Knauf ASTM Partition Manual
Knauf ASTM Partition Manual
Knauf ASTM Partition Manual
Drywall Partitions
DRYWALL
PARTITIONS ASTM
GYPSUM WALL BOARD SYSTEMS
1
Knauf was founded as a family-owned company by the
brothers Karl and Dr. Alfons Knauf in 1932 in Germany.
2
Contents
Introduction 05
KNAUF PARTITIONS 08
SYSTEMS OVERVIEW 11
BOARDS 42
COMPANY’S CERTIFICATION 46
3
To our Valued Customers,
Greetings!
Knauf is a family name and a corporate group of global dimensions at the same time synonymous with a
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4
Introduction
WHAT IS GYPSUM BOARD?
Gypsum board is the generic name for a family of panel products that consist of a noncombustible core, composed primarily of gypsum,
and a paper surfacing on the face, back and long edges. Gypsum board is one of several building materials covered by the umbrella term
“gypsum panel products.” All gypsum panel products contain gypsum cores; however, they can be faced with a variety of different materials,
including paper and fiberglass mats.
Gypsum board is often called drywall, wallboard, or plasterboard. It differs from other panel-type building products, such as plywood,
hardboard, and fiberboard, because of its noncombustible core and paper faces. When joints and fastener heads are covered with a joint
compound system, gypsum wall board creates a continuous surface suitable for most types of interior decoration.
Ease of installation
Knauf Gypsum board building systems are easy to install for several reasons. Gypsum board panels are relatively large compared to other
materials. They come in 48 Inch wide sheets and various lengths, so they quickly cover large wall and ceiling areas. Knauf Gypsum board
assemblies require only a few tools for their construction. Gypsum board can be cut with either a utility knife or a variety of saws, and it can
be attached using the Knauf drywall TN or TB screws, it can also be adhesively attached to many substrates. Gypsum board is a lightweight
material. Two workers can easily handle most panels and cover large areas in very short time periods. Gypsum board is easily finished using
either a few hand tools or relatively modest machines. Gypsum board installers can quickly learn most application techniques in a few hours.
Durability
Knauf Gypsum board is used to construct strong, high quality walls and ceilings that offer excellent dimensional stability and
durability. Surfaces created using gypsum board are easily decorated and refinished.
Economy
Knauf Gypsum board is readily available and easy to apply. It is an inexpensive wall surfacing material that provides a fire
resistant interior finish. Gypsum board building systems can generally be installed at significantly lower labor costs than most
alternate systems.
Versatility
Knauf Gypsum board satisfies a wide range of architectural requirements for design. Ease of application, performance, ease
of repair, availability, and its adaptability to all forms of decoration combine to make gypsum board unmatched by any other
surfacing product.
5
SYSTEM / PRODUCT TESTING AND PERFORMANCE
Two hours for a 1⁄2-in. [12.7-mm] thickness applied to a partition in a double-layer application on each side of 2 1⁄2-in. [64-mm] deep
non-loadbearing galvanized steel studs complying with Specification C 645, spaced 24 in. [610 mm] on center. The 48-in. [1220-mm] wide
base layer shall be attached using 1-in. [25-mm] long drywall screws spaced 12 in. [304 mm] on center along board edges, ends, and along
intermediate studs. Joints shall be oriented parallel to and located over studs and staggered on opposite sides of the assembly.
The 48-in. [1220-m] wide face layer shall be attached using 1 5⁄8-in. [41-mm] long drywall screws spaced 12 in. [304 mm] along board
edges, ends, and along intermediate studs. Joints shall be oriented parallel to and located over studs, offset 24 in. [610 mm] from the base
layer joints, and staggered on opposite sides of the assembly.
