DF 1531060 0107

Document Folder
TBA/8, TBA/8 LSC

2.2BK060en-fro.fm
Heat reduction
RK No. 2769990-0100 / 2770000-0100
WARNING
Read and follow all safety precaution instructions in the Safety Precautions chapter in any
of the existing manuals of the equipment and on safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or serious injury.
The rebuilding must only be performed by personnel mandated by Tetra Pak.
Tetra Pak
Doc. No. DF-1531060-0107
This document is valid for:
Series No/ Machine No Sign.
Heat reduction
RK No. 2769990-0100 /
2770000-0100
for
TBA/8
648022-1100
648022-1000
648022-0900
TBA/8 LSC
648651-0100
648651-0200
2.2BK060en-fro.fm
Issue 2012-12
Doc. No. DF-1531060-0107
Tetra Pak Packaging Solutions

Table of contents
Introduction
Rebuilding kit information . . . . . . . . . . . . . . . . . . . 2
Document information . . . . . . . . . . . . . . . . . . . . . . 3
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Heat reduction
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Functional description. . . . . . . . . . . . . . . . . . . . . . . 7
How to identify old Heat reduction kits . . . . . . . . . 7
Enclosed documentation . . . . . . . . . . . . . . . . . . . . . 8
Rebuilding time. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MM2.21BK060enTOC.fm
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1 Remove hot air element V(LS) . . . . . . . . . . . . . . . 10
2 Modify the aseptic chamber . . . . . . . . . . . . . . . . . 17
3 Connect pipes and mount valve . . . . . . . . . . . . . . 21
4 Assemble and install hot air element (LS) . . . . . . 30
5 Connect pneumatic pipes . . . . . . . . . . . . . . . . . . . 36
6 Modify valve panel . . . . . . . . . . . . . . . . . . . . . . . . 37
7 Modify electrical cabinet. . . . . . . . . . . . . . . . . . . . 45
8 Modify software . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8 Fit filling pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Final operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1 Check/set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2 Fix the position of the hot air element . . . . . . . . . 48
3 Machine updating . . . . . . . . . . . . . . . . . . . . . . . . . 48
Removed parts
Removed parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Parts not to be used again . . . . . . . . . . . . . . . . . . . 51
Tetra Pak Doc. No. DF-1531060-0107 I

Table of contents
Parts not to be used again valid for filling machine rebuilt

with old Heat reduction . . . . . . . . . . . . . . . . . . . . . 61
Supplementary instructions
Updating the Maintenance Manual . . . . . . . . . . . . . II
SI-1 Hot air element (LS) - check . . . . . . . . . . . . . . . . . . . . . III
SI-2 Hot air element (LS) - overhaul . . . . . . . . . . . . . . . . . . . VI
SI-3 Hot air element (LS) - change heating element . . . . . XII

SI-4 Hot air element (LS) - set . . . . . . . . . . . . . . . . . . XIII
SI-5 Hot air element (LS) - set pressure . . . . . . . . . . XVII
SI-6 Hot air element (LS SS) - set pressure. . . . . . . . XIX
SI-7 Pipe work - change Heat reduction valve gaskets XXI
SI-8 Temperature regulators - set. . . . . . . . . . . . . . . . XXV
SI-9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . XXXI
SI-10 Pneumatic system - Heat reduction update
MM2.21BK060enTOC.fm
(TBA/8 110V) . . . . . . . . . . . . . . . . . . . . . . . . XXXII
SI-11 Pneumatic system - Heat reduction update (TBA/8 100V,
090V and TBA/8 LSC 010V) . . . . . . . . . . . . XXXIII
(TBA/8 LSC 020V) . . . . . . . . . . . . . . . . . . . . XXXIV
Enclosed documentation
Updating the Documentation . . . . . . . . . . . . . . . . . . II
II Doc. No. DF-1531060-0107 Tetra Pak

Introduction
To ensure maximum safety, always read the Safety precautions chapter in
any of the existing manuals of the equipment before doing any work on the
equipment or making any adjustments.
MM2.21BK060en-int.fm
Tetra Pak Doc. No. DF-1531060-0107 1

Introduction
Rebuilding kit information

Purpose
The purpose of this Tetra Pak kit is to protect the packaging material from
damage caused by excessive heating in the aseptic chamber during machine
stops.
CE marking
This rebuilding kit does not contrast with the basic health and safety
regulations of the European Economic Area (EEA).
The illustration below shows an example of the filling machine sign. The
sign carries data needed when contacting Tetra Pak considering the filling
machine.
1 2
3
4
5
6
8 7
1 Machine type
2 Volume
3 Drawing specifications
4 Machine serial number
5 Designed by
6 Manufacturer
7 CE mark
8 Year of manufacture
2 Doc. No. DF-1531060-0107 Tetra Pak

Introduction
Document information
Purpose of Document Folder
The purpose of this Document Folder is to provide service technicians with
information on how to install the rebuilding kit. This information includes:
– instructions for the mechanical installation of the kit
– electrical and program alterations (if relevant)
Design modifications
The directives in this document are in accordance with the design and
construction of the equipment at the time it was delivered from the Tetra Pak
plant.
Documentation production
This document has been produced by:
Ruben Rausings gata
SE-221 86 Lund
Sweden
Copyright 2012
All rights reserved. No part of this document may be reproduced or copied in
any form or by any means without the written permission of Tetra Pak
Packaging Solutions.

Introduction
Abbreviations
ASU Automatic Splicing Unit
ASSU Automatic Strip Splicing Unit
ECM Engineering Change Master
EM Electrical Manual
LH Left Hand
LS Longitudinal Seal(ing)
LSC Large Size Container
MM/MS Maintenance Manual/Maintenance System
NA Not applicable
OK/OE Optional Kit/Optional Equipment
OM Operation Manual
PLC Programmable Logic Controller
RH Right Hand
RK Rebuilding Kit
SA Strip Applicator
SPC Spare Parts Catalogue
SS Short Stop
TBA Tetra Brik Aseptic
TPA Tetra Prisma Aseptic
TS Transversal Sealing

Heat reduction
MM2.21c BK060en-10.fm

General Information Heat reduction
General Information
Overview
The Rebuilding Kit Heat reduction has different configurations depending on
the power frequency, the package volume and the machine development
step.
The pipe (1) is installed on a 50 Hz machine and the pipe (2) on a 60 Hz
machine. All versions have the LS element fitted to the heating device (3).
The air valve (4) installation for TBA/8 110V and TBA/8 LSC 020V differs
from the older machine development steps TBA/8 090V, TBA/8 100V and
TBA/8 LSC 010V, where a different air valve (5) is used.
1
3
5*
4**
1 Pipe, 50 Hz
2 Pipe, 60 Hz
3 Heating device
6 4 Air valve
5 Air valve; old development steps
* Not valid for TBA/8 110V and
TBA/8 LSC 020V
** Not valid for TBA/8 090V, TBA/8
100V and TBA/8 LSC 010V
For machines equipped with

RK 1478696-0100 install also:
6 Extra Equipment kit 2644614-0100
(Cont'd)

Heat reduction General Information
(Cont'd)
This rebuilding kit is valid for the following machine variants:
Machine Development step Package/Volume shape
TBA/8 648022-1100 All
648022-1000
TBA/8 LSC 648651-0100 1500 ml
648651-0200
Note! For machines with Heat reduction Aseptic chamber RK 1478696-0100
installed the Extra Equipment kit 2644614-0100 has to be installed.
Functional description
The Heat reduction kit reduces the temperature in the aseptic chamber
around the LS and LS SS nozzles in order to protect the packaging material
from excessive heat during production stops.
When the packaging material web stands still and the LS nozzle is retracted,
a valve opens and reduces the air flow through the LS and LS SS elements.
The air is sucked into the scrubber, where it returns to the system.
When the Program up button is activated, the valve shuts the air flow to the
scrubber and forces all hot air out through the nozzles. The valve stays in
closed position as long as the LS nozzle is in working position.
The metal retains its temperature by letting the hot air flow, at reduced
pressure, through the LS and LS SS nozzles while in retracted position.
When the machine starts, the air leaving the LS and LS SS nozzles will
immediately have the accurate temperature.
Note! The flow through the LS SS is only reduced when the LS nozzle is retracted.
Note! When the filling machine runs in program steps Preheating, Tight tube, or
Spraying, the temperature regulator works according to the temperature
setting W2 (normally 340°).
After program step Spraying is finished, the temperature drops to normal
production temperature (W).
How to identify old Heat reduction kits
Valid if all these parts

(arrows) exist.

General Information Heat reduction
Mechanical documents
Machine Description Bill of Document No.

material No.
TBA/8
110V, 100V,
090V RK Heat reduction 2769990-0100 SPC-UP-1531060-
2770000-0100 0107
TBA/8 LSC
010V, 020V
Electrical documents
The electrical documentation consists of a top level list containing a bill of
material and a document list.
A white machine card defining the development state of the equipment is
located in the electrical cabinet.
All the alterations are outlined with a heavy, dashed line to facilitate
comparison of new documentation with existing documentation.
The enclosed drawings have the same main numbers and sheet numbers as
the original documentation, but the version numbers are changed. New
cables are also shown in the connection diagrams.
Always add the rebuilding information to the machine card.
Machine Description Bill of

material No.
TBA/8
110V, 100V,
090V RK Heat reduction 2705805-0100
TBA/8 LSC
010V, 020V
Safety Precautions for TBA/8 090V - 110V
Rebuilding time
Total man-hours Recommended
personnel
Mechanics 20 2
Electricians 2 1
Note! The time given above does not include the time required to prepare the
machine or to step up to Production after the rebuilding.

Heat reduction General Information
Preparations
Machine status Power Off
Water Off
Steam Off
Air Off
Packaging material Removed
Note! Make sure that the aseptic chamber over-/underpressure values are set in
accordance with the MM instructions (risk of damaging the new LS
elements).
Before starting any operation on the machine make sure that:
• carefully study the Safety precautions chapter in any in any of the
existing manuals of the equipment
• this Document Folder is correct for the specific machine
• all the parts listed in the kit’s bill of material have been delivered*)
• all the lists and drawings listed in Enclosed documentation are present
*)
Some parts of the kit are delivered as pre-assembled.
For assistance when operating this equipment, or other inquiries, comments,

or suggestions, pose the questions or give feedback on the E-Liaison home
page at http://e-liaison.tetrapak.com. If access to the Tetra Pak intranet is not

available, contact the nearest Tetra Pak representative.
Tools
• Ordinary set of hand tools
• Templates for drilling holes in aseptic chamber;
see page 17 (included in kit)
• Spiral drills Ø3 mm, Ø 4.5 mm, Ø 7 mm (included in kit)
• Saw blades Ø 16 mm, Ø 19 mm and holder (included in kit)
• Pipe cutter or hack saw
• Ruler
• Template for setting of hot air element, see the Supplementary
instructions, procedure SI-4 Hot air element (LS) - set

Installation Heat reduction
Installation
1 Remove hot air element V(LS)
SPC reference 269915-0700
SPC reference LSC 929728-0100
Risk of burns!
The nozzle and other adjacent parts may be hot. If necessary wear
heat resistant protective gloves.
WARNING! a) Remove the web around the upper and lower filling pipes (not shown).
b) Remove the upper and lower filling pipes (not shown).
c) Remove the aseptic chamber protective covers (not shown).
d) Remove the lead (1) and thermocouple. If the thermocouple is damaged
when removed, change it.
Note! For machines with old Heat reduction (see page 27) installed, continue on
page 12.
1 RK 1478696-0100
1 Lead
1
(Cont'd)

Heat reduction Installation
(Cont'd)
e) Remove the tie rod (3) from the rocker arm (4).
Remove the screw (2) and remove the tie rod.
f) Take apart the tie rod (3) and the lever (5). Save the tie rod (3), the
screw (37) and the nut (38) for use when assembling the new heating
device.
g) Remove the screws (6) at the back of the aseptic chamber to remove the
bearing console (7) and the pivot arm (8).
h) Remove the screws at the back and at the side of the aseptic chamber to
remove the attachment pipe (9).
i) Loosen the nuts (10) and screws (11) and remove the air nozzle
assembly (12).
Save the nozzle assembly, nuts, screws, spacers and washers for
assembling later.
j) Continue on page 14.
4 3 2
37
38
5
6
7
8 2 Screw
3 Tie rod
4 Rocker arm
12 5 Lever
6 Screw
11 7 Bearing console
8 Pivot arm
9 Attachment pipe
10 Nut
11 Screw
10 12 Air nozzle assembly
9 37 Screw
38 Nut
(Cont'd)

(Cont'd)
Valid for machines with old Heat reduction (see p. 27) installed
k) Remove the tie rod (3), by loosen it at the rocker arm (4) and remove the
screw (13). Save the tie rod for use when assembling the new heating
device.
l) Remove the pipe (14).
m) Loosen the screws (15) and remove the valve (16) at the back of the
aseptic chamber.
4
13 3
15 16
14
3 Tie rod
4 Rocker arm
13 Screw
14 Pipe
15 Screw
16 Valve
(Cont'd)

(Cont'd)
n) Loosen the four screws (17) holding the short pipe (18) and remove the
short pipe.
o) Remove the screws at the back of the aseptic chamber to remove the
bearing console (7) and the pivot arm (8).
p) Remove the screws at the back and at the side of the aseptic chamber to
remove the attachment pipe (9).
q) Loosen the nuts (10) and screws (11) and remove the air nozzle
assembly (12).
Save the nozzle assembly, nuts, screws, spacers and washers for later
re-assembling.
r) Continue on page 14.
17 18
12
7 Bearing console
10 8 Pivot arm
9 Attachment pipe
11 9 10 Nut
11 Screw
12 Air nozzle assembly
17 Screw
18 Short pipe
(Cont'd)

(Cont'd)
For all machines
s) Loosen the pipe (19) from the pressure gauge for the LS element at the
heater end, as illustrated.
t) Remove the two pipes (20) and (21) and the T-connector (22) with the
barrier nut, the throttle screw and the nut. Save the nut, the barrier nut
and the throttle screw for later use.
u) Remove the T-connector (23) with nut, barrier nut and throttle screw, and
the pipe (24) and the connection (25). Save the nut, barrier nut, and
throttle screw for later use.
19 20 22 21
25 Aseptic chamber LH side
24
19 Pipe
23 20 Pipe
21 Pipe
22 T-connector, nut, barrier nut, and throttle screw
23 T-connector, nut, barrier nut, and throttle screw
Aseptic chamber RH side 24 Pipe
25 Connection
(Cont'd)

(Cont'd)
v) Loosen the cable for the LS element in the electrical cabinet.
Cable number, see the Electrical documentation.
Note! Do not pull the cable out from the cable channels until the new cable is
fitted. The old cable could be used as a help to pull the new cable in place.
w) Disconnect the lower connection on the pipe (27), and then turn the pipe
to the right as shown.
x) Disconnect the upper connection (28), and then turn the pipe (29) to the
side.
y) Remove the four screws (26) and remove the heater (30).
Carefully remove any old gasket remnants.
z) Disconnect the LS element cable from the heater by loosening the
lid (31).
aa) Loosen the cable gland (32) and the gland fitting (33) from the heater
pipe.
ab) Remove the screwed-on bracket (34).
34 31
32, 33
28
29
30
26
27 26 Screw
27 Pipe
28 Connection
29 Pipe
30 Heater
31 Lid
32 Cable gland
33 Gland fitting
34 Bracket
(Cont'd)

(Cont'd)
ac) Loosen the cable gland and the gland fitting from the cable duct and
remove the spiral conduit (35) from the cable. Change to a new one.
Save the cable gland and gland fitting for later use.
Do not remove the cable!
ad) To prepair for cable installation, remove the platform hatch on the upper
platform and cut off the cable strips.
Remove both lids (36) for the cable duct.
36
35
35 Spiral conduit
36 Lid
Parts to be removed and not used again in machines with Heat

reduction
See section Removed parts on page 49.

2 Modify the aseptic chamber

Tools
- spiral drill Ø3mm TP No. 765100-0173
- spiral drill Ø 7mm TP No. 765100-0221
- saw blade Ø16mm TP No. 769211-0116
- saw blade Ø19mm TP No. 769211-0119
- holder for saw blade TP No. 769219-0101
- template (1) TP No. 2563231-0000
- template (3) TP No. 2563236-0000
- ruler ---
SPC reference
- 110V 648011-0900
- 100V 648011-0800
- LSC 010V 648601-0100
- LSC 020V 648601-0200
RK reference 2563220-0100
2644614-0100
a) Fit the template (1) loosely to the upper two holes at the inside of the
aseptic chamber using the screws (2) for the hot air element console in
the kit and the nuts for the attachment pipe.
b) Fit the template (3) loosely to the two holes at the inside of the aseptic
chamber using the screws (4) and the nuts for the hot air element
attachment pipe in the kit.
Note! Make sure the templates are fitted in the correct way, making the hole
pictures as illustrated on page 19.
1
1
2
3
3
1 Template
2 Short screws
3 Template
4 Short screws
4
(Cont'd)

(Cont'd)
c) Use a ruler (6) to align the two templates when tightening the screws.
Check the distance A between the templates.
Note! Be careful when drilling. Cover the hot air element LS SS (5) to prevent any
waste from falling down through the superstructure.
d) Remove the bracket (7).
Wear eye protection!

Risk of drillings.
e) Using the templates, drill pilot holes with a spiral drill Ø 3 mm at the
inside of the aseptic chamber.
A A = 238 0.5 mm
5
5 LS SS
7 6 Ruler
7 Bracket
(Cont'd)

(Cont'd)
f) Remove the templates.
g) Drill the middle hole (8) of the three new upper holes first to Ø 7 mm,
then with a saw blade to Ø 19 mm.
h) Drill the other two upper holes (9) with a spiral drill to Ø 7 mm.
i) Drill the new lower hole (10) with a spiral drill to Ø 7 mm.
j) Fit back the bracket (7).
7 Bracket
8  19 mm hole
9  7 mm holes
10  7 mm hole
10
(Cont'd)

(Cont'd)
k) Inside the cable duct lower opening, drill a hole (11) with a saw blade to
Ø 16 mm.
l) Only valid for machines with old Heat reduction (see page 27)
installed:
Fit the cover (12) with the gasket (13) over the old hole for the valve
(the cover is included in the Extra Equipment kit 2644614-0100).
11
B =  16 0.5 mm
C = 30 5 mm
D = 50 5 mm
12
11 Ø 16 mm hole
12 Cover
13 13 Gasket

3 Connect pipes and mount valve

Tools
- tube cutter or
hack saw
Retaining ring 315755-0110
2563250-0100
2644615-0100
a) Connect the inlet pipe (1) to the connection (4).

b) Connect the other end of the inlet pipe (1) and the new gasket (2) to the
aseptic chamber with the screws (3) as shown.
1 4 1 Inlet pipe
2 Gasket
3 Screw
4 Connection
(Cont'd)

(Cont'd)
c) Modify the pipe (5) from the pressure gauge (= position 19 on page 14)
according to the illustration below.
Mark the pipe on place and remove it when shortening it, not to leave
any grindings in the other surrounding parts. Clean the pipe from
grindings before fitting it.
d) Fit the pipe (5) on the pressure gauge again, and connect it to the
connector (6).
5 6
A A = 14 1 mm
(B = 84 1 mm)
5 Pipe
6 Connector
(Cont'd)

(Cont'd)
e) Modify the pipe (7) according to the illustration below.
Mark the pipe on place and remove it when shortening it, not to leave
any grindings in the other surrounding parts. Clean the pipe from
grindings before fitting it.
Fit it back again.
A
A = 14 mm
(B = 91 mm) B
7 Pipe
(Cont'd)

(Cont'd)
f) Remove the bottom part of the suction device (9).
g) Remove the old retaining ring.
h) Fit the new retaining ring, material no. 315755-0110.
9 Suction device
(Cont'd)

(Cont'd)
Valid for 50 Hz machines only
Note! For machines with old Heat reduction (see page 27) installed, see page 27.
i) Connect the suction device (9) to the pipe (8) with the connection (10),
inserting a new gasket (11).
j) Remove the nut (not illustrated) on the scrubber (12) before connecting
the pipe (8). Connect the pipe (8) to the scrubber with the
connection (13), inserting a new gasket (14).
k) Continue on page 28.
10
11
8 Pipe
9 Suction device
10 Connection
12 14 13 11 Gasket
12 Scrubber
13 Connection
14 Gasket
(Cont'd)

(Cont'd)
Valid for 60 Hz machines only
Note! For machines with old Heat reduction (see page 27) installed, see page 27.
l) Remove the existing pipe (15) and the gaskets (16) and (17).
m) Connect the pipe (18) to the scrubber (12) with the connection (13),
n) Connect the pipe (18) to the compressor (32) with the connection (19),
o) Connect the suction device (9) to the pipe (18) with the connection (10),
p) Continue on page 28.
.
16
15
17
10
11 9 Suction device
10 Connection
11 Gasket
18 12 Scrubber
13 Connection
14 Gasket
15 Pipe
16 Gasket
17 Gasket
32 18 Pipe
19 Connection
12 14 13 19 20 20 Gasket
32 Compressor
(Cont'd)

(Cont'd)
Valid for machines with old Heat reduction (see p. 27) installed
q) Connect the suction device (9) with the connection (10) and a new
gasket (11) to the existing pipe (8) for 50 Hz machines, or pipe (18) for
60 Hz machines.
Continue on page 28.
9
10
11
8 Pipe (50 Hz machines)

9 Suction device
10 Connection
11 Gasket
8 18
18 Pipe (60 Hz machines)
(Cont'd)

(Cont'd)
For all machines
r) Connect pipe (21) to the connector (22) as well as to the suction
device (9).
s) On the pipe assembly (26), remove the nuts (23).
Fit the saved nuts and the saved barrier nuts (24) and throttle screws
(25).
t) Connect the pipe assembly (26), including the gasket (27), to the short
stop element (28) as shown.
u) Connect the pipe (29), reaching behind the aseptic chamber, to
T-connector (30) and to suction device (9) as shown.
v) Fit back the lower and upper pipe connections from page 15, items w)
and x).
23 21 22 29 9
24
26 25
29
30
28
27
26
9 Suction device 26 Pipe assembly

21 Pipe 27 Gasket
22 Connector 28 Short stop element
23 Nut 29 Pipe
24 Barrier nut 30 T-connector
25 Throttle screw
(Cont'd)

(Cont'd)
w) Connect L-connector (31) to pipe (7).
31
7
7 Pipe
31 L-connector

4 Assemble and install hot air element (LS)

Tools
- ruler
SPC reference LSC 929728-0100
2563230-0100
2563240-0100
a) On a work bench, thread the holders (1) through the heating device
arms (2), through the saved spacers (3) and washers and then fix with the
saved nuts (4).
Note! Spacers and holders will be pinned after testing. See 2 Fix the position of the
hot air element on page 48.
b) Check the rollers (5), (6) and the shafts (7). Change them if necessary;
see instructions in SI-1 Hot air element (LS) - check.
Use the correct dimension of the rollers (6) for your machine.
c) Only valid for machines with old Heat reduction (see page 27)
installed:
Separate the saved nozzle assembly and change the attachment (11) to
the one delivered in the Extra Equipment kit. Assemble the parts again.
d) Fit the pipe (8) with the gasket (9) to the air nozzle assembly (10).
1 2 3 4
11
9
6
7 8
RK 1478696-0100
5
1 Holder 7 Shaft
2 Arm 8 Pipe
3 Spacer 9 Gasket
4 Nut 10 Air nozzle
10 5 Rollers assembly
6 Rollers 11 Attachment
(Cont'd)

(Cont'd)
Note! Loosen the screw (14) carefully to prevent the pivot arm from slipping away
and cause damage to the electric cable (18).
e) Remove the cover (12) with the gasket (13), the screw (14), the
washer (15) and the lever (16) from the bearing console (17).
f) Assemble the saved link rod (19) with the lever (16) using the screw (20)
and the nut (21) (saved from earlier alt. included in the Extra Equipment
kit) on a work bench.
12
13
20
14
15 19
16 16
17
18
21
12 Cover
13 Gasket
14 Screw
15 Washer
16 Lever
17 Bearing console
18 Electric cable
19 Link rod
20 Screw
21 Nut
(Cont'd)

(Cont'd)
g) Add the bushing (22) to the attachment pipe (23) and fit the attachment
pipe with the gaskets (24) and (25) loosely to the aseptic chamber.
h) Thread the electric cable (18) carefully through the gasket (26) and out
through the lower hole (27). Place the assembly in the bushing (22) on
the attachment pipe (23).
27
26
18
24 25
22
23
18 Electric cable
22 Bushing
23 Attachment pipe
24 Gasket
25 Gasket
26 Gasket
27 Hole
(Cont'd)

(Cont'd)
i) Mount the assembly with the gasket (26) loosely to the back of the
aseptic chamber with the screws (28).
j) Thread the lever (16) in through the upper hole and into the bearing
console (17). Fit the washer (15) and secure the link rod with the
screw (14).
k) Fit the cover (12) with the gasket (13).
l) Fit the link rod (19) to the rocker arm (29).
29 19 16
12
13
14
15
28
17
26
12 Cover
13 Gasket
14 Screw
15 Washer
16 Lever
17 Bearing console
19 Link rod
26 Gasket
28 Screw
29 Rocker arm
(Cont'd)

(Cont'd)
m) Align the attachment pipe (30) to the bearing console (17) using a ruler,
and adjust the bearing console (17) to be distance A from the pivot
arm (31).
Fix the console and the attachment pipe to the chamber by tightening the
screws.
n) Check the heating device movement by hand. If it is not satisfying,
repeat from item m).
o) Fit the lead (32) and thermocouple.
17
31
A = 1.5 mm
32
17 Bearing console
30 Attachment pipe
30 31 Pivot arm
32 Lead
(Cont'd)

(Cont'd)
p) Thread the cable (18) through the cable sheath (33) and fit the cable
sheath in the holes for the removed bracket (see page 15). The screws
must be fitted from the inside of the chamber.
q) Thread the cable (18) through the spiral conduit, and through the gland
fitting and cable gland (from item ac) page 16).
Mark the cable at position (34) with the same number as the removed
cable.
r) Connect the cable to the old cable (35) coming from the cable duct (36),
and pull the new cable up to the electrical cabinet with help of the old
one.
s) Thread the cable from the limit switch on the Heat reduction valve
through the cable gland (37), up through the cable duct (36), and up to
the electrical cabinet.
Fix it in place with strips (38) where required.
t) Where adequate, bunch the cables in the cable duct together with strips.
u) Fit the platform hatch on the upper platform.
Fit both lids (39) for the cable duct (only lower lid shown).
18
33 37
36
38
18 Electric cable
33 Cable sheath
34 Cable marking
35 Cable
36 Cable duct
37 Cable gland 35 34 39
38 Strips
39 Lid

5 Connect pneumatic pipes

Note! The connections for the pipes are to be found on the drawing 2563250-0001.
a) Connect pipes (1) and (2) to the pneumatic cylinder (3).
b) Connect pipes (1) and (2) to the pipes (4), and then to the pipes (5).
c) Thread the pipes (6) through the hole in the floor and connect them to the
pipes (5).
4
6
5 4
1 Pipe No. 804 (to port 4)

2 Pipe No. 802 (to port 2)
3 Pneumatic cylinder
4 Pipe
5 Pipe
6 Pipe

6 Modify valve panel

Modify the valve panel (upper or lower) according to the instructions for
your specific machine type.
Valid for TBA/8 110V
SPC reference
- 110V 1487413-0100
Note! See the pneumatic drawing in the Supplementary instructions; procedure

SI-10 Pneumatic system - Heat reduction update (TBA/8 110V).
Prepare the upper valve panel as follows:
a) Remove the cover plate (1) and the plug (2).
b) Attach the solenoid valve (3) and its corresponding two elbow pipe
joints (4) with reducers (5) to the upper valve panel rear side.
3 1 2 5
1 Cover Front view Rear view

2 Plug
3 Solenoid valve MY80
4 Pipe joints
5 Reducers
(Cont'd)

(Cont'd)
c) Open the automatic splicing unit (ASU).
d) Connect the air hoses from the elbow pipe joints on page 37 to the pipes
(6) and (7) coming from the upper platform.
Connect the pipe from the cylinder port No. 4 to the hose coming from
solenoid valve port No. 4.
e) Mark the hoses (8, 9) with numbers; No. 804 on the hose coming from
port No 4, No. 802 on the hose coming from port No. 2.
f) Fasten the hoses and the pipes to the water pipes with strips (10).
Close the ASU.
6, 7
10
8, 9
10
10
6 Pipe
7 Pipe
8 Hose
10 9 Hose
10 Strip
(Cont'd)

(Cont'd)
Valid for TBA/8 100V, TBA/8 090V and TBA/8 LSC 010V
Tool
- saw blade Ø 19 mm TP No. 769211-0119
- holder for saw blade TP No. 769219-0101
- spiral drill Ø 4.5 mm TP No. 765100-0191
Note! See the pneumatic drawing in the Supplementary instructions; procedure

SI-11 Pneumatic system - Heat reduction update (TBA/8 100V, 090V and
TBA/8 LSC 010V).

Risk of drillings.
Install the air valve as follows:

a) Drill two holes Ø 4.5 mm (2) for the air valve as indicated by the
measurements A, B, C and D.
090V 100V and LSC 010V A

A
B
A =45 mm A = 30 mm
B =55 mm B = 40 mm
C =35 mm C = 50 mm C D
D =85 mm D = 60 mm
1 2
1 Main air filter

2 Ø 4.5 mm holes
(Cont'd)

(Cont'd)
b) Open the automatic splicing unit (ASU).
c) Mount the air valve (3) on the back of the panel using the two new holes.
d) Divide the existing air hose (5) (marked No. 1) and mount the
T-connector with the reducer (4) to the hose.
e) Connect the air hose (6) between the air valve (3) and the
T-connector (4).
5
3 Air valve
4 T-connector and reducer
5 Air hose
6 Air hose
For 090V the air valve (3) is turned 90° to the right.
(Cont'd)

(Cont'd)
f) Connect the air hoses (7) and (8) between the air valve (3) and the
pipes (9) and (10) from the upper platform (connected on page 36).
g) Mark the hoses (7, 8) with numbers; No. 804 on the hose coming from
port No. 4, No. 802 on the hose coming from port No. 2.
h) Fasten the hoses and the pipes to the water pipes with strips (11).
9, 10
11
3 7, 8
7
11
8
11
3 Air valve
7 Air hose
8 Air hose
11
9 Pipe
10 Pipe
11 Strip
(Cont'd)

(Cont'd)

Risk of drillings.
i) Drill one hole Ø 19 mm (10) in the cable duct above the drive unit as
indicated by the measurements I and J.
j) Fit the cable gland delivered with the kit in the hole (10).
k) Pull the cable from the air valve through the cable sheath (11) and pull
the cable through the cable gland.
J
I = 20 ±1 mm
J = 60 ±1 mm
10
11
3 Air valve
10 Hole
11 Cable sheath with
cable glands
(Cont'd)

(Cont'd)
Valid for TBA/8 LSC 020V
See the pneumatic drawing in the Supplementary instructions; procedure

SI-12 Pneumatic system - Heat reduction update (TBA/8 LSC 020V)
Prepare the valve panel as follows:
a) Remove the cover plate (1) and the plug (2).
b) Attach the solenoid valve (3) and its corresponding two elbow pipe
joints (4) with reducers (5) to the valve panel rear side.
3 1 2 5
Front view Rear view
1 Cover
2 Plug
3 Solenoid valve MY80
4 Pipe joints
5 Reducers
(Cont'd)

(Cont'd)
c) Open the automatic splicing unit (ASU).
d) Connect the air hoses from the elbow pipe joints on page 37 to the pipes
(6) and (7) coming from the upper platform.
e) Mark the hoses (8, 9) with numbers; No. 804 on the hose coming from
port No 4, No. 802 on the hose coming from port No. 2.
f) Fasten the hoses and the pipes to the water pipes with strips (10).
Close the ASU.
6, 7
10
8, 9
10
10
6 Pipe
7 Pipe
8 Hose
10 9 Hose
10 Strip

7 Modify electrical cabinet

EM reference 2705805-0100
Modify the electrical cabinet according to the Electrical Documentation.
8 Modify software
Machine status Mains power On
EM reference 2705805-0100
Modify the PLC program according to the PLC program lists to be found in
the Electrical Documentation.
8 Fit filling pipes

a) Fit the upper and lower filling pipes, see the OM delivered with the
machine.
b) Pull the web down through the jaws, see the OM.

This page intentionally left blank

Heat reduction Final operations
Final operations
Machine status Power On
Water On
Steam On
Air On
1 Check/set
After the rebuilding it is necessary to perform the following checks and
settings:
a) Screw the LS and LS SS suction screws fully in.
b) Screw the LS and LS SS element pressure setting screws fully in, and
then screw them out by 1.5 turns (540°).
c) For TBA/8 110V and TBA/8 LSC 020V:
Disconnect the electrical cable to the solenoid valve MY80 on the upper
valve panel.
For TBA/8 100V, 090V and TBA/8 LSC 010V:
Disconnect the cable to the air valve MY80 on the back of the lower
valve panel.
d) In the electrical cabinet: Disconnect the fuse marked LS.
e) Set the hot air element (LS), see Supplementary instructions SI-4 Hot air
element (LS) - set.

Note! Check that air is blowing through all nozzles when stepping up the machine,
and that the Heat reduction valve is closed (illustrated on page XVII in the
Supplementary instructions).
f) Step up the machine to Preheating.
g) Set the temperature regulator for LS. For temperature controller A206,
see SI-8 Temperature regulators - set.
h) In the electrical cabinet: Connect the fuse marked LS.
i) Check/set the position of the element holes, see SI-1 Hot air element
(LS) - check.
Note! Check/set the aseptic chamber overpressure and underpressure (to avoid the
risk of damaging the new LS elements); see Maintenance Manual (MM) 1-2
Superstructure - check over/underpressure.
j) Set the LS and LS SS pressures in Production according to SI-5 Hot air
element (LS) - set pressure and SI-6 Hot air element (LS SS) - set
pressure.
k) Connect the electrical cable to the solenoid valve MY80. Set the LS and
LS SS pressures in Short stop according to SI-5 Hot air element (LS) -
set pressure and SI-6 Hot air element (LS SS) - set pressure.
(Cont'd)

Final operations Heat reduction
(Cont'd)
Note! When the filling machine runs in program steps Preheating, Tight tube, or
Spraying, the temperature regulator works according to the temperature
setting W2 (normally 340°).
After program step Spraying is finished, the temperature drops to normal
production temperature (W).
2 Fix the position of the hot air element

After checking that the hot air element functions correctly, pin the holders
and the spacers that were installed when assembling the hot air element. See
page 30.
Fit the aseptic chamber protective covers (procedure not described).
3 Machine updating
Machine card
Write the name and number of this kit on the white machine card.
Declarations
Store the declaration for this rebuilding kit together with the Declaration of
Conformity for the machine. The declaration is included in chapter Enclosed
Documentation.
If a Declaration of Incorporation is delivered with this rebuilding kit, the
Rebuilding Manual must be archived as part of the Technical File for the
machine.
SPC (Spare Parts Catalogue)
Update the machine’s SPC with the enclosed spare parts list.
MM (Maintenance Manual)
For TBA/8 090V - 110V, update the Safety precautions chapter in the MM
with the enclosed Safety precautions pages, see chapter Enclosed
documentation.
Store the technical publications for the kit together with those of the
machine.
Pneumatic schedule
Add the plastic-coated pneumatic schedule delivered with the kit to the other
machine schedules behind the valve panel door.

Removed parts

Removed parts Heat reduction
Removed parts
Enclosed a list of the parts to be removed from the machine, and not used
again, when installing the Heat reduction update kit, see Parts not to be used
again.
Note! For machines with old Heat reduction (see page 27) installed, see Parts not
to be used again valid for filling machine rebuilt with old Heat reduction on
page 61.

Heat reduction Removed parts
Parts not to be used again



(Cont'd)


(Cont'd)
320
320


(Cont'd)


(Cont'd)
List of parts not to be used again
Common parts SPC Reference 269915-0700/

Document 269915-0005
Pos Part No. Qty Description
005 533195-0000 1 Mantle
010 250654-0000 1 Pivot arm
020 555545-0000 1 Coil heater
040 250656-0000 1 Attachment pipe
050 434829-0000 1 Lead
090 476360-0000 1 Lid
100 28037-0000 1 Washer
130 531734-0000 1 Gasket
150 531738-0000 2 Gasket
151 1531739-0000 1 Gasket
152 250660-0000 1 Bearing console
153 531740-0000 1 Gasket
154 250662-0000 1 Lever
155 250663-0000 1 Bearing
270 531744-0000 1 Gasket

275 531745-0000 1 Gasket
280 531764-0000 1 Gasket
285 555546-0000 1 Insulating plate
290 479176-0000 1 Pipe
295 530622-0000 1 Bushing
297 533196-0000 1 Fastening plate
300 90030-0092 1 Straight conn., 6- R1/4, ext. tappered
315 90097-0017 2 Flat pin plug 6.3 mm
320 90152-0033 500 mm Spiral conduit for PR 15.2 (PG 9)
505 312105-0289 1 Screw M6S ISO 4017 M4x10 A480
515 312105-0327 2 Screw M6S ISO 4017 M5x12 A480
520 312105-0364 2 Screw M6S ISO 4017 M6x10 A480
530 312105-0368 6 Screw M6S ISO 4017 M6x16 A280
540 322105-0370 6 Screw M6S ISO 4017 M6x20 A480
545 312105-0372 4 Screw M6S ISO 4017 M6x25 A480
570 312105-0455 1 Screw M6S ISO 4017 M8x30 A480
575 312125-0327 6 Screw Pan Head MCS M5x12 SS
(Cont'd)

(Cont'd)

600 312605-0314 2 Hexagon nut M6M M5 A280
601 312605-0316 4 Hexagon nut M6M M6 A280
607 315105-0146 6 Washer BRB 5.3x10 RFR
609 315105-0153 6 Washer BRB 6.4x12 RFR
730 353104-0130 1 Cable shoe YAV 025 M4

015 568805-0000 1 Pipe - 60 Hz
275 90217-0026 1 Nut - 50 Hz
630 315250-0101 1 Gasket 32x25x5.5 - .50 Hz
630 315250-0101 2 Gasket 32x25x5.5 - .60 Hz

200 276490-0000 1 Pipe
290 479231-0000 1 Pipe
300 479232-0000 1 Pipe
320 90030-0058 2 Connection T-pipe T-12
Common parts SPC Reference 269158-0400

350 90224-0301 1 Connection

Parts not to be used again

valid for filling machine rebuilt with
old Heat reduction


(Cont'd)
320
320


(Cont'd)


(Cont'd)


(Cont'd)
Parts not to be used again valid for filling machine rebuilt with
old Heat reduction (see p. 27)

005 533195-0000 1 Mantle
010 2500150-0000 1 Pivot arm
020 555545-0000 1 Coil heater
040 250656-0000 1 Attachment pipe
050 1499055-0000 2 Lead 750 S, 500 S, 375 S, 355 B
050 1499055-0000 1 Lead 1500 S, 1000 Sq, 1000 B, 1000 S,
750 B, 500 B
055 1499056-0000 1 Lead 1500 S, 1000 Sq, 1000 B, 1000 S,
750 B, 500 B
090 476360-0000 1 Lid
100 1487976-0000 1 Gasket
130 1499057-0000 1 Gasket
150 531738-0000 2 Gasket
151 531739-0000 1 Gasket
152 1487972-0000 1 Bearing holder

153 531740-0000 1 Gasket
154 1519368-0000 1 Connection
155 1487975-0000 1 Bushing
160 1347923-0000 2 Gasket
170 2524514-0100 1 Valve
171 1478691-0000 1 Gasket
172 2545143-0001 1 Pipe 750 S, 500 S, 375 S, 355 B
172 2510290-0000 1 Pipe 1500 S, 1000 Sq, 1000 B, 1000 S,
750 B, 500 B
173 90091-0180 2 Gasket 32x25x4.8 mm
174 1347920-0000 1 Pipe
270 531744-0000 1 Gasket
275 531745-0000 1 Gasket
280 531764-0000 1 Gasket
285 555546-0000 1 Insulating plate
290 479176-0000 1 Pipe
295 530622-0000 1 Bushing
297 533196-0000 1 Fastening plate
300 90030-0092 1 Straight connection 6- R1/4,
ext. tappered
310 90030-0187 1 Connection, straight GA-12-G3/8
315 90097-0017 2 Flat pin plug 6.3
(Cont'd)

(Cont'd)

320 90152-0033 500 mm Spiral conduit for PR 15.2 (PG 9)
505 312105-0289 1 Screw M6S ISO 4017 M4x10 A480
510 312105-0327 10 Screw M6S ISO 4017 M5x12 A480
530 312105-0368 12 Screw M6S M6x16 A280
540 312105-0368 2 Screw M6S M6x20 A280
545 312105-0372 4 Screw M6S M6x25 A280
565 312105-0374 5 Screw M6S ISO 4014 M6x30 A480
570 312105-0380 3 Screw M6S ISO 4014 M6x50 A480
575 312125-0327 6 Screw pan head MCS M5x12 SS
590 312115-0291 4 Screw ISO 4762 M4x12 A4
600 312605-0314 2 Hexagon nut M6M M5 A280
601 312605-0316 4 Hexagon nut M6M M6 A280
604 312625-0316 1 Hexagon thin nut EN 24035 ML6M M6 A4
607 315105-0146 6 Washer BRB 5.3x10 RFR
609 315105-0153 6 Washer BRB 6.4x12 RFR
707 352100-0106 1 Cable glanr. 18.6-10.5
710 352136-0113 1 Gland fitting PR18.6/PG11 Di = 12mm
730 353104-0130 1 Cable shoe YAV 025 M4

200 276490-0000 1 Pipe
290 479231-0000 1 Pipe
300 479232-0000 1 Pipe
320 90030-0058 2 Connection T-pipe T-12

350 90224-0301 1 Connection

010 1517062-0000 1 Attachment 750 S, 500 S, 375 S, 355 B
010 2500151-0000 1 Attachment 1500 S, 1000 B, 1000 S,
1000 Sq, 750 B, 500 B

MM2.21c BK060en-s1.fm
Tetra Pak Doc. No. DF-1531060-0107 SI-I

Supplementary instructions Heat reduction
Updating the Maintenance Manual

Place these Supplementary Instructions at the end of the machine’s
Maintenance Manual. Take care to clearly mark any old procedures with the
words “No longer valid: see Supplementary Instructions”.
MM2.21c BK060en-s1.fm
SI-II Doc. No. DF-1531060-0107 Tetra Pak

Heat reduction Supplementary instructions
SI-1 Hot air element (LS) - check

Machine status Air Off
SPC reference Old references:
- 110V 269915-0700
- 100V 269915-0700
- LSC 010V 929728-0100
- LSC 020V 929728-0100
Risk of burns!
The nozzle and other adjacent parts may be hot. If necessary, wear
heat-resistant protective gloves.
WARNING!
a) Check that the air nozzle (1) is clean from plastic deposits, and that the
air holes are not blocked. Clean if required.
To reach, loosen the shafts (2), and remove the head plate (3). Clean the
head plate and, if required, the rollers (4) and (5).
b) Check that the rollers (4) and (5) are not worn and that they rotate freely.
Change them if required.
2.2c BK060en-s2.fm
1
5
3
4
1
2
1 Air nozzle
2 Shafts
3 Head plate
4 Rollers
5 Rollers
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-III

(Cont'd)
c) Check that the bearing (6) and bushing (7) are not worn by turning the
pivot arm (8). Change them if required, see SI-2 Hot air element (LS) -
overhaul.
6
8
7
6 Bearing
7 Bushing
8 Pivot arm
2.2c BK060en-s2.fm
(Cont'd)
SI-IV Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
d) Step up the machine to Tight Tube and check that the row of holes (9) is
visible and parallel with the edge of the packaging material web (10).
Adjust by means of the screw (11).
e) Fit the head plate (3) and the rollers (4).
11
10 3
9 4
3 Head plate
4 Rollers
2.2c BK060en-s2.fm
9 Row of holes
10 Packaging material web edge
11 Screw
Tetra Pak Doc. No. DF-1531060-0107 SI-V

SI-2 Hot air element (LS) - overhaul

- 110V 269915-0700
- 100V 269915-0700
- LSC 010V 929728-0100
- LSC 020V 929728-0100
Risk of burns!
heat- resistant protective gloves.
WARNING! a) Remove the lead (1) and thermocouple.
b) Remove the heating element (2) from the hot air element, see
instructions in SI-3 Hot air element (LS) - change heating element.
Change the element and gaskets if required.
c) Remove the cover (3) and the gasket (4). Change the gasket if required.
d) Remove the screw (5) and the washer (6). Pull the link rod lever (7) out
from the bearing console (8) from the back of the aseptic chamber.
7
3
2.2c BK060en-s2.fm
4
5
6
1 Lead
8 2 Heating element
3 Cover
4 Gasket
5 Screw
2 6 Washer
7 Link rod lever
8 Bearing console
(Cont'd)
SI-VI Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
e) Remove the screw (9), the holder (10), and the gasket (11). Remove the
cable shoe (12) and change the gasket if required.
f) Loosen the screws (13). Remove the cable (14) from the cable
glands (15).
g) Remove the screws (16) from the bearing console (8). Remove the
bearing console, with the gasket (17), and simultaneously carefully pull
the cable out from the pivot arm (18). Change to a new gasket if
required.
h) Change the bearing (19) if required and fit it back on the pivot arm.
i) Lift the heating device from the attachment pipe (20). Change the
bushing (21) if required.
17 8
19
18
2.2c BK060en-s2.fm
11
16 12 8 Bearing console
15 9 Screw
14 10 Holder
10 11 Gasket
21 12 Cable shoe
13 Screw
14 Cable
15 Cable gland
9 16 Screw
17 Gasket
13 18 Pivot arm
19 Bearing
20 20 Attachment pipe
21 Bushing
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-VII

(Cont'd)
j) Remove the attachment pipe (20).
Change gaskets (22) and (23) if required.
k) Fit the attachment pipe (20) loosely to the aseptic chamber.
l) Fit the heating device to the attachment pipe (20).
m) Fit the bearing console (8) to the pivot arm (18) and loosely fit the
bearing console (8) to the back of the aseptic chamber using the
gasket (17) and screws (16).
17 8 8 Bearing console
16 Screw
17 Gasket
18 Pivot arm
20 Attachment pipe
18 22 Gasket
23 Gasket
16
23
2.2c BK060en-s2.fm
22
20
(Cont'd)
SI-VIII Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
n) Align the attachment pipe (20) to the bearing console (8) using a ruler,
and adjust the bearing console (8) to be distance A from the pivot
arm (18).
Fix the console and the attachment pipe to the chamber by tightening the
screws.
o) Check the heating device movement by hand. If it is not satisfying,
repeat from n).
A
18
2.2c BK060en-s2.fm
A = 1.5 mm
8 Bearing console
18 Pivot arm
20 Attachment pipe
20
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-IX

(Cont'd)
p) Fit the cable (14) carefully back in through the pivot arm (18) and fit it to
the cable glands (15).
q) Fit the earth part cable shoe (12) on the holder (10).
Fit the holder (10) with the gasket (11) to the pivot arm (18).
18
11
12
15
10
14
2.2c BK060en-s2.fm
10 Holder
11 Gasket
12 Cable shoe
14 Cable
15 Cable gland
18 Pivot arm
(Cont'd)
SI-X Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
r) Fit the heating element (2) to the pivot arm (18), see SI-3 Hot air element
(LS) - change heating element.
s) Fit the lead (1) and root thermocouple cable (24) as shown.
t) Set the hot air element see SI-4 Hot air element (LS) - set.
18
1
2
24
2.2c BK060en-s2.fm
1 Lead
2 Heating element
18 Pivot arm
24 Root thermocouple cable
Tetra Pak Doc. No. DF-1531060-0107 SI-XI

SI-3 Hot air element (LS) - change heating

element
Machine status Power Off
- 110V 269915-0700
- 100V 269915-0700
- LSC 010V 929728-0100
- LSC 020V 929728-0100
Risk of burns!
heat-resistant protective gloves.

