Manual: Original Instructions

MANUAL
ORIGINAL INSTRUCTIONS
MODEL 817-18533 MANUAL NO. 1-2348

MANUAL
The manual is divided into the following sections:
Section A User instruction
Section B Service manual
Section C Diagrams
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
Section H Revision records
All information, illustrations and specifications in this manual are based on the latest information at the time of publi-
cation. The right is reserved to make changes at any time without notice. COPYRIGHT© 2011 ELME Spreader AB.
MODEL: 817 BUILD INDEX NO. 1-2348
Service manual build index
SECTION A USER INSTRUCTION
A100-008 Driver instruction
SECTION B SERVICE MANUAL
B110-227 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pensular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B110-302 Tightening torques
B110-324 Storage
B9-111 Description damping cylinder
B9-134 Description rotation block
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

805 517 Hydraulic schematic
805 534 Electric schematic
805 535 Wiring diagram
805 536 Electric device list
WARNING!
This spreader is equipped with a CAN-BUS type of control system.
The plug connecting the spreader electrical system to the control box must
ALWAYS be disconnected before any welding is performed on the spreader
or the machine that the spreader is mounted on.
The plug is removed from the controller (the controller is mounted on the
main frame) by lifting the metal lever and removing the plug completely from
the controller.
The cables of the orange coloured IN and OUTPUT boxes mounted on the ro-
tator should also be disconnected. This is done by removing the plastic retainer
and pulling the 10-pole rubber plug completely apart.
After finishing the welding operation the plugs should be reconnected in the
reverse order.
C 2012 ELME Spreader AB 10-12

Parts manual build index
SECTION D MECHANICAL PARTS
D10-689 Main frame

D10-1072 Rotator assy.
D10-666 Stop assy.
D10-702 Insert and indication for stop
D10-887 Wear pads
D50-230 Pendular twistlock assy.
SECTION E HYDRAULIC PARTS
E60-285 Flipper cylinder assy.

E60-594 Extension cylinder assy.
E60-283 Tilt cylinder assy.
E60-284 Tilt cylinder assy.
E60-535 Damping cylinder assy.
E60-516 Sideshift cylinder assy.
E70-978 Swivel assy.
E70-242 Valve assy. (loadhold)
E70-452 Valve assy. (sidetilt)
E70-535 Valve assy. (swivel)
E70-1160 Valve assy. (extension)
E70-898 Valve assy. (extension/stop)
E70-627 Valve assy. (twistlock)
E70-784 Valve assy. (rotation/brake)
E70-1159 Valve assy. (tilt/sideshift)
E70-610 Parker fittings
E70-611 Hydraulic hoses
SECTION F Electrical parts
F80-323 Sensor arr. (end beam)

F80-390 Sensor arr. (rotator)
F80-523 Sensor arr. (rotator tilt/45°)
F80-264 Electrical parts
F80-266 Indicator lights assy.
F80-348 Indicator LED-lights assy.

Parts manual build index
SECTION G SPECIAL PARTS (OPTIONAL)
G90-121 Additional parts (hose clamp)

G90-172 Additional parts (pin)
G90-175 Additional parts (pin for side shift cyl.)
G90-334 Additional parts (lifting hook)
G90-341 Additional parts (flipper)
G90-435 Additional parts (bumper)
SECTION H REVISION RECORDS

SECTION
A
USER INSTRUCTION
Page no
USER INSTRUCTIONS A 100-008-1
ELME CONTAINER SPREADER
Model No. 817

DRIVER INSTRUCTIONS
The ELME Model 817 Container spreader is a technically advanced piece of equipment
which, if it is carefully used and maintained, will serve its purpose for many years.
Initial check.
Each work shift should be started by making a visual check of the unit (this must be part
of the daily routine). Possible damage will in this way be discovered at an early stage,
thus enabling repairs to be carried out at a much lower cost.
NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

CORRECTLY!!!
CONTAINER HANDLING
1. Starting work with the spreader.

First of all, the length of the spreader must be adjusted to the size of container that is
required to be lifted. This is done by retracting the stops (if fitted) and then activating the
extention lever or button, in order to extend or retract the spreader beams to the desired
length.
NOTE! It is important to remember that loads should only be lifted at the specified
lengths for which the spreader is designed, i.e. 20ft. 30ft. 35ft. 40ft and in some cases
45ft. Where stops are fitted, these should be used to position the beams accurately
at one of the above mentioned positions. If the spreader is not equipped with stops,
the spreader may only be used for lifting 20ft. and 40ft. containers. Lifting outside
the specified positions may result in serious damage to the spreader.
When the required length has been reached, lift the spreader high enough to give good
visibility under it. This serves two purposes; 1) it gives good visibility for travelling and
2) it positions the spreader ready for picking up the first container. The spreader should
now be side shifted to the center position and the reach function operated to the fully
retracted position. This will be termed ”THE BASIC POSITION” in the rest of the
instruction.
2. Picking up a container.
If necessary, raise the spreader in order to have plenty of space between it and the
container. Always attempt to position the spreader centrally over the container.
The final adjustments for lining up the twistlocks with the corner castings of the
container can now be made.

Page no
USER INSTRUCTIONS A 100-008-2
By using the controls for shift and reach, position the spreader accurately over the
corner castings and then lower the spreader into them. If the twistlocks or some of the
twistlocks do not fit into the corner castings properly, CAREFULLY lift the spreader just
free of the container, readjust its position and the try again. NEVER PUSH OR SIDE
SHIFT while any of the twistlocks are still engaged in the corner castings of the con-
tainer. When all twistlocks are correctly engaged in the corner castings, the spreader
should be lowered until it rests unsupported on the container. This is termed as the
spreader being correctly SEATED and this will be indicated by the SEATED LIGHT be-
ing switched on. As soon as this happens, the twistlocks can be activated to the locked
position and the LOCKED LIGHT will be switched on.
CHECK THAT THE ”LOCKED” LIGHT HAS BEEN SWITCHED ON and then lift the
container to the required height for loading and/or travelling. Before moving the
container, return the spreader to the ”BASIC POSITION”. The container is now ready to
be transported to a new location. When travelling, always keep the load at the lowest
possible height and drive carefully.
3. Detach a container.
When approaching the new location for the container (this could be a chassis or a stack
etc.) lower the container to the required height and adjust the position of the corner cas-
tings, so that they are accurately situated above the corner locks of the chassis. Lower
the container, ensuring that its corner castings locate on the corner locks.
NEVER USE MORE TILT THAN NECESSARY AND NEVER PUSH !!!
WARNING!!! A heavy container and the weight of a spreader will do serious

damage to a trailer or chassis, if not handled with care.
The twistlocks may now be activated to the ”UNLOCKED” position, the spreader lifted
free of the container and the truck backed away.
4. General advice.
- Always adjust the spreader back to the ”BASIC POSITION” after every handling cycle.
- When parking the truck and spreader or when they are not in use for longer periods of
time, always make a habit of lowering the spreader to its lowest position.
- Read all instruction books carefully and be sure that you understand them.
- Should there be anything you do not understand, please contact your local dealer who
will ensure that all your questions are answered.

SECTION
B
SERVICE MANUAL
Page no
MAINTENANCE INSTRUCTIONS B 110-227-1
LUBRICATION CHART
6
6
7 8 8
4 2 2
1 9,10 1
LUBRICANT:
MULTI-PURPOSE GREASE (EP2)
POSITION 1
END BEAMS AND TWIST LOCKS.
NO. OF GREASE POINTS 8.

A
"A" 1 GREASE NIPPLE IN EACH END BOX.
INTERVAL - EVERY 500 HOURS OR 3 MONTHS.
"B" 1 GREASE NIPPLE IN EACH SLEEVE

B
POSITION 2
SIDE SHIFT SLIDER PADS.