Type X Gypsum boards manufactured by Knauf LLC are identified as GW-TX, GB-WRTX, coreboard, GB-WR Mold, These boards are all
certified and listed by Intertek. See via website at https:whdirectory.intertek.com
classifications shall register performance during the period of exposure and shall not be 800
construed as having determined suitability for use after fire exposure. Comprehensive
1200
research by fire protection experts has determined the average combustible content 600
normally present within any given occupancy. In addition, evacuation times, the time
required for the contents to be consumed by fire, and the resulting temperature rise 800 400
have been quantified. Fire-resistance requirements are established accordingly in
building codes and similar regulations. In ASTM E 119 fire tests, wall, ceiling, column, 400 200
and beam systems are exposed in a furnace which reaches the indicated average
temperatures at the time stated in the standard time-temperature curve (Figure 1) and
0 0
Appendix X1 of ASTM E119. The unexposed surface of all systems refers to the
0 2 4 6 8
surface away from the fire during a test. The exposed surface refers to the surface Time, hr
facing the fire.
Figure 1
6
SURFACE BURNING CHARACTERISTICS TABLE - 1
Flame spread ratings are intended as a guide in the selection and use of finishing SURFACE BURNING
materials and are obtained by measuring the extent and rapidity in which flames CHARACTERISTICS
spread over their surface under test conditions. FLAME SMOKE
SPREAD DEVELOPED
Under certain circumstances it is required that the use of interior finishing materials Inorganic Reinforced
have a flame spread rating of not more than 25. The common terminology generally 0 0
Cement Board
used by laboratories for flame spread testing is referred to as tunnel testing.
Gypsum Plaster 0 0
ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Glass Mat Gypsum
Materials Substrate for use 0 0
The purpose of this test method is to determine the relative burning behavior of the as Sheathing
material by observing the flame spread along the specimen. Flame spread and smoke Fiber Reinforced 5 0
developed indices are then reported. Gypsum Panels
Gypsum Lath 10 0
Table -1 List of the typical surface burning characteristics for gypsum products as well
Exterior Gypsum
as the standard materials referenced in the test method. 15 0
Soffit Board
Gypsum Wallboard 15 0
Gypsum Sheathing 15 0
Water-Resistant Gypsum
15 0
Backing Board
SOUND INSULATION
The first essential for airborne sound insulation using any system is to close off air leaks and/or flanking paths by which noise can go through
or around the system. Small cracks or holes will increase the sound transmission at the higher frequencies. This can have a
detrimental effect on the overall acoustical performance and the STC, particularly for higher rated systems. Failure to observe special
construction and design precautions can reduce the effectiveness of the best planned sound control methods. Systems shall be airtight.
Recessed wall fixtures, such as medicine cabinets or electrical, telephone, television, and intercom outlets, that penetrate the gypsum board
shall not be located back-to-back or in the same stud cavity. Any opening for fixtures or pipes shall be cut to the proper size and sealed.
The entire perimeter of a sound insulating system shall be made airtight to prevent sound flanking. Flexible sealant or an acoustical gasket
shall be used to seal between the STC rated system and all dissimilar surfaces and also between the system and similar surfaces where
perimeter relief is required.
7
KNAUF PARTITIONS
These pages highlight which Knauf Drywall systems are most suited to meet performance criteria and bring a variety of
construction and end user benefits to the sector you are designing for.
Schools, Universities,
Training Facilities, Colleges
Cinemas, Theatres,
Auditoriums
8
PARTITIONS
Knauf offers a wide range of non-load bearing lightweight partition systems.
These partition systems can be implemented in the design of many types
of buildings including residential housing, flats and apartments, commercial
and industrial properties. These lightweight partition systems are designed
to offer high performance to meet the most demanding fire resistance,
sound insulation and height requirements.
Offering quick and simple speed of installation constructed from high quality
Knauf components, our partitions are guaranteed to perform. KNAUF
PARTITIONS provide satisfaction and reassurance in knowing that these
components have been comprehensively tested together to ensure their
performance, and that our support extends from concept to site.