WARNING! a) Remove the two screws (1) and the four screws (2), and remove the
jacket (3).
b) Pull out the heating element (4) and change the element.
Put it back again.
c) Change the two gaskets (5) and (6) to new ones if required.
d) Assemble the parts.
2.2c BK060en-s2.fm
5 6
1 3 2
1 Screw
4
2 Screw
3 Jacket
4 Heating element
5 Gasket
6 Gasket
SI-XII Doc. No. DF-1531060-0107 Tetra Pak

SI-4 Hot air element (LS) - set

Tools
- template See table on
page SI-XIV.
- 110V 269915-0700
- 100V 269915-0700
- LSC 010V 929728-0100
- LSC 020V 929728-0100
Risk of burns!
The LS nozzle and other adjacent parts may be hot. If necessary,
wear heat-resistant protective gloves.
WARNING!
a) Set the lower forming ring; see 1.1.2-1 Lower forming rings - set.
b) Remove the LS SS nozzle (1) and the roller (2).
c) Remove the rollers (3) and the head plate (4).
d) Remove the roller (5) from the upper forming ring.
4
5
2.2c BK060en-s2.fm
1 Nozzle
2 Roller
3 Rollers
4 Head plate
5 Roller
2 1
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XIII

(Cont'd)
e) Undo the screw (6).
f) Fit the template (7) as shown and place the distance block (8) between
the template and the forming ring (9). Fit the screw (10).
g) If needed, adjust the upper forming ring (11) to the template.
h) Set distance A by turning the screw (12).
Note! It may be necessary to adjust/bend the bracket (13) by hand, until the
screw (12) is positioned in front of the hot air element arm.
i) Move the air nozzle (14) by hand to the template and activate the air
valve controlling the cylinder.
j) Adjust the air cylinder piston to make the nozzle reach the stop
screw (12) when it moves into working position.
Package Template
A = 18 mm 13 355 B 293578-0203
375 S 293578-0204
12 400B 293578-0203
500 B 293578-0201
11 500 S 293578-0203
2.2c BK060en-s2.fm
750 B 293578-0201
A 750 S 293578-0205
1000 B 293578-0201
1000 S 293578-0206
1000 Sq 293578-0208
12 1500 S 293578-0201
7 6 Screw
7 Template
6, 10 8 Distance block
14
9 Lower forming ring
10 Screw
11 Upper forming ring
12 Stop screw
13 Bracket
14 Air nozzle
8 9
(Cont'd)
SI-XIV Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
k) Set the plays B and C with the screws (15) and (16).
17, 18
B
B = 0,2 mm (maximum)
C C = 0,2 mm (maximum)
14
Air nozzle (14) and stoppers (17, 18) seen from above
2.2c BK060en-s2.fm
17
16 15
14 14 Air nozzle
15 Screws
16 Screws
18
17 Stopper
18 Stopper
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XV

(Cont'd)
l) Remove the template (7).
m) Deactivate the air valve.
n) Assemble in the reverse order.
o) Check that the nozzle moves freely between the working position and
the non-working position.
2.2c BK060en-s2.fm
7 Template
SI-XVI Doc. No. DF-1531060-0107 Tetra Pak

SI-5 Hot air element (LS) - set pressure

Machine status Production
2644615-0100
Risk of burns!
The compressor, the throttles and other adjacent parts may be hot.
If necessary, wear heat-resistant protective gloves.
WARNING! In Production
a) Step up the machine to Production.
Note! Check that the Heat reduction valve is in its closed position by looking at the
pendulum suspension (1).
b) Set the pressure for hot air element (LS) with the pressure throttle
screw (2).
Pressure, see SI-9 Technical data.
2
2.2c BK060en-s2.fm
1 Pendulum suspension
Heat reduction valve
closed 2 Throttle screw
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XVII

(Cont'd)
In Short Stop
a) Perform a Short Stop.
Note! Check that the Heat reduction valve is in its open position by looking at the
b) Wait for two minutes before setting the pressure for hot air
element (LS) with the suction throttle screw (3).
3
2.2c BK060en-s2.fm
3 Throttle screw
open
SI-XVIII Doc. No. DF-1531060-0107 Tetra Pak

SI-6 Hot air element (LS SS) - set pressure

Machine status Production
2644615-0100
Risk of burns!
The compressor, the throttles and other adjacent parts may be hot.
WARNING! In Production
a) Step up the machine to Production.
Note! Check that the Heat reduction valve is in its closed position by looking at the
b) Set the pressure for hot air element (LS SS) with the pressure throttle
screw (2).
2.2c BK060en-s2.fm
2 Throttle screw
closed
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XIX

(Cont'd)
In Short Stop
a) Perform a Short Stop.
Note! Check that the Heat reduction valve is in its open position by looking at the
b) Wait for two minutes before setting the pressure for hot air
element (LS SS) with the suction throttle screw (3).
3
1
2.2c BK060en-s2.fm
Heat reduction valve 3 Throttle screw
open
SI-XX Doc. No. DF-1531060-0107 Tetra Pak

SI-7 Pipe work - change Heat reduction valve

gaskets
Machine status Air Off
Tools
- work bench
Consumables
- grease TP No. 90296-0091
2563250-0100
2644615-0100
Risk of burns!
The suction device and other adjacent parts may be hot.
WARNING! a) Loosen the pipes (1) and (2) from the pneumatic cylinder (3).
b) Remove the limit switch (4) from the suction device (5).
c) Loosen the suction device (5) from the pipes (6) and (7).
4 2 1
2.2c BK060en-s2.fm
7 1 Pipe
2 Pipe
4 Limit switch
5 Suction device
6 Pipe
7 Pipe
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XXI

(Cont'd)
d) Disconnect the suction device (5) from the pipe (8) (50 Hz)
or (9) (60 Hz). Change the gasket (10) if required.
5
10
9 5 Suction device
2.2c BK060en-s2.fm
8 Pipe (50 Hz)
8 9 Pipe (60 Hz)
10 Gasket
(Cont'd)
SI-XXII Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
e) Working on a workbench, remove the screws (11) and the nuts (12) and
then remove the valve housing (13) and the gasket (14). Change the
gasket if required.
f) Remove the nut (15), washer (16), and spring (17). Change the spring if
required.
11
17
16
15
14
12 13
11 Screws
12 Nuts
13 Valve housing
2.2c BK060en-s2.fm
14 Gasket
15 Nut
16 Washer
17 Spring
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XXIII

(Cont'd)
g) Remove the support rings (18) and the sealing ring (19). Change the
sealing ring (19) if required.
h) Remove the valve body (21) and check the sealing ring (24) for wear or
damage. If required, change the sealing ring (24) by removing the
retaining rings (22), the support ring (20) and replacing the
sealing ring (24). Always replace the retaining rings (22) with new ones
if they have been removed, be careful not to bend open the new retaining
rings too much.
i) Reassemble in the reverse order.
j) Set the piston rod of the cylinder (3) to its inner position using the
pneumatic valve. Adjust the limit switch (4) leaving 1 mm of movement
before the limit switch is fully pressed in.
23
22
22 21
19
18
3
2.2c BK060en-s2.fm
24
20
18
4
4 Limit switch
18 Support ring
19 Sealing ring
20 Support ring
21 Valve body
22 Retaining rings
23 Support ring
24 Sealing ring
SI-XXIV Doc. No. DF-1531060-0107 Tetra Pak

SI-8 Temperature regulators - set

Machine status
- 110V Power On
- 100V Preheating
- LSC Power On
Consumables
- adhesive label TP No. 90194-0131
EM reference
- 110V 67035-1100
- 100V 67035-1000
- LSC 010V 42382-0100
- LSC 020V 42382-0200
Note! This supplementary procedure concerns the LS Regulator A206. In case that
temperature regulator has been replaced by a KS 50-1, refer to
TeM-3038450-XXXX for more information.
(Cont'd)
2.2c BK060en-s2.fm
Tetra Pak Doc. No. DF-1531060-0107 SI-XXV

(Cont'd)
The actual value/parameter is shown on the display (1).
To change values, press the button (4) or (5).
a) Set the correct temperature W (2); see table on page XXIX.
b) Remove the regulator from the housing and set the Lock bridge in open
position (see illustration on the following page). Fit back the regulator.
c) Press the menu button (3) for three seconds to step to the parameter
level.
d) Press the menu button several times until the Loc parameter is displayed.
Set the Loc value to 0.
e) Press the menu button for five seconds to step to the configuration level.
Con1 and the configuration code 0230 should be displayed. Set the code,
if required.
f) Press the menu button once more. Con2 and configuration code 0000
should be displayed. Set the code, if required.
g) Press the menu button once to step to the operating level.
2.2c BK060en-s2.fm
1
W2 2
C
3 1 Actual value/parameter display

2 Set temperature (W)
3 Menu button
4 4 Decrease value button
5
5 Increase value button
(Cont'd)
SI-XXVI Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
h) Press the menu button for three seconds to step to the parameter level.
Set the correct values for the following parameters: SP2, LCL1, LCH1,
LCL2, LCH2, HCA, SPL,SPH, Pb1, ti, td, t1. See the table on
page XXIX.
i) Step to parameter Loc and set the value to 4.
j) Pull out the regulator and set the Lock bridge in closed position (arrow).
k) Put the adhesive label (7) over the edge of the regulator and its
housing (6).
l) Fit back the complete regulator.
Bridge A Bridge LOCK
2.2c BK060en-s2.fm
6 Housing
7 Adhesive label
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XXVII

(Cont'd)
Selftuning
Note! Perform selftuning on all regulators to set values Pb1, ti, td, t1 (see table on
page XXIX) except for the sterilisation bath water regulator (A203). For this
regulator, the default values listed in the table must be input manually.
a) Step up to Ready for production.
b) Press the menu button (3) for three seconds to step to the parameter
level.
c) Press the menu button (3) several times until the Loc parameter is
displayed, and set the value to 0.
d) Wait 30 seconds for the temperature regulator to return to the operating
level automatically.
e) Press the menu button (3) and the increase value button (5)
simultaneously.
f) The process value and the code AdA are displayed alternately on the
display (1). After maximum 10 minutes, the code AdA disappears and
the process value is displayed.
g) Press the menu button (3) or wait for 30 seconds to return to the
operating level.
h) Press the menu button (3) for three seconds to step to the parameter
2.2c BK060en-s2.fm
level. Step to the Loc parameter and set the value to 4.
i) Wait for 30 seconds for the temperature regulator to return to the
operating level automatically.
Note! If an error occurs during selftuning, the tuning process is cancelled and the
error signal AdF is displayed.
W2
3 1 Actual value/parameter
display
3 Menu button
5 Increase value button
5
(Cont'd)
SI-XXVIII Doc. No. DF-1531060-0107 Tetra Pak

(Cont'd)
LS Regulator A206
Basic setting
W
(Setpoint 1, °C) < 1000 250
1000 ml 300
SP2 340
(Setpoint 2, °C)
PT2 0
(Segment time, minutes)
LCL1 20
(Lower OK limit, °C)
LCH1 20
(Upper OK limit, °C)
LCL2 20
(Lower OK limit, °C)
LCH2 20
(Upper OK limit, °C)
< 1000 ml Settings
HCA ----
(Current limit, A)
2.2c BK060en-s2.fm
Loc 04
(Blocking at operation)
SPL 0
(Lower setpoint limit, °C)
SPH 350
(Upper setpoint limit, °C)
Pb1 1.8
(Proportional band)
ti 2
(Integral time)
td 2
(Derivate time)
t1 0.4
(Cycle time, heating)
Preset values for 0230
Configuration 1
Preset values for 0000
Configuration 2
* Must be set manually
** It is only possible to set values for PT2 after a value for SP2
has been entered.
(Cont'd)
Tetra Pak Doc. No. DF-1531060-0107 SI-XXIX

(Cont'd)
Error signal
In case of an error, an error code is displayed on the display (1). The error
code is displayed until the error is acknowledged, or until its cause has been
eliminated.
W2
2.2c BK060en-s2.fm
1 Display
The following error signals can be displayed:
Code Cause
FbF Sensor break
POL Wrong sensor polarity
AdF Selftuning error
In case of problems with a temperature regulator, check all connections.

Change the temperature regulator as required, see MM for the filling
machine.
SI-XXX Doc. No. DF-1531060-0107 Tetra Pak

SI-9 Technical data

Pressures Unit Value
Hot air element LS:
- in Production (basic setting) kPa 2.5
- in Short Stop kPa 0.5
Hot air element LS SS:
- in Production (basic setting) kPa 2.0
- in Short Stop kPa 0.5
2.2c BK060en-s2.fm
Tetra Pak Doc. No. DF-1531060-0107 SI-XXXI


(TBA/8 110V)
2.2c BK060en-s2.fm
SI-XXXII Doc. No. DF-1531060-0107 Tetra Pak


(TBA/8 100V, 090V and TBA/8 LSC 010V)
For 090V the air valve (1) is turned
2.2c BK060en-s2.fm
90° to the right
Tetra Pak Doc. No. DF-1531060-0107 SI-XXXIII


(TBA/8 LSC 020V)
Y80
2.2c BK060en-s2.fm
LSC 020V
SI-XXXIV Doc. No. DF-1531060-0107 Tetra Pak

2.2c BK060en-ed1.fm
Tetra Pak Doc. No. DF-1531060-0107 ED-I

Enclosed documentation Heat reduction
Updating the Documentation
SPC
Place the lists and drawings in the SPC of the machine. Take care to clearly
mark any old page with the words “No longer valid: see additional SPC
pages”.
Electrical documents (for 090V)

Place these electrical documents with the EM for the machine.
Replace the existing schemes or diagrams with the new ones supplied with
the kit. Take care to clearly mark any old page with the words “No longer
valid: see additional electrical documents”.
Safety Precautions (for TBA/8 090V-110V)

Update the Safety precautions chapter in the existing MM with the enclosed
Safety precautions pages.
Electrical documents (for TBA/8 LSC 010V)
2.2c BK060en-ed1.fm
Electrical documents (for TBA/8 LSC 020V)

Declarations
The Declaration of Machinery Part(s) for the rebuilding kit must be stored
together with the Declaration of Conformity for the machine.
ED-II Doc. No. DF-1531060-0107 Tetra Pak

SPC
Spare Parts Catalogue
Heat Reduction
2563220-0100
Doc. No: SPC-1531060-0106

Copyright © 2010 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any
means without written permission from Tetra Pak Packaging Solutions.
and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.
This document was produced by: This Tetra Pak equipment was manufactured by:
Tetra Pak Packaging Solutions Tetra Pak Packaging Solutions

Technical Publications Ruben Rausings gata
Ruben Rausings gata 221 86 LUND
221 86 LUND/SWEDEN SWEDEN
Additional copies can be ordered from Tetra Pak Technical Service or the nearest Tetra Pak office.
When ordering additional copies, always provide the document number. This can be found in the
machine specification document. It is also printed on the front cover and in the footer on each page of
the manual.
Doc. No. SPC-1531060-0106
Issue 2010-06
This document is valid from: i Introduction
Series No/Machine No Sign. 1 Heat Reduction Kit

RK-2563220-0100
2 Extra Equipment
SPC
RK-2644614-0100
ii Part Number Index

Heat Reduction
A list of all optional equipment, optional

kits, and rebuilding kits that this
catalogue is valid for is found on the next
page.
Doc. No: SPC-1531060-0106
Issue 2010-06
Tetra Pak
Valid for:
TBA/8 110V
648022-1100
TBA/8 100V
648022-1000
TBA/8 090V
648022-0900
i Introduction
SPC Introduction i - 1 (54)

i Introduction
About the Introduction Chapter

This chapter contains basic information about this catalogue and related Tetra Pak equipment.
i - 2 (54) SPC Introduction

i Introduction Table of Contents
Introduction
Illustrations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i - 5
Manual Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 7

i Introduction
This page left intentionally blank

i Introduction
Used in group:
Tetra Pak 648506-0400 Pos. 070 WATER PANEL Drawing file: 1095608-1_1_AH.hpgl 2-82 (107)
2 - 82(107)
210
220
150
070
150
120
080
150 160
060 130 B2102
150
080
150
410
410
040
2 3 4
1 070
200
270 180
S-1095710-3
(POS 130)
.
ECM: 139816 - 20030923 W2220 410

150
Group number: 1095608-0100 175
110 110
Assembly Drawing: 1095608-1_1_AH This list covers pages from
2402-82 to 2-89
410
Pos Part No SP UN Qty Description Page No Pos165 Part No SP UN Qty Description Page No
200
A3/FLEX COMPRESSOR (See drawing on page: 2-86) TBA/21 ICE-WATER (See drawing on page: 2-84)
165 342901-0102 - 1 HOSE NIPPLE, 270EXT.THR. R1/4-7 MM 180250 315239-0111 - 1 NYLON WASHER G3/8
175 90330-0085 - 1 BUSHING, INT/EXT. THR. 410
R1/2-RP1/4 235 342920-0124 - 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2"
350 150
180 315239-0111 - 3 NYLON WASHER G3/8 320 90166-0118 - MM 900 TUBE 8 MM PA BLACK
410 W2243
260 342921-0115 - 090 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 330 1255364-0000 - 1 WATER DIAGRAM
330 2550944-0000 -
100 1 WATER DIAGRAM
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8
Y2108 TBA/22 COMPRESSOR (See drawing on page: 2-82)
050
030370 90187-0089 - 1 BALL VALVE G3/8, NPBR
170
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8"S-1095681 175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4
240 (POS 20)180
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 315239-0111 .
- 1 NYLON WASHER G3/8

400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 330 1484511-0000 - 1 WATER DIAGRAM
410
A3/FLEX ICE-WATER (See drawing on page: 2-88) Common Parts
180 315239-0111 - 3 NYLON WASHER G3/8 030 1041932-0000 - 1 PIPE
235 342920-0124 - 110 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2" 040 1041933-0000 - 1 PIPE
S-1095838-2
260 342921-0115 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 050 1037583-0000 - 1 HOLDER
(POS 110)
.
320 90166-0118 - MM 900 TUBE 8 MM PA BLACK 060 90458-0921 B 2 FILTER SP 122-200

150
330 2550945-0000 - 1 WATER DIAGRAM 90458-2541 - 1 FILTER, CP23174-7-304SS
1095608-1
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 070 90187-0029 B 4 BALL VALVE G1/2, NPBR
370 90187-0089 - 1 BALL VALVE G3/8, NPBR 080 479261-0000 ECM 139813
- 4 NIPPLE
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 090 312105-0370 - 2 SCREW M6S ISO 4017 M6X20 A480
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 100 315125-0153 - 2 WASHER TBRSB 6,4X22X4 A4
400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 110 342720-0114 - 6 CONN. STR. GA-15-G1/2
120 90043-0006 B 1 PRESSURE GAUGE, 2041 D=63 MM
A3/SPEED COMPRESSOR (See drawing on page: 2-86) 130 342701-0202 - 1 BUSHING,INT./EXT.G-THREAD G3/8"-G1/8"
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM 150 315239-0113 - 18 NYLON WASHER G1/2
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 160 315239-0109 - 1 NYLON WASHER G1/8
180 315239-0111 - 3 NYLON WASHER G3/8 170 342901-0105 - 1 HOSE NIPPLE, EXT.THR. R1/2-12 MM
260 342921-0115 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 200 90110-0095 A 1 CONNECTOR 3 POLE + EARTH
330 2552013-0000 - 1 WATER DIAGRAM 210 273455-0000 - 1 LABEL (COLD WATER)
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 220 312502-0120 - 2 DRIVE SCREW ROUND HEAD KDS 0X5
370 90187-0089 - 1 BALL VALVE G3/8, NPBR 240 90157-0016 - 1 LOCKING FLUID
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 250 342930-0133 - 1 ELBOW 90 COUPL.,EXT.THREAD 10/8-R3/8"
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 270 352103-0101 - 2 CABLE GLAND, ST 9, PR15,2/PG9
400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 350 2547061-0000 - 1 HOLDER
410 342708-0109 - 7 REINFORCING RING VSH 15X1 MM
TBA/21 COMPRESSOR (See drawing on page: 2-82) B 2102 90274-0042 A 1 PRESSURE GUARD, 200 KPA
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM W 2220 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 W 2243 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
180 315239-0111 - 1 NYLON WASHER G3/8 Y 2108 90042-0249 A 1 SOLENOID VALVE OFFICINE DI ENSINO
330 1511629-0000 - 1 WATER DIAGRAM
Machine Type Group Description Used-In Group Number Page No

5
Tetra Pak 648506-0400 WATER PANEL 648506-0400 Pos. 070 1095608-0100 2-83 (107)
Doc No: SPC-2645000-0101
7 6 A
8 9
g g y
10 Machine Sign Data

MACHINE SPECIFICATION
Machine No. : 21070 / 83816
: TBA/22 - 200 B
11
Machine Type
Date of Issue : 10/23/2000
Drawing Spec. : 648571-0400
Machine Type : TBA/22 - 200 Baseline
Machine No. : 21070 / 83816
Issued by : Tetra Brik
Designed by : Tetra Brik Packaging Systems S.p.A. No. of Sheets : 1/1
12 Manufacturer
Via A. Delfini1
41100 Modena Italy
: Tetra Brik Packaging Systems S.p.A.
Via A. Delfini1
No of M. Dev. :1
41100 Modena Italy

Year of Manufacture : 2000
Basic Design Equipment Included

Machine Body B-648522 0400 1282762-0101 Trolley
Drive Unit B-648523 - 0500
Jaw System B-648524 - 0400
Final Folder B-648525 - 0400 527898-0101 Container H2O2
Service Unit B-648506 - 0300
Strip Applicator B-648507 - 0400
Regular Accessories B-648547 - 0100
Superstructure B-648521 - 0300
B Aut. Splicing Unit B-648513 - 0400
14 13 Electrical Cabinet BE-648538 - 0200
Variables Documentation Included

ECN No. EL 71390 SPC 81511-102 MM 82302-104
Frequency MM 82302-604 OM 82346-104
Hz - 50
OM 82346-604 IM 82358-103
Voltage 400/230
IM 82358-603 UM 82351-103
Machine Speed 20000/H UM 82351-603 UM 82197-102
TEM 27080-102 TEM 27085-602
EM 82318-104 EM 82318-604
2 Machine Body
SPC 3 Drive
4 Jaw System
5 Final Folder Module
TBA/22
648571-0400 6 Service Unit
7 Strip Applicator
8 Automatic Splicing Unit

D
15

i Introduction
17 18
Used in group:
Tetra Pak Pos. 020 SERVICE UNIT Drawing file: 648506-2_1_AD.hpgl 2-2 (107)
19
20
16
ECM: 140330 - 20030923
Group number: 648506-0400
Assembly Drawing: 648506-2_1_AD This list covers pages from 2-2 to 2-5
Pos Part No SP UN Qty Description Page No Pos Part No SP UN Qty Description Page No
A3/FLEX DIMC/FLEX (See drawing on page: 2-4)
090 2623714-0100 - 1 PEROXIDE REDUCER ................................................... 2-7
100 2623718-0100 - 1 PEROXIDE REDUCER ................................................... 2-9
Common Parts
010 1095610-0300 - 1 MAIN SWITCH .............................................................. 2-11
020 1095612-0300 - 1 COOLING WATER SYSTEM ............................... 2-13, 2-15
030 1095627-0300 - 1 FOAM CLEANING UNIT ............................................... 2-35
040 2613034-0100 - 1 MACHINE BODY ........................................................... 2-59
050 1095607-0200 - 1 COVERING PANEL ...................................................... 2-61
060 1095630-0200 - 1 CONNECTION BOX ............................................. 2-79, 2-81
070 1095608-0100 - 1 WATER PANEL ................................. 2-83, 2-85, 2-87, 2-89
080 1095714-0300 - 1 SUPPLY SYSTEM ........................................................ 2-91
Tetra Pak SERVICE UNIT 648506-0400 2-3 (107)

648506-0400 Pos. 020
Doc No: SPC-2645000-0101
E
22 23 24 25 26 27
21 Used in group:
Tetra Pak 648506-0400 Pos. 070 WATER PANEL Drawing file: 1095608-1_1_AH.hpgl 2-82 (107)
210
220
28
150
070
150
080
150
120
160
29
060 130 B2102
150
410 040
080
150 410
070 ECM: 139816 - 20030923

Group number: 1095608-0100 S-1095710-3
Assembly Drawing: 1095608-1_1_AH200 covers 130)
This list(POS pages from 2-82 to 2-89
30
.
270 180
Pos Part No SP UN Qty Description Page No Pos Part No SP UN Qty Description Page No
A3/FLEX COMPRESSOR (See W2220 4102-86)
drawing on page: TBA/21 ICE-WATER (See drawing on page: 2-84)
150
110 165 342901-0102 - 1
110 HOSE NIPPLE, EXT.THR. R1/4-7175
MM 180 315239-0111 - 1 NYLON WASHER G3/8
175 90330-0085 - 1 240
BUSHING, INT/EXT. THR. R1/2-RP1/4 235 342920-0124 - 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2"
410 180 315239-0111 - 3 NYLON WASHER G3/8 320 90166-0118 - MM 900 TUBE 8 MM PA BLACK
165
260 342921-0115 -
200 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 330 1255364-0000 - 1 WATER DIAGRAM
330 2550944-0000 - 1 WATER DIAGRAM 250
270
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 TBA/22 COMPRESSOR (See drawing on page: 2-82)
410
370 350 90187-0089 -
150 1 BALL VALVE G3/8, NPBR 165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM
380
410 090 342700-0111 W2243 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 180 315239-0111 - 1 NYLON WASHER G3/8
400 90140-0020
100 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 330 1484511-0000 - 1 WATER DIAGRAM
Y2108
050
030 A3/FLEX ICE-WATER (See drawing on page:
170 2-88) S-1095681 Common Parts
180 315239-0111 - 240 3 NYLON WASHER G3/8(POS 20) .
030 1041932-0000 - 1 PIPE
235 342920-0124 - 1 STRAIGHT COUPLING,EXT.THREADED 8/6-R1/2" 040 1041933-0000 - 1 PIPE
260 342921-0115
410 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 050 1037583-0000 - 1 HOLDER
320 90166-0118 - MM 900 TUBE 8 MM PA BLACK 060 90458-0921 B 2 FILTER SP 122-200
330 2550945-0000 - 1 WATER DIAGRAM 90458-2541 - 1 FILTER, CP23174-7-304SS
360 90140-0023
110 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 070 90187-0029 B 4 BALL VALVE G1/2, NPBR
370 90187-0089 - 1 BALLS-1095838-2
VALVE G3/8, NPBR 080 479261-0000 - 4 NIPPLE
34 380
390
400
342700-0111
90163-0041
150
90140-0020
-
-
-
1
1
1
NIPPLES,HEXAGON,EXT.G-THREAD
(POS 110).
HOSE NIPPLE, EXT.THR. 3/8-12 MM

G3/8"-G3/8"
ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8

090
100
110
1095608-1
120
312105-0370
315125-0153
342720-0114
90043-0006
-
-
-
B 1
2
2
6
SCREW M6S ISO 4017 M6X20 A480
WASHER TBRSB 6,4X22X4 A4
CONN. STR. GA-15-G1/2
PRESSURE GAUGE, 2041 D=63 MM
ECM 139813
A3/SPEED COMPRESSOR (See drawing on page: 2-86) 130 342701-0202 - 1 BUSHING,INT./EXT.G-THREAD G3/8"-G1/8"
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM 150 315239-0113 - 18 NYLON WASHER G1/2
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 160 315239-0109 - 1 NYLON WASHER G1/8
180 315239-0111 - 3 NYLON WASHER G3/8 170 342901-0105 - 1 HOSE NIPPLE, EXT.THR. R1/2-12 MM
260 342921-0115 - 1 STRAIGHT COUPLING,EXT.THREADED 6/4-G3/8" 200 90110-0095 A 1 CONNECTOR 3 POLE + EARTH
330 2552013-0000 - 1 WATER DIAGRAM 210 273455-0000 - 1 LABEL (COLD WATER)
360 90140-0023 - 2 T-PIPE, INT. THREAD, NO. 2070-3/8-3/8 220 312502-0120 - 2 DRIVE SCREW ROUND HEAD KDS 0X5
370 90187-0089 - 1 BALL VALVE G3/8, NPBR 240 90157-0016 - 1 LOCKING FLUID
380 342700-0111 - 1 NIPPLES,HEXAGON,EXT.G-THREAD G3/8"-G3/8" 250 342930-0133 - 1 ELBOW 90 COUPL.,EXT.THREAD 10/8-R3/8"
390 90163-0041 - 1 HOSE NIPPLE, EXT.THR. 3/8-12 MM 270 352103-0101 - 2 CABLE GLAND, ST 9, PR15,2/PG9
400 90140-0020 - 1 ELBOW, 90, INT/EXT. THREAD, NO. 2020-3/8 350 2547061-0000 - 1 HOLDER
410 342708-0109 - 7 REINFORCING RING VSH 15X1 MM
TBA/21 COMPRESSOR (See drawing on page: 2-82) B 2102 90274-0042 A 1 PRESSURE GUARD, 200 KPA
165 342901-0102 - 1 HOSE NIPPLE, EXT.THR. R1/4-7 MM W 2220 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
33
175 90330-0085 - 1 BUSHING, INT/EXT. THR. R1/2-RP1/4 W 2243 351150-0403 - MM 2000 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
180 315239-0111 - 1 NYLON WASHER G3/8 Y 2108 90042-0249 A 1 SOLENOID VALVE OFFICINE DI ENSINO
330 1511629-0000 - 1 WATER DIAGRAM
Tetra Pak 648506-0400 WATER PANEL 648506-0400 Pos. 070 1095608-0100 2-83 (107)
Doc No: SPC-2645000-0101
32 23 22 31 F

i Introduction Introduction
Introduction
Manual Information
Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to personnel who operate or
maintain the equipment.
It is important to keep this catalogue for the lifetime of the equipment and to
pass the catalogue on to any subsequent holder or user.
Tetra Pak will not be held responsible for any damage to the equipment
caused by not following the instructions given in the manuals that
accompany this equipment.
Delivered Manuals
The manuals delivered with this equipment may include
• Conversion Manual (CM)
This manual provides technicians with information on converting the
equipment between different production modes.
• Electrical Manual (EM)
This manual provides technicians with information about the
equipment’s electrical system.
• Installation Manual (IM)
This manual provides technicians with information required to safely
install the equipment.
• Maintenance Manual (MM)
This manual provides technicians with information on maintaining the
equipment.
• Operation Manual (OM)
This manual provides the operator with information on handling and
operating the equipment before, during, and after production.
• Spare Parts Catalogue (SPC)
This manual provides the information necessary to order spare parts
from Tetra Pak
• Technical Manual (TeM)
– provides technicians with information required to safely install the
equipment
– provides technicians with information on maintaining the equipment
– provides technicians with information about the equipment’s
electrical system
– provides the information necessary to order spare parts from
Tetra Pak

Introduction i Introduction
Page Layout
Refer to the illustration (A) on page i-5: The main pages in a Spare Parts
Catalogue consist of an illustration page (1) and a corresponding list
page (7). The page number (5) is shown in the header of an illustration page
and in the footer of a list page. The document number (6) is shown in the
footer of a list page.
Page Numbering
Refer to the illustration (A) on page i-5: A page number (5) has three parts:
• chapter number (2)
• consecutive page number within the chapter (3)
• total number of pages in the chapter (4)
Machine Introduction
Manufacturer
For the manufacturer’s name and address, see the second page of this
catalogue.
Service
To order spare parts for this machine, or to report problems associated with
operating this machine, contact the nearest Tetra Pak office.
Contact the Liaison with other inquiries, comments, or suggestions for
improvement regarding the equipment and its documentation.
Identification
CE Classification
This equipment complies with the basic health and safety regulations of
the European Economic Area (EEA).

i Introduction Introduction
Machine Plate
The illustration (B) on page i-5 shows an example of a machine plate.
An illustration of the valid machine plate and its location on the equipment is
shown in the Introduction chapter of the manuals delivered with this
equipment. The machine plate contains the data listed below, needed when
contacting Tetra Pak concerning this specific equipment.
• Machine type (8)
• Volume (9)
• Drawing specifications (10)
• Machine serial number (11)
• Manufacturer (12)
• CE mark (13)
• Year of manufacture (14)
The illustration (C) on page i-5 shows an example of a machine

specification. Make sure that the equipment data listed in the front pages of
this manual corresponds to the machine plate data and the machine
specification.
How to Use This Spare Parts Catalogue

Locate a Spare Part Number
a) Refer to the illustration (D) on page i-5: Go to the chapter number (15)
indicated beside the main group that contains the part you want to locate.
Items b) and c) refer to the illustration (E) on page i-6.

b) On the main group illustration, look for the machine subgroup (17) that
contains the part or subgroup you are looking for. Note the position
number (18) and go to the list page that follows the illustration.
c) Look for the position number (16) or the subgroup name (19). Go to the
corresponding page number (20) listed in the right-hand column.
Items d) and e) refer to the illustration (F) on page i-6.
d) Locate the part (21) that you are looking for on the subgroup illustration
and note the part’s position number.
e) The part number (29) and part description (30) are listed beside the
position number on the list page.

Introduction i Introduction
Information Listed in a Spare Parts Catalogue

The list below refers to the illustration (F) on page i-6. A Spare Parts
Catalogue contains the following information about groups, subgroups, and
spare parts for the equipment:
• Group structure reference (22). Indicates the next higher group in the
equipment list structure.
• Group name (23)
• Spare part code (24). See the Spare Part Codes section.
• Unit of measure (25)
• Quantity (26)
• Assembly drawing number (27)
• List page range (28). Included if there are multiple pages in the group
illustration or list.
• Part or subgroup number (29)
• Subgroup name or part description (30)
• Group number (31)
• Equipment number (32)
• Group information heading (33). Indicates if the section below the
heading is for a specific machine variant or if it is a list of common parts.
If a list has more than one variant and each variant has its own assembly
drawing, a page reference to the variant’s assembly drawing is shown.
• Internal information (34)
Spare Part Codes

The tables below show the two possible types of Spare Part (SP) Code that
may be listed in the SP column of a Spare Parts Catalogue list page.
SP Code Meaning
A Critical part
B Non-critical part
SP Code Meaning
U Start-up kit supplied with machine delivery
P Production kit to be held at production site
S Service kit to be held at service stations store
C Central depot kit to be available at the central store

SPC
Machine Type Group Description Used-In Page No
Tetra Pak 2563220-0100 HEAT REDUCTION KIT 648022-1100 Pos. 010

1-1 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 648022-1100 Pos. 010 HEAT REDUCTION KIT Drawing file:
1-2 (20)
This page is intentionally left blank.