A
"A" INTERVAL - EVERY 500 HOURS OR 3 MONTHS.
"B" INTERVAL - EVERY 1000 HOURS OR 6 MONTHS. B
POINTS. 2 TRACKS ON EACH SIDE OF THE SPREADER.
C 2002 ELME Spreader AB 04-11(06-10,12-02,11-02)

Page no
POSITION 3
SLEWING RING BEARING AND GEAR.
NO. OF LUBRICATION POINTS 6.
INTERVAL - EVERY 100 HOURS OR MONTHLY
4 GREASE NIPPLES POSITION "A" MOUNTED AT

ONE CENTRAL POINT ON THE UPPER ROTATOR
FRAME PLATE FOR GREASING THE BEARING.
2 HOLES AT POSITION "B" IN THE STOP BLOCKS

FOR LUBRICATING THE GEAR RING.
LUBRICANT. - "A" MULTI PURPOSE GREASE. B A

"B" EXPOSED GEAR LUBRICANT
WITH ADHESIV AND EP ADDITIVE
POSITION 4
SIDE SHIFT CYLINDER BEARINGS.
INTERVAL - EVERY 500 HOURS OR 3 MONTHS
2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.
POSITION 5
A
SLEWING GEARBOX (2 off).
INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

CHANGE OIL AFTER THE FIRST 50 HOURS OF B
OPERATION AND THEN EVERY 2000 HOURS OR YEARLY.
POINTS. - PLUG "A" IN ELBOW AT TOP OF GEARBOX = FILLER
AND LEVEL PLUG.
PLUG "B" IN THE BOTTOM OF THE BOX = DRAIN PLUG.
LUBRICANT. - SAE 90 GEAR OIL.
POSITION 6
TILT CYLINDERS.
A
POINTS - ONE GREASE NIPPLE AT EACH END OF EACH

CYLINDER,POSITION "A".

Page no
POSITION 7
FLIPPER CYLINDERS. A
NO. OF LUBRICATION POINTS 2
POINTS - TWO GREASE NIPPLE AT END OF

CYLINDER,POSITION "A".
POSITION 8
WEAR PADS FOR MAIN BEAMS AND EXTENDING BEAMS.
4 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "A")
A B
6 TRACKS ON EACH EXTENDING BEAM.
(SEE ARROWS "B")
2 TRACKS ON THE INSIDE OF EACH MAIN BEAM.

(SEE ARROWS "C")
INTERVAL - EVERY 500 HOURS OR 3 MONTHS. C
POSITION 9
EXTENSION CYLINDER SUPPORT WEAR PADS

AND TRACKS.
2 TRACKS IN EACH EXTENSION BEAM.

A
POSITION 10
STOP CYLINDERS.
NO. OF GREASE POINTS 2

100mm
POINTS. 1 GREASE NIPPLE ON EACH STOP CYLINDER.
LUBRICANT - MULTI PURPOSE GREASE (EP2) locking plate
--------------------------------------------------------------------------------
LOCKING PLATE
INTERVAL - ON A REGULAR BASIS OR EVERY 3 MONTHS.
MULTI-PURPOSE GREASE WITH

2-4% MOLYBDENUM DISULPHIDE ADDITIVE (S2).
Page no
GENERAL MAINTENANCE INSTRUCTIONS.
1. - The nylon wear pads should be inspected for wear at the same time
as their tracks are lubricated. The pads should be replaced when their
thickness is reduced to minimum 18 mm.
Replacing the wear pads can be done with ordinary hand tools and
without removing the beams.
Minimum thickness 18 mm
2. - Twistlocks are wearing parts and need inspection on a regular

basis. Lubrication of the twistlocks is recommended at monthly
intervals and it is also recommended that they are inspected for
wear and damage at the same time.
Wear max. 6mm.
Should be replaced if this

dim. is less than 25mm

The drawing above shows where the heads of the twistlocks
wear. When the worn part exceeds the area indicated by cross-
hatching, the twistlocks should be replaced.
Generally, it is recommended that twistlocks are replaced after a

max. use of 5000 working hours or 80 000 TWL-cycles.
C 1992 ELME Spreader AB 11-10(05-03,11-92)

Page no
3. The extension cylinder support has wear pads under it*. These should also
be inspected on a regular basis and replaced when their thickness is
reduced to minimum 18 mm. See item 1.
4. Maintenance of the stop cylinders if fitted (option), consists of checking all

mounting bolts for tightness and inspection for leakage from the cylinder.
5. The side shift wear pads should be inspected for wear at the same time as
lubrication is carried out. The wear pads should be replaced when their
thickness is reduced to minimum 18 mm. See item 1.
6. Other recommended spreader maintenance is:
a - Inspect the main spreader components for damage, cracks and distortion.

b - Check the signal and safety systems for correct operation.
c - Check the hydraulic pressures periodically.

d - Check all hydraulic cylinders for leakage and reseal if necessary.
e- Inspect all hydraulic hoses for damage and leakage. Replace if faulty.
* for model 517, 800 and 8000 series.

Page no
SERVICING THE PENDULAR TWISTLOCK

13
12
The tie-rod is a fixed unit and is not adjustable.
8
11
10
1 4
3
7
To remove the tie-rod proceed as follows:
1 Remove the Locked / Not locked sensor bracket (item 1).
2 Loosen one of the adjuster bolts at the twistlock cylinder, enough to give some play.
3 Loosen and remove the M8 x 80 bolts (item 2) in the top of both twistlocks in the
same end beam.
4 Use two of the M8 x 80 bolts (item 2) as pullers by inserting them in the two threaded
holes (item 3) in each of the cranks (item 4) and tighten them alternatly until they lift
the cranks (item 4) off the top of the twistlock shaft (item 5).
5 The tie-rod (item 6) including both cranks (item 4) can now be removed from the
end beam.
To remove the twistlock and sleeve proceed as follows:
6 The key (item 7) that locates the crank (item 4) to the twistlock (item 5) is held in
place on the twistlock by a roll pin so that it will remain in place on the twistlock after
the crank is removed.
By lightly knocking the key away from the twistlock it can be removed.
C 1997 ELME Spreader AB 08-00(09-98, 05-98, 08-97)

Page no
7 Support the twistlock (item 5) from below so that it does not drop out.
Using a screwdriver prise the collets (item 8) out of the recess in the twistlock (item
5). It is now possible to lower the twistlock out of the end beam. The sleeve (item 9)
and lower bearing set (item 10) will in most cases accompany the twist lock as it is
removed, this is quite normal.
INSPECTION PRIOR TO REASSEMBLY
8 After removal of all twistlock parts remove all grease and dirt from the parts and also
from the corner of the end beam. Steam clean or clean with some form of solvent.
9 Check the twistlock (item 5) for wear at the head and also for wear at the bushing
surfaces. Inspect the lower (item 10) and upper (item 11) bearing sets for wear and
damage, if badly worn or damaged they should be replaced. The collets (item 8) and
and the crank (item 4) should be inspected for possible wear or damage and replaced
if necessary.
It should be noted that the state of the collets (item 8) and the recess in the
twist lock (item 5) is very important as these parts are carrying the load when a
container is lifted.
REPLACING / FITTING TWISTLOCKS
10 Replacing the twistlock is the revers order of removal, however the best way to start
assembly is to assemble the sleeve (item 9) including bushes, onto the twistlock (item
5) and then grease the lower bearing set (item 10) and place in position on top of
the sleeve. Fit the four centering springs in the sides of the sleeve.
11 Grease the upper bearing set (item 11) and place in position on the top surface of the
corner plate (in the end beam) with the convex half uppermost (threaded holes up)
12 Lift the twistlock assy. as assembled in point 10 and position up through the corner
plate in the end beam, ensuring that the upper bearing set (item 11) is positioned
correctly around the twistlock. Support the assembly with a jack or other means and
then go to the next point.
13 Fit the collets (item 8) with the pointed part upwards.
14 Fit the key (item 7) incl. roll pin to the keyway of the twistlock (item 5)
15 In order to fit the tie-rod (item 6) it is necessary to mount both cranks (item 4) to the
tie-rod before placing it in the end beam. Fit the ball joints, O rings, and plastic
washers to the tie-rod ends and then fit the fork of the crank (item 4) over the tie-rod
end. Ensure that the countersunk ends of the securing holes in the crank are upper
most. Secure the crank to the tie-rod end by fitting the pin (item 12) and then the ring
pin and allen screw.
16 In order to simplify assembly of the crank to the twistlock it is advisable to fit two
alignment pins to the assy. The pins can be made from two M8 x 75 bolts or allen
screws with the heads removed and slightly chamfered.
These pins should be screwed into the top plate of the upper bearing (item 11)
diagonally so that each pin guides one half of the collets (item 8).