Hospitals, Clinics,
Offices
9
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Corner Tape
10 mm. (Minimum Gap)
Stud spacing
ASTM
10
SYSTEMS OVERVIEW
SYSTEMS DESIGNED TO MEET BUILDING REQUIREMENTS
Knauf offers systems for a large variety of building requirements, all fully complying to ASTM standards.
These systems are composed of gypsum boards and metal framing, joint compounds and other materials such as joint tapes, sealants,
screws and insulation.
The products alone do not provide performance, the performance is given by the complete assembled system. System performance is
achieved on following the correct installation details such as stud spacing and fixing centers, as well as using the nominated components
such as gypsum boards, compounds, studs and insulation. The smallest of details such as the sealing of penetrations can have a large
effect on the overall system performance.
Variations in construction or materials may reduce a system’s fire and acoustic rating, structural capacity or other aspects of performance.
KW A111
n Economical solution
n Fast space division
Up to 1 hour STC 42 - 47 67 - 184 mm Up to 7.99 m
KW A112
n Optimum solution
n Meets most design
criteria
n Small footprint
n High fire resistance Up to 2 hours STC 51 - 54 92 - 216 mm Up to 9.59 m
KW A115
n High acoustic
performances
n High fire resistance
n Optimum for Up to 2 hours STC 62 - 65 184 - 373 mm Up to 7.25 m
separation walls
KW A116
n Accommodates large
service runs
n High fire resistance
n Adjustable footprint
n High walls solution Up to 2 hours STC 56 - 62 189 - 378 mm Up to 20.00 m
KW A/S115
n High acoustic
performances
n High fire resistance
n Optimum for
separation walls Up to 2 hours STC 60 - 66 189 - 378 mm Up to 7.25 m
11
KW A111
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Stud spacing
PLAN
12
KW A111
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
24” (609 mm) 3.13 m 3.34 m
CW 1 5/8” / (CW 41 mm) 16” (406 mm) 3.46 m 3.72 m
12” (304 mm) 3.64 m 3.95 m
24” (609 mm) 3.77 m 4.19 m
CW 2 1/2” / (CW 64 mm) 16” (406 mm) 4.36 m 4.83 m
12” (304 mm) 4.72 m 5.26 m
24” (609 mm) 4.43 m 5.10 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 5.26 m 5.96 m
12” (304 mm) 5.74 m 6.54 m
24” (609 mm) 5.62 m 6.21 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 6.29 m 6.95 m
12” (304 mm) 6.74 m 7.48 m
24” (609 mm) 7.03m 7.99 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 8.05 m 9.12 m
12” (304 mm) 8.72 m 9.88 m
ELEVATION
ELEVATION
n Higher deflection requirement can be achieved using the
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
Knauf Concrete Screwbolt
Knauf Wedge Anchor n Fire Rating up to 1 hour (using GW-TX Type X boards 15.9mm)
'HÀHFWLRQ$OORZDQFHPP n Deep Flange UW track 2-3/8 inch (60 mm)
Knauf Approved Sealant
n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
'HÀHFWLRQ$OORZDQFHPP
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
25 x 60 mm
Knauf Angle Section longer than the maximum Head of Wall Joint opening.
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips
Design Number KL/GBF 120-01
Knauf Gypsum Board
Head of Wall Joint / Knauf Fire Resistant Gypsum Board
ASTM E1966 / Fire Resistance Rating: 1 hr
Maximum Joint Opening – 2 in. (50mm)
Minimum Joint Opening – 1 in. (25mm)
13
KW A111
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)
*As per Gypsum Association – Fire Resistance Design Manual GA-600-2012, GA file no. WP 1340
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX). For tiles application reduce the stud spacing to 406 mm, or use double layer solution.
14
KW A111
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)
15
KW A112
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.