ECM: 193830 - 20041222
Assembly Drawing:
Pos Part No UN Qty Description Page No Pos Part No UN Qty Description Page No
-
765100-0173 1 SPIRAL DRILL
769211-0116 1 SAW BLADE
769211-0119 1 SAW BLADE
769219-0101 1 HOLDER
1531060-0102 1 DOCUMENT FOLDER
2563231-0000 1 TEMPLATE
2563236-0000 1 TEMPLATE
2705805-0100 1 REBUILDING KIT .......................................................... 1-5
2644610-0100 1 START-UP KIT .............................................................. 1-9
2563230-0100 1 HEAT REDUCTION KIT ............................................... 1-11
Tetra Pak 2563220-0100 HEAT REDUCTION KIT 648022-1100 Pos. 010 2563220-0100 1-3 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563220-0100 Pos. REBUILDING KIT Drawing file:
1-4 (20)

ECM: 183976 - 20040906
Assembly Drawing:
-
2705807-0100 1 ELECTRIC MATERIALS ................................................ 1-7
2705806-0100 1 ELECTRICAL DOCUMENT
Tetra Pak 2563220-0100 REBUILDING KIT 2563220-0100 Pos. 2705805-0100 1-5 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2705805-0100 Pos. ELECTRIC MATERIALS Drawing file:
1-6 (20)

ECM: 183978 - 20040906
Assembly Drawing:
TBA/8-100V
A120 90025-0017 1 INPUT MODULE TPMC
Common Parts
351160-0102 M 20 CABLE (1UNIT = 100M)
90194-0302 1 MARKING LABELS REBUILDING KIT
Tetra Pak 2563220-0100 ELECTRIC MATERIALS 2705805-0100 Pos. 2705807-0100 1-7 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563220-0100 Pos. START-UP KIT Drawing file:
1-8 (20)

ECM: 193835 - 20041222
Assembly Drawing:
-
90091-0180 3 GASKET 32X25X4,8 MM
90457-0866 1 HEATING ELEMENT 2000W/230V
531734-0000 1 GASKET
531738-0000 2 GASKET
2563226-0000 1 GASKET
2563227-0000 1 GASKET
2563229-0000 1 GASKET
2563238-0000 2 GASKET
Tetra Pak 2563220-0100 START-UP KIT 2563220-0100 Pos. 2644610-0100 1-9 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563220-0100 Pos. HEAT REDUCTION KIT Drawing file: 2563230-1_1_AA.hpgl
1-10 (20)
ECM: 193831 - 20041222
Assembly Drawing: 2563230-1_1_AA
50HZ
030 1347921-0000 1 PIPE
250 90091-0180 2 GASKET 32X25X4,8 MM
60HZ
040 1347915-0000 1 PIPE
250 90091-0180 3 GASKET 32X25X4,8 MM
Common Parts
010 2563250-0100 1 PIPE WORK ................................................................ 1-13
020 531738-0000 2 GASKET
050 2563229-0000 1 GASKET
060 2563235-0000 1 ATTACHMENT PIPE
070 530622-0000 1 BUSHING
080 2563226-0000 1 GASKET
090 2563240-0100 1 HEATING DEVICE ....................................................... 1-17
100 2601490-0100 1 VALVE PANEL ............................................................ 1-19
110 2601487-0000 1 CABLE SHEATH
200 312105-0372 4 SCREW M6S ISO 4017 M6X25 A480
210 312105-0370 7 SCREW M6S ISO 4017 M6X20 A480
220 312605-0316 4 HEXAGON NUT, M6M M6 A280
230 312105-0364 2 SCREW M6S ISO 4017 M6X10 A480
240 312105-0325 2 SCREW M6S ISO 4017 M5X10 A480
260 531734-0000 1 GASKET
270 315234-0111 1 WASHER,PL.RND.CU.17,5//21 H=1,5
320 352136-0113 1 GLAND FITTING PR18,6/PG11 DI=12MM
330 90152-0033 M 1 SPIRAL CONDUIT FOR PR 15,2(PG 9)
340 273429-0000 3 WASHER
350 90326-0304 1 LEAD IN, 9041-15-KS-UB60
360 90326-0306 1 GLAND FITTING 9041-45-KS-KR.1/8" D=4,5MM
380 90458-0306 1 CABLE GLAND, M16X1,5, NO.5311 1010
390 90458-0322 1 NUT, M16X1,5
400 315105-0136 2 WASHER BRB4,3XRFR
410 526691-0000 2 ROLL
420 526690-0000 2 SHAFT
430 6161-0000 2 ROLL
430 526692-0000 2 ROLL
440 265957-0000 2 SHAFT
B037 90326-0048 1 THERMOCOUPLE, 12826-31
90326-0304 1 LEAD IN, 9041-15-KS-UB60
Tetra Pak 2563220-0100 HEAT REDUCTION KIT 2563220-0100 Pos. 2563230-0100 1-11 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563230-0100 Pos. 010 PIPE WORK Drawing file: 2563250-1_1_AA.hpgl
1-12 (20)
ECM: 193833 - 20041222
-
010 2563234-0000 1 INLET PIPE
020 2563246-0000 1 PIPE
030 2644615-0100 1 SUCTION DEVICE ...................................................... 1-15
040 2563241-0000 1 PIPE
050 2563242-0000 1 PIPE
060 2563243-0000 1 PIPE
070 2563249-0000 1 PIPE
075 2644608-0000 1 PIPE
080 2563251-0000 2 PIPE
090 2601484-0000 2 PIPE
100 2601485-0000 2 PIPE
110 209145-0000 2 THROTTLE SCREW
120 209146-0000 2 BARRIER NUT
200 90030-0106 1 CONN. PIPE G-12
210 90030-0075 5 UNION FITTING 6MM, G06L71
230 90030-0058 2 CONN. T-PIPE T-12
260 342737-0204 2 CONN. ELBOW W-6 LRFR
270 342725-0102 2 CONN. STR. PIPE GI-6-G1/8
280 90055-0253 2 STRAIGHT COUPLING, D=6 MM - G1/8"
290 342759-0109 1 CONN. L-PIPE ADJ.,EVL,EXT.T-12-G3/8
420 352113-0102 3 CLIP-STRIP, BLACK 188X4,8 MM
Tetra Pak 2563220-0100 PIPE WORK 2563230-0100 Pos. 010 2563250-0100 1-13 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563250-0100 Pos. 030 SUCTION DEVICE Drawing file: 2644615-1_1_AA.hpgl
1-14 (20)
ECM: 193836 - 20041222
-
010 2644611-0000 1 VALVE BODY
020 2644616-0000 1 PISTON ROD
030 2644617-0000 2 SEAL RING
040 2641217-0000 4 SUPPORT RING
050 2644612-0000 1 VALVE BODY
060 531765-0000 1 GASKET
070 2644613-0000 1 VALVE HOUSING
090 532348-0000 1 SPINDEL GUIDE
110 532349-0000 2 PLAIN BEARING
120 449414-0000 1 BRACKET
130 449415-0000 1 PENDULUM SUSPENSION
200 90141-0016 2 RETAINING RING FOR SHAFT DIN 471 10 A2
210 90141-0022 1 SNAP RING B 16
220 90005-0116 1 WASHER PLAIN ROUND 8,4(M8)/24, H=2
230 312605-0318 1 HEXAGON NUT, M6M M8 A280
240 312105-0382 4 SCREW M6S ISO 4014 M6X60 A480
250 312605-0316 4 HEXAGON NUT, M6M M6 A280
260 312155-0449 2 SCREW DIN 7991 MF6S M8X16 A4 70
270 312115-0331 2 SCREW ISO4762 M5X20 A4 80
280 312605-0314 2 HEXAGON NUT, M6M M5 A280
290 90459-4163 1 COMP. SPRING CONICAL SF-TFK 6700
310 342980-0304 2 BANJO-HOLLOW BOLT COUPL,EXT.THR.01-G1/4
320 342797-0122 2 CONN. BANJO, RINGPIECE 6-1/4
330 90030-0106 2 CONN. PIPE G-12
B100 90044-0084 1 LIMIT SW. 14 CE1-4
C80 90239-0166 1 CYLINDER
90285-0094 1 SEAL KIT
Tetra Pak 2563220-0100 SUCTION DEVICE 2563250-0100 Pos. 030 2644615-0100 1-15 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563230-0100 Pos. 090 HEATING DEVICE Drawing file: 2563240-1_1_AB.hpgl
1-16 (20)
ECM: 204019 - 20050302
Assembly Drawing: 2563240-1_1_AB
-
010 2563221-0000 1 PIVOT ARM
020 2563228-0000 1 ARM
030 2563233-0000 1 ARM
040 250663-0000 1 BEARING
050 2563222-0000 1 BEARING CONSOLE
060 2563224-0000 1 LEVER
070 2563223-0000 1 WASHER
080 2563227-0000 1 GASKET
090 2563225-0000 1 COVER PLATE
110 90125-0020 1 PLATE COMPLETE
294464-0000 1 BASE PLATE
270927-0000 3 SCREW
270926-0000 6 NUT
120 266739-0000 2 CABLE GLAND
130 590446-0000 1 GASKET
140 2563238-0000 2 GASKET
150 2563237-0000 1 HOLDER
160 2563239-0000 1 (TUBULAR)JACKET
300 315105-0153 4 WASHER BRB6,4X12RFR
310 312105-0368 4 SCREW M6S ISO 4017 M6X16 A480
320 312105-0453 1 SCREW M6S ISO 4017 M8X25 A480
330 312105-0327 2 SCREW M6S ISO 4017 M5X12 A480
340 312125-0220 2 SCREW ISO 1207 M3X6 A4
350 312125-0226 3 SCREW ISO 1207 M3X12 A4
360 312125-0285 1 SCREW ISO 1207 M4X6 A4
370 312155-0327 1 SCREW DIN 7991 MF6S M5X12 A4 70
380 312105-0331 4 SCREW M6S ISO 4017 M5X20 A480
390 315105-0146 4 WASHER BRB5,3X10RFR
510 353104-0129 1 CABLE SHOE, RING UNINS., YAV 025 M 35
530 353001-0104 2 END SLEEVE 1,5 MM2
R35 90457-0866 1 HEATING ELEMENT 2000W/230V
W402 351120-0144 M 4 CABLE SILFLEX SIHF 3X1,5 0046014
Tetra Pak 2563220-0100 HEATING DEVICE 2563230-0100 Pos. 090 2563240-0100 1-17 (20)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 2563230-0100 Pos. 100 VALVE PANEL Drawing file: 2601490-1_1_AA.hpgl
1-18 (20)
ECM: 193834 - 20041222
TBA/8-100V
2691071-0000 1 SUPPLEMENTARY DIAGRAM
100 90458-2956 2 ELBOW PIPE JOINT, EXT.THREAD, D=6MM-G1/8
110 342716-0203 1 REDUCER 6-8
130 342722-0202 1 PIPE COUPLING 1/8" D=6MM
140 342748-0103 1 T-CONNECTION 8MM
150 90166-0081 M 6 TUBE 6 MM PA BLUE
160 90328-0047 2 SILENCER G1/8"
210 312812-0312 2 HEXAGON NUT, NY-LOCK M4 A480
220 312105-0303 2 SCREW M6S ISO 4017 M4X40 A470
230 315105-0136 2 WASHER BRB4,3XRFR
300 90012-0063 2 CABLE GLAND PR 15,2
310 90152-0033 M 2 SPIRAL CONDUIT FOR PR 15,2(PG 9)
330 90459-3968 1 CONNECTOR MSSD-V, 3-POLE
W601 351150-0403 M 4 CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY
Y80 90459-1744 1 MONOSTABLE VALVE 5/2
TBA/8-110V
2691072-0000 1 SUPPLEMENTARY DIAGRAM
010 90042-0215 1 VALVE BODY 5/2 UNISTABLE
100 90055-0118 2 ELBOW WITH TAILPIECE 8/8 MM
110 342716-0203 2 REDUCER 6-8
150 90166-0081 M 8 TUBE 6 MM PA BLUE
Y80 90042-0538 1 PILOT VALVE L=500MM
Tetra Pak 2563220-0100 VALVE PANEL 2563230-0100 Pos. 100 2601490-0100 1-19 (20)
Doc No: SPC-1531060-0106
Tetra Pak
SPC
Machine Type Group Description Used-In Page No
Tetra Pak 2563220-0100 EXTRA EQUIPMENT 648022-1100 Pos. 020

2-1 (4)
Doc No: SPC-1531060-0106
Used in group:
Tetra Pak 648022-1100 Pos. 020 EXTRA EQUIPMENT Drawing file: 2644614-1_1_AA.hpgl
2-2 (4)
ECM: 150235 - 20040906
0375S, 0400B, 0355B, 0500S, 0750S
040 526687-0000 1 ATTACHMENT
0500B, 1000SQ, 1055B, 1500S, 0500SQ, 2000S, 1000S, 0750B, 1000B
040 243846-0000 1 ATTACHMENT
Common Parts
010 1347923-0000 1 GASKET
020 2563232-0000 1 COVER PLATE
030 312605-0316 3 HEXAGON NUT, M6M M6 A280
050 269914-0000 1 SHOULDER SCREW
060 312605-0314 1 HEXAGON NUT, M6M M5 A280
Tetra Pak 2563220-0100 EXTRA EQUIPMENT 648022-1100 Pos. 020 2644614-0100 2-3 (4)
Doc No: SPC-1531060-0106
Tetra Pak
SPC
Machine Type Group Description Page No
Tetra Pak 2563220-0100 Part Number Index ii-1 (4)

Doc No: SPC-1531060-0106
ii-2 (4)
Tetra Pak Doc No: SPC-1531060-0106
Part No Description Page No Part No Description Page No

6161-0000 ...... ROLL .................................................................................................................................... 1-11 312105-0331 .. SCREW M6S ISO 4017 M5X20 A480 ................................................................................. 1-17
90005-0116 .... WASHER PLAIN ROUND 8,4(M8)/24, H=2 .......................................................................... 1-15 312105-0364 .. SCREW M6S ISO 4017 M6X10 A480 ................................................................................. 1-11
90012-0063 .... CABLE GLAND PR 15,2 ....................................................................................................... 1-19 312105-0368 .. SCREW M6S ISO 4017 M6X16 A480 ................................................................................. 1-17
90025-0017 .... INPUT MODULE TPMC ......................................................................................................... 1-7 312105-0370 .. SCREW M6S ISO 4017 M6X20 A480 ................................................................................. 1-11
90030-0058 .... CONN. T-PIPE T-12 ............................................................................................................. 1-13 312105-0372 .. SCREW M6S ISO 4017 M6X25 A480 ................................................................................. 1-11
90030-0075 .... UNION FITTING 6MM, G06L71 ............................................................................................ 1-13 312105-0382 .. SCREW M6S ISO 4014 M6X60 A480 ................................................................................. 1-15
90030-0106 .... CONN. PIPE G-12 ....................................................................................................... 1-13, 1-15 312105-0453 .. SCREW M6S ISO 4017 M8X25 A480 ................................................................................. 1-17
90042-0215 .... VALVE BODY 5/2 UNISTABLE ............................................................................................ 1-19 312115-0331 .. SCREW ISO4762 M5X20 A4 80 .......................................................................................... 1-15
90042-0538 .... PILOT VALVE L=500MM ...................................................................................................... 1-19 312125-0220 .. SCREW ISO 1207 M3X6 A4 ............................................................................................... 1-17
90044-0084 .... LIMIT SW. 14 CE1-4 ............................................................................................................ 1-15 312125-0226 .. SCREW ISO 1207 M3X12 A4 ............................................................................................. 1-17
90055-0118 .... ELBOW WITH TAILPIECE 8/8 MM ...................................................................................... 1-19 312125-0285 .. SCREW ISO 1207 M4X6 A4 ............................................................................................... 1-17
90055-0253 .... STRAIGHT COUPLING, D=6 MM - G1/8" ............................................................................ 1-13 312155-0327 .. SCREW DIN 7991 MF6S M5X12 A4 70 .............................................................................. 1-17
90091-0180 .... GASKET 32X25X4,8 MM ............................................................................................... 1-9, 1-11 312155-0449 .. SCREW DIN 7991 MF6S M8X16 A4 70 .............................................................................. 1-15
90125-0020 .... PLATE COMPLETE ............................................................................................................. 1-17 312605-0314 .. HEXAGON NUT, M6M M5 A280 .................................................................................. 1-15, 2-3
90141-0016 .... RETAINING RING FOR SHAFT DIN 471 10 A2 ................................................................... 1-15 312605-0316 .. HEXAGON NUT, M6M M6 A280 ......................................................................... 1-11, 1-15, 2-3
90141-0022 .... SNAP RING B 16 ................................................................................................................. 1-15 312605-0318 .. HEXAGON NUT, M6M M8 A280 ......................................................................................... 1-15
90152-0033 .... SPIRAL CONDUIT FOR PR 15,2(PG 9) ...................................................................... 1-11, 1-19 312812-0312 .. HEXAGON NUT, NY-LOCK M4 A480 ................................................................................. 1-19
90166-0081 .... TUBE 6 MM PA BLUE .......................................................................................................... 1-19 315105-0136 .. WASHER BRB4,3XRFR ............................................................................................. 1-11, 1-19
90194-0302 .... MARKING LABELS REBUILDING KIT ................................................................................... 1-7 315105-0146 .. WASHER BRB5,3X10RFR .................................................................................................. 1-17
90239-0166 .... CYLINDER ........................................................................................................................... 1-15 315105-0153 .. WASHER BRB6,4X12RFR .................................................................................................. 1-17
90326-0048 .... THERMOCOUPLE, 12826-31 ............................................................................................... 1-11 315234-0111 .. WASHER,PL.RND.CU.17,5//21 H=1,5 ................................................................................ 1-11
90326-0304 .... LEAD IN, 9041-15-KS-UB60 ................................................................................................. 1-11 342716-0203 .. REDUCER 6-8 .................................................................................................................... 1-19
90326-0306 .... GLAND FITTING 9041-45-KS-KR.1/8" D=4,5MM ................................................................. 1-11 342722-0202 .. PIPE COUPLING 1/8" D=6MM ............................................................................................ 1-19
90328-0047 .... SILENCER G1/8" .................................................................................................................. 1-19 342725-0102 .. CONN. STR. PIPE GI-6-G1/8 .............................................................................................. 1-13
90457-0866 .... HEATING ELEMENT 2000W/230V ............................................................................... 1-9, 1-17 342737-0204 .. CONN. ELBOW W-6 LRFR ................................................................................................. 1-13
90458-0306 .... CABLE GLAND, M16X1,5, NO.5311 1010 ............................................................................ 1-11 342748-0103 .. T-CONNECTION 8MM ........................................................................................................ 1-19
90458-0322 .... NUT, M16X1,5 ...................................................................................................................... 1-11 342759-0109 .. CONN. L-PIPE ADJ.,EVL,EXT.T-12-G3/8 ........................................................................... 1-13
90458-2956 .... ELBOW PIPE JOINT, EXT.THREAD, D=6MM-G1/8 ............................................................ 1-19 342797-0122 .. CONN. BANJO, RINGPIECE 6-1/4 ..................................................................................... 1-15
90459-1744 .... MONOSTABLE VALVE 5/2 .................................................................................................. 1-19 342980-0304 .. BANJO-HOLLOW BOLT COUPL,EXT.THR.01-G1/4 ........................................................... 1-15
90459-3968 .... CONNECTOR MSSD-V, 3-POLE ......................................................................................... 1-19 351120-0144 .. CABLE SILFLEX SIHF 3X1,5 0046014 ............................................................................... 1-17
90459-4163 .... COMP. SPRING CONICAL SF-TFK 6700 ............................................................................ 1-15 351150-0403 .. CABLE OLFLEX 3X0,75 MM2 LIGHT/GREY ....................................................................... 1-19
209145-0000 .. THROTTLE SCREW ............................................................................................................ 1-13 351160-0102 .. CABLE (1UNIT = 100M) ........................................................................................................ 1-7
209146-0000 .. BARRIER NUT ..................................................................................................................... 1-13 352113-0102 .. CLIP-STRIP, BLACK 188X4,8 MM ...................................................................................... 1-13
243846-0000 .. ATTACHMENT ....................................................................................................................... 2-3 352136-0113 .. GLAND FITTING PR18,6/PG11 DI=12MM .......................................................................... 1-11
250663-0000 .. BEARING ............................................................................................................................. 1-17 353001-0104 .. END SLEEVE 1,5 MM2 ....................................................................................................... 1-17
265957-0000 .. SHAFT ................................................................................................................................. 1-11 353104-0129 .. CABLE SHOE, RING UNINS., YAV 025 M 35 ..................................................................... 1-17
266739-0000 .. CABLE GLAND .................................................................................................................... 1-17 449414-0000 .. BRACKET ........................................................................................................................... 1-15
269914-0000 .. SHOULDER SCREW ............................................................................................................. 2-3 449415-0000 .. PENDULUM SUSPENSION ................................................................................................ 1-15
273429-0000 .. WASHER ............................................................................................................................. 1-11 526687-0000 .. ATTACHMENT ...................................................................................................................... 2-3
312105-0303 .. SCREW M6S ISO 4017 M4X40 A470 .................................................................................. 1-19 526690-0000 .. SHAFT ................................................................................................................................ 1-11
312105-0325 .. SCREW M6S ISO 4017 M5X10 A480 .................................................................................. 1-11 526691-0000 .. ROLL ................................................................................................................................... 1-11
312105-0327 .. SCREW M6S ISO 4017 M5X12 A480 .................................................................................. 1-17 526692-0000 .. ROLL ................................................................................................................................... 1-11
Part No Description Page No Part No Description Page No
530622-0000 .. BUSHING ............................................................................................................................. 1-11 2563250-0100 .PIPE WORK ........................................................................................................................ 1-11
531734-0000 .. GASKET ........................................................................................................................ 1-9, 1-11 2563251-0000 .PIPE .................................................................................................................................... 1-13
531738-0000 .. GASKET ........................................................................................................................ 1-9, 1-11 2601484-0000 .PIPE .................................................................................................................................... 1-13
531765-0000 .. GASKET ............................................................................................................................... 1-15 2601485-0000 .PIPE .................................................................................................................................... 1-13
532348-0000 .. SPINDEL GUIDE .................................................................................................................. 1-15 2601487-0000 .CABLE SHEATH ................................................................................................................. 1-11
532349-0000 .. PLAIN BEARING .................................................................................................................. 1-15 2601490-0100 .VALVE PANEL .................................................................................................................... 1-11
590446-0000 .. GASKET ............................................................................................................................... 1-17 2641217-0000 .SUPPORT RING ................................................................................................................. 1-15
765100-0173 .. SPIRAL DRILL ....................................................................................................................... 1-3 2644608-0000 .PIPE .................................................................................................................................... 1-13
765100-0191 .. SPIRAL DRILL ....................................................................................................................... 1-3 2644610-0100 .START-UP KIT ...................................................................................................................... 1-3
765100-0221 .. SPIRAL DRILL ....................................................................................................................... 1-3 2644611-0000 .VALVE BODY ..................................................................................................................... 1-15
769211-0116 .. SAW BLADE .......................................................................................................................... 1-3 2644612-0000 .VALVE BODY ..................................................................................................................... 1-15
769211-0119 .. SAW BLADE .......................................................................................................................... 1-3 2644613-0000 .VALVE HOUSING ............................................................................................................... 1-15
769219-0101 .. HOLDER ................................................................................................................................ 1-3 2644615-0100 .SUCTION DEVICE .............................................................................................................. 1-13
1347915-0000 .PIPE ..................................................................................................................................... 1-11 2644616-0000 .PISTON ROD ...................................................................................................................... 1-15
1347921-0000 .PIPE ..................................................................................................................................... 1-11 2644617-0000 .SEAL RING ......................................................................................................................... 1-15
1347923-0000 .GASKET ................................................................................................................................. 2-3 2691071-0000 .SUPPLEMENTARY DIAGRAM ........................................................................................... 1-19
1531060-0102 .DOCUMENT FOLDER ........................................................................................................... 1-3 2691072-0000 .SUPPLEMENTARY DIAGRAM ........................................................................................... 1-19
2563221-0000 .PIVOT ARM .......................................................................................................................... 1-17 2705805-0100 .REBUILDING KIT .................................................................................................................. 1-3
2563222-0000 .BEARING CONSOLE ........................................................................................................... 1-17 2705806-0100 .ELECTRICAL DOCUMENT ................................................................................................... 1-5
2563223-0000 .WASHER ............................................................................................................................. 1-17 2705807-0100 .ELECTRIC MATERIALS ....................................................................................................... 1-5
2563224-0000 .LEVER ................................................................................................................................. 1-17
2563225-0000 .COVER PLATE .................................................................................................................... 1-17
2563226-0000 .GASKET ........................................................................................................................ 1-9, 1-11
2563227-0000 .GASKET ........................................................................................................................ 1-9, 1-17
2563228-0000 .ARM ..................................................................................................................................... 1-17
2563229-0000 .GASKET ........................................................................................................................ 1-9, 1-11
2563230-0100 .HEAT REDUCTION KIT ......................................................................................................... 1-3
2563231-0000 .TEMPLATE ............................................................................................................................ 1-3
2563232-0000 .COVER PLATE ...................................................................................................................... 2-3
2563233-0000 .ARM ..................................................................................................................................... 1-17
2563234-0000 .INLET PIPE .......................................................................................................................... 1-13
2563235-0000 .ATTACHMENT PIPE ............................................................................................................ 1-11
2563236-0000 .TEMPLATE ............................................................................................................................ 1-3
2563237-0000 .HOLDER .............................................................................................................................. 1-17
2563238-0000 .GASKET ........................................................................................................................ 1-9, 1-17
2563239-0000 .(TUBULAR)JACKET ............................................................................................................. 1-17
2563240-0100 .HEATING DEVICE ............................................................................................................... 1-11
2563241-0000 .PIPE ..................................................................................................................................... 1-13
2563242-0000 .PIPE ..................................................................................................................................... 1-13
2563243-0000 .PIPE ..................................................................................................................................... 1-13
2563246-0000 .PIPE ..................................................................................................................................... 1-13
2563249-0000 .PIPE ..................................................................................................................................... 1-13
Machine Type Group Description Page No
Tetra Pak 2563220-0100 Part Number Index ii-3 (4)

Doc No: SPC-1531060-0106
Tetra Pak
This drawing must not without the consent of Tetra Pak
be copied, transmitted or disclosed to any third party.
L12
L11
L10
A102
A402:X002:30 (I02) FAULT TRANSVERSAL
10
sh.11 SEALING LEFT AND RIGHT
A403:X002:30
11 FAULT ZONE HEATER
sh.11
A402:X002:26 TEMPERATURE
12
sh.11 ALARM IH-GENERATOR
B001
NC
13 B001 DOOR MONITOR IH-GENERATOR
C NO
A450:14 14 SA SHORT STOP ELEMENT

sh.21 BROKEN
A451:14 15 LS SHORT STOP ELEMENT

sh.21 BROKEN
B100
X001 NC X001
16 B100 HEAT REDUCTION
C NO
277 278 ASEPTIC CHAMBER
S007
17 B2 S007 ZONE HEATER ON
13 14
1
0
0V
+24V
+24V
Designer Approved Date
Note 2563220-0100, "HEAT REDUCTION KIT" FEK Date 100526 FEK 100526
Machine Denomination
ECM No. 455703
TBA/8 090V PLC-IN, OPERATION MONITORS
Sign./Date FEK/100525 Company Drawing No.
Page
Drawing remark -
Appr./Date MPE/100525 Tetra Pak (Sweden) 43976-41:60
L10
L11
L10
A120
(O20)
A3 10
M.Y80 -
X001 X001
11 M.Y80 HEAT REDUCTION
275 1 2 276 VALVE
12
M.X004:14B
sh.33
X108 X108
M.X004
13
15 15B
14 10
X108
14
16 16B
15
M.Y017
15 M.Y017 CENTRAL LUBRICATION

17 1 2 17B
16 PUMP
M.Y018
16 M.Y018 PEROXIDE BATH

18 1 2 18B
17 TOP FILLING
A4
M.Y020
B1 17 M.Y020 SHORT STOP

20 1 2 20B
18 ELEMENTS MOVEMENT
0V
0V
+24V
ECM No. 455703
TBA/8 090V PLC-OUT, VALVES
Page
Drawing remark -
Appr./Date MPE/100525 Tetra Pak (Sweden) 43976-67:60
LIST OF ADDRESSES
TBA/8-090V 1000CC
47445-0013 EC17937
100520 MPE
920624 BWM
Type: 64.1
Size: 9980
Blocks: 29
Rungs: 493
Addresses: 616
I/O Map: RACK 0 1 2 3 4 5 6 7

+---+---+--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! ! ! !I4! ! !O4! !O0! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
! P ! +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! O ! C !E1!I5! ! !O5! !O1! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
! W ! +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! E ! U !I2!I6! ! !O6! !O2! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
! R ! +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! ! !I3!I7! ! !O7! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
+---+---+--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
Fast I/O: Block90
Block99
Scan time: Block05-89: 12

Block90-98: 12
Block99: 1
Sector: 0 = E01 1 = E01 2 = 3 = 4 = 5 = 6 = 7 =
Heat reduction TBA/8 090V Page: 1

AM: 455703 Date: 100520 Sign: MPE TBA/8-090V RK-47445-02:60 Cont: 2
LIST OF ADDRESSES
Address Position Function used in rungs
C000 *1811, *1812

C001 *1815, *1816
C002 *2409, *2412
C003 *2407, *2418
C004 *1243, *1244
C005 *0904, *0905
C007 *1003, *1004
C008 *1412, *1413
C009 *1417, *1422
C012 *0718, *0719
CO000.0 9- 10 1813
CO000.1 5- 6 1813
CO001.0 10- 11 0623, 3306, 3324
CO002.1 0- 10 2415
CO003.0 720- 730 0702, 2403, 2404, 2909
CO003.1 1- 90 2408
CO003.2 141- 350 2408, 2414, 2416
CO003.3 411- 500 2408
CO003.4 551- 640 2408
CO003.5 640- 644 0512
CO004.0 900- 910 1243, 1245, 2004, 3211
CO004.1 1- 905 1243
CO005.0 120- 122 0904, 0909, 0915
CO005.1 20- 120 0910, 2203
CO005.3 60- 120 0911
CO005.4 24- 120 0908, 0909, 0914, 1009, 2311, 3203
CO005.5 19- 45 0911, 1009, 3203
CO007.0 1500- 1510 1003, 1006
CO007.1 1200- 1260 2203
CO007.2 0- 1200 1005, 3003
CO008.0 28- 30 0633, 1412
CO009.0 104- 105 1419, 1420
CO012.0 300- 310 0718, 0721
CV002 2410, 2419, 2420

LIST OF ADDRESSES
CV003 0722, 0723
D000 0s50 0518

D001 0s50 0518
D004 3s0 2143
D005 6s00 2705
D007 0s70 1319
D008 0s70 1319
D009 2s0 1309
D010 4s0 2410
D011 1m30s 2304
D012 10s0 2117
D013 5s00 1008
D014 2m00s 1317
D015 0s8 2108
D016 2m00s 2145
D017 8s00 1404
D018 0s3 2106
D019 0s7 2106
D020 40s0 2509
D021 8s0 2509
D022 10s 2702
D023 10s0 1704
D024 2s00 1302
D025 0s3 2110
D026 0s4 2110
D027 4s0 0606
D028 30s0 1213
D029 10s0 1406
D030 1h00m00s 2703
D031 59s0 2144
D032 0s3 2140
D033 5m00s 1012
D034 2s5 2118

LIST OF ADDRESSES
D036 10s0 0715

D037 0s5 1219
D038 5m00s0 0711
D040 5s0 1410
D041 1s00 2112
D042 15s00 1208
D043 1s0 1222
D044 5m00s 2602
D045 5m00s 2605
D046 14s00 1238
D047 5s00 1321
D049 30s00 1235
D050 15s00 0720
D051 3s0 1209
D088 5s00 1221
D090 2m00s0 2322
D091 2m00s0 2322
D093 1s0 2114
E01.06 Bit angle- encoder 2418
I02.00 S001-M.S032 Emergency stops 1206, 1306, 3312, 3317

I02.01 M.B010-019 Safety monitors 0634, 0702, 0704, 1203, 1405, 2102, 2104,
2118, 2134, 2404, 2405, 2804, 3314
I02.02 M.B016 Jaw system overload 1711, 3114, 3314
I02.03 Q001-Q013 Overload protections 1711, 3114, 3317
I02.06 M.S019 Package ejector 2139
I02.07 S003-M.S061 Short stop 2007
I02.10 M.401-A402 Fault in IH-unit,TS 1703
I02.11 M.403 Fault in. IH-unit,ZH 1708
I02.12 M.401-A402 Temperature IH-units,TS 1703
I02.13 B001 Doormonitor IH-units 0633, 1703
I02.14 A450 SA sh.stop elem.broken 0633, 2907, 3107
I02.15 A451 LS sh.stop elem.broken 0633, 2907, 3305

LIST OF ADDRESSES
I02.16 M.B100 H Reduction valve pos. 1221

I02.17 S007 Zoneheater on 1709
I03.00 S006.2 Fillentran. selector 0629

I03.03 Valve clean on ext.sign 2322
I03.04 X1.377 Product at machine 0633, 1104, 2804, 3008
I03.05 X1.361-362 Clean.thr. prod.valve 1005, 1414, 2320
I03.06 S004 Cleaning of steam barr. 2320
I03.07 S005 Service switch 0604, 0605, 0611, 0622, 0910, 0915, 1005,
1006, 2006, 2304, 2309, 2311, 2602, 2903,
3315
I03.10 M.S014 Manual lubrication 0512
I03.11 M.B002 Main air pressure 0633, 2305, 2909, 3318
I03.12 M.B003 Water pressure 0633, 2305, 2702
I03.14 M.B006 Lubrication oilpressure 2509, 2510
I03.15 M.B045 Hydraulunit temperature 0722, 2405, 2802, 3111
I03.16 M.B045 Hydraulunit high level 0725, 2006
I03.17 M.B045 Hydraulunit low level 0724, 0726, 2006, 3112
I04.00 M.B049 Cleaningcup in position 0730, 2316, 3012

I04.01 M.B030 Lubric.oil high level 2511
I04.02 M.B030 Lubric.oil low level 2703, 3311
I04.04 A004 Pulse des. photocell 0505
I04.05 A004 Design OK 1803, 1805, 1810, 1815, 1816, 1907
I04.06 A305 High level tank perox 1236, 1237, 1238, 1239, 1244, 1245, 1246
I04.07 A301 Clean.tray level 2410, 2419, 2420
I04.10 M.B043 Outfeed FFU conquestion 2112
I04.11 M.B041 Stop pos. FFU 0507, 2131, 9909
I04.12 M.B044:1-2 Infeed FFU conquestion 2108
I04.13 M.B020 FFU overload 0516
I04.14 M.B090:1-2 Ext.package supervision 2114
I04.15 M.B058 Infeed conv conquestion 2108
I04.16 A306 Low level tank perox 1236, 1237, 1238, 1239, 1241, 1242, 1244,
1245

LIST OF ADDRESSES
I04.17 M.B056 Oilpressure FFU 2144
I05.00 M.B046 Squee-gee rollers pos 1225, 2604

I05.01 M.B047 Airknifes position 1226, 2604
I05.02 M.B051 Productpipe position 0730, 1411, 2316, 2902, 3106
I05.03 M.B053 B-valve position 0909, 1008, 1009, 1414, 2802
I05.04 M.B068:1 Clean.pipe1 in position 0730, 2316, 3303, 3304
I05.05 M.B068:2 Clean.pipe2 in position 0730, 2316, 3108, 3109
I05.06 M.B103 Ster. air pipe jetdiv 0730, 2316, 3303, 3304
I05.07 M.B104 Ster. air pipe B-val. 0730, 2316, 3108, 3109
I05.10 M.B085 Ster.water pressure 0714, 0715
I05.11 M.B018 Sterileair pressure 0611, 0633, 0710, 0727, 3308
I05.12 M.B071 Position prest.valve 0913, 0914, 1005
I05.13 M.B048:1-4 Bottomcover perox.bath 2904, 3307
I05.14 M.B070:1-4 Doorguards tower 0633, 0702, 0703, 2305, 2306, 2406, 2909,
3113
I05.15 A302 Perox.spray tank level 0633, 0906, 0907, 0911, 3203
I05.16 A303 Perox.bath level 1209, 1211, 1215
I05.17 A304 Separator level 2305, 2904, 3310
I06.00 A201 Presteril- air temp. 0633, 3209

I06.01 A202 Steam temperature 0633, 2316, 2604, 2906, 3006
I06.02 A203 Perox.bath temperature 2004, 2603, 3105
I06.03 A204 Sterileair temperature 0633, 2902, 3010
I06.04 A205 SA-element temperature 0718, 0720, 3107
I06.05 A206 LS-element temperature 0718, 0720, 3305
I06.06 A207 Airknifes temperature 2004, 2604, 3003
I06.07 A208 Temperature splicer out 1305, 1306, 3018
I06.15 A213 Temp. mon. peroxide 1228
I07.00 P003 Downcounter papersupply 1306

I07.01 M.B062 Creasewheel position 0513, 1308, 1416
I07.02 M.B063:1-2 Paper for splicer 1305, 1306, 3015
I07.03 M.B064 Lower slacksupply 1314, 1315, 1323

LIST OF ADDRESSES
I07.04 M.S060 Manual splicing 1306, 1309, 1317

I07.05 M.B067 Upper slacksupply 1322
I07.06 M.B009 Rotation monitor 0509
I07.07 M.B066:1-2 Paper supply 0633, 1302, 1317, 3011
I07.10 M.B077 Cover in place 1305, 3017
I07.11 M.B078 Bobin empty 1306
I07.12 M.S065 Splice selector 1304, 1305, 1306, 1309, 3017
I07.13 M.S066 Web feeding 1315
I07.14 M.S034 Strip splice 0514
I07.15 M.B035 Paper splice 0515
I07.16 M.B032 Strip supply 3009
I07.17 M.B033 Strip breake 0633, 2004, 3007
M00.00 Machineladder in position 0 0512, *0610, 0611, 0630, 0633, 0634, 0703,
0705, 0706, 0707, 0709, 0710, 0713, 0723,
0727, 0729, 0730, 0912, 1216, 1218, 1220,
1221, 1229, 1404, 1416, 2103, 2118, 2304,
2317, 2402, 2406, 2509, 2908, 3006, 3012,
3109, 3304, 3308, 3326
M00.01 Machineladder in position 1 0605, 0606, *0612, 0615, 0622, 0633, 0634,
0705, 0706, 0731, 0802, 0803, 0914, 1102,
1218, 1302, 2405
M00.02 Machineladder in position 2 0611, *0616, 0618, 0633, 0634, 0705, 0804,
0902, 0906, 0912, 1404
0902, 1002, 1102, 1404
M00.04 Machineladder in position 4 0618, *0624, 0626, 1106
1203, 1234, 1402, 2804
M00.06 Machineladder in position 6 0517, 0602, 0608, 0626, *0631, 1107, 1108,
1203, 1233, 1234, 1402, 1403, 1414, 1415,
1418, 1419, 1705, 1802, 1803, 1804, 1816,
1907, 1908, 2008, 2117, 2129, 2139, 2143,
2804

LIST OF ADDRESSES
1102, 1103, 1202, 1212, 2304, 2315, 2317,
2402, 2406, 2421, 2903, 2906
M00.11 Machineladder in position 2-7 *0613, 1232, 3209
M00.12 Machineladder in position 3-7 0505, 0510, 0511, *0617, 0722, 0903, 0909,
0910, 0912, 0913, 1006, 1212, 1214, 1215,
1222, 1231, 1232, 1243, 1404, 1410, 1908,
2903, 2906, 2907, 2909, 3209
1103, 1202, 1203, 2604
M00.14 Machineladder in position 5-7 *0625, 0705, 1203, 1230, 1234, 1709, 1812,
2139, 2906
M00.15 Machineladder in position 6-7 *0628
M02.00 Output for pulse step up *0502, 0508, 0510, 0512, 0608, 0618, 0622,
0803, 2404, 2406
M02.01 Output for pulse step down *0503, 0606, 0611, 0618, 0622, 0803, 2305
M02.02 Output for pulse brake *0504, 1321, 2008
M02.03 Output for pulse printed design *0505, 0629, 1807, 1808, 1812
M02.04 Output for pulse activation packagedumping *0506, 0510, 0615, 0626, 0630, 1412, 1803,
1811, 1815, 1907, 1908, 1913, 1914, 1918,
1919
M02.05 Output for pulse FFU *0507, 2106, 2108, 2122, 2124, 2129, 2130,
2140
M02.06 Output for pulse startsequence *0508, 1203, 1207, 1213
M02.07 Output for pulse rotation monitor *0509, 1319
M02.10 Output for pulse tubesealing *0510, 1915, 1916, 1917, 1920
M02.11 Output for pulse stop *0511, 1207, 1213, 1902, 1903, 1904, 1905
M02.12 Output for pulse start long lubrication *0512, 2502, 2504, 2506
M02.13 Output for pulse position ASU *0513, 1309
M02.14 Output for pulse PE-strip splice *0514, 1909, 1910
M02.15 Output for pulse web splice *0515, 1911, 1912
M02.16 Output for pulse overload FFU *0516, 2110
M02.17 Output for pulse inching main motor *0517, 1207, 1213

LIST OF ADDRESSES
M03.00 Pulse step up 0502

M03.01 Pulse step down 0503
M03.02 Pulse start brake 0504
M03.03 Pulse print des. 0505
M03.04 Pulse shiftreg. 0506
M03.05 Pulse pos.FFU 0507
M03.07 Pulse rot.monitor 0509
M03.10 Pulse tubesealing 0510
M03.11 Pulse short stop 0511
M03.12 Pulse long lubric 0512
M03.13 Pulse pos.ASU 0513
M03.14 Pulse PE-splice 0514
M03.15 Pulse web splice 0515
M03.16 Pulse overl.FFU 0516
M03.17 Pulse inching 0517
M04.00 Synchronization machine speed 1417, 1418, *1418, *1419, 1421, 1422
M04.01 Too high speed *1420, *1423, 2802, 3116
M04.02 Pulse package 1417
M04.04 Venting aseptic chamber 0611, 0633, 0703, 0707, 0710, 0713, 0723,
0903, 0910, 1212, 1229, 1230, 2302, 2303,
*2304, *2305, 2306, 2308, 2310, 2312, 2314,
2604, 2906, 2907, 3308
M04.05 Memory door aseptic chamber 0702, 0703, 2303, 2305, *2306, *2307, 2406
M04.06 Venting 5 minutes 1005, 2304, *2308, *2309, 2311
M04.07 Venting 15 minutes 0912, 2304, 2309, *2310, *2311, 2313, 3004
M04.10 Venting 5 or 15 minutes 1230, 2303, 2306, *2313, 2314
M04.11 Pulse gen. 1/2 HZ 0519
M04.12 Memorycell for generating 1/2 HZ flash *0519, 0705
M04.13 Sensor check *1208, 1211, 1225, 1226, 1245
M04.14 Overload jawsystem 0704, 1404, *1711, *1712, 2405, 2802
M04.15 Monitor temperature peroxide bath, peroxide *1227, *1228, 2004, 3208
M04.16 Pulse P2-recorder 2602

LIST OF ADDRESSES
M04.17 Memorycell for generating 1-HZ flash 0518, *0518, 0519, 0702, 0703, 0705, 0718,
0904, 1003, 1243, 2002, 2103, 2303, 2409,
3326
M05.03 Start pulse FFU 2132

M05.04 Pulse pos. FFU 9909
M05.05 Synchroniz. pulse FFU 2119
M05.12 Synchronization sector FFU *2119, 2120, 2121, 2123
M05.13 Synchronization sector FFU *9907, 9908, 9910
M05.14 Start sector FFU 2129, *2132, *2133, 2134
M05.15 Low speed FFU *2130, *2134, *2135, *2136, *2137, 2138
M05.16 Pulse precorr.out 1906
M05.17 Pulse sync. drop ch.FFU 2140
M06.00 Stepupconditions in machineladder 0512, 0618, 0622, 0629, 0630, *0633, 0634,
*0634, 0702, 0703, 0705, 0707, 0802, 0803,
1203, 2406
M06.01 Cleaningpipes in wrong position for preheating 0633, *0730
M06.02 Level in spray tank after spray fault 0633, *0906, *0907, 0908, 3004, 3203
M06.03 Ladderposition preheating ready 0622, 0633, 0706, *0721, 0731
M06.04 Demand I for short stop *2004, 2005, *2005, 2006
M06.05 Demand II for short stop 0633, *2006, 2007, 2129, 3324
M06.06 Demand III for short stop 0618, 0633, 1203, 1404, *2007, 2008
M06.07 Machine in position short stop on 0608, 0619, 0626, 0629, 1106, 1107, 1203,
1232, 1234, 1245, 1306, 1402, 1403, 1409,
1413, 1802, 1807, 1810, 2002, 2008, *2008,
2009, 2117, 2141, 2203, 2204, 2804
M06.10 Machineladderposition ready for cleaning 0606, 0702, 0707, 0710, 0730, 0903, 1011,
1216, 1218, 1219, 1302, 2103, 2117, 2137,
2305, 2316, 2317, 2321, 2402, 2403, 2404,
2406, *2406, 2407, 2604, 2906, 2907, 2909,
3012, 3108, 3303