Page no
17 Insert the tie-rod (item 6) into the end beam and the fit the cranks (item 4) onto the
alignment pins and ensure that the key and keyway line up. Fit two of the allen
securing (item 2) in the remaining two holes and screw in and tighten lightly. Remove
the alignment pins and fit the other two securing screws. The securing screws can
now be tightened to approx. 25 Nm.
18 Activate the twistlocks to the NOT LOCKED position and then adjust the twistlock
cylinder adjuster bolts so that the twistlocks are positioned accuratly in the NOT
LOCKED position. Ensure that there is Zero play between the adjuster bolts and the
twistlock cylinder rod ends.
19 Grease the complete assembly with a high-pressure grease gun.
In order to test the operation it is necessary to land the spreader on a container so that the
seated pins are activated.

Page no
MAINTENANCE INSTRUCTIONS B 110-081
Removal and fitting instructions

for the spreader extension cylinders.
C D D B
A
A
1

B Fig 1 C
A Extension beams
B Extension cylinder
C Inspection hole
D Hose / Cable chain
1 Retract the spreader to the 20ft position.
2 Before removing the securing pin pos.1 of the extension cylinder it must be
supported by a small hydraulic jack or likewise so that the cylinder pos. B does
not fall down.
Remove the pin from the rear of the cylinder fig.1 pos. 1 (opposite end to the
piston rod) and at the same time also remove the hose and electrical connec-
tions at the rear of the extension cylinder pos. B. The securing bracket that
secures the cable chain to the track in the bottom of the extension beam should
also be disconnected.
3 By using a crane or fork lift truck pull the end beam pos. A out approx. 50cm so
that it is just possible to get into the inspection hole pos.C in the top of the beam.
4 Remove the pin from the piston rod end of the extension cylinder.
5 The extension cylinder pos. B can now be lifted out of the spreader by sliding it
horizontally with the help of suitable lifting equipment, (by "suitable lifting
equipment" is meant that the crane or truck must be capable of lifting 150kg.)
until the slider pads slide out of the rail by which the foot of the cylinder is guided.
6 Replacing the cylinder is the revers procedure of the removal.

Page no
twistlock indication and endbeam adjustment
B 110-251-1
Proximity switch / Sensor
Proximity switch / Sensor

bracket
7 to 8mm Mounting surface
8-10 mm
Distance from landing surface
to underside of seated pin
Seated pin
Landing surface of end beam
SEATED / LANDED signal adjustment
1. Check that the SEATED PIN can move up and down freely. The force needed to lift the pin
is approx. 10 kg (20 lbs).
2. The SEATED signal should switch on with the pin protruding approx. 9mm below the landing
surface of the end beam.
3. If adjustment of the proximity switch / sensor is necessary, remove the seated sensor
mounting bracket incl. sensor from the top of the seated tower, and adjust the proximity
switch / sensor so that the end surface is 7-8 mm above the lower mounting surface of the
bracket. This adjustment will result in the seated pin indication being switched on when the
underside of the seated pin is approx. 8 to10mm lower than the end beams landing surface.
This adjustment also ensures that the mechanical and electrical lockout is released so that
the twistlocks can be turned.

Page no
twistlock indication and endbeam adjustment
B 110-251-2
2a
2b
3
5a 4 4 5b
TWISTLOCK ANGLE ADJUSTMENT
1. Turn the twistlocks (pos1) to the fully UNLOCKED position (as shown).
2. If the twistlock heads do not line up with the twistlock sleeve, they can be adjusted by
loosening the lock nuts (pos 5) for the adjuster bolts (pos 2)
3. Turn the twistlocks at each end of the end beam so that they line up with the sleeves, if it
is found difficult to line up the twistlocks and sleeves accurately distribute the
misalignment equally on both sides of the sleeve. Make sure that the twistlock heads
DO NOT protrude outside the the theoretical line between twistlocks. If the twistlocks do
protrude outside the previously mentioned line between the twistlocks it can cause
jamming in corner castings as the spreader is lifted off the container.
4. Run both adjuster bolts (pos 2) up to the piston rod (pos 4) ends of the twistlock cylinder
(pos 3) by hand making sure that neither the twistlocks nor the cylinder are moved.
Tighten the lock nut (pos 5a) of the inside adjuster (pos 2a) first.
5. Unscrew / back off the outer adjuster bolt (pos 2b) no more than 2 flats of the hexagan
head (60°) so that there is only just enough play to allow the tie rod (pos 6) to slide back
and forth across the adjuster bolts when the twistlock cylinder (pos 3) is activated.
CAUTION if the gap between the twistlock cylinder rod ends is too large the rod ends will
hammer against the adjusters and subsequent damage will occur to the piston rod ends.
6. Tighten the lock nut (pos 5b) securely while at the same time ensuring that the adjuster
bolt (pos 2b) does not move.
7. Activate the twistlocks to the LOCKED position and check that the twistlock heads are
900+/- 100 to the twistlock sleeve.

Page no
TIGHTENING TORQUES B 110-302
Recommended standard torque values in Nm, for electro plated hardware.

In order to obtain the correct torque values, a reliable torque wrench should
always be used and the threads should be dry.
Metric threads (coarse) Bolt Quality Bolt Quality SS-ISO 898/1
8.8 10.9 12.9
SIZE (mm) N.m N.m N.m
5 5,5 7,8 9,3
6 9,4 13 16
8 23 32 38
10 45 63 76
12 78 110 131
14 123 174 208
16 189 266 320
18 264 370 444
20 370 519 623
22 497 699 839
24 638 898 1075
30 1257 1766 2121
36 2189 3081 3696

Note! The slewing ring hardware is Dacrolite coated.
Recommended torque value is 898 Nm.
C 2005 ELME Spreader AB 01-06 (03-05)

Page no
Storage of spreaders B 110-324
Storage of ELME spreaders where it is necessary to have the spreader

standing outside for periods longer than 3 months
When storing an ELME spreader for longer periods of time, the following precautions
should be taken:
1 All chromed piston rods must be activated to the closed position so that the
rods are stored inside the cylinder where this is possible.
If it is not possible to retract the rod into the cylinder (for example the twistlock
cylinders) then the exposed part of the chromed rod should be sprayed with a
rust inhibitor similar to, for example "Tectyl".
CAUTION! Efficient rust inhibitors often dry with time and should therefore be
removed by a solvent before using the spreader again. Failure to do this can
cause damage to the seals of the cylinders with subsequent leakage to follow.
2 All grease points must be pumped full of molybdenum saturated grease.
3 The hydraulic tank should be filled to 80% of its total volume with clean
hydraulic oil, in order to reduce uncovered areas inside the tank, on which
condensation can form.
4 Grease all sliding surfaces by brushing on a suitable layer of grease.
5 Where possible it would be advisable to equip the electric box with a heater
(this could be a small electric bulb for ex. 40 watt which is allowed to burn
constantly) and if the hydraulic tank is equipped with a heater, it would be
advisable to have it connected during the spring and autumn months.
6 Spray all electric connections both inside and outside of the box with a self-
drying lubricant. This will efficiently protect electric connections against
corrosion.

