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Knauf ASTM Partition Manual

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04 - 2015

Drywall Partitions

DRYWALL
PARTITIONS ASTM
GYPSUM WALL BOARD SYSTEMS

1
Knauf was founded as a family-owned company by the
brothers Karl and Dr. Alfons Knauf in 1932 in Germany.

The Knauf Group is present in its native country with


numerous companies that manufacture innovative
products geared to the applications and various
requirements of the modern building materials market.

In their capacity as specialists for problem solutions,


these firms, which operate mainly in the dry construction
and plastering sectors, market their products worldwide.

Operating more than 150 production sites worldwide,


today, Knauf is one of the world’s leading manufacturers
of building materials.

Knauf has a workforce of 23,000 in 40 countries and in


2012 the company generated sales was approximately
7 billion Euros.

Knauf LLC is the regional subsidiary for the Knauf Group


in the Middle East, providing technical and commercial
support, specification, design and training services.

2
Contents

Introduction 05

SYSTEM / PRODUCT TESTING AND PERFORMANCE 06

KNAUF PARTITIONS 08

SYSTEMS OVERVIEW 11

KW A111 - CONNECTIONS AND JOINTS 12

KW A111 - SYSTEMS BUILD-UP 14

KW A112 - CONNECTIONS AND JOINTS 16

KW A112 - SYSTEMS BUILD-UP 18

KW A115 - CONNECTIONS AND JOINTS 20

KW A115 - SYSTEMS BUILD-UP 22

KW A116 - CONNECTIONS AND JOINTS 24

KW A116 - SYSTEMS BUILD-UP 26

KW A/S115 - CONNECTIONS AND JOINTS (Staggered Stud System) 28

KW A/S115 - SYSTEMS BUILD-UP (Staggered Stud System) 30

KNAUF SHAFTWALL - (Introduction) 32

KSW A60 (Shaftwall Single Layer) 34

KSW A120 (Shaftwall Double Layer) 36

SHAFTWALL - SYSTEMS BUILT-UP 38

GENERAL REQUIREMENTS (Jointing and Control joint) 40

BOARDS 42

PROFILES, COMPONENTS AND ACCESSORIES 44

COMPANY’S CERTIFICATION 46

CIVIL DEFENSE CERTIFICATE 47

3
To our Valued Customers,

Greetings!

Knauf is a family name and a corporate group of global dimensions at the same time synonymous with a
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4
Introduction
WHAT IS GYPSUM BOARD?
Gypsum board is the generic name for a family of panel products that consist of a noncombustible core, composed primarily of gypsum,
and a paper surfacing on the face, back and long edges. Gypsum board is one of several building materials covered by the umbrella term
“gypsum panel products.” All gypsum panel products contain gypsum cores; however, they can be faced with a variety of different materials,
including paper and fiberglass mats.

Gypsum board is often called drywall, wallboard, or plasterboard. It differs from other panel-type building products, such as plywood,
hardboard, and fiberboard, because of its noncombustible core and paper faces. When joints and fastener heads are covered with a joint
compound system, gypsum wall board creates a continuous surface suitable for most types of interior decoration.

Ease of installation
Knauf Gypsum board building systems are easy to install for several reasons. Gypsum board panels are relatively large compared to other
materials. They come in 48 Inch wide sheets and various lengths, so they quickly cover large wall and ceiling areas. Knauf Gypsum board
assemblies require only a few tools for their construction. Gypsum board can be cut with either a utility knife or a variety of saws, and it can
be attached using the Knauf drywall TN or TB screws, it can also be adhesively attached to many substrates. Gypsum board is a lightweight
material. Two workers can easily handle most panels and cover large areas in very short time periods. Gypsum board is easily finished using
either a few hand tools or relatively modest machines. Gypsum board installers can quickly learn most application techniques in a few hours.

Durability
Knauf Gypsum board is used to construct strong, high quality walls and ceilings that offer excellent dimensional stability and
durability. Surfaces created using gypsum board are easily decorated and refinished.

Economy
Knauf Gypsum board is readily available and easy to apply. It is an inexpensive wall surfacing material that provides a fire
resistant interior finish. Gypsum board building systems can generally be installed at significantly lower labor costs than most
alternate systems.

Versatility
Knauf Gypsum board satisfies a wide range of architectural requirements for design. Ease of application, performance, ease
of repair, availability, and its adaptability to all forms of decoration combine to make gypsum board unmatched by any other
surfacing product.

5
SYSTEM / PRODUCT TESTING AND PERFORMANCE

TYPE X GYPSUM BOARD


ASTM C 1396 describes two types of gypsum board- regular and type X - each providing a different degree of fire resistance.
Type X (special fire-resistant) gypsum board, when tested in accordance with Test Methods E 119, shall provide the following minimum fire
resistance for the assemblies described: One hour for a 5⁄8-in. [15.9-mm] thickness applied to a partition in a single-layer application on each
side of 3 5⁄8-in. [92-mm] deep non-loadbearing galvanized steel studs complying with Specification C645, spaced 24 in. [610 mm] on center.
The 5⁄8-in. [15.9-mm] thick gypsum board 48 in. [1220mm] wide shall be attached using 1-in. [25-mm] long drywall screws spaced 8 in.
[203 mm] on center along the edges and ends, and 12 in. [304 mm] along intermediate studs. All joints shall be oriented parallel to and
located over studs and staggered on opposite sides of the assembly.

Two hours for a 1⁄2-in. [12.7-mm] thickness applied to a partition in a double-layer application on each side of 2 1⁄2-in. [64-mm] deep
non-loadbearing galvanized steel studs complying with Specification C 645, spaced 24 in. [610 mm] on center. The 48-in. [1220-mm] wide
base layer shall be attached using 1-in. [25-mm] long drywall screws spaced 12 in. [304 mm] on center along board edges, ends, and along
intermediate studs. Joints shall be oriented parallel to and located over studs and staggered on opposite sides of the assembly.
The 48-in. [1220-m] wide face layer shall be attached using 1 5⁄8-in. [41-mm] long drywall screws spaced 12 in. [304 mm] along board
edges, ends, and along intermediate studs. Joints shall be oriented parallel to and located over studs, offset 24 in. [610 mm] from the base
layer joints, and staggered on opposite sides of the assembly.

Type X Gypsum boards manufactured by Knauf LLC are identified as GW-TX, GB-WRTX, coreboard, GB-WR Mold, These boards are all
certified and listed by Intertek. See via website at https:whdirectory.intertek.com

FIRE RESISTANCE TESTS


All fire-resistance classifications described in this Manual are derived from full-scale fire tests conducted in accordance with the requirements
of ASTM E 119 (as amended and in effect on the date of the test) by recognized independent laboratories. Fire-resistance classifications are
the results of tests conducted on systems made up of specific materials put together in a specified manner. There are a number of nationally
recognized laboratories capable of conducting tests to establish fire resistance
classifications according to the procedures outlined in ASTM E 119. The conditions 2400
under which tests are conducted are thoroughly detailed and the fire-resistance 1200
classification is established as the time at which there is excessive temperature rise,
passage of flame, or structural collapse. In addition, failure may result because of 2000
1000
penetration by the pressurized hose stream required in the fire test procedure for
walls. With reference to all tested systems, ASTM E 119 states: It is the intent that 1600
Temperature, deg. C
Temperature, deg. F

classifications shall register performance during the period of exposure and shall not be 800
construed as having determined suitability for use after fire exposure. Comprehensive
1200
research by fire protection experts has determined the average combustible content 600
normally present within any given occupancy. In addition, evacuation times, the time
required for the contents to be consumed by fire, and the resulting temperature rise 800 400
have been quantified. Fire-resistance requirements are established accordingly in
building codes and similar regulations. In ASTM E 119 fire tests, wall, ceiling, column, 400 200
and beam systems are exposed in a furnace which reaches the indicated average
temperatures at the time stated in the standard time-temperature curve (Figure 1) and
0 0
Appendix X1 of ASTM E119. The unexposed surface of all systems refers to the
0 2 4 6 8
surface away from the fire during a test. The exposed surface refers to the surface Time, hr
facing the fire.
Figure 1

6
SURFACE BURNING CHARACTERISTICS TABLE - 1
Flame spread ratings are intended as a guide in the selection and use of finishing SURFACE BURNING
materials and are obtained by measuring the extent and rapidity in which flames CHARACTERISTICS
spread over their surface under test conditions. FLAME SMOKE
SPREAD DEVELOPED
Under certain circumstances it is required that the use of interior finishing materials Inorganic Reinforced
have a flame spread rating of not more than 25. The common terminology generally 0 0
Cement Board
used by laboratories for flame spread testing is referred to as tunnel testing.
Gypsum Plaster 0 0

ASTM E84 - Standard Test Method for Surface Burning Characteristics of Building Glass Mat Gypsum
Materials Substrate for use 0 0
The purpose of this test method is to determine the relative burning behavior of the as Sheathing
material by observing the flame spread along the specimen. Flame spread and smoke Fiber Reinforced 5 0
developed indices are then reported. Gypsum Panels

Gypsum Lath 10 0
Table -1 List of the typical surface burning characteristics for gypsum products as well
Exterior Gypsum
as the standard materials referenced in the test method. 15 0
Soffit Board

Gypsum Wallboard 15 0

Gypsum Sheathing 15 0

Water-Resistant Gypsum
15 0
Backing Board

Red Oak 100 100

SOUND INSULATION
The first essential for airborne sound insulation using any system is to close off air leaks and/or flanking paths by which noise can go through
or around the system. Small cracks or holes will increase the sound transmission at the higher frequencies. This can have a
detrimental effect on the overall acoustical performance and the STC, particularly for higher rated systems. Failure to observe special
construction and design precautions can reduce the effectiveness of the best planned sound control methods. Systems shall be airtight.
Recessed wall fixtures, such as medicine cabinets or electrical, telephone, television, and intercom outlets, that penetrate the gypsum board
shall not be located back-to-back or in the same stud cavity. Any opening for fixtures or pipes shall be cut to the proper size and sealed.
The entire perimeter of a sound insulating system shall be made airtight to prevent sound flanking. Flexible sealant or an acoustical gasket
shall be used to seal between the STC rated system and all dissimilar surfaces and also between the system and similar surfaces where
perimeter relief is required.

SOUND TRANSMISSION LOSS TESTS


ASTM E 90, Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions, is the
procedure for measuring the sound transmission loss (STL) in a laboratory. The STL is the difference between the sound energy
(sound pressure level) in a source room and a receiving room when the two rooms are separated by the system being tested.
ASTM E 336, Standard Test Method for Measurement of Airborne Sound Insulation in Buildings, is the procedure to determine the field
sound transmission loss (FSTL) between two rooms under field conditions. A system’s overall effectiveness in resisting the transmission of
airborne sound, whether it is a wall, partition, or floor-ceiling, is reported as a single number derived from an analysis of the STL or FSTL
curve. This rating is the Sound transmission Class (STC) or Field Sound Transmission Class (FSTC).

7
KNAUF PARTITIONS
These pages highlight which Knauf Drywall systems are most suited to meet performance criteria and bring a variety of
construction and end user benefits to the sector you are designing for.

