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Pre-Engineered Pipe Supports,

Guides & Anchors

Advanced Thermal Systems, Inc.

1-800-443-9194 I M a d e i n A m e r i c a 12 I www.AdvancedThermal.net
Advanced Thermal Systems, Inc. www.AdvancedThermal.net

General Guidelines for Guiding & Supporting Pipe


1. The Primary and Intermediate Guide Spacings shown are for 7. THERMALLY INDUCED CHANGES OF PIPELINES:
standard weight pipe and are satisfactory for above ground or
Pipelines will always change in length as the temperature of the
tunnel installation. They are applicable to the following:
pipeline changes. This change must be accommodated by some
A. Single Expansion Joints with an integral anchor or Single method, either by natural flexibility of the pipeline or by use of an
Expansion Joints installed immediately adjacent to a line expansion device. Advanced Thermal Systems “TP2” Thermal Pak
anchor. Expansion Joints are the ideal selection when long straight runs of
pipe are involved.
B. Double Expansion Joints.
Table 2 is used to determine the total change in length of the pipe run
2. When a single expansion joint without base is installed in the
based upon the maximum and minimum temperatures of the system.
center (or approximate center) of a pipe run, the primary guide
The net change in length of the pipe run per 100 ft. of piping is the
spacing should be modified as follows:
algebraic difference between the expansion constant at the highest
A. Sizes 1-1/2” to 4” inclusive: Six (6) pipe diameters from each temperature and the expansion constant at the lowest temperature.
end of the expansion joint. This difference is then multiplied by the total length of the pipe run
B. Sizes 5” to 24” inclusive: Three (3) pipe diameters from each divided by 100.
end of the expansion joint. To preclude the possibility of cocking
the slip of, heavier expansion joints, (sizes 6” and larger), a
EXAMPLE:
sliding support under the expansion joint body is recommended.
Determine the total change in length of a 250 feet long pipe run that is
3. For buried conduit systems with expansion joints installed in designed for 300 psig saturated steam (422° F) and is being installed
manholes or vaults, a guide should be installed at the termination outside where the ambient temperature may reach 20° F.
of the conduit pipe at the manhole wall (e.g.,gland or link seal). In
addition, consideration should be given to providing a “Moment” (3.44 – 0.15) x (250⁄100) = 8.23 in.
guide within 10 feet of the manhole wall (not to be integrally
attached to the manhole wall). LOW FRICTION NON-METALLIC NOTE:
“BRONZALON®” GUIDE INSERTS SHOULD BE SPECIFIED FOR THE The minimum temperature may not be the installation temperature.
EXPANSION JOINT.
4. GUIDE/SUPPORT SELECTION:
Table 1: Pipe Alignment Guide and Support Spacing
PRIMARY GUIDES: The preferred designs are those that guide the
pipe radially such as the ATS Models “GA”. For low profile systems INTERMEDIATE GUIDE
the ATS Low Friction Figure 100, 101, and 101 M Series Graphite PRIMARY (1st) SPACING (feet) PIPE SUPPORT
NOMINAL
Guides can be used, (consult factory for applications). GUIDE FROM SPACING (Feet)
PIPE SIZE PRESSURE (psig)
END(S) OF
(NPS)
INTERMEDIATE GUIDES: The ATS Low Friction Figure 100,101 SLIP (feet)
100 150 300 400 WATER STEAM
and 101 M Graphite Guides are recommended to reduce friction
forces and eliminate corrosion of the sliding components. 1 1⁄2 1 1⁄2 8 8 7 7 8 10
2 2 9 9 8 8 10 13
INTERMEDIATE SUPPORTS: The ATS Low Friction Figure 200,
201 and 201 M Graphite Supports are recommended to reduce 2 1⁄2 2 12 12 11 11 11 14
friction forces and eliminate corrosion of the sliding components. 3 3 15 15 12 12 12 15
5. The pipe guiding and support spacing shown in Table 1 is the 4 4 20 20 18 16 14 17
suggested maximum span as specified by the ASME/ANSI Power 5 6 28 27 25 22 16 18
Piping Code B31.1, and is applicable for horizontal straight runs 6 6 35 33 30 27 17 21
of pipe without concentrated loads such as valves or heavy fittings 8 8 48 45 40 35 19 24
between supports. The span distance applies to standard weight or
10 8 65 60 55 50 22 27
heavier pipe operating at a maximum temperature of
750°F (400°C). 12 12 75 70 60 55 23 30
14 12 80 75 65 60 25 32
6. LATERAL FORCES ON GUIDES:
16 16 80 85 75 70 27 35
Pipe Alignment Guides and their support structure may be 18 20 100 95 85 80 28 37
subjected to lateral forces in addition to the frictional forces along
20 20 110 105 95 90 30 39
the longitudinal axis of the pipe. It is recommended that alignment
guides be designed to resist a lateral force equal to 250 lb./inch of 24 25 130 125 110 100 32 42
nominal pipe size.

