Kalmar DRUReachstacker
Kalmar DRUReachstacker
Kalmar DRUReachstacker
for all.
The Kalmar DRU450
Essential Reachstacker.
* Available 2019/20.
Built on a
proven platform.
With 1000s of machines built on our proven G-Generation platform
you can expect a reachstacker that is ready to take on any task.
Additional benefits of a common platform. With Kalmar quality built in.
With Kalmar you should only expect the best, as our
A standardised driver control panel: all machines focus is on building a machine that will offer superior
built on this platform have the same operator controls safety, driver comfort and be highly reliable.
and interface, making it easier to move from one type
of machine to another. Each of our machines has been designed
to exceed the ISO 22915 standards, so you
Common electrical systems: uses standardised get a very safe and stable machine
error codes for fast and easy trouble shooting. to operate.
Our Load Sensing Hydraulic systems measures your load and then generates the
required amount of power to lift or lower it efficiently. Delivering you the power you
need while reducing the energy consumed.
Keeping
previous generation of machines, as we have combined the newest highly
efficient engine technology, in either EU3 / Tier 3, EU4 / Tier 4F or EU5*
compliant alternatives, with the latest DANA TE30 transmission, which is
designed especially for heavy duty material handling applications, with
5 gears instead of 4 gears. With significant reductions in energy loss
your driver
from the gearbox and fuel consumed from the engine, you get a
smart solution that will cost you less in the long run.
safe.
all with a 5+3 transmission and EU3 / Tier 3,
EU4 / Tier 4F or EU5* emissions standards
compliant engines.
You can also enhance your employees’ safety further by fitting your machine
with an optional Reverse Warning System, Alcolock, Speed Limiter or
additional LED lights.
* Available 2019/20.
Designed for Easy to maintain
the driver. and monitor.
Introducing the new Essential Cabin. Easy to maintain, with industry
leading service intervals.
The Kalmar Essential Cabin has everything
your drivers need to operate at their best. Performing daily inspections and routine servicing is quick and
convenient with all check points easily and safely accessible.
The electrical cabinet is convenient to access and when the
The well-designed, spacious cabin offers great visibility both hatch covers are raised, the hydraulic filters, servicing points
forward and backward. An adjustable seat and steering wheel, and the entire driveline can be reached from one location.
power-assisted steering, and a choice of joysticks. With industry-leading service intervals, your machine will spend
less time being maintained and regular service tasks can be done
You can choose from our F-Generation joystick quicker and more efficiently, all helping to increase the overall
or our ergonomically designed G-Generation availability of your machine.
joystick. Both will help keep your driver in
complete control as all operations can
be managed from one place. Optimise your operations
No matter what the weather, your drivers will be
with Insight.
comfortable with our improved electronic climate
control package with extra strong fans to remove
Kalmar Insight* is a performance management tool for cargo
handling, which gives you an easy to use overview of your fleet
Kalmar Training Academy.
condensation quickly and to maintain a steady operations, by aggregating data from multiple sources, including
temperature in the cabin. You can keep your equipment built by other manufacturers. This information is then For your team to get the most out of their new
operators out of the sun with visors that can be accessed through an easy to use interface that is available on reachstacker, the Kalmar Training Academy offers
fitted on the front, rear or roof windows of the cabin. mobile, tablet or more traditional screens. You can review your a range of courses for both your technicians and
entire fleet activities, schedule maintenance activities and order operators. Operators will be shown how to optimise
With the Kalmar Essential Reachstacker you get the required parts automatically. All enabling you to take action on their day-to-day operational performance and what
more features as standard; sliding side windows, real-time information, that will help improve your overall operations needs to be checked daily on the machine before
G-Generation joystick. F-Generation joystick.
colour operator displays, wipers on the front, rear immediately. Kalmar Insight comes fitted and ready to be activated operations begin. Technicians will be given the
and roof of the cabin. in all new Kalmar equipment, it can also be retro fitted into existing knowledge needed to keep your new machine in top
Kalmar equipment or those built by other manufacturers. Kalmar condition. Courses are a mix of theory and hands-on
Insight, turning data into actionable, impactful insights. experience and can be held at Kalmar or at your site.