Description of damping cylinder Page no
spreader model 817, 857 B 9-111
1 2
4 7
5 6
2 6
1 5
3 7
To adjust the damping force:

Screw adjuster on cartridge No.1 in to increase the dam-
ping force when piston is pressed inwards, and screw
the adjuster out to reduce the force. Screw the adjuster
on cartridge No. 5 in, to increase the damping force
when the piston is extended, and screw the adjusting
screw out to reduce damping force.
Item list
1 Flow control valve
2 Relief valve Setting: 80 Bar
3 Cylinder port
4 Tank port connected to tank line
5 Flow control valve
6 Relief valve Setting: 80 Bar
7 Cylinder port
C 1992 ELME Spreader AB 04-97(05-92)

Page no
Description of dual speed rotation block B 9-134
2
15
3
14
4
5
13
6
7
12 8
11
9
10
Adjustment of the initial low speed rotation

To alter the initial speed of rotation, turn the adjuster on cartridge no 3,
clockwise to decrease speed and anti-clockwise to increase speed.
Adjustment of high speed rotation

To alter the high speed of rotation, turn the adjuster on cartridge no 2,
clockwise to decrease speed and anti-clockwise to increase speed.
Adjustment of rotation motor pressure

To alter the rotation motor pressure, turn the adjusters on cartridge nos 9 and 10 clockwise to
increase the pressure and anti-clockwise to decrease the pressure.
ITEM LIST
1 Solenoid valve Rotation direction D
2 High speed Flow control valve 6 15 13
3 Low speed Flow control valve
4 Solenoid valve Rotation speed 4
5 Solenoid valve Brake release
6 Drain port 14
7 Brake port 1
2 3
8 Brake port 2 5 T P
9 Relief valve Setting (80 bar)
10 Relief valve Setting (80 bar) B A 1
11 Motor port 1
12 Motor port 2
10
13 Pressure line
14 Relief valve Setting (40 bar) 9
15 Tank port 8 7
11 12

SECTION
C
DIAGRAMS
Hydraulic symbols Page no
according to ISO standard C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range

SECTION
D
MECHANICAL PARTS
Page no
Main frame D 10-689
14 12
1 5
4
6
2 9
3 10
11
8
7
13
Qtys are for a complete spreader
Note Item Part no Qty Part name
1 760 337 12 Bolt M6S M6x25

2 741 179 4 Strip
3 741 178 4 Cover
4 760 950 12 Nut M6M 6
5 740 726 2 Pin
6 761 122 2 Cotter pin
7 760 564 2 Washer
8 740 677 2 Bracket
9 760 917 12 Nut M12 Locking
10 761 950 12 Washer
11 760 309 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 740 726 2 Pin
x) 761 122 2 Cotter pin
x) 760 564 2 Washer
D) 13 2 Pendular twistlock assy.
D) 14 2 Wear pads
D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.
C 2002 ELME Spreader AB 06-08(10-07,01-04,02-03,05-02)

Rotator assy. Page no
for spreader model 817 D 10-1072-1
30 32
31
33
34
35
36 A
1 1
2 2
11, 29
18
3
7, 8
17
16
7,8
27
25 26 25
15 38
14 28
11
19
10 9 6 12,13
20
2
37 21 22 23 24

1 759 718 2 Cover plate
2 760 969 29 Bolt M6S M10x25
760 556 29 Washer M10 Nordlock
3 761 469 1 Slewing ring
E) 4 2 Tilt cylinder assy.
5 775 871 4 Pin
740 804 4 Spacer
761 991 4 Screw allen MC6S M10x80
760 927 4 Nut M10 Locking
6 760 583 2 Bearing
7 757 198 6 Pin
8 760 922 6 Nut M36 Locking
760 492 6 Washer
771 438 6 Spacer
F) 9 Proximity switch
10 744 879 2 Pin
760 919 2 Nut
11 786 159 1 Bracket
760 969 3 Bolt M6S 10 x 25
760 368 3 Washer M10 Locking
12 754 904 2 Pin
13 760 919 6 Nut
760 900 6 Screw allen MC6S 8 x 110
14 762 823 1 Flex track chain
15 760 912 2 Bolt M6S M8x20
761 162 2 Bolt M6S M8x12
16 760 380 52 Bolt M6S M24x160
17 760 953 95 Nut M24 Locking
761 813 190 Washer
18 761 163 43 Bolt M6S M24x210
19 743 874 8 Nylon pad
20 760 511 16 Roll pin
21 761 933 24 Bolt M6S M20x100
22 724 794 4 Housing
23 745 101 4 Key
24 760 901 12 Screw allen MC6SLS M8x16
25 761 111 2 Hydraulic motor
26 759 231 1 Sleeve
E) 27 1 Valve assy.
E) 28 2 Tilt cylinder assy.
29 761 897 2 Clamp
762 849 2 Top plate

E) 30 1 Valve assy.
31 760 250 2 O-ring
32 761 626 4 Bolt M6S M10x90
33 760 391 8 Washer
34 760 927 8 Nut M10 Locking
35 771 877 1 Bracket
E) 36 1 Swivel assy.
37 744 793 7 Plate
38 755 153 4 Wear pad
A) See separate illustration on page no D10-603

E) See sektion E
F) See sektion F

Page no
Hydraulic stop assy D 10-666
8
7
6
5
4
774 210 1 Hydraulic stop assy.

1 745 820 1 Pin
2 760 328 4 Screw allen M6S M8x150
x) 3 743 052 1 Hydraulic cylinder
4 760 417 1 Grease nipple
5 772 792 1 Housing
6 762 459 1 Grub screw
7 804 737 1 Bushing
8 760 981 1 Set screw
9 772 794 1 Lock pin
x) Seal kit: 790 908
C 2003 ELME Spreader AB 11-11 (05-10,01-03)

Insert and indication for hydraulic stop Page no
in main frame D 10-702
17 2
18
1
11
10
9
2 3 7 5
16
15
13
12 14
6
4
D) 1 Hydraulic stop assy.