LIST OF ADDRESSES
M06.11 Ladderposition external cleaning 0606, 0702, 0705, 0713, 2103, 2104, 2136,
2137, 2402, 2403, 2404, *2404, 2405, 2409,
2410, 2413, 2417, 2418
M06.12 Conditions for internal cleaning 0702, *2316, 2318, 2319
M06.13 Supervision of B-valve during internal cleaning *1010, *1011, 2904
M06.14 Jump to ladderposition sterilizing fullfilled 0633, 2008, *2802, 2803, *2803, 2804
M06.15 Jump to ladderposition sterilizing fullfilled 0618, 0619, *2804, 3324
M06.16 Wrong position of AP-valve (B) 0614, *1007, *1008, *1009, 1011, 2316, 3207
M07.00 Alarm low level tank per. or too long refilling 0633, 1236, *1237, *1238, 1243, 3211
M07.01 Refilling peroxide *1235, 1236
M07.02 Peroxide pump stopped during peroxide change 0633, 1212, 1236, *1245, *1246
M07.03 Sond select high/low level tank peroxide *1234, 1236, 1237, 1238, 1239, 1244
M07.04 Level check peroxide bath during production *1209, 1211
M07.05 Sensor fault peroxide tank 0633, 1212, *1239, 1240, *1241, 2802, 3211
M07.06 Sensorfault peroxide tank 1214, 1215, 1216, 1236, *1240, *1242
M07.12 Prepared for cleaning of steambarrier space 1410, *2320, *2321, 3104
M07.13 Memory machineladder to 0-position 0618, 0626, 0633, 0705, 0902, 1203, *2903,
*2905, *2906, *2907, *2908, 2909, 3324
M07.14 Reset machineladder to zeroposition 0609, 2602, *2909, 3324
M07.15 Aux.memory for jump to position 0 *2902, 2903
M10.00 Manual stop of filling *0602, *0603, 0626, 0633, 0702, 1108
M10.01 Sterileconditions bypassed *0604, *0605, 0611, 0802, 0803, 0902, 0903,
1002, 1102, 1106, 1107, 2002, 2010, 2604,
2902, 2909, 3209
M10.02 Manual step down to zero position *0606, 0609
M10.03 Memory signal recived from sterilizer 0508, 1102, *1104, *1105, 1106, 2804
M10.04 Waterfilling of cleaning tray *2408, 2411, 2412, 2413, 2415
M10.05 Malfunction filling cleantray 0702, 2403, 2404, *2419, *2420, *2421, 3212
M10.06 Transversal sealing on *1705, *1706, 9902
M10.07 Alarm low pressure during lubrication 2006, *2509, *2510, 3313
M10.11 Manual step up to position 7 *0607, *0608, 0630

LIST OF ADDRESSES
M10.12 Temperature LS/SA out of limit *0720, 2005

M10.13 Packageejection FFU activated 0615, *1918, *1919, *1920, 2139
M10.15 Malfunction during spraysequenze 0614, 0908, 0909, 0910, *0911, *0912, 1212,
2311, 2902
M10.16 Valve sterileairinlet in wrong position 0614, 0634, 0908, 0909, 0910, 0911, *0913,
*0914, 1212, 2902, 3205
M11.00 Levelfault in hydrogen peroxidebath *1210, *1211, 2004, 2603, 3204

M11.01 Fault in IH-units transversalsealing *1702, *1703, 1704, 2005, 3014, 9903
M11.02 Fault in IH-unit zoneheater *1707, *1708, 1709, 3110
M11.03 Sqeegeerollers in wrong position *1223, *1225, 2004, 3103
M11.05 Stop delay of FFU 1920, 2103, *2117, 2136, 2145, 2909
M11.06 Drop chute FFU on 2139, *2139, 2142
M11.07 Long lubrication period 0512, 2503, 2505, *2506, *2507, 2508
M11.10 Signal photocells printed design missing *1813, *1814, 2802, 3306
M11.11 Machine in design 1108, 1315, 1402, 1403, 1710, 1802, *1803,
*1804, *1805, *1806, 1810, 1813, 1815, 1906
M11.12 Memory printed design in short stop *1807, *1808, 1809, 1810
M11.13 Memory printed design in short stop 1807, 1808, *1809
M11.14 Syncronization drop chute FFU *2140, 2141, 2142
M11.15 Airknifes wrong position *1224, *1226, 2004, 3005
M11.16 Spraying fullfilled 0606, 0902, 0906, *0915, 1002, 1003, 1006,
1012, 1013, 2203, 2311, 2604, 2902, 3003
M11.17 Drying fullfilled 0618, 0619, 0622, 0633, 0705, *1006, 1011,
1102, 1203, 1207, 1213, 1234, 2309, 2311,
2604
M12.00 Tubesealing going on 0606, 0731, 0802, 0803, *0803, 1221, 1404
M12.01 Auxiliary output drivemotor 1214, 1215, *1404, 1405, 2103, 2136
M12.02 Speeddetermation motor FFU *2105, 2106, 2108, 2110, 2112, 2118, 2139,
2142, 2143, 2144
M12.03 Papersupply at its end *1302, *1303, 1304, 1305, 1306
M12.04 Memory for start of splicing paperweb *1306, *1307, 1309, 1313, 1315
M12.05 Papersupply refilled after paperwebsplicing 1302, *1317, *1318

LIST OF ADDRESSES
M12.06 Auxilliary memory ASU-motor on *1313, 1314, 1315, 1316

M12.10 No sterile conditions by-passed *0903, 0905, 0908, 1002, 1004
M12.11 Operational parameters on P2-recorder *2603, 2604
M13.00 Mainsinterrupt to long for sterile conditions *2706, 2909

M13.01 Alarmdelay by restart after mainsinterrupt 0728, 0912, 0913, *2704, 2705, 2908
M14.00 Auxiliary output startsequence 0511, 0618, 1108, 1203, *1203, 1204, 1205,
1208, 1211, 1213, 1214, 1215, 1216, 1220,
1230, 1704, 2010, 2103, 2117, 2118, 2136
M14.02 Auxiliary output stopsequence ext.cleaning 2103, 2136, 2409, *2410, *2411, 2413, 2417
M14.03 Sterile airpressure too low *0727, *0728, *0729, 2904, 3308
M14.04 Reset emergency stop 0634, 0722, 1206, *1206, 1207, 1213, 3326
M15.00 Max.runtime fault central lubrication/FFU 2006, *2703

M15.01 Oilpressure of FFU *2144, 2703, 3210
M15.02 Waterpressure coolingwater 0722, *2702, 2802, 3316
M15.03 Malfunction in external package supervision 2006, *2114, *2115, 3214
M15.04 Alarmstatus in FFU 0634, 0702, 0705, 1404, 2006, 2102, 2105,
*2116, 2117, 2138, 2404
M15.10 Malfunction of paper splicing *1305, 1306, 2006
M15.11 Malfunction in rotation monitor FFU *2106, *2107, 2116, 3213
M15.12 Rotation monitor paperwebfault 0634, 1313, *1319, *1320, *1321, 2006, 2403,
2404, 3309
M15.13 Malfunction in infeeding of FFU *2108, *2109, 2116, 3016
M15.14 Overload in FFU *2110, *2111, 2116, 3213
M15.15 Malfunction in outfeeding of FFU *2112, *2113, 2116, 3214
M15.16 Alarm pressureguard waterbath *0714, *0715, 0717, 2603, 2803, 3206
M16.00 Malfunction in ASU 0634, 1316, *1322, *1323, 1405, 2803, 3013
M22.00 First alarm 3322, 3323, *3324, *3325

M22.02 Pulse alarm reset 1-32 3320

LIST OF ADDRESSES
M23 Word alarm encoding *3002, 3019, *3102, 3117, *3202, 3215,
*3302, 3319
M23.00 Bit alarm encoding *3003, *3103, *3203
M23.01 Bit alarm encoding *3004, *3104, *3303, *3304
M23.05 Bit alarm encoding *3008, *3108, *3109, *3207, *3308
M23.11 Bit alarm encoding *3012, *3312
M27.17 Dummy adress 3324
M36.17 Heat Reduction valve wrong position 0803, *1221, 2902, 3305
M37.14 First scan 1806

M37.15 Low PLC battery 3115
M37.17 Triggpulse for shiftregister *1913, 1919
O14.00 K001 Main motor low speed 1315, 1321, 1405, 1408, *2405
O14.01 K002 Main motor high speed 0618, 1210, 1213, 1218, 1219, 1221, 1222,
1223, 1224, 1231, 1232, 1302, 1306, 1313,
1315, 1319, 1320, *1405, 1406, 1407, 1408,
1410, 1412, 1413, 1702, 1706, 1707, 1710,
1802, 1811, 2128, 2130, 2133, 2143, 2203,

LIST OF ADDRESSES

1802, 1811, 2128, 2130, 2133, 2143, 2203,
2404, 2405, 2503, 2505, 2907, 2909, 3324
O14.02 K004 Mechanical brake 0510, 0702, 0704, 0722, *1408, 1712, 1814,
1920, 2107, 2109, 2111, 2113, 9910
O14.03 K007 Bending rollers power *0716, 1313, 2202
O14.04 K006 FFU motor *2118
O14.05 K012 Circulation pump external cleaning *2417
O14.06 K014 External conveyor/ external lubrication *2145
O14.10 K011 Hydrogen peroxide pump *1212, 1213, *1213, 1214, 1215, 1235, 1239
O14.11 K009 Pump hydraulic system *0722
O15.00 K018 Preheating I 0605, 0706, *0710, 0711, 0712, 0716, 0717,
0720, 0909, 0910, 1232, 1236, 1703, 1709,
2315, 2511, 2909, 3010, 3011, 3015, 3017,
3018, 3105, 3107, 3110, 3206, 3305
O15.01 K010 Sterile air compressor *0707, 0708, 0719, 0727, 2307
O15.02 K005 Power on *0709, 2105
O15.04 K022 Preheating II flapsealing FFU on *1013
O15.06 K015 Pump detergent solution *2416
O15.07 K112 Aux.relay for cleaningtray level *2414
O15.10 K003 DC-brake 1235, *1407, 1409
O15.11 K019 Hydrogen peroxide bath element *0717
O15.12 K021 LS/SA short stop element *0712
O15.13 G001 Start FFU 2102, 2105, *2138
O15.14 G001 High speed FFU *2127, *2128, *2129, 2134, 2135, 2138
O15.15 A002 Upper bending roller production *2202, *2203
O15.16 A002 Upper bending roller start after short stop 2203, 2204, *2204
O15.17 P003 Reset downcounter paper supply *1304
O16.00 K016 Power IH-units transversal sealing *1704, 2804

O16.01 K017 Power IH-unit zone heater 1708, *1709, 1710
O16.04 A004 Design correction locked 1805, *1810
O16.05 A006 Zoneheater on *1710
O16.06 A003 ASU-motor low speed *1315

LIST OF ADDRESSES
O16.07 A003 ASU-motor high speed *1314, 1315

O16.10 K202 Alarm beacon *3326, 3327
O16.11 P005-6,K051 Package counters *1415
O16.12 K050 Total paper counter *1416
O16.13 A401 Transversal sealing left *9904
O16.14 A402 Transversal sealing right *9905
O16.15 M.H015:1 Hydraulic unit high level (green) *0724
O16.16 M.H015:2 Hydraulic unit medium level (yellow) *0725
O16.17 M.H015:3 Hydraulic unit low level (red) *0726
O17.02 K105 Sterile parameters on P2 recorder *2602

O17.03 K106 Operational parameters on P2 recorder *2605
O17.04 K108 Process signal request for product *1103, 1105, 3008
O17.05 K109 Process signal in production *1107
O17.06 K110 Process signal filling on *1108
O17.07 K111 Process signal signal ready for CIP 0606, 0702, 0722, 1005, 1410, 1414, 2317,
2318, 2319, *2319, 2322, 2605, 2909
O17.10 K121 Aux. relay for SA fan motor *0711, 3308
O17.11 K122 Printed design correction valve feeding *1802
O17.12 K124 CIP recording 2322, *2322
O17.13 K125 Fan air cooler control cabinet *0713, 0916
O20.00 M.Y001 Flapsealing air FFU *1012

O20.01 M.Y002 Cleaning tray draining *2415, 2416
O20.02 M.Y005 Peroxide bath draining *1214
O20.03 M.Y006 Peroxide bath filling,draining 1215, *1215
O20.04 M.Y007 Steambarrier valve (C) *1409, *1410, *1411, 1412
O20.05 M.Y008 Sterile air valve (B) *1005, 1008, 1232
O20.06 M.Y009 Product valve (A) 1231, *1414
O20.11 M.Y080 Heat Reduction valve *1220, 1221
O20.15 M.Y017 Central lubrication pump *2508, 2509, 2510
O20.16 M.Y018 Peroxide bath top filling *1216
O20.17 M.Y020 Short stop elements movement *1217

LIST OF ADDRESSES
O21.00 M.Y021 Air knifes/ Sqee gee rollers *1222

O21.01 M.Y023 Suction valve dryer/bath *1229, *1230
O21.02 M.Y024 LS/SA elements movement *1219, 1220
O21.03 M.Y026 LS-counter roller short stop 1218, *1218
O21.04 M.Y027 Drop chute FFU 1415, *2141, *2142, 2143
O21.05 M.Y028 Airblowing infeed of FFU *2143
O21.06 M.Y029 External cleaning water *2413, 2416, 2418
O21.10 M.Y032 Compressor water *0708
O21.11 M.Y033 Cooling water *0916
O21.12 M.Y036 Manual flushing FFU *2104
O21.13 M.Y044 Preheating,airinlet and heatexchanger valve 0705, *0910, 1232, 1404, 1409
O21.14 M.Y045 Drive unit pressure roll ASU *1316
O21.15 M.Y046 Splicer brake ASU 1305, 1308, *1309, *1310, 1312, 1314
O21.16 M.Y047 Splicer pressure jaw ASU *1308, *1311, 1313
O21.17 M.Y054 Evacuation hydrogen peroxide *0723
O22.00 M.Y037 Central refilling lubrication oil *2511

O22.01 M.Y038 Refilling hydrogen peroxide tank *1236, 1238
O22.02 M.Y034 Spray tank filling hydrogen peroxide *0908
O22.03 M.Y035 Spray tank air *0909, 2902
O22.04 M.Y070 Air compensation valve *1231
O22.05 M.Y071 Suction valve aseptic chamber *1232
O22.06 M.Y086 Vacuum valve venting aseptic chamber *2314
PI0.00 P.S033H Alarm reset 0714, 0729, 0906, 0912, 1007, 1010, 1206,
1210, 1223, 1224, 1227, 1237, 1242, 1320,
1423, 1702, 1707, 1712, 1814, 2107, 2109,
2111, 2113, 2115, 2908, 3320, 3321, 3325
PI0.01 P.S012 Lamp test 0724, 0725, 0726, 3328
PI0.02 Flash new alarms 3326
PI0.03 P.S002 Inching mainmotor 0510, 0517, 0626, 0803, 1108, 1203, 1214,
1234, 1239, 1404, 1410, 1412, 2103, 2137,
2405
PI0.04 P.S009 Inching FFU 2107, 2111, 2136, 2137, 2145

LIST OF ADDRESSES
PI0.05 P.S030H Step Up 0502, 0603, 0607, 0611, 0626, 0629, 0630,
0705, 0707, 1203, 1227, 1423, 2010, 2319,
2406, 2410, 3308
PI0.06 P.S031H Step down 0503, 0602, 0606, 0618, 0634, 2008, 2311,
2319, 2404
PI0.07 P.S007 Selector switch 0512, 0630, 0702, 0705, 0706, 0707, 0730,
1404, 2007, 2317, 2319, 2402, 2403, 2404,
2405, 2406, 3012, 3108, 3109, 3303, 3304
PI0.11 P.S020 Manualflush FFU 2104
PI0.12 P.S032H Short stop 2007, 2123, 2124, 2129
PI0.17 P.S019 Package ejector 2139
PL0 Alarm 1-16 on display *3322
PL1 Alarm 17-32 on display 3322
PL2 Alarm 33-48 on display *3323
PL3 Alarm 49-64 on display 3323
PO0.01 P.H065 Symbol preheating in ladderposition *0706
PO0.02 P.H066 Symbol preheat. finished in ladderposition *0731
PO0.03 P.H067 Symbol tubesealing in ladderposition *0802
PO0.04 P.H068 Symbol tubeseal. finished in ladderposition *0804
PO0.05 P.H069 Symbol spraying in ladderposition *0902
PO0.06 P.H070 Symbol drying in ladderposition *1002
PO0.07 P.H071 Symbol signal to sterilizer ladderposition *1102, 1106
PO0.10 P.H072 Symbol signal from sterilizer ladderposition *1106
PO0.11 P.H073 Symbol motorstart in ladderposition *1202
PO0.12 P.H074 Symbol drivemotor on in ladderposition *1233
PO0.13 P.H075 Symbol filling on in ladderposition *1402
PO0.14 P.H076 Symbol production in ladderposition *1403
PO0.15 P.H077 Symbol short stop in ladderposition *2002, 2003
PO0.16 P.H078 Symbol production finished ladderposition *2315
PO0.17 P.H079 Symbol ready for external cleaning in ladderpos. *2402
PO1 Panel output word 1 *3328

PO1.00 P.H080 Symbol ready for cleaning of fill system *2317, 2318
PO1.01 P.H081 Symbol external cleaning in ladder position *2403

LIST OF ADDRESSES
PO1.02 P.H082 Symbol cleaning of fill system in ladderposition *2318

PO1.03 P.H083 Symbol venting aseptic chamber in ladderposition *2302
PO1.04 P.H084 Symbol door aseptic chamber in ladderposition *2303
PO1.10 P.H002S Symbol inching in push button panel *0704, 0705, *0705
PO1.11 P.H009S Symbol inching FFU in push button panel *2102, 2103, *2103
PO1.12 P.H030S Symbol step up in push button panel *0702, 0706, 0802, 0902, 1102, 1202, 1402,
2317, 2318, 2402, 2403
PO1.13 P.H031S Symbol step down in push button panel *0703
PO1.14 P.H032S Symbol short stop in push button panel *2003
PO1.15 P.H033S Symbol alarm reset in push button panel *3327
R0000 *0609, 0610, *0611, 0612, 0613, *0614,

*0615, 0616, 0617, *0618, *0619, 0620, 0621,
*0622, *0623, 0624, 0625, *0626, 0627, 0628,
*0629, *0630, 0631, 0632
R0010 1902, *1902, 1906, *1906, 1907, *1907, 1908,
*1908, *1914, 1915
R0011 1903, *1903, 1914, *1915
R0012 1904, *1904, 1909, *1909, 1911, *1911, 1914,
*1916
R0013 1905, *1905, 1910, *1910, 1912, *1912, 1914,
*1917
R0100 1706, 9902, *9902, *9903, 9904, 9905
R0140 3002, 3019, 3320, 3322, 3324
R0141 3102, 3117, 3320, 3322, 3324
R0142 3202, 3215, 3321, 3323, 3324
R0143 3302, 3319, 3321, 3323, 3324
R0144 3002, 3019, *3019, *3320, 3324
R0145 3102, 3117, *3117, 3320, 3324
R0146 3202, 3215, *3215, *3321, 3324
R0147 3302, 3319, *3319, 3321, 3324
R0200 2121, *9908
R0201 2121, 2122, *9909
R0202 2120, *2121, 2123, 2127

LIST OF ADDRESSES
R0203 *2120, *2122, 2124, 2128

R0204 2123, *2123, 2124, *2124, 2125, *2125, 2126,
*2126, 2127
R0205 2127, 9906, *9906, 9908, 9909, *9910
R0254 2704, *2705, 2706
SO0.02 100-277 Side change 2007, 9904, 9905

SO0.03 23- 37 Sector brake 0504, 0511
223-237
SO0.04 67-146 Transversal sealing 9903
267-346
SO0.05 115-124 Scan shiftreg. 0506, 1415, 1417, 1418
315-324
SO0.06 65-264 Start sector FFU 2130, 2132
SO0.07 47- 66 Filling sector 0 0629
247-266
SO0.08 67-106 Filling sector 1 0629
267-306
SO0.09 50-150 Synchroniz. sector FFU 2119, 2122, 2124, 9907
250-350
307-326
327-346
T000 *1204
T001 *1205
T003 *2009, *2010
T004 *1312
T006 *1207
T010 *2502, *2503
T011 *2504, *2505
T012 *1406
T013 *2312

LIST OF ADDRESSES
T014 *2131
T045 *1421
TO000.0 0s0 1202
15s0
TO000.1 10s0 0618, 0626, 1102, 1202, 1215, 1233, 1404,
15s2 2008, 2134, 2604
TO000.2 4s0 1703, 2131, 2134
15s2
TO000.3 9s9 1218, 1225, 1226, 1228
15s2
TO000.4 8s5 1222
15s2
TO000.5 9s5 1414
15s2
TO001.0 0s00 1216
18s00
TO001.1 6s50 1217
9s20
TO001.2 9s00 1219
18s20
TO001.3 16s00 1211
18s20
TO001.4 6s00 1218
18s20
TO001.5 0s00 2204
0s00
TO003.0 15m00s 2802
16m00s
TO003.1 0s 2002
14m00s
TO003.3 1m00s 1232
16m00s
TO003.4 11s 1229
16m00s

LIST OF ADDRESSES
TO003.5 55s 1231

1m05s
TO004.0 5s5 1307, 1312
5s7
TO004.1 4s0 1303, 1310, 1311, 1313, 1318
5s5
TO004.2 3s0 1312
5s5
TO004.3 0s3 1308
3s0
TO006.0 5m00s00 1207
5m01s00
TO006.1 0s00 1213
1m00s00
TO006.2 4m00s00 1213
5m00s00
TO006.3 35s00 1216
40s00
TO006.4 28s00 1239
29s00
TO010.0 15m00s 2502
15m02s
TO010.1 0s 2508
10s
TO010.2 1m10s 2508
1m20s
TO010.3 2m20s 2508
2m30s
TO010.4 3m30s 2508
3m40s
TO010.5 4m40s 2508
4m50s
TO011.0 15m00s 2504
15m02s

LIST OF ADDRESSES
TO011.1 4m50s 2507

15m00s
TO012.0 0s00 1404
10s00
TO012.1 0s00 1407
1s00
TO012.2 0s00 1408
0s40
TO012.3 0s00 2906, 3006
6s00
TO012.4 0s00 2117
2s00
TO013.0 1h00m00s 2305
1h00m01s
TO013.1 0s 2313
5m00s
TO013.2 0s 2313
15m00s
TO013.3 30s 0908
15m00s
TO014.1 0s07 2130, 2131
1s50
TO014.2 0s90 2130
1s50
TO045.0 0s00 1420
59s96

AM: 455703 Date: 100520 Sign: MPE TBA/8-090V RK-47445-02:60 Cont: --
X001
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
275
276
277
278
1
2
BK
BK
GY
BN
BU
BU
RD
RD
YE
GY
BU
YE
BK
398 399 281 280

1
2
BN
BK
BU
NO
2 1
C NC
M.B080:1 M.B080:2 M.Y014 M.B100

DATA PHOTOCELL CLOCK PHOTOCELL HEAT REDUCTION HEAT REDUCTION
VALVE ASEPTIC CHAMBER
PRINTED DESIGN CORRECTION

ECM No. 455703
TBA/8 090V PHOTOCELLS
Page
Drawing remark
Appr./Date MPE/100525 Tetra Pak (Sweden) 61091-23:60 -
TPMC-PROGRAMME LIST
TUBESEALING
| 08 |
0801|--[BLK]------------------------------------------------------------------------|
| |
| Machine in Stepup Symbol Sterilecond Symbol |
| position 1 conditions step up bypassed tubesealing |
| M00.01 M06.00 PO1.12 M10.01 PO0.03 |Symbol tubesealing
0802+--] [-----] [-----] [--+--]/[---------------------------------------------( )--+
| P.H030S | P.H067 |in ladderposition
| | |
| Tubesealing | |
| going on | |
| M12.00 | |
+--] [------------------+ |
| |
| Outputpulse Machine in Stepup Sterilecond Inching H Reduction Tubesealing |
| step up position 1 conditions bypassed mainmotor wrong pos. going on |
| M02.00 M00.01 M06.00 M10.01 PI0.03 M36.17 M12.00 |Tubesealing
0803+--] [----------+--] [-----] [-----]/[-----]/[-----]/[---------------------( )--+
| | P.S002 |going on
| | |
| Outputpulse Tubesealing | |
| step down going on | |
| M02.01 M12.00 | |
+--]/[-----] [--+ |
| |
| Machine in Symbol tube |
| position 2 seal finish |
| M00.02 PO0.04 |Symbol tubeseal. finished
0804+--] [---------------------------------------------------------------------( )--+
| P.H068 |in ladderposition
| |

TPMC-PROGRAMME LIST
DRYING
| 10 |
1001|--[BLK]------------------------------------------------------------------------|
| |
| No sterile Machine in Spraying Symbol |
| cond.bypass position 3 fullfilled drying |
| M12.10 M00.03 M11.16 PO0.06 |Symbol drying
1002+--] [--+--] [-----] [-----------------------------------------------------( )--+
| | P.H070 |in ladderposition
| | |
| Sterilecond | |
| bypassed | |
| M10.01 | |
+--] [--+ |
| |
| Generating Spraying |
| 1-HZ flash fullfilled |
| CO007.0 M04.17 M11.16 C007 |
1003+--]/[-----] [-----] [----------------------------------------------------(CTU)-+
| 1500-1510 |
| |
| No sterile |
| cond.bypass |
| M12.10 C007 |
1004+--]/[--------------------------------------------------------------------(CTR)-+
| |
| Service Position Venting Sterileair |
| switch prest.valve 5 minutes valve (B) |
| I03.07 I05.12 CO007.2 M04.06 O20.05 |
1005+--]/[-----] [-----] [--+--]/[---------------------------------------------( )--+Sterile air valve (B)
| S005 M.B071 0-1200 | M.Y008 |
| | |
| Clean.thr. Ready | |
| prod.valve for CIP | |
| I03.05 O17.07 | |
+--]/[-----] [----------+ |
| X1.361-362 K111 |
| |
| Machine in Spraying Drying |
| position3-7 fullfilled fullfilled |
| CO007.0 M00.12 M11.16 M11.17 |
1006+--] [--+--] [-----] [-----------------------------------------------------( )--+Drying fullfilled
| 1500-1510 | |
| | |
| Service | |
| switch | |
| I03.07 | |
+--] [--+ |
| S005 |
| |

TPMC-PROGRAMME LIST
| Alarm Wrong pos. |

| reset AP-valve(B) |
| PI0.00 M06.16 |Wrong position of
1007+--] [---------------------------------------------------------------------(U)--+
| P.S033H |AP-valve (B)
| |
| B-valve Sterileair Wrong pos. |
| position valve (B) AP-valve(B) |
| I05.03 O20.05 D013 M06.16 |Wrong position of
1008+--]/[-----] [--+-[DON]----------------------------------------------------(L)--+
| M.B053 M.Y008 | 5s00 |AP-valve (B)
| | |
| B-valve Sterileair | |
| position valve (B) | |
| I05.03 O20.05 | |
+--] [-----]/[--+ |
| M.B053 M.Y008 |
| |
| B-valve Wrong pos. |
| position AP-valve(B) |
| CO005.4 CO005.5 I05.03 M06.16 |Wrong position of
1009+--] [-----] [-----]/[-----------------------------------------------------(L)--+
| 24-120 19-45 M.B053 |AP-valve (B)
| |
| Alarm Supervision |
| reset B-valve CIP |
| PI0.00 M06.13 |Supervision of B-valve
1010+--] [---------------------------------------------------------------------(U)--+
| P.S033H |during internal cleaning
| |
| Ready Wrong pos. Supervision |
| cleaning AP-valve(B) B-valve CIP |
| M06.10 M06.16 M06.13 |Supervision of B-valve
1011+--] [--+--] [-------------------------------------------------------------(L)--+
| | |during internal cleaning
| Drying | |
| fullfilled | |
| M11.17 | |
+--] [--+ |
| |
| Spraying Flapsealing |
| fullfilled air FFU |
| M11.16 D033 O20.00 |Flapsealing
1012+--] [----[DOF]------------------------------------------------------------( )--+
| 5m00s M.Y001 |air FFU
| |
| Spraying Preheat.II |
| fullfilled flap.seal. |
| M11.16 O15.04 |Preheating II
1013+--] [---------------------------------------------------------------------( )--+
| K022 |flapsealing FFU on
| |

TPMC-PROGRAMME LIST
STARTSEQUENCER FOR RUNNING PRODUCTION

| 12 |
1201|--[BLK]------------------------------------------------------------------------|
| |
| Symbol Machine in Machine in Symbol |
| step up position4-7 position 7 motorstart |
| PO1.12 M00.13 M00.07 TO000.1 PO0.11 |Symbol motorstart
1202+--] [-----] [--+--]/[-----]/[---------------------------------------------( )--+
| P.H030S | 10s0 P.H073 |in ladderposition
| | 15s2 |
| | |
| | |
| TO000.0 | |
+--] [----------+ |
| 0s0 |
| 15s0 |
| |
| Machine in Inching Drying Demand III Machine in Safety Memory to Aux.output |
| position5-7 mainmotor fullfilled short stop position 5 monitors 0-position startseq. |
| M00.14 PI0.03 M11.17 M06.06 M00.05 I02.01 M07.13 M14.00 |Auxiliary output
1203+--]/[-----] [-----] [--+--] [-----] [--+--] [-----]/[---------------------( )--+
| P.S002 | | M.B010-019 |startsequence
| | | |
| Outputpulse | Short stop Machine in | |
| startseq. | on position 6 | |
| M02.06 | M06.07 M00.06 | |
+--] [------------------+--]/[-----] [--+ |
| | | |
| Machine in Aux.output | Inching Stepup | |
| position4-7 startseq. | mainmotor conditions | |
| M00.13 M14.00 | PI0.03 M06.00 | |
+--] [-----] [----------+--] [--+--] [--+ |
| | P.S002 | |
| | | |
| | Step | |
| | Up | |
| | PI0.05 | |
| +--] [--+ |
| P.S030H |
| |
| Aux.output |
| startseq. |
| M14.00 T000 |
1204+--] [--------------------------------------------------------------------(TRN)-+
| |
| Aux.output |
| startseq. |
| M14.00 T001 |
1205+--] [--------------------------------------------------------------------(TRN)-+
| |

TPMC-PROGRAMME LIST
| Alarm Emergency Reset |

| reset stops em. stop |
| PI0.00 I02.00 M14.04 |
1206+--] [--+--] [-------------------------------------------------------------( )--+Reset emergency stop
| P.S033H | S001-M.S032 |
| | |
| Reset | |
| em. stop | |
| M14.04 | |
+--] [--+ |
| |
| Outputpulse Outputpulse Outputpulse Drying Reset |
| startseq. stop inching fullfilled em. stop |
| M02.06 M02.11 M02.17 M11.17 M14.04 TO006.0 T006 |
1207+--]/[-----]/[-----]/[-----] [-----] [-----]/[----------------------------(TRN)-+
| 5m00s00 |
| 5m01s00 |
| |
| Aux.output Sensor |
| startseq. check |
| M14.00 D042 M04.13 |
1208+--] [----[DOF]------------------------------------------------------------( )--+Sensor check
| 15s00 |
| |
| Perox.bath Level check |
| level perox. bath |
| I05.16 D051 M07.04 |Level check peroxide bath
1209+--] [----[DOF]------------------------------------------------------------( )--+
| A303 3s0 |during production
| |
| Alarm Main motor Levelfault |
| reset high speed perox.bath |
| PI0.00 O14.01 M11.00 |Levelfault in hydrogen
1210+--] [-----]/[-------------------------------------------------------------(U)--+
| P.S033H K002 |peroxidebath
| |
| Perox.bath Sensor Levelfault |
| level check perox.bath |
| I05.16 M04.13 M11.00 |Levelfault in hydrogen
1211+--] [-----]/[----------+--------------------------------------------------(L)--+
| A303 | |peroxidebath
| | |
| Level check Aux.output | |
| perox. bath startseq. | |
| TO001.3 M07.04 M14.00 | |
+--] [-----]/[-----] [--+ |
| 16s00 |
| 18s20 |
| |

TPMC-PROGRAMME LIST
| Machine in Machine in Venting Perox. pump Sensorfault Spray Wrong pos. Hydr.perox. |
| position 7 position3-7 as. chamber stopped perox.tank fault airinletval pump |
| M00.07 M00.12 M04.04 M07.02 M07.05 M10.15 M10.16 O14.10 |
1212+--]/[-----] [-----]/[-----]/[-----]/[-----]/[-----]/[---------------------( )--+Hydrogen peroxide pump
| K011 |
| |
| Outputpulse Outputpulse Outputpulse Reset Main motor Hydr.perox. Hydr.perox. |
| startseq. stop inching em. stop high speed pump pump |
| M02.06 M02.11 M02.17 M14.04 O14.01 D028 TO006.2 O14.10 O14.10 |
1213+--]/[-----]/[-----]/[-----] [-----]/[----[DON]----]/[--+--] [-------------( )--+Hydrogen peroxide pump
| K002 30s0 4m00s00 | K011 K011 |
| 5m00s00 | |
| | |
| Aux.output | |
| startseq. | |
| M14.00 TO006.1 | |
+--] [-----] [------------------------------------------+ |
| 0s00 | |
| 1m00s00 | |
| | |
| Drying Reset | |
| fullfilled em. stop | |
| M11.17 M14.04 | |
+--]/[-----] [------------------------------------------+ |
| |
| Machine in Aux.output Aux.output Inching Perox.bath |
| position3-7 drivemotor startseq. mainmotor draining |
| M00.12 M12.01 M14.00 PI0.03 O20.02 |Peroxide bath
1214+--] [-----] [-----]/[-----]/[--+------------------------------------------( )--+
| P.S002 | M.Y005 |draining
| | |
| Aux.output | |
| startseq. | |
| M14.00 | |
+--] [--------------------------+ |
| | |
| Hydr.perox. | |
| pump | |
| O14.10 | |
+--] [--------------------------+ |
| K011 | |
| | |
| Sensorfault | |
| perox. tank | |
| M07.06 | |
+--] [--------------------------+ |
| |

TPMC-PROGRAMME LIST
| Aux.output Hydr.perox. Perox.bath |

| startseq. pump fill,drain |
| M14.00 O14.10 O20.03 |Peroxide bath
1215+--]/[-----] [----------+--------------------------------------------------( )--+
| K011 | M.Y006 |filling,draining
| | |
| Perox.bath Aux.output | |
| level startseq. | |
| I05.16 M14.00 | |
+--] [-----] [----------+ |
| A303 | |
| | |
| Perox.bath | |
| fill,drain | |
| O20.03 TO000.1 | |
+--] [-----] [----------+ |
| M.Y006 10s0 | |
| 15s2 | |
| | |
| Machine in Aux.output Aux.output | |
| position3-7 drivemotor startseq. | |
| M00.12 M12.01 M14.00 | |
+--] [-----] [-----]/[--+ |
| | |
| Sensorfault | |
| perox. tank | |
| M07.06 | |
+--] [------------------+ |
| |
| Machine in Ready Perox.bath |
| position 0 cleaning top filling |
| TO006.3 M00.00 M06.10 TO001.0 O20.16 |Peroxide bath
1216+--]/[--+--]/[-----]/[-----]/[--+------------------------------------------( )--+
| 35s00 | 0s00 | M.Y018 |top filling
| 40s00 | 18s00 | |
| | | |
| Aux.output | | |
| startseq. | | |
| M14.00 | | |
+--]/[--+ | |
| | |
| Sensorfault | |
| perox. tank | |
| M07.06 | |
+--] [--------------------------+ |
| |
| S-S element |
| movement |
| TO001.1 O20.17 |Short stop elements
1217+--] [---------------------------------------------------------------------( )--+
| 6s50 M.Y020 |movement
| 9s20 |
| |

TPMC-PROGRAMME LIST
| Ready Main motor Machine in Count.roll |

| cleaning high speed position 0 short stop |
| M06.10 O14.01 M00.00 O21.03 |LS-counter roller
1218+--]/[-----] [----------+--]/[---------------------------------------------( )--+
| K002 | M.Y026 |short stop
| | |
| | |
| TO000.3 | |
+--] [------------------+ |
| 9s9 | |
| 15s2 | |
| | |
| Machine in Count.roll | |
| position 1 short stop | |
| M00.01 O21.03 TO001.4 | |
+--]/[-----] [-----]/[--+ |
| M.Y026 6s00 |
| 18s20 |
| |
| LS/SA elem. |
| movement |
| TO001.2 D037 O21.02 |LS/SA elements
1219+--] [----------+-[DOF]----------------------------------------------------( )--+
| 9s00 | 0s5 M.Y024 |movement
| 18s20 | |
| | |
| Ready Main motor | |
| cleaning high speed | |
| M06.10 O14.01 | |
+--]/[-----] [--+ |
| K002 |
| |
| Machine in Aux.output LS/SA elem. H Reduction |
| position 0 startseq. movement valve |
| M00.00 M14.00 O21.02 O20.11 |
1220+--]/[-----]/[-----]/[-----------------------------------------------------( )--+Heat Reduction valve
| M.Y024 M.Y080 |
| |

TPMC-PROGRAMME LIST
| H Reduction H Reduction Main motor Machine in H Reduction |

| valve pos. valve high speed position 0 wrong pos. |
| I02.16 O20.11 O14.01 M00.00 D088 M36.17 |Heat Reduction valve
1221+--] [-----] [--+--]/[--+--]/[----[DON]------------------------------------( )--+
| M.B100 M.Y080 | K002 | 5s00 |wrong position
| | | |
| H Reduction H Reduction | Tubesealing | |
| valve pos. valve | going on | |
| I02.16 O20.11 | M12.00 | |
+--]/[-----]/[--+--] [--+ |
| M.B100 M.Y080 | |
| | |
| H Reduction H Reduction Main motor | |
| valve pos. valve high speed | |
| I02.16 O20.11 O14.01 | |
+--] [-----] [-----] [--+ |
| M.B100 M.Y080 K002 |
| |
| Machine in Main motor Airknifes/ |
| position3-7 high speed Sqeegeeroll |
| M00.12 O14.01 D043 O21.00 |Air knifes/
1222+--] [-----] [--+-[DOF]----------------------------------------------------( )--+
| K002 | 1s0 M.Y021 |Sqee gee rollers
| | |
| | |
| TO000.4 | |
+--] [----------+ |
| 8s5 |
| 15s2 |
| |
| Alarm Main motor Sqeegee |
| reset high speed rollers pos |
| PI0.00 O14.01 M11.03 |Sqeegeerollers
1223+--] [-----]/[-------------------------------------------------------------(U)--+
| P.S033H K002 |in wrong position
| |
| Alarm Main motor Airknifes |
| reset high speed position |
| PI0.00 O14.01 M11.15 |
1224+--] [-----]/[-------------------------------------------------------------(U)--+Airknifes wrong position
| P.S033H K002 |
| |

TPMC-PROGRAMME LIST
| Squee-gee Sensor Sqeegee |

| rollers pos check rollers pos |
| I05.00 M04.13 M11.03 |Sqeegeerollers
1225+--] [-----]/[--+----------------------------------------------------------(L)--+
| M.B046 | |in wrong position
| | |
| Squee-gee | |
| rollers pos | |
| I05.00 TO000.3 | |
+--]/[-----] [--+ |
| M.B046 9s9 |
| 15s2 |
| |
| Airknifes Sensor Airknifes |
| position check position |
| I05.01 M04.13 M11.15 |
1226+--] [-----]/[--+----------------------------------------------------------(L)--+Airknifes wrong position
| M.B047 | |
| | |
| Airknifes | |
| position | |
| I05.01 TO000.3 | |
+--]/[-----] [--+ |
| M.B047 9s9 |
| 15s2 |
| |
| Alarm Step Mon. temp |
| reset Up peroxide |
| PI0.00 PI0.05 M04.15 |Monitor temperature
1227+--] [-----]/[-------------------------------------------------------------(U)--+
| P.S033H P.S030H |peroxide bath, peroxide
| |
| Temp. mon. Mon. temp |
| peroxide peroxide |
| I06.15 TO000.3 M04.15 |Monitor temperature
1228+--]/[-----] [-------------------------------------------------------------(L)--+
| A213 9s9 |peroxide bath, peroxide
| 15s2 |
| |

TPMC-PROGRAMME LIST
| Machine in Suct.valve |
| position 0 dryer/bath |
| M00.00 O21.01 |Suction valve
1229+--] [--+------------------------------------------------------------------(U)--+
| | M.Y023 |dryer/bath
| | |
| Venting | |
| as. chamber | |
| M04.04 | |
+--] [--+ |
| | |
| | |
| TO003.4 | |
+--] [--+ |
| 11s |
| 16m00s |
| |
| Machine in Aux.output Suct.valve |
| position5-7 startseq. dryer/bath |
| M00.14 M14.00 O21.01 |Suction valve
1230+--] [-----] [--+----------------------------------------------------------(L)--+
| | |
| Venting Venting | |
| as. chamber 5 or 15 min | |
| M04.04 M04.10 | |
+--] [-----]/[--+ |
| |
| Machine in Main motor Product |
| position3-7 high speed valve (A) |
| M00.12 O14.01 O20.06 O22.04 |
1231+--] [-----] [-----]/[--+--------------------------------------------------( )--+Air compensation valve
| K002 M.Y009 | M.Y070 |
| | |
| | |
| TO003.5 | |
+--] [------------------+ |
| 55s |
| 1m05s |
| |

TPMC-PROGRAMME LIST
| Machine in Air inlet Short stop Main motor Preheating Sterileair Suct. valve |
| position3-7 valve on high speed I valve (B) as.chamber |
| M00.12 O21.13 M06.07 O14.01 O15.00 O20.05 O22.05 |Suction valve aseptic
1232+--] [-----] [--+--]/[-----]/[-----] [-----]/[--+--------------------------( )--+
| M.Y044 | K002 K018 M.Y008 | M.Y071 |chamber
| | | |
| Machine in | | |
| position2-7 | | |
| M00.11 | | |
+--]/[----------+ | |
| | |
| | |
| TO003.3 | |
+--] [------------------------------------------+ |
| 1m00s |
| 16m00s |
| |
| Machine in Symbol |
| position 6 drivemotor |
| M00.06 TO000.1 PO0.12 |Symbol drivemotor on
1233+--]/[-----] [-------------------------------------------------------------( )--+
| 10s0 P.H074 |in ladderposition
| 15s2 |
| |
| Machine in Sond select |
| position 5 tank perox |
| M00.05 M07.03 |Sond select high/low
1234+--] [------------------+--------------------------------------------------( )--+
| | |level tank peroxide
| Machine in Short stop | |
| position 6 on | |
| M00.06 M06.07 | |
+--] [-----]/[----------+ |
| | |
| Machine in Drying Inching | |
| position5-7 fullfilled mainmotor | |
| M00.14 M11.17 PI0.03 | |
+--]/[-----] [-----] [--+ |
| P.S002 |
| |
| Hydr.perox. Refilling |
| pump peroxide |
| O14.10 D049 M07.01 |
1235+--] [--+-[DOF]------------------------------------------------------------( )--+Refilling peroxide
| K011 | 30s00 |
| | |
| DC-brake | |
| O15.10 | |
+--] [--+ |
| K003 |
| |