Norms, standards and regulations Lifting boom Information systems Chassis (container handling) Electronic System 24V (G-generation) Additional equipment
according to: • Strong, durable box-type boom with guide pads • HMI based on TFT-display 70 x 52 mm (3.2” x 2.2”) • DRU reachstackers - container Toplift (S-range) • Vehicle Data Interface (VDI) • Reverse camera in rear C.W. (1x) including
• Machinery Directive 2006/42/EC • Boom with 2 lift cylinders & 1 extension cylinder • Colour display (DP-250) with automatic fault analysis • Wheelbase 6,25 m display 17 cm/7”
• Safety Variable Reach Trucks • Boom end-damping (in-out/up-down/20-40’) • Menu control with toggle wheel & push buttons • DRU450-62S5 (Cap = 45-31-15 tons / 5-high 9’6”) Speed and Lift Settings • Spreader twistlocks cameras LHS / RHS (2x),
• Safety Low & High Lift Trucks ANSI/ITSDF B56.1 • Lift booms with an extension stroke of 7,0 m • Electronic safety, overload, scale & synchronized lift • All settings can be changed and are programmable incl display 17 cm/7”
• Stability Variable Reach Trucks • Duplex 2-stage S5/5 (H4 = 1,15-15,10 m) • Longitudinal Load Moment Indicator (LLMI) Body • A standard default factory setting is supplied • Reverse Warning System (sensors, rev camera
• CE-marking for trucks within EU/EEA (pop-up menu) • Anti-slip protection on fenders and tanks • Boom lift height limit; standard + override button & display)
• ANSI/ITSDF-marking for North America trucks Attachment Toplift (S) • Longitudinal Load Moment Control (LLMC) • Mudguards in steel + rubber (front) • Boom load centre limit; standard + override button • Tyre Pressure Monitoring System (Bluetooth)
• Top lift 45 tons, hydraulic chain extension 20’-40’ (pop-up menu) • Mudguards in rubber (rear) • Speed limit; standard (default 15 km/h) • Diesel powered cabin heater 5 kW
Chassis • 4 floating twistlocks & LED-indication lamp panel • Electronic weight scale in main display (LLMC) • Noise insulation kit for the complete truck (-3dB) • Speed limit; over defined height (10 km/h at 7,5 m) • Alcolock in cabin
• Strong, durable heavy-duty chassis for • Safety locking, alignment pins & sensors (4x) Operator menu: • Speed limit; with load outside transport position • Automatic Fire Suppression System
reachstackers • Large sideshift of ±800 mm • System voltage Steer Axle (rear) • Speed warning; at 15 km/h • Fire extinguisher 5-6 kg, powder
• Safe access steps, platform & handrails (LHS) • Rotation +195/-105 deg (2 motors & 2 brakes) • Actual gear • Steer cylinder spacer (less tyre wear) • Tool kit
• Long bottom access step (on both sides) • Mechanical Pile Slope (MPS) ±5 deg • Engine rpm Essential Cabin • Cabin heater incl 220V outlet
• Lifting eyes and anchor points (front & rear) • Lift hooks for slings on end beams (4x) • Travelling speed (km/h or mph) Wheels (tyres & rims) Structure • Engine heater incl cab heater
• Good visibility over rear of truck • Combined hydraulic and brake oil temperature • Spare tyre, rim or complete wheel of various brands • Hydraulic sliding cabin (stroke 2375 mm), anti-colli- • Engine/hydraulic oil heater incl cab heater
• Open chassis with full access to the driveline Electronic System 24V (G-Generation) • Transmission oil temperature • Special packages with 6-to-12 pcs sion function to avoid container / trailer hitting cabin • Central greasing base machine
• Easy-to-open driveline cover plates (low noise) • Fully redundant 24V electrical system • Engine oil pressure & oil level (Volvo) (tyre, rim or wheel) from the front • Central greasing spreader
