HTGD 90117 - Aa - Instruction For Lube Oil
HTGD 90117 - Aa - Instruction For Lube Oil
HTGD 90117 - Aa - Instruction For Lube Oil
AA 2016-06-24 EN Approved
Lng. Status
Revision History
Revision Content of Change Total No. of doc-
ument pages:
N 97-10-21, Extension of content, re-structuring of the text -
P 98-02-11, Oil designations from Castrol have been changed -
Q 99-06-16, Additional requirements and oil brands -
R 00-05-17, Cleanliness class ISO 4406 changed to new standard, se- -
veral oil suppliers added
S 02-10-01, Name changed to ALSTOM, Section 2.1 deleted -
(exclusion of zinc), properties adapted to ALSTOM Group,
supervision of impurities every month.
Checklist included. Oil suppliers added.
T 04-01-10, Oil suppliers added, remark regarding Finspong deleted, 20
table in Table. 1, changed
U 05-07-20, Oil suppliers added 20
AA 2016-06-24 EN Approved
AA 16-02-20 Table 6 has been updated: 5 additional oils have been add- 22
ed, 2 oils have been removed, 1 oil has been modified. 3
oils have been re-tested. 1 oil supplier company name has
been changed.
Contents
1 GENERAL ............................................................................................................................ 5
3 SUPERVISION ................................................................................................................... 10
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6 CHECKLIST ....................................................................................................................... 21
Tables:
Figures:
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Additional Documents
9665 HTGD 90117
Dept. Document No.
1 GENERAL
This specification details the requirements, test methods and terms of delivery for lu-
bricating (lube) and control oils, which ALSTOM uses in steam and gas turbines.
2 SCOPE OF APPLICATION
The mineral oils in accordance with this specification are refined mineral oils classi-
fied as Group I, II or III oil according to the American Petroleum Institute. These min-
eral oils contain additives, which increase resistance to ageing and improve protec-
tion against corrosion. Small quantities of other additives may also be added to
achieve the required properties.
Mineral oils in accordance with this specification can be used in the turbomachinery
lube and control oil systems .
AA 2016-06-24 EN Approved
Note
Lng. Status
It is not permitted to use mineral oil as control oil in hydraulic high pressure sys-
tems with a pressure > 120 bar
Rev. Released
Mineral oils of viscosity classes ISO VG 32 and 46 are used for steam or gas tur-
bines.
9665 HTGD 90117
ALSTOM uses viscosity class ISO VG 46 if the bearing oil inlet temperature is be-
Dept. Document No.
Note
When placing the order, a test certificate has to be requested from the supplier for
the supplied mineral oil.
The delivery must not be accepted if this condition is not fulfilled.
Ordering an infrared spectrum and the viscosity index of the delivered oil charge is
recommended.
2.3 Notes on acceptance and first filling of the lube oil tank
The check of and procedure for acceptance on delivery and first filling of the lube oil
tank are given in the checklist to be completed.
A copy of this checklist has to be sent to the ALSTOM Project Manager.
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2.4 References
ISO 6743 part 5 Lubricants, industrial oils and related products Class L-
Rev. Released
and ISO-L-TGE-Specifications
ISO 11366 Petroleum and related products – Guidance for in-service
monitoring of lubricating oils for steam, gas and combined-
cycle turbines
ASTM D4378 Standard Practice for in-Service Monitoring of Mineral Tur-
bine Oils for Steam and Gas Turbines
Table 1: References
2.5 Properties
When checking an approx. 10 cm thick oil film in transilluminating light, the oil must
be bright and clear and free of visible foreign matter. The additives must not have
negative effects on the materials of the oil system.
Table 2. shows the limit values for the properties of the mineral oils and the ap-
proved test methods.
The viscosity characteristic in Figure 1. shows the viscosity and temperature correla-
tion.