TPMC-PROGRAMME LIST
| High level Sond select Low level Refilling Sensorfault Preheating Refilling |
| tank perox tank perox tank perox peroxide perox. tank I perox. tank |
| I04.06 M07.03 M07.00 M07.01 M07.06 O15.00 O22.01 |Refilling hydrogen
1236+--]/[-----]/[--+--]/[--+--]/[-----]/[-----] [-----------------------------( )--+
| A305 | | K018 M.Y038 |peroxide tank
| | | |
| Low level Sond select | Perox. pump | |
| tank perox tank perox | stopped | |
| I04.16 M07.03 | M07.02 | |
+--]/[-----] [--+--] [--+ |
| A306 |
| |
| High level Sond select Low level |
| tank perox tank perox tank perox |
| I04.06 M07.03 M07.00 |Alarm low level tank per.
1237+--] [-----]/[--+----------------------------------------------------------(U)--+
| A305 | |or too long refilling
| | |
| Low level Sond select | |
| tank perox tank perox | |
| I04.16 M07.03 | |
+--] [-----] [--+ |
| A306 | |
| | |
| Alarm | |
| reset | |
| PI0.00 | |
+--] [----------+ |
| P.S033H |
| |
| High level Sond select Refilling Low level |
| tank perox tank perox perox. tank tank perox |
| I04.06 M07.03 O22.01 D046 M07.00 |Alarm low level tank per.
1238+--]/[-----]/[--+--] [----[DON]--------------------------------------------(L)--+
| A305 | M.Y038 14s00 |or too long refilling
| | |
| I04.16 M07.03 | |
+--]/[-----] [--+ |
| A306 |
| |

TPMC-PROGRAMME LIST
| High level Sond select Hydr.perox. Inching Sensorfault |

| tank perox tank perox pump mainmotor perox.tank |
| I04.06 M07.03 O14.10 PI0.03 TO006.4 M07.05 |Sensor fault peroxide
1239+--] [-----]/[--+--] [-----]/[-----] [-------------------------------------(L)--+
| A305 | K011 P.S002 28s00 |tank
| | 29s00 |
| | |
| I04.16 M07.03 | |
+--] [-----] [--+ |
| A306 |
| |
| Sensorfault Sensorfault |
| perox.tank perox. tank |
| M07.05 M07.06 |
1240+--] [---------------------------------------------------------------------(L)--+Sensorfault peroxide tank
| |
| Low level Sensorfault |
| tank perox perox.tank |
| I04.16 M07.05 |Sensor fault peroxide
1241+--]/[---------------------------------------------------------------------(U)--+
| A306 |tank
| |
| Low level Alarm Sensorfault |
| tank perox reset perox. tank |
| I04.16 PI0.00 M07.06 |
1242+--]/[-----] [-------------------------------------------------------------(U)--+Sensorfault peroxide tank
| A306 P.S033H |
| |
| Low level Machine in Generating |
| tank perox position3-7 1-HZ flash |
| M07.00 M00.12 M04.17 CO004.0 C004 |
1243+--] [--+--] [-----] [-----]/[--------------------------------------------(CTU)-+
| | 900-910 |
| | |
| | |
| CO004.1 | |
+--] [--+ |
| 1-905 |
| |
| High level Sond select |
| tank perox tank perox |
| I04.06 M07.03 C004 |
1244+--] [-----]/[--+---------------------------------------------------------(CTR)-+
| A305 | |
| | |
| I04.16 M07.03 | |
+--] [-----] [--+ |
| A306 |
| |

TPMC-PROGRAMME LIST
| High level Low level Sensor Perox. pump |

| tank perox tank perox check stopped |
| I04.06 I04.16 M04.13 M07.02 |Peroxide pump stopped
1245+--]/[-----]/[-----]/[--+--------------------------------------------------(L)--+
| A305 A306 | |during peroxide change
| | |
| Short stop | |
| on | |
| CO004.0 M06.07 | |
+--] [-----] [----------+ |
| 900-910 |
| |
| High level Perox. pump |
| tank perox stopped |
| I04.06 M07.02 |Peroxide pump stopped
1246+--] [---------------------------------------------------------------------(U)--+
| A305 |during peroxide change
| |

TPMC-PROGRAMME LIST
JUMP TO MACHINELADDER POSITION ZERO

| 29 |
2901|--[BLK]------------------------------------------------------------------------|
| |
| Spray Wrong pos. Productpipe Sterileair Sterilecond H Reduction Aux.memory |
| fault airinletval position temperature bypassed wrong pos. jump to 0 |
| M10.15 M10.16 I05.02 I06.03 M10.01 M36.17 M07.15 |Aux.memory for jump
2902+--]/[-----]/[--+--] [-----] [-----]/[-----]/[-----------------------------( )--+
| | M.B051 A204 |to position 0
| | |
| Spraying Spray tank | |
| fullfilled air | |
| M11.16 O22.03 | |
+--]/[-----]/[--+ |
| M.Y035 |
| |
| Service Aux.memory Machine in Machine in Memory to |
| switch jump to 0 position3-7 position 7 0-position |
| I03.07 M07.15 M00.12 M00.07 M07.13 |Memory machineladder
2903+--]/[-----]/[-----] [-----]/[---------------------------------------------(L)--+
| S005 |to 0-position
| |
| Bottomcover Separator Supervision Sterileair Aux.memory |
| perox.bath level B-valve CIP pressure jump to 0 |
| I05.13 I05.17 M06.13 M14.03 M07.16 |Aux.memory for jump
2904+--] [-----]/[-----]/[-----]/[---------------------------------------------( )--+
| M.B048:1-4 A304 |to position 0
| |
| Aux.memory Memory to |
| jump to 0 0-position |
| M07.16 M07.13 |Memory machineladder
2905+--]/[---------------------------------------------------------------------(L)--+
| |to 0-position
| Machine in Machine in Steam Memory to |
| position3-7 position5-7 temperature 0-position |
| M00.12 M00.14 I06.01 TO012.3 M07.13 |Memory machineladder
2906+--] [-----]/[----------+--]/[-----]/[-------------------------------------(L)--+
| | A202 0s00 |to 0-position
| | 6s00 |
| | |
| Machine in Venting Ready | |
| position 7 as. chamber cleaning | |
| M00.07 M04.04 M06.10 | |
+--] [-----]/[-----]/[--+ |
| |

TPMC-PROGRAMME LIST
| SA sh.stop Machine in Venting Ready Main motor Memory to |

| elem.broken position3-7 as. chamber cleaning high speed 0-position |
| I02.14 M00.12 M04.04 M06.10 O14.01 M07.13 |Memory machineladder
2907+--]/[--+--] [-----]/[-----]/[-----]/[-------------------------------------(L)--+
| A450 | K002 |to 0-position
| | |
| LS sh.stop | |
| elem.broken | |
| I02.15 | |
+--]/[--+ |
| A451 |
| |
| Machine in Alarm Memory to |
| position 0 reset 0-position |
| M00.00 PI0.00 M07.13 |Memory machineladder
2908+--] [-----] [--+----------------------------------------------------------(U)--+
| P.S033H | |to 0-position
| | |
| Machine in Alarmdelay | |
| position 0 mainsinter. | |
| M00.00 M13.01 | |
+--]/[-----] [--+ |
| |
| Mainsinterr Reset to |
| to long zeropos. |
| M13.00 M07.14 |Reset machineladder
2909+--] [--------------------------+------------------------------------------( )--+
| | |to zeroposition
| Main air | |
| pressure | |
| I03.11 | |
+--]/[--------------------------+ |
| M.B002 | |
| | |
| Memory to Stop delay Main motor | |
| 0-position of FFU high speed | |
| M07.13 M11.05 O14.01 | |
+--] [-----]/[-----]/[----------+ |
| K002 | |
| | |
| Ready Ready | |
| cleaning for CIP | |
| CO003.0 M06.10 O17.07 | |
+--] [-----] [-----]/[----------+ |
| 720-730 K111 | |
| | |
| Doorguards Machine in Sterilecond Preheating | |
| tower position3-7 bypassed I | |
| I05.14 M00.12 M10.01 O15.00 | |
+--]/[-----] [-----]/[-----] [--+ |
| M.B070:1-4 K018 |
| |

TPMC-PROGRAMME LIST
ALARM 49 TO 64 ON ALARMDISPLAY / ALARM BEACON

| 33 |
3301|--[BLK]------------------------------------------------------------------------|
| |
| Word alarm |
| encoding |
| R0143 R0147 M23 |
3302+-[GET]----[-]------------------------------------------------------------(PUT)-+Word alarm encoding
| |
| Cleaning pipe 1 or pipe jet diverter in wrong position P.H047 |
| Clean.pipe1 Ready Selector Bit alarm |
| in position cleaning switch encoding |
| I05.04 M06.10 PI0.07 M23.01 |
3303+--]/[--+--] [-----] [-----------------------------------------------------(L)--+Bit alarm encoding
| M.B068:1 | P.S007 |
| | |
| Ster. air | |
| pipe jetdiv | |
| I05.06 | |
+--] [--+ |
| M.B103 |
| |
| Cleaning pipe 1 or pipe jet diverter in wrong position P.H047 |
| Clean.pipe1 Machine in Selector Bit alarm |
| in position position 0 switch encoding |
| I05.04 M00.00 PI0.07 M23.01 |
3304+--] [--+--] [-----] [-----------------------------------------------------(L)--+Bit alarm encoding
| M.B068:1 | P.S007 |
| | |
| Ster. air | |
| pipe jetdiv | |
| I05.06 | |
+--]/[--+ |
| M.B103 |
| |
| Low temperature LS-element or Short stop element broken P.H0048 |
| LS-element Preheating Bit alarm |
| temperature I encoding |
| I06.05 O15.00 M23.02 |
3305+--]/[--+--] [--+----------------------------------------------------------(L)--+Bit alarm encoding
| A206 | K018 | |
| | | |
| LS sh.stop | | |
| elem.broken | | |
| I02.15 | | |
+--]/[--+ | |
| A451 | |
| | |
| H Reduction | |
| wrong pos. | |
| M36.17 | |
+--] [----------+ |
| |

TPMC-PROGRAMME LIST
| Malfunction photocells printed design P.H056 |

| Bit alarm |
| encoding |
| CO001.0 M23.03 |
3306+--] [--+------------------------------------------------------------------(L)--+Bit alarm encoding
| 10-11 | |
| | |
| Photocells | |
| print.des. | |
| M11.10 | |
+--] [--+ |
| |
| Bottom cover in hydrogen peroxide bath P.H032 |
| Bottomcover Bit alarm |
| perox.bath encoding |
| I05.13 M23.04 |
3307+--]/[---------------------------------------------------------------------(L)--+Bit alarm encoding
| M.B048:1-4 |
| |
| Sterile air pressure P.H053 |
| Sterileair Bit alarm |
| pressure encoding |
| M14.03 M23.05 |
3308+--] [----------------------------------+----------------------------------(L)--+Bit alarm encoding
| | |
| Sterileair Machine in Venting Aux.relay Step | |
| pressure position 0 as. chamber SA fan Up | |
| I05.11 M00.00 M04.04 O17.10 PI0.05 | |
+--] [-----] [-----]/[-----]/[-----]/[--+ |
| M.B018 K121 P.S030H |
| |
| Rotation monitor ASU P.H025 |
| Rotationmon Bit alarm |
| paperweb encoding |
| M15.12 M23.06 |
3309+--] [---------------------------------------------------------------------(L)--+Bit alarm encoding
| |
| High water level in water separator P.H054 |
| Separator Bit alarm |
| level encoding |
| I05.17 M23.07 |
| A304 |
| |
| Low level of lubrication oil P.H013 |
| Lubric.oil Bit alarm |
| low level encoding |
| I04.02 M23.10 |
| M.B030 |
| |

TPMC-PROGRAMME LIST
| Emergency stops activated P.H004 |

| Emergency Bit alarm |
| stops encoding |
| I02.00 M23.11 |
| S001-M.S032 |
| |
| Oil pressure of lubrication oil P.H012 |
| Lurication Bit alarm |
| fault encoding |
| M10.07 M23.12 |
| |
| Safety monitors activated P.H003 |
| Safety Jaw system Bit alarm |
| monitors overload encoding |
| I02.01 I02.02 M23.13 |
3314+--]/[-----] [-------------------------------------------------------------(L)--+Bit alarm encoding
| M.B010-019 M.B016 |
| |
| Service switch activated P.H011 |
| Service Bit alarm |
| switch encoding |
| I03.07 M23.14 |
| S005 |
| |
| Low pressure water P.H001 |
| Water Bit alarm |
| M15.02 M23.15 |
| |
| Overload protections motors tripped P.H010 |
| Emergency Overload Bit alarm |
| stops protections encoding |
| I02.00 I02.03 M23.16 |
3317+--] [-----]/[-------------------------------------------------------------(L)--+Bit alarm encoding
| S001-M.S032 Q001-Q013 |
| |
| Low pressure main air P.H002 |
| Main air Bit alarm |
| I03.11 M23.17 |
| M.B002 |
| |
| Word alarm Word alarm |
| encoding encoding |
| R0147 M23 M23 R0143 R0147 |
3319+-[GET]---[AND]---[GTH]-------------------------------------------(PTH)---(PUT)-+
| |

TPMC-PROGRAMME LIST
| Alarm Pulse alarm |

| reset reset 1-32 |
| PI0.00 M22.02 R0140 R0141 R0145 R0144 |
3320+--] [-----[P+]---[GET]---[GTH]-----------------------------------(PTH)---(PUT)-+
| P.S033H |
| |
| Alarm Pulse alarm |
| reset reset 33-64 |
| PI0.00 M22.03 R0142 R0143 R0147 R0146 |
3321+--] [-----[P+]---[GET]---[GTH]-----------------------------------(PTH)---(PUT)-+
| P.S033H |
| |
| First Alarm 17-32 Alarm 1-16 |
| alarm on display on display |
| M22.00 R0140 R0141 PL1 PL0 |
3322+--]/[----[GET]---[GTH]-------------------------------------------(PTH)---(PUT)-+Alarm 1-16 on display
| |
| First Alarm 49-64 Alarm 33-48 |
| alarm on display on display |
| M22.00 R0142 R0143 PL3 PL2 |
3323+--]/[----[GET]---[GTH]-------------------------------------------(PTH)---(PUT)-+Alarm 33-48 on display
| |
| Demand II Dummy First |
| short stop adress alarm |
| M06.05 M27.17 R0140 R0144 M22.00 |
3324+--]/[----------+--]/[----[GET]----[=/]-+----------------------------------(L)--+First alarm
| | | |
| Jump to Main motor | Dummy | |
| pos. 3 high speed | adress | |
| M06.15 O14.01 | M27.17 R0141 R0145 | |
+--]/[-----] [--+--]/[----[GET]----[=/]-+ |
| K002 | | |
| | | |
| Memory to | Dummy | |
| 0-position | adress | |
| M07.13 | M27.17 R0142 R0146 | |
+--] [----------+--]/[----[GET]----[=/]-+ |
| | | |
| Reset to | Dummy | |
| zeropos. | adress | |
| M07.14 | M27.17 R0143 R0147 | |
+--] [----------+--]/[----[GET]----[=/]-+ |
| | |
| | |
| CO001.0 | |
+--] [----------+ |
| 10-11 |
| |
| Alarm First |
| reset alarm |
| PI0.00 M22.00 |
3325+--] [---------------------------------------------------------------------(U)--+First alarm
| P.S033H |
| |

TPMC-PROGRAMME LIST
| Machine in Reset Flash Alarm |

| position 0 em. stop new alarms beacon |
| M00.00 M14.04 PI0.02 O16.10 |
3326+--]/[-----] [-----] [--+--------------------------------------------------( )--+Alarm beacon
| | K202 |
| | |
| Generating Reset | |
| 1-HZ flash em. stop | |
| M04.17 M14.04 | |
+--] [-----]/[----------+ |
| |
| Alarm Symbol |
| beacon alarm reset |
| O16.10 PO1.15 |Symbol alarm reset
3327+--] [---------------------------------------------------------------------( )--+
| K202 P.H033S |in push button panel
| |
| Lamp Panel out- |
| test put word 1 |
| PI0.01 KFF00H PO1 |
3328+--] [----[GET]-----------------------------------------------------------(PUT)-+Panel output word 1
| P.S012 |
| |

ii Safety Precautions for
TBA/8 090V - 110V
TechPub_2614345_0106 - RM_Safety_Master_TBA8-090V-110V_0101.fm
Safety Master TBA/8 090V - 110V UP - 1 (42)

ii Safety Precautions for TBA/8 090V - 110V
Safety Precaution Instructions
WARNING
Read all safety precaution instructions throughout this manual and on
safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Definition of Lockout Procedure

A lockout procedure is a procedure to put each necessary energy isolating
device in its safe position to prevent the energisation of the equipment, such
as when a maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an
energy isolating device cannot be operated.
An energy isolating device is a mechanical device that physically prevents
transmission or release of energy, such as a power supply disconnector.
UP - 2 (42) Safety Master TBA/8 090V - 110V

ii Safety Precautions for TBA/8 090V - 110V Table of Contents
Safety Messages Description. . . . . . . . . . . . . . UP - 5
Personnel Requirements . . . . . . . . . . . . . . . . . UP - 6
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 6
Instructed Person. . . . . . . . . . . . . . . . . . . . . . . . . UP - 6
Hygiene. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 7
Packaging Material. . . . . . . . . . . . . . . . . . . . . . . . UP - 7
Steam Barrier in the Product Valve . . . . . . . . . . UP - 7
Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 8
Locations of Safety Signs. . . . . . . . . . . . . . . . . . UP - 11
Locations of Safety Signs, PT8 020V and 030V UP - 13
Locations of Safety Signs, DIMC Multi

Applicator 020V . . . . . . . . . . . . . . . . . . . . . . . . . .UP - 14
Protective Devices. . . . . . . . . . . . . . . . . . . . . . UP - 16
Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . UP - 16
Emergency Stop Push-Buttons . . . . . . . . . . . . .UP - 17
Emergency Stop Push-Buttons, PullTab or
DIMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .UP - 19
Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 20
Warning Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 23
Personal Protection. . . . . . . . . . . . . . . . . . . . . UP - 24
Noise Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 24
Entanglement Hazard . . . . . . . . . . . . . . . . . . . . UP - 24
Ergonomic Hazard . . . . . . . . . . . . . . . . . . . . . . . UP - 24
Hazardous Substances . . . . . . . . . . . . . . . . . . UP - 25
Disposal of Chemical Substances . . . . . . . . . . UP - 26
Hydrogen Peroxide (H2O2) . . . . . . . . . . . . . . . . UP - 27
Emergency Procedures. . . . . . . . . . . . . . . . . . . .UP - 27
Personal Protective Equipment . . . . . . . . . . . . .UP - 28
Handling of Hydrogen Peroxide . . . . . . . . . . . . .UP - 29

Table of Contents ii Safety Precautions for TBA/8 090V - 110V
Storage of Hydrogen Peroxide . . . . . . . . . . . . . UP - 30

Disposal of Hydrogen Peroxide . . . . . . . . . . . . UP - 31
Nitrogen (N2) . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 32
Emergency Procedures . . . . . . . . . . . . . . . . . . . UP - 32
Handling and Storage of Nitrogen Gas . . . . . . UP - 32
Disposal of Nitrogen Gas . . . . . . . . . . . . . . . . . UP - 32
Ink . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 33
Ink Container . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 33
Supply Systems . . . . . . . . . . . . . . . . . . . . . . . . UP - 34
Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 34
Residual Voltage. . . . . . . . . . . . . . . . . . . . . . . . . UP - 34
Electrical Cabinet . . . . . . . . . . . . . . . . . . . . . . . . UP - 35
Socket Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 37
Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 39
Steam Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 40
Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . UP - 41
Equipment for Lifting and Moving Loads . . . UP - 42

ii Safety Precautions for TBA/8 090V - 110V Safety Messages Description
Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a
signal word.
The safety alert symbol is used to alert about potential personal injury
hazards. To avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this RM,
including the Update Pages, to inform the user of hazards.
Danger indicates an imminently hazardous situation

DANGER which, if not avoided, will result in death or serious injury.
Warning indicates a potentially hazardous situation

which, if not avoided, could result in death or serious
WARNING
injury.
Caution indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate
CAUTION injury. It may also be used to alert against unsafe
practices.
CAUTION Caution without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided,
may result in property damage.

Personnel Requirements ii Safety Precautions for TBA/8 090V - 110V
Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.
Skilled Person
A skilled person must have relevant education and experience to enable him
or her to identify hazards, analyse risks, and avoid hazards which electricity,
machinery, chemicals, other energies, and supply systems on this equipment
can create.
Skilled persons must meet local regulations, such as certifications and
qualifications for working with these energies and systems.
Instructed Person
An instructed person must be adequately advised or supervised by a skilled
person. The skilled person enables the instructed person to identify hazards,
analyse risks, and avoid hazards which electricity, machinery, chemicals,
other energies, and supply systems on this equipment can create.

ii Safety Precautions for TBA/8 090V - 110V Hygiene
Hygiene
Packaging Material
Avoid microbiological contamination of the packaging material:
Always protect your packaging material against contamination.
Always keep the doors to the filling room (area) closed. To prevent
contamination via air streams, never open a window when the machine is
in production.
Never clean the floors or the machine in the filling room (area) when the
machine is in production.
Compressed air used for cleaning purposes is to be used only for
cleaning filters and should only be used outside of the filling room (area)
or in the final folder compartment of the filling machine.
Prepare the splicing of the packaging material as late as possible.
Disinfect your hands before touching anything that may come into
contact with the product. Use code H disinfectant. See the Technical
Data chapter of the Maintenance Manual.
Keep your hands clean.

Always wear some type of hair protection (cap or hairnet) and clean
clothes (preferably white).
Do not wear a watch, ring, necklace, earrings, or any other exposed
jewellery.
Steam Barrier in the Product Valve

The filling machines product valve employs a steam barrier to separate the
product supply line from the filling machine. The steam barrier allows the
machine and the product supply line to be independently sterilised to
commercial sterility conditions.
Never disengage the steam barrier, and never interrupt the steam supply
when the filling machine or the product supply line is being brought to
the pre-sterilization phase, or when the machine is already in the
production phase.
If any maintenance activity requires disengagement of the steam barrier
or the interruption of the steam supply to the machine, make sure that the
product supply line is idle and empty of product.

Safety Signs ii Safety Precautions for TBA/8 090V - 110V
Safety Signs
WARNING
Damaged or missing safety signs increase the risk of death or serious
injury.
Replace all missing or damaged safety signs immediately.
Safety signs are attached to the equipment. The table below lists all the signs
that are used, and illustrations show their locations on the equipment. Each
position number refers to two variants of a safety sign in the table, but only
one is used on the equipment.
Make sure that each safety sign is legible and in its correct position after
installation and maintenance.
Replace all missing or damaged safety signs immediately.
Pos. ISO sign ANSI sign

1
DANGER
Hazardous voltage.
Will shock, burn, or cause death.
Follow lockout procedure
before maintenance.
Hazardous voltage.
Follow lockout procedure before maintenance.
2
WARNING
Hot surface.
Do not touch.
before maintenance.
Hot surface.
Do not touch.
3
WARNING
Moving parts
can crush and cut.
Do not operate with guard
removed.
before maintenance.
Moving parts can crush and cut.

Do not operate with guard removed.
4
WARNING
Chemical burn hazard.
Wear personal protective
equipment.
Chemical burn hazard.

Wear personal protective equipment.

ii Safety Precautions for TBA/8 090V - 110V Safety Signs

5
WARNING
Moving part
can crush and cut.
Do not operate with
guard removed.
before maintenance.
Moving part can crush and cut.

6
WARNING
Rotating blade
can crush and cut.
Do not operate with
guard removed.
before maintenance.
Rotating blade can crush and cut.

7
WARNING
Hazardous voltage.
Can shock, burn, or cause death.
Read Maintenance Manual
before using this socket outlet.
Hazardous voltage.
Can shock, burn, or cause death.
Read Maintenance Manual (MM) before using this socket outlet.
8
Hazardous voltage.
9
WARNING
Hazardous noise.
Risk of impaired hearing.
Wear hearing protection.
Hazardous noise.
Wear hearing protection.


10
WARNING
Risk of eye injury.
Wear eye protection.
Risk of eye injury.

Wear eye protection.
11
Risk of head injury.

Wear head protection.
12
Risk of hand injury.
Wear protective gloves.
13
D I SI N F E C
Risk of unsterility.
Disinfect hands/gloves.

Locations of Safety Signs

TBA/8 110V LH side
1 1
4
1 1
4
3
1
1
4
1
1
1
Note! Safety signs, not confirmed

2
on older dev steps.
(Cont'd)

(Cont'd)
TBA/8 110V RH side

1 1
1 1
8 1

Locations of Safety Signs, PT8 020V and 030V
2
2
2
2
6
PullTab RH side 5
2
2
PullTab LH side
Note! Safety signs not confirmed on

older dev steps.

Locations of Safety Signs, DIMC Multi Applicator 020V
5 2 5 2 5
1 5 2
2
5
(Cont'd)

(Cont'd)
2 2 2
1
1 1 1 1 1 1 1

Protective Devices ii Safety Precautions for TBA/8 090V - 110V
Protective Devices
There are different kinds of protective device designed to ensure safe use of
the equipment. See the sections below.
WARNING
Hazardous zones.
Hazardous zones are safeguarded and provided with protective devices. Do
not inch or run this equipment if any protective device is inoperative.
Change inoperative components of the safety system immediately.
Safety Function Checks is found in the MM (for TBA/8 100V and 110V).
WARNING
Hazardous voltage.
Hazardous voltage remains on this equipment after activating an
EMERGENCY STOP or an interlocking device.
Emergency Stop
Emergency stop devices are used to stop this equipment immediately in an
hazardous situation. Learn the positions of all emergency stop devices and
how to use them.
Instructions for a normal production stop are included in the Stop chapter of
the Operation Manual.

ii Safety Precautions for TBA/8 090V - 110V Protective Devices
Emergency Stop Push-Buttons

Push one of the EMERGENCY STOP push-buttons to stop this equipment
immediately.
The location of each EMERGENCY STOP push-button is shown by an
arrow.
TBA/8 110V, 100V

RH side
LH side
(Cont'd)

(Cont'd)
TBA/8 090V
RH side
LH side

Emergency Stop Push-Buttons, PullTab or DIMC

Push one of the EMERGENCY STOP push-buttons to stop this equipment
immediately.
The location of each EMERGENCY STOP push-button is shown by an
arrow.
PT8 020V and 030V

PT8 010V
DIMC Multi Applicator 020V

Safeguards
WARNING
Moving machinery.
Never defeat or bypass the interlocking devices.
Movable guards, for example, doors and covers leading to hazardous zones,
are fitted with interlocking devices where required. These devices are usually
electric safety switches that are parts of the safety system and must never be
defeated, bypassed, or otherwise made inoperative.
WARNING
Corners and edges.
To prevent injury from corners and edges of open doors and covers, close
them unless they must be open during such work. Be careful when working
under an open door, cover or elsewhere below parts of the equipment with
corners and edges.
CAUTION
Burn hazard.
Parts of this equipment may be hot after operation.
After installation and maintenance, and before this equipment is inched or
run, check that all safeguards are in place and that they operate correctly.
(Cont'd)

(Cont'd)
CAUTION
Equipment damage.
Never stop this equipment by opening an interlocking guard.
The location of each interlocking guard is shown by an arrow.
TBA/8 110V, 100V TBA/8 090V
(Cont'd)

(Cont'd)
PT8 020V and

030V
PT8 010V

Warning Lamp
A warning lamp is a column of warning lights:
A red light (1) indicates a hazardous condition. This is a situation that
requires immediate action.
A yellow light (2) indicates an abnormal or impending critical condition.
This is a condition calling for action by the operator.
A blue light (3) indicates that operator action is required.
1
2
3 1 Red light
2 Yellow light
3 Blue light

Personal Protection ii Safety Precautions for TBA/8 090V - 110V
Personal Protection
This section applies to all personnel at all times when this equipment is in
operation. For special personal protection required when handling hazardous
substances, see the Hazardous Substances section.
Noise Hazard
CAUTION
Hazardous noise.
Hearing protection is recommended whenever this equipment is in
operation.
Entanglement Hazard
WARNING
Risk of entanglement.
Do not wear jewellery or loose clothing when working on or near this
equipment. Long hair may not be loose.
Ergonomic Hazard
WARNING
Ergonomic hazard.
Handling materials and supplies, for the machine, can be repetitive manual
work and involve ergonomic hazards with risk for personal injury.
Materials and supplies should be located. e.g. layout design, to avoid
twisting the body or bending the back when placing them into the machine. It
is recommended to use aids such as a lifting table or lifting device for these
tasks.
Follow instructions for safe work practices.

ii Safety Precautions for TBA/8 090V - 110V Hazardous Substances
Hazardous Substances
WARNING
Contact with chemicals can cause death, serious injury, or illness.
Always read and follow the instructions in the safety data sheet supplied by
the manufacturer or local supplier, when handling chemicals.
Make sure that
the safety data sheet is available
the showers work
an eyewash device, movable or wall-mounted, is available and
operational
additional washing facilities are nearby
Note! Learn the locations of all washing facilities in order to act immediately
in case of an accident

Hazardous Substances ii Safety Precautions for TBA/8 090V - 110V
Disposal of Chemical Substances

Always read and follow the disposal instructions in the safety data sheet
supplied by the manufacturer or local supplier.
It is strongly recommended that used chemical containers are
disposed of according to the instructions immediately after use
not used as disposal containers for other chemicals in order to avoid
uncontrolled chemical reactions within the container

Hydrogen Peroxide (H2O2)
WARNING
Corrosive chemical.
Wear personal protective equipment.
In both liquid and gas states, hydrogen peroxide may cause irritation or
damage if it comes into contact with skin, mucous membranes, eyes, or
clothes. Call for medical attention immediately if there is an accident.
Liquid hydrogen peroxide in concentrations of less than 1% is generally
considered harmless to humans.
Consult the instructions on the label of the tank or container.
Emergency Procedures
If there is an accident involving hydrogen peroxide, rinse the affected area as
soon as possible with large amounts of water.
If hydrogen peroxide is swallowed
do not attempt to cause vomiting

drink large amounts of lukewarm water to dilute the peroxide
call for medical attention immediately
If splashes or vapour from hydrogen peroxide come in contact with the eyes
wash the eyes thoroughly with lukewarm water for 15 minutes (keep
eyelids wide apart)
call for medical attention immediately
If hydrogen peroxide comes into contact with skin or clothes

rinse immediately with plenty of water
call for medical attention immediately if skin burns appear
thoroughly wash the clothes before wearing them again
If irritation or pain is experienced due to having inhaled hydrogen peroxide

vapour
leave the affected area and get some fresh air
call for medical attention if the symptoms get worse

Personal Protective Equipment

The personal protective equipment for hydrogen peroxide is
protective goggles (TP No. 90303-11)
protective gloves made of neoprene (TP No. 90303-12)
protective apron (TP No. 90303-13)
protective shoes made of PVC, PE plastic, or rubber

Handling of Hydrogen Peroxide
WARNING
Sudden and violent chemical reaction.
Avoid any contamination of hydrogen peroxide.
Hydrogen peroxide reacts suddenly and violently with many compounds or
if it is contaminated. The reaction is a violent decomposition liberating
oxygen and heat, with a big increase in volume due to the oxygen produced
by the peroxide decomposition.
Never pour surplus hydrogen peroxide back into the original container if it
contains fresh hydrogen peroxide. There is a risk of explosion when
hydrogen peroxide is in a closed container.
Ensure that equipment used for handling and diluting hydrogen peroxide is
clean before it comes in contact with hydrogen peroxide. Pumps or other
equipment used for handling hydrogen peroxide must be used for this
purpose only and must be manufactured from appropriate materials, such as
stainless steel 316 L, glass, polyethylene, or teflon. After use, make sure that
all peroxide residue is rinsed away.

If hydrogen peroxide is spilled, dilute it with large amounts of water. Dispose
of the diluted hydrogen peroxide according to local regulations.
WARNING
Self-ignition.
Never wipe up hydrogen peroxide with materials such as rags or paper as
these may self-ignite several hours after contact.
If there is a fire, spray with large quantities of water.

Storage of Hydrogen Peroxide
DANGER
Containers may explode if not properly ventilated.
Keep the container upright and fitted with its proper ventilation cap. If there
is a fire, cool all containers by spraying them with large quantities of water.
Hydrogen peroxide decomposes much faster with increasing temperature.
There is a risk of explosion at high temperatures, since the ventilation cap
cannot release the gases produced quickly enough.
Hydrogen peroxide must be stored in the original container delivered by
the supplier. Keep the container upright and fitted with its proper ventilation
cap, which allows oxygen to escape. Otherwise, there can be an explosion if
decomposition of the peroxide occurs violently.
Make sure that the container is always properly closed.
(Cont'd)

(Cont'd)
Commercial food-grade hydrogen peroxide has been stabilized to inhibit the
catalytic decomposition effects of metals and other impurities, but it can
decompose into oxygen and water if it is exposed to heat or contaminated.
Make sure that the area used for storage of hydrogen peroxide is
cool, clean, and well ventilated
shielded from direct sunlight
kept free from combustible materials
Disposal of Hydrogen Peroxide

Always read and follow the disposal instructions in the safety data sheet
supplied by the manufacturer or local supplier.

Nitrogen (N2)
WARNING
High pressure gas.
Nitrogen gas in high concentration can cause rapid suffocation. Make sure
that the areas for storing and using this gas are adequately ventilated.
WARNING
Extremely cold high pressure gas.
Rapidly expanding nitrogen gas can cause frostbite injuries. Always wear
personal protective equipment.
Emergency Procedures
Nitrogen gas in high concentrations can cause an oxygen deficient
environment. Rapidly expanding nitrogen gas can cause frostbite injuries.
In the case of an accidental release of this gas:
leave the affected area immediately
never attempt to rescue victims of exposure to this gas without the
proper personal protective equipment
remove victims to fresh air and if necessary administer expired air
resuscitation and/or cardiopulmonary resuscitation. Call for immediate
medical attention
in case of contact with eyes or skin, soak the exposed areas with luke
warm water, not hot or cold. Call for immediate medical attention.
allow the gas to dissipate, use auxiliary ventilation if available.
Handling and Storage of Nitrogen Gas

When handling nitrogen gas cylinders, make sure that:
the areas used for the storage and handling of this gas are adequately
ventilated (min. 19.5% oxygen)
the cylinders are transported with the valves closed and with the valve
protection caps securely in place
the gas cylinders are connected only to connections marked for this gas
the cylinder valves are opened slowly
Disposal of Nitrogen Gas

When returning nitrogen gas cylinders, make sure that:
the cylinder valves are closed and the valve protection caps are securely
in place
there is still some gas in the cylinder.

Ink
WARNING
Risk of personal injury.
Ink is inflammable and can be harmful if it comes into contact with the
eyes or skin. Carefully follow the instructions on the container label.
Ink Container
INFLAMMABLE
Avoid direct contact with the product
Use gloves and goggles
Care for good ventilation
Propylene glycol mono methyl ether >30%
Ethanol 1 to 5%
SHAKE BEFORE USE
BLACK MARKFLEX
MF 7011
INFLAMMABLE
Avoid direct contact with

the product
Use gloves and goggles
Care for good ventilation
Propylene glycol mono
methyl ether >30%
Ethanol 1 - 5%
Manufacturer:
G-man AB
tel. 0410-59200
Trelleborg
SWEDEN
TP No. 90299-72
SHAKE BEFORE USE

Supply Systems ii Safety Precautions for TBA/8 090V - 110V
Supply Systems
Power Supply
DANGER
Hazardous voltage and moving machinery.
The power supply disconnector must be turned off and secured with a lock
before any maintenance.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
Certain maintenance procedures may require power supply systems to be on.
These exceptions are clearly stated in the Maintenance Manual.
The illustration shows the power supply disconnector and its location.

Residual Voltage
DANGER
Hazardous voltage.
Do not touch any terminals immediately after the power supply disconnector
is turned off. Ensure that no residual voltage remains on the capacitors
before touching. Wait five minutes. Failure to observe this information will
cause death or serious injury.
After the power supply disconnector is turned off, residual voltage remains
in the capacitor circuits.

ii Safety Precautions for TBA/8 090V - 110V Supply Systems
Electrical Cabinet
DANGER
Hazardous voltage.
The power supply disconnector must be turned off and secured with a lock
before maintenance inside the electrical cabinet.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
Make sure that the electrical cabinet doors are closed after working inside the
electrical cabinet. Doors with lock must be locked.
The location of each electrical cabinet is shown by an arrow.
TBA/8 110V, 100V TBA/8 090V
(Cont'd)

(Cont'd)
PT8 020V and 030V
PT8 010V

Socket Outlet
WARNING
Hazardous voltage.
Can shock, burn, or cause death. Read the Maintenance Manual before
using this socket outlet.
The socket outlet (1) is connected to a residual current device (2) to protect
users against electrical shock if there is an earth fault in the connected
equipment. The residual current device shall be tested each time before the
socket outlet is being used. See the MM for test procedure.
The illustrations show the socket outlet, the residual current device, and their
location.
Only for TBA/8 110V

2
1 Socket outlet
2 Residual current device Q025
3 Electrical cabinet
3
(Cont'd)

(Cont'd)
Only for PT8 020V and

030V
2
1 Socket outlet
2 Residual current device F801 (PT8), or
Residual current device F024 (DIMC)
3 Electrical cabinet

Air Supply
WARNING
Compressed air and moving machinery.
Close the main air valve before any maintenance.
Certain maintenance procedures may require air supply systems to be on.
The illustrations show the main air valve (1) and its location.
.
1 Main air valve

Steam Supply
WARNING
Hot steam can cause scalds.
Pressurized steam can be discharged unexpectedly.
Close the steam supply valve, depressurize and vent all steam safely before
any maintenance on parts with steam, such as pipes and valves.
Certain maintenance procedures may require steam supply systems to be on.
The illustrations show the steam supply valve (1), and its location.
1 Steam supply valve

Water Supply
CAUTION
Water under pressure.
Close the water supply valves before any maintenance.
Certain maintenance procedures may require water supply systems to be on.
The illustrations show the water supply valves (1) and (2), and their location.
2 1
1 Valve, circulating cooling water

2 Valve, hot water external cleaning

Equipment for Lifting and Moving
Loads ii Safety Precautions for TBA/8 090V - 110V
Equipment for Lifting and Moving Loads

WARNING
Risk of crushing injury.
Make sure that the capacity of the lifting equipment is adequate and
that the equipment itself is in proper working order.
If lifting tackle must be joined to make up the necessary lengths, make sure
that the joints are secure and have the same lifting capacity as the rest of the
lifting tackle.
Always engage safety clips fitted to lifting hooks to prevent the lifting tackle
from slipping off.
Use ropes or poles to steady and manoeuvre suspended loads. Do not use
hands or feet.
Make sure that the route and destination are free from obstacles before
moving a suspended load. It must always be possible to quickly and safely
lower the load to the floor in an emergency.
When depositing loads, keep lifting tackle in place until the stability of the
load has been substantiated.