• Lifting eyes and anchor points (front & rear) • Battery box 2x12V & main power switch • Engine oil pressure only (Cummins) • Tyre dimension 18.00×25” for standard models • Speed limitation relative to cabin position • Filter kit 2000 hrs
• Towing pin (rear - incasted) • Electric service box on chassis (LHS) • Engine coolant temperature • Front window in laminated glass (AS1) • Kalmar Load Measurement System
• 2 working LED-lights on front mudguards • Load weight (capacity) & Load distance (LC) Driveline Comfort (SOLAS compliant)
Body (head beam) • Boom extension & Boom angle • Auto engine & ignition stop, after 5 min idle • Seat alternatives (spring or air-cushion) • Dual storage boxes on left and right hand side
• Steps with anti-slip protection • 2 working LED-lights on boom (lift cylinders - 20ft) • Clock and date • Pre-Cleaner air intake incl. raised air intake • Seat with headrest of bottom access steps
• Rear view mirrors (2x) - positioned on • 2 working LED-lights on spreader (twistlocks) • Operating time (hours) • DANA TE-30500 with 5+3 gears • Adjustable armrest (LHS)
front mudguards • 2 working LED-lights on counter weight • Service time indicator (hours) • Cummins QSM-11-C330 (EU3 / Tier 3, • Extra trainer seat incl 2-p safety belt (LHS) Colour
• Strong and protective mudguards (front & rear) (when reversing) • Status of heating system & AC system 246 kW, 1674 Nm, 10.8 l) • Bracket for terminal and monitor (RHS) • Other colour than standard - on chassis
• 2 position LED-lights on each side of the truck • Fuel level (diesel and optional AdBlue) • Volvo TAD-1150-VE (EU3 / Tier 3, • Writing pad, A4 paper box and reading lamp (RHS) (specify RAL no)
Steer Axle (rear) • 2 tail / brake LED-lights on counter weight (rear) • Estimated operating time before empty tank 235 kW, 1581 Nm, 10.84 l) • Extra rear view convex-type mirror • Other colour than standard - on cabin
• Kalmar steer axle, dual pivot bearings • 4 blinker LED-lights (front - rear / left - right) (hour/min) • Volvo TAD-1170-VE (EU4 / Tier 4F, (in cabin / left side) (specify RAL no)
• Steer axle with mechanical side stops (±3 deg) • Flashing LED-brake lights (when reversing) • Service indicator 235 kW, 1581 Nm, 10.84 l) Controls • Reinforced anti-corrosion protection (extra primer)
• El-servo power steering with double acting cylinder • 1 rotating warning LED-beacon (on pole / LHS) • Electronic weight scale in main display • Volvo TAD-1180-VE (EU5, • Electronic joystick for hydraulic functions
• Steer axle with narrow turning radius • 1 reverse signal / alarm (buzzer when reversing) Pop-up menu: 235 kW, 1581 Nm, 10.84 l) (F-Generation) Documentation and Decals
• Overload warning in spreader / boom • Good performance drive line optimized • Electronic joystick for hydraulic functions • Extra documentation set (SPB, MB, IB) -
Drive Axle (front) Essential Cabin • Overload warning steering axle (high or low) for 2.100 rpm (G-Generation) printed copy
• Kessler D102 planetary drive axle Structure Various warning lights & signals: • Button for forward-neutral-reverse on lever/joystick • Extra documentation set (SPB, MB, IB) - digital
• Durable axle with 2-stage hub reduction and • Spacious, modern, ergonomically designed cabin • Charging battery Load-Sensing Hydraulics Climate • Work shop manual - engine (printed or digital)
differential • Large windows, good visibility, in all directions • Low brake pressure • Hydraulic longlife fine filter with by-pass (3 my) • Electronic Climate Control (ECC) incl AC • Work shop manual - transmission (printed or digital)
• Wide axle for high side stability (4150 mm) • In-step handle (left side) • Failure indicator • Sun visor front window (black net) • Work shop manual - drive axle (printed or digital)