Stud spacing
PLAN
PLAN PLAN
Knauf Approved Fixing Knauf Gypsum Board
5-10 mm
16
KW A112
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
24” (609 mm) 4.39 m 4.51 m
CW 1 5/8” / (CW 41 mm) 16” (406 mm) 4.55 m 4.71 m
12” (304 mm) 4.67 m 4.85 m
24” (609 mm) 5.60 m 5.82 m
CW 2 1/2” / (CW 64 mm) 16” (406 mm) 5.89 m 6.17 m
12” (304 mm) 6.09 m 6.41 m
24” (609 mm) 6.52 m 6.88 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 7.06 m 7.48 m
12” (304 mm) 7.39 m 7.86 m
24” (609 mm) 7.11 m 7.51 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 7.71 m 8.17 m
12” (304 mm) 8.07 m 8.62 m
24” (609 mm) 8.92 m 9.59 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 9.86 m 10.64 m
12” (304 mm) 10.44 m 11.30 m
ELEVATION
17
KW A112
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)
*As per Gypsum Association – Fire Resistance Design Manual GA-600-2012, GA file no. WP 1530
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department.
18
KW A112
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)
19
KW A115
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.
PLAN
PLAN PLAN
20
KW A115
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
16” (406 mm) - -
CW 1 5/8” / (CW 41 mm)
12” (304 mm) - -
24” (609 mm) 3.30 m 3.93 m
CW 2 1/2” / (CW 64 mm) 16” (406 mm) 3.78 m 4.50 m
12” (304 mm) 4.14 m 4.92 m
24” (609 mm) 4.09 m 4.91 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 4.74 m 5.68 m
12” (304 mm) 5.23 m 6.23 m
24” (609 mm) 4.48 m 5.39 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 5.22 m 6.25 m
12” (304 mm) 5.74 m 6.86 m
24” (609 mm) 5.99 m 7.25 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 7.04 m 8.44 m
12” (304 mm) 7.76 m 9.29 m
ELEVATION
21
KW A115
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX).
22
KW A115
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)
23
KW A116
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) stud spacing
min.10 mm
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing
Stud spacing
PLAN
KW A116 Wall Connection KW A116 Joint & Bracing KW A116 Corner detail
PLAN PLAN PLAN
.QDXIµ8:¶3UR¿OHRU
Knauf Corner Tape
X
Knauf Drywall
Screw
ELEVATION ELEVATION
X
Material
Knauf 'UW' Runner Knauf Joint Compound
Knauf Approved Fixing + Joint Tape
Knauf Drywall Screw
Knauf Approved Sealant Knauf 'CW' Stud
5-10 mm
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing
24
KW A116
DEFLECTION HEAD DETAILS
ELEVATION
ELEVATION
n Higher deflection requirement can be achieved using the
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
SOFFIT Knauf Concrete Screwbolt
Knauf Wedge Anchor n Deep Flange UW track 2-3/8 inch (60 mm)
'HÀHFWLRQ$OORZDQFHPP n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
Knauf Approved Sealant
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
'HÀHFWLRQ$OORZDQFHPP
25 x 60 mm longer than the maximum Head of Wall Joint opening.
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips Design Number KL/GBF 120-01
Knauf Gypsum Board Head of Wall Joint / Knauf Fire Resistant Gypsum Board
ASTM E1966 / Fire Resistance Rating: 2 hrs
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing
Maximum Joint Opening – 2 in. (50mm)
X Minimum Joint Opening – 1 in. (25mm)
25
KW A116
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)
50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)
*As per Gypsum Association – Fire Resistance Design Manual GA-600-2012, GA file no. WP 5105
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX).
26
KW A116
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)
100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 102 mm) (278 mm)
150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 152 mm) (378 mm)
27
KW A/S115
CONNECTIONS AND JOINTS (Staggered Stud System)
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.
