ESAB Renegade ES 300i Portable MMA Arc Welder User Manual
ESAB Renegade ES 300i Portable MMA Arc Welder User Manual
ESAB Renegade ES 300i Portable MMA Arc Welder User Manual
Instruction manual
0463 419 101 GB 20180703 Valid for: serial no. 719-, 742-xxx-xxxx
TABLE OF CONTENTS
1 SAFETY ....................................................................................................... 3
1.1 Meaning of symbols ............................................................................... 3
1.2 Safety precautions ................................................................................. 3
2 INTRODUCTION .......................................................................................... 6
2.1 Overview ................................................................................................. 6
2.2 Equipment ............................................................................................... 6
5 OPERATION ................................................................................................ 15
5.1 Overview ................................................................................................. 15
5.2 Connections and control devices ........................................................ 15
5.3 Connection of welding and return cables ............................................ 15
5.4 Turning the mains power on/off ............................................................ 16
5.5 Fan control .............................................................................................. 16
5.6 Thermal protection ................................................................................. 16
5.7 Functions and symbols ......................................................................... 16
5.8 Setting panel ........................................................................................... 18
5.8.1 Navigation ............................................................................................ 18
5.9 Remote control ....................................................................................... 18
5.10 USB connection...................................................................................... 19
6 MAINTENANCE ........................................................................................... 20
6.1 Routine maintenance ............................................................................. 20
6.2 Cleaning instruction............................................................................... 20
7 TROUBLESHOOTING ................................................................................. 24
8 ERROR CODES........................................................................................... 25
8.1 Error code descriptions ........................................................................ 25
1 SAFETY
1.1 Meaning of symbols
As used throughout this manual: Means Attention! Be Alert!
DANGER!
Means immediate hazards which, if not avoided, will result in immediate,
serious personal injury or loss of life.
WARNING!
Means potential hazards which could result in personal injury or loss of
life.
CAUTION!
Means hazards which could result in minor personal injury.
WARNING!
Before use, read and understand the instruction manual
and follow all labels, employer´s safety practices and Safety
Data Sheets (SDSs).
WARNING!
Arc welding and cutting can be injurious to yourself and others. Take precautions
when welding and cutting.
FIRE HAZARD
• Sparks (spatter) can cause fire. Make sure that there are no inflammable
materials nearby.
• Do not use on closed containers.
MALFUNCTION - Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
CAUTION!
This product is solely intended for arc welding.
WARNING!
Do not use the power source for thawing frozen pipes.
CAUTION!
Class A equipment is not intended for use in residential
locations where the electrical power is provided by the
public low-voltage supply system. There may be potential
difficulties in ensuring electromagnetic compatibility of class
A equipment in those locations, due to conducted as well
as radiated disturbances.
NOTE!
Dispose of electronic equipment at the recycling
facility!
In observance of European Directive 2012/19/EC on Waste
Electrical and Electronic Equipment and its implementation
in accordance with national law, electrical and/or electronic
equipment that has reached the end of its life must be
disposed of at a recycling facility.
As the person responsible for the equipment, it is your
responsibility to obtain information on approved collection
stations.
For further information contact the nearest ESAB dealer.
2 INTRODUCTION
2.1 Overview
The ES 300i is a welding power source intended for welding with coated electrodes (MMA)
and TIG welding.
ESAB accessories for the product can be found in the "ACCESSORIES" chapter of
this manual.
2.2 Equipment
The power source is supplied with:
• instruction manual
• 3 m mains cable without plug
3 TECHNICAL DATA
4 INSTALLATION
The installation must be carried out by a professional.
CAUTION!
This product is intended for industrial use. In a domestic environment this product
may cause radio interference. It is the user's responsibility to take adequate
precautions.
4.1 Location
Position the power source so that its cooling air inlets and outlets are not obstructed.
WARNING!
Secure the equipment - particularly if
the ground is uneven or sloping.
NOTE!
Different variants of ES 300i are certified for different mains voltage. Always refer
to the rating plate for the specification of the power source in use.
NOTE!
The mains cable areas and fuse sizes as shown above are in accordance with
Swedish regulations. Use the power source in accordance with the relevant
national regulations.
3-phase
1-phase
WARNING!
In 1-phase operation the terminal L3 is powered, even though not connected.
Make sure to keep terminal L3 disconnected.
5 OPERATION
5.1 Overview
General safety regulations for handling the equipment can be found in the chapter
"Safety". Read it through before you start the equipment.
NOTE!
When moving the equipment use intended handle. Never pull the cables.
WARNING!
Electric shock! Do not touch the workpiece or the welding head during operation!
NOTE!
Always use the cover when the USB connection is not in use.
Connect the return cable to the other output on the power source. Secure the return cable's
contact clamp to the work piece and ensure that there is good contact between the work
piece and the output for the return cable on the power source.
• For TIG welding, the negative welding terminal (-) is used for the welding torch and the
positive welding terminal (+) is used for the return cable.
