Introductory, including Level 3.
4. Reports
Comparison Selection
Report
Project Summary
Excel
PDF
Word
The Eco Audit tool estimates the energy used and CO2 produced during the four key life phases
of a product (material, manufacture, use, and end of life) and transport, and identifies which phase
has the dominant contribution. This is the starting point for eco-aware product design, as it identifies
which parameters need to be targeted to reduce the eco-footprint of the product.
The next few exercises will take you through a case study for a brand of bottled mineral water. It is
sold in 1 liter PET bottles with polypropylene caps. A bottle weighs 40 grams; the cap 1 gram. Bottles
and caps are molded, filled, and transported 550 km from the French Alps to England by 14 tonne
truck, refrigerated for 2 days and then sold. The overall life of the bottle is one year.
An example product file for this case study is installed with Granta EduPack in the Samples folder,
with the filename Level 2 - Bottle PET.prd. Eco Audit .prd files can only be opened and saved from the
Eco Audit tab, and are saved separately from selection project files (.ces).
Note: The Enhanced Eco Audit tool contains warnings about restricted substances,
and options to include a cost analysis or a secondary process in the audit. For more
information on these advanced features, see the Help or the teaching resources on
Granta’s Education Hub.
Ocean freight
Rail freight
14 tonne truck
(2 axle) truck
Air freight – long haul
...
France
Germany
United Kingdom
K ingdom
...
Product definition
N ew produc t
Sa ve d product ...
The first life energy (not including EoL potential) is reduced by 12%.
Note: The Summary chart can be copied into a document or printed using Copy and
Print at the top of the chart window.
Ex ce l
PD F
Word
9 Synthesizer tool
Note: The Synthesizer tool is only enabled in the advanced Level 3 databases (e.g Level
3 Eco Design); the toolbar icon will be grayed out if you have opened any of the
databases available in Granta EduPack Introductory, including Level 3.
The Synthesizer tool is designed for use in the early stage of product development. It consists of
three types of model: hybrid models, for estimating the performance of novel materials and
structures; Part Cost Estimator, for calculating the cost of a component based on the materials and
processes used; and Battery Designer, for comparing early-stage battery module and pack designs.
Synthesized records produced using the Synthesizer tool can then be compared with existing records
in the MaterialUniverse database using selection stages.
❖ You will need to use an advanced Level 3 database for this exercise.
Change the database to Level 3 Polymer.
❖ Plot Young’s modulus (E) against Density (ρ) using the MaterialUniverse: All bulk
materials subset
As in Exercise 6.
❖ Use the Sandwich Panels model to create synthesized records for a family of
hybrid materials
Click Synthesizer on the toolbar (or click Tools > Synthesizer on the menu bar).
Select the Sandwich Panels – Balanced model.
Synthesizer
❖ Keep the default values for Model Variables and Model Parameters, and set the
following Record Naming values:
Face-sheet: Al
Core: Rohacell
Note: Click the blue Help icon or press F1 in the Synthesizer tool dialog to view further
information about the current model type, including details of the calculations used.
Click Index and display lines , enter a slope value of 3, and select maximize the
index. Click on the plot area to place the index line, then click and drag to change its
position.
❖ Add labels to the source records and some of the synthesized records
You can click individual records on the chart and drag to place a label.
You can also add labels from the Results list: select one or more records in the list,
right-click and select Label on the shortcut menu, then drag the labels where you
want them on the chart.
Click the Highlight synthesized records button to help you identify the
synthesized records on the chart.
Use the Zoom controls and to zoom in to the area of interest on the chart.
MaterialUniverse
...
My records
Synthesized
...
20mm core
❖ You will need to use an advanced Level 3 database for this exercise
❖ Use the Part Cost Estimator to compare the cost of a component when
manufactured as an injection-molded polymer, or a rolled and pressed metal
Click Synthesizer on the toolbar. In the dialog, select Cost – Part cost estimator.
Use the existing values for scrap material value, part length, batch size, and number
of values (these are retained from the first material processing chain input).
❖ Click Create and then Finish to create the records and close the Part Cost
Estimator
Synthesized records created using Part Cost Estimator are appended to the
MaterialUniverse browse tree under My records > Synthesized > Part cost estimator.
❖ Change the Record color for easy comparison of the two processing chains
Navigate to My records > Synthesized > Part cost estimator. Right-click the PP,
molded subfolder, click Record color, and click a color to change the record color for
all records in that folder.
Battery Designer
Battery Designer is a Synthesizer model that estimates the performance of battery module and pack
designs based on the materials, battery cell type, and thermal management system used.
❖ You will need to use an advanced Level 3 database for this exercise
Charts of Specific energy against Specific power are also known as Ragone plots.
By default, this will display all cells in the Battery Cells table, as well as any
synthesized Module and Pack records in the Selection Project.
Click Synthesizer on the toolbar. In the dialog, select Battery Designer - Cell to
Module (by number of cells).
❖ Click Create and then Finish to create the synthesized record and close the
Battery Designer
Synthesized records created using Battery Designer are appended to the Battery
Cells table under My records > Synthesized > Modules.
❖ Now create some Module records based on desired performance, and compare
them to the existing Module
Click Synthesizer and in the dialog, select Battery Designer - Cell to Module (by
performance).
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