• Strong and powerful oil-cooled Wet Disc Brakes • Sliding window on both sides • Safety system disconnected Attachment • Sun visor roof window (black net) • Work shop manual - all (printed or digital)
(WDB) • Tinted tempered windows • High engine coolant temperature • Automatic extension 20ft-40ft incl 30ft stop • Sun visor rear window (black net)
• High pressure filter (10 my) for the brakes (WDB) • Manual moveable cabin (stroke 2375 mm) • Low engine coolant level (Volvo only) • Rotations stop spreader ±25 deg + override switch • Two extra electric fans in cabin ceiling Training
• Separate brake oil tank (140 lit), cooling & Comfort • Low engine oil pressure • Extended twistlocks +250 mm (clearance 300mm) • Contact Kalmar Training Academy for training
breather filter • Comfortable seat, mechanical spring, high back • Preheating engine • Extended twistlocks +100 mm including Information system program
• Adjustable armrest (RHS) & 2-point safety belt • Transmission oil temperature rubber dampers for noise reduction Operator menu
Wheels (tyres & rims) • Inside rear view convex-type mirror (right side) • Low fuel level • Additional lifting eyes on spreader (2x or 4x) • Container counter with reset function, trip computer
• Drive tyres (4x); 18.00x25” • Interior lights with fade away function • Hydraulic oil temperature • Long boom nose 1,0 / 1,6 / 2,0 m and statistics
• Steer tyres (2x); 18.00x25” • Fully adjustable steering wheel column incl. • Safety system disconnected • Forward tilt +/- 2 degrees Head-Up display for twistlock indication
• Standard rim tilt function Indicator lamps: • Soft landing function with centre • LED indicators for alignment & container(s)
• Wheel nut protection on steer tyres • Electrical adjustable operational console with • Head beam • Cylinder extension to replace chains Fleet Management
• E4 tyres levers, operational buttons & armrest (RHS) • Direction indication • Kalmar Insight licence (only in certified countries)
• Power steering wheel with steer knob • Parking brake Electrical system 24V • Kalmar Insight Driver Monitor (RFID reader + 10
Driveline (CanBus) • Electric horn Fleet Management: • Extra sockets, 2x24V + 2x12V unique driver tags)
• Volvo and Cummins diesel engines (6-cylinder) • LED background light for buttons & switches • Equipped with telemetric hardware for • Extra sockets, 1x12V + USB 1x5V + 2x24V • Kalmar Insight extra monitoring tags
• Durable and strong engines with pre-heater Controls Kalmar Insight • Extra sockets, USB 2x5V + 2x24V (10 unique driver tags)
• Emission approval EU3 / Tier 3, EU4 / Tier 4F • Joystick for hydraulic functions • Electric air pressure horn
or EU5* • Auto rev-up accelerator at lifting / tilting / spreader Colour • Radio with CD/MP3/USB
• Engine monitoring and protection system • Accelerator pedal (floor-mounted) • Chassis, tanks & mudguards: Red RAL 3000 • 1 NATO starting aid / contact
• Fully automatic transmission DANA TE-30500 (5+3) • Double brake pedals (L + R / floor-mounted) • Boom, attachment & axles: Black RAL 7021 • 2 extra working LED-lights on mudguard (forward)
• Transmission monitoring and reverse protection • Gear lever with electronic hand brake (on/off) • Cabin: Light-Grey RAL 7035 • 4 extra working LED-lights on mudguard (20-40ft)
• Declutch function activated by brake pressure • Automatic gear shifting (P1) • Rims: Light-Grey RAL 7035 • 2 extra working LED-lights on cabin roof (forward)
• Efficient radiators for engine, transmission & brakes • Only first gear activated (P2) • 2 extra working LED-lights on middle of boom MODEL DESIGNATION