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TPMC-PROGRAMME LIST
TUBESEALING
| 08 |
0801|--[BLK]------------------------------------------------------------------------|
| |
| Outputpulse Inching Machine in Step up Sterilecond Reduction Tubesealing |
| step up mainmotor position 1 conditions bypassed Wrong pos. going on |
| M02.00 PI0.03 M00.01 M01.01 M10.01 M70.03 M12.00 |Tubesealing
0802+--] [-----]/[--+--] [-----] [-----]/[-----]/[-----------------------------( )--+
| P.S002 | |going on
| | |
| Outputpulse Tubesealing | |
| step down going on | |
| M02.01 M12.00 | |
+--]/[-----] [--+ |
| |
TBA/8 LSC HeliCap23 Page: 1

AM: 578772 Date: 121022 Sign: BWM UK-3226988-0100 TBA/8 LSC-0100 UK-47946-08:48 Cont: --
TPMC-PROGRAMME LIST
DRYING
| 10 |
1001|--[BLK]------------------------------------------------------------------------|
| |
| Drying time Flash Spraying |
| finished 1 Hz fullfilled |
| CO007.0 M37.00 M11.16 C007 |
1002+--]/[-----] [-----] [----------------------------------------------------(CTU)-+Sequencer for drying
| 1500-1510 |
| |
| No sterile |
| cond.bypass |
| M12.10 C007 |
1003+--]/[--------------------------------------------------------------------(CTR)-+Sequencer for drying
| |
| Service Presteril. B-valve Machine in Venting Sterile air |
| switch valve pos. closed position 3 5 minutes valve (B) |
| I03.07 I05.12 CO007.2 M00.03 M04.06 O20.04 |
1004+--]/[-----] [-----] [-----] [--+--]/[-------------------------------------( )--+Sterile air valve (B)
| S005 M.B071 0-1200 | M.Y008 |
| | |
| Clean.thr. Main air Ready | |
| prod.valve pressure for CIP | |
| I03.05 I03.11 O17.07 | |
+--]/[-----] [-----] [----------+ |
| X1.362 M.B002 K111 |
| |
| Drying time Machine in Spraying Drying |
| finished position3-7 fullfilled fullfilled |
| CO007.0 M00.12 M11.16 M11.17 |
1005+--] [--+--] [-----] [-----------------------------------------------------( )--+Drying fullfilled
| 1500-1510 | |
| | |
| Service | |
| switch | |
| I03.07 | |
+--] [--+ |
| S005 |
| |
| Alarm Wrong pos. |
| reset AP-valve(B) |
| PI0.00 M06.16 |Wrong position of
1006+--] [---------------------------------------------------------------------(U)--+
| P.S033H |AP-valve (B)
| |
Heat Reduction kit Page: 1

AM: 578097 Date: 120927 Sign: MPE OK-2769990-0100 TBA/8 LSC-0100 OK-47946-10:47 Cont: 2
TPMC-PROGRAMME LIST
| B-valve Sterile air Position Wrong pos. |

| position valve (B) of B-valve AP-valve(B) |
| I05.03 O20.04 D013 M06.16 |Wrong position of
1007+--]/[-----] [--+-[DON]----------------------------------------------------(L)--+
| M.B053 M.Y008 | 5s00 |AP-valve (B)
| | |
| B-valve Sterile air | |
| position valve (B) | |
| I05.03 O20.04 | |
+--] [-----]/[--+ |
| M.B053 M.Y008 |
| |
| Start Spray fault B-valve Wrong pos. |
| spraying upfilling position AP-valve(B) |
| CO005.4 CO005.5 I05.03 M06.16 |Wrong position of
1008+--] [-----] [-----]/[--+--------------------------------------------------(L)--+
| 24-120 19-35 M.B053 | |AP-valve (B)
| | |
| Machine in Machine in B-valve | |
| position4-7 position 7 position | |
| M00.13 M00.07 I05.03 | |
+--] [-----]/[-----] [--+ |
| M.B053 |
| |
| Alarm Supervision |
| reset B-valve CIP |
| PI0.00 M06.13 |Supervision of B-valve
1009+--] [---------------------------------------------------------------------(U)--+
| P.S033H |during internal cleaning
| |
| Ready Wrong pos. Supervision |
| cleaning AP-valve(B) B-valve CIP |
| M06.10 M06.16 M06.13 |Supervision of B-valve
1010+--] [--+--] [-------------------------------------------------------------(L)--+
| | |during internal cleaning
| Drying | |
| fullfilled | |
| M11.17 | |
+--] [--+ |
| |
| Preheating Flapsealing |
| I air FFU on |
| O15.00 O20.10 |
1011+--] [--*------------------------------------------------------------------(L)--+Flap sealing air FFU on
| K018 | M.Y001 |
| | |
| Ready | Flapsealing |
| cleaning | air FFU off |
| M06.10 | O20.11 |
+--] [--*------------------------------------------------------------------(U)--+Flap sealing air FFU off
| M.Y015 |
| |

TPMC-PROGRAMME LIST
| Machine in Air flap- Flapsealing |

| position 0 element off air FFU off |
| M00.00 D033 O20.11 |
1012+--] [----[DON]-*----------------------------------------------------------(L)--+Flap sealing air FFU off
| 5m00s | M.Y015 |
| | |
| | Flapsealing |
| | air FFU on |
| | O20.10 |
| *----------------------------------------------------------(U)--+Flap sealing air FFU on
| M.Y001 |
| |
| Spraying Preheat.II |
| fullfilled flap.seal. |
| M11.16 O15.04 |Preheating II
1013+--] [------------------+--------------------------------------------------( )--+
| | K022 |flapsealing FFU on
| | |
| Service Machine in Machine in | |
| switch position 0 position 7 | |
| I03.07 M00.00 M00.07 | |
+--] [-----]/[-----]/[--+ |
| S005 |
| |

AM: 578097 Date: 120927 Sign: MPE OK-2769990-0100 TBA/8 LSC-0100 OK-47946-10:47 Cont: --
TPMC-PROGRAMME LIST
STARTSEQUENCER FOR RUNNING PRODUCTION

| 12 |
1201|--[BLK]------------------------------------------------------------------------|
| |
| Machine in Inching Selector Drying Demand III Machine in Delay on Memory to Aux.output |
| position5-7 mainmotor switch fullfilled short stop position 5 redundancy 0-position startseq. |
| M00.14 PI0.03 PI0.07 M11.17 M06.06 M00.05 M14.16 M07.13 M14.00 |Auxiliary output
1202+--]/[-----] [-----] [-----] [--+--] [-----] [--+--] [-----]/[-------------( )--+
| P.S002 P.S007 | | |startsequence
| | | |
| Outputpulse Machine in | Short stop Machine in | |
| startseq. position 7 | on position 6 | |
| M02.06 M00.07 | M06.07 M00.06 | |
+--] [-----]/[------------------+--]/[-----] [--+ |
| | | |
| Machine in Aux.output | Inching Step up | |
| position4-7 startseq. | mainmotor conditions | |
| M00.13 M14.00 | PI0.03 M01.01 | |
+--] [-----] [------------------+--] [--+--] [--+ |
| | P.S002 | |
| | | |
| | Step | |
| | Up | |
| | PI0.05 | |
| +--] [--+ |
| P.S030H |
| |
| Aux.output |
| startseq. |
| M14.00 T000 |Start sequencer
1203+--] [--------------------------------------------------------------------(TRN)-+
| |production start
| Aux.output |
| startseq. |
| M14.00 T001 |Start sequencer
1204+--] [--------------------------------------------------------------------(TRN)-+
| |production start
| Pulse alarm Emergency Reset |
| reset stops EM-stop |
| M05.11 I02.00 M14.04 |
1205+--] [--+--] [-------------------------------------------------------------( )--+Reset emergency stop
| | A012 |
| | |
| Reset | |
| EM-stop | |
| M14.04 | |
+--] [--+ |
| |

TPMC-PROGRAMME LIST
| Pulse alarm Safety Reset Resetsafety |

| reset monitors EM-stop monitors |
| M05.11 I02.01 M14.04 M14.05 |
1206+--] [--+--] [-----] [-----------------------------------------------------( )--+Reset safety monitors
| | M.B010-019 |
| | |
| Resetsafety | |
| monitors | |
| M14.05 | |
+--] [--+ |
| |
| Pulse alarm Reset |
| reset EM-stop |
| M05.11 I11.07 M14.04 M26.00 |
1207+--] [--+--] [-----] [-----------------------------------------------------( )--+
| | |
| | |
| M26.00 | |
+--] [--+ |
| |
| Pulse alarm Jaw system Reset Reset jaw |
| reset overload EM-stop overload |
| M05.11 I02.02 M14.04 M14.06 |
1208+--] [--+--] [-----] [-----------------------------------------------------( )--+Reset jaw system overload
| | M.B016 |
| | |
| Reset jaw | |
| overload | |
| M14.06 | |
+--] [--+ |
| |
| Aux.output |
| startseq. |
| M14.00 T005 |
1209+--] [--------------------------------------------------------------------(TRN)-+
| |
| Alarm Overload Reset |
| reset protections overl.prot. |
| PI0.00 I03.13 M14.07 |
1210+--] [--+--] [-------------------------------------------------------------( )--+Reset overload protection
| P.S033H | Q001-Q030 |
| | |
| Reset | |
| overl.prot. | |
| M14.07 | |
+--] [--+ |
| |

TPMC-PROGRAMME LIST
| Pulse alarm Door guard Reset Reset door |

| reset tower EM-stop guards tow. |
| M05.11 I02.06 M14.04 M14.10 |
1211+--] [--+--] [-----] [-----------------------------------------------------( )--+Reset door guards tower
| | M.B070:1-4 |
| | |
| Reset door | |
| guards tow. | |
| M14.10 | |
+--] [--+ |
| |
| Pulse alarm Upper door Reset Reset upper |
| reset guard ASU EM-stop door ASU |
| M05.11 I02.03 M14.04 M14.11 |Reset upper door guard
1212+--] [--+--] [-----] [-----------------------------------------------------( )--+
| | M.B098 |ASU
| | |
| Reset upper | |
| door ASU | |
| M14.11 | |
+--] [--+ |
| |
| Pulse alarm Crank guard Reset Reset crank |
| reset Main Motor EM-stop guard M.M. |
| M05.11 I02.05 M14.04 M14.12 |Reset crank guard Main
1213+--] [--+--] [-----] [-----------------------------------------------------( )--+
| | M.B010 |motor
| | |
| Reset crank | |
| guard M.M. | |
| M14.12 | |
+--] [--+ |
| |
| Pulse alarm Crank guard Reset Reset crank |
| reset FFU EM-stop guard FFU |
| M05.11 I02.04 M14.04 M14.13 |Reset crank guard
1214+--] [--+--] [-----] [-----------------------------------------------------( )--+
| | M.B015 |Final Folder Unit
| | |
| Reset crank | |
| guard FFU | |
| M14.13 | |
+--] [--+ |
| |
| Low level Outputpulse Outputpulse Outputpulse Drying Reset End of |
| tank perox. startseq. stop inching fullfilled EM-stop circ. seq. |
| CO004.0 M02.06 M02.11 M02.17 M11.17 M14.04 TO006.0 T006 |Sequencer for circulation
1215+--]/[-----]/[-----]/[-----]/[-----] [-----] [-----]/[--------------------(TRN)-+
| 900-910 5m00s0 |of hydrogen peroxide
| 5m01s0 |
| |

TPMC-PROGRAMME LIST
| Aux.output Sensorcheck Sensor |

| startseq. perox. bath check |
| M14.00 D042 M04.13 |
1216+--] [----[DOF]------------------------------------------------------------( )--+Sensor check
| 15s00 |
| |
| Peroxide Level check Level check |
| bath level peroxide perox. bath |
| I05.16 D051 M07.04 |Level check peroxide bath
1217+--] [----[DOF]------------------------------------------------------------( )--+
| A303 3s0 |during production
| |
| Alarm Main motor Levelfault |
| reset high speed perox.bath |
| PI0.00 O14.01 M11.00 |Levelfault in hydrogen
1218+--] [-----]/[-------------------------------------------------------------(U)--+
| P.S033H K002 |peroxidebath
| |
| Peroxide Sensor Levelfault |
| bath level check perox.bath |
| I05.16 M04.13 M11.00 |Levelfault in hydrogen
1219+--] [-----]/[----------+--------------------------------------------------(L)--+
| A303 | |peroxidebath
| | |
| Level check Aux.output | |
| perox. bath startseq. | |
| TO005.3 M07.04 M14.00 | |
+--] [-----]/[-----] [--+ |
| 24s000 |
| 25s000 |
| |
| Low level Machine in Machine in Venting Perox. pump Memory lev. Spray Wrong pos. Hydr.perox. |
| tank perox. position 7 position3-7 as. chamber stopped too high fault airinletval pump |
| CO004.0 M00.07 M00.12 M04.04 M07.02 M07.11 M10.15 M10.16 O14.10 |
1220+--]/[-----]/[-----] [-----]/[-----]/[-----]/[-----]/[-----]/[-------------( )--+Hydrogen peroxide pump
| 900-910 K011 |
| |

TPMC-PROGRAMME LIST
| Outputpulse Outputpulse Outputpulse Reset Main motor Peroxide Circ. time Hydr.perox. Hydr.perox. |
| startseq. stop inching EM-stop high speed pump on by running pump pump |
| M02.06 M02.11 M02.17 M14.04 O14.01 D028 TO006.2 O14.10 O14.10 |
1221+--]/[-----]/[-----]/[-----] [-----]/[----[DON]----]/[--+--] [-------------( )--+Hydrogen peroxide pump
| K002 1m00s0 3m30s0 | K011 K011 |
| 5m00s0 | |
| | |
| Aux.output Circ. time | |
| startseq. by stop | |
| M14.00 TO006.1 | |
+--] [-----] [------------------------------------------+ |
| 0s0 | |
| 1m00s0 | |
| | |
| Drying Reset | |
| fullfilled EM-stop | |
| M11.17 M14.04 | |
+--]/[-----] [------------------------------------------+ |
| |
| Machine in Aux.output Aux.output Inching Bottomcover Perox.bath |
| position3-7 drivemotor startseq. mainmotor perox.bath draining |
| M00.12 M12.01 M14.00 PI0.03 I05.13 O21.00 |Peroxide bath
1222+--] [-----] [-----]/[-----]/[--+--] [-------------------------------------( )--+
| P.S002 | M.B048:1-4 M.Y005 |draining
| | |
| Aux.output | |
| startseq. | |
| M14.00 | |
+--] [--------------------------+ |
| | |
| Hydr.perox. | |
| pump | |
| O14.10 | |
+--] [--------------------------+ |
| K011 |
| |

TPMC-PROGRAMME LIST
| Aux.output Hydr.perox. Perox.bath |

| startseq. pump fill,drain |
| M14.00 O14.10 O20.02 |Peroxide bath
1223+--]/[-----] [----------+--------------------------------------------------( )--+
| K011 | M.Y006 |filling,draining
| | |
| Peroxide Aux.output | |
| bath level startseq. | |
| I05.16 M14.00 | |
+--] [-----] [----------+ |
| A303 | |
| | |
| Perox.bath End start | |
| fill,drain sequence | |
| O20.02 TO000.1 | |
+--] [-----] [----------+ |
| M.Y006 10s0 | |
| 15s2 | |
| | |
| Machine in Aux.output Aux.output | |
| position3-7 drivemotor startseq. | |
| M00.12 M12.01 M14.00 | |
+--] [-----] [-----]/[--+ |
| | |
| | |
| TO005.1 | |
+--] [------------------+ |
| 0s000 |
| 5s000 |
| |
| Top filling Machine in Ready End of Air nozzle |
| time position 0 cleaning start seq. flaps FFU |
| TO006.3 M00.00 M06.10 TO001.0 O21.07 |Air nozzle bottom flaps
1224+--]/[--+--]/[-----]/[-----]/[--+------------------------------------------( )--+
| 35s0 | 0s00 | M.Y011 |FFU
| 40s0 | 24s00 | |
| | | |
| Aux.output | | |
| startseq. | | |
| M14.00 | | |
+--]/[--+ | |
| | |
| | |
| TO005.1 | |
+--] [--------------------------+ |
| 0s000 |
| 5s000 |
| |

TPMC-PROGRAMME LIST
| Machine in Machine in Main motor S-G roller/ Air knives/ |

| position3-7 position 7 high speed airknife SZ-rollers |
| M00.12 M00.07 O14.01 D043 O14.13 |Air knives
1225+--] [-----]/[-----] [--+-[DOF]--------------------------------------------( )--+
| K002 | 1s0 M.Y021 |Squeeze rollers
| | |
| SQ roller/ | |
| airknife on | |
| TO000.4 | |
+--] [------------------+ |
| 8s5 |
| 15s2 |
| |
| Ready Main motor Machine in Count.roll |
| cleaning high speed position 0 short stop |
| M06.10 O14.01 M00.00 O14.14 |LS-counter roller
1226+--]/[-----] [----------+--]/[---------------------------------------------( )--+
| K002 | M.Y026 |short stop
| | |
| Counterroll | |
| LS sh.stop | |
| TO000.3 | |
+--] [------------------+ |
| 9s9 | |
| 15s2 | |
| | |
| Machine in Count.roll LS-roller | |
| position 1 short stop short stop | |
| M00.01 O14.14 TO001.4 | |
+--]/[-----] [-----]/[--+ |
| M.Y026 6s00 |
| 18s20 |
| |
| Move LS-SA LS/SA LS/SA elem. |
| element element off movement |
| TO001.2 D037 O14.15 |
1227+--] [----------+-[DOF]----------------------------------------------------( )--+LS/SA elements movement
| 9s00 | 0s5 M.Y024 |
| 18s20 | |
| | |
| Ready Main motor | |
| cleaning high speed | |
| M06.10 O14.01 | |
+--]/[-----] [--+ |
| K002 |
| |

TPMC-PROGRAMME LIST
| Step Machine in Machine in Reduction |

| Up position4-7 position 7 Valve |
| PI0.05 M00.13 M00.07 O21.16 |
1228+--] [--+--] [-----]/[--+--------------------------------------------------( )--+Heat Reduction valve
| P.S030H | | M.Y080 |
| | | |
| | Machine in | |
| | position 1 | |
| | M00.01 | |
| +--] [----------+ |
| | |
| LS/SA elem. | |
| movement | |
| O14.15 | |
+--] [------------------+ |
| M.Y024 | |
| | |
| Aux.output | |
| startseq. | |
| M14.00 | |
+--] [------------------+ |
| |
| Reduction Flapsealing Main motor Reduction |
| Valve Pos. air FFU off high speed Wrong pos. |
| I10.13 O20.11 O14.01 M70.03 |Heat Reduction Valve
1229+--]/[-----] [-----] [-----------------------------------------------------( )--+
| M.B100 M.Y015 K002 |wrong Position
| |
| Move short SS element |
| stop elem. movement |
| TO001.1 O14.16 |Short stop elements
1230+--] [---------------------------------------------------------------------( )--+
| 6s50 M.Y020 |movement
| 9s20 |
| |
| Alarm Main motor Squeeze |
| reset high speed rollers pos |
| PI0.00 O14.01 M11.03 |Squeeze rollers
1231+--] [-----]/[-------------------------------------------------------------(U)--+
| P.S033H K002 |in wrong position
| |
| Alarm Main motor Airknives |
| reset high speed position |
| PI0.00 O14.01 M11.15 |
1232+--] [-----]/[-------------------------------------------------------------(U)--+Airknives wrong position
| P.S033H K002 |
| |

TPMC-PROGRAMME LIST
| Squeeze Sensor Squeeze |

| rollers pos check rollers pos |
| I05.00 M04.13 M11.03 |Squeeze rollers
1233+--] [-----]/[--+----------------------------------------------------------(L)--+
| M.B046 | |in wrong position
| | |
| Squeeze Counterroll | |
| rollers pos LS sh.stop | |
| I05.00 TO000.3 | |
+--]/[-----] [--+ |
| M.B046 9s9 |
| 15s2 |
| |
| Airknives Sensor Airknives |
| position check position |
| I05.01 M04.13 M11.15 |
1234+--] [-----]/[--+----------------------------------------------------------(L)--+Airknives wrong position
| M.B047 | |
| | |
| Airknives Counterroll | |
| position LS sh.stop | |
| I05.01 TO000.3 | |
+--]/[-----] [--+ |
| M.B047 9s9 |
| 15s2 |
| |
| Alarm Step Mon. temp |
| reset Up peroxide |
| PI0.00 PI0.05 M04.15 |Monitor temperature
1235+--] [-----]/[-------------------------------------------------------------(U)--+
| P.S033H P.S030H |peroxide bath, peroxide
| |
| Peroxide Product Mon. temp |
| bath temp. valve on peroxide |
| I06.15 TO000.5 M04.15 |Monitor temperature
1236+--]/[-----] [-------------------------------------------------------------(L)--+
| A213 9s5 |peroxide bath, peroxide
| 15s2 |
| |

TPMC-PROGRAMME LIST
| Machine in Suct.valve |
| position 0 dryer/bath |
| M00.00 O20.06 |Suction valve
1237+--] [--+------------------------------------------------------------------(U)--+
| | |
| Venting | |
| as. chamber | |
| M04.04 | |
+--] [--+ |
| | |
| Edgewicking | |
| short stop | |
| TO003.4 | |
+--] [--+ |
| 11s |
| 16m00s |
| |
| Machine in Aux.output Suct.valve |
| position5-7 startseq. dryer/bath |
| M00.14 M14.00 O20.06 |Suction valve
1238+--] [-----] [--+----------------------------------------------------------(L)--+
| | |
| Venting Venting | |
| as. chamber 5 or 15 min | |
| M04.04 M04.10 | |
+--] [-----]/[--+ |
| |
| Machine in Main motor Product Comp. air |
| position3-7 high speed valve (A) valve |
| M00.12 O14.01 O20.01 O21.15 |
1239+--] [-----] [-----]/[--+--------------------------------------------------( )--+Air compensation valve
| K002 M.Y009 | M.Y070 |
| | |
| Edgewicking | |
| short stop | |
| TO003.5 | |
+--] [------------------+ |
| 55s |
| 1m05s |
| |

TPMC-PROGRAMME LIST
| Machine in Air inlet Short stop Main motor Preheating Sterile air Suct. valve |
| position3-7 valve on high speed I valve (B) as. chamber |
| M00.12 O20.07 M06.07 O14.01 O15.00 O20.04 O21.02 |Suction valve aseptic
1240+--] [-----] [--+--]/[-----]/[-----] [-----]/[--+--------------------------( )--+
| M.Y044 | K002 K018 M.Y008 | M.Y071 |chamber
| | | |
| Machine in | | |
| position2-7 | | |
| M00.11 | | |
+--]/[----------+ | |
| | |
| Edgewicking | |
| short stop | |
| TO003.3 | |
+--] [------------------------------------------+ |
| 1m00s |
| 16m00s |
| |
| Machine in Sond select |
| position 5 tank perox |
| M00.05 M07.03 |Sond select high/low
1241+--] [------------------+--------------------------------------------------( )--+
| | |level tank peroxide
| Machine in Short stop | |
| position 6 on | |
| M00.06 M06.07 | |
+--] [-----]/[----------+ |
| | |
| Machine in Drying Inching | |
| position5-7 fullfilled mainmotor | |
| M00.14 M11.17 PI0.03 | |
+--]/[-----] [-----] [--+ |
| P.S002 |
| |
| High level Sond select Peroxide |
| tank perox. tank perox level OK |
| I04.06 M07.03 TO005.2 M07.10 |
1242+--] [-----]/[--+--]/[-----------------------------------------------------( )--+Level in peroxide tank
| A305 | 0s000 |
| | 6s000 |
| | |
| perox. tank tank perox | |
| I10.02 M07.03 | |
+--] [-----] [--+ |
| A306 |
| |

TPMC-PROGRAMME LIST
| Hydr.perox. Filling Refilling |

| pump peroxide peroxide |
| O14.10 D049 M07.01 |
1243+--] [--+-[DOF]------------------------------------------------------------( )--+Refilling peroxide
| K011 | 1m00s0 |
| | |
| Mechanical | |
| brake on | |
| TO012.2 | |
+--] [--+ |
| 0s00 |
| 0s10 |
| |
| Low level Peroxide Refilling Memory lev. Preheating Delay disp. Refilling |
| tank perox level OK peroxide too high I 8 seconds per. tank |
| M07.00 M07.10 M07.01 M07.11 O15.00 CO016.2 O20.16 |Refilling hydrogen
1244+--]/[--+--]/[-----]/[-----]/[-----] [-----] [-----------------------------( )--+
| | K018 8-965 M.Y038 |peroxide tank
| | |
| Perox. pump | |
| stopped | |
| M07.02 | |
+--] [--+ |
| | |
| Low level | |
| tank perox. | |
| CO004.0 | |
+--] [--+ |
| 900-910 |
| |
| Peroxide Low level |
| level OK tank perox |
| M07.10 M07.00 |Alarm low level tank per.
1245+--] [--+------------------------------------------------------------------(U)--+
| | |or too long refilling
| Alarm | |
| reset | |
| PI0.00 | |
+--] [--+ |
| P.S033H | |
| | |
| Hydr.perox. | |
| pump | |
| O14.10 | |
+--] [--+ |
| K011 |
| |
| Peroxide Refilling Alarm tank Low level Low level |
| level OK per. tank peroxide tank perox. tank perox |
| M07.10 O20.16 D046 CO004.0 M07.00 |Alarm low level tank per.
1246+--]/[-----] [----[DON]----]/[---------------------------------------------(L)--+
| M.Y038 20s0 900-910 |or too long refilling
| |

TPMC-PROGRAMME LIST
| Low level Machine in Flash Low level |

| tank perox position3-7 1 Hz tank perox. |
| M07.00 M00.12 M37.00 CO004.0 C004 |Max runtime with low
1247+--] [--+--] [-----] [-----]/[--------------------------------------------(CTU)-+
| | 900-910 |level in peroxide tank
| | |
| Low level | |
| tank perox. | |
| CO004.1 | |
+--] [--+ |
| 1-905 |
| |
| Peroxide |
| level OK |
| M07.10 C004 |Max runtime with low
1248+--] [--------------------------------------------------------------------(CTR)-+
| |level in peroxide tank
| High level Low level Sensor Perox. pump |
| tank perox. perox. tank check stopped |
| I04.06 I10.02 M04.13 M07.02 |Peroxide pump stopped
1249+--]/[-----]/[-----]/[-----------------------------------------------------(L)--+
| A305 A306 |during peroxide change
| |
| High level Low level Perox. pump |
| tank perox. perox. tank stopped |
| I04.06 I10.02 M07.02 |Peroxide pump stopped
1250+--] [-----] [-------------------------------------------------------------(U)--+
| A305 A306 |during peroxide change
| |
| Peroxide Hydr.perox. Inching Sensorcheck Level too |
| level OK pump mainmotor perox. tank high |
| M07.10 O14.10 PI0.03 TO006.4 M07.05 |Level too high in
1251+--] [-----] [-----]/[-----] [---------------------------------------------(L)--+
| K011 P.S002 48s0 |peroxide tank
| 49s0 |
| |
| High level Delay low High level |
| tank perox. level tank supervision |
| I04.06 D056 M07.06 |High level supervision
1252+--]/[----[DON]-+----------------------------------------------------------(U)--+
| A305 0s5 | |in peroxide tank
| | |
| Alarm | |
| reset | |
| PI0.00 | |
+--] [----------+ |
| P.S033H |
| |
| Level too High level High level |
| high tank perox. supervision |
| M07.05 I04.06 M07.06 |High level supervision
1253+--] [-----] [-------------------------------------------------------------(L)--+
| A305 |in peroxide tank
| |

TPMC-PROGRAMME LIST
| Level too Alarm reset Alarm reset Alarm |

| high pulse pulse time reset |
| M07.05 M10.10 D059 PO0.00 |
1254+--]/[-----[P+]---[DOF]----------------------------------------------------( )--+Alarm panel reset
| 0s5 |
| |
| Aux.output Check low High level Low level Level too |
| startseq. level tank supervision perox.tank high |
| M14.00 D058 M07.06 D057 M07.05 |Level too high in
1255+--]/[----[DON]----]/[----[DON]--------------------------------------------(U)--+
| 25s0 2s0 |peroxide tank
| |
| Level too Memory lev. |
| high too high |
| M07.05 M07.11 |Memory level too high
1256+--] [---------------------------------------------------------------------(L)--+
| |in peroxide tank
| Level too Alarm Memory lev. |
| high reset too high |
| M07.05 PI0.00 M07.11 |Memory level too high
1257+--]/[-----] [-------------------------------------------------------------(U)--+
| P.S033H |in peroxide tank
| |

TPMC-PROGRAMME LIST
JUMP TO MACHINELADDER POSITION ZERO

| 29 |
2901|--[BLK]------------------------------------------------------------------------|
| |
| Spray Wrong pos. Productpipe Sterileair Sterilecond Reduction Aux.memory |
| fault airinletval position temperature bypassed Wrong pos. jump to 0 |
| M10.15 M10.16 I05.02 I06.03 M10.01 M70.03 M07.15 |Aux.memory for jump
2902+--]/[-----]/[--+--] [-----] [-----]/[-----]/[-----------------------------( )--+
| | M.B051 A204 |to position 0
| | |
| Spraying Spray tank | |
| fullfilled air | |
| M11.16 O21.14 | |
+--]/[-----]/[--+ |
| M.Y035 |
| |
| Service Aux.memory Machine in Machine in Memory to |
| switch jump to 0 position3-7 position 7 0-position |
| I03.07 M07.15 M00.12 M00.07 M07.13 |Memory machineladder
2903+--]/[-----]/[-----] [-----]/[---------------------------------------------(L)--+
| S005 |to 0-position
| |
| Prepatation Bottomcover Supervision High level Sterileair Aux.memory |
| switch perox.bath B-valve CIP separator pressure jump to 0 |
| I02.16 I05.13 M06.13 M10.17 M14.03 M07.16 |Aux.memory for jump
2904+--] [-----] [-----]/[-----]/[-----]/[-------------------------------------( )--+
| K128 M.B048:1-4 |to position 0
| |
| Aux.memory Memory to |
| jump to 0 0-position |
| M07.16 M07.13 |Memory machineladder
2905+--]/[---------------------------------------------------------------------(L)--+
| |to 0-position
| Machine in Machine in Steam low Delay reset Memory to |
| position3-7 position5-7 temperature to pos. 0 0-position |
| M00.12 M00.14 I06.01 D099 M07.13 |Memory machineladder
2906+--] [-----]/[-----]/[----[DON]--------------------------------------------(L)--+
| A202 1h00m00s |to 0-position
| |
| SA SS elem. Delay disp. Service Venting Ready Main motor Memory to |
| broken 4 seconds switch as. chamber cleaning high speed 0-position |
| I02.12 CO016.3 I03.07 M04.04 M06.10 O14.01 M07.13 |Memory machineladder
2907+--]/[--+--] [-----]/[-----]/[-----]/[-----]/[-----------------------------(L)--+
| A450 | 4-965 S005 K002 |to 0-position
| | |
| LS SS elem. | |
| broken | |
| I02.13 | |
+--]/[--+ |
| A451 |
| |

TPMC-PROGRAMME LIST
| Machine in Alarm Memory to |

| position 0 reset 0-position |
| M00.00 PI0.00 M07.13 |Memory machineladder
2908+--] [-----] [--+----------------------------------------------------------(U)--+
| P.S033H | |to 0-position
| | |
| Machine in Alarmdelay | |
| position 0 mainsinter. | |
| M00.00 M13.01 | |
+--]/[-----] [--+ |
| |
| Mainsinterr Delay power Reset to |
| to long failure zeropos. |
| M13.00 D100 M07.14 |Reset machineladder
2909+--] [--------------------------+-[DON]------------------------------------( )--+
| | 5s500 |to zeroposition
| | |
| Main air | |
| press. lost | |
| M14.17 | |
+--] [--------------------------+ |
| | |
| Memory to Stop delay Main motor | |
| 0-position of FFU high speed | |
| M07.13 M11.05 O14.01 | |
+--] [-----]/[-----]/[----------+ |
| K002 | |
| | |
| Sequencer Ready Ready | |
| cleaning cleaning for CIP | |
| CO003.0 M06.10 O17.07 | |
+--] [-----] [-----]/[----------+ |
| 720-730 K111 | |
| | |
| Door guard Machine in Sterilecond Preheating | |
| tower position3-7 bypassed I | |
| I02.06 M00.12 M10.01 O15.00 | |
+--]/[-----] [-----]/[-----] [--+ |
| M.B070:1-4 K018 | |
| | |
| Emergency | |
| stops | |
| I02.00 | |
+--]/[--------------------------+ |
| A012 |
| |

TPMC-PROGRAMME LIST
ALARM 33 TO 48 ON ALARMDISPLAY (PL2.00-17)

| 52 |
5201|--[BLK]------------------------------------------------------------------------|
| |
| New alarms New alarms Word alarm |
| trans 3 store 3 encoding |
| R0142 R0148 M23 |
5202+-[GET]----[-]------------------------------------------------------------(PUT)-+Word alarm encoding
| |
| Low level in hydrogen peroxide bath P.H033 |
| Levelfault Bit alarm |
| perox.bath encoding |
| M11.00 M23.00 |
| |
| Low temperature hydrogen peroxide P.H034 |
| Perox.bath Preheating Delay disp. Bit alarm |
| temperature I 16 minutes encoding |
| I06.02 O15.00 CO016.0 M23.01 |
5204+--]/[-----] [--+--] [----------+------------------------------------------(L)--+Bit alarm encoding
| A203 K018 | 960-965 | |
| | | |
| | Service Preheating | |
| | switch ready | |
| | I03.07 M06.03 | |
| +--] [-----] [--+ |
| S005 |
| |
| Squeeze rollers in wrong position P.H035 |
| Squeeze Bit alarm |
| rollers pos encoding |
| M11.03 M23.02 |
| |
| Air knives in wrong position P.H036 |
| Airknives Bit alarm |
| position encoding |
| M11.15 M23.03 |
| |
| Airknives temperature P.H037 |
| B-valve Airknifes Spraying Bit alarm |
| closed temperature fullfilled encoding |
| CO007.2 I06.06 M11.16 M23.04 |
5207+--]/[-----]/[-----] [-----------------------------------------------------(L)--+Bit alarm encoding
| 0-1200 A207 |
| |
| Spraytime out of limits P.H038 |
| Venting Venting Level in Bit alarm |
| as. chamber 15 minutes spray tank encoding |
| M04.04 M04.07 M06.02 M23.05 |
5208+--] [-----] [-----]/[-----------------------------------------------------(L)--+Bit alarm encoding
| |

TPMC-PROGRAMME LIST
| Process signal cleaning of product valve (A) P.H039 |

| Proc.signal Bit alarm |
| steambarr. encoding |
| M07.12 M23.06 |
| |
| Steam temperature P.H040 |
| Steam low Delay disp. Bit alarm |
| temperature 8 seconds encoding |
| I06.01 CO016.2 M23.07 |
| A202 8-965 |
| |
| No product from process P.H041 |
| Product at Request for Bit alarm |
| machine product encoding |
| I03.04 O17.04 M23.10 |
| X1.377 K108 |
| |
| Product pipe in wrong position P.H042 |
| Productpipe Bit alarm |
| position encoding |
| I05.02 M23.11 |
| M.B051 |
| |
| Cleaning pipe 2 in wrong position P.H043 |
| I05.05 M06.10 PI0.07 M23.12 |
5213+--] [-----]/[--+--] [-----------------------------------------------------(L)--+Bit alarm encoding
| M.B068:2 | P.S007 |
| | |
| Clean.pipe2 Ready | |
| in position cleaning | |
| I05.05 M06.10 | |
+--]/[-----] [--+ |
| M.B068:2 |
| |
| AP-valve B in wrong position P.H045 |
| Wrong pos. Bit alarm |
| AP-valve(B) encoding |
| M06.16 M23.14 |
| |

TPMC-PROGRAMME LIST
| Wrong level in spray tank P.H046 |

| Peroxide Start Spray fault Bit alarm |
| spray level spraying upfilling encoding |
| I05.15 CO005.4 CO005.5 M23.15 |
5215+--]/[-----]/[-----] [--+--------------------------------------------------(L)--+Bit alarm encoding
| A302 24-120 19-35 | |
| | |
| Level in | |
| spray tank | |
| M06.02 | |
+--] [------------------+ |
| |
| Cleaning pipe 1 in wrong position P.H047 |
| I05.04 M06.10 PI0.07 M23.16 |
5216+--] [-----]/[--+--] [-----------------------------------------------------(L)--+Bit alarm encoding
| M.B068:1 | P.S007 |
| | |
| Clean.pipe1 Ready | |
| in position cleaning | |
| I05.04 M06.10 | |
+--]/[-----] [--+ |
| M.B068:1 |
| |
| Low temperature LS-element P.H048 |
| LS-element Preheating Delay disp. Preheat.II Bit alarm |
| temperature I 10 minutes flap.seal. encoding |
| I06.05 O15.00 CO016.1 O15.04 M23.17 |
5217+--]/[-----] [-----] [--+--]/[--+------------------------------------------(L)--+Bit alarm encoding
| A206 K018 600-965 | K022 | |
| | | |
| | Drying | |
| | fullfilled | |
| | M11.17 | |
| +--] [--+ |
| | |
| Reduction | |
| Wrong pos. | |
| M70.03 | |
+--] [--------------------------+ |
| |
| New alarms Word alarm Word alarm New alarms New alarms |
| store 3 encoding encoding trans 3 store 3 |
| R0148 M23 M23 R0142 R0148 |
5218+-[GET]---[AND]---[GTH]-------------------------------------------(PTH)---(PUT)-+New alarms store 3
| |

LIST OF ADDRESSES
TBA/8 LSC-010V 1500 S
47946-0001 ECN20620,MDEV960701
RK558703
ECN22820
120927 MPE
120523 FRS
070305 RIGA
020600 PALLAD
050400 ORAZIO
Type: 64.1
Size: 12491
Blocks: 31
Rungs: 595
Addresses: 782
I/O Map: RACK 0 1 2 3 4 5 6 7

+---+---+--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! ! ! !I4! !I0!O4! !O0! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
! P ! +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! O ! C !E1!I5! !I1!O5! !O1! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
! W ! +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! E ! U !I2!I6! !I2!O6! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
! R ! +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
! ! !I3!I7! ! !O7! !O3! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !
+---+---+--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+ +--+--+
Fast I/O: Block90
Block99 O16 I04 E01 O15
Scan time: Block05-89: 10

Block90-98: 2
Block99: 1
Sector: 0 = E01 1 = E01 2 = 3 = 4 = 5 = 6 = 7 =

LIST OF ADDRESSES
C000 Printed design photocells out of function *1809, *1810

C001 Printed design in wrong position *1813, *1814
C002 Sequencer filling of cleaningtray *2410, *2413
C003 Sequencer external cleaning *2408, *2419
C004 Max runtime with low level in peroxide tank *1247, *1248
C005 Sequencer for spraying *0903, *0904
C007 Sequencer for drying *1002, *1003
C008 Sequencer delay of filling on *1412, *1413
C009 Package counter machine speed *1417, *1422
C012 Delay preheating ready *0714, *0715
C015 Sequencer for transfering data to design contr.sys. *1816, *1817
C016 Delay on display temperature *0727, *0728
CO000.0 9- 10 Des.photoc. filling on 1811
CO000.1 5- 6 Des.photoc. production 1811
CO001.0 10- 11 Design in wrong pos. 0619, 1813, 5310, 5519
CO001.1 2- 10 Design dev. too large 1907
CO002.1 0- 10 Drainvalve cleantray 2416
CO003.0 720- 730 Sequencer cleaning 2402, 2420, 2909
CO003.1 1- 90 First water rinse 2409, 2426
CO003.2 141- 350 Cleaning period 2409, 2415, 2417
CO003.3 411- 500 Second water rinse 2409
CO003.4 551- 640 Third water rinse 2409
CO003.5 640- 644 Lubrication after clean 0515
CO004.0 900- 910 Low level tank perox. 1215, 1220, 1244, 1246, 1247, 2002, 5316
CO004.1 1- 905 Low level tank perox. 1247
CO005.0 120- 122 Spraying finished 0903, 0908, 0914
CO005.1 20- 120 Air inlet valve over 0909, 2203
CO005.3 70- 119 Spray fault upper limit 0910
CO005.4 24- 120 Start spraying 0614, 0907, 0908, 1008, 2307, 5215
CO005.5 19- 35 Spray fault upfilling 0909, 0910, 1008, 5215
CO007.0 1500- 1510 Drying time finished 1002, 1005
CO007.1 1200- 1260 Bend.roller drying 2203
CO007.2 0- 1200 B-valve closed 1004, 5207
CO007.4 0- 900 Delay alarm flap seal. 5313, 5404, 5412

LIST OF ADDRESSES
CO008.0 17- 19 Delay filling on 0626, 1412

CO009.0 85- 86 End package counter 1419, 1420
CO012.0 300- 310 Preheating finished 0714, 0717, 5313, 5404, 5412
CO015.0 33- 43 Delay after transfering 1817, 1828
CO015.1 1- 32 Bits to transfer 1819, 1821, 1823, 1824, 1825, 1826, 1827
CO016.0 960- 965 Delay disp. 16 minutes 0728, 5204, 5315
CO016.1 600- 965 Delay disp. 10 minutes 5114, 5217, 5306
CO016.2 8- 965 Delay disp. 8 seconds 1244, 2315, 5114, 5210
CO016.3 4- 965 Delay disp. 4 seconds 2105, 2907, 5406, 5407
CV002 Fill time clean tray 2411, 2423, 2424
CV003 Cleaning time value 0640, 0641, 0642, 0643, 0644, 0718, 0719
CV007 Sequenser drying 0640, 0641, 0642, 0643, 0644
CV012 Preheating time value 0640, 0641, 0642, 0643, 0644
CV016 Delay on display temper. value stored 0729, *0729
D004 3s0 Air blowing infeed FFU 2142

D005 10s0 Mains interrupt 2706
D007 1s5 Rotation monitor 1324
D008 2s0 Rotation monitor 1324
D009 2s0 Manual splice on 1311
D010 4s0 Filling clean tray 2411
D011 1m30s FM still sterile 2302
D012 10s0 Stop motor FFU 2114
D013 5s00 Position of B-valve 1007
D014 2m00s Paper supply ok 1321
D016 2m00s Stop ext. conveyor 2145
D017 8s00 Stop main motor 1402
D020 40s0 Alarm lubrication 2509
D021 8s0 Alarm lubrication 2509
D022 10s Alarm water pressure 2702
D023 10s0 Power IH TS off 1704
D024 2s00 Signal paper ended 1302
D025 1s000 Delay contr overloadFFU 2111
D027 4s0 Jump from pos.3 to 0 0606

LIST OF ADDRESSES
D028 1m00s0 Peroxide pump on 1221

D029 10s0 Mechanical brake 1404
D030 1h00m00s Max.runtime lubr.fault 2703
D033 5m00s Air flap- element off 1012
D034 2s5 Power off FFU 2115
D036 10s0 Alarm water press. bath 0711
D037 0s5 LS/SA element off 1227
D038 5m00s0 SA fan off 0707
D040 0s0 C-valve on 1410
D042 15s00 Sensorcheck perox. bath 1216
D043 1s0 S-G roller/ airknife 1225
D044 5m00s Ster.param. P2-recorder 2602
D045 5m00s Oper.param. P2-recorder 2605
D046 20s0 Alarm tank peroxide 1246
D049 1m00s0 Filling peroxide 1243
D050 15s00 Temperature LS/SA 0716
D051 3s0 Level check peroxide 1217
D052 2m00s0 Preparing splice ASU 1328
D053 5s0 Check air pressure 0610
D054 4s5 Check air pressure 0610
D055 5s0 Delay steam valve off 1409
D056 0s5 Delay low level tank 1252
D057 2s0 Low level perox.tank 1255
D058 25s0 Check low level tank 1255
D059 0s5 Alarm reset pulse time 1254
D060 0s5 Delay air pressure 0610
D061 0s830 Ovrl.pull/ pusher FFU 9008
D062 0s830 Ovrl.transp chain FFU 9009
D063 0s850 FFU not timed 9010
D064 1s200 9007
D065 1s200 Delay M.M. high speed 9007
D066 5m00s 1424
D069 1s200 Batch P2-recorder 9011
D071 1s800 2142

LIST OF ADDRESSES
D090 2m00s0 2321

D091 2m00s0 2321
D092 10s0 Delay steam alarm 2315
D093 1s200 Ext.package supervision 2112
D094 0s500 Delay start short stop 2203
D095 0s250 Delay stop short stop 2203
D096 2s00 Delay paper for splicer 5109
D097 4s0 Sterileair inlet wrong 0913
D098 30s0 Delay after power fail. 0606
D099 1h00m00s Delay reset to pos. 0 2906
D100 5s500 Delay power failure 2909
D101 0s400 Alarm reset pulse 0521
D102 3s5 Delay for redundancy 0625
D103 2s0 Delay stop motor FFU 2114
D104 3s5 Delay on ext.clean. 2405
D105 20s0 Delay check level tray 2426
D106 10s000 2144
D107 1s00 2137
D110 0s150 2115
D170 1s00 0523
D171 0s80 0523
E01.06 Bit angle- encoder 2419
I02.00 A012 Emergency stops 0702, 0707, 1205, 2909

I02.01 M.B010-019 Safety monitors 1206, 2102
I02.02 M.B016 Jaw system overload 1208, 1711
I02.03 M.B098 Upper door guard ASU 1212, 1711
I02.04 M.B015 Crank guard FFU 1214, 9012
I02.05 M.B010 Crank guard Main Motor 1213, 9012
I02.06 M.B070:1-4 Door guard tower 0626, 0627, 0637, 1211, 2303, 2311, 2909
I02.07 S003-M.S061 Short stop 0505, 0628, 2006
I02.10 A401-A402 Fault in IH-unit,TS 1703, 5311
I02.11 A401-A402 Temperature IH-unit,TS 1703, 5009, 5115

LIST OF ADDRESSES
I02.12 A450 SA SS elem. broken 2907, 5406

I02.13 A451 LS SS elem. broken 2907, 5407
I02.14 S007 Zone heater on 1709
I02.15 A403 Fault in IH-unit,ZH 1708
I02.16 K128 Prepatation switch 0609, 0628, 1319, 2904, 5105
I02.17 K030 Redundancy on 0624, 0625, 1804

I03.02 Z101 Surge volt. supervision 5104
I03.03 X1.353 Valve clean on ext.sign 2321
I03.04 X1.377 Product at machine 0626, 1103, 2804, 5211
I03.05 X1.362 Clean.thr. prod.valve 1004, 1414, 2317
I03.06 S004 Cleaning of steam barr. 2318
I03.07 S005 Service switch 0604, 0605, 0613, 0618, 0628, 0640, 0641,
0642, 0643, 0644, 0909, 0914, 1004, 1005,
1013, 2004, 2109, 2302, 2305, 2307, 2602,
2903, 2907, 5011, 5204, 5313, 5315, 5404,
5412
I03.10 M.S014 Manual lubrication 0515
I03.11 M.B002 Main air pressure 0609, 0610, 1004
I03.12 M.B003 Water pressure 0626, 2303, 2702
I03.13 Q001-Q030 Overload protections 1210
I03.14 M.B006 Lubrication oilpressure 2509, 2510
I03.15 M.B045 Hydraulunit temperature 0718, 2406, 2802, 5014
I03.16 M.B045 Hydraulunit high level 0721, 2004
I03.17 M.B045 Hydraulunit low level 0720, 0722, 2004, 5015
I04.00 M.B049 Cleaningcup in position 0629, 0726, 2314, 5309