0LQPP
Stud spacing
PLAN
Knauf Drywall
Screw
ELEVATION ELEVATION
28
KW A/S115
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
16” (406 mm) - -
CW 1 5/8” / (CW 41 mm)
12” (304 mm) - -
24” (609 mm) 3.30 m 3.93 m
16” (406 mm) 3.78 m 4.50 m
CW 2 1/2” / (CW 64 mm)
12” (304 mm) 4.14 m 4.92 m
24” (609 mm) 4.09 m 4.91 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 4.74 m 5.68 m
12” (304 mm) 5.23 m 6.23 m
24” (609 mm) 4.48 m 5.39 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 5.22 m 6.25 m
12” (304 mm) 5.74 m 6.86 m
24” (609 mm) 5.99 m 7.25 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 7.04 m 8.44 m
12” (304 mm) 7.76 m 9.29 m
ELEVATION
29
KW A/S115
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX).
30
KW A/S115
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)
31
Knauf Shaftwall is our innovative system to form enclosures
SHAFTWALL around service and lift shafts whilst working from one side.
The unique Knauf ‘C-T’ Stud makes this possible with
a minimum of components.
32
SHAFTWALL
The Knauf Shaft wall system is designed for use within elevator shafts and
stairwell areas that prove to be a vital life safety link in multi-story buildings.
These walls act as the main fire protection barrier against fire, they help to
prevent fire entering the lift shaft and spreading rapidly from floor to floor.
Shaft wall Systems provide one or two hour fire resistance ratings in
non-load bearing configurations. The system is designed to withstand the
continuous surge of air pressure caused by fast moving elevators. These
systems are constructed using the Knauf CT and J-Track channels that
support the 1” (25.4mm) Type X core board and both the ½” (12.7mm) and
5/8” (15.9mm) Type X gypsum boards.
Shaftwall Partitions
Knauf Shaftwall is perfect for all situations where
access from one side is restricted, giving a high fire
performance whilst being simple to construct.
33
KSW A60 (Shaftwall Single Layer)
CONNECTIONS AND JOINTS
Structural Heights for 610 mm stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.
Structural calculations available for 360 Pa (7.5 psf), 480 Pa (10 psf).
Also available structural calculations for deflection criteria L/360.
Please contact Technical Department for details.
PLAN ³&7´6WXGVSDFLQJ
KSW A60 Wall Connection KSW A60 Knauf floor connection KSW A60 Joint connection
1 x Type-X
1 x Type-X
Knauf Drywall Screw
Knauf Approved Sealant
PLAN PLAN
34
Shaftwall Head connection, up to 10 mm deflection
ELEVATION
SOFFIT
5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf “J” Channel
Knauf Drywall Screw
PLAN
35
KSW A120 (Shaftwall Double Layer)
CONNECTIONS AND JOINTS
Structural Heights for 610 mm stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.
Structural calculations available for 360 Pa (7.5 psf), 480 Pa (10 psf).
Also available structural calculations for deflection criteria L/360.
Please contact Technical Department for details.
PLAN ³&7´6WXGVSDFLQJ
Shaftwall Wall Connection Shaftwall Knauf floor connection Shaftwall Joint connection
2 x Type-X 2 x Type-X
Knauf Drywall Screw
Knauf Approved Sealant
PLAN PLAN
36
Shaftwall Head connection, up to 10 mm deflection
ELEVATION
SOFFIT
5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf “J” Channel
Knauf Drywall Screw
PLAN
37
SHAFTWALL
SYSTEM BUILT-UP
n Knauf Drywall systems can provide deflection up to 1/2 inch Design Number KL/GBF 120-03
(12 mm) using the standard detail and standard flange UW Head of Wall Joint / Knauf Fire Resistant Gypsum Board
track (1 inch / 25 mm) ASTM E1966 / Fire Resistance Rating: 2 hrs
Maximum Joint Opening – 2 in. (50mm)
n Higher deflection requirement can be achieved using the Minimum Joint Opening – 1 in. (25mm)
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
n Deep Flange UW track 2-3/8 inch (60 mm)
n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
longer than the maximum Head of Wall Joint opening.