2 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

Low Friction Graphite Pipe Guides and Pipe Supports


Table 2: Thermal Expansion of Steel Pipe (inches per 100 ft.) ATS QUALITY AND SERVICE FOR PROVEN RELIABILITY:
• Standard Designs for Welding or Bolting to support structure.
SATURATED STEAM VACUUM IN
CARBON & CARBON
HG BELOW 212°F, PRESSURE, TEMP. °F • 1/2” Thick Graphite on both upper and lower assemblies.
MOLYBDENUM STEEL
PSIG ABOVE 212°F Epoxy bonded for applications up to 350°F, epoxy bonded and
0 0.00 mechanically attached for applications over 350°F.**
20 0.15 • Furnished standard with shop primer on all carbon steel
40 0.30 components. Hot-Dip Galvanized or Epoxy Paint also available.
29.39 60 0.45 • Custom designs available with additional axial and/or lateral
28.89 80 0.58 movement or to accommodate thicker insulation.
27.99 100 0.75 GRAPHITE PROPERTIES
26.48 120 0.91 Compressive Strength 2000 psi
Temperature Range -20°F to +750°F
24.04 140 1.06 Coefficient of Friction 0.15
20.27 160 1.20
14.63 180 1.36
6.45 200 1.52 Table 3: ATS Low Friction Guide and Support Selection Table
0.0 212 1.61
2.5 220 1.68 PIPE SIZE MOVEMENT
STYLE ATS FIG NO.
(NPS) AXIAL LATERAL
10.3 240 1.84
1 to 2 1⁄2 Not Insulated 100 8” 0
20.7 260 2.02
3 to 24 Not Insulated 101 8” 0
34.5 280 2.18
1 to 2 1⁄2 Not Insulated 200 8” ±3”
52.3 300 2.35
3 to 24 Not Insulated 201 8” ±3”
74.9 320 2.53
3 to 24 Pre-Insulated 101M ±4” 0
103.3 340 2.70
3 to 24 Pre-Insulated 201M ±4” ±3”
138.3 360 2.88
150.0 366 2.93
180.9 380 3.06 Table 4: Available Finishes
232.4 400 3.23
FINISH FINISH
293.7 420 3.42 CODE TYPE
300.0 422 3.44
P One Coat Shop Primer
366.1 440 3.60
E Epoxy
451.3 460 3.78
G Hot-Dip Galvanized
550.3 480 3.96
664.3 500 4.15
795.3 520 4.34
945.3 540 4.53 ORDER BY CATALOG NUMBER
1115 560 4.73 24” Fig. 201 W 4 8 3 A P
1308 580 4.93
1525 600 5.13 Finish (Table 4)
1768 620 5.33 Graphite Mechanical Attachment:
2041 640 5.53 A - > 350°F (omit for < 350°F)
2346 660 5.75 Lateral Movement, in.
(omit for Fig. 100, 101 and 101-M)
2705 680 5.95
Axial Movement, in.
3080 700 6.16
Insulation Thickness, in.
720 6.36 Attachment: W - Weld, B - Bolt
740 6.57 Figure No. (Table 3)
780 7.00 Pipe Size, NPS
800 7.23
** Specify Maximum Service Temperature
820 7.45
840 7.66
880 8.10
900 8.34

Pre-Engineered Pipe Supports, Guides & Anchors 12 3


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

Low Friction Guides and Supports for Use in Hot Service

FIG. 100-W
PIPE MOVEMENTPIPE MOVEMENT
2" MAXIMUM 2" MAXIMUM C C 1 1 1 1
COLD TO HOT COLD TO HOT 1 -5 1 -5
INSULATION INSULATION 4 2 4 2
THICKNESS THICKNESS PIPE SIZE PIPE SIZE 1 1 1 1
1 -5 1 -5
4 2 4 2
11" 11"

C C C C
8" 8"
AXIAL MOVEMENTAXIAL MOVEMENT

±1/8 ±1/8 LOWER LOWER


1 "A 1" 1/2" GRAPHITE 1/2" GRAPHITE
A BASE BASE PLATES EPOXY PLATES EPOXY
16 16
ASSEMBLY ASSEMBLY BONDED TO STEEL
BONDED TO STEEL
COMPONENTS COMPONENTS

1 1 1 1
1 -5 1 -5
4 2 4 2
1/2" 1/2" UPPER UPPER
1 1 1 1
T-BAR T-BAR
SUPPORT SUPPORT 1 -5 1 -5
8" 8" 4" 4" 4 2 4 2
ASSEMBLY ASSEMBLY
STEEL STEEL

FIG. 200-W
PIPE MOVEMENT
PIPE MOVEMENT
2" MAXIMUM
2" MAXIMUM 1 11 1
C C COLD TO COLD
HOT TO HOT 1 -5 1 -5
INSULATION
INSULATION 4 24 2
THICKNESS
THICKNESS PIPE SIZEPIPE SIZE 1 11 1
1 -5 1 -5
4 24 2
11" 11"

C C C C
8" 8"
AXIAL MOVEMENT
AXIAL MOVEMENT

±1/8 ±1/8 LOWER LOWER 1/2" GRAPHITE


1/2" GRAPHITE
A A BASE BASE PLATES EPOXY
PLATES EPOXY
ASSEMBLY
ASSEMBLY
BONDED BONDED
TO STEELTO STEEL
COMPONENTS
COMPONENTS

1 11 1
UPPER UPPER 1 -5 1 -5
1/2" 1/2" ±3" LATERAL
±3" LATERAL
MOVEMENTMOVEMENT 4 24 2
T-BAR T-BAR SUPPORTSUPPORT 1 11 1
1" 1" ASSEMBLY
ASSEMBLY 1 -5 1 -5
11 11 STEEL STEEL 4" 4" 4 24 2
4 4

Fig. 201-B Low Friction Support

4 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

Low Friction Guides and Supports for Use in Hot Service


FIG.100 and FIG. 200
FIG. 100-B
Dimensions
PIPE MOVEMENT
2" MAXIMUM C
INSULATION COLD TO HOT
DIM. GRAPHITE
THICKNESS PIPE SIZE
PIPE (in.) BEARING WEIGHT
11" SIZE
1 1 AREA (lbs.)
4
1
2
-5
(NPS) A
C C
1 1 (Sq. in.)
1 -5
8" 4 2
AXIAL MOVEMENT 1 5 5⁄16 9 22
±1/8
A
1" LOWER
BASE
1 1⁄4 5 1⁄2 9 22
16
ASSEMBLY 1/2" GRAPHITE
PLATES EPOXY
1 1⁄2 5 5⁄8 9 22
BONDED TO STEEL
COMPONENTS
2 5 13⁄16 9 22
UPPER
T-BAR
2 1⁄2 6 1⁄16 9 22
1/2"
ASSEMBLY
5" DIA 1" 2"
8
8 2
10"
NOTES:
2 HOLES 4"
1. See Page 2 for general
information pertaining to Figure
100 and Figure 200 Pipe Guides
and Supports.
2. Dimension “A” is for maximum
FIG. 200-B insulation thickness shown. For
applications requiring thicker
PIPE MOVEMENT
2" MAXIMUM
C
1
1
1
-5
insulation, Dimension “A” will
INSULATION COLD TO HOT 4 2
THICKNESS PIPE SIZE 1 1
increase accordingly.
1 -5
4 2
11" 3. Graphite is epoxy bonded
C C
to steel for applications up
8" to 350°F, epoxy bonded and
AXIAL MOVEMENT
mechanically attached for
±1/8 LOWER applications over 350°F.
A BASE
ASSEMBLY 1/2" GRAPHITE
PLATES EPOXY
BONDED TO STEEL
COMPONENTS

