6 - OA - EMC - Definions - For - Communication - Channel 2 - 141128
6 - OA - EMC - Definions - For - Communication - Channel 2 - 141128
6 - OA - EMC - Definions - For - Communication - Channel 2 - 141128
Definitions for
Communication Channel
Version 2.0
This measurement specification shall be used as a standardized common scale for evaluation of
general RF requirements for a physical layer communication channel to enable BroadR- Reach™
100Mbps Technology.
OPEN Alliance
AUTHORS
Daimler (Dr. Stefan Buntz), FTZ Zwickau (Dr. Bernd Körber), Leoni (Rainer Pöhmerer), Rosenberger
(Thomas Müller), TE Connectivity (Jens Wülfing)
CONTRIBUTORS
Broadcom (Mehmet Tazebay, Neven Pischl), Delphi (Michael Rucks), Ford Motor Company, Jaguar Land
Rover (John Leslie, Efstathios Larios), Molex (Mike Gardner, Sasha Babenko), NXP Semiconductors (Steffen
Lorenz), PSA Peugeot Citroen (Nicolas Morand), STMicroelectronics (Edoardo Lauri, Stefano Valle), Yazaki
(Matthias Jaenecke, Richard Orosz), Yazaki Systems Technologies GmbH (Dietrich v. Knorre, Vimalli
Raman)
These materials are reprinted with permission from Broadcom Corp., © 2013 Broadcom Corporation. The
implementation of the Broad-R Reach Physical Layer Transceiver Specification For Automotive
Applications may be covered by various Broadcom patents and other intellectual property rights in various
jurisdictions worldwide, which requires a license from Broadcom Corp. Redistribution of any portion of
the BroadR-Reach Specification is only permitted with the express written permission of Broadcom Corp.
Disclaimer
The OPEN Specifications (including any part thereof) are intended to be used as an information source to
enable to manufacture and test products which comply with the OPEN Specification.
All OPEN Specifications are provided on “as is” basis and all warranties, either explicit or implied, are
excluded unless mandatory under law. Accordingly, the OPEN Alliance Members who have contributed to
the OPEN Specifications make no representations or warranties with regard to the OPEN Specifications or
the information (including any software) contained therein, including any warranties of merchantability,
fitness for purpose, or absence of third party rights and make no representations as to the accuracy or
completeness of the OPEN Specifications or any information contained therein.
The OPEN Alliance Members who have contributed to the OPEN Specifications will not be liable for any
losses, costs, expenses or damages arising in any way out of use or reliance upon any OPEN Specification
or any information therein. Nothing in this document operates to limit or exclude any liability for fraud or
any other liability which is not permitted to be excluded or limited by operation of law.
The material contained in OPEN Specifications is protected by copyright and may be subject to other types
of Intellectual Property Rights. OPEN Specifications (or any part thereof) shall be distributed only among
those bound by the confidentiality defined for the OPEN Specification and as announced in the OPEN
Specification documents.
The distribution of OPEN Specifications shall not operate as an assignment or license to any recipient of
any OPEN Specification of any patents, registered designs, unregistered designs, trademarks, trade names
or other rights as may subsist in or be contained in or reproduced in any OPEN Specification. The
commercial exploitation of the material in this document may require such a license, and any and all
liability arising out of use without such a license is excluded.
OPEN Specification documents may be reproduced in electronic or paper form or utilized in order to
achieve the Scope only. Reproduction or utilization for any other purposes as well as any modification of
the Specification document, in any form or by any means, electronic or mechanical, including
photocopying and microfilm, is explicitly excluded.
Without prejudice to the foregoing, the OPEN Alliance Specifications have been developed for automotive
applications only. They have neither been developed, nor tested for non-automotive applications.
OPEN Alliance reserves the right to withdraw, modify, or replace any OPEN Specification at any time,
without notice.