Schools, Universities,
Training Facilities, Colleges
Cinemas, Theatres,
Auditoriums

8
PARTITIONS
Knauf offers a wide range of non-load bearing lightweight partition systems.
These partition systems can be implemented in the design of many types
of buildings including residential housing, flats and apartments, commercial
and industrial properties. These lightweight partition systems are designed
to offer high performance to meet the most demanding fire resistance,
sound insulation and height requirements.

Offering quick and simple speed of installation constructed from high quality
Knauf components, our partitions are guaranteed to perform. KNAUF
PARTITIONS provide satisfaction and reassurance in knowing that these
components have been comprehensively tested together to ensure their
performance, and that our support extends from concept to site.

Hospitals, Clinics,
Offices

9
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Approved Sealant
Knauf Drywall Screw
Knauf Corner Tape
10 mm. (Minimum Gap)

Stud spacing

Knauf Gypsum Board


Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape

Knauf Alux Corner Bead or


Corner Trim if necessary

ASTM

SOFFIT Knauf Concrete Screwbolt


Knauf Wedge Anchor
'HÀHFWLRQ$OORZDQFHPP
Knauf Approved Sealant
'HÀHFWLRQ$OORZDQFHPP
[PP
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips
Knauf Gypsum Board

Knauf ‘CW’ Stud

10
SYSTEMS OVERVIEW
SYSTEMS DESIGNED TO MEET BUILDING REQUIREMENTS
Knauf offers systems for a large variety of building requirements, all fully complying to ASTM standards.

n Fire protection n Sound insulation n High partitions


n Moisture Resistance n Heavy duty walls n Aesthetics

These systems are composed of gypsum boards and metal framing, joint compounds and other materials such as joint tapes, sealants,
screws and insulation.
The products alone do not provide performance, the performance is given by the complete assembled system. System performance is
achieved on following the correct installation details such as stud spacing and fixing centers, as well as using the nominated components
such as gypsum boards, compounds, studs and insulation. The smallest of details such as the sealing of penetrations can have a large
effect on the overall system performance.
Variations in construction or materials may reduce a system’s fire and acoustic rating, structural capacity or other aspects of performance.

Systems Performance Fire resistance Sound Partition Width Maximum Height


Reduction (STC)

KW A111

n Economical solution
n Fast space division
Up to 1 hour STC 42 - 47 67 - 184 mm Up to 7.99 m

KW A112
n Optimum solution
n Meets most design
criteria
n Small footprint
n High fire resistance Up to 2 hours STC 51 - 54 92 - 216 mm Up to 9.59 m

KW A115
n High acoustic
performances
n High fire resistance
n Optimum for Up to 2 hours STC 62 - 65 184 - 373 mm Up to 7.25 m
separation walls

KW A116
n Accommodates large
service runs
n High fire resistance
n Adjustable footprint
n High walls solution Up to 2 hours STC 56 - 62 189 - 378 mm Up to 20.00 m

KW A/S115
n High acoustic
performances
n High fire resistance
n Optimum for
separation walls Up to 2 hours STC 60 - 66 189 - 378 mm Up to 7.25 m

11
KW A111
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing

Maximum structural heights are calculated for a static wind load of


240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for L/360, please contact Technical


Department for details.

Stud spacing

PLAN

KW A111 Wall Connection KW A111 T Junction


PLAN PLAN
Knauf Approved Fixing Knauf Gypsum Board
5-10 mm

Knauf 'CW' Stud Knauf 'UW' Runner


Knauf Insulation Material Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape

Knauf 'UW' Runner


Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant

KW A111 Joint KW A111 T Junction - alternative


ELEVATION PLAN
Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Gypsum Board Knauf Insulation Material
Knauf 'CW' Stud Knauf 'CW' Stud
Knauf Insulation Material Knauf Approved Sealant
Knauf Drywall Screw Knauf Drywall Screw

Knauf Joint Compound Knauf Corner Tape


+ Joint Tape

KW A111 Knauf floor connection KW A111 Corner detail


ELEVATION PLAN
Knauf Gypsum Board
Knauf 'UW' Runner Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Insulation Material
Knauf Insulation Material
Knauf 'UW' Runner Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Drywall Screw Knauf Corner Tape
Knauf Approved Sealant
5-10 mm

Knauf Alux Corner Bead or


Corner Trim if necessary

12
KW A111
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
24” (609 mm) 3.13 m 3.34 m
CW 1 5/8” / (CW 41 mm) 16” (406 mm) 3.46 m 3.72 m
12” (304 mm) 3.64 m 3.95 m
24” (609 mm) 3.77 m 4.19 m
CW 2 1/2” / (CW 64 mm) 16” (406 mm) 4.36 m 4.83 m
12” (304 mm) 4.72 m 5.26 m
24” (609 mm) 4.43 m 5.10 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 5.26 m 5.96 m
12” (304 mm) 5.74 m 6.54 m
24” (609 mm) 5.62 m 6.21 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 6.29 m 6.95 m
12” (304 mm) 6.74 m 7.48 m
24” (609 mm) 7.03m 7.99 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 8.05 m 9.12 m
12” (304 mm) 8.72 m 9.88 m

KW A111 Ceiling connection, up to 10 mm deflection

ELEVATION

n Knauf Drywall systems can provide deflection up to 1/2 inch


SOFFIT
(12 mm) using the standard detail and standard flange UW
5-10 mm track (1 inch / 25 mm)
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Gypsum Board
Knauf ‘CW’ Stud
Knauf Insulation Material

KW A111 Ceiling connection, up to ± 25 mm deflection

ELEVATION
n Higher deflection requirement can be achieved using the
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
Knauf Concrete Screwbolt
Knauf Wedge Anchor n Fire Rating up to 1 hour (using GW-TX Type X boards 15.9mm)
'HÀHFWLRQ$OORZDQFHPP n Deep Flange UW track 2-3/8 inch (60 mm)
Knauf Approved Sealant
n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
'HÀHFWLRQ$OORZDQFHPP
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
25 x 60 mm
Knauf Angle Section longer than the maximum Head of Wall Joint opening.
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips
Design Number KL/GBF 120-01
Knauf Gypsum Board
Head of Wall Joint / Knauf Fire Resistant Gypsum Board
ASTM E1966 / Fire Resistance Rating: 1 hr
Maximum Joint Opening – 2 in. (50mm)
Minimum Joint Opening – 1 in. (25mm)

13
KW A111
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)

GW-R 1 x 1/2” CW 1 5/8” 2 5/8” 3.13 m 27 kg / m2 42 STC -


(1 x 12.7 mm) (CW 41 mm) (66.4 mm)

Type X 1 x 1/2” CW 1 5/8” 2 5/8”


3.13 m 27 kg / m2 43 STC -
(1 x 12.7 mm) (CW 41 mm) (66.4 mm)
25 mm
GW-R 1 x 5/8” CW 1 5/8” 2 7/8”
3.13 m 30 kg / m2 44 STC -
(1 x 15.9 mm) (CW 41 mm) (72.8 mm)

Type X 1 x 5/8” CW 1 5/8” 2 7/8”


3.13 m 32 kg / m2 45 STC 1 hour *
(1 x 15.9 mm) (CW 41 mm) (72.8 mm)

GW-R 1 x 1/2” CW 2 1/2” 3 1/2” 3.77 m 25 kg / m2 44 STC -


(1 x 12.7 mm) (CW 64 mm) (89 mm)

Type X 1 x 1/2” CW 2 1/2” 3 1/2”


3.77 m 27 kg / m2 45 STC -
(1 x 12.7 mm) (CW 64 mm) (89 mm)
50 mm
GW-R 1 x 5/8” CW 2 1/2” 3 3/4”
3.77 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 64 mm) (96 mm)

Type X 1 x 5/8” CW 2 1/2” 3 3/4”


3.77 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 64 mm) (96 mm)

GW-R 1 x 1/2” CW 3 1/2” 4 1/2” 4.43 m 25 kg / m2 45 STC -


(1 x 12.7 mm) (CW 89 mm) (114 mm)

Type X 1 x 1/2” CW 3 1/2” 4 1/2”


4.43 m 27 kg / m2 47 STC -
(1 x 12.7 mm) (CW 89 mm) (114 mm)
75 mm
GW-R 1 x 5/8” CW 3 1/2” 4 3/4”
4.43 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 89 mm) (121 mm)

Type X 1 x 5/8” CW 3 1/2” 4 3/4”


4.43 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 89 mm) (121 mm)

GW-R 1 x 1/2” CW 4 1/32” 5” 5.62 m 25 kg / m2 45 STC -


(1 x 12.7 mm) (CW 102 mm) (127 mm)
1 x 1/2” CW 4 1/32” 5”
Type X 5.62 m 27 kg / m2 47 STC -
(1 x 12.7 mm) (CW 102 mm) (127 mm)
100 mm
GW-R 1 x 5/8” CW 4 1/32” 5 1/4”
5.62 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 102 mm) (134 mm)

Type X 1 x 5/8” CW 4 1/32” 5 1/4”


5.62 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 102 mm) (134 mm)

GW-R 1 x 1/2” CW 5 63/64” 7” 7.03 m 25 kg / m2 45 STC -


(1 x 12.7 mm) (CW 152 mm) (177 mm)
1 x 1/2” CW 5 63/64” 7”
Type X 7.03 m 27 kg / m2 47 STC -
(1 x 12.7 mm) (CW 152 mm) (177 mm)
150 mm
GW-R 1 x 5/8” CW 5 63/64” 7 1/4”
7.03 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 152 mm) (184 mm)
1 x 5/8” CW 5 63/64” 7 1/4”
Type X 7.03 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 152 mm) (184 mm)

*As per Gypsum Association – Fire Resistance Design Manual GA-600-2012, GA file no. WP 1340
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX). For tiles application reduce the stud spacing to 406 mm, or use double layer solution.