1/2"
±3" LATERAL MOVEMENT
UPPER 2"
5" DIA 1" T-BAR
8 11
4 3" ASSEMBLY
2 HOLES 12 4"
4

Fig. 101-W Low Friction Support / Guide Fig. 101M-W Pre-Insulated Low Friction Support / Guide

Pre-Engineered Pipe Supports, Guides & Anchors 12 5


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

Weld Down Base Low Friction Graphite Guides


and Supports for Use in Hot Service

FIG. 101-W
PIPE MOVEMENT
B MAXIMUM COLD TO HOT
INSULATION C
THICKNESS

C
1 1
1 -5
E" 4 2
SIZ C C
E 1 1
"PIP 4
1 -5
2
8"
AXIAL MOVEMENT
±1/8
LOWER BASE
A 1"
16 ASSEMBLY 1/2" GRAPHITE PLATES
EPOXY BONDED TO
STEEL COMPONENTS

E UPPER CRADLE 1 1
ASSEMBLY SUPPORT 1 -5
D 4 2
F STEEL 1 1
1 -5
4 2

FIG. 201-W
PIPE MOVEMENT
B MAXIMUM COLD TO HOT
INSULATION C
THICKNESS

C
1 1
E" 1 -5
4 2
SIZ C C 1 1
"P IPE 1 -5
8" 4 2
AXIAL MOVEMENT

±1/8 LOWER BASE


A ASSEMBLY 1/2" GRAPHITE PLATES
EPOXY BONDED TO
STEEL COMPONENTS

1 1
E UPPER 1 -5
4 2
±3" LATERAL MOVEMENT CRADLE SUPPORT D 1 1
ASSEMBLY STEEL 1 -5
4 2
F

PIPE DIMENSION (inches) FIG NO. WEIGHT


GRAPHITE BEARING AREA
SIZE 101-W 201-W 101-W 201-W
(Sq. in.)
(NPS) A B C D E
F F lbs. lbs.
3 7 1⁄8 3 11 4 1⁄2 16 9 1⁄2 11 31 27
4 7 5⁄8 3 11 4 1⁄2 16 9 1⁄2 11 31 27
5 8 3⁄16 3 11 4 1⁄2 16 9 1⁄2 11 31 27
6 9 13⁄16 4 12 5 1⁄2 20 10 1⁄2 12 41 35
8 10 13⁄16 4 12 5 1⁄2 20 10 1⁄2 12 41 35
10 11 7⁄8 4 12 5 1⁄2 24 12 13 47 39
12 12 7⁄8 4 12 5 1⁄2 24 12 13 47 40
14 13 1⁄2 4 12 5 1⁄2 24 12 13 47 40
16 14 1⁄2 4 12 5 1⁄2 24 12 14 47 40
18 15 1⁄2 4 12 5 1⁄2 24 12 14 47 40
20 16 1⁄2 4 12 5 1⁄2 24 12 14 51 45
24 18 1⁄2 4 12 5 1⁄2 28 13 15 61 56

NOTES:
1. See Page 2 for general information pertaining to Figure 101 and Figure 201 Pipe Guides and Supports.
2. Dimension “A” is for nominal insulation thickness shown (Dimension “B”). For applications requiring thicker insulation, Dimension
“A” will increase accordingly.
3. Graphite is epoxy bonded to steel for applications up to 350°F, epoxy bonded and mechanically attached for applications over 350°F.

6 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

Bolt Down Base Low Friction Graphite Guides


and Supports for Use in Hot Service

FIG. 101-B
PIPE MOVEMENT
B MAXIMUM COLD TO HOT
INSULATION C
THICKNESS

C
E" 1 1
SIZ C C 4
1 -5
2
PE
"PI 1 1
8" 1 -5
4 2
AXIAL MOVEMENT

±1/8 LOWER
A 1"
BASE
16
ASSEMBLY 1/2" GRAPHITE PLATES
EPOXY BONDED TO
STEEL COMPONENTS
UPPER
CRADLE
E ASSEMBLY F
J 4 HOLES D
G DIA.
H

FIG. 201-B
PIPE MOVEMENT
B MAXIMUM
C COLD TO HOT
INSULATION
THICKNESS

C 1 1
1 -5
4 2
E"
SIZ C C
1 1
1 -5
PE 4 2
"PI
8"
AXIAL MOVEMENT
UPPER BASE
±1/8 ASSEMBLY
A
G DIA
4 HOLES 1/2" GRAPHITE PLATES
EPOXY BONDED TO
STEEL COMPONENTS

E UPPER F
±3" LATERAL MOVEMENT CRADLE D
ASSEMBLY
J

FIG NO. WEIGHT


PIPE DIMENSION (inches)
GRAPHITE BEARING 101-B 201-B 101-B 201-B
SIZE
AREA (Sq. in.)
(NPS) A B C D E F G H J H J lbs. lbs.
3 7 1⁄8 3 11 4 1⁄2 2 1⁄2 5⁄8 16 11 1⁄2 10 14 1⁄2 13 29 28
4 7 5⁄8 3 11 4 1⁄2 2 1⁄2 5⁄8 16 11 1⁄2 10 14 1⁄2 13 29 28
5 8 3⁄16 3 11 4 1⁄2 2 1⁄2 5⁄8 16 11 1⁄2 10 14 1⁄2 13 29 28
6 9 13⁄16 4 12 5 1⁄2 3 1⁄4 3⁄4 20 13 11 1⁄4 16 14 1⁄4 44 38
8 10 13⁄16 4 12 5 1⁄2 3 1⁄4 3⁄4 20 13 11 1⁄4 16 14 1⁄4 44 38
10 11 7⁄8 4 12 5 1⁄2 3 1⁄4 7⁄8 24 15 13 18 16 51 43
12 12 7⁄8 4 12 5 1⁄2 3 1⁄4 7⁄8 24 15 13 18 16 51 43
14 13 1⁄2 4 12 5 1⁄2 3 1⁄4 7⁄8 24 15 13 18 16 51 43
16 14 1⁄2 4 12 5 1⁄2 3 1⁄4 7⁄8 24 15 13 18 16 51 43
18 15 1⁄2 4 12 5 1⁄2 3 1⁄4 7⁄8 24 15 13 18 16 51 43
20 16 1⁄2 4 12 5 1⁄2 3 1⁄4 7⁄8 24 15 13 18 16 55 48
24 18 1⁄2 4 12 5 1⁄2 3 1 28 16 13 3⁄4 19 16 3⁄4 66 60

NOTES:
1. See Page 2 for general information pertaining to Figure 101 and Figure 201 Pipe Guides and Supports.
2. Dimension “A” is for nominal insulation thickness shown (Dimension “B”). For applications requiring thicker insulation, Dimension
“A” will increase accordingly.
3. Graphite is epoxy bonded to steel for applications up to 350°F, epoxy bonded and mechanically attached for applications over 350°F.