Contents
1 Introduction .......................................................................................................................................... 6
1.1 Scope ............................................................................................................................................. 6
1.2 References .................................................................................................................................... 7
1.3 List of abbreviations and definitions............................................................................................. 8
2 General Definitions and Requirements................................................................................................. 9
3 Model for Communication Channel and Environment System .......................................................... 10
4 Test and Measurement definitions ..................................................................................................... 12
4.1 General definitions...................................................................................................................... 12
4.2 VNA measurement precautions and recommended settings .................................................... 12
4.3 Presentation of measurement results ........................................................................................ 13
4.4 Cable evaluation ......................................................................................................................... 14
4.4.1 General ................................................................................................................................ 14
4.4.2 Adaptation and matching ................................................................................................... 14
4.4.3 Definition of Measurement Reference Plane for Cable Tests ............................................ 15
4.5 Connector evaluation.................................................................................................................. 16
4.5.1 General ................................................................................................................................ 16
4.5.2 Definition of Measurement Reference Plane for Connector Tests..................................... 16
4.6 Whole Communication Channel evaluation ............................................................................... 17
4.6.1 General ................................................................................................................................ 17
4.6.2 Enhanced definitions for test set-up................................................................................... 17
4.6.3 Definition of Measurement Reference Plane for Tests at WCC Configurations ................. 18
5 Requirements ...................................................................................................................................... 19
5.1 Basic Requirements for Standalone Communication Channel (SCC).......................................... 20
5.1.1 Requirements for Cables (SCC) ........................................................................................... 20
5.1.2 Requirements for Connectors (SCC) ................................................................................... 22
5.1.3 Requirements for Whole Communication Channel Configuration (SCC part including
Assembly) ............................................................................................................................................ 23
5.2 Additional Requirements for Standalone Communication channel and Environment System
(ES) .................................................................................................................................................... 24
5.2.1 Requirements for Cables (ES).............................................................................................. 24
5.2.2 Requirements for Connectors (ES) ...................................................................................... 24
1 Introduction
1.1 Scope
The intention of this specification is to present the general RF requirements for a physical layer
communication channel according to Figure 1-1 to enable BroadR- Reach™ 100Mbps Technology using
unshielded twisted pair (UTP) cables for Automotive Ethernet applications. These requirements are
related to signal integrity and EMC behavior of the communication channel.
ECU
ECU 1 connector ECU 2
BR PHY / BR PHY /
Switch Switch
MDI Cable MDI
MDI interface interface MDI
network network
Inline
connector
Communication channel
Some functional parameters for the communication channel are required parameters as they are also
stated in [2]. All limits for other functional and EMC relevant parameters are also required, unless it is not
otherwise specified by the customer (OEM). The customer also defines the special test set-ups used to
evaluate the communication channel parameters using this test specification. A test wiring harness can
be specified by the customer for evaluation or comparison of different solutions for setting up a
communication channel configuration.
Other requirements on cables and connectors like mechanical and climatic stress depend on the
customer’s definition and are not the focus of this document.
1.2 References
[1] IEEE 802.3: 2008, Section 2: Carrier Sense Multiple Access with Collision Detection (CSMA/CD)
access method and Physical Layer specifications, Fast Ethernet specification
[2] Broadcom / OPEN ALLIANCE: BroadR-Reach® Physical Layer Transceiver Specification For
Automotive Applications, Version 3.2
[3] DIN EN 50173-1, Information technology – Generic cabling systems – Part 1: General
requirements
[4] DIN EN 61935-1, Testing of balanced communication cabling in accordance with ISO/IEC 11801 –
Part 1: Installed cabling (IEC 46/217A/CDV: 2007)
[5] DIN EN 50289-1-1, Communication cables, Electrical specifications for test methods
[6] ISO/IEC 11801: 2nd Edition – Information technology – Generic cabling for customer premises –
2002
[7] DIN EN 60512 – Connectors for electronic equipment – Tests and Measurement – 2002
[9] IEC 61156-1: Multicore and symmetrical pair/quad cables for digital communication- part 1:
Generic specification – 2007
[10] ISO554: Standard atmospheres for conditioning and/or testing – Specifications – 1976
[11] IEC 62153-1-1: Metallic communication cables test methods Part 1-1: Electrical - Measurement
of the pulse/step return loss in the frequency domain using the Inverse Discrete Fourier
Transformation (IDFT) – 2003
AFEXTDS Alien Far End Cross conversion loss Single ended to Differential
ANEXTDS Alien Near End Cross conversion loss Single ended to Differential
BR BroadR-Reach®
CC Communication Channel
ES Environment System
IL Insertion Loss
PS Power Sum
RL Return Loss
RT room temperature
For all parts of the communication channel the RF requirements are defined in terms of the following RF
and S- Parameter:
Impedance
CIDM ZRF Characteristic impedance differential mode (TDR measurement)
Single channel characteristics (port 1,2)
RL Sdd11 , Sdd22 Return Loss (differential mode)
IL Sdd21 Insertion Loss (differential mode)
LCL Sdc11 , Sdc22 Longitudinal Conversion Loss
LCTL Sdc12, Sdc21 Longitudinal Conversion Transmission Loss
Cross talk single channel and other signals (channels / port 3 to port x)
ANEXT Sdd31 , Sddx1 Alien Near End Cross Talk (pair to pair or single ended to pair)
AFEXT Sdd32 , Sddx2 Alien Far End Cross Talk (pair to pair or single ended to pair)
PSANEXT Power Sum Alien Near End Crosstalk loss
PSAACRF Power Sum Attenuation to Alien Crosstalk Ration Far End
AFEXTDC / Sdc31 , Sdcx1 Alien Near End Cross conversion loss Common to Differential
AFEXTDS Sds31 , Sdsx1 Alien Near End Cross conversion loss Single ended to Differential
AFEXTDC / Sdc32 , Sdcx2 Alien Far End Cross conversion loss Common to Differential
AFEXTDS Sds32 , Sdsx2 Alien Far End Cross conversion loss Single ended to Differential
1
Standard atmosphere conditions based on ISO554-1976
In principle the limits for S-Parameter are valid in the frequency range 1 MHz f 66 MHz. For LCL, LCTL,
AFEXTDC, AFEXTDS, ANEXTDC and ANEXTDS limits are valid up to f = 200 MHz. The measurements should
be done up to f = 1000 MHz for information purpose.