2 760 557 10 Washer M12 Nordlock
3 763 511 4 Bolt M6S 12 x 45
4 760 950 2 Nut M6M 6 Locking
5 761 389 2 Bolt M6S 6 x 40
6 760 927 2 Nut M10
7 760 990 1 Bolt M6S 10 x 55
F) 8 1 Indication bracket
9 805 572 2 Hose 3/8 L=57mm
10 775 033 2 Spacer
11 758 952 2 Sensor bracket
12 758 834 1 Plate
13 758 833 1 Bracket
14 760 561 4 Washer SRB 7 x 16 x 1,5
15 762 005 2 Washer BRB 10,5 x 22 x 2
16 760 391 1 Washer TBRB 10,5 x 22 x 4
17 752 250 1 Stop insert
18 760 983 6 Screw allen MC6S M12 x 30
F) See F sektion
D) See D sektion

Page no
Wear pads D 10-887
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11 EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
Multiply Qtys by 2 for a complete spreader
1 760 309 6 Bolt M6S M12x55

3 755 621 1 Shim
4 743 983 10 Wear pad
5 762 772 30 Bolt M6S M10x25 10.9
7 771 507 6 Retainer
8 743 510 2 Wear pad
9 776 369 1 Retainer
10 776 368 1 Retainer
11 776 367 1 Retainer

Page no
Pendular Twistlock assy. D 50-230-1
64
55 63
56
57
60
58
61
59
65 33
13,23 58 34
35
36
62 37
38
1
39
2 5
40
8
10
11 41
18
17 42
9
8 12 43
3 44
6 4
7 45
19 46 47
13 14 43
20
42
21
51
15 16 17 18 5
22
23
24 48
25
26 50
27 49
28 52
51
29 53
31
30
54
31
32
C 2002 ELME Spreader AB 11-10(09-09,05-08,03-06,10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)

Page no
Multiply Qtys by 2 for a complete spreader.
1 752 652 1 Tie rod

z) 2 779 280 1 Bracket
z) 3 779 281 1 Sensor bracket
z) 4 761 908 2 Bolt M6S M10x45 8.8
F) 5 4 Proximity switch
z) 6 760 489 4 Washer
z) 7 760 926 2 Bolt M6S M10x40 8.8
z) 8 760 927 4 Nut M10 Locking
z) 761 903 4 Washer
z) 9 760 950 4 Nut M6 Locking
z) 10 760 908 4 Bolt M6S M6x60 8.8
s) 11 752 651 1 Twistlock cylinder assy.
12 760 379 2 Roll pin
13 760 969 6 Bolt M6S M10x25 8.8
15 760 907 4 Bolt M6S M6x35 8.8
z) 16 760 585 4 Washer M6 Nordlock
z) 17 762 849 4 Washer
z) 18 761 897 4 Bracket
19 762 864 4 Bolt M6S M10x65 8.8
21 758 134 2 Bracket
22 763 377 4 Screw allen MC6S 12x150 12.9
23 760 927 4 Nut M10 Locking
24 758 133 2 Indicator
25 762 848 2 Spring
26 758 132 2 Bracket
27 762 175 2 Spring
28 760 291 4 Screw allen MC6S M12x90 8.8
29 758 131 2 Rod
30 770 368 2 Seated tower
x) 31 760 511 6 Roll pin
32 752 626 2 Seated pin
x) 33 754 760 2 Pin
x) 34 760 901 2 Screw allen MLC6S M8x16 8.8

Page no
x) 35 760 555 2 Washer M8 Nordlock

x) 36 760 487 2 Ring pin
x) 37 761 607 8 Bolt M6S M8x80 8.8
x) 38 760 555 8 Washer M8 Nordlock
x) 39 752 647 2 Crank
x) 40 752 646 2 Collet
x) t) 41 791 022 2 Upper bearing
42 762 172 4 O-ring washer
43 762 171 4 O-ring
44 762 170 2 Ball joint
45 740 866 2 Adjuster
47 760 944 2 Nut M16
u) x) 48 791 023 2 Lower bearing
v) x) 49 791 024 2 Sleeve kit (4x for a complete spreader)
v) x) 50 762 169 2 Bushing
v) x) 51 760 417 4 Grease nipple
v) x) 52 760 371 8 Spring
x) 53 752 649 2 Key
x) 54 752 625 2 Twistlock
y) 55 763 371 1 Clamp
y) 56 760 403 1 Snap ring
y) 57 763 372 1 Washer
y) 58 763 373 2 Bushing
y) 59 776 406 1 Housing
y) 60 760 970 2 Bolt M6S M8x45 8.8
y) 61 761 154 4 Washer
y) 62 776 403 1 Arm
y) 63 775 850 1 Indicator
y) 64 760 919 2 Nut M8 Locking
65 782 524 1 Bracket
F) See section F or electrical device list

s) Twistlock cyl. Seal kit no. 791 021
t) Upper bearing Use kit no. 791 022
u) Lower bearing Use kit no. 791 023
v) Sleeve Use kit no. 791 024 (4x for a complete spreader)
x) Twistlock assy. Use kit no. 791 026 (4x for a complete spreader)
y) Truck spreaders only
z) Sensor bracket kit. Use kit no. 791 173

SECTION
E
HYDRAULIC PARTS
Page no
Flipper cylinder assy. E 60-285
2
3
2
8
9
10
7
6
4 5
2
758 242 1 Cylinder assy.

1 758 243 1 Piston rod
x) 2 790 905 1 Seal kit
3 740 299 1 Gland
4 740 300 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 758 251 1 Shell
8 760 584 1 Snap ring
9 760 583 1 Ball joint

Page no
Extension cylinder assy. E 60-594-1
29
30
31
32
33
14
15
13
12
11
10
27
28
24
25
26
1
9
23
8
1
7
6
1
5
1
4
3
1
22
2
21
19
18
20
16
18
19
17
14
15
34
18
35

Page no
Extension cylinder assy. E 60-594-2
x)y)1 790 959 1 Seal kit

y) 2 760 929 1 Set screw
y) 3 740 956 1 Nut
y) 4 740 955 1 Piston
y) 5 744 153 1 Spacer
y) 6 761 483 1 Bushing
y) 7 744 192 1 Gland
y) 8 760 266 1 Guide ring
y) 9 744 193 1 Washer
y) 10 741 670 1 Ring
y) 11 760 557 4 Washer M12 Nordlock
y) 12 760 311 4 Bolt M6S 12x85
y) 13 745 621 1 Piston rod
y) 14 760 401 2 Ball joint
y) 15 760 402 2 Snap ring
E) 16 1 Valve assy.
17 759 392 1 Bracket
19 760 949 4 Bolt M6S M8x35
y) 20 756 543 1 Shell
21 762 045 1 Flex-track-chain
22 756 911 1 Flex chain support
23 761 253 8 Screw
24 760 912 4 Bolt M6S 8x20
25 751 464 2 Bracket
27 760 911 4 Bolt M6S M12x25
29 760 983 4 Screw allen MC6S 12x30
30 755 603 1 Support
31 760 917 4 Nut M6M 12 Locking
32 743 177 2 Nylon pad
33 760 984 4 Screw allen MC6LS 12x45
* 34 804 105 1 Cover, without flow regulator
* 804 106 1 Cover, with flow regulator
* 35 761 391 2 Bolt M6S M8x10
E) See section E
x) Repair kit Use kit no: 790 959
y) Hydraulic cylinder assy: 757 500
* Optional

Page no
Sidetilt cylinder assy. E 60-283
10 4 5 7 6
1 2 8 9 3
758 118 1 Hydraulic cylinder assy.

1 740 302 1 Nut
2 741 603 1 Piston
3 741 605 1 Gland
4 758 122 1 Shell
7 760 584 1 Snap ring
8 790 921 1 Seal kit
9 758 409 1 Shims
10 760 246 1 O-ring

Page no
Sidetilt cylinder assy. E 60-284
4 5 7 6
1 2 8 3
758 119 1 Hydraulic cylinder assy.

1 740 302 1 Nut
2 741 603 1 Piston
3 741 605 1 Gland
4 758 123 1 Shell
7 760 584 1 Snap ring
8 790 921 1 Seal kit

Page no
Damping cylinder assy. E 60-535
Damping cylinder
2
3
2
10
7
6
5
4
2
787 456 1 Damping cylinder assy.

x) 2 790 994 1 Seal kit
3 740 299 1 Gland
4 745 032 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 787 458 1 Shell
8 760 584 1 Snap ring
x) Seal kit 790 994

Page no
Sideshift cylinder assy. E 60-516
Sideshift cylinder
2
3
2
7
6
5
4
2
786 254 1 Sideshift cylinder assy.

x) 2 790 931 1 Seal kit
3 744 913 1 Gland
4 744 839 1 Piston
5 740 302 1 Nut
6 760 929 1 Set screw
7 786 255 1 Shell
x) Seal kit 790 931

Page no
Swivel assy. E 70-978
14 7
6 8
10
12
11
13
2 3
789 016 1 Swivel assy.