• Diesel tank (550 l), cooling & breather filter • Only second gear activated (P3) Documentation and decals (20-40ft)
DRU 450 – 62 S5
• Noise efficient muffler and tall exhaust pipe • Safety override for hydraulic functions (by code) • Load chart diagram inside cabin • 4 extra working LED-lights on front of boom
• Multi-function lever LHS (parking brake and gear/ • Machine data sign on chassis incl. load chart (20-40ft) Diesel
Efficient Hydraulics direction switch) • Warning, tyre pressure & oil pressure stickers • 2 extra working LED-lights on spreader (twistlocks)
• Load-sensing variable piston pumps • Combined horn and blinker lever • Information & joystick stickers • 2 extra reverse LED-lights on counter weight (rear) Reachstacker
• Power-on-demand with high lift & lowering speeds • Warning - hand brake (on/off) leaving seat • Fuse diagram • 1 extra warning LED-beacon (on pole / RHS) Generation
• Pumps for boom, spreader, brakes & steering • Hour meter • Instruction manual • 2 extra warning LED-beacon (on C.W. / LHS+RHS)
• Gear pumps for brake pressure & oil cooling (2x) Climate • Maintenance manual First row capacity
• Return filters for the work hydraulics (2x/10 my) • Electronically controlled heating/ventilation • Spare parts catalogue
• Servo filter for the work hydraulics (1x/10 my) • Fresh air and recirculation filter Wheelbase
• Pressure filter for hydraulics / brakes (2x/10 my) • Single wiper/washer on front window Spreader, type of handling:
• Regenerative high-speed lifting & extension • Single wiper/washer on roof and rear windows S = Container
• Power steering, power brakes & ORFS-couplings • Interval wiper functions on front, roof and rear
• Hydraulic tank (600 l), cooling & breather filter windows Stacking height:
• Separated dual oil tanks 5 = 5/5 high
* Available 2019/20.
Technical information. Drivelines.
1 Truck Model DRU450 Truck Model DRU450
2 Stacking model and height DRU450-62S5 Engine emission approvals EU3 / Tier 3 EU3 / Tier 3 EU4 / Tier 4F EU5
3 Type of handling Container handling Engine emission brand/series Cummins Volvo Volvo Volvo
MANDATES
4 Lift capacity, row 1-2-3 tonnes 45 / 31 / 15 Engine model QSM-11-C330 TAD-1150-VE TAD-1170-VE TAD-1180-VE
5 Load centre, from front face of tyres (mm) 1965 / 3815 / 6315 Engine after treatment type No SCR / no AdBlue No SCR / no AdBlue SCR / AdBlue SCR / AdBlue
6 Stacking capacity in container row 1-2-3 of 8'6" / 9'6" 5/5 - 5/4 - 4/3 No particle filter No particle filter No particle filter With particle filter
Mechanical Pile Slope (MPS) by gravity / Engine design / cylinders 6-inline / common rail 6-inline / common rail 6-inline / common rail 6-inline / common rail
7 Spreader type, extension stops, locking (ft)
20ft, 30ft and 40ft / 4 Twistlocks
Engine displacement (dm3) 10.800 10.840 10.840 10.840
8 Wheelbase L3 (mm) 6250
Max power @ engine speed (kW) 246 @ 2000 235 @ 1450 - 2000 235 @ 1450 - 2000 235 @ 1450 - 2000
9 Service weight (kgs) 69500 Max torque @ engine speed (Nm) 1674 @ 1100 - 1400 1581 @ 950 - 1450 1581 @ 950 - 1450 1581 @ 950 - 1450
10 Axle load front at load centre L4, unloaded – at rated load (kgs) 34700 - 99900
WEIGHTS
14 Tyres, type - thread Diagonal / Pneumatic / Tubeless Transmission gear shift type Automatic powershift
15 Tyre dimensions, front & rear (in) 18.00x25 - 18.00x25, PR40 E4 Transmission clutch type Torque converter
WHEELS
16 Rim dimensions, front & rear (in) 13.00x25 - 13.00x25 Drive axle brand / series Kessler D-102 (WDB)
17 Number of wheels, front – rear (*driven) 4* - 2 Service brake / cooling Wet Disc Brakes with oil cooling
18 Pressure (MPa) 1.0 Alternator, power (V/A) AC, 2800 (28 x 100) AC, 4200 (28 x 150) AC, 4200 (28 x 150) AC, 4200 (28 x 150)