Power, Power,
signals Cable other systems signals
other other
systems systems
Environment
System
In opposite to general definitions of Open Alliance – in this document the wire-to-board connector
belongs to the communication channel.
The maximum length of WCC is not defined. It depends on the characteristics of each single component.
These components should be chosen to achieve a typical length of 15m and in maximum 4 inline
connectors for car applications.
To consider the electromagnetic interaction of WCC with its environment a model consisting of
Standalone Communication Channel (SCC) and an Environment System (ES) is used. This interaction can
occur as cross talk in multi-pin connectors or in multi-pair cables or between SCC cable and other cables
inside the wiring harness bundle.
Port 3B
Figure 3-2: Zone concept for interaction between Environment System (ES) to Standalone
Communication channel (SCC)
Table 3 -1 provides an overview on the defined coupling zones and examples for dominant disturbing
sources and related S-Parameter for each coupling zone.
For evaluation the WCC it should be tested as a complete system (including all zones). For analyses and
optimization or evaluation of single parts of WCC the zone can be tested separately.
1. The reference plane of the calibration shall coincide with the measurement reference plane. In
case of differences the magnitude of errors shall be determined.
2. Consistent resistor loads shall be used for each pair throughout the test sequence.
3. The alignment of cable under test shall be chosen as defined for the single tests und must be
fixed throughout the test sequence.
4. Cable and adapter discontinuities, as caused by physical flexing, sharp bends and restraints shall
be avoided before, during and after the tests.
5. Coaxial, balanced lead and traces at the test fixture shall be kept as short as possible to minimize
resonance and parasitic effects.
6. Overload conditions of the network analyzer shall be avoided.
To achieve high degree of comparability of test results the VNA settings given in Table 4 -2 are
recommended. The used VNA setting for each parameter of Table 4 -2 shall be documented in the test
report.
Parameter Value
In opposite to the definitions of ISO/IEC 11801 2nd edition, the cable to be measured should have a length
of (10 ± 0.05) m. Measurements with a standard cable length of 25m are also possible. If 10m test cable
length if not possible because of the manufacturing process, tests at a shorter cable length can be done
but must be agreed between the supplier and the customer.
The cable under test should be assembled on a conductive drum with 10mm isolation (εr ≤ 1.4). The
conduction drum is connected with ground potential of the test set-up and simulates the common mode
reference surface for the cable. The separation of each single winding of test cable should be in minimum
30mm. See Annex A - Extended Test Set-up definitions for more details.
In case of multi pair cables, the other not measured pair(s) should be terminated using a matching circuit
as shown below:
| Z diff | nom
R1
2
| Z diff | nom
R 2 | Z com | nom
4
Figure 4-1: Resistor values for termination concept
The DC value of the used termination resistors has to be in a tolerance range of +/- 1 %.
The common mode termination points of all matching circuits should be connected to the ground
reference surface (conductive drum).
An appropriate test fixture according to ISO/IEC 11801 shall be used to contact the single wires of the
cable under test with the measurement equipment. The used test fixture must have low insertion loss,
high symmetry between the two different lines of a pair and very good matching to 50 single ended
impedance. The test fixture or design hints for it should be supported by the cable manufacturer.
Measurement Measurement
reference plane reference plane
PCB
PCB
direct soldering direct soldering
of cable ends of cable ends
RF RF
connector connector
(SMA) (SMA)
In case of multi-pin connectors (more than 2 pins) all pairs intended to use for BroadR-Reach®
communication have to be evaluated for SCC. In principle the cross talk in between these pins and all
other pins of the connector have to be evaluated (according to ES definition). It can be reduces to the
critical pins next to BroadR-Reach® pins. This reduction should be agreed between supplier and customer.
A test fixture according to IEC 60512 – chapter 25 is required. An example is given in Annex A.2. The used
test fixture must have lowest insertion loss, high symmetry between different lines of a pair and very good
matching to 50 single ended impedance. The test fixture or design hints for it should be supported by
the connector manufacturer.