14
KW A111
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)

GW-R 1 x 1/2” CW 1 5/8” 2 5/8” 3.34 m 27 kg / m2 42 STC -


(1 x 12.7 mm) (CW 41 mm) (66.4 mm)

Type X 1 x 1/2” CW 1 5/8” 2 5/8”


3.34 m 27 kg / m2 43 STC -
(1 x 12.7 mm) (CW 41 mm) (66.4 mm)
25 mm
1 x 5/8” CW 1 5/8” 2 7/8”
GW-R 3.34 m 30 kg / m2 44 STC -
(1 x 15.9 mm) (CW 41 mm) (72.8 mm)

Type X 1 x 5/8” CW 1 5/8” 2 7/8”


3.34 m 32 kg / m2 45 STC 1 hour *
(1 x 15.9 mm) (CW 41 mm) (72.8 mm)

GW-R 1 x 1/2” CW 2 1/2” 3 1/2” 4.19 m 25 kg / m2 44 STC -


(1 x 12.7 mm) (CW 64 mm) (89 mm)

Type X 1 x 1/2” CW 2 1/2” 3 1/2”


4.19 m 27 kg / m2 45 STC -
(1 x 12.7 mm) (CW 64 mm) (89 mm)
50 mm
1 x 5/8” CW 2 1/2” 3 3/4”
GW-R 4.19 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 64 mm) (96 mm)

Type X 1 x 5/8” CW 2 1/2” 3 3/4”


4.19 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 64 mm) (96 mm)

GW-R 1 x 1/2” CW 3 1/2” 4 1/2” 5.10 m 25 kg / m2 45 STC -


(1 x 12.7 mm) (CW 89 mm) (114 mm)

Type X 1 x 1/2” CW 3 1/2” 4 1/2”


5.10 m 27 kg / m2 47 STC -
(1 x 12.7 mm) (CW 89 mm) (114 mm)
75 mm
1 x 5/8” CW 3 1/2” 4 3/4”
GW-R 5.10 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 89 mm) (121 mm)

Type X 1 x 5/8” CW 3 1/2” 4 3/4”


5.10 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 89 mm) (121 mm)

GW-R 1 x 1/2” CW 4 1/32” 5” 6.21 m 25 kg / m2 45 STC -


(1 x 12.7 mm) (CW 102 mm) (127 mm)
1 x 1/2” CW 4 1/32” 5”
Type X 6.21 m 27 kg / m2 47 STC -
(1 x 12.7 mm) (CW 102 mm) (127 mm)
100 mm
1 x 5/8” CW 4 1/32” 5 1/4”
GW-R 6.21 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 102 mm) (134 mm)
1 x 5/8” CW 4 1/32” 5 1/4”
Type X 6.21 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 102 mm) (134 mm)

GW-R 1 x 1/2” CW 5 63/64” 7” 7.99 m 25 kg / m2 45 STC -


(1 x 12.7 mm) (CW 152 mm) (177 mm)
1 x 1/2” CW 5 63/64” 7”
Type X 7.99 m 27 kg / m2 47 STC -
(1 x 12.7 mm) (CW 152 mm) (177 mm)
150 mm
1 x 5/8” CW 5 63/64” 7 1/4”
GW-R 7.99 m 30 kg / m2 45 STC -
(1 x 15.9 mm) (CW 152 mm) (184 mm)

Type X 1 x 5/8” CW 5 63/64” 7 1/4”


7.99 m 32 kg / m2 47 STC 1 hour
(1 x 15.9 mm) (CW 152 mm) (184 mm)

15
KW A112
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for L/360, please contact Technical


Department for details.

Stud spacing
PLAN

KW A112 Wall Connection KW A112 T Junction

PLAN PLAN
Knauf Approved Fixing Knauf Gypsum Board
5-10 mm

Knauf 'CW' Stud Knauf 'UW' Runner


Knauf Insulation Material Knauf Insulation Material
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape

Knauf 'UW' Runner


Knauf Gypsum Board
Knauf Drywall Screw
Knauf Approved Sealant

KW A112 Joint KW A112 T Junction - alternative

ELEVATION PLAN Knauf Gypsum Board


Knauf Gypsum Board Knauf 'UW' Runner
Knauf Insulation Material
Knauf 'CW' Stud Knauf 'CW' Stud
Knauf Insulation Material Knauf Approved Sealant
Knauf Drywall Screw Knauf Drywall Screw
Knauf Joint Compound Knauf Corner Tape
+ Joint Tape

KW A112 Knauf floor connection KW A112 Corner detail


ELEVATION PLAN Knauf Gypsum Board
Knauf 'UW' Runner
Knauf Gypsum Board
Knauf Insulation Material
Knauf 'CW' Stud
Knauf 'CW' Stud
Knauf Insulation Material Knauf Drywall Screw
Knauf Corner Tape
Knauf 'UW' Runner
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
5-10 mm

Knauf Alux Corner Bead or


Corner Trim if necessary

16
KW A112
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
24” (609 mm) 4.39 m 4.51 m
CW 1 5/8” / (CW 41 mm) 16” (406 mm) 4.55 m 4.71 m
12” (304 mm) 4.67 m 4.85 m
24” (609 mm) 5.60 m 5.82 m
CW 2 1/2” / (CW 64 mm) 16” (406 mm) 5.89 m 6.17 m
12” (304 mm) 6.09 m 6.41 m
24” (609 mm) 6.52 m 6.88 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 7.06 m 7.48 m
12” (304 mm) 7.39 m 7.86 m
24” (609 mm) 7.11 m 7.51 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 7.71 m 8.17 m
12” (304 mm) 8.07 m 8.62 m
24” (609 mm) 8.92 m 9.59 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 9.86 m 10.64 m
12” (304 mm) 10.44 m 11.30 m

KW A112 Ceiling connection, up to 10 mm deflection

ELEVATION

n Knauf Drywall systems can provide deflection up to 1/2 inch


SOFFIT
(12 mm) using the standard detail and standard flange UW
5-10 mm track (1 inch / 25 mm)
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Gypsum Board
Knauf 'CW' Stud
Knauf Insulation Material

KW A112 Ceiling connection, up to ± 25 mm deflection

ELEVATION n Higher deflection requirement can be achieved using the


tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
Knauf Concrete Screwbolt n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
Knauf Wedge Anchor
n Deep Flange UW track 2-3/8 inch (60 mm)
'HÀHFWLRQ$OORZDQFHPP
Knauf Approved Sealant n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
'HÀHFWLRQ$OORZDQFHPP measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
25 x 60 mm longer than the maximum Head of Wall Joint opening.
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips
Design Number KL/GBF 120-01
Knauf Gypsum Board
Head of Wall Joint / Knauf Fire Resistant Gypsum Board
ASTM E1966 / Fire Resistance Rating: 2 hrs
Maximum Joint Opening – 2 in. (50mm)
Minimum Joint Opening – 1 in. (25mm)

17
KW A112
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)

GW-R 2 x 1/2” CW 1 5/8” 3 5/8” 4.39 m 45 kg / m2 51 STC -


(2 x 12.7 mm) (CW 41 mm) (91.8 mm)
2 x 1/2” CW 1 5/8” 3 5/8”
Type X 4.39 m 48 kg / m2 53 STC -
(2 x 12.7 mm) (CW 41 mm) (91.8 mm)
25 mm
2 x 5/8” CW 1 5/8” 4 1/8”
GW-R 4.39 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 41 mm) (104.6 mm)
2 x 5/8” CW 1 5/8” 4 1/8”
Type X 4.39 m 59 kg / m2 54 STC 2 hours *
(2 x 15.9 mm) (CW 41 mm) (104.6 mm)

GW-R 2 x 1/2” CW 2 1/2” 4 1/2” 5.60 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 64 mm) (115 mm)
2 x 1/2” CW 2 1/2” 4 1/2”
Type X 5.60 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 64 mm) (115 mm)
50 mm
2 x 5/8” CW 2 1/2” 5 1/6”
GW-R 5.60 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 64 mm) (128 mm)

Type X 2 x 5/8” CW 2 1/2” 5 1/6”


5.60 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 64 mm) (128 mm)

GW-R 2 x 1/2” CW 3 1/2” 5 1/2” 6.52 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 89 mm (140 mm)
2 x 1/2” CW 3 1/2” 5 1/2”
Type X 5.60 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 89 mm) (140 mm)
75 mm
2 x 5/8” CW 3 1/2” 6”
GW-R 6.52 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 89 mm) (153 mm)

Type X 2 x 5/8” CW 3 1/2” 6”


6.52 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 89 mm) (153 mm)

GW-R 2 x 1/2” CW 4 1/32” 6” 7.11 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 102 mm) (153 mm)
2 x 1/2” CW 4 1/32” 6”
Type X 7.11 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 102 mm) (153 mm)
100 mm
2 x 5/8” CW 4 1/32” 6 9/16”
GW-R 7.11 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 102 mm) (166 mm)
2 x 5/8” CW 4 1/32” 6 9/16”
Type X 7.11 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 102 mm) (166 mm)

GW-R 2 x 1/2” CW 5 63/64” 8” 8.92 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 152 mm) (203 mm)
2 x 1/2” CW 5 63/64” 8”
Type X 8.92 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 152 mm) (203 mm)
150 mm
2 x 5/8” CW 5 63/64” 8 1/2”
GW-R 8.92 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 152 mm) (216 mm)

Type X 2 x 5/8” CW 5 63/64” 8 1/2”


8.92 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 152 mm) (216 mm)

*As per Gypsum Association – Fire Resistance Design Manual GA-600-2012, GA file no. WP 1530
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department.

18
KW A112
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)

GW-R 2 x 1/2” CW 1 5/8” 3 5/8” 4.51 m 45 kg / m2 51 STC -


(2 x 12.7 mm) (CW 41 mm) (91.8 mm)
2 x 1/2” CW 1 5/8” 3 5/8”
Type X 4.51 m 48 kg / m2 53 STC -
(2 x 12.7 mm) (CW 41 mm) (91.8 mm)
25 mm
2 x 5/8” CW 1 5/8” 4 1/8”
GW-R 4.51 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 41 mm) (104.6 mm)
2 x 5/8” CW 1 5/8” 4 1/8”
Type X 4.51 m 59 kg / m2 54 STC 2 hours *
(2 x 15.9 mm) (CW 41 mm) (104.6 mm)

GW-R 2 x 1/2” CW 2 1/2” 4 1/2” 5.82 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 64 mm) (115 mm)
2 x 1/2” CW 2 1/2” 4 1/2”
Type X 5.82 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 64 mm) (115 mm)
50 mm
2 x 5/8” CW 2 1/2” 5 1/6”
GW-R 5.82 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 64 mm) (128 mm)

Type X 2 x 5/8” CW 2 1/2” 5 1/6”


5.82 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 64 mm) (128 mm)

GW-R 2 x 1/2” CW 3 1/2” 5 1/2” 6.88 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 89 mm) (140 mm)
2 x 1/2” CW 3 1/2” 5 1/2”
Type X 6.88 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 89 mm) (140 mm)
75 mm
2 x 5/8” CW 3 1/2” 6”
GW-R 6.88 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 89 mm) (153 mm)

Type X 2 x 5/8” CW 3 1/2” 6”


6.88 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 89 mm) (153 mm)

GW-R 2 x 1/2” CW 4 1/32” 6” 7.51 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 102 mm) (153 mm)
2 x 1/2” CW 4 1/32” 6”
Type X 7.51 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 102 mm) (153 mm)
100 mm
2 x 5/8” CW 4 1/32” 6 9/16”
GW-R 7.51 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 102 mm) (166 mm)
2 x 5/8” CW 4 1/32” 6 9/16”
Type X 7.51 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 102 mm) (166 mm)

GW-R 2 x 1/2” CW 5 63/64” 8” 9.59 m 45 kg / m2 53 STC -


(2 x 12.7 mm) (CW 152 mm) (203 mm)
2 x 1/2” CW 5 63/64” 8”
Type X 9.59 m 48 kg / m2 54 STC 2 hours
(2 x 12.7 mm) (CW 152 mm) (203 mm)
150 mm
2 x 5/8” CW 5 63/64” 8 1/2”
GW-R 9.59 m 56 kg / m2 53 STC -
(2 x 15.9 mm) (CW 152 mm) (216 mm)

Type X 2 x 5/8” CW 5 63/64” 8 1/2”


9.59 m 59 kg / m2 54 STC 2 hours
(2 x 15.9 mm) (CW 152 mm) (216 mm)

19
KW A115
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for L/360, please contact Technical


Department for details.