Pre-Engineered Pipe Supports, Guides & Anchors 12 7


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

Pre-Insulated Graphite Guides and Supports - Weld Down Base

FIG. 101-M-W
±3/16
B 18"
2" NOMINAL (160 PSI CALCIUM SILICATE INSUL.)
INSULATION
SUPPORT SHIELD INSULATION .016" EMBOSSED E
THICKNESS ALUMINUM JACKET
WITH MOISTURE BARRIER

ASTM A307 ZINC


C
PLATED BOLTS.

C C
C
DIA.
±1/8 C
A 4" L 4"
UPPER ASSEMBLY AXIAL MOVEMENT
LOWER
ASSEMBLY 1/2" GRAPHITE PLATES
EPOXY BONDED TO
STEEL COMPONENTS
1" 1 1
16 4 1 2 -5
1/2" F
1 1
1 -5
SUPPORT D 4 2
STEEL

FIG. 201-M-W
±3/16
B 18"
INSULATION 2" NOMINAL (160 PSI CALCIUM SILICATE INSUL.)
SUPPORT SHIELD INSULATION .016" EMBOSSED E
THICKNESS ALUMINUM JACKET
WITH MOISTURE BARRIER

C ASTM A307 ZINC


PLATED BOLTS.

C C
C
±1/8 DIA. C
A 4" L 4"
AXIAL MOVEMENT
LOWER
ASSEMBLY

1 1
UPPER ASSEMBLY 4 1 2 -5
1
1/2" ±3" LATERAL MOVEMENT 1 1 -5
1/2" GRAPHITE PLATES 4 2
F SUPPORT D
EPOXY BONDED TO
STEEL
STEEL COMPONENTS

LOAD DIMENSION (inches) FIG NO. WEIGHT


PIPE SIZE GRAPHITE BEARING
RATING 101M-W 201M-W 101M-W 201M-W
(NPS) AREA (Sq. in.)
(lbs.) A B C D E
F F lbs. lbs.
3 1,100 7 1⁄4 11 1⁄2 8 1⁄8 4 10 12 8 1⁄2 11 50 46
4 1,500 7 3⁄4 12 1⁄2 9 1⁄8 4 10 12 8 1⁄2 11 54 49
5 1,800 8 1⁄4 13 1⁄2 10 1⁄8 4 10 12 8 1⁄2 11 56 50
6 2,600 9 1⁄8 14 5⁄8 11 1⁄4 5 12 20 9 1⁄2 12 71 66
8 3,400 10 1⁄8 17 1⁄8 13 1⁄4 5 12 20 9 1⁄2 12 85 80
10 4,300 11 1⁄4 19 3⁄8 15 1⁄2 5 12 20 10 1⁄2 12 88 87
12 5,100 12 1⁄4 21 3⁄8 17 1⁄2 5 12 20 10 1⁄2 12 100 92
14 5,600 13 22 3⁄8 18 1⁄2 5 12 24 11 1⁄2 13 104 97
16 6,400 14 1⁄8 24 7⁄8 20 5⁄8 5 12 32 13 1⁄2 15 124 117
18 7,200 15 1⁄8 26 7⁄8 22 5⁄8 5 12 32 14 1⁄2 15 134 126
20 8,000 16 1⁄8 28 7⁄8 24 5⁄8 5 12 32 14 1⁄2 15 141 139
24 11,200 18 1⁄8 32 7⁄8 28 5⁄8 5 14 40 15 1⁄2 17 174 180

NOTES:
1. See Page 2 for general information pertaining to Figure 101M and Figure 201M Pipe Guides and Supports.
2. Units furnished standard with split line horizontal as shown, can be furnished with split line at 45° to permit pipe nesting.
3. Dimension “A” is for nominal insulation thickness shown. For applications requiring thicker insulation, Dimension
“A” will increase accordingly.
4. Load rating shown is based on E.H. pipe filled with water spaced in accordance with ASME/ANSI B31.1 Power Piping Code. (Table 1). Guides and
Supports with higher load ratings available on application.

8 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

Pre-Insulated Graphite Guides and Supports - Bolt Down Base

FIG. 101-M-B
±3/16 18"
B
INSULATION (160 PSI CALCIUM SILICATE INSUL.)
2" NOMINAL
SUPPORT INSULATION .016" EMBOSSED E
SHIELD THICKNESS ALUMINUM JACKET
WITH MOISTURE BARRIER

C ASTM A307 ZINC


PLATED BOLTS.

C C
C
DIA.
±1/8 C
A 4" L 4"

LOWER UPPER ASSEMBLY AXIAL MOVEMENT


ASSEMBLY
1/2" GRAPHITE PLATES
EPOXY BONDED TO
STEEL COMPONENTS
1"
1/2" 16
F G DIA
4 HOLES
J D
H

FIG. 201-M-B
±3/16
B 18"
(160 PSI CALCIUM SILICATE INSUL.)
INSULATION 2" NOMINAL
SUPPORT SHIELD INSULATION .016" EMBOSSED E
THICKNESS ALUMINUM JACKET
WITH MOISTURE BARRIER

C ASTM A307 ZINC


PLATED BOLTS.