Terminal
RF Crimp RF
connector connector
(SMA) (SMA)
Connector
Test fixture Test fixture
(DUT)
Test at WCC configuration are required only for 23°C ambient temperature (RT).
Comment:
Due to technical limitation for climatic chambers tests of Whole Communication Channel configuration are
not required for high or low temperatures. Cables and connectors can have temperature depending
characteristics and will be tested.
Because of required measurements only at RT and possible temperature dependent value for IL of the
used cable the measurement result for IL must be corrected for fixed frequencies f = 1, 10, 16, 33 and
66 MHz in the following way:
with: ILWCC_max temp Value Insertion Loss for measured WCC configuration at maximum temperature
ILWCC_RT Value Insertion Loss for measured WCC configuration at RT
ILcable_max temp/m Value Insertion Loss per meter for measured cable at maximum temperature
ILcable_RT/m Value Insertion Loss per meter for measured cable at RT
l length of measured WCC configuration
min. 2 x 1m
Ground plane
Port 1
Test min.
30mm
fixture
Port 2
Cable to
VNA / TDR
ECU Inline min.
GND 30mm
connection
connector connector
test fixture min. 30mm
Measurement Measurement
reference plane reference plane
BR BR
Power, Power,
signals signals
other other
systems systems
ECU 1 ECU 2
5 Requirements
Depending on implementation of BroadR- Reach™ 100Mbps physical layer communication channel
different requirements are specified. The requirements on SCC are basic requirements in any case. If the
Environment System (ES) have to be taken into account for evaluated implementation, the additional
requirements for ES are valid, too.
For evaluation of the complete channel implementation the requirements for WCC must be used. To be
able to setup a compliant BroadR- Reach™ 100Mbps channel implementation cables and connectors
should be used, that fulfill the respective requirements.
Limit
Test parameter Test standard
(max. value for parameter)
Evaluation window
Figure 5-1: Example for TDR measurement with definition of evaluation window for CIDM limit at
cables
Limit
Test parameter Test standard
(max. value for parameter)
5.1.3 Requirements for Whole Communication Channel Configuration (SCC part including
Assembly)
For evaluation of complete WCC implementation, intended to use for Standalone Communication
Channel (SCC), parameter and limits are required according to Table 5 -3.
Limit
Test parameter Test standard
(max. value for parameter)
Limit
Test parameter )1 Test standard
(max. value for parameter)
1 MHz: 70.4 dB
16 MHz: 46.3 dB
ANEXT/AFEXT Sdd31, Sddx1, Sdd32, Sddx2 IEC 60512-25-1
33 MHz: 40.0 dB
66 MHz: 34.0 dB
)1 linear axis for dB, linear interpolation for limit value at logarithmic frequency axis
Table 5 -4: Additional required parameter and limits for connectors (ES)
Limit
Test parameter )1 Test standard
(max. value for parameter)
1MHz: 51.5dB
PSANEXT )2
ISO/IEC 11801 100MHz: 31.5dB
DIN EN 50289-1-1 1MHz: 56.5dB
PSAACRF )2
100MHz: 16.5dB
Cross Talk Mode 1 MHz: 43.0 dB
Conversion Sdc31, Sdcx1, Sds31, Sdsx1 33 MHz: 43.0 dB
ANEXTDC/ANEXTDS Sdc32, Sdcx2, Sds32, Sdsx2 50 MHz: 39.4 dB
AFEXTDC/AFEXTDS 200 MHz: 27.3 dB
)1 linear axis for dB, linear interpolation for limit value at logarithmic frequency axis
)2 This limit is valid for any WCC implementation related to this document.
For comparison purpose of WCC implementation with specific cables and connector types a 4 – around 1
test setup according to Annex C – can be used.
Table 5 -5: Additional required parameter and limits for Whole Communication Channel
configuration (ES)
𝑎 =3∗𝑏
An example for drum with loose wound unscreened cable is given in Figure A-1.
Test fixture
Metallic drum
Isolation
thickness
b = (10+/-0.5) mm
CUT
(loose winding) Coax cable to VNA
CUT interwinding
distance
(min. a = 30mm)
Figure A-1: Example for cable arrangement used for S- Parameter and TDR measurements
Figure A-2: Example for test fixture for connector evaluation, left top layer, right 3-D picture of
connector and two test fixtures
Figure B-1: Example for correction of TDR measurement results for long communication channels
Figure C-1: Test configuration for Alien crosstalk measurements at a 4 – around – 1 link
arrangement
up is limited to maximum of 30 cm. Unused wires of the UTP cable have to be terminated with a single
ended impedance of 50 Ω. The measurement fixtures have to be connected to the reference ground plane
by means of conducting stands, copper-braid or –foil.