I04.01 M.B030 Lubric.oil high level 2511
I04.02 M.B030 Lubric.oil low level 0515, 2703, 5013
I04.03 A004 DCS request volume val. 1820
I04.04 A004 Pulse des. photocell 0508
I04.05 A004 Design OK 1805, 1807, 1813, 1814

LIST OF ADDRESSES
I04.06 A305 High level tank perox. 1242, 1249, 1250, 1252, 1253
I04.07 A301 Clean.tray level 2411, 2423, 2424, 2426
I04.10 M.B041 Stop pos. FFU 0510, 2129, 9006, 9909
I04.11 M.B044 Trans.stat. chain over. 2109, 5503, 9007
I04.12 M.B020 Pull/Pusher overload 9003, 9004, 9012
I04.13 M.B043 Transport chain over. 9003, 9005, 9012
I04.14 M.B058 Outfedder overload 2107, 5507, 9012
I04.15 9002
I04.17 M.B090:1-2 Ext.package supervision 2112
I05.00 M.B046 Squeeze rollers pos 1233, 2604

I05.01 M.B047 Airknives position 1234, 2604
I05.02 M.B051 Productpipe position 0726, 1411, 2314, 2902, 5212
I05.03 M.B053 B-valve position 0908, 1007, 1008, 1414
I05.04 M.B068:1 Clean.pipe1 in position 0726, 2314, 5216
I05.05 M.B068:2 Clean.pipe2 in position 0726, 2314, 5213
I05.06 M.B103 Ster. air pipe jetdiv 0726, 2314, 5409
I05.07 M.B104 Ster. air pipe B-val. 0726, 2314, 5410
I05.10 M.B085 Water pres. perox. bath 0710, 0711
I05.11 M.B018 Sterileair pressure 0609, 0613, 0626, 0706, 0723, 5307
I05.12 M.B071 Presteril. valve pos. 0912, 0913, 1004
I05.13 M.B048:1-4 Bottomcover perox.bath 1222, 2904, 5118
I05.14 M.B099:1-2 Monitors doors ASU 1307, 1308, 1313, 1319, 1328, 5305
I05.15 A302 Peroxide spray level 0905, 0906, 0910, 5215
I05.16 A303 Peroxide bath level 1217, 1219, 1223
I05.17 A304 Separator level 0703, 0704, 2303
I06.00 A201 Presteril. air temp. 0626, 5304

I06.01 A202 Steam low temperature 0626, 2315, 2604, 2906, 5210
I06.02 A203 Perox.bath temperature 2002, 2603, 5204
I06.03 A204 Sterileair temperature 0626, 2902, 5306
I06.04 A205 SA-element temperature 0629, 0714, 0716, 0717, 5114
I06.05 A206 LS-element temperature 0714, 0716, 0717, 5217
I06.06 A207 Airknifes temperature 2002, 2604, 5207

LIST OF ADDRESSES
I06.07 A208 Splicer ASU temperature 1307, 1308, 5315

I06.10 A209 Temp.FFU top left 2005, 5313
I06.11 A210 Temp.FFU top right 2005, 5404
I06.12 A211 Temp.FFU bott. left 2005, 5412
I06.15 A213 Peroxide bath temp. 1236
I07.00 P003 Downcounter papersupply 1305, 5108

I07.01 M.B062 Creasewheel position 0516, 1310, 1416
I07.02 M.B063:1-2 Paper for splicer 1307, 1308, 5109
I07.03 M.B064 Lower slacksupply 1316, 1318, 1319, 1327
I07.04 M.S060 Manual splicing 1308, 1311, 1321, 5315
I07.05 M.B067 Upper slacksupply 1326
I07.06 M.B009 Rotation monitor 0512
I07.07 M.B066:1-2 Paper supply 1302, 1321, 5108
I07.10 M.B077 Cover in place ASU 1307, 5107
I07.11 M.B078 Paper bobin empty 1305
I07.12 M.S065 Splice selector 1304, 1305, 1307, 1311, 5107, 5108
I07.13 M.S066 Web feeding 1319
I07.14 M.S034 Strip splice 0517
I07.15 M.B035 Paper splice 0518
I07.16 M.B032 Strip supply 5112
I07.17 M.B033 Strip break 0626, 2002, 5113
I10.00 M.S019 Package ejector 2138

I10.01 G001 Freq.conv. FFU alarm 2105
I10.02 A306 Low level perox. tank 1242, 1249, 1250
I10.11 0522
I10.13 M.B100 Reduction Valve Pos. 1229
I11.00 5505
I11.01 0623
I11.02 0623
I11.04 0517
I11.05 0518

LIST OF ADDRESSES
I11.07 1207
M00.00 Machineladder in position 0 0515, 0613, 0622, 0624, 0626, *0630, 0634,
0637, 0639, 0645, 0662, 0663, 0702, 0705,
0706, 0708, 0712, 0719, 0723, 0725, 0727,
0728, 0911, 0914, 1012, 1013, 1224, 1226,
1237, 1306, 1309, 1319, 1416, 2115, 2302,
2407, 2509, 2908, 5307
M00.01 Machineladder in position 1 0605, 0606, 0615, 0618, 0626, 0629, *0630,
0633, 0640, 0641, 0642, 0643, 0644, 0645,
0646, 0647, 0651, 0802, 0913, 1226, 1228,
1302, 1308, 1402, 2114, 2406, 5114
M00.02 Machineladder in position 2 0613, 0616, 0626, *0630, 0648, 0649, 0905,
0911
0641, 0642, 0643, 0644, 0649, 0650, 0651,
1004, 2307
1820
0655, 1202, 1241, 2804
M00.06 Machineladder in position 6 0513, 0519, 0603, 0608, 0620, 0626, *0631,
0654, 0655, 0656, 1105, 1106, 1202, 1241,
1414, 1415, 1418, 1419, 1705, 1802, 1803,
1805, 1806, 1813, 1907, 1908, 2007, 2114,
2127, 2137, 2138, 2142, 2203, 2804
0662, 0663, 0712, 0723, 0726, 0907, 1008,
1013, 1102, 1202, 1220, 1225, 1228, 1302,
1308, 1402, 1810, 2302, 2407, 2408, 2903
M00.11 Machineladder in position 2-7 *0632, 1240, 5304
0908, 0909, 0911, 0912, 1005, 1220, 1222,
1223, 1225, 1239, 1240, 1247, 1402, 1908,
2903, 2906, 2909, 5304

LIST OF ADDRESSES
1202, 1228, 2604
M00.14 Machineladder in position 5-7 *0632, 1202, 1238, 1241, 1709, 1810, 2138,
2906
M00.15 Machineladder in position 6-7 *0632
M01.00 Step up conditions in machine ladder *0626, 0628

M01.01 Step up conditions in machine ladder 0515, 0613, 0616, 0618, 0621, 0622, *0627,
0628, *0628, 0629, 0636, 0637, 0647, 0649,
0702, 0802, 1202, 1820, 2407
M01.02 Inching condition *0629, 0633, 0712, 1315, 1402, 2406, 2408
M02.00 Output for pulse step up *0505, 0511, 0513, 0515, 0608, 0616, 0618,
0802, 1820, 2404, 2407
M02.01 Output for pulse step down *0506, 0606, 0613, 0616, 0618, 0802, 2303
M02.02 Output for pulse brake *0507, 2007
M02.03 Output for pulse printed design *0508, 0621, 1810
M02.04 Output for pulse activation packagedumping *0509, 0513, 0615, 0620, 0622, 1412, 1805,
1809, 1813, 1907, 1908, 1914, 1915, 1920,
1921
M02.05 Output for pulse FFU *0510, 2120, 2122, 2127, 2128
M02.06 Output for pulse startsequence *0511, 1202, 1215, 1221
M02.07 Output for pulse rotation monitor *0512, 1324, 1325
M02.10 Output for pulse tubesealing *0513, 1916, 1917, 1918, 1919, 1922
M02.11 Output for pulse stop *0514, 1215, 1221, 1902, 1903, 1904, 1905
M02.12 Output for pulse start long lubrication *0515, 2421, 2502, 2504, 2506
M02.13 Output for pulse position ASU *0516, 1311
M02.14 Output for pulse PE-strip splice *0517, 1909, 1910, 1911
M02.15 Output for pulse web splice *0518, 1912, 1913
M02.17 Output for pulse inching main motor *0519, 1215, 1221
M03.00 Pulse step up 0505

M03.01 Pulse step down 0506
M03.02 Pulse start brake 0507

LIST OF ADDRESSES
M03.03 Pulse print des. 0508

M03.04 Pulse shiftreg. 0509
M03.05 Pulse pos.FFU 0510
M03.07 Pulse rot.monitor 0512
M03.10 Pulse tubesealing 0513
M03.11 Pulse short stop 0514
M03.12 Pulse long lubric 0515
M03.13 Pulse pos.ASU 0516
M03.14 Pulse PE-splice 0517
M03.15 Pulse web splice 0518
M03.17 Pulse inching 0519
M04.00 Synchronization machine speed 1417, 1418, *1418, *1419, 1421, 1422
M04.01 Too high speed *1420, *1423, 2802, 5008
M04.04 Venting aseptic chamber 0609, 0626, 0634, 0637, 0640, 0641, 0642,
0643, 0644, 0660, 0661, 0702, 0705, 0706,
0708, 0719, 0902, 0907, 0909, 1220, 1237,
1238, *2302, *2303, 2304, 2306, 2308, 2309,
2311, 2313, 2604, 2907, 5208, 5307
M04.05 Memory door aseptic chamber 0627, 0637, 0661, 2303, *2311, *2312
M04.06 Venting 5 minutes 0640, 0641, 0642, 0643, 0644, 1004, 2302,
*2304, *2305, 2307
M04.07 Venting 15 minutes 0640, 0641, 0642, 0643, 0644, 0911, 2302,
2305, *2306, *2307, 2310, 5208
M04.10 Venting 5 or 15 minutes 0661, 1238, *2310, 2311, 2313
M04.11 Pulse gen. 1/2 HZ 0520
M04.12 Flash 1/2 Hz *0520, 0633
M04.13 Sensor check *1216, 1219, 1233, 1234, 1249
M04.14 Overload jawsystem 1403, *1711, *1712, 2406, 2802
M04.15 Monitor temperature peroxide bath, peroxide *1235, *1236, 2002, 5117
M04.16 Pulse P2-recorder 2602

LIST OF ADDRESSES
M05.00 Initiation com.area PI 0504

M05.01 Enable on calculation FFU position *2116, 2119, 2120
M05.04 Pulse pos. FFU 9909
M05.10 Pulse alarm reset push. 0521
M05.11 Output for pulse alarm reset *0521, 0624, 1205, 1206, 1207, 1208, 1211,
1212, 1213, 1214
M05.12 Synchronization sector FFU *2117, 2118, 2119, 2121
M05.13 Synchronization sector FFU *9907, 9908, 9910
M05.14 Start sector FFU 2127, *2130, *2131, 2132
M05.15 Low speed FFU *2128, *2132, *2133, *2134, *2135, 2136
M05.16 Pulse precorr.out 1906
M05.17 2139
M06.01 Cleaningpipes in wrong position for preheating 0626, *0726

M06.02 Level in spray tank after spray fault 0626, *0905, *0906, 0907, 5208, 5215
M06.03 Preheating ready 0618, 0626, 0645, 0646, *0717, 5204, 5315
M06.04 Demand I for short stop *2002, 2003, *2003, 2004
M06.05 Demand II for short stop 0626, *2004, 2005, *2005, 2006, 2127, 5519
M06.06 Demand III for short stop 0616, 0626, 1202, 1402, *2006, 2007
M06.07 Machine in position short stop on 0608, 0617, 0620, 0626, 0640, 0641, 0642,
0643, 0644, 0652, 0655, 0656, 0657, 1105,
1202, 1240, 1241, 1305, 1413, 1803, 1807,
2007, *2007, 2008, 2114, 2140, 2203, 2204,
2804
M06.10 Ready cleaning 0606, 0609, 0627, 0629, 0662, 0663, 0702,
0706, 0712, 0726, 0902, 0907, 0914, 1010,
1011, 1224, 1226, 1227, 1302, 1315, 1324,
2114, 2135, 2303, 2314, 2319, 2320, 2402,
2405, 2407, *2407, 2408, 2604, 2907, 2909,
5213, 5216, 5309, 5409, 5410

LIST OF ADDRESSES
M06.11 Conditions for external cleaning 0627, 0664, 2102, *2402, 2403, *2403, 2404
M06.12 Conditions for internal cleaning 0627, 0636, 0665, *2314, 2315, *2315, 2316
M06.13 Supervision of B-valve during internal cleaning *1009, *1010, 2904
M06.14 Jump to ladderposition sterilizing fullfilled 0626, 2007, *2802, 2803, *2803, 2804
M06.15 Jump to ladderposition sterilizing fullfilled 0616, 0617, *2804, 5519
M06.16 Wrong position of AP-valve (B) 0614, *1006, *1007, *1008, 1010, 2314, 2802,
5214
M06.17 External cleaning 0606, 0627, 0629, 0634, 0640, 0641, 0642,
0643, 0644, 0662, 0664, 1325, 2134, 2135,
2404, *2404, 2406, 2410, 2411, 2412, 2414,
2418, 2419
M07.00 Alarm low level tank per. or too long refilling 1244, *1245, *1246, 1247, 5316
M07.01 Refilling peroxide *1243, 1244
M07.02 Peroxide pump stopped during peroxide change 0626, 1220, 1244, *1249, *1250
M07.03 Sond select high/low level tank peroxide *1241, 1242
M07.04 Level check peroxide bath during production *1217, 1219
M07.05 Level too high in peroxide tank *1251, 1253, 1254, *1255, 1256, 1257, 5403
M07.06 High level supervision in peroxide tank *1252, *1253, 1255
M07.10 Level in peroxide tank *1242, 1244, 1245, 1246, 1248, 1251
M07.11 Memory level too high in peroxide tank 1220, 1244, *1256, *1257, 2802, 5403
M07.12 Process signal cleaning through product valve (A) 1410, 2315, *2317, *2319, 5209
M07.13 Memory machineladder to 0-position 0616, 0620, 0626, 1202, 2007, 2307, *2903,
*2905, *2906, *2907, *2908, 2909, 5519
M07.14 Reset machineladder to zeroposition 0612, 2602, *2909, 5519
M07.17 Key signal cleaning of steambarrier valve (C) 1410, 2315, *2318, *2320, 5413
M10.00 Reset manual stop of filling *0602, *0603, 0626, 0636, 0655, 1106
M10.01 Sterileconditions bypassed *0604, *0605, 0613, 0647, 0650, 0651, 0652,
0657, 0802, 0902, 1105, 2009, 2604, 2902,
2909, 5304
M10.02 Manual step down to zero position *0606, 0612

LIST OF ADDRESSES
M10.03 Memory signal recived from sterilizer 0511, 0651, 0652, *1103, *1104, 2804
M10.04 Waterfilling of cleaning tray *2409, 2412, 2413, 2414, 2416
M10.05 Malfunction filling cleantray 2402, 2422, *2422, *2423, *2424, 5314
M10.06 Transversal sealing on *1705, *1706, 9902
M10.07 Alarm low pressure during lubrication 2004, *2509, *2510, 5012
M10.10 Alarm reset pulse 1254
M10.11 Manual step up to position 7 *0607, *0608, 0622
M10.12 Temperature LS/SA out of limit *0716, 2003
M10.13 Package ejection FFU activated 0615, *1920, *1921, *1922, 2138
M10.15 Malfunction during spray sequence 0614, 0907, 0908, 0909, *0910, *0911, 1220,
2307, 2902
M10.16 Sterileairinlet valve in wrong position 0614, 0626, 0907, 0908, 0909, 0910, *0912,
*0913, 1220, 2902, 5303
M10.17 High level separator *0703, *0704, 2904, 5308
M11.00 Levelfault in hydrogen peroxidebath *1218, *1219, 2003, 2603, 5203

M11.01 Fault in IH-units transversalsealing *1702, *1703, 1704, 9903
M11.02 Fault in IH-unit zoneheater *1707, *1708, 1709
M11.03 Squeeze rollers in wrong position *1231, *1233, 2002, 5205
M11.04 Aux.printed design correction valve feeding *1803, 1804, *1804
M11.05 Stop delay of FFU 0634, 1922, *2114, 2134, 2145, 2909
M11.06 Drop chute FFU on 1415, 2138, *2138, 2141
M11.07 Long lubrication period 0515, 2503, 2505, *2506, *2507, 2508
M11.10 Signal photocells printed design missing *1811, *1812, 2802, 5408
M11.11 Machine in design 0619, 0655, 0656, 1106, 1319, 1710, 1803,
*1805, *1806, *1807, *1808, 1811, 1906,
2804, 5310
M11.13 Malfunction circulation pump 2403, 2425, *2425, *2426, 5314
M11.14 *2139, 2140, 2141
M11.15 Airknives wrong position *1232, *1234, 2002, 5206
M11.16 Spraying fullfilled 0606, 0640, 0641, 0642, 0643, 0644, 0649,
0650, 0905, *0914, 1002, 1005, 1013, 2203,
2307, 2604, 2902, 5207
M11.17 Drying fullfilled 0614, 0616, 0617, 0626, 0651, *1005, 1010,
1202, 1215, 1221, 1241, 2305, 2307, 2604,

LIST OF ADDRESSES

5217
M12.00 Tubesealing going on 0606, 0646, 0647, 0802, *0802, 1402

M12.01 Auxiliary output drivemotor 0634, 1222, 1223, *1402, 1403, 2134
M12.02 Speeddetermation motor FFU *2103, 2111, 2115, 2138, 2141, 2142, 2143,
9011, 9014
M12.03 Papersupply at its end *1302, *1303, 1304, 1305, 1307
M12.04 Memory for automatic splicing paperweb 0629, *1305, *1306, 1307, 1308, 5315
M12.05 Papersupply refilled after paperwebsplicing 1302, *1321, *1322
M12.06 Auxilliary memory ASU-motor on *1315, 1316, 1317, 1318, 1319, 1320
M12.07 Memory for start of splicing paperweb *1308, *1309, 1311, 1313, 1315, 1319, 5315
M12.10 No sterile conditions by-passed 0650, *0902, 0904, 0907, 1003
M13.00 Mainsinterrupt to long for sterile conditions 0609, *2705, 2909

M13.01 Alarmdelay by restart after mainsinterrupt 0609, 0624, 0706, 0724, 0729, 0911, 0912,
*2704, 2706, 2803, 2908
M14.00 Auxiliary output startsequence 0514, 0616, 1106, 1202, *1202, 1203, 1204,
1209, 1216, 1219, 1221, 1222, 1223, 1224,
1228, 1238, 1255, 1704, 2009, 2114, 2115,
2134
M14.02 Auxiliary output stopsequence ext.cleaning 2134, 2410, *2411, *2412, 2414, 2418
M14.03 Sterile airpressure too low *0723, *0724, *0725, 2904, 5307
M14.04 Reset emergency stop 0610, 0628, 0639, 0718, 1205, *1205, 1206,
1207, 1208, 1211, 1212, 1213, 1214, 1215,
1221, 2302, 2304, 2306, 2307, 2309, 5006,
5007
M14.05 Reset safety monitors 0627, 0628, 0639, 1206, *1206, 1308, 1313,
1403, 2115, 2402, 2406, 5005
M14.06 Reset jaw system overload 1208, *1208, 5005, 5016
M14.07 Reset overload protection 0628, 0629, 0635, 0718, 1210, *1210, 1403,
2115, 2402, 2406, 2804, 5010

LIST OF ADDRESSES
M14.10 Reset door guards tower 1211, *1211, 5007, 5508

M14.11 Reset upper door guard ASU 1212, *1212, 1308, 1313, 5016, 5411
M14.12 Reset crank guard Main motor 1213, *1213, 5106, 5508
M14.13 Reset crank guard Final Folder Unit 1214, *1214, 5106, 5411
M14.16 Memory for delay on redundancy *0625, 0626, 0629, 0634, 1202, 2105, 2111,
2132, 2314, 2402
M14.17 Main air pressure lost 0609, *0610, *0611, 0626, 0706, 2303, 2909,
5004
M15.00 Max.runtime fault central lubrication/FFU 2004, *2703

M15.02 Waterpressure coolingwater 0718, *2702, 2802, 5003
M15.03 Malfunction in external package supervision 2004, *2112, *2113, 5405
M15.04 Alarmstatus in FFU 0626, 0629, 0634, 2004, 2103, *2110, 2114,
2115, 2136, 2402
M15.07 Door monitor ASU activated too long *1328, 1329, 2004
M15.10 Malfunction of paper splicing 0629, *1307, 1308, 1329, 2004
M15.11 Malfunction in rotation monitor FFU 2105
M15.12 Rotation monitor paperwebfault 1315, *1323, *1324, *1325, 1329, 1403, 2402,
2803, 5111
M15.13 Malfunction in synchronization of FFU *2104, *2105, 2110, 5511
M15.14 Outfeed overload FFU *2106, *2107, 2110
M15.16 Alarm pressureguard waterbath *0710, *0711, 0713, 2603, 2803, 5116
M16.00 Magazine empty ASU 1320, *1326, *1327, 1329, 1403, 2803, 5110
M16.01 ASU ready 0626, 0629, *1329
M16.10 Memory for scan pulse *1815, 1816, 1819, 1823, 1824, 1825, 1826
M16.11 Memory for data bits shifted 1823, *1825, *1826, 1827
M16.17 Delay on external cleaning available 0627, 2404, *2405
M17.00 Steambarr. valve off 1409

M17.05 9013
M17.06 Alarm timeout stop posit. switch FFU *9002, 9007
M17.07 Aux.contr.stop position switch FFU 2110, 5510, *9007, *9013
M17.10 Transport in station chain overload FFU *2108, *2109, 2110

LIST OF ADDRESSES
M17.11 Pull down/pusher overload FFU 2110, 5509, *9008, *9012

M17.12 Transport chain overload FFU 2110, 5312, *9009, *9012
M17.13 FFU not timed 2110, 5312, 5509, *9010, *9012
M17.14 Pulse stop pos.switch 9006
M17.15 Auxiliary FFU not timed *9003, 9010
M17.16 *9006, 9011
M17.17 Aux.transport in station chain overload 2110, 5506, *9011, *9014
M20.00 Pulse pull/ pusher rot. 9004

M20.01 Aux.pull down/pusher overload FFU *9004, 9008
M20.02 Pulse chain rotation 9005
M20.03 Auxiliary transport chain overload FFU *9005, 9009
M20.04 Pulse reset alarm FFU 9012
M20.05 Pulse FFU timed 9003
M20.06 Control overloads FFU 2109, *2111, 9007, 9008, 9009, 9010
M20.07 9002
M20.12 2137
M20.13 *2137, 2138
M22.00 First alarm 5516, 5517, 5518, *5519, *5520

M23 Word alarm encoding *5002, 5017, *5102, 5119, *5202, 5218,
*5302, 5317, *5402, 5414, *5502, 5512
M23.00 Bit alarm encoding *5003, *5103, *5203, *5303, *5403, *5503

LIST OF ADDRESSES

M26.00 1207, *1207, 2804

M26.03 *0623, 0626, 0629, 2005
M26.05 *1317, *1318, 1319
M26.06 0518
M26.07 0517
M27.00 External clening ended: ready for lubrication 0515, *2420, *2421
M27.17 Dummy adress 5519
M37.00 Flash 1 Hz 0520, 0633, 0634, 0636, 0637, 0639, 0657,
0661, 0714, 0728, 0903, 1002, 1247, 2410,
5403
M37.01 Flash 5 Hz 0624
M37.14 First scan 0502, 0503, 0606, 1804, 1808, 1822
M37.15 Low PLC battery 5103
M37.17 Triggpulse for shiftregister *1823, 1825, 1826, *1914, 1921
M70.00 0522
M70.01 *0522, 0523
M70.02 *0523, *0524, 0802, 2002, 5113
M70.03 Heat Reduction Valve wrong Position 0802, *1229, 2902, 5217
M70.04 0623, *5504, 5505
M100.00 Send communication area to Panel Interface *0504
M140.06 PIDAT 0504
O14.00 K001 Main motor low speed 1302, 1308, 1319, 1323, 1325, 1403, 1405,
1407, 1820, 2114, 2116, 2144, *2406

LIST OF ADDRESSES
O14.01 K002 Main motor high speed 0523, 0524, 0616, 1218, 1221, 1225, 1226,
1227, 1229, 1231, 1232, 1239, 1240, 1302,
1308, 1315, 1319, 1323, 1324, *1403, 1404,
1405, 1409, 1410, 1412, 1413, 1424, 1702,
1706, 1707, 1710, 1802, 1809, 2126, 2128,
2131, 2137, 2142, 2144, 2402, 2406, 2503,
2505, 2907, 2909, 5519, 9007
O14.02 K004 Mechanical brake 0513, 0633, 0636, 0718, *1405, 1406, 1712,
1812, 1922, 2106, 9013, 9014, 9910
O14.03 K006 FFU motor *2115, 9011
O14.04 K007-K008 Bending rollers power 0712, *0712, 1315, 2202
O14.05 K012 Circulation pump external cleaning *2418, 2426
O14.06 K014,M.Y069 External conveyor/ external lubrication *2145
O14.07 M.Y027 Drop chute FFU *2140, *2141, 2142, 2144, 9007
O14.10 K011 Hydrogen peroxide pump *1220, 1221, *1221, 1222, 1223, 1243, 1245,
1251
O14.11 K010 Sterile air compressor *0702, 0715, 0723, 2312
O14.12 K009 Pump hydraulic system *0718
O14.13 M.Y021 Air knives Squeeze rollers *1225
O14.14 M.Y026 LS-counter roller short stop 1226, *1226
O14.15 M.Y024 LS/SA elements movement *1227, 1228
O14.16 M.Y020 Short stop elements movement *1230
O14.17 M.Y102 Main air valve 0609, *0609, 0610, 1804
O15.00 K018 Preheating I 0605, 0645, 0659, *0706, 0707, 0712, 0713,
0716, 0908, 0909, 1011, 1240, 1244, 1709,
2511, 2909, 5114, 5204, 5217, 5306, 5315,
5406, 5407
O15.02 K005 Power on *0705, 2103, 2105
O15.03 *2144
O15.04 K022 Preheating II flapsealing FFU on *1013, 5217, 5313, 5404, 5412
O15.06 K015 Pump detergent solution *2417
O15.07 K112 Aux.relay for cleaningtray level *2415
O15.11 K019 Hydrogen peroxide bath element *0713

LIST OF ADDRESSES
O15.12 A004 Design control system enable signal 1817, 1818, *1820, 1821, *1828
O15.13 G001 Start FFU 0634, 2103, *2136, 9013
O15.14 G001 High speed FFU *2125, *2126, *2127, 2132, 2133, 2136
O15.15 A002 Upper bending roller production *2202, *2203
O15.16 A002 Upper bending roller start after short stop 2203, 2204, *2204
O15.17 P003 Reset downcounter paper supply *1304
O16.00 K016 Power IH-units transversal sealing *1704, 2804

O16.01 K017 Power IH-unit zone heater 1708, *1709, 1710, 5115
O16.02 A004 Design control system clock signal 1818, *1818, *1819
O16.03 A004 Design control system data signal *1827
O16.05 A006 Zoneheater on *1710
O16.06 A003 ASU-motor low speed *1319
O16.07 A003 ASU-motor high speed *1316, 1319
O16.10 K202 Alarm beacon *0639
O16.11 P005-6,K051 Package counter *1415
O16.12 K050 Total paper counter *1416
O16.13 A401 Transversal sealing left *9904
O16.14 A402 Transversal sealing right *9905
O16.15 M.H015:5 Hydraulic unit high level (green) *0720
O16.16 M.H016:5 Hydraulic unit medium level (yellow) *0721
O16.17 M.H017:5 Hydraulic unit low level (red) *0722
O17.02 K105 Sterile parameters on P002 recorder *2602

O17.03 K106 Operational parameters on P002 recorder *2605
O17.04 K108 Process signal request for product *1102, 1104, 1424, 5211
O17.05 K109 Process signal in production *1105
O17.06 K110 Process signal filling on *1106
O17.07 K111 Process signal signal ready for CIP 0606, 0627, 0636, 0663, 0665, 0718, 1004,
1410, 1414, 2316, *2316, 2321, 2605, 2909
O17.10 K121 Aux. relay for LS/SA fan motor *0707, 5307
O17.11 A004 Printed design correction valve feeding *1802, *1804
O17.12 2321, *2321
O17.13 K125 Fan air cooler control cabinet *0708, 0709

LIST OF ADDRESSES
O17.14 K127 Auxiliary relay reset *0624

O17.15 1424, *1424
O20.00 M.Y047 Splicer pressure jaw ASU 1303, *1310, 1313, *1313, 1315
O20.01 M.Y009 Product valve (A) 1239, *1414
O20.02 M.Y006 Peroxide bath filling,draining 1223, *1223
O20.03 M.Y007 Steambarrier valve (C) 1402, *1409, *1410, *1411, 1412
O20.04 M.Y008 Sterile air valve (B) *1004, 1007, 1240
O20.06 M.Y023 Suction valve dryer/bath *1237, *1238
O20.07 M.Y044 Preheating,air inlet and heat exchanger valve *0909, 0913, 1240, 1409
O20.10 M.Y001 Flap sealing air FFU on 0609, *1011, *1012
O20.11 M.Y015 Flap sealing air FFU off *1011, *1012, 1229
O20.12 M.Y046 Splicer brake ASU 1307, 1310, *1311, *1312, 1314, 1316
O20.13 M.Y045 Drive unit pressure roll ASU *1320
O20.14 M.Y054 Evacuation hydrogen peroxide *0719
O20.15 M.Y002 Cleaning tray draining *2416, 2417
O20.16 M.Y038 Refilling hydrogen peroxide tank *1244, 1246
O20.17 M.Y037 Central refilling lubrication oil *2511
O21.00 M.Y005 Peroxide bath draining *1222

O21.01 M.Y018 Peroxide bath top filling *2143
O21.02 M.Y071 Suction valve aseptic chamber *1240
O21.03 M.Y086 Vacuum valve venting aseptic chamber *2313
O21.04 M.Y017 Central lubrication pump 2503, 2505, *2508, 2509, 2510
O21.05 M.Y028 Airblowing infeed of FFU *2142, 2143
O21.06 M.Y029 External cleaning water *2414, 2417, 2419
O21.07 M.Y011 Air nozzle bottom flaps FFU *1224
O21.11 M.Y033 Cooling water *0709
O21.12 M.Y036 Manual flushing FFU *2102
O21.13 M.Y034 Spray tank filling hydrogen peroxide *0907
O21.14 M.Y035 Spray tank air *0908, 2902
O21.15 M.Y070 Air compensation valve *1239
O21.16 M.Y080 Heat Reduction valve *1228

LIST OF ADDRESSES
O23.00 *1406
O23.01 *1407
O23.02 *1408
PI0.00 P.S033H Alarm reset 0521, 0524, 0611, 0704, 0710, 0725, 0905,
0911, 1006, 1009, 1210, 1218, 1231, 1232,
1235, 1245, 1252, 1257, 1323, 1408, 1423,
1702, 1707, 1712, 1812, 2104, 2106, 2108,
2113, 2422, 2425, 2908, 5513, 5514, 5515,
5520, 9013, 9014
PI0.02 Flash new alarms 0639
PI0.03 P.S002 Inching mainmotor 0513, 0519, 0620, 0633, 0636, 0802, 1106,
1202, 1222, 1241, 1251, 1402, 1410, 1412,
2116, 2135, 2406, 2408
PI0.04 P.S009 Inching FFU 2134, 2135, 2145
PI0.05 P.S030H Step Up 0505, 0602, 0607, 0609, 0613, 0620, 0622,
0633, 0636, 0702, 1202, 1228, 1235, 1423,
1424, 2009, 2316, 2407, 2411, 5307
PI0.06 P.S031H Step down 0505, 0506, 0603, 0606, 0616, 0620, 0628,
2007, 2307, 2316, 2404
PI0.07 P.S007 Selector switch 0515, 0622, 0627, 0629, 0633, 0636, 0645,
0662, 0663, 0702, 0726, 1202, 1402, 2006,
2316, 2404, 2406, 2407, 5114, 5213, 5216,
5309, 5409, 5410
PI0.11 P.S020 Manualflush FFU 2102
PI0.12 P.S032H Short stop 0505, 0628, 2006, 2121, 2122, 2127
PI0.17 P.S019 Package ejector 2138
PL0 P.H001-016 Alarm 1-16 on display *5516
PL1 P.H017-032 Alarm 17-32 on display 5516
PL6.07 P.H108 20% to 0% time left *0640

LIST OF ADDRESSES
PL6.10 P.H107 40% to 20% time left *0641

PL6.11 P.H106 60% to 40% time left *0642
PL6.12 P.H105 80% to 60% time left *0643
PL6.13 P.H104 100% to 80% time left *0644
PL6.14 P.H109 Symbol preheating *0645
PL6.15 P.H110 Symbol preheating finished *0646
PL6.16 P.H111 Symbol tube sealing *0647
PL6.17 P.H112 Symbol tube sealing finished *0648
PL7.00 P.H113 Symbol spraying *0649

PL7.01 P.H114 Symbol drying *0650
PL7.02 P.H115 Symbol signal to sterilizer *0651, 0652
PL7.03 P.H116 Symbol signal from sterilizer *0652
PL7.04 P.H117 Symbol motorstart *0653
PL7.05 P.H118 Symbol drivemotor on *0654
PL7.06 P.H119 Symbol filling on *0655
PL7.07 P.H120 Symbol production *0656
PL7.10 P.H121 Symbol short stop *0657, 0658
PL7.11 P.H122 Symbol production finished *0659
PL7.12 P.H123 Symbol venting aseptic chamber *0660
PL7.13 P.H124 Symbol door aseptic chamber *0661
PL7.14 P.H125 Symbol ready for external cleaning *0662, 0664
PL7.15 P.H126 Symbol ready for cleaning of filling system *0663, 0665
PL7.16 P.H127 Symbol external cleaning *0664
PL7.17 P.H128 Symbol cleaning of filling system *0665
PO0.00 Alarm panel reset *1254

PO0.01 P.H002S Symbol inching in push button panel *0633
PO0.02 P.H009S Symbol inching FFU in push button panel *0634, 0635, *0635
PO0.03 P.H030S Symbol step up in push button panel *0636, 0645, 0647, 0649, 0651, 0653, 0655,
0662, 0663, 0664, 0665
PO0.04 P.H031S Symbol step down in push button panel *0637
PO0.05 P.H032S Symbol short stop in push button panel *0638, *0658
PO0.06 P.H033S Symbol alarm reset in push button panel *0639

LIST OF ADDRESSES
PO0.15 P.H077 Symbol short stop 0638
R0000 Storage word for position machine ladder *0612, *0613, *0614, *0615, *0616, *0617,
*0618, *0619, *0620, *0621, *0622, 0630,
0631, 0632
R0010 Storage word shift reg. package dumping (1-16) 1902, *1902, 1906, *1906, 1907, *1907, 1908,
*1908, *1915, *1916
*1917
*1918
R0013 Storage word shift reg. package dumping (49-64) 1905, *1905, 1911, *1911, 1915, *1919
R0100 Storage word for transversal sealing 1706, 9902, *9902, *9903, 9904, 9905
R0110 Storege word for repeat length 1821, *1824
R0111 Storage word for production sector *1821, 1824
R0112 Repeat length 1821, 1822
R0113 Transferring word for production sector 1821, *1822
R0140 New alarms trans 1 5002, 5017, 5513, 5516, 5519
R0146 New alarms store 1 5002, 5017, *5017, *5513, 5519
R0147 New alarms store 2 5102, 5119, *5119, 5513, 5519
R0200 Position of filling machine 2119, *9908
R0201 Position of FFU 2119, 2120, *9909
R0202 Deviation FFU ahead of filling machine 2118, *2119, 2121, 2125
R0203 Deviation FFU later than filling machine *2118, *2120, 2122, 2126
R0204 Switch for high speed of FFU 2121, *2121, 2122, *2122, 2123, *2123, 2124,
*2124, 2125

LIST OF ADDRESSES
R0205 Reference timer FFU 2125, 9906, *9906, 9908, 9909, *9910
R0254 Storage word time mains interrupt 2704, 2705, *2706
R3500 Panel int. config. 0502
R3505 Storage word for panel interface configuration *0502
R3506 Storage word for panel interface configuration 0503
R3507 Storage word for panel interface configuration *0503
SO0.02 100-277 Side change 2006, 9904, 9905

SO0.03 105-115 Sector brake 0507, 0514
305-315
SO0.04 67-146 Transversal sealing 9903
267-346
SO0.05 171-201 Scan shiftreg. 0509, 1415, 1417, 1418
371- 1
SO0.06 105-305 Start sector FFU 2130
SO0.07 47- 66 Filling sector 0 0621
247-266
267-306
SO0.09 110-210 Synchroniz. sector FFU 2117, 2120, 2122, 9907
310- 10
307-326
374- 4
SO0.13 50- 60 Drop ch.on high speed 2139
250-260
T000 Start sequencer production start *1203
T001 Start sequencer production start *1204

LIST OF ADDRESSES
T003 Maximum time in short stop position *2008, *2009

T004 Sequencer for paper splicing *1314
T005 *1209
T006 Sequencer for circulation of hydrogen peroxide *1215
T010 Sequencer for lubrication program *2502, *2503
T011 Sequencer for lubrication program *2504, *2505
T012 Sequencer for mechanical and DC-brake main motor *1404
T013 Timer venting position *2308, *2309
T014 Sequencer sorting packages FFU *2129
T045 Speed timer *1421
TO000.0 0s0 Ready for motor start 0653
15s0
TO000.1 10s0 End start sequence 0616, 0620, 0653, 0654, 1223, 1402, 1409,
15s2 1410, 2007, 2132, 2604
TO000.2 4s0 Delay sort. sequence 1703, 2129, 2132, 5009, 5311
15s2
TO000.3 9s9 Counterroll LS sh.stop 1226, 1233, 1234
15s2
TO000.4 8s5 SQ roller/ airknife on 1225
15s2
TO000.5 9s5 Product valve on 1236, 1414
15s2
TO001.0 0s00 End of start seq. 1224
24s00
TO001.1 6s50 Move short stop elem. 1230
9s20
TO001.2 9s00 Move LS-SA element 1227
18s20
TO001.4 6s00 LS-roller short stop 1226
18s20
TO001.5 0s00 Start after short stop 2204
0s00
TO003.0 15m00s Time out short stop 2802
16m00s

LIST OF ADDRESSES
TO003.1 0s Alarm short stop time 0657

14m00s
TO003.3 1m00s Edgewicking short stop 1240
16m00s
TO003.4 11s Edgewicking short stop 1237
16m00s
TO003.5 55s Edgewicking short stop 1239
1m05s
TO004.0 5s5 Sequence ASU 1306, 1309, 1314
5s7
TO004.1 4s0 Pinbrake/ splicer off 1303, 1307, 1312, 1313, 1315, 1322
5s5
TO004.2 3s0 End of splice seq. 1314
5s5
TO004.3 0s3 Delay splice ASU 1310
3s0
TO005.1 0s000 1223, 1224
5s000
TO005.2 0s000 1242
6s000
TO005.3 24s000 1219
25s000
TO006.0 5m00s0 End of circ. seq. 1215
5m01s0
TO006.1 0s0 Circ. time by stop 1221
1m00s0
TO006.2 3m30s0 Circ. time by running 1221
5m00s0
TO006.3 35s0 Top filling time 1224
40s0
TO006.4 48s0 Sensorcheck perox. tank 1251
49s0
TO010.0 5m00s End of lubr. seq. 2502
5m02s

LIST OF ADDRESSES
TO010.1 0s 1-st stroke long lubr. 2508

10s
TO010.2 1m10s 2-nd stroke long lubr. 2508
1m20s
TO010.3 2m20s 3-rd stroke long lubr. 2508
2m30s
TO010.4 3m30s 4-th stroke long lubr. 2508
3m40s
TO010.5 4m40s 5-th stroke long lubr. 2508
4m50s
TO011.0 15m00s End of lubr. seq. 2504
15m02s
TO011.1 4m50s Long lubr. finished 2507
15m00s
TO012.0 0s00 Mechanical/ DC-brake 1402, 2116
10s00
TO012.2 0s00 Mechanical brake on 1243, 1405
0s10
TO012.4 0s00 FFU short emptying 2114
2s00
TO012.5 0s00 Bending roller stop 2203
1s00
TO013.0 1h00m00s Max time venting 2303
1h00m01s
TO013.1 0s Venting 5 min. 2310
5m00s
TO013.2 0s Venting 15 min. 2310
15m00s
TO013.3 30s Draining spray pipe 0907
15m00s
TO014.1 0s015 Sorting outfeed FFU 2128, 2129
1s700
TO045.0 0s00 End of speed seq. 1420
59s96

LIST OF ADDRESSES
TV003 Short stop time value 0640, 0641, 0642, 0643, 0644
TV013 Venting time value 0640, 0641, 0642, 0643, 0644

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10-22-12 16:32 GE FANUC SERIES 90-30/90-20/MICRO (v9.06) Page 1
|[ START LD SUBROUTINE BLK_09 ]

|
|[ VARIABLE DECLARATIONS ]
|
|[ START OF SUBROUTINE LOGIC ]
|
| (****************************************************************************)
| (* Jump to Position "0" (Zero). *)
| (****************************************************************************)
|
| MB051 MB103 A204 << RUNG 5 STEP #0003 >>
|%M1037 %M1038 %I0067 %I0071 %I0084 %M0401 %M1370 %M0600
+--]/[-----]/[--+--] [-----] [-----] [-----]/[-----]/[---------------------( )-- (* Aux. Mem.for Jump to Step Zero *)
| |
| MY035 |
|%M1040 %Q0237 |
+--]/[-----]/[--+
|
| K128 MB048 << RUNG 6 STEP #0014 >>
|%I0031 %I0076 %M1108 %M1100 %M1101 %M0601
+--] [-----] [-----]/[-----]/[-----]/[-------------------------------------( )-- (* Aux. Mem. for Jump to Step Zero *)
|
| S005 STEP3_7 STEP_7 << RUNG 7 STEP #0020 >>
|%I0040 %M0600 %M0112 %M0107 %M0603
+--]/[-----]/[-----] [-----]/[--+------------------------------------------(S)-- (* Mem. Machineladder to Step Zero *)
| |
|%M1227 |
+--] [--------------------------+
| |
|%M0601 |
+--]/[--------------------------+
| |
|%M1236 |
+--] [--------------------------+
|
|STEP_0 PS033H << RUNG 8 STEP #0028 >>
|%M0100 %I0129 %M0603
+--] [-----] [--+----------------------------------------------------------(R)-- (* Mem. Machineladder to Step Zero *)
| |
|STEP_0 |
|%M0100 %M0121 |
+--]/[-----] [--+
|
REFERENCE NICKNAME REFERENCE DESCRIPTION REFERENCE NICKNAME REFERENCE DESCRIPTION