10 mm. (Minimum Gap)


Stud spacing

PLAN

KW A115 Wall Connection KW A115 Joint KW A115 Knauf floor connection

PLAN ELEVATION ELEVATION


5-10 mm

Knauf Approved Sealant


Knauf Gypsum Board Knauf Insulation
Knauf Insulation Material Material
Knauf 'CW' Stud Knauf 'CW' Stud
Knauf Gypsum Board
Knauf Gypsum Board

Knauf Drywall Screw


Knauf Joint Compound Knauf 'UW' Runner
+ Joint Tape Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Insulation
Material 5-10 mm
Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Approved Fixing

KW A115 T Junction KW A115 Corner detail

PLAN PLAN

Knauf Gypsum Board


Knauf 'UW' Runner
Knauf 'CW' Stud
Knauf Insulation Material
Knauf Drywall Screw Knauf 'CW' Stud
Knauf Drywall Screw
Knauf Corner Tape
Knauf Corner Tape

Knauf 'CW' Stud Knauf Insulation Material


Knauf Alux Corner Bead or
Knauf 'UW' Runner Knauf Gypsum Board
Corner Trim if necessary

20
KW A115
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
16” (406 mm) - -
CW 1 5/8” / (CW 41 mm)
12” (304 mm) - -
24” (609 mm) 3.30 m 3.93 m
CW 2 1/2” / (CW 64 mm) 16” (406 mm) 3.78 m 4.50 m
12” (304 mm) 4.14 m 4.92 m
24” (609 mm) 4.09 m 4.91 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 4.74 m 5.68 m
12” (304 mm) 5.23 m 6.23 m
24” (609 mm) 4.48 m 5.39 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 5.22 m 6.25 m
12” (304 mm) 5.74 m 6.86 m
24” (609 mm) 5.99 m 7.25 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 7.04 m 8.44 m
12” (304 mm) 7.76 m 9.29 m

KW A115 Ceiling connection, up to 10 mm deflection

ELEVATION

n Knauf Drywall systems can provide deflection up to 1/2 inch


SOFFIT (12 mm) using the standard detail and standard flange UW
5-10 mm track (1 inch / 25 mm)
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track

Knauf Drywall Screw

Knauf Gypsum Board


Knauf 'CW' Stud
Knauf Insulation Material

KW A115 Ceiling connection, up to ± 25 mm deflection

n Higher deflection requirement can be achieved using the


ELEVATION
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
SOFFIT Knauf Concrete Screwbolt
Knauf Wedge Anchor n Deep Flange UW track 2-3/8 inch (60 mm)
'HÀHFWLRQ$OORZDQFHPP n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
Knauf Approved Sealant
'HÀHFWLRQ$OORZDQFHPP
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
25 x 60 mm longer than the maximum Head of Wall Joint opening.
Knauf Angle Section
Knauf ‘UW’ Deep Track

Knauf Drywall Screw


Knauf Board Strips Design Number KL/GBF 120-01
Knauf Gypsum Board Head of Wall Joint / Knauf Fire Resistant Gypsum Board
ASTM E1966 / Fire Resistance Rating: 2 hrs
Maximum Joint Opening – 2 in. (50mm)
Minimum Joint Opening – 1 in. (25mm)

21
KW A115
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)

2 x 1/2” CW 2 1/2” 7 7/16”


GW-R 3.30 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 64 mm) (189 mm)
2 x 1/2” CW 2 1/2” 7 7/16”
Type X 3.30 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 64 mm) (189 mm)
50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 3.30 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)

Type X 2 x 5/8” CW 2 1/2” 7 15/16”


3.30 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 64 mm) (202 mm)

2 x 1/2” CW 3 1/2” 9 7/16”


GW-R 4.09 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 89 mm) (239 mm)
2 x 1/2” CW 3 1/2” 9 7/16”
Type X 4.09 m 49 kg / m2 65 STC 1 hour
(2 x 12.7 mm) (CW 89 mm) (239 mm)
75 mm
2 x 5/8” CW 3 1/2” 9 15/16”
GW-R 4.09 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 89 mm) (252 mm)

Type X 2 x 5/8” CW 3 1/2” 9 15/16”


4.09 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 89 mm) (252 mm)

2 x 1/2” CW 4 1/32” 10 7/16”


GW-R 4.48 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 102 mm) (265 mm)
2 x 1/2” CW 4 1/32” 10 7/16”
Type X 4.48 m 49 kg / m2 65 STC 1 hour
(2 x 12.7 mm) (CW 102 mm) (265 mm)
100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 4.48 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 4.48 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 102 mm) (278 mm)

2 x 1/2” CW 5 63/64” 14 3/8”


GW-R 5.99 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 152 mm) (365 mm)
2 x 1/2” CW 5 63/64” 14 3/8”
Type X 5.99 m 49 kg / m2 65 STC 1 hour
(2 x 12.7 mm) (CW 152 mm) (365 mm
150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 5.99 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 5.99 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 152 mm) (378 mm)

For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX).

22
KW A115
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)

2 x 1/2” CW 2 1/2” 7 7/16”


GW-R 3.93 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 64 mm) (189 mm)
2 x 1/2” CW 2 1/2” 7 7/16”
Type X 3.93 m 49 kg / m2 62 STC 1 hour
(2 x 12.7 mm) (CW 64 mm) (189 mm)
50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 3.93 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)

Type X 2 x 5/8” CW 2 1/2” 7 15/16”


3.93 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 64 mm) (202 mm)

2 x 1/2” CW 3 1/2” 9 7/16”


GW-R 4.91 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 89 mm) (239 mm)
2 x 1/2” CW 3 1/2” 9 7/16”
Type X 4.91 m 49 kg / m2 65 STC 1 hour
(2 x 12.7 mm) (CW 89 mm) (239 mm)
75 mm
2 x 5/8” CW 3 1/2” 9 15/16”
GW-R 4.91 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 89 mm) (252 mm)

Type X 2 x 5/8” CW 3 1/2” 9 15/16”


4.91 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 89 mm) (252 mm)

2 x 1/2” CW 4 1/32” 10 7/16”


GW-R 5.39 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 102 mm) (265 mm)
2 x 1/2” CW 4 1/32” 10 7/16”
Type X 5.39 m 49 kg / m2 65 STC 1 hour
(2 x 12.7 mm) (CW 102 mm) (265 mm)
100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 5.39 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 5.39 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 102 mm) (278 mm)

2 x 1/2” CW 5 63/64” 14 3/8”


GW-R 7.25 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 152 mm) (365 mm)
2 x 1/2” CW 5 63/64” 14 3/8”
Type X 7.25 m 49 kg / m2 65 STC 1 hour
(2 x 12.7 mm) (CW 152 mm) (365 mm
150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 7.25 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 7.25 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 152 mm) (378 mm)

23
KW A116
CONNECTIONS AND JOINTS
Structural Heights for 24”(609 mm) stud spacing

Maximum structural heights are calculated for a static wind load of


240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for L/360, please contact Technical


Department for details.

min.10 mm
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing

Stud spacing
PLAN

KW A116 Wall Connection KW A116 Joint & Bracing KW A116 Corner detail
PLAN PLAN PLAN

Knauf Insulation Material


5-10 mm

Knauf Approved Sealant Knauf Drywall Screw


Knauf Gypsum Board Knauf Joint Compound + Joint Tape Knauf 'UW' Runner
Knauf Insulation Material Knauf Gypsum Board Knauf Gypsum Board

.QDXIµ8:¶3UR¿OHRU
Knauf Corner Tape
X

Gysum Boards Bracing Knauf Insulation


Material Knauf 'CW' Stud

Knauf Drywall
Screw

Knauf Corner Bead


Knauf 'UW' Runner Knauf 'CW' Stud
Knauf 'CW' Stud Knauf Drywall Screw
Knauf Drywall Screw Knauf 'UW' Runner
Knauf Approved Fixing

KW A116 Knauf floor connection KW A116 Joint & Bracing

ELEVATION ELEVATION
X

.QDXIµ8:¶3UR¿OHRU Knauf Gypsum Board


Gysum Boards Bracing
Knauf Insulation Material
Knauf Gypsum Board
(Max.) 1200 mm

Knauf 'CW' Stud


Knauf Drywall Screw
Knauf Insulation
(Max.) 1200 mm

Material
Knauf 'UW' Runner Knauf Joint Compound
Knauf Approved Fixing + Joint Tape
Knauf Drywall Screw
Knauf Approved Sealant Knauf 'CW' Stud
5-10 mm
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing

24
KW A116
DEFLECTION HEAD DETAILS

KW A116 Head connection, up to 10 mm deflection

ELEVATION

SOFFIT n Knauf Drywall systems can provide deflection up to 1/2 inch


5-10 mm (12 mm) using the standard detail and standard flange UW
Knauf Approved Sealant track (1 inch / 25 mm)
Knauf Wedge Anchor
Knauf ‘UW’ Deep Track

Knauf Drywall Screw


Knauf Insulation Material
Knauf 'CW' Stud
Knauf Gypsum Board
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing
X

KW A116 Head connection, up to ± 25 mm deflection

ELEVATION
n Higher deflection requirement can be achieved using the
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
SOFFIT Knauf Concrete Screwbolt
Knauf Wedge Anchor n Deep Flange UW track 2-3/8 inch (60 mm)
'HÀHFWLRQ$OORZDQFHPP n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
Knauf Approved Sealant
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
'HÀHFWLRQ$OORZDQFHPP
25 x 60 mm longer than the maximum Head of Wall Joint opening.
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips Design Number KL/GBF 120-01
Knauf Gypsum Board Head of Wall Joint / Knauf Fire Resistant Gypsum Board
ASTM E1966 / Fire Resistance Rating: 2 hrs
.QDXIµ8:¶3UR¿OHRU
Gysum Boards Bracing
Maximum Joint Opening – 2 in. (50mm)
X Minimum Joint Opening – 1 in. (25mm)

25
KW A116
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Min. Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)

2 x 1/2” CW 2 1/2” 7 7/16”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 64 mm) (189 mm)
2 x 1/2” CW 2 1/2” 7 7/16”
Type X 49 kg / m2 60 STC 1 hour
(2 x 12.7 mm) (CW 64 mm) (189 mm)
7 - 16 m

50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)

Type X 2 x 5/8” CW 2 1/2” CW 7 15/16”


59 kg / m2 61 STC 2 hours *
(2 x 15.9 mm) (CW 64 mm) (202 mm)

2 x 1/2” CW 3 1/2” 9 7/16”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 89 mm) (239 mm)
2 x 1/2” CW 3 1/2” 9 7/16”
Type X 49 kg / m2 60 STC 1 hour
7 - 16 m

(2 x 12.7 mm) (CW 89 mm) (239 mm)


75 mm
2 x 5/8” CW 3 1/2” 9 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 89 mm) (252 mm)

Type X 2 x 5/8” CW 3 1/2” 9 15/16”


59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 89 mm) (252 mm)

2 x 1/2” CW 4 1/32” 10 7/16”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 102 mm) (265mm)
2 x 1/2” CW 4 1/32” 10 7/16”
Type X 49 kg / m2 60 STC 1 hour
7 - 16 m

(2 x 12.7 mm) (CW 102 mm) (265mm)


100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 102 mm) (278 mm)

2 x 1/2” CW 5 63/64” 14 3/8”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 152 mm) (365 mm)
2 x 1/2” CW 5 63/64” 14 3/8”
Type X 49 kg / m2 60 STC 2 hours
7 - 16 m

(2 x 12.7 mm) (CW 152 mm (365 mm)


150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 152 mm) (378 mm)

*As per Gypsum Association – Fire Resistance Design Manual GA-600-2012, GA file no. WP 5105
For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX).