C C
C
DIA.
±1/8 C
A 4" L 4"
AXIAL MOVEMENT
LOWER
ASSEMBLY

UPPER ASSEMBLY
1/2" ±3" LATERAL MOVEMENT G DIA
F
4 HOLES
J 1/2" GRAPHITE PLATES D
EPOXY BONDED TO
H STEEL COMPONENTS

PIPE LOAD DIMENSION (inches) FIG NO. WEIGHT


GRAPHITE BEARING
SIZE RATING 101M-B 201M-B 101M-B 201M-B
AREA (Sq. in.)
(NPS) (lbs.) A B C D E F G
H J H J lbs. lbs.
3 1,100 7 1⁄4 11 1⁄2 8 1⁄8 4 10 2 1⁄2 5⁄8 12 10 1⁄2 9 13 1⁄2 12 52 48
4 1,500 7 3⁄4 12 1⁄2 9 1⁄8 4 10 2 1⁄2 5⁄8 12 10 1⁄2 9 13 1⁄2 12 56 51
5 1,800 8 1⁄4 13 1⁄2 10 1⁄8 4 10 2 1⁄2 5⁄8 12 10 1⁄2 9 13 1⁄2 12 58 53
6 2,600 9 1⁄8 14 5⁄8 11 1⁄4 5 12 3 1⁄4 3⁄4 20 12 1⁄2 10 1⁄4 15 13 1⁄4 74 69
8 3,400 10 1⁄8 17 1⁄8 13 1⁄4 5 12 3 1⁄4 3⁄4 20 12 1⁄2 10 1⁄4 15 13 1⁄4 88 83
10 4,300 11 1⁄4 19 3⁄8 15 1⁄2 5 12 3 1⁄4 7⁄8 20 14 12 16 1⁄2 14 1⁄2 98 91
12 5,100 12 1⁄4 21 3⁄8 17 1⁄2 5 12 3 1⁄4 7⁄8 20 14 12 16 1⁄2 14 1⁄2 104 97
14 5,600 13 22 3⁄8 18 1⁄2 5 12 3 1⁄4 7⁄8 24 15 13 17 1⁄2 15 1⁄2 107 101
16 6,400 14 1⁄8 24 7⁄8 20 5⁄8 5 12 3 1⁄4 7⁄8 32 17 15 19 1⁄2 17 1⁄2 128 121
18 7,200 15 1⁄8 26 7⁄8 22 5⁄8 5 12 3 1⁄4 7⁄8 32 18 16 20 1⁄2 18 1⁄2 138 130
20 8,000 16 1⁄8 28 7⁄8 24 5⁄8 5 12 3 1⁄4 7⁄8 32 18 16 20 1⁄2 18 1⁄2 149 143
24 11,200 18 1⁄8 32 7⁄8 28 5⁄8 5 14 3 1 40 19 1⁄2 17 1⁄4 22 19 3⁄4 189 185

NOTES:
1. See Page 2 for general information pertaining to Figure 101M and Figure 201M Pipe Guides and Supports.
2. Units furnished standard with split line horizontal as shown, can be furnished with split line at 45° to permit pipe nesting.
3. Dimension “A” is for nominal insulation thickness shown. For applications requiring thicker insulation, Dimension
“A” will increase accordingly.
4. Load rating shown is based on E.H. pipe filled with water spaced in accordance with ASME/ANSI B31.1 Power Piping Code. (Table 1). Guides and
Supports with higher load ratings available on application.

Pre-Engineered Pipe Supports, Guides & Anchors 12 9


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

ATS Model “GA” Radial Pipe


Alignment Guides
• ATS Model “GA” Radial Pipe Alignment Guides ensure positive pipe
alignment by restricting pipe movement in all directions except
along the axis of the pipe.
• Recommended choice as the “Primary” guide in piping systems
which utilize the ATS Thermal Pak “TP2” Expansion Joint. See
Page 2 “General Guidelines for Guiding and Supporting Pipe” for
recommended spacing and locations of pipe guides and supports.
• The “GA” Guide Assembly consists of a body cylinder which can
be either bolted or welded to the support structure and a sliding
spider that is attached to the pipe. The spider moves through the
housing as the pipe expands and contracts.

Table 5: Body Size Selection Chart for GA Guides


BODY SIZE SELECTION
ORDER BY CATALOG NUMBER
PIPE INSULATION THICKNESS 6” GA12 2 4 P
SIZE
(NPS) 1” 1 1⁄2” 2” 2 1⁄2” 3” 3 1⁄2” 4”

1⁄2 GA04 GA04 GA05 GA06 GA08 GA08 GA10 Finish (Table 4, Page 3)
3⁄4 GA04 GA05 GA06 GA08 GA08 GA10 GA10 Traverse (Table 6, Page 11)
1 GA04 GA05 GA06 GA08 GA08 GA10 GA10 Insulation Thickness, in.
1 1⁄4 GA04 GA05 GA06 GA08 GA08 GA10 GA10 Body Size (Table 5)
1 1⁄2 GA05 GA05 GA06 GA08 GA08 GA10 GA10 Pipe Size, NPS
2 GA05 GA06 GA08 GA08 GA10 GA10 GA12
2 1⁄2 GA06 GA06 GA08 GA08 GA10 GA10 GA12
3 GA06 GA08 GA08 GA10 GA10 GA12 GA12
4 GA08 GA08 GA10 GA10 GA12 GA12 GA14 NOTES:
1. Material Carbon Steel ASTM A36.
5 GA10 GA10 GA10 GA12 GA12 GA14 GA16
2. Guide body can be split at 45° to permit pipe nesting.
6 GA10 GA10 GA12 GA12 GA14 GA16 GA16
3. Special guides available upon request.
8 GA12 GA12 GA14 GA16 GA16 GA18 GA18
4. Body Size 14 and larger are supplied with four (4) bolts on the body.
10 GA16 GA16 GA16 GA18 GA18 GA20 GA20
5. Position the guide spider at housing centerline at ambient temperatures.
12 GA18 GA18 GA18 GA20 GA20 GA22 GA22
6. Pre-insulated models available for chilled/cold water applications.
14 GA20 GA20 GA20 GA20 GA22 GA22 GA24
7. Weights are based on minimum traverse.
16 GA22 GA22 GA22 GA22 GA24 GA24 GA26
8. Dielectric inserts are available.
18 GA24 GA24 GA24 GA24 GA26 GA26 GA30
20 GA26 GA26 GA26 GA26 GA30 GA30 GA30
24 GA30 GA30 GA30 GA30 O/A O/A O/A