• For MMA welding, the welding cable can be connected to the positive welding terminal
(+) or negative welding terminal (-) depending on the type of electrode used. The
connecting polarity is stated on the electrode packaging.
CAUTION!
Do not turn off the power source during welding (with load).
Soft/Crisp
The arc force function determines how the current changes in response to
variations in arc length during welding. Use a low value (Soft) to get a calm arc
with little spatter and use a high value (Crisp) to get a hot and digging arc.
Soft/Crisp only applies to MMA welding.
Cel 6010
Optimised arc characteristics for cellulosic electrodes such as 6010 and similar.
TIG welding
TIG welding melts the metal of the workpiece, using an arc struck from a
tungsten electrode that does not melt. The weld pool and electrode are
protected by shielding gas.
For TIG welding, the welding power source shall be supplemented with:
• a TIG torch with gas valve
• an argon gas cylinder
• an argon gas regulator
• tungsten electrode
This power source performs Live TIG start.
The tungsten electrode is placed against the workpiece. When lifted away from
workpiece the arc is struck at a limited current level.
6 MAINTENANCE
WARNING!
Disconnect power before performing maintenance.
CAUTION!
Only persons with the appropriate electrical knowledge (authorised personnel)
may remove safety plates.
CAUTION!
The product is covered by manufacturer's warranty. Any attempt to carry out
repair work by non-authorised service centers will invalidate the warranty.
NOTE!
Regular maintenance is important for safe and reliable operation.
NOTE!
Perform maintenance more often during severe dusty conditions.
Clean inside
equipment. Use dry
compressed air with
reduced pressure.
CAUTION!
Make sure that the cleaning procedure is done in a suitable prepared workspace.
CAUTION!
During cleaning, always wear recommended personal safety equipment, such as
ear plugs, safety glasses, masks, gloves and safety shoes.
3. Clean the right side of the power source, using dry compressed air with reduced
pressure.
NOTE!
Since the power source contains one "dirty side" (the right side) and one
"clean side" (the left side), it is important that you do not remove the left
side panel before cleaning the right side of the power source.
4. Remove the four screws holding the left side panel (L) and remove the panel.
5. Clean the left side of the power source, using dry compressed air with reduced
pressure.
6. Make sure that there is no dust left on any part of the power source.
7. After having finished cleaning the power source, reattach the power source panels in
the reverse order.
NOTE!
When reattaching the right side panel, make sure the IP shield on the
inside of the panel is in the correct position. The IP shield should be angled
approximately 90° into the power source, so that it is positioned between
the welding outlet connector and the transformer outlets.
8. Tighten the screws on the side panels with 3 Nm ± 0.3 Nm (26.6 in lb. ± 2.6).
7 TROUBLESHOOTING
Perform these checks and inspections before sending for an authorised service technician.
Type of fault Corrective action
MMA welding problems • Check that the welding and return cables are correctly
connected on the power source.
• Make sure the return clamp has proper contact with the
work piece.
• Check that the correct electrodes and polarity are being
used. For polarity, check electrode packaging.
• Check that the correct current value is set.
• Adjust Arc Force and Hot start.
TIG welding problems • Check that the welding and return cables are correctly
connected on power source.
• Make sure the return clamp has proper contact with the
work piece.
• Make sure the TIG torch lead is connected to negative
welding terminal.
• Make sure the correct shielding gas, gas flow, welding
current, filler rod placement, electrode diameter and
welding mode on power source is used.
• Make sure the gas valve on the TIG torch is on.
No arc • Check that display is on to verify that the power source
has power.
• Check setting panel display correct values.
• Check that the mains power supply switch is turned on.
• Check that the mains, welding and return cables are
correctly connected.
• Check the mains power supply fuses.
Welding current is • Check whether the overheating light (thermal protection)
interrupted during welding at setting panel is on.
• Continue with fault type "No Arc".
The thermal protection • Make sure the recommended duty cycle for the weld
trips frequently current has not been exceeded.
See section "Duty cycle" in the TECHNICHAL DATA
chapter.
• Make sure the air inlets or outlets are not clogged.
• Clean inside machine according to routine mainteance.
8 ERROR CODES
The error code is used to indicate that a fault has occurred in the equipment. Errors are
indicated by the text "Err" followed by the error code number shown in the display.
If several errors have been detected only the code for the last occurring error is displayed.
DIAGRAM
ORDERING NUMBERS
ACCESSORIES
TIG torches
0700 300 539 TXH™ 151 V, OKC 50, 4 m
0700 300 545 TXH™ 151 V, OKC 50, 8 m
0700 300 553 TXH™ 201 V, OKC 50, 4 m
0700 300 556 TXH™ 201 V, OKC 50, 8 m
0700 006 903 Return cable kit 3 meter, incl. clamp and
OKC 50 connector
0700 006 889 Return cable kit 5 meter, incl. clamp and
OKC 50 connector
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