26
KW A116
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Min. Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)

2 x 1/2” CW 2 1/2” 7 7/16”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 64 mm) (189 mm)
2 x 1/2” CW 2 1/2” 7 7/16”
Type X 49 kg / m2 60 STC 1 hour
(2 x 12.7 mm) (CW 64 mm) (189 mm)
11 - 20 m 50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)

Type X 2 x 5/8” CW 2 1/2” CW 7 15/16”


59 kg / m2 61 STC 2 hours *
(2 x 15.9 mm) (CW 64 mm) (202 mm)

2 x 1/2” CW 3 1/2” 9 7/16”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 89 mm) (239 mm)
2 x 1/2” CW 3 1/2” 9 7/16”
Type X 49 kg / m2 60 STC 1 hours
11 - 20 m

(2 x 12.7 mm) (CW 89 mm) (239 mm)


75 mm
2 x 5/8” CW 3 1/2” 9 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 89 mm) (252 mm)

Type X 2 x 5/8” CW 3 1/2” 9 15/16”


59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 89 mm) (252 mm)

2 x 1/2” CW 4 1/32” 10 7/16”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 102 mm) (265mm)
2 x 1/2” CW 4 1/32” 10 7/16”
Type X 49 kg / m2 60 STC 1 hours
(2 x 12.7 mm) (CW 102 mm) (265mm)
11 - 20 m

100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 102 mm) (278 mm)

2 x 1/2” CW 5 63/64” 14 3/8”


GW-R 45 kg / m2 58 STC -
(2 x 12.7 mm) (CW 152 mm) (365 mm)
2 x 1/2” CW 5 63/64” 14 3/8”
Type X 49 kg / m2 60 STC 1 hours
(2 x 12.7 mm) (CW 152 mm) (365 mm)
11 - 20 m

150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 56 kg / m2 59 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 59 kg / m2 61 STC 2 hours
(2 x 15.9 mm) (CW 152 mm) (378 mm)

27
KW A/S115
CONNECTIONS AND JOINTS (Staggered Stud System)
Structural Heights for 24”(609 mm) / 16”(406 mm) / 12”(304 mm)
stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for L/360, please contact Technical


Department for details.

0LQPP
Stud spacing

PLAN

KW A/S115 Wall Connection KW A/S115 Joint KW A/S115 Corner detail

PLAN PLAN PLAN


PP

Knauf Approved Sealant Knauf Joint Compound + Joint Tape


Knauf 'UW' Runner
Knauf Gypsum Board Knauf Gypsum Board
Knauf Gypsum Board

PP Knauf Insulation Material

PP PP Knauf Insulation Knauf Corner Tape


Material Knauf 'CW' Stud

Knauf Drywall
Screw

Knauf Corner Bead


Knauf 'CW' Stud Knauf 'CW' Stud
Knauf Drywall Screw Knauf Drywall Screw
Knauf Approved Fixing Knauf ‘UW’ Runner

KW A/S115 Knauf floor connection KW A/S115 Joint

ELEVATION ELEVATION

Knauf Gypsum Board


Knauf Gypsum Board

Knauf ‘CW’ Stud

Knauf Drywall Screw


Knauf Insulation Material
Knauf ‘UW’ Runner Knauf Joint Compound
+ Joint Tape
Knauf Approved Fixing
Knauf Drywall Screw
Knauf Approved Sealant Knauf Insulation Material
PP
Knauf ‘CW’ Stud

28
KW A/S115
SPACING & HEIGHT
Stud Spacing Max. Structural Height
Stud size
(center to center) 25 GA (0.5 mm thick) 20 GA (0.9 mm thick)
16” (406 mm) - -
CW 1 5/8” / (CW 41 mm)
12” (304 mm) - -
24” (609 mm) 3.30 m 3.93 m
16” (406 mm) 3.78 m 4.50 m
CW 2 1/2” / (CW 64 mm)
12” (304 mm) 4.14 m 4.92 m
24” (609 mm) 4.09 m 4.91 m
CW 1 5/8” / (CW 89 mm) 16” (406 mm) 4.74 m 5.68 m
12” (304 mm) 5.23 m 6.23 m
24” (609 mm) 4.48 m 5.39 m
CW 2 1/2” / (CW 102 mm) 16” (406 mm) 5.22 m 6.25 m
12” (304 mm) 5.74 m 6.86 m
24” (609 mm) 5.99 m 7.25 m
CW 2 1/2” / (CW 152 mm) 16” (406 mm) 7.04 m 8.44 m
12” (304 mm) 7.76 m 9.29 m

KW A/S115 Head connection, up to 10 mm deflection

ELEVATION

n Knauf Drywall systems can provide deflection up to 1/2 inch


SOFFIT (12 mm) using the standard detail and standard flange UW
PP
track (1 inch / 25 mm)
Knauf Approved Sealant
Knauf Wedge Anchor

Knauf ‘UW’ Deep Track

Knauf Drywall Screw

Knauf Insulation Material

Knauf ‘CW’ Stud

Knauf Gypsum Board

KW A/S115 Head connection, up to ± 25 mm deflection

ELEVATION n Higher deflection requirement can be achieved using the


tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
SOFFIT Knauf Concrete Screwbolt n Deep Flange UW track 2-3/8 inch (60 mm)
Knauf Wedge Anchor
n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
'HÀHFWLRQ$OORZDQFHPP
Knauf Approved Sealant measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
'HÀHFWLRQ$OORZDQFHPP longer than the maximum Head of Wall Joint opening.
[PP
Knauf Angle Section
Knauf ‘UW’ Deep Track
Knauf Drywall Screw
Knauf Board Strips Design Number KL/GBF 120-01
Knauf Gypsum Board Head of Wall Joint / Knauf Fire Resistant Gypsum Board
Knauf ‘CW’ Stud ASTM E1966 / Fire Resistance Rating: 2 hrs
Maximum Joint Opening – 2 in. (50mm)
Minimum Joint Opening – 1 in. (25mm)

29
KW A/S115
SYSTEMS BUILD-UP
Profile Thickness:
0.5 mm (25 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Min. Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 25 Gauge (0.5 mm thick), flange 1.3 in ( 33 mm), spacing 24 in. (610 mm)

2 x 1/2” CW 2 1/2” 7 7/16”


GW-R 3.30 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 64 mm) (189 mm)
2 x 1/2” CW 2 1/2” 7 7/16”
Type X 3.30 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 64 mm) (189 mm)
50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 3.30 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)
2 x 5/8” CW 2 1/2” 7 15/16”
Type X 3.30 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 64 mm) (202 mm)

2 x 1/2” CW 3 1/2” 9 7/16”


GW-R 4.09 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 89 mm) (239 mm)
2 x 1/2” CW 3 1/2” 9 7/16”
Type X 4.09 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 89 mm) (239 mm)
75 mm
2 x 5/8” CW 3 1/2” 9 15/16”
GW-R 4.09 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 89 mm) (252 mm)
2 x 5/8” CW 3 1/2” 9 15/16”
Type X 4.09 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 89 mm) (252 mm)

2 x 1/2” CW 4 1/32” 10 7/16”


GW-R 4.48 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 102 mm) (265mm)
2 x 1/2” CW 4 1/32” 10 7/16”
Type X 4.48 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 102 mm) (265mm)
100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 4.48 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 4.48 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 102 mm) (278 mm)

2 x 1/2” CW 5 63/64” 14 3/8”


GW-R 5.99 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 152 mm) (365 mm)
2 x 1/2” CW 5 63/64” CW 14 3/8”
Type X 5.99 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 152 mm) (365 mm)
150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 5.99 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 5.99 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 152 mm) (378 mm)

For solutions with 240 Pa, deflection criteria L/ 360, please contact Knauf Technical Department. On wet areas, we recommend the use of Water Resistant Boards
(GB-WR and GB-WRTX).

30
KW A/S115
SYSTEMS BUILD-UP
Profile Thickness:
0.9 mm (20 Gauge)

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Min. Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), flange 1.3 in. ( 33 mm), spacing 24 in. (610 mm)

2 x 1/2” CW 2 1/2” 7 7/16”


GW-R 3.93 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 64 mm) (189 mm)
2 x 1/2” CW 2 1/2” 7 7/16”
Type X 3.93 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 64 mm) (189 mm)
50 mm
2 x 5/8” CW 2 1/2” 7 15/16”
GW-R 3.93 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 64 mm) (202 mm)

Type X 2 x 5/8” CW 2 1/2” 7 15/16”


3.93 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 64 mm) (202 mm)

2 x 1/2” CW 3 1/2” 9 7/16”


GW-R 4.91 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 89 mm) (239 mm)
2 x 1/2” CW 3 1/2” 9 7/16”
Type X 4.91 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 89 mm) (239 mm)
75 mm
2 x 5/8” CW 3 1/2” 9 15/16”
GW-R 4.91 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 89 mm) (252 mm)

Type X 2 x 5/8” CW 3 1/2” 9 15/16”


4.91 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 89 mm) (252 mm)

2 x 1/2” CW 4 1/32” 10 7/16”


GW-R 5.39 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 102 mm) (265mm)
2 x 1/2” CW 4 1/32” 10 7/16”
Type X 5.39 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 102 mm) (265mm)
100 mm
2 x 5/8” CW 4 1/32” 10 15/16”
GW-R 5.39 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 102 mm) (278 mm)
2 x 5/8” CW 4 1/32” 10 15/16”
Type X 5.39 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 102 mm) (278 mm)

2 x 1/2” CW 5 63/64” 14 3/8”


GW-R 7.25 m 45 kg / m2 62 STC -
(2 x 12.7 mm) (CW 152 mm) (365 mm)
2 x 1/2” CW 5 63/64” CW 14 3/8”
Type X 7.25 m 49 kg / m2 64 STC 1 hour
(2 x 12.7 mm) (CW 152 mm) (365 mm)
150 mm
2 x 5/8” CW 5 63/64” 14 7/8”
GW-R 7.25 m 56 kg / m2 63 STC -
(2 x 15.9 mm) (CW 152 mm) (378 mm)
2 x 5/8” CW 5 63/64” 14 7/8”
Type X 7.25 m 59 kg / m2 65 STC 2 hour
(2 x 15.9 mm) (CW 152 mm) (378 mm)

31
Knauf Shaftwall is our innovative system to form enclosures

SHAFTWALL around service and lift shafts whilst working from one side.
The unique Knauf ‘C-T’ Stud makes this possible with
a minimum of components.

32
SHAFTWALL
The Knauf Shaft wall system is designed for use within elevator shafts and
stairwell areas that prove to be a vital life safety link in multi-story buildings.
These walls act as the main fire protection barrier against fire, they help to
prevent fire entering the lift shaft and spreading rapidly from floor to floor.