10 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

ATS Model “GA” Radial Pipe


Alignment Guides

GA GUIDE

W GUIDE SEE INSTALLATION NOTE 5


T INSULATION BODY
(HOUSING) TRAVERSE
THICKNESS

SPIDER
C C

NOM.
C
PIPE SIZE H

R
C

DIRECTION OF GA Guide Family


PIPE MOVEMENT

Y C
±1/8 B DIA
4 HOLES L
S

Table 6: Standard Traverse Table 7: Dimensions for Standard GA Guides


GUIDE SCHEDULE
BODY STANDARD TRAVERSE
DIMENSION (inches)
SIZE BODY SIZE WT (lbs.)
4” 6” 8” 12” H R W Y B C L S
04 X X X 04 5 7⁄8 3 1⁄2 6 4 3⁄8 5⁄8 1 3⁄4 3 6 1⁄8 6
05 X X X 05 6 3⁄4 4 7 4 3⁄4 5⁄8 1 3⁄4 3 6 3⁄8 7
06 X X X 06 7 5⁄8 4 3⁄8 8 5 3⁄8 5⁄8 1 3⁄4 3 7 8
08 X X X 08 9 1⁄4 5 1⁄4 10 6 3⁄8 5⁄8 1 3⁄4 3 8 10
10 X X X 10 11 5⁄8 6 1⁄4 12 1⁄8 7 1⁄8 5⁄8 2 3⁄4 4 8 3⁄4 15
12 X X X 12 13 3⁄8 7 14 1⁄8 8 3⁄8 5⁄8 2 3⁄4 4 9 7⁄8 20
14 X X X 14 14 7⁄8 7 7⁄8 16 1⁄8 9 7⁄8 5⁄8 4 6 12 1⁄8 25
16 X X X 16 16 7⁄8 8 7⁄8 18 1⁄8 10 7⁄8 3⁄4 4 6 13 3⁄16 48
18 X X X 18 18 5⁄8 9 5⁄8 20 1⁄8 11 7⁄8 3⁄4 4 6 14 1⁄4 54
20 X X X 20 20 7⁄8 10 7⁄8 22 1⁄8 11 3⁄4 3⁄4 4 6 14 1⁄8 61
22 X X 22 23 1⁄8 12 1⁄8 24 1⁄8 14 1⁄2 7⁄8 6 8 17 89
24 X X 24 24 7⁄8 13 26 1⁄8 15 1⁄2 7⁄8 6 8 18 102
26 X X 26 27 5⁄8 14 5⁄8 28 1⁄8 17 1⁄8 1 1⁄8 6 8 19 1⁄4 110
28 X X 28 29 1⁄2 15 1⁄2 30 1⁄8 18 1⁄2 1 1⁄8 6 8 20 3⁄8 135
30 X X 30 31 3⁄16 16 13⁄16 32 1⁄8 19 1⁄4 1 1⁄8 6 8 21 5⁄8 150

GA GUIDES ARE AVAILABLE WITH THICKER INSULATION AND LONGER TRAVERSE ON REQUEST.

Pre-Engineered Pipe Supports, Guides & Anchors 12 11


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

Anchor Forces - Slip Joint Installations


All piping systems must be divided into individual expanding and Supports, (i.e., ATS Figure 101 and 201) will reduce the value of
segments by means of anchors which are attached to the piping and (Fs) shown by 55%. The expansion joint packing friction, (Fc) is based
in turn to a support structure. Machinery and equipment, such as on the value of 1000 lb./nominal inch of pipe diameter, a value used
turbines and pumps are also considered anchors, since their bases by ATS. The pressure thrust, (Fp), is the product of the thrust area
are fixed and resist all forces and moments imposed upon them. times the system design. The value of (Fma) shown is the sum of all
the forces that can act on a Main Anchor simultaneously.
The installation of a slip type expansion joint, like any other axial
motion type expansion joint, introduces forces which must be Intermediate anchors which are located in straight runs of pipe
resisted by the anchors. Anchors can be categorized as either main are not subjected to pressure thrust. However, if an isolation valve
or intermediate type, depending upon the forces they must withstand. is located in the run, one or both of the anchors on either side of
the valve may become a main anchor depending on the location of
The main anchors must resist forces which involve the internal
expansion joints.
pressure of the system as well as frictional resistance of pipe
supports and expansion joint packing. Intermediate anchors usually The forces shown are for axial loads only. There are many cases in
involve only the frictional forces of the system. which forces will impose moments on a main anchor and must be
considered in the anchor design. Moments can be due to branch
In the below table the various forces acting on a Main Anchor have
connections, placement of the anchor at some distance from a
been summarized and totaled. The anchor force at two system
change in direction, or other external forces. It is essential in anchor
pressures are shown. The support friction, (Fs) is based on a mean
design that all forces and moments be considered.
coefficient of friction of 0.35. The use of Low Friction Graphite Guides

Table 8: Dimensions for Standard GA Guides


FORCE TO PRESSURE THRUST SUPPORT FRICTION MAIN ANCHOR LOAD
PIPE SIZE THRUST Fp, (lbs.) Fs, (lbs. / 100 ft.) Fma, (lbs.)
COMPRESS
(NPS) AREA (in2)
Fc, (lbs.) 150 psi 300 psi STD XS 150 psi 300 psi
1 1⁄2 2.8 1,500 420 840 126 154 2,455 2,938
2 4.4 2,000 660 1,320 179 221 3,370 4,129
2 1⁄2 6.5 2,500 975 1,950 276 333 4,444 5,566
3 9.6 3,000 1,440 2,880 458 554 5,664 7,319
4 15.9 4,000 2,385 4,770 572 700 8,188 10,931
5 24.3 5,000 3,645 7,290 816 1,005 11,098 15,289
6 34.5 6,000 5,175 10,350 1,104 1,398 14,365 20,315
8 58.4 8,000 8,760 17,520 1,761 2,215 21,609 31,683
10 90.8 10,000 13,620 27,240 2,617 3,053 30,613 46,276
12 127.7 12,000 19,155 38,310 3,455 3,941 40,313 62,341
14 153.9 14,000 23,085 46,170 4,007 4,543 47,823 74,371
16 201.0 16,000 30,150 60,300 4,967 5,586 59,398 94,070
18 245.5 18,000 38,175 76,350 6,023 6,723 72,318 116,219
20 314.0 20,000 47,100 94,200 7,174 7,956 86,273 140,438
24 452.0 24,000 67,000 135,600 9,762 10,707 117,036 195,926
Fma = 1.15 x (Fc + Fs + Fc)
ABOVE TABLE SHOWS FMA AT TWO SEPARATE PRESSURES AND INCLUDES 15% SAFETY FACTOR
FOR TRANSIENT LOADS.