2 789 017 1 Base plate
5 789 019 1 Housing
6 771 722 1 Spindle
8 760 556 4 Washer
9 763 123 1 Bushing
x) 10 763 122 2 Seal ring
11 763 121 1 Bearing
x) 12 761 710 1 O-ring
13 774 320 1 Washer
x) 14 760 250 2 O-ring

Page no
Valve assy. E 70-242
Load
2 3
3
2
Valve
747 370 1 Valve assy.

1 745 043 1 Valve body
2 760 711 4 Fitting Triple-lok
or 762 482 4 Fitting O-lok
3 760 738 2 Plug
4 761 107 1 Counter balance

Page no
Valve assy. (tilt) E 70-452
5 5
3,6 3,6

1 734 815 1 Mani fold
2 758 489 1 Cover
3 762 482 8 Fitting
4 760 193 2 Counterbalance
5 762 507 2 Fitting
6 762 630 2 Fitting
7 762 194 4 Screw allen MC6S M6x55

Page no
Valve assy. (swivel) E 70-535

1 763 099 1 Relief valve
2 772 019 1 Mani fold
3 763 098 1 Check valve
4 762 482 2 Fitting
5 762 592 1 Fitting
6 761 647 2 Plug
7 760 738 1 Plug

Page no
Valve assy. (extension) E 70-1160
10
3 9
4
11
13
1 12
5
6
7 8
1 761 631 O-ring kit

x) 2 762 693 1 Electrovalve 24 VDc
x) 3 761 492 1 Electrovalve
4 762 482 2 Fitting O-lok
9 760 895 1 Flow regulator
10 757 165 1 Connection body
11 761 630 1 Plate
12 760 219 4 Screw allen MC6S 5 x 70
13 761 773 8 Screw allen MC6S 5 x 30
x) Solenoid: 764 668 (2x), Nut 763 096 (2x), O-ring kit 761 631 (1x)

Page no
Valve assy. (extension with stop) E 70-898
6
1 2 3
Extension
11, 12 cylinder
See section E
7
10 9 8
1 762 482 2 Fitting

x) 3 761 492 1 Electro valve 24 VDc
9 762 507 1 Fitting
10 762 506 4 Fitting
11 761 630 1 O-ring plate
12 761 631 1 O-ring kit
x) Solenoid: 764 668 (2x); Nut: 763 096 (2x); O-ring kit: 761 631(1x)

Page no
Valve assy. (twistlock) E 70-627
1
2
3
5
11
12, 13
14 6
15 8
16
9, 10

2 761 630 1 O-ring plate
3 761 631 2 O-ring kit
4 760 162 1 Check valve
7 751 176 1 Cover
10 761 154 2 Washer
11 762 585 4 Fitting
12 762 550 2 Fitting
x) 13 761 112 1 Electro valve 24VDc
14 761 705 3 Plug
x) 15 761 109 1 Electro valve 24VDc
16 760 127 1 Gauge adapter

Valve assy. rotation/brake Page no
for rotator with dual speed E 70-784
1 2
7
4
3 8 10
For description of block please refer to page B9-134.

x) 2 761 109 1 Electro valve 24V
5 763 366 2 Solenoid
6 763 804 2 Cartridge valve
y) 7 762 550 3 Fitting
8 756 180 1 Manifold
z) 9 762 482 2 Fitting
x) Solenoid: 764 668 (2x); Nut: 763 096 (2x); O-ring kit 761 631 (1x)
y) O-ring: 763 105 (3x)
z) O-ring: 763 107 (2x)
C 2004 ELME Spreader AB 1-12 (05-08,08-04)

Page no
Valve assy. (Tilt/Sideshift) E 70-1159
17
10
16
11
9
2 4
12
5
13
8
1
3
14 15
6

2 741 700 1 Connection body
3 748 758 1 Valve support
4 740 967 1 End plate
5 790 911 4 O-ring kit
6 761 916 6 Washer TBRSB 8,4 x 26 x 5
7 760 382 6 Bolt M6S 8 x 35
8 760 127 2 Gauge adapter
10 761 911 12 Screw allen MC6S 6 x 40
11 760 614 4 Stud
12 760 738 3 Plug
15 760 793 2 Plug
x) 16 763 247 3 Electrovalve
17 763 126 12 Plug

Page no
Parker fittings O-lok for ELME spreader E 70-610-1
orfs
ELME nr Parker name Thread dim Thread dim straight
(inches) (mm) thread
T5,T6 T5,T6 T
Male connector BSPP
762 625 4F42 edmlos 1/8 9,728 9/16-18
762 550 4-4F42 edmlos 1/4 13,157 9/16-18
762 592 4-6F42 edmlos 3/8 16,662 9/16-18
763 005 4-8F42 edmlos 1/2 20,955 9/16-18
762 585 8-4F42 edmlos 1/4 13,157 13/16-16
762 482 8F42 edmlos 3/8 16,662 13/16-16
762 621 8-8F42 edmlos 1/2 20,955 13/16-16
762 722 8-12F42 edmlos 3/4 26,441 13/16-16
762 838 10F42 edmlos 1/2 20,955 1-14
762 619 10-12F42 edmlos 3/4 26,441 1-14
762 505 12F42 edmlos 3/4 26,441 1.3/16-12
762 483 12-8F42 edmlos 1/2 20,955 1.3/16-12
Male connector UNF
763 090 8F5 omlos 3/4-16 13/16-16
762 623 8-6F5 omlos 9/16-18 13/16-16
762 618 8-12F5 omlos 1.1/16-12 13/16-16
763 119 10-12F5 omlos 1,1/16-12 1-14
762 617 12F5 omlos 1.1/16-12 1.3/16-12
Male connector Metric
762 566 6M14F82 edmlos M 14x1.5 11/16-16
Swivel male connector BSPP
762 622 8F642 edmls 3/8 16,662 13/16-16
763 036 8-4F642 edmls 1/4 13,157 13/16-16
762 620 10F642 edmls 1/2 20,955 1-14
Male elbow BSPP 45o
762 639 4-4V4 omlos 1/4 13,157 9/16-18
762 509 8V4 omlos 3/8 16,662 13/16-16
762 638 10-12V4 omlos 3/4 26,441 1-14
762 637 12V4 omlos 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
762 632 4C4 omlos 1/8 9,728 9/16-18

762 506 4-4C4 omlos 1/4 13,157 9/16-18
762 507 8C4 omlos 3/8 16,662 13/16-16
762 673 8-4C4 omlos 1/4 13,157 13/16-16
763 016 8-8C4 omlos 1/2 20,955 13/16-16
762 629 10-12C4 omlos 3/4 26,441 1-14
762 627 12C4 omlos 3/4 26,441 1.3/16-12
Male elbow UNF 90o
762 626 12C5 omlos 1.1/16-12 1.3/16-12
Swivel nut elbow 90o
762 631 4C6 los 9/16-18 9/16-18

762 630 8C6 mlos 13/16-16 13/16-16
762 628 12C6 mlos 1.3/16-12 1.3/16-12

Page no
Parker fittings O-lok for ELME spreader E 70-610-2
orfs
ELME nr Parker name Thread dim Thread dim
straight
(inches) (mm)
thread
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
762 634 8S4 omlos 3/8 16,662 13/16-16
Male run tee BSPP