Shaft wall Systems provide one or two hour fire resistance ratings in
non-load bearing configurations. The system is designed to withstand the
continuous surge of air pressure caused by fast moving elevators. These
systems are constructed using the Knauf CT and J-Track channels that
support the 1” (25.4mm) Type X core board and both the ½” (12.7mm) and
5/8” (15.9mm) Type X gypsum boards.

ELIMINATE THE NEED TO BUILD EXTENSIVE SCAFFOLDING.


The 610 mm wide Type X Core board makes installation fast & easy as it
friction fits within the CT Stud and automatically provides a 24” (610 mm)
o.c spacing ready for the cladding of the Type X gypsum board on the outer
face. Shaft walls can be erected from one side, eliminating the need to build
extensive scaffolding.

Shaftwall Partitions
Knauf Shaftwall is perfect for all situations where
access from one side is restricted, giving a high fire
performance whilst being simple to construct.

33
KSW A60 (Shaftwall Single Layer)
CONNECTIONS AND JOINTS
Structural Heights for 610 mm stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for 360 Pa (7.5 psf), 480 Pa (10 psf).
Also available structural calculations for deflection criteria L/360.
Please contact Technical Department for details.

“CT” Stud spacing

PLAN ³&7´6WXGVSDFLQJ

KSW A60 Wall Connection KSW A60 Knauf floor connection KSW A60 Joint connection

PLAN ELEVATION PLAN

Knauf Approved Fixing


Knauf “J” Channel Knauf 25mm Coreboard Knauf “J” Channel
Knauf 25mm Coreboard Knauf 25mm Coreboard
Knauf Gypsum Board
Knauf Joint Compound
1 x Type-X
Knauf “J” Channel Knauf “CT” Stud
Knauf Drywall Screw
Knauf Drywall Screw
Knauf Approved Fixing
Knauf Approved Sealant
Knauf Gypsum Board
5-10 mm Knauf Gypsum Board
5-10 mm

1 x Type-X
1 x Type-X
Knauf Drywall Screw
Knauf Approved Sealant

KSW A60 T-Junction KSW A60 Corner Detail

PLAN PLAN

Knauf 25mm Coreboard


Knauf Gypsum Board
1 x Type-X Knauf Gypsum Board
1 x Type-X
Knauf 25mm Coreboard
Knauf “J” Channel
Knauf “J” Channel
Knauf Drywall Screw
Knauf Drywall Screw
Knauf Approved Sealant
Knauf “CT” Stud

Knauf “CT” Stud

Knauf Joint Compound


Knauf Alux Corner Bead or
Corner Trim if necessary

34
Shaftwall Head connection, up to 10 mm deflection

ELEVATION

SOFFIT

5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf “J” Channel
Knauf Drywall Screw

Knauf Gypsum Board


1 x Type-X
Knauf 25mm Coreboard

Shaftwall Corner Detail - alternative

PLAN

Knauf 25mm Coreboard

Knauf “J” Channel

Knauf Gypsum Board


1 x Type-X

Knauf “CT” Stud

Knauf 25mm Coreboard


Knauf “J” Channel

Knauf Drywall Screw


Knauf Approved Sealant
Knauf “CT” Stud

Knauf Joint Compound


Knauf Alux Corner Bead or
Corner Trim if necessary

35
KSW A120 (Shaftwall Double Layer)
CONNECTIONS AND JOINTS
Structural Heights for 610 mm stud spacing
Maximum structural heights are calculated for a static wind load of
240 Pa (5 psf) at deflection criteria L/240.

Structural calculations available for 360 Pa (7.5 psf), 480 Pa (10 psf).
Also available structural calculations for deflection criteria L/360.
Please contact Technical Department for details.

“CT” Stud spacing

PLAN ³&7´6WXGVSDFLQJ

Shaftwall Wall Connection Shaftwall Knauf floor connection Shaftwall Joint connection

PLAN ELEVATION PLAN

Knauf Approved Fixing


Knauf “J” Channel Knauf 25mm Coreboard Knauf “J” Channel
Knauf 25mm Coreboard
Knauf Gypsum Board Knauf 25mm Coreboard
2 x Type-X
Knauf “J” Channel Knauf “CT” Stud
Knauf Drywall Screw

Knauf Approved Fixing Knauf Drywall Screw


Knauf Approved Sealant Knauf Joint Compound
Knauf Gypsum Board 5-10 mm Knauf Gypsum Board
5-10 mm

2 x Type-X 2 x Type-X
Knauf Drywall Screw
Knauf Approved Sealant

Shaftwall T-Junction Shaftwall Corner Detail

PLAN PLAN

Knauf 25mm Coreboard


Knauf Gypsum Board
Knauf Gypsum Board
2 x Type-X
2 x Type-X
Knauf 25mm Coreboard
Knauf “J” Channel
Knauf “J” Channel
Knauf Drywall Screw
Knauf Drywall Screw
Knauf Approved Sealant
Knauf “CT” Stud

Knauf “CT” Stud

Knauf Joint Compound


Knauf Alux Corner Bead or
Corner Trim if necessary

36
Shaftwall Head connection, up to 10 mm deflection

ELEVATION

SOFFIT

5-10 mm
Knauf Approved Sealant
Knauf Wedge Anchor
Knauf “J” Channel
Knauf Drywall Screw

Knauf Gypsum Board


2 x Type-X
Knauf 25mm Coreboard

Shaftwall Corner Detail - alternative

PLAN

Knauf 25mm Coreboard

Knauf “J” Channel

Knauf Gypsum Board


2 x Type-X

Knauf “CT” Stud

Knauf 25mm Coreboard


Knauf “J” Channel

Knauf Drywall Screw


Knauf Approved Sealant
Knauf “CT” Stud

Knauf Joint Compound


Knauf Alux Corner Bead or
Corner Trim if necessary

37
SHAFTWALL
SYSTEM BUILT-UP

n Knauf Drywall systems can provide deflection up to 1/2 inch Design Number KL/GBF 120-03
(12 mm) using the standard detail and standard flange UW Head of Wall Joint / Knauf Fire Resistant Gypsum Board
track (1 inch / 25 mm) ASTM E1966 / Fire Resistance Rating: 2 hrs
Maximum Joint Opening – 2 in. (50mm)
n Higher deflection requirement can be achieved using the Minimum Joint Opening – 1 in. (25mm)
tested head of wall (minimum stud size 2 1/2 inch – 64 mm)
n Fire Rating up to 2 hours (using GW-TX Type X boards 15.9mm)
n Deep Flange UW track 2-3/8 inch (60 mm)
n Steel angle : 25 GA (0.5 mm) galvanized steel with one leg
measuring 1 in. (25 mm) and the other angle 3/8 in. (10 mm)
longer than the maximum Head of Wall Joint opening.

Shaftwall Head connection, up to 25 mm deflection

ELEVATION ELEVATION

SOFFIT Knauf Concrete Screwbolt SOFFIT Knauf Concrete Screwbolt


Knauf Wedge Anchor Knauf Wedge Anchor
'HÀHFWLRQ$OORZDQFHPP

'HÀHFWLRQ$OORZDQFHPP

Knauf Board Strips Knauf Board Strips


4x15.9 mm Type-X
100 mm

4x15.9 mm Type-X
100 mm

25x60 mm 25x60 mm
Knauf Angle Section Knauf Angle Section
Knauf Approved Sealant Knauf Approved Sealant
Knauf “UW” Channel Knauf “UW” Channel
Knauf “J” Channel Knauf “J” Channel
Knauf Drywall Screw Knauf Drywall Screw
Knauf Gypsum Board Knauf Gypsum Board
1 x Type-X 2 x Type-X
Knauf 25mm Coreboard Knauf 25mm Coreboard

KSW A60 KSW A120

38
KSW A60 (Shaftwall Single Layer)
SYSTEM BUILT-UP

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), ( 33 mm), spacing 24 in. (610 mm)

GW-TX 1 x 5/8” CT 2 1/2” 3 1/8”


(80 mm) 4.00 m 45 kg / m2 40 STC 50 mm 1 hour
(Type X (1 x 15.9 mm) (CT 64 mm)
GW-TX 1 x 5/8” CT 4 1/32” 4 5/8”
5.30 m 45 kg / m2 43 STC 70 mm 1 hour
(Type X) (1 x 15.9 mm) (CT 102 mm) (118 mm)
GW-TX 1 x 5/8” CT 5 63/64” 6 5/8”
7.10 m 45 kg / m2 44 STC 100 mm 1 hour
(Type X) (1 x 15.9 mm) (CT 152 mm) (168 mm)

1 Hour Shaft wall system


1” [25.4mm] Knauf Type X Core board is friction fitted between 2-1/2” [64mm], 4” [102mm] or 6” [152mm] C-T Studs this creating a studs
spacing of 24” (610mm) on centers. One layer of 5/8” [15.9mm] Knauf Type X gypsum board is then applied vertically to outer face of the
C-T stud framing and fixed using 1” (25mm) TB screws 12” (304mm) on Centers. All joints and screw heads should be finished with the
Knauf Readygips Joint filler.

KSW A120 (Shaftwall Double Layer)


SYSTEM BUILT-UP

Cladding Sound Insulation Min. Insulation Fire rating


Board Type Studs size Total Max. Approx. Weight
thickness (ASTM E90) thickness (ASTM E119)
thickness Height
STC (min. 16 kg/m3)

Studs ASTM C645-00 Nonstructural Steel Framing Members, 20 Gauge (0.9 mm thick), ( 33 mm), spacing 24 in. (610 mm)

GW-TX 2 x 5/8” CT 2 1/2” 3 3/4”


(CT 64 mm) 4.50 m 47 kg / m2 45 STC 50 mm 2 hour
(Type X) (2 x 15.9 mm) (96 mm)
GW-TX 2 x 5/8” CT 4 1/32” 5 1/4”
5.90 m 47 kg / m2 47 STC 75 mm 2 hour
(Type X) (2 x 15.9 mm) (CT 102 mm) (134 mm)
GW-TX 2 x 5/8” CT 5 63/64” 7 1/4”
7.90 m 47 kg / m2 48 STC 100 mm 2 hour
(Type X) (2 x 15.9 mm) (CT 152 mm) (184 mm)

2 Hour Shaft wall system


1”[25.4mm] Knauf Type X Core board is friction fitted between 2-1/2”[64mm], 4”[102mm] or 6”[152mm] C-T Studs this creating a studs
spacing of 24” (610mm) on centers. The first layer of 5/8”[15.9mm] Knauf Type X gypsum board is then applied vertically to outer face of the
C-T stud framing and fixed using 1” (25mm) TB screws 12” (304mm) on Centers. The second layer of Knauf 5/8” (15.9mm) Type X Gypsum
board is applied vertically (staggered joints from first layer) and fixed using 1-3/4” (45mm) TB screws 12” (304mm) on Centers. All joints and
screw heads should be finished with the Knauf Readygips Joint filler.

39
GENERAL REQUIREMENTS

JOINTING

n Jointing should be done with joint compound Knauf Readygips and Knauf Joint Tape.
n On double layer partitions, jointing can be done only for the outer layer.

CONNECTIONS SEALING

n For acoustic requirements, seal the perimeter connections with acoustical sealant. Prior to fixing the perimeter tracks and studs, apply
acoustical sealant on the backside.
n For fire requirements, seal the perimeter connections with fire sealant tested according to required standard.