MAIN ANCHOR GUIDE Fc

Fma

Fs
Fp
INTERMEDIATE
100 ft. ANCHOR

12 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

ATS Pre-Engineered Main Anchors


ATS pre-engineered factory manufactured anchors offer the to ensure code compliance. In many instances due to high load
assurance of knowing the anchor will be properly designed and forces and moments imposed on a main anchor, it is desirable to
fabricated to meet the application requirements. Designs are have the anchor base assembly attached to a spool section that has
easily modified to accommodate various centerline heights and a heavier wall thickness than that of the main pipe run, a feature
load requirements. ATS can supply the anchor either attached to that can be easily accommodated in an ATS pre-engineered factory
a spool section with ends to match the mating pipe, or as a loose manufactured anchor. In cases when the spool has a heavier wall
assembly for field attachment to the pipeline. Branch connections thickness than the mating pipe, the ends of the spool are machined
up to the size of the pipeline can be incorporated for simplified field and beveled for welding to match the mating pipe.
installations. All branch connections are forged steel Weld-0-Lets

J
ORDER BY CATALOG NUMBER
24” Fig. 701 STD W 1 P
PIPE SPOOL
(FIG. 701)
FLOAD C F MAX
X X Z Z
ANC HOR 4
C
BASE Finish (Table 4, Page 3)
C
A
BRANCH 1 - No Branch Connection
B
CONNECTION 2 - Branch Connection (specify size and
location)
H B - Bolt Down / W - Weld Down
C E Rating - STD or SPC (see note 4)
D G DIA F
4 HOLES Figure No. 701 - With Spool (specify mating pipe)
Figure No. 702 - Without Spool
Pipe Size, NPS

Table 9: Standard Anchors

PIPE SIZE DIMENSION, (inches)


F (lbs.) WT. (lbs.)
(NPS) A B C D E F G H J
1
1 1⁄4
CONTACT ATS SALES DEPARTMENT
1 1⁄2
2
2 1⁄2 4 4 3⁄8 4 5 1⁄2 4 5 1⁄2 5⁄8 1⁄2 12 4,500 8
3 4 1⁄2 5 4 1⁄2 6 4 1⁄2 6 5⁄8 1⁄2 12 5,700 9
4 4 1⁄2 5 3⁄4 4 3⁄4 7 4 3⁄4 7 3⁄4 1⁄2 12 8,500 13 Fig. 701-STD-W-1 Anchor
5 5 1⁄2 6 1⁄2 5 3⁄4 8 5 3⁄4 8 7⁄8 5⁄8 12 11,500 18 with Spool
6 5 1⁄2 7 1⁄4 5 3⁄4 8 5 3⁄4 8 7⁄8 5⁄8 12 15,000 21
8 6 1⁄2 8 3⁄4 7 1⁄2 10 7 1⁄2 10 1 3⁄4 18 22,000 31
10 7 10 1⁄2 8 10 1⁄2 9 1⁄2 12 1 1⁄8 1 18 32,000 50
12 8 1⁄2 11 1⁄4 8 1⁄2 12 11 1⁄2 14 1⁄2 1 3⁄8 1 18 40,000 73
14 10 12 1⁄4 10 1⁄2 14 12 16 1 3⁄8 1 18 45,000 90
16 10 13 1⁄2 10 1⁄2 14 12 1⁄2 16 1 1⁄2 1 1⁄4 18 55,000 105
18 11 15 11 15 13 17 1 3⁄4 1 1⁄4 20 79,000 135
20 12 16 1⁄4 13 1⁄2 18 13 1⁄2 18 1 7⁄8 1 1⁄4 22 89,000 168
24 14 18 3⁄4 14 19 14 19 2 1⁄8 1 1⁄2 24 120,000 230 Fig. 702-STD-W-1 Anchor

NOTES:
1. Anchor Components are fabricated from ASTM A36 and A 106 3. Load ratings are based upon the use of heavy hex anchor bolting
material. Pipe spool for Fig. 701 anchors is X-heavy ASTM A 106 Gr. B (furnished by others) equal to ASTM A-325 Tensile Requirements. Bolt
Seamless Pipe with ends beveled to match the mating pipe. diameters are 1/8” less than the drilled hole, Dimension “G” shown in
2. Anchors for higher load requirements or branch connections, located Table 9.
other than as shown, are specially designed to suit the application. ATS 4. Anchors constructed to the load ratings and dimensions shown in
must be provided with load requirements and branch locations when Table 9 are designated “STD” rating in the catalog number. Special
required. Drawings for special anchors shall be furnished for approval. anchors as described in Note 2 above, are designated “SPC” rating in
the catalog number.

Pre-Engineered Pipe Supports, Guides & Anchors 12 13


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

NOTES

14 12 Proudly Manufactured in the U.S.A.


1-800-443-9194 Advanced Thermal Systems, Inc.