8)
1)
ISO - viscosity class Test method as per
Requirements
ISOVG32 ISOVG46 ISOVG68 ISO ASTM
Viscosity at
2 2) 32 ± 10% 46 ± 10% 68 ± 10% 3104 D445
40°C mm / s
3)
Viscosity index > 90 2909 D2270
≤ 900 3675
≤ 880 kg/m
3
Density at 15 °C 3 D 1298
kg/m 12185
Flash point c.o.c. ≥ 200°C ≥ 200°C 2592 D 92
≤ - 9 °C ≤ - 6 °C
4)
Pour point 3016 D 97
Zinc content ≤ 5 ppm Optional
Without AW/EP additives: ≤ 0.2 mg KOH/g
Acid number 6618 D 664 D974
With AW/EP additives: ≤ 0.3 mg KOH/g
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Water separability
<30 min 6614 D 1401
40 - 37 - 3
Class --/18/15 as per ISO 4406
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Dept. Document No.
Purity 4406
Class 9 as per SAE AS4059
Water content < 200 ppm 12937
Increase in acid number
Oxidation stability TOST 4263-1 D 943
after 2000h <0.5 mg KOH/g
6)
Oxidation stability RPVOT > 300 min D 2272
Copper corrosion
Max. level up corrosion 2 2160 D 130
at 100°C/ 3 hours
Anti-corrosion characteristic
Method B passed 7120 D 665
against steel
Load carrying capacity Fail level 8 only for turbines
7) 14635-1 D 5182
FZG normal test A/8.3/90 with gear
Level I: at least 93%,
Filterability 13357-2
Level II: at least 85%
Notes on Table 2.
1)
For turbine types that are presently available. When turbines are operated with
oils that do not comply with this specification but do not cause problems, the oil
filling can be left.
2)
ALSTOM uses viscosity ISO VG 46. The viscosity must be defined for each plant
separately, depending on the oil temperature to be expected.
3)
The viscosity index (VI) is a measure of the viscosity and temperature correlation.
The requirement for the index is fulfilled when all viscosity values measured at
temperatures between 20 °C and 100 °C (68 °F and 212 °F) or determined by ex-
trapolation are within the range valid for this viscosity class. See the viscosity
characteristics in the graph, Figure 1. Viscosity index improvers are not permitted
because long-chain paraffins can cause clogging of the filter.
4)
The pour point must be at least 10 °C below the lowest ambient temperature in
winter, or a heater is required. An oil with a lower pour point, which is not listed
AA 2016-06-24 EN Approved
5)
There is no sufficiently reliable correlation between demulsibility according to DIN
51589 and water separability according to ISO 6614 or ASTM D 1401. It depends
on the national regulations of the country where the oil is used which of the two
Rev. Released
erence value.
DF
7)
For turbines with gear an FZG fail level of at least 8 is required, these are mineral
oils with anti-wear or extreme pressure, AW/EP, additives. The gear manufactur-
9665 HTGD 90117
Dept. Document No.
en
Comparison
9
MAINTENANCE
MAINTENANCE
3 SUPERVISION
Periodic supervision of the lube oil condition can give early indication of potential
malfunction.
Table 3. specifies the recommended periodic checks, standard values and corrective
actions.See also ISO 11366 for specific indications for steam and gas turbines.
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Rev. Released
Type
DF
9665 HTGD 90117
Dept. Document No.
Observe carefully.
Varnish Potential by
Consider varnish
Membrane Patch ASTM D7843 6-monthly Max. 30
removal system or
Colorimetry (MPC)
oil replacement
Water content
ASTM D 4928
according to 100 mg/kg 500 mg/kg Drain
ISO 12937
Karl Fischer
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Check RPVOT
ASTM D664/ D974 According to original Max. 0.2 mg KOH/g
Acid number Contact oil
ISO 6618 condition analysis above orig. value
supplier
Rev. Released
Observe carefully.
When no problems
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Dept. Document No.
Exceeding
Observe carefully
15 - 25 ppm
Copper content
Optional < 10 ppm
(solved in oil)
In worst case:
> 30 ppm
new filling
1) For control oil SAE AS4059 class 7, ISO 4406 class --/16/13
Table 3: Supervision
3.1 Sampling
Take the oil samples for the monthly check of appearance and water content from
the lower third of the oil tank.
Note
Take the annual, overall condition oil sample from the pressure line downstream of
the filter.
Note
The oil system must have been in operation for at least 12 hours before taking the
sample!