FIRE PENETRATION

n Use approved fire penetration details and sealants.


n M&E cabling can be inserted through Knauf CW studs.
n Insulation materials such as rock wool, glass wool, EPS should be installed within the CW studs.
n The insulation can be fixed either friction fit or fixed securely by other means.
n Once the insulation + cabling work is finished, the board on the other side of partition should be cladded
n Power sockets, switch sockets, splitter sockets etc. are allowed to be installed at any position.
n In systems with sound requirements, do not install power sockets opposite to each other.
n Electrical socket boxes can be formed by using punching tools.
n For fire rated systems, the socket must be fire rated with minimum the same fire rating as the partition.

40
CONTROL JOINTS
n At maximum 9 m.
n At all control/ expansion joints present in the structure
n At any change in the substrate material
Fire Rating up to 1 hour using GW-TX Type X boards
n 1/2 inch metal or vinyl control joint accessory stapled to the wall on each side of the control joint opening. GA file no. SRS 1101.

Fire Rating up to 2 hours using GW-TX Type X boards


n 1/2 inch metal or vinyl control joint accessory stapled to the wall on each side of the control joint opening. GA file no. SRS 1201.

KW A111 Control Joint, fire rated, up to 1 hour KW A112 Control Joint, fire rated, up to 2 hours

PLAN PLAN
1/2" Max. 1/2" Max.
PVC Movement Bead 5/8" Type X board
PVC Movement Bead 5/8" Type X board

3 1/2'' Stud 5/8" Type X board


5/8"
3 1/2'' Stud 5/8" Type X board
5/8"

KW A116 & KW A/S115 (Control Joint, fire rated, up to 2 hours) KW A115 Control Joint, fire rated, up to 2 hours

PLAN PLAN
1/2" Max. 1/2" Max.
PVC Movement Bead 5/8" Type X board PVC Movement Bead 5/8" Type X board

3 1/2'' Stud 5/8" Type X board


5/8"
3 1/2'' Stud 5/8" Type X board
5/8"

KSW A60 (Shaftwall Single Layer) KSW A120 (Shaftwall Double Layer)
Control Joint, fire rated, up to 1 hours Control Joint, fire rated, up to 2 hours

PLAN PLAN

High Density Rockwool High Density Rockwool


Insulation Insulation
Knauf “J” Channel 5/8" Knauf “J” Channel 5/8" 2 x Type-X board
2 x Type-X board

PVC Movement Bead


1/2" Max. Knauf Drywall Screw PVC Movement Bead Knauf Drywall Screw
1/2" Max.

41
BOARDS
GYPSUM BOARDS
Knauf Gypsum Wall Board (GW-R)
Knauf Regular Gypsum Boards are ASTM C1396 compliant gypsum Backing Boards, specifically designed for use where high quality Gypsum Board requirements are
essential to achieve the desired interior design intent.

Boards Dimensions Total Water Absorption: N/A Edge Detail


Thickness: 12.7 / 15.9 mm Nail Pull Resistance (Method B): Square Edge (SE)
Width: 1220 mm 12.7 mm ≥ 343 N Taper Edge (TE)
Length: 2400 or 3000 mm 15.9 mm ≥ 387 N Appearance: Ivory Paper Liner
* Special sizes are available upon request. Flexural Strength (Method B): Standard and Codes:
Board Weight (average values): 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.5
12.7 mm approx. 9.7 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
15.9 mm approx. 12.3 kg / m² Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00

Knauf Moisture Resistant Gypsum Backing Board (GB-WR)


Knauf Moisture Resistant Gypsum Boards are ASTM C1396 compliant gypsum Backing Boards, specifically designed for use in areas with humidity and exposure to moisture.

Boards Dimensions Total Water Absorption: ≥ 5% Edge Detail


Thickness: 12.7 / 15.9 mm Nail Pull Resistance (Method B): Square Edge (SE)
Width: 1220 mm 12.7 mm ≥ 343 N Taper Edge (TE)
Length: 2400 or 3000 mm 15.9 mm ≥ 387 N Appearance: Green Paper Liner

Board Weight (average values): Flexural Strength (Method B): Standard and Codes:

12.7 mm approx. 9.7 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.7

15.9 mm approx. 12.3 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00

Knauf Type X Fire Rated Gypsum Wall Board (GW-TX)


Knauf Fire Resistant Gypsum Boards have been evaluated to meet the requirement of a TYPE X (Special Fire - Resistant) compliant board as defined by ASTM C 1396. These
boards are specifically designed for use in areas where high fire protection is required.

Boards Dimensions Total Water Absorption: ≥ 5% Edge Detail


Thickness: 12.7 / 15.9 mm Nail Pull Resistance (Method B): Square Edge (SE)
Width: 1220 mm 12.7 mm ≥ 343 N Taper Edge (TE)
Length: 2400 or 3000 mm 15.9 mm ≥ 387 N Appearance: Pink Paper Liner

Board Weight (average values): Flexural Strength (Method B): Standard and Codes:

12.7 mm approx. 10.5 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.5 & Type-X

15.9 mm approx. 13.1 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00

CM
US

Certified by:

42
BOARDS
GYPSUM BOARDS
Knauf Type X Moisture Resistant Gypsum Backing Board with Fire Rated Properties (GB-WRTX)
Knauf Fire and Moisture Resistant Gypsum Boards have been evaluated to meet the requirement of a Type X (Special Fire-Resistant) compliant board as defined by ASTM C1396. These boards
are specifically designed for use in areas where high fire and moisture protection is required.
Boards Dimensions Total Water Absorption: N/A Edge Detail
Thickness: 12.7 / 15.9 mm Nail Pull Resistance (Method B): Square Edge (SE)
Width: 1220 mm 12.7 mm ≥ 343 N Taper Edge (TE)
Length: 2400 or 3000 mm 15.9 mm ≥ 387 N Appearance: Green Paper Liner

Board Weight (average values): Flexural Strength (Method B): Standard and Codes:

12.7 mm approx. 10.5 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.5 + 7

15.9 mm approx. 13.1 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N Intertek listed under CSI Code 09 29 00

Knauf Type X Mold and Moisture Resistant Gypsum Backing Board


The Knauf Mold & Moisture resistant Gypsum Board is designed for use in interior wall and ceiling applications that are likely to be exposed to high moisture and humidity
conditions. When compared to standard Knauf paper-faced gypsum board, this board offers enhanced protection against mold and moisture exposure that can cause
deterioration and/or stains. It contains a non-combustible core and when tested in accordance with (ASTM D3273 - Resistance to Growth of Mold on the Surface of Interior
Coatings in an Environmental Chamber) the board achieved the t score of 10 out of 10.
Product is available as ½”(12.7 mm) and 5/8”(15.9 mm) Type X (as defined in ASTM C1396).

Boards Dimensions Total Water Absorption: ≥ 5% Edge Detail


Thickness: 12.7 / 15.9 mm Nail Pull Resistance (Method B): Square Edge (SE)
Width: 1220 mm 12.7 mm ≥ 343 N Taper Edge (TE)
Length: 2400 or 3000 mm 15.9 mm ≥ 387 N Appearance: Green Paper Liner

Board Weight (average values): Flexural Strength (Method B): Standard and Codes:

12.7 mm approx. 9.7 kg / m² 12.7 mm 15.9 mm ASTM C1396 / C1396M - 14a Sec.7

15.9 mm approx. 12.3 kg / m² Parallel ≥ 160 N ≥ 205 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 476 N ≥ 654 N ASTM D3273 - Resistant to the growth of
Mold 10/10
Intertek listed under CSI Code 09 29 00

Knauf Type X Coreboard


Knauf Type X Core Board is designed to be used in conjunction with the Knauf Shaftwall systems. It has both fire and moisture resistant qualities.

A special 25mm thick, 609mm wide fire and moisture resistant board for use in the Knauf Shaftwall system. Shaftwall enables these boards to be fixed from one side only in
minimal access situations. This board complies with ASTM C1396 and the Type X (special fire resistant) requirements.
Boards Dimensions Total Water Absorption: ≥ 5% Edge Detail
Thickness: 25.4 mm Square Edge (SE)
Width: 610 mm
Length: 2400 or 3000 mm Appearance: Green Paper Liner

Board Weight (average values): Flexural Strength (Method B): Standard and Codes:

25.4 mm approx. 21 kg / m² 25.4 mm ASTM C1396 / C1396M - 14a Sec.6 & Type-X
Parallel ≥ 343 N ASTM E84 - Flame Spread = 10
Perpendicular ≥ 1014 N Intertek listed under CSI Code 09 29 00

CM
US

Certified by:

43
PROFILES
Knauf CW studs, ASTM C 645 Knauf UW tracks, ASTM C 645
Galvanized lightweight steel sections, to be used with non load Galvanized lightweight steel sections, to be used as standard
bearing partition systems, zinc coating Z140. Galvanization Z180 head and floor track for partition systems, zinc coating Z140.
available on request. Galvanization Z180 available on request.
Standard length 3.00 m. Customized lengths upon request, Standard length 3.00 m.
subject to terms and conditions.

Stud size Flange Thickness Track size Flange Thickness


CW 1 5/8” UW 1 5/8”
(CW 41 mm) (UW 41 mm)
CW 2 1/2” UW 2 1/2”
(CW 64 mm) (UW 64 mm) 25 mm 25 GA 20 GA
25 GA 20 GA
CW 3 1/2” 33 mm 0.5 mm thick 0.9 mm thick UW 3 1/2” & 0.5 mm thick 0.9 mm thick
(CW 89 mm) (UW 89 mm) 60 mm
CW 4 1/32” UW 4 1/32”
(CW 102 mm) (UW 102 mm)
CW 5 63/64” UW 5 63/64”
(CW 152 mm) (UW 152 mm)

CT 2 1/2” JT 2 1/2”
(CT 64 mm) (JT 64 mm)
20 GA 25 mm 20 GA
CT 4 1/32” 38 mm JT 4 1/32”
0.9 mm thick & 0.9 mm thick
(CT 102 mm) (JT 102 mm)
51 mm
CT 5 62/64” JT 5 62/64”
(CT 152 mm) (JT 152 mm)

Components and accessories


Knauf TN Drywall Screws Cavity Fixings
Black phosphated self drilling and self Cavity fixing is used for superior
tapping screw with countersunk loads on partitions and its design
Philips heads for fixing gypsum board enables that the fixtures can be
to metal framing. Ideal for use with light removed and refitted. (Size 5 x 65 mm)
gauge metal up to 0.7 mm thick.