ELEVATION ELEVATION
'HÀHFWLRQ$OORZDQFHPP
4x15.9 mm Type-X
100 mm
25x60 mm 25x60 mm
Knauf Angle Section Knauf Angle Section
Knauf Approved Sealant Knauf Approved Sealant
Knauf “UW” Channel Knauf “UW” Channel
Knauf “J” Channel Knauf “J” Channel
Knauf Drywall Screw Knauf Drywall Screw
Knauf Gypsum Board Knauf Gypsum Board
1 x Type-X 2 x Type-X
Knauf 25mm Coreboard Knauf 25mm Coreboard
38
KSW A60 (Shaftwall Single Layer)
SYSTEM BUILT-UP
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), ( 33 mm), spacing 24 in. (610 mm)
Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), ( 33 mm), spacing 24 in. (610 mm)
39
GENERAL REQUIREMENTS
JOINTING
n Jointing should be done with joint compound Knauf Readygips and Knauf Joint Tape.
n On double layer partitions, jointing can be done only for the outer layer.
CONNECTIONS SEALING
n For acoustic requirements, seal the perimeter connections with acoustical sealant. Prior to fixing the perimeter tracks and studs, apply
acoustical sealant on the backside.
n For fire requirements, seal the perimeter connections with fire sealant tested according to required standard.
FIRE PENETRATION
40
CONTROL JOINTS
n At maximum 9 m.
n At all control/ expansion joints present in the structure
n At any change in the substrate material
Fire Rating up to 1 hour using GW-TX Type X boards
n 1/2 inch metal or vinyl control joint accessory stapled to the wall on each side of the control joint opening. GA file no. SRS 1101.
KW A111 Control Joint, fire rated, up to 1 hour KW A112 Control Joint, fire rated, up to 2 hours
PLAN PLAN
1/2" Max. 1/2" Max.
PVC Movement Bead 5/8" Type X board
PVC Movement Bead 5/8" Type X board
KW A116 & KW A/S115 (Control Joint, fire rated, up to 2 hours) KW A115 Control Joint, fire rated, up to 2 hours
PLAN PLAN
1/2" Max. 1/2" Max.
PVC Movement Bead 5/8" Type X board PVC Movement Bead 5/8" Type X board
KSW A60 (Shaftwall Single Layer) KSW A120 (Shaftwall Double Layer)
Control Joint, fire rated, up to 1 hours Control Joint, fire rated, up to 2 hours
PLAN PLAN
41
BOARDS
GYPSUM BOARDS
Knauf Gypsum Wall Board (GW-R)
Knauf Regular Gypsum Boards are ASTM C1396 compliant gypsum Backing Boards, specifically designed for use where high quality Gypsum Board requirements are
essential to achieve the desired interior design intent.
Board Weight (average values): Flexural Strength (Method B): Standard and Codes:
12.7 mm approx. 9.7 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.7
15.9 mm approx. 12.3 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00
Board Weight (average values): Flexural Strength (Method B): Standard and Codes:
12.7 mm approx. 10.5 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.5 & Type-X
15.9 mm approx. 13.1 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00
CM
US
Certified by:
42
BOARDS
GYPSUM BOARDS
Knauf Type X Moisture Resistant Gypsum Backing Board with Fire Rated Properties (GB-WRTX)
Knauf Fire and Moisture Resistant Gypsum Boards have been evaluated to meet the requirement of a Type X (Special Fire-Resistant) compliant board as defined by ASTM C1396. These boards
are specifically designed for use in areas where high fire and moisture protection is required.
Boards Dimensions Total Water Absorption: N/A Edge Detail
Thickness: 12.7 / 15.9 mm Nail Pull Resistance (Method B): Square Edge (SE)
Width: 1220 mm 12.7 mm ≥ 343 N Taper Edge (TE)
Length: 2400 or 3000 mm 15.9 mm ≥ 387 N Appearance: Green Paper Liner
Board Weight (average values): Flexural Strength (Method B): Standard and Codes:
12.7 mm approx. 10.5 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.5 + 7
15.9 mm approx. 13.1 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00
Board Weight (average values): Flexural Strength (Method B): Standard and Codes:
12.7 mm approx. 9.7 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.7
15.9 mm approx. 12.3 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N ASTM D3273 - Resistant to the growth of
Mold 10/10
Intertek listed under CSI Code 09 29 00
A special 25mm thick, 609mm wide fire and moisture resistant board for use in the Knauf Shaftwall system. Shaftwall enables these boards to be fixed from one side only in
minimal access situations. This board complies with ASTM C1396 and the Type X (special fire resistant) requirements.