762 633 8R4 omlos 3/8 16,662 13/16-16
762 724 12R4 omlos 3/4 26,441 1,3/16-12
Swivel nut run tee
762 635 8R6 mlos 13/16-16 13/16-16
762 773 12R6 los 1,3/16-12 1,3/16-12
Swivel nut branch tee T
762 636 8S6 mlos 13/16-16 13/16-16
Pressure gauge fitting

762 640 4-4G4 mlomos 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
762 643 4W los 9/16-18
762 641 8W mlos 13/16-16
763 116 10W mlos 1-14
763 003 12W mlos 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
762 644 4WE los 9/16-18
762 642 8WE mlos 13/16-16
Bulkhead locknut
762 646 4W LNLS 9/16-18

762 645 8W LNLS 13/16-16
763 117 10W LNLS 1-14
763 004 12W LNLS 1,3/16-12
O-ring for Parker fittings ORFS male

Orfs Dimension
ELME nr Size straight thread (mm)
763 105 -4 9/16-18 7,65 x 1,78
763 107 -8 13/16-16 12,42 x 1,78
763 108 -10 1-14 15,6 x 1,78
763 109 -12 1,3/16-12 18,77 x 1,78

How to know which Page no
hydraulic hose incl. fittings you will order E 70-611
See table and following example part no 632 550
6 the first digit specifies a hydr. steel braid hose with Parker fittings
3 the second digit specifies hose dimension (hose 3/8'')
2 the third digit specifies fittings (Triple-lok JIC 37)
5 the fourth digit specifies the hose´s cut length in 100 cm

5 the fifth digit specifies the hose´s cut length in 10 cm
0 the sixth digit specifies the hose´s cut length in cm
= Hydraulic hose, 3/8", fitting straight/90, 550cm
First digit is always 6 Third digit spec.

triple-lok jic 37 o-lok orfs
Second digit spec. 1 straight-straight 4 straight-straight
1 hose 1/4" + 4-4 cpl 2 straight-90 degr. 5 straight-90 degr.
2 hose 1/4" + 5-4 cpl(only JIC) 3 straight-45 degr. 6 straight-45 degr.
3 hose 3/8" 7 90 degr.-90 degr. 8 special
4 hose 1/2" 8 special 9 90 degr.-90 degr.
5 hose 5/8" 0 = no fittings, only hose
6 hose 3/4"
Fourth to sixth digit spec. cut length in cm
hose length
HYDRAULIC HOSE / METER

Parker no. ELMEno. Description
491-04 762 116 hose 1/4"
441-06 762 128 hose 3/8"
461-08 762 115 hose 1/2"
461-10 762 114 hose 5/8"
461-12 762 120 hose 3/4"
FITTINGS ONLY
TRIPLE-LOK JIC 37 O-LOK ORFS
Parker no. ELME no. Description Parker no. ELME no. Description
Pressure fittings - straight Pressure fittings-straight
16846-4-4 762 017 straight - 1/4" hose 1JC46-4-4 762 608 straight - 1/4'' hose
16846-5-4 762 021 straight - 1/4'' hose 1JC46-8-6 762 603 straight - 3/8'' hose
10646-12-12 762 022 straight - 3/4" hose 1JC46-12-12 762 599 straight - 3/4' hose
Pressure fittings - 45 degr. Pressure fittings - 45 degr.
13V46-4-4 762 023 45degr - 1/4" hose 1J746-4-4 762 610 45 degr. - 1/4'' hose
13V46-10-10 762 026 45degr - 5/8" hose
13746-12-12 762 027 45degr - 3/4" hose
Pressure fittings - 90 degr. Pressure fittings - 90 degr. short
13W46-4-4 762 028 90degr - 1/4" hose 1J946-4-4 762 609 90 degr. - 1/4'' hose
13946-12-12 762 033 90degr - 3/4" hose 1J946-12-12 762 598 90 degr. - 3/4'' hose
Pressure fittings - ext. Pressure fittings - 90 degr. long
10346-5-4 762 070 ext. straight - 1/4" 1J146-8-6 762 611 90 degr. - 3/8'' hose
10346-8-8 762 335 ext. straight - 1/2" 1J146-8-8 762 605 90 degr. - 1/2'' hose
C 1998 ELME Spreader AB 12-04(08-04,06-04,09-03,10-02,05-02,02-02,03-99,12-98)

SECTION
F
ELECTRICAL PARTS
Sensor arr. (End beam) Page no
for truck spreaders F 80-323
1
2
4
1 2,3 5
Twistlock arr. 1,2,3
(see section D)
1 761 491 4 Sensor

2 761 897 4 Clamp
3 762 849 4 Top plate
4 760 907 4 Bolt M6S M6x35
5 760 908 4 Bolt M6S M6x60

Page no
Sensor arr. (Rotator) for truck spreaders F 80-390
2
3
4 5
x) 1 761 491 2 Sensor

2 761 897 2 Clamp
3 762 849 2 Top plate
x) Quantity can vary, see electrical schematic for the right quantity

Page no
Sensor arr rotator (tilt / 45°) F 80-523
2 1
5
34
x) 1 761 491 3 Sensor

2 761 897 3 Clamp
5 786 159 1 Bracket
x) Quantity can vary, see electrical schematic for the right quantity

Page no
Electrical parts for truck spreaders F 80-264-1
Cable assy., Interface boxes, Printed circuit board,

Chassi housing,etc - See Wiring Diagram section C
Electric boxes for truck spreaders
Spreader box (empty) 777 354 stainless steel 466x220x100

Rotator box (empty) 777 355 stainless steel 465x220x100
Bracket 774 034 L=280mm

Bracket 757 459 L=300mm
Shock absorber(for Canbus)761 600 M5
Shock absorber 760 587 M8
Nut 760 919 M8 Locking
Washer 760 555 M8 Nordlock
Bolt 761 389 M6x40
Nut 760 950 M6 Locking
Sensors
Sensor 762 446 12 mm

Ultra sonic proximit switch 763 223 18 mm
Sensor kit with 3-pin connector 791 187 12 mm

Sensor with cable and connector 761 454 18 mm
(twistlock rotation sensing range 10mm)
(20' 40' length ind. sensing range 15mm)
Ultra sonic proximit switch -
- with cable and connector 782 654 18 mm
Photoelectric sensor 763 191

Photoelectric sensor with cable 763 776
Switch 761 523

- arm 761 524
Covers
Cover 3-pole 762 133 (yellow)

Cover 10-pole 761 478 (black)
C 2002 ELME Spreader AB 09-12(07-12,12-10,09-09,08-09,06-09,11-05,08-04,03-04,02-03,05-02)

Page no
Electrical parts for truck spreaders F 80-264-2
Socket blocks for PCB's Part nr.
8-pin 762 923

10-pin 763 573
Mounting block 762 940

(for socket block)
Cover for interface-box 758 414
- Screw allen MC6S M4x25 763 459 (3x)

- Washer M4 Nordlock 761 879 (3x)
C 2002 ELME Spreader AB 09-12(07-12,12-10,09-09,08-09,06-09,11-05,08-04,03-04,02-03,05-02)

Page no
Lights for truck spreaders F 80-266
Working light rubber frame 763 379
Working light (round) 771 956 (assembly no.)

bulb 761 984
Working light (square) 763 757 (assembly no.) bulb 763 800
Indicator light assy. for 1 light.
colours assembly no. (inkl. cable)

Yellow 772 602 Right
Yellow 772 808 Left
Red 780 391
panel 744 988
Green 804 937
Indicator light assy. for 3 lights. colours from left to right

green, yellow, red 772 180
green, yellow, red 776 207 (with 5 pol male connector)
green, white, red 775 433
green, yellow, white 775 521
green, red, white 772 429 panel 743 928
white, yellow, red 772 666
red, yellow, white 772 432
red, yellow, green 772 417
yellow, white, yellow 772 383
Indicator light assy. for 4 lights. colours from left to right
colours assemblyno. (inkl. cable)

yellow,green,red,yellow 772 414
yellow,green,red,yellow 776 177 (for 812,813 spreaders)
panel 757 161
panel 746 269

Indicator light assy. for 6 lights. colours from left to right panel 772 255 (for 572 spreaders)

red,red,yellow
green,red,green 772 430
yellow, green, red
yellow, green, red 775 128
Indicator light assy. for 11 panels

yellow yellow

green,yellow,red
green red
yellow (8x) 772 784
bracket 755 394
panel 737 088
Indication light colours.