TB Self-Tapping Screw Wedge Anchor


Self drilling screws with countersunk Wedge Anchor is a very easy-to-
Philips heads for fixing gypsum apply accessory which can be used
board on metal grids up to steel as a alternative solution to Plastic
thickness 0.7 mm and 2.0 mm. Plug & Screw in terms of fire rated
partitions. (Size 6 x 40 mm)

Knauf Plastic Plug and Screw Knauf Hartmut

Knauf Plastic Screw is to be used The most advanced cavity dowel


together with Plastic Plug for fixing for drywall systems with a load
perimeter tracks and studs on solid capacity of up to 65kg.
walls.
(Size 5 x 60 mm)

Hammer Fixing Concrete Screwbolt

Hammer Fixings are light duty fixings which have Concrete Screwbolt is a non-expansion
(Sizes 6 x 40 & 8 x 45 mm)

a special thread lock design that prevents pre- bolt with undercut technology for fixing into
(Size 7.5 x 100 mm)

expansion during transit installation and provides wood, brick, cracked or non-cracked concrete
an option for faster fixing without screwdriver and it is a high performance bolt that cuts
work. Both sizes are suitable for perimeter fixings its own thread. It suits perimeter fixings, to
for both partitions and ceilings. In addition to that, some details of Fire Resistant partition and is
8 x 45 mm is perfectly suitable with universal specific for Head of Wall connections.
bracket in wall claddings. Hammer fixings are
faster alternatives to the Plastic plug and Plastic
plug screw.

44
COMPONENTS AND ACCESSORIES
Knauf LN Waferhead Screws Driva Plus Self Drilling Metal Plug

Zinc coated self drilling tips with Driva Plus with screw requires no
low profile head for metal to metal drilling and can be screwed simply
fixing. Suitable for use with light on the partitions for standard loads.
gauge up to 1.4 mm thick
(Size 14 x 32 mm)

Knauf Alux Corner Tape

Knauf Acoustical Sealant Knauf Alux Corner Tape is a flexible paper


tape roll with metal strip reinforcements.
Knauf Acoustical sealant is The tape is bent inwards or outwards
a pasty dispersion bound from the middle and is applied to interior
compound for sealing perimeters or exterior corners to reinforce the edges
and under tracks in acoustic rated of drywall application such
as partitions, ceilings, walling.
partition systems.

PVC control Joint (Movement Bead)

Knauf Sealing Tape Designed to provide for movement


to accommodate expansion and
Knauf Sealing Tape is a closed foam tape, contraction caused by initial stucco
self adhesive on one side, permanently shrinkage and minor thermal movement.
flexible. It is recommended for the
connection of flanking constructional
components with the backside of the
runners in drywall partitions. PVC Shadowline Trim

PVC Shadowing trim is preferred especially


Knauf Special Textile Fiber Glass Joint Tape for aesthetic drywall finishing and it is used
to create a shadow line which minimizes
Special Textile Fiber Glass Joint building imperfections.
Tape is a premium joint tape which
performs at the best level to prevent
cracks and to provide the best
finishing.
Edge Bead Micro
Edge finishing and protection for gypsum
Knauf Kurt Paper Joint Tape
boards with fine expanded metal wings
Paper joint tape used for reinforcing provides superior keying to the plasters,
joints by hand application, it is which eliminates shadowing and avoids
recommended to ensure crack free
cracking.
joints on drywall systems.

Corner Bead Micro


Knauf Joint Tape
Corner finishing and protection for
For reinforcing joints. gypsum boards with fine expanded metal
Width 50 mm. Length 90 m wings provides superior keying to the
plasters, which eliminates shadowing and
avoiding cracking.

Knauf Readygips Joint filler Knauf Angle Sections

Readymixed compound for joint filling. Galvanized lightweight steel section


Bucket, 28 kg. Buckets Per Pallet : 33 to be used as perimeter framing and
deflection head support.
Sizes: 25x25 mm and 25x60 mm

45
COMPANY’S CERTIFICATION
Estidama and LEED compliant products Environmental certifications
For outstanding performances in water and energy management, our
As per Estidama & LEED requirements, our products have
factory has been awarded the Environmental Performance Certificate
been tested for chemical materials banned or required to be in
from the Ministry of Environment and Water.
a very low concentration in third party well known laboratories.

Asbestos
Our products are free from asbestos. Boards produced
in Knauf factory in Ras al Khaimah have been tested for
asbestos content, no asbestos was detected. Complies with
international requirements regulating this substance.

Formaldehyde
The boards produced in Knauf factory in Ras al Khaimah
have been tested on DIN EN ISO 16009 for formaldehyde
emissions. Maximum recorded concentration levels on 30
days testing were 16μg / m3 ( 0.016 mg/m3) – below the
limits required in international standards.

VOC
Knauf joint compound Readygips has been tested for VOC
( volatile organic compounds). Detected amount: 0.14 g/l is
below the limits required in international standards.

Regional materials
On a range of 500 miles from factory and quarry location, our
boards can provide points for regional materials mentioned in
different evaluation criteria (LEED, Estidama, etc.)

ISO certifications
Knauf factory from Ras al Khaimah is holding ISO 9001:2008 Quality Management System certification since 2011. Recently Knauf has
been certified on ISO 14001: 2004 and BHS OHSAS 18001:2007

QUALITY MANAGEMENT SYSTEM - ISO 9001:2008

This is to certify that:

Knauf LLC
PO Box 112871
Dubai
UAE

Holds Certificate No: FM 577441

and operates a Quality Management System which complies with the requirements of ISO 9001:2008 for the following
scope:

KNAUF LLC and KNAUF RAK FZE Quality Management System (QMS) covers the production of
Metal Profiles, Plasters, Plasterboards, Ready Fix and all supporting activities within
the Middle East.

For and on behalf of BSI:

Gary Fenton, Global Assurance Director

Originally registered: 09/11/2011 Latest Issue: 27/09/2012 Expiry Date: 09/11/2014

Page: 1 of 2

This certificate was issued electronically and remains the property of BSI and is bound by the conditions of contract.
An electronic certificate can be authenticated online.
Printed copies can be validated at www.bsi-global.com/ClientDirectory or telephone +971 (4) 3364917.

Information and Contact: BSI, Kitemark Court, Davy Avenue, Knowlhill, Milton Keynes MK5 8PP. Tel: + 44 845 080 9000
BSI Assurance UK Limited, registered in England under number 7805321 at 389 Chiswick High Road, London W4 4AL, UK.
A Member of the BSI Group of Companies.

46
Civil Defense Approval
Knauf has Civil Defense Approval from RAK Civil Defense and Qatar Civil
Defense for factory and systems. Our fire rated systems are not only certified with
accredited international bodies, but also recognized by local authorities

Certified products

Knauf Factory in RAS al Khaimah is certified for production of Type X boards,


regular gypsum boards, Readygips and its profiles by Intertek USA. Report prepared for: Michael Shokrian (Intertek) on 8/20/2013 4:49:47 AM

AUTHORIZATION TO MARK

Knauf Boards are bearing the prestigious Warnock Hersey Mark that is a This authorizes the application of the Certification Mark(s) shown below to the models described in the Product(s) Covered section

guarantee for product compliance to ASTM C 1396 and Type X certification for when made in accordance with the conditions set forth in the Certification Agreement and Listing Report(s). This authorization also
applies to the Multiple Listee model(s) identified on the correlation page of the Listing Report. This document is the property of
Intertek Testing Services and is not transferable. The Certification Mark(s) may be applied only at the location of the Party

fire rated boards. Authorized to Apply Mark.

Applicant: Knauf LLC


Knauf Head Office, 51b Zamarodah Building, Karama
P.O. Box 112871
Dubai

The Warnock Hersey Mark (WH) is North America’s leading product safety and Country:
Contact:
United Arab Emirates
Amer Bin Ahmed

performance mark for building and construction products.


Phone:
Fax:
Email: binahmed.amer@knauf.de

Party Authorized to Apply Mark: See following page(s)


Evaluation Center: Intertek (Elmendorf)

Products bearing the WH Mark indicate compliance to relevant building codes, Control/Client Number: 228254

association criteria, and product safety and performance standards.


Intertek’s Warnock Hersey (WH) Mark has long been the building product
industry’s preferred certification mark. The WH Mark can be found on more
than 6,500 products ranging from fire doors and builders’ hardware to hearth,
plumbing and construction products. Having Intertek’s WH Mark on product
reflects our commitment to product safety, performance and quality to This document supersedes all previous Authorizations to Mark for the noted Report Number.

inspectors, builders and end users.


This Authorization to Mark is for the exclusive use of Intertek's Client and is provided pursuant to the Certification agreement between Intertek and its Client. Intertek's responsibility and liability
are limited to the terms and conditions of the agreement. Intertek assumes no liability to any party, other than to the Client in accordance with the agreement, for any loss, expense or damage
occasioned by the use of this Authorization to Mark. Only the Client is authorized to permit copying or distribution of this Authorization to Mark and then only in its entirety. Use of Intertek’s
Certification mark is restricted to the conditions laid out in the agreement and in this Authorization to Mark. Any further use of the Intertek name for the sale or advertisement of the tested material,
product or service must first be approved in writing by Intertek. Initial Factory Assessments and Follow up Services are for the purpose of assuring appropriate usage of the Certification mark in
accordance with the agreement, they are not for the purposes of production quality control and do not relieve the Client of their obligations in this respect.

Testing Standard{s}: :ASTM E1966 (2007):ASTM C1396 / C1396M (2009)

The mark also signifies that the product’s manufacturing site undergo periodic Product:

ATM for Report G10966881; G100993201; G101095074


Knauf Gypsum Boards

ATM Issue Date: 08/20/2013

follow-up inspections to ensure ongoing compliance of the originally certified


product.
Knauf LLC | 29665 | Rev: May 22 2013 2:21PM | Uncontrolled Copy Page 1 of 9

47
We reserve the right to amend technical specifications without notice.
The
We current
reserve edition applies.
the right to Our guarantee
amend applies
technical only to the defect-free
specifications without notice.The current edition applies. Our guarantee applies
state of our materials. The structural, static and physical characteristics static and physical characteristics of Knauf systems can
only to the defect-free state of our materials. The structural,
of
onlyKnauf systems can
be ensured where onlyonly
be ensured where only
Knauf system Knauf system
components or products recommended by Knauf are used. Consumption,
components or products recommended by Knauf are used. Consumption, may not be transferable under different circumstances.
quantity and design specifications are typical figures, which
quantity andreserved.
All rights design specifications
Changes,are typical figures, and
reproductions whichphoto-mechanical
may not be and electronic repetition, even in part, require the
transferable under different circumstances. All rights reserved. Changes,
specific permission of Knauf LLC, PO Box 112871, Dubai, United Arab Emirates.
reproductions and photo-mechanical and electronic repetition, even
in part, require the specific permission of Knauf LLC, P.O.Box 112871,
Dubai, United Arab Emirates.

Knauf
Knauf Head OfficeHead Office Knauf
Knauf QatarQatar
Branch Branch Knauf RAK
Knauf KSA BranchPlant
POP.O.Box 112871,
Box: 112871, Dubai, UAE
Dubai, UAE P.O.Box
PO Box 27111
27111 P.O.Box
PO 50006
Box 3051
Tel: +971
Tel: +971 4 337 7170 4 337 7170 Doha,State
Doha, StateofofQatar
Qatar Ras Al Khaimah,
Jeddah 21471, UAE
KSA
Fax:
Fax: +971 4 334+971
9659 4 334 9659 Tel: +974
Tel: +974 44 452
452 8191
8191 Tel:
Tel:+971 7 221
+966 5300
2 652 2033
info@knauf.aeinfo@knauf.ae Fax: +974
Fax: +974 44 452
452 8181
8181 Fax: +971
Fax: 7 221
+966 5301
2 652 2117

48

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