Boards Dimensions Total Water Absorption: ≥ 5% Edge Detail
Thickness: 25.4 mm Square Edge (SE)
Width: 610 mm
Length: 2400 or 3000 mm Appearance: Green Paper Liner
Board Weight (average values): Flexural Strength (Method B): Standard and Codes:
25.4 mm approx. 21 kg / m² 25.4 mm ASTM C1396 / C1396M - 14a Sec.6 & Type-X
Parallel ≥ 343 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 1014 N Intertek listed under CSI Code 09 29 00
CM
US
Certified by:
43
PROFILES
Knauf CW studs, ASTM C 645 Knauf UW tracks, ASTM C 645
Galvanized lightweight steel sections, to be used with non load Galvanized lightweight steel sections, to be used as standard
bearing partition systems, zinc coating Z140. Galvanization Z180 head and floor track for partition systems, zinc coating Z140.
available on request. Galvanization Z180 available on request.
Standard length 3.00 m. Customized lengths upon request, Standard length 3.00 m.
subject to terms and conditions.
CT 2 1/2” JT 2 1/2”
(CT 64 mm) (JT 64 mm)
20 GA 25 mm 20 GA
CT 4 1/32” 38 mm JT 4 1/32”
0.9 mm thick & 0.9 mm thick
(CT 102 mm) (JT 102 mm)
51 mm
CT 5 62/64” JT 5 62/64”
(CT 152 mm) (JT 152 mm)
Hammer Fixings are light duty fixings which have Concrete Screwbolt is a non-expansion
(Sizes 6 x 40 & 8 x 45 mm)
a special thread lock design that prevents pre- bolt with undercut technology for fixing into
(Size 7.5 x 100 mm)
expansion during transit installation and provides wood, brick, cracked or non-cracked concrete
an option for faster fixing without screwdriver and it is a high performance bolt that cuts
work. Both sizes are suitable for perimeter fixings its own thread. It suits perimeter fixings, to
for both partitions and ceilings. In addition to that, some details of Fire Resistant partition and is
8 x 45 mm is perfectly suitable with universal specific for Head of Wall connections.
bracket in wall claddings. Hammer fixings are
faster alternatives to the Plastic plug and Plastic
plug screw.
44
COMPONENTS AND ACCESSORIES
Knauf LN Waferhead Screws Driva Plus Self Drilling Metal Plug
Zinc coated self drilling tips with Driva Plus with screw requires no
low profile head for metal to metal drilling and can be screwed simply
fixing. Suitable for use with light on the partitions for standard loads.
gauge up to 1.4 mm thick
(Size 14 x 32 mm)
45
COMPANY’S CERTIFICATION
Estidama and LEED compliant products Environmental certifications
For outstanding performances in water and energy management, our
As per Estidama & LEED requirements, our products have
factory has been awarded the Environmental Performance Certificate
been tested for chemical materials banned or required to be in
from the Ministry of Environment and Water.
a very low concentration in third party well known laboratories.
Asbestos
Our products are free from asbestos. Boards produced
in Knauf factory in Ras al Khaimah have been tested for
asbestos content, no asbestos was detected. Complies with
international requirements regulating this substance.
Formaldehyde
The boards produced in Knauf factory in Ras al Khaimah
have been tested on DIN EN ISO 16009 for formaldehyde
emissions. Maximum recorded concentration levels on 30
days testing were 16μg / m3 ( 0.016 mg/m3) – below the
limits required in international standards.