Bulb 761 707
Red 761 657 Green 763 118
Yellow 761 659 White 761 658
C 2002 ELME Spreader AB 02-11(03-09,01-09,08-04,02-04,05-02)

Page no
Lights for truck spreaders F 80-348
Working light
assembly no. (incl. cable)
Working light (square) 763 757 (assembly no.)

Working light (led) 764 982 bulb 763 800
Working light (led) 765 234
Indicator light assy. for 1 LED light

panel 744 988
colours assembly no. (incl. cable)
white 786 823
Indicator light assy. for 2 LED lights
blue, yellow 764 740
Indicator light assy. for 3 LED lights. colours from left to right
green, yellow, red 764 717

green, white, red 763 989
green, yellow, red 811 904 (deutsch kontakt)
Indicator light assy. for 4 LED lights. colours from left to right
yellow, green, red , yellow 764 756

yellow, green, red , yellow 764 755
yellow, green, red, yellow 811 905 (deutsch kontakt)
yellow, green, red, yellow 811 906 (deutsch kontakt)
Indicator light assy. for 11 LED lights
white,yellow,red
yellow (8x) 782 459
bracket 755 394

panel 737 088
Indicator LED light
Green 764 728

Red 764 727
White 764 729
Yellow 764 726
C 2005 ELME Spreader AB 06-12(01-12,02-11,02-09,01-09, 12-08,03-07,11-06,03-05)
SECTION
G
SPECIAL PARTS
Page no
Additional parts (hose clamps) G 90-121
Hose clamps
Hose clamp 1/4" Kit no. 791 140

Hose clamp 3/8" Kit no. 791 141 (for hose with diameter 17,4 mm)
Hose clamp 3/8'' Kit no. 791 203 (for hose with diameter 15,5 mm)
Option
Bracket Part no. 802 020
Locking plate Part no. 761 700
Hose clamps - Rubber
Hose clamp 3/8" Part no. 764 492

Cover plate Part no. 762 118
Bolt Part no. 760 321
Washer M8 nordlock Part no. 760 555
C 2002 ELME Spreader AB 12-11(04-10,04-08,02-08,10-04,10-02)

Page no
Additional parts (pin for sideshift and slew/reach cyl.) G 90-172
Pin Part no. 757 198
- Spacer Part no. 741 083

- Washer Part no. 760 492
- Nut M36 Locking Part no. 760 922

Page no
Additional parts (pin) G 90-175
Pins (for sideshift, slew/reach and damping cylinders)
- Pin Part no. 754 900

- Spacer Part no. 771 438
- Washer Part no. 760 492
- Nut M36 Locking Part no. 760 922

Page no
Additional parts (details for lifting hook) G 90-334
Clamp Part no. 785 606
Bolt M6S M6x65 Part no. 761 921 (1x)

Nut M6 Locking Part no. 760 950 (1x)
Spring Part no. 763 953 (2x)

Page no
Additional parts (flipper) G 90-341
7,8
4
1
1 757 198 2 Pin

741 083 2 Spacer
760 492 2 Washer
E) 2 1 Flipper cylinder assy.
3 761 126 4 Bolt M6S M16x90
761 907 8 Washer
4 758 361 1 Rod end
760 583 1 Ball joint
760 584 1 Snap ring
5 758 234 1 Flipper
6 760 900 1 Bolt M6S M8x110
7 758 258 1 Pin
8 760 697 2 Bushing
E) See section E
Bumpers assy. Page no
for spreaders model 813,815,816,817,818 G 90-435
2 6
5 4
1
Bumper kit no 757 732 Bumper kit no 757 733
1 757 732 1 Bumper kit

754 378 2 Bumper
2 761 725 2 Bolt M6S 12x80
760 917 2 Nut M6M 12 Locking
760 392 4 Washer
3 744 908 4 Bolt M6S 24x65 10.9
761 920 4 Washer
4 757 733 1 Bumper kit
755 427 2 Bumper
5 762 320 4 Bolt M6S 24x130
762 004 8 Washer
6 761 398 2 Bolt M6S 16x140
761 907 4 Washer
C 1999 ELME Spreader AB 11-11(06-99, 05-99,02-99)

SECTION
H
REVISION RECORDS
Revision records
Revision Date Issued by Description if change
2012-10-11 H. Tånne Initial Release
C 2012 ELME Spreader AB

© ELME Spreader AB • 2012
ELME Spreader AB
Stålgatan 6, P.O. Box 174
SE-343 22 Älmhult, Sweden
Phone +46 476 558 00
www.elme.com

Manual: Original Instructions

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MANUAL

MODEL 817-18533 MANUAL NO. 1-2348

Section A User instruction

Section B Service manual

Section D Mechanical parts

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

Section H Revision records

Service manual build index

SECTION A USER INSTRUCTION

A100-008 Driver instruction

SECTION B SERVICE MANUAL

B110-227 Lubrication chart

C120-001 Hydraulic symbols

C 2012 ELME Spreader AB 10-12

Parts manual build index

SECTION D MECHANICAL PARTS

D10-689 Main frame

SECTION E HYDRAULIC PARTS

E60-285 Flipper cylinder assy.

SECTION F Electrical parts

F80-323 Sensor arr. (end beam)

C 2012 ELME Spreader AB 10-12

Parts manual build index

SECTION G SPECIAL PARTS (OPTIONAL)

G90-121 Additional parts (hose clamp)

SECTION H REVISION RECORDS

C 2012 ELME Spreader AB 10-12

ELME CONTAINER SPREADER

Model No. 817

NEVER USE THE UNIT UNLESS ALL SAFETY DEVICES FUNCTION

1. Starting work with the spreader.

C 2002 ELME Spreader AB 05-02

WARNING!!! A heavy container and the weight of a spreader will do serious

C 2002 ELME Spreader AB 05-02

END BEAMS AND TWIST LOCKS.

NO. OF GREASE POINTS 8.

"B" 1 GREASE NIPPLE IN EACH SLEEVE

SIDE SHIFT SLIDER PADS.

NO. OF GREASE POINTS 8.

C 2002 ELME Spreader AB 04-11(06-10,12-02,11-02)

SLEWING RING BEARING AND GEAR.

NO. OF LUBRICATION POINTS 6.

INTERVAL - EVERY 100 HOURS OR MONTHLY

4 GREASE NIPPLES POSITION "A" MOUNTED AT

2 HOLES AT POSITION "B" IN THE STOP BLOCKS

LUBRICANT. - "A" MULTI PURPOSE GREASE. B A

SIDE SHIFT CYLINDER BEARINGS.

NO. OF GREASE POINTS 4.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

2 GREASE NIPPELS ON EACH CYLINDER TUBE BEARING.

NO. OF GREASE POINTS 2.

INTERVAL - CHECK OIL LEVEL EVERY 100 HOURS OR MONTHLY.

LUBRICANT. - SAE 90 GEAR OIL.

INTERVAL - EVERY 500 HOURS OR 3 MONTHS

POINTS - ONE GREASE NIPPLE AT EACH END OF EACH

C 2002 ELME Spreader AB 04-11(06-10,12-02,11-02)