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Prior to the actual sampling, discharge approx. 3 to 4 litres of oil for flushing the
Lng. Status
valves. The sample must be approximately 1 litre. Rinse the clean sample container
three times with oil.
The valve must not be closed between flushing and sampling. After taking the sam-
Rev. Released
ple, close tightly the sample container. When the test is not done in the plant's own
laboratory, the container must indicate the following information:
• Plant name
Type
DF
• Oil brand
• Sampling point
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Solid impurities
The solid impurities are classified in the following purity classes in accordance with
their number and size per volume unit.
SAE AS4059
1)
5 to 15µm 15 to 25µm 25 to 50µm 50 to 100µm > 100µm
Class 2)
6 to 14µm (c) 14 to 21µm (c) 21 to 38µm (c) 38 to 70µm (c) > 70µm (c)
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3 2'000 356 63 11 2
4 4'000 712 126 22 4
5 8'000 1'425 253 45 8
6 16'000 2'850 506 90 16
7 32'000 5'700 1'012 180 32
8 64'000 11'400 2'025 360 64
9 128'000 22'800 4'050 720 128
10 256'000 45'600 8'100 1'440 256
11 512'000 91'000 16'200 2'880 512
Caution
Equipment Damage
Solid particles larger than 150 microns are not permitted!
When the lube oil is also used as control oil, it must have a purity per SAE AS4059
class 7 or ISO 4406 class --/16/13!
Note
Mixing different oils can cause accelerated ageing and precipitation of additives!
Mixing of oils is only permitted after consulting the turbine and oil suppliers.
Rev. Released
The oil supplier must be consulted when other measures are required, for example,
re-inhibiting the oil. Consultation is only advised after successfull test in the laborato-
Type
DF
ry.
Note
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Dept. Document No.
Record all refillings in order so changes in the oil can be correctly assessed.
Note
ALSTOM's approval does not exonerate the supplier from his responsibility
for the quality of his product.
The supplier must immediately inform ALSTOM when they change the name of a
product, its composition or the name of their company.
The oil supplier must confirm in writing every 5-years that the oils given in the list still
have the same composition and properties as stated in the table in chapter 2.5.
The testing valability is a maximum of 20 years. This statement takes into account
the evolution in technoligies and in specifications.
After 20 years from the test date, the oil must be tested again, at the oil supplier’s
written request, or to be withdrawn from the approved oils list.
With AW/EP
additive
Brand name Designation Date of last test FZG extra
req.
no yes
Fuchs Europe
Renolin Eterna 46 February 2009 X
Schmierstoffe GmbH
Gaspromneft Gaspromneft Turbine Oil 32 July 2012 X
GS Turbine Oil 32 June 2011 X
GS Caltex
GS Turbine Oil 46 June 2011 X
HINDUSTAN Turbinol 32 January 2014 X
PETROLEUM
CORPORATION LTD Turbinol 46 January 2014 X
Gas Co.
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December 2004 X
TSA32(Grade A)
SINOPEC Greatwall Turbine Oil
November 2008 X
Type
DF
TSA46(Grade A)
Sinopec
SINOPEC Greatwall Turbine Oil
February 2009 X
TSA/LF 46
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Note
It is possible that the lubricants listed in Table 6 are available in several formula-
tions, for example Ground oil type and or additive package. At least one of these
formulations has been tested and approved within ALSTOM laboratory.
20
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6 CHECKLIST
Notes on the acceptance of and procedure for the delivery of oil or hydraulic
medium to the plant and for first filling of the lube oil or hydraulic tank
Customer/plant operator:
Does the supplied type agree with the ordered medium type?
Rev. Released
Sampling on delivery:
Type
DF
Before unloading or filling the lube oil/hydraulic tank, at least 3 samples of approx. 2 litres each must be
taken from the supplied charge and forwarded to the chemical engineer of the customer to ensure subse-
quent traceability. The samples must at least indicate the following information in a legible and durable
9665 HTGD 90117
manner:
Dept. Document No.
Checklist and test certificate of oil supplier (see above) forwarded to ALSTOM PM on:
Remarks:
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