VOC
Knauf joint compound Readygips has been tested for VOC
( volatile organic compounds). Detected amount: 0.14 g/l is
below the limits required in international standards.
Regional materials
On a range of 500 miles from factory and quarry location, our
boards can provide points for regional materials mentioned in
different evaluation criteria (LEED, Estidama, etc.)
ISO certifications
Knauf factory from Ras al Khaimah is holding ISO 9001:2008 Quality Management System certification since 2011. Recently Knauf has
been certified on ISO 14001: 2004 and BHS OHSAS 18001:2007
Knauf LLC
PO Box 112871
Dubai
UAE
and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following
scope:
KNAUF LLC and KNAUF RAK FZE Quality Management System (QMS) covers the production of
Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities within
the Middle East.
Page: 1 of 2
This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.
Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
A Member of the BSI Group of Companies.
46
Civil Defense Approval
Knauf has Civil Defense Approval from RAK Civil Defense and Qatar Civil
Defense for factory and systems. Our fire rated systems are not only certified with
accredited international bodies, but also recognized by local authorities
Certified products
AUTHORIZATION TO MARK
Knauf Boards are bearing the prestigious Warnock Hersey Mark that is a This authorizes the application of the Certification Mark(s) shown below to the models described in the Product(s) Covered section
guarantee for product compliance to ASTM C 1396 and Type X certification for when made in accordance with the conditions set forth in the Certification Agreement and Listing Report(s). This authorization also
applies to the Multiple Listee model(s) identified on the correlation page of the Listing Report. This document is the property of
Intertek Testing Services and is not transferable. The Certification Mark(s) may be applied only at the location of the Party
The Warnock Hersey Mark (WH) is North America’s leading product safety and Country:
Contact:
United Arab Emirates
Amer Bin Ahmed
Products bearing the WH Mark indicate compliance to relevant building codes, Control/Client Number: 228254
The mark also signifies that the product’s manufacturing site undergo periodic Product:
47
We reserve the right to amend technical specifications without notice.
The
We current
reserve edition applies.
the right to Our guarantee
amend applies
technical only to the defect-free
specifications without notice.The current edition applies. Our guarantee applies
state of our materials. The structural, static and physical characteristics static and physical characteristics of Knauf systems can
only to the defect-free state of our materials. The structural,
of
onlyKnauf systems can
be ensured where onlyonly
be ensured where only
Knauf system Knauf system
components or products recommended by Knauf are used. Consumption,
components or products recommended by Knauf are used. Consumption, may not be transferable under different circumstances.
quantity and design specifications are typical figures, which
quantity andreserved.
All rights design specifications
Changes,are typical figures, and
reproductions whichphoto-mechanical
may not be and electronic repetition, even in part, require the
transferable under different circumstances. All rights reserved. Changes,
specific permission of Knauf LLC, PO Box 112871, Dubai, United Arab Emirates.
reproductions and photo-mechanical and electronic repetition, even
in part, require the specific permission of Knauf LLC, P.O.Box 112871,
Dubai, United Arab Emirates.
Knauf
Knauf Head OfficeHead Office Knauf
Knauf QatarQatar
Branch Branch Knauf RAK
Knauf KSA BranchPlant
POP.O.Box 112871,
Box: 112871, Dubai, UAE
Dubai, UAE P.O.Box
PO Box 27111
27111 P.O.Box
PO 50006
Box 3051
Tel: +971
Tel: +971 4 337 7170 4 337 7170 Doha,State
Doha, StateofofQatar
Qatar Ras Al Khaimah,
Jeddah 21471, UAE
KSA
Fax:
Fax: +971 4 334+971
9659 4 334 9659 Tel: +974
Tel: +974 44 452
452 8191
8191 Tel:
Tel:+971 7 221
+966 5300
2 652 2033
info@knauf.aeinfo@knauf.ae Fax: +974
Fax: +974 44 452
452 8181
8181 Fax: +971
Fax: 7 221
+966 5301
2 652 2117
48