ANSI B36.1 Carbon Steel Pipe Schedule

PIPE OUTER
DBL.
SIZE DIAMETER 5 10 20 30 40 STD 60 80 E.H. 100 120 140 160
E.H.
(NPS) (in.)
.035 .049 .068 .068 .095 .095
1⁄8 0.405
.138 .1863 2.447 2.447 .3145 .3145
.049 .065 .088 .088 .119 .119
1⁄4 0.540
.2570 .3297 .4248 .4248 .5351 .5351
.049 .065 .091 .091 .126 .126
3⁄8 0.675
.3276 .4235 .5676 .5676 .7388 .7388
.065 .083 .109 .109 .147 .147 .187 .294
1⁄2 0.840
.5383 .6710 .8510 .8510 1.088 1.088 1.304 1.714
.065 .083 .113 .113 .154 .154 .218 .308
3⁄4 1.050
.6838 .8572 1.131 1.131 1.474 1.474 1.937 2.441
.065 .190 .133 .133 .179 .179 .250 .358
1 1.315
.8678 1.404 1.679 1.679 2.172 2.172 2.844 3.659
.065 .109 .140 .140 .191 .191 .250 .382
11⁄4 1.660
1.107 1.806 2.273 2.273 2.997 2.997 3.765 5.214
.065 .109 .145 .145 .200 .200 .281 .400
11⁄2 1.900
1.274 2.638 2.718 2.718 3.631 3.631 4.859 6.408
.065 .109 .154 .154 .218 .218 .343 .436
2 2.375
1.604 2.638 3.653 3.653 5.022 5.022 7.444 9.029
.083 .120 .203 .203 .276 .276 .375 .552
21⁄2 2.875
2.475 3.531 5.793 5.793 7.661 7.661 10.01 13.70
.083 .120 .216 .216 .300 .300 .437 .600
3 3.500
3.029 4.332 7.576 7.576 10.25 10.25 14.32 18.58
.083 .120 .226 .226 .318 .318 .636
31⁄2 4.000
3.472 4.973 9.109 9.109 12.51 12.51 22.85
.083 .120 .237 .237 .281 .337 .337 .437 .531 .674
4 4.500
3.915 5.613 10.79 10.79 12.66 14.98 14.98 19.01 22.51 27.54
.247 .355 .710
41⁄2 5.000
12.53 17.61 32.53
.109 .134 .258 .258 .375 .375 .500 .625 .750
5 5.563
6.349 7.770 14.62 14.62 20.78 20.78 27.04 32.96 38.55
.109 .134 .280 .280 .432 .432 .562 .718 .864
6 6.625
7.585 9.289 18.97 18.97 28.57 28.57 36.39 45.30 53.16
.301 .500 .875
7 7.625
23.57 38.05 63.08
.109 .148 .250 .277 .322 .322 .406 .500 .500 .593 .718 .812 .906 .875
8 8.625
9.914 13.40 22.36 24.70 28.55 28.55 35.64 43.39 43.39 50.87 60.63 67.76 74.69 72.42
.342 .500
9 9.625
33.90 48.72
.134 .165 .250 .307 .365 .365 .500 .593 .500 .718 .843 1.000 1.125
10 10.750
15.19 18.65 28.04 34.24 40.48 40.48 54.74 64.33 54.74 76.93 89.20 104.1 115.7
.375 .500
11 11.750
45.55 60.07
.156 .180 .250 .330 .406 .375 .562 .687 .500 .843 1.000 1.125 1.312
12 12.750
21.07 24.20 33.38 43.77 53.53 49.56 73.16 88.51 65.42 107.2 125.5 139.7 160.3
.156 .250 .312 .375 .437 .375 .593 .750 .500 .937 10.93 1.250 1.406
14 14.000
23.06 36.71 45.68 54.57 63.37 54.57 84.91 106.1 72.09 130.7 150.7 170.2 189.1
.165 .250 .312 .375 .500 .375 .656 .843 .500 1.031 1.218 1.437 1.593
16 16.000
27.90 42.05 52.36 62.58 82.77 62.58 107.5 136.5 82.77 164.8 192.3 223.5 245.1
.165 .250 .312 .437 .562 .375 .750 .937 .500 1.156 1.375 1.562 1.781
18 18.000
31.43 47.39 59.03 82.06 104.8 70.59 138.2 170.8 93.45 208.0 244.1 274.2 308.5
.188 .250 .375 .500 .593 .375 .812 1.031 .500 1.280 1.500 1.750 1.968
20 20.000
39.78 52.73 78.60 104.1 122.9 78.60 166.4 208.9 104.1 256.1 296.4 341.1 379.0
.218 .250 .375 .562 .687 .375 .968 1.218 .500 1.531 1.812 2.062 2.343
24 24.000
55.37 63.41 94.62 140.8 171.2 94.62 238.1 296.4 125.5 367.1 429.4 483.1 541.9

Pre-Engineered Pipe Supports, Guides & Anchors 12 15


Advanced Thermal Systems, Inc. www.AdvancedThermal.net

Return for Credit


No returns for credit shall be accepted unless sellers permission has
been obtained in each case in advance. Only sizes and designs taken
from the sellers standard catalog line, which are in active demand,
can be accepted for credit. Obsolete or specially manufactured
products cannot be accepted for return or credit. For further
information pertaining to Advanced Thermal Systems, Inc. Return
Policy, please contact Customer Service.

ATS Pre-Engineered Pipe Supports, Guides and Anchors


1-Year Warranty and Replacement Guarantee
Warranty Terms Replacement Guarantee
Advanced Thermal Systems, Inc. Pre-Engineered Pipe Supports, In addition, ATS guarantees the satisfactory performance of ATS Pre-
Guides and Anchors are sold subject to the mutual agreement that engineered Pipe Supports, Guides and Anchors for a period of one
they are warranted by ATS to be free from defects in material and year from date of shipment. Provided only, that the Pre-engineered
workmanship but ATS’s liability and the buyer’s exclusive remedy Pipe Supports, Guides and Anchors are installed and operated in
shall be limited to replacement without charge, at ATS’s factory, of accordance with ATS prescribed standards. ATS will either replace
any material defects which become apparent within one year of the or repair, without charge, FOB ATS factory any Pre-engineered Pipe
date of shipment, and which shall be determined to be defective by Support, Guide or Anchor which fail to give one years’ service under
ATS upon their return to the factory, freight prepaid. ATS may opt these prescribed conditions.
to provide a refund of the purchase price and that ATS shall have
no liability for damages of any kind, direct or indirect, arising from
an installation and/or use of any material and by accepting the
material the buyer will assume all liability for any damages, direct or
consequential, which may result from issue or misuse.

View Our Other Literature

“ The bitterness of poor


quality remains long
after the sweetness of
a low price is forgotten”
— Benjamin Franklin

Thermal Pak Flexible Ball Joints Thermal Pak TP2 Expansion Joints

1-800-443-9194 I M a d e i n A m e r i c a 12 I www.AdvancedThermal.net
16 SGA918

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