%M0121 Interlock Short Power Failure %M1370 Heat reduction valve wrong pos
%M0401 Sterileconditions Bypassed %I0084 A204 Sterilized Air, Temp.
%M0600 Aux. Mem.for Jump to Step Zero %I0031 K128 Preparations On
%M0601 Aux. Mem. for Jump to Step Zero %I0076 MB048 Bottom Cover Peroxide Bath
%M0603 Mem. Machineladder to Step Zero %I0067 MB051 Product Pipe Position
%M1037 Malfunction During SpraySequence %I0071 MB103 Sterile Air Pipe Jet Diverter
%M1038 SterileAir InletValve Wrong Pos. %Q0237 MY035 Spray Tank Air
%M1040 Spraying Fulfilled %I0129 PS033H Alarm Reset, Push Button
%M1100 High Level Separator %I0040 S005 Service Switch
%M1101 Sterile Air Pressure Too Low %M0112 STEP3_7 Machine Ladder In Position 3-7
%M1108 Superv.B-valve During Int.Clean. %M0100 STEP_0 Machine Ladder In Position 0
%M1227 LS SS element broken %M0107 STEP_7 Machine Ladder In Position 7
%M1236 Steam alarm jump to 0 conditions
TBA/8LSC-0200
BLOCK 09 JUMP TO POSITION "0" (ZERO)
RK-2769990-0100 "HEAT REDUCTION"
ECN 578097 DATE: 120925 SIGN: FRS DOC.ID: 48603-09:47
|%M0122 +-----+ %M0604 << RUNG 9 STEP #0034 >>

+--] [--+---------------+-------+--------+ TMR +---------------------------( )-- (* Reset Machineladder to Step Zero *)
| | | | |0.10s|
| | | | | |
|%M0407 | | | | |
+--] [--+ | | CONST -+PV |
| | | +00005 | |
| K002 | | +-----+
|%M0603 %M1912 %Q0146 | |
+--] [-----]/[-----]/[--+ | %R00603
| | |
| K111 | |
|%M2210 %M2206 %Q0200 | |
+--] [-----] [-----]/[--+ |
| |
| MB070 STEP3_7 K018 |
|%I0023 %M0112 %M0401 %Q0161 |
+--]/[-----] [-----]/[-----] [--+
| |
| A012 |
|%I0017 %M0121 |
+--]/[-----]/[------------------+
|
|[ END OF SUBROUTINE LOGIC ]
|

%M0121 Interlock Short Power Failure %M2210 Sequencer Cleaning
%M0122 Mains Interrupt Too Long %R00603 Delay Power Failure
%M0401 Sterileconditions Bypassed %I0017 A012 Emergency Stop
%M0407 Main Air Pressure Lost %Q0146 K002 Main Motor, High Speed
%M0603 Mem. Machineladder to Step Zero %Q0161 K018 Preheating
%M0604 Reset Machineladder to Step Zero %Q0200 K111 Process Signal; Ready For CIP
%M1912 Stop Delay Of FFU %I0023 MB070 Door guard tower
%M2206 Ready Cleaning %M0112 STEP3_7 Machine Ladder In Position 3-7
TBA/8LSC-0200
BLOCK 09 JUMP TO POSITION "0" (ZERO)

|
|
|
| (****************************************************************************)
| (* Timers for suction, air compensation, suction aseptic chamber valve *)
| (* after inching in sterile conditions. *)
| (****************************************************************************)
|
|STEP3_7 STEP5_7 K002 << RUNG 5 STEP #0003 >>
|%M0112 %M0114 %Q0146 %M1230
+--] [-----]/[-----] [-----------------------------------------------------(v)-- (* Pulse off main motor high speed *)
|
|STEP3_7 STEP5_7 K002 << RUNG 6 STEP #0007 >>
|%M0112 %M0114 %Q0146 %M1235
+--] [-----]/[-----] [-----------------------------------------------------(^)-- (* Pulse on main motor high speed *)
|
|%M1230 %M1231 << RUNG 7 STEP #0011 >>
+--] [---------------------------------------------------------------------(S)-- (* Mem.seq.edgewicking after MM off *)
|
|%M1231 +-----+ << RUNG 8 STEP #0013 >>
+--] [---+ TMR +-------------------------------------------------------------<+>
| |0.10s|
| | |
| CONST -+PV |
| +00650 | |
| +-----+
|
| %R01230
|
| %M1231 << RUNG 9 STEP #0016 >>
+<+>----+------------------------------------------------------------------(R)-- (* Mem.seq.edgewicking after MM off *)
| |
|STEP_0 |
|%M0100 |
+--] [--+
| |
|%M1235 |
+--] [--+
| |
|%M1204 |
+--] [--+
|
|%M1231 +-----+ %M1232 << RUNG 10 STEP #0021 >>
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Edgewicking, M.M.off *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00600 | |
| | |
| CONST -+L2 |
| +00000 | |
| | |
|%R01230-+IN |
| +-----+
|

%M1204 Venting Aseptic Chamber %R01230 Seq.edgewicking after M.M.off
%M1230 Pulse off main motor high speed %Q0146 K002 Main Motor, High Speed
%M1231 Mem.seq.edgewicking after MM off %M0112 STEP3_7 Machine Ladder In Position 3-7
%M1232 Edgewicking, M.M.off %M0114 STEP5_7 Machine Ladder In Position 5-7
%M1235 Pulse on main motor high speed %M0100 STEP_0 Machine Ladder In Position 0
TBA/8LSC-0200
BLOCK 24 SUPERSTRUCTURE
|%M1231 +-----+ %M1233 << RUNG 11 STEP #0024 >>

| | INT ||
| | ||
| CONST -+L1 Q++
| +00120 | |
| | |
| CONST -+L2 |
| +00110 | |
| | |
|%R01230-+IN |
| +-----+
|
|%M1231 +-----+ %M1234 << RUNG 12 STEP #0027 >>
| | INT ||
| | ||
| CONST -+L1 Q++
| +00650 | |
| | |
| CONST -+L2 |
| +00550 | |
| | |
|%R01230-+IN |
| +-----+
|
| (****************************************************************************)
| (* Upper Bending Roller *)
| (****************************************************************************)
|
| K018 K007 << RUNG 14 STEP #0031 >>
|%Q0161 %Q0149
+--] [--+---------------+--------------------------------------------------( )-- (* Bending Roller Motor, Power *)
| | |
|%M2206 | |
+--] [--+ |
| |
|STEP_0 STEP_7 K007 |
|%M0100 %M0107 %Q0149 |
+--]/[-----]/[-----] [--+
|
| K007 A002_26 << RUNG 15 STEP #0038 >>
|%Q0149 %Q0174
+--] [---------------------------------------------------------------------(S)-- (* Upper Bending Roller Prod. *)
|
|%M0703 +-----+ << RUNG 16 STEP #0040 >>
+--] [---+OFDT +-------------------------------------------------------------<+>
| |0.01s|
| | |
| CONST -+PV |
| +00025 | |
| +-----+
|
| %R01218
|
| +-----+ << RUNG 17 STEP #0043 >>
+<+>------------+--------+ TMR +---------------------------------------------<+>
| | |0.01s|
| K002 | | |
|%Q0146 %M1605 | | |
+--]/[-----]/[--+ CONST -+PV |
| +00025 | |
| +-----+
|
| %R01221
|

%M0703 Machine in Position ShortStop ON %R01230 Seq.edgewicking after M.M.off
%M1231 Mem.seq.edgewicking after MM off %Q0174 A002_26 Upper Bending Roller Prod.
%M1233 Edgewicking, M.M.off %Q0146 K002 Main Motor, High Speed
%M1234 Edgewicking, M.M.off %Q0149 K007 Bending Roller Motor, Power
%M1605 Bending Roller Stop %Q0161 K018 Preheating
%M2206 Ready Cleaning %M0100 STEP_0 Machine Ladder In Position 0
%R01218 Delay Start Short Stop %M0107 STEP_7 Machine Ladder In Position 7
%R01221 Delay Stop Short Stop
TBA/8LSC-0200
| A002_26 << RUNG 18 STEP #0049 >>

| %M1032 %M1103 %M1960 %Q0174
+<+>----+--]/[--+--]/[-----]/[---------------------------------------------(R)-- (* Upper Bending Roller Prod. *)
| | |
| |%M1040 |
| +--] [--+
|
| K002 A002_26 << RUNG 19 STEP #0056 >>
|%Q0146 %M1032 %M1103 %Q0174
+--]/[--+--]/[--+--]/[-----------------------------------------------------(R)-- (* Upper Bending Roller Prod. *)
| | |
|%M0703 |%M1040 |
+--] [--+--] [--+
|
| (****************************************************************************)
| (* Tubesealing, LS/SA, Airknife, Suction Valve *)
| (****************************************************************************)
|
| K018 << RUNG 21 STEP #0064 >>
|%Q0161 +-----+
+--] [---+OFDT +-------------------------------------------------------------<+>
| |0.10s|
| | |
| CONST -+PV |
| +03000 | |
| +-----+
|
| %R01200
|
| A012 K121 << RUNG 22 STEP #0067 >>
| %I0017 %Q0201
+<+>-------] [-------------------------------------------------------------( )-- (* Aux. Relay For SA Fan Motor *)
|
|PS030H S3_MS61 PS031H PS032H PS002H STEP_1 STEP_DN << RUNG 23 STEP #0070 >>
|%I0133 %I0024 %I0134 %I0137 %I0131 %M0101 %M0410 %M0401 %M0301 %M1229
+--] [-----] [-----] [-----] [-----]/[-----] [-----] [-----]/[-----]/[-----( )-- (* Aux.tube sealing going on *)
|
|%M1229 +-----+ %M1228 << RUNG 24 STEP #0080 >>
+--] [---+ TMR +-----------------------------------------------------------( )-- (* Aux.tube sealing going on *)
| |0.10s|
| | |
| CONST -+PV |
| +00030 | |
| +-----+
|
| %R01227
|
| STEP_1 STEP_DN << RUNG 25 STEP #0083 >>
|%M1228 %M0101 %M0410 %M0401 %M0301 %M1370 %M1200
+--] [--+--] [-----] [-----]/[-----]/[-----]/[-----------------------------( )-- (* Tight tube Going On *)
| |
|%M1200 |
+--] [--+
|

%M0401 Sterileconditions Bypassed %Q0174 A002_26 Upper Bending Roller Prod.
%M0410 Step Up Conditions MachineLadder %I0017 A012 Emergency Stop
%M0703 Machine in Position ShortStop ON %Q0146 K002 Main Motor, High Speed
%M1032 Air Inlet Valve Over %Q0161 K018 Preheating
%M1040 Spraying Fulfilled %Q0201 K121 Aux. Relay For SA Fan Motor
%M1103 Bend. Roller Drying %I0131 PS002H Inching, Push Button
%M1200 Tight tube Going On %I0133 PS030H Step Up, Push Button
%M1228 Aux.tube sealing going on %I0134 PS031H Step Down, Push Button
%M1229 Aux.tube sealing going on %I0137 PS032H Short Stop, Push Button
%M1370 Heat reduction valve wrong pos %I0024 S3_MS61 Short Stop Push Buttons
%M1960 Memory DCS8 enab.to find fill p. %M0101 STEP_1 Machine Ladder In Position 1
%R01200 SA Fan Off %M0301 STEP_DN Step Down Pulse
%R01227 Del.tube sealing going on
TBA/8LSC-0200
| A205 << RUNG 26 STEP #0091 >>

|%I0085 +-----+
+--]/[--+--------+ TMR +-----------------------------------------------------<+>
| | |0.10s|
| A206 | | |
|%I0086 | | |
+--]/[--+ CONST -+PV |
| +00150 | |
| +-----+
|
| %R01203
|
| K018 << RUNG 27 STEP #0095 >>
| %Q0161 %M1201
+<+>-------] [-------------------------------------------------------------( )-- (* Temperature LS/SA Out Of Limit *)
|
|STEP3_7 STEP_7 K002 MY021 << RUNG 28 STEP #0098 >>
|%M0112 %M0107 %Q0146 +-----+ %Q0156
+--] [-----]/[-----] [--+--------+OFDT +-----------------------------------( )-- (* Air Knife Squee-gee Rollers *)
| | |0.10s|
| | | |
|%M0334 | | |
+--] [------------------+ CONST -+PV |
| +00010 | |
| +-----+
|
| %R01206
|
| K002 STEP_0 MY026 << RUNG 29 STEP #0104 >>
|%M2206 %Q0146 %M0100 %Q0157
+--]/[-----] [--+-------+--]/[---------------------------------------------( )-- (* LS-Counter Roller Short Stop *)
| | |
|%M0333 | |
+--] [----------+ |
| |
|STEP_1 MY026 |
|%M0101 %Q0157 %M0340 |
+--]/[-----] [-----]/[--+
|
| MY024 << RUNG 30 STEP #0113 >>
|%M0338 +-----+ %Q0158
+--] [----------+--------+OFDT +-------------------------------------------( )-- (* LS, SA Elements Movements *)
| | |0.10s|
| K002 | | |
|%M2206 %Q0146 | | |
+--]/[-----] [--+ CONST -+PV |
| +00005 | |
| +-----+
|
| %R01209
|
| (****************************************************************************)
| (* HEAT REDUCTION VALVE *)
| (****************************************************************************)
|
|STEP_0 MY024 MY080 << RUNG 32 STEP #0120 >>
|%M0100 %M0320 %Q0158 %Q0232
+--]/[-----]/[-----]/[-----------------------------------------------------( )-- (* Heat reduction valve *)
|

%M0320 Auxiliary Output Startsequence %I0086 A206 LS, Temp.
%M0333 Counterroll LS Short Stop %Q0146 K002 Main Motor, High Speed
%M0334 SQ roller/Airknife ON %Q0161 K018 Preheating
%M0338 Move LS-SA Element %Q0156 MY021 Air Knife Squee-gee Rollers
%M0340 LS-roller Short Stop %Q0158 MY024 LS, SA Elements Movements
%M1201 Temperature LS/SA Out Of Limit %Q0157 MY026 LS-Counter Roller Short Stop
%M2206 Ready Cleaning %Q0232 MY080 Heat reduction valve
%R01203 Temp. LS/SA %M0112 STEP3_7 Machine Ladder In Position 3-7
%R01206 Squee-gee Roller / Airknife %M0100 STEP_0 Machine Ladder In Position 0
%R01209 LS/SA Elements Off %M0101 STEP_1 Machine Ladder In Position 1
%I0085 A205 SA, Temp. %M0107 STEP_7 Machine Ladder In Position 7
TBA/8LSC-0200
| MB100 MY080 K002 << RUNG 33 STEP #0124 >>

|%I0057 %Q0232 %Q0146 +-----+ %M1370
+--] [-----] [-----] [--+--------+ TMR +-----------------------------------( )-- (* Heat reduction valve wrong pos *)
| | |0.10s|
| MB100 MY080 K002 | | |
|%I0057 %Q0232 %Q0146 | | |
+--] [-----] [--+--]/[--+ CONST -+PV |
| | | +00050 | |
| MB100 MY080 | | +-----+
|%I0057 %Q0232 |%M1200 |
+--]/[-----]/[--+--] [--+ %R01370
|
| MY020 << RUNG 34 STEP #0138 >>
|%M0337 %Q0159
+--] [---------------------------------------------------------------------( )-- (* Short Stop Elements Movements *)
|
| A451 K018 << RUNG 35 STEP #0140 >>
|%I0026 %Q0161 %M1057 %M1225
+--]/[-----] [-----] [-----------------------------------------------------( )-- (* LS SS element broken (display) *)
|
|STEP_0 << RUNG 36 STEP #0144 >>
|%M0100 %M0319 %M1227
+--] [-----] [--+----------------------------------------------------------(R)-- (* LS SS element broken *)
| |
|%M0121 |
+--] [----------+
|
| A451 S005 K002 STEP_0 << RUNG 37 STEP #0148 >>
|%I0026 %I0040 %M1204 %M2206 %Q0146 %M1056 %M0100 %M1227
+--]/[-----]/[-----]/[-----]/[-----]/[-----] [-----]/[---------------------(S)-- (* LS SS element broken *)
|
|PS033H K002 << RUNG 38 STEP #0156 >>
|%I0129 %Q0146 %M1202
+--] [-----]/[--+----------------------------------------------------------(R)-- (* Squee-gee Rollers Wrong Position *)
| |
| | %M1203
| +----------------------------------------------------------(R)-- (* Airknife Wrong Position *)
|
| MB046 << RUNG 39 STEP #0160 >>
|%I0065 %M1005 %M1202
+--] [-----]/[--+----------------------------------------------------------(S)-- (* Squee-gee Rollers Wrong Position *)
| |
| MB046 |
|%I0065 %M0333 |
+--]/[-----] [--+
|
| MB047 << RUNG 40 STEP #0166 >>
|%I0066 %M1005 %M1203
+--] [-----]/[--+----------------------------------------------------------(S)-- (* Airknife Wrong Position *)
| |
| MB047 |
|%I0066 %M0333 |
+--]/[-----] [--+
|

%M0121 Interlock Short Power Failure %M2206 Ready Cleaning
%M0319 Alarm Reset Pulse %R01370 TMR heat reduction wrong pos.
%M0333 Counterroll LS Short Stop %I0026 A451 LS Short Stop Element Broken
%M0337 Move Short Stop Element %Q0146 K002 Main Motor, High Speed
%M1005 Sensor Check Peroxide Bath %Q0161 K018 Preheating
%M1056 Delay Display Temp. 8 seconds %I0065 MB046 Squee-gee Roller Position
%M1057 Delay Display Temp. 4 seconds %I0066 MB047 Air Knife Position
%M1200 Tight tube Going On %I0057 MB100 Heat reduction valve position
%M1202 Squee-gee Rollers Wrong Position %Q0159 MY020 Short Stop Elements Movements
%M1203 Airknife Wrong Position %Q0232 MY080 Heat reduction valve
%M1204 Venting Aseptic Chamber %I0129 PS033H Alarm Reset, Push Button
%M1225 LS SS element broken (display) %I0040 S005 Service Switch
%M1227 LS SS element broken %M0100 STEP_0 Machine Ladder In Position 0
%M1370 Heat reduction valve wrong pos
TBA/8LSC-0200
|STEP_0 MY023 << RUNG 41 STEP #0172 >>

|%M0100 %Q0215
+--] [--+------------------------------------------------------------------(R)-- (* Suction Valve *)
| |
|%M1204 |
+--] [--+
| |
|%M0708 |
+--] [--+
| |
|%M1233 |
+--] [--+
|
|STEP3_7 MY023 << RUNG 42 STEP #0177 >>
|%M0112 %M0320 %Q0215
+--] [-----] [--+----------------------------------------------------------(S)-- (* Suction Valve *)
| |
|%M1204 %M1211 |
+--] [-----]/[--+
|
|STEP3_7 K002 MY009 MY070 << RUNG 43 STEP #0183 >>
|%M0112 %Q0146 %Q0210 %Q0238
+--] [-----] [-----]/[--+--------------------------------------------------( )-- (* Air Comp. Valve *)
| |
|%M0709 |
+--] [------------------+
| |
|%M1234 |
+--] [------------------+
|
|STEP3_7 MY044 K002 K018 MY008 MY071 << RUNG 44 STEP #0189 >>
|%M0112 %Q0216 %M0703 %Q0146 %Q0161 %Q0213 %M1232 %Q0227
+--] [-----] [--+--]/[-----]/[-----] [-----]/[-----]/[--+------------------( )-- (* Suction Valve Aseptic Chamber *)
| | |
|STEP2_7 | |
|%M0111 | |
+--]/[----------+ |
| |
|%M0707 |
+--] [--------------------------------------------------+
|
|STEP_7 << RUNG 45 STEP #0199 >>
|%M0107 +-----+
+--] [---+ TMR +-------------------------------------------------------------<+>
| |0.10s|
| | |
| CONST -+PV |
| +00900 | |
| +-----+
|
| %R01212
|
| (****************************************************************************)
| (* Venting *)
| (****************************************************************************)
|

%M0320 Auxiliary Output Startsequence %Q0161 K018 Preheating
%M0703 Machine in Position ShortStop ON %Q0213 MY008 Sterile Air Valve (B)
%M0707 Edgewicking, Short Stop %Q0210 MY009 Product Valve (A)
%M0708 Edgewicking, Short Stop %Q0215 MY023 Suction Valve
%M0709 Edgewicking, Short Stop %Q0216 MY044 Preheat.AirInlet&HeatExchanger
%M1204 Venting Aseptic Chamber %Q0238 MY070 Air Comp. Valve
%M1211 Venting 5 or 15 minutes %Q0227 MY071 Suction Valve Aseptic Chamber
%M1234 Edgewicking, M.M.off %M0100 STEP_0 Machine Ladder In Position 0
%R01212 FM Still Sterile %M0107 STEP_7 Machine Ladder In Position 7
%Q0146 K002 Main Motor, High Speed
TBA/8LSC-0200
| S005 << RUNG 47 STEP #0203 >>

| %M1205 %M1239 %I0040 %M0321 %M1204
+<+>----+-----------------------+--] [--+--]/[-----]/[-----] [-------------(SM)- (* Venting Aseptic Chamber *)
| | | |
|STEP_0 | | |
|%M0100 | |%M1206 |
+--] [--+ +--] [--+
| |
|STEP_0 PS030H |
|%M0100 %M0409 %M1237 %I0133 |
+--] [--+--] [-----]/[-----] [--+
| |
|STEP_7 |
|%M0107 |
+--] [--+
|
|FST_SCN << RUNG 48 STEP #0218 >>
|%S0001 +-----+ %M1204
+--] [---+ GT_ |+----------------------------------------------------------(SM)- (* Venting Aseptic Chamber *)
| | INT ||
| | ||
|%R01240-+I1 Q++
| | |
| CONST -+I2 |
| +00000 +-----+
|
| MB070 STEP_DN << RUNG 49 STEP #0221 >>
|%I0023 %M0301 %M1212 %M1204
+--] [-----] [-----] [--+--------------------------------------------------(RM)- (* Venting Aseptic Chamber *)
| |
|%M0407 |
+--] [------------------+
| |
| MB003 |
|%I0043 %M0121 |
+--]/[-----]/[----------+
| |
| A304 |
|%I0080 |
+--] [------------------+
| |
|%M2206 |
+--] [------------------+
| |
|%M1207 |
+--] [------------------+
| |
|%M0321 |
+--]/[------------------+
|
|%M1034 %M1238 << RUNG 50 STEP #0233 >>
+--] [---------------------------------------------------------------------(S)-- (* Memory for venting request *)
|
|%M1204 %M1238 << RUNG 51 STEP #0235 >>
+--] [---------------------------------------------------------------------(R)-- (* Memory for venting request *)
|

%M0121 Interlock Short Power Failure %M1239 Memory for venting interrupted
%M0321 Reset Emergency Stop %M2206 Ready Cleaning
%M0407 Main Air Pressure Lost %R01240 Storage word for venting pos.
%M0409 StepUp Conditions Machine Ladder %I0080 A304 Separator Level
%M1034 Start Spraying %S0001 FST_SCN
%M1204 Venting Aseptic Chamber %I0043 MB003 Water Pressure
%M1205 Venting 5 minutes %I0023 MB070 Door guard tower
%M1206 Venting 15 minutes %I0133 PS030H Step Up, Push Button
%M1207 Max Time Venting %I0040 S005 Service Switch
%M1212 Memory Door Aseptic Chamber %M0100 STEP_0 Machine Ladder In Position 0
%M1237 Venting complete %M0107 STEP_7 Machine Ladder In Position 7
%M1238 Memory for venting request %M0301 STEP_DN Step Down Pulse
TBA/8LSC-0200
|%M1204 %M1237 +-----+ %M1239 << RUNG 52 STEP #0237 >>

+--]/[-----]/[---+ GT_ |+--------------------------------------------------(S)-- (* Memory for venting interrupted *)
| | INT ||
| | ||
| %R01240-+I1 Q++
| | |
| CONST -+I2 |
| +00000 +-----+
|
| PS030H S005 << RUNG 53 STEP #0241 >>
|%M0409 %I0133 %I0040 %M1239
+--] [-----] [-----]/[-----------------------------------------------------(R)-- (* Memory for venting interrupted *)
|
|%M1205 +-----+ << RUNG 54 STEP #0245 >>
+--] [---+MOVE_+-
| | INT |
| | |
| CONST -+IN Q+-%R01241
| +00300 | LEN |
| |00001|
| | |
| +-----+
|
|%M1206 +-----+ << RUNG 55 STEP #0247 >>
+--] [---+MOVE_+-
| | INT |
| | |
| CONST -+IN Q+-%R01241
| +00900 | LEN |
| |00001|
| | |
| +-----+
|
| S005 STEP_0 << RUNG 56 STEP #0249 >>
|%I0040 %M0100 %M1204 %M1239 %M1241
+--] [-----] [-----]/[-----]/[---------------------------------------------(^)-- (* Memory for cleaning af.load prog *)
|
|%M1241 %M1237 << RUNG 57 STEP #0254 >>
+--] [---------------------------------------------------------------------(SM)- (* Venting complete *)
|
|%M1204 %M1205 %M1208 +-----+ %M1237 << RUNG 58 STEP #0256 >>
+--] [--+--] [-----]/[--+--------+ GT_ |+----------------------------------(SM)- (* Venting complete *)
| | | | INT ||
| | | | ||
| |%M1206 %M1209 | | ||
| +--] [-----]/[--+%R01215-+I1 Q++
| | |
| %R01241-+I2 |
| +-----+
|
|STEP_3 << RUNG 59 STEP #0265 >>
|%M0103 %M1237
+--] [---------------------------------------------------------------------(RM)- (* Venting complete *)
|
|%M1237 %M0321 %M1205 << RUNG 60 STEP #0267 >>
+--] [-----] [-------------------------------------------------------------(R)-- (* Venting 5 minutes *)
|
| S005 << RUNG 61 STEP #0270 >>
|%I0040 %M1206 %M1106 %M1205
+--]/[-----]/[-----] [-----------------------------------------------------(S)-- (* Venting 5 minutes *)
|

%M0321 Reset Emergency Stop %M1239 Memory for venting interrupted
%M0409 StepUp Conditions Machine Ladder %M1241 Memory for cleaning af.load prog
%M1106 Drying Fulfilled %R01215 Timer Venting Position
%M1204 Venting Aseptic Chamber %R01240 Storage word for venting pos.
%M1205 Venting 5 minutes %R01241 Storage time for venting
%M1206 Venting 15 minutes %I0133 PS030H Step Up, Push Button
%M1208 Timer Venting 5 min. %I0040 S005 Service Switch
%M1209 Timer Venting 15 min. %M0100 STEP_0 Machine Ladder In Position 0
TBA/8LSC-0200

|%S0001 +-----+ %M1205
+--] [---+ EQ_ |+----------------------------------------------------------(S)-- (* Venting 5 minutes *)
| | INT ||
| | ||
|%R01240-+I1 Q++
| | |
| CONST -+I2 |
| +00001 +-----+
|
|%M1237 %M0321 %M1206 << RUNG 63 STEP #0277 >>
+--] [-----] [-------------------------------------------------------------(R)-- (* Venting 15 minutes *)
|
| S005 << RUNG 64 STEP #0280 >>
|%M1037 %M1034 %I0040 %M1205 %M1206
+--] [-----] [----------+-------+--]/[-----]/[-----------------------------(S)-- (* Venting 15 minutes *)
| | |
| PS031H | |
|%M1040 %M1106 %I0134 | |
+--] [-----]/[-----]/[--+ |
| |
| STEP_3 |
|%M0321 %M1034 %M0103 %M1106 |
+--]/[--+--] [-----] [-----]/[--+
| |
|%M0603 |
+--] [--+
|
|%S0001 +-----+ %M1206
+--] [---+ EQ_ |+----------------------------------------------------------(S)-- (* Venting 15 minutes *)
| | INT ||
| | ||
|%R01240-+I1 Q++
| | |
| CONST -+I2 |
| +00002 +-----+
|
|STEP_0 T_SEC << RUNG 66 STEP #0298 >>
|%M0100 %M1204 %S0005 %M1239 +-----+
+--] [------------------+--] [--+--] [-----]/[--->UPCTR+-
| | | | |
|STEP_7 K018 | | | |
|%M0107 %Q0161 %M2206 |%M1206 | | |
+--] [-----]/[-----]/[--+--] [--+ +--------+R |
| | | |
|%M1207 | | |
+--] [--+-------------------------------+ CONST -+PV |
| | +03601 | |
|STEP_1 | +-----+
|%M0101 |
+--] [--+ %R01215
|
|%M1204 %M1205 +-----+ << RUNG 67 STEP #0311 >>
+--] [-----] [---+MOVE_+-
| | INT |
| | |
| CONST -+IN Q+-%R01240
| +00001 | LEN |
| |00001|
| | |
| +-----+

%M0321 Reset Emergency Stop %M2206 Ready Cleaning
%M0603 Mem. Machineladder to Step Zero %R01215 Timer Venting Position
%M1034 Start Spraying %R01240 Storage word for venting pos.
%M1037 Malfunction During SpraySequence %S0001 FST_SCN
%M1040 Spraying Fulfilled %Q0161 K018 Preheating
%M1106 Drying Fulfilled %I0134 PS031H Step Down, Push Button
%M1204 Venting Aseptic Chamber %I0040 S005 Service Switch
%M1205 Venting 5 minutes %M0100 STEP_0 Machine Ladder In Position 0
%M1206 Venting 15 minutes %M0101 STEP_1 Machine Ladder In Position 1
%M1207 Max Time Venting %M0103 STEP_3 Machine Ladder In Position 3
%M1239 Memory for venting interrupted %S0005 T_SEC
TBA/8LSC-0200
|%M1204 %M1206 +-----+ << RUNG 68 STEP #0314 >>

+--] [-----] [---+MOVE_+-
| | INT |
| | |
| CONST -+IN Q+-%R01240
| +00002 | LEN |
| |00001|
| | |
| +-----+
|
|%M1237 +-----+ << RUNG 69 STEP #0317 >>
+--] [---+MOVE_+-
| | INT |
| | |
| CONST -+IN Q+-%R01240
| +00000 | LEN |
| |00001|
| | |
| +-----+
|
|%M1204 +-----+ %M1207 << RUNG 70 STEP #0319 >>
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Max Time Venting *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +03601 | |
| | |
| CONST -+L2 |
| +03600 | |
| | |
|%R01215-+IN |
| +-----+
|
|%M1204 +-----+ %M1208 << RUNG 71 STEP #0322 >>
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Timer Venting 5 min. *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00300 | |
| | |
| CONST -+L2 |
| +00000 | |
| | |
|%R01215-+IN |
| +-----+
|
|%M1204 +-----+ %M1209 << RUNG 72 STEP #0325 >>
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Timer Venting 15 min. *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00900 | |
| | |
| CONST -+L2 |
| +00000 | |
| | |
|%R01215-+IN |
| +-----+
|

%M1204 Venting Aseptic Chamber %M1209 Timer Venting 15 min.
%M1206 Venting 15 minutes %M1237 Venting complete
%M1207 Max Time Venting %R01215 Timer Venting Position
%M1208 Timer Venting 5 min. %R01240 Storage word for venting pos.
TBA/8LSC-0200
|%M1204 +-----+ %M1210 << RUNG 73 STEP #0328 >>

+--] [---+RANGE|+----------------------------------------------------------( )-- (* Draining Spray Pipe *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00900 | |
| | |
| CONST -+L2 |
| +00030 | |
| | |
|%R01215-+IN |
| +-----+
|
| (****************************************************************************)
| (* Venting, Time for Hour-glass *)
| (****************************************************************************)
|
|%M1204 %M1205 +-----+ %M1213 << RUNG 75 STEP #0332 >>
+--] [-----] [---+ LT_ |+--------------------------------------------------( )-- (* Venting 5 Min. 0-20% Time Left *)
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00300 +-----+
|
|%M1204 %M1205 +-----+ %M1214 << RUNG 76 STEP #0336 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00240 +-----+
|
|%M1204 %M1205 +-----+ %M1215 << RUNG 77 STEP #0340 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00180 +-----+
|
|%M1204 %M1205 +-----+ %M1216 << RUNG 78 STEP #0344 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00120 +-----+
|
|%M1204 %M1205 +-----+ %M1217 << RUNG 79 STEP #0348 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00060 +-----+
|

%M1204 Venting Aseptic Chamber %M1215 Venting 5 Min. 40-60% Time Left
%M1205 Venting 5 minutes %M1216 Venting 5 Min. 60-80% Time Left
%M1210 Draining Spray Pipe %M1217 Venting 5 Min. 80-100% Time Left
%M1213 Venting 5 Min. 0-20% Time Left %R01215 Timer Venting Position
%M1214 Venting 5 Min. 20-40% Time Left
TBA/8LSC-0200
|%M1204 %M1206 +-----+ %M1218 << RUNG 80 STEP #0352 >>

| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00900 +-----+
|
|%M1204 %M1206 +-----+ %M1219 << RUNG 81 STEP #0356 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00720 +-----+
|
|%M1204 %M1206 +-----+ %M1220 << RUNG 82 STEP #0360 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00540 +-----+
|
|%M1204 %M1206 +-----+ %M1221 << RUNG 83 STEP #0364 >>
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00360 +-----+
|
|%M1204 %M1206 +-----+ %M1222 << RUNG 84 STEP #0368 >>
+--] [-----] [---+ LT_ |+--------------------------------------------------( )-- (* Venting 15 Min.80-100% Time Left *)
| | INT ||
| | ||
| %R01215-+I1 Q++
| | |
| CONST -+I2 |
| +00180 +-----+
|
|%M1208 %M1211 << RUNG 85 STEP #0372 >>
+--] [----------+----------------------------------------------------------( )-- (* Venting 5 or 15 minutes *)
| |
|%M1206 %M1209 |
+--] [-----] [--+
|
| MB070 << RUNG 86 STEP #0377 >>
|%I0023 %M1204 %M1211 %M1212
+--]/[-----] [-----]/[-----------------------------------------------------(S)-- (* Memory Door Aseptic Chamber *)
|
| K010 << RUNG 87 STEP #0381 >>
|%Q0154 %M1212
+--]/[---------------------------------------------------------------------(R)-- (* Memory Door Aseptic Chamber *)
|
| MY086 << RUNG 88 STEP #0383 >>
|%M1204 %M1211 %Q0228
+--] [-----]/[-------------------------------------------------------------( )-- (* VacuumValveVent.AsepticChamber *)
|
| (****************************************************************************)
| (* Steam Temperature *)
| (****************************************************************************)

%M1204 Venting Aseptic Chamber %M1220 Venting 15 Min. 40-60% Time Left
%M1206 Venting 15 minutes %M1221 Venting 15 Min. 60-80% Time Left
%M1208 Timer Venting 5 min. %M1222 Venting 15 Min.80-100% Time Left
%M1209 Timer Venting 15 min. %R01215 Timer Venting Position
%M1211 Venting 5 or 15 minutes %Q0154 K010 Sterile Air Compressor
%M1212 Memory Door Aseptic Chamber %I0023 MB070 Door guard tower
%M1218 Venting 15 Min. 0-20% Time Left %Q0228 MY086 VacuumValveVent.AsepticChamber
TBA/8LSC-0200
| A202 << RUNG 90 STEP #0387 >>

|%I0082 +-----+ %M1223
+--]/[---+ TMR +-----------------------------------------------------------( )-- (* Steam Temp Low *)
| |0.10s|
| | |
| CONST -+PV |
| +00600 | |
| +-----+
|
| %R01224
|
| A202 << RUNG 91 STEP #0390 >>
|%I0082 +-----+ %M1224
+--]/[---+ GE_ |+----------------------------------------------------------( )-- (* Steam Barrier Out Of Range *)
| | INT ||
| | ||
|%R01224-+I1 Q++
| | |
| CONST -+I2 |
| +03000 +-----+
|
| MY007 S005 << RUNG 92 STEP #0393 >>
|%M1224 %M1105 %Q0212 %I0040 %M1236
+--] [-----] [--+--]/[----------+--]/[-------------------------------------(S)-- (* Steam alarm jump to 0 conditions *)
| | |
| | MY007 X1_377 |
| |%Q0212 %I0037 |
| +--] [-----]/[--+
|
|STEP_0 << RUNG 93 STEP #0402 >>
|%M0100 %M0319 %M1236
+--] [-----] [-------------------------------------------------------------(R)-- (* Steam alarm jump to 0 conditions *)
|
|

%M0319 Alarm Reset Pulse %I0082 A202 Steam, Temp.
%M1105 Start Heat sterilization %Q0212 MY007 Steam Barrier Valve (C)
%M1223 Steam Temp Low %I0040 S005 Service Switch
%M1224 Steam Barrier Out Of Range %M0100 STEP_0 Machine Ladder In Position 0
%M1236 Steam alarm jump to 0 conditions %I0037 X1_377 Product at Machine
%R01224 Delay Steam Temp Low
TBA/8LSC-0200

|
|
|
| (****************************************************************************)
| (* FFU settings for rotation monitors during production speed *)
| (****************************************************************************)
|
|ALW_ON << RUNG 5 STEP #0003 >>
|%S0007 +-----+ +-----+ +-----+
+--] [---+MOVE_+-----------------+MOVE_+-----------------+MOVE_+-
| | INT | | INT | | INT |
| | | | | | |
| CONST -+IN Q+-%R01972 CONST -+IN Q+-%R01980 CONST -+IN Q+-%R01981
| +00800 | LEN | +00150 | LEN | +00800 | LEN |
| |00001| |00001| |00001|
| | | | | | |
| +-----+ +-----+ +-----+
|
|%S0007 +-----+ +-----+
+--] [---+MOVE_+-----------------+MOVE_+-
| | INT | | INT |
| | | | |
| CONST -+IN Q+-%R01982 CONST -+IN Q+-%R01983
| +00800 | LEN | +00800 | LEN |
| |00001| |00001|
| | | | |
| +-----+ +-----+
|
| (****************************************************************************)
| (* FFU settings for rotation monitors during low speed *)
| (****************************************************************************)
|
|%M1932 +-----+ +-----+ +-----+ << RUNG 8 STEP #0011 >>
+--] [---+MOVE_+-----------------+MOVE_+-----------------+MOVE_+-
| | INT | | INT | | INT |
| | | | | | |
| CONST -+IN Q+-%R01972 CONST -+IN Q+-%R01980 CONST -+IN Q+-%R01981
| +02700 | LEN | +00450 | LEN | +02700 | LEN |
| |00001| |00001| |00001|
| | | | | | |
| +-----+ +-----+ +-----+
|
|%M1932 +-----+ +-----+ << RUNG 9 STEP #0015 >>
+--] [---+MOVE_+-----------------+MOVE_+-
| | INT | | INT |
| | | | |
| CONST -+IN Q+-%R01982 CONST -+IN Q+-%R01983
| +02700 | LEN | +02700 | LEN |
| |00001| |00001|
| | | | |
| +-----+ +-----+
|
| (****************************************************************************)
| (* Display heating elements FFU alarms *)
| (****************************************************************************)
|
|%M0319 %M1951 << RUNG 11 STEP #0019 >>
+--] [--+------------------------------------------------------------------(R)-- (* Temp.flap sealing top left *)
| |
| | %M1952
| +------------------------------------------------------------------(R)-- (* Temp.flap sealing top right *)
| |
| | %M1953
| +------------------------------------------------------------------(R)-- (* Temp.flaps sealing bottom *)

%M0319 Alarm Reset Pulse %R01980 Preset time infeed rot. FFU
%M1932 Acc. Ramp Delay %R01981 Preset time pull/pusher rot. FFU
%M1951 Temp.flap sealing top left %R01982 Preset time trans.chain rot.FFU
%M1952 Temp.flap sealing top right %R01983 Preset time FFU no timed
%M1953 Temp.flaps sealing bottom %S0007 ALW_ON
%R01972 Preset Rot.Monitor FFU
TBA/8LSC-0200
BLOCK 30 FINAL FOLDER UNIT (FFU)
| K022 A209_24 << RUNG 12 STEP #0023 >>

|%Q0162 %M1111 %I0117 %M1951
+--] [--+--]/[----------+--]/[---------------------------------------------(S)-- (* Temp.flap sealing top left *)
| | |
| | S005 |
| |%I0040 %M1051 |
| +--] [-----] [--+
|
| K022 A210_24 << RUNG 13 STEP #0031 >>
|%Q0162 %M1111 %I0118 %M1952
+--] [--+--]/[----------+--]/[---------------------------------------------(S)-- (* Temp.flap sealing top right *)
| | |
| | S005 |
| |%I0040 %M1051 |
| +--] [-----] [--+
|
| K022 A211_24 << RUNG 14 STEP #0039 >>
|%Q0162 %M1111 %I0119 %M1953
+--] [--+--]/[----------+--]/[---------------------------------------------(S)-- (* Temp.flaps sealing bottom *)
| | |
| | S005 |
| |%I0040 %M1051 |
| +--] [-----] [--+
|
| (****************************************************************************)
| (* FFU speed delays *)
| (****************************************************************************)
|
| K005 << RUNG 16 STEP #0048 >>
|%M1924 %M1908 %Q0163 %M1900
+--] [-----] [-----] [-----------------------------------------------------( )-- (* Speeddetermination Motor FFU *)
|
|%M1900 +-----+ %M1901 << RUNG 17 STEP #0052 >>
+--] [---+ TMR +-----------------------------------------------------------( )-- (* Aux. M1900 *)
| |0.01s|
| | |
| CONST -+PV |
| +00030 | |
| +-----+
|
| %R01900
|
|%M1900 %M0408 +-----+ %M1904 << RUNG 18 STEP #0055 >>
+--] [-----] [---+ TMR +---------------------------------------------------( )-- (* Control overload FFU *)
| |0.10s|
| | |
| CONST -+PV |
| +00010 | |
| +-----+
|
| %R01909
|

%M0408 Memory for Delay On Redundancy %M1953 Temp.flaps sealing bottom
%M1051 Preheating Finished %R01900 Rot. Monitor FFU
%M1111 Drying 40-60% Time Left %R01909 Delay control overload FFU
%M1900 Speeddetermination Motor FFU %I0117 A209_24 Flap heating top left temp.
%M1901 Aux. M1900 %I0118 A210_24 Flap heating top right temp.
%M1904 Control overload FFU %I0119 A211_24 Flaps heating bottom temp.
%M1908 Alarmstatus In FFU %Q0163 K005 Power On
%M1924 Aux. Enable FFU Motor %Q0162 K022 Heat sterilization
%M1951 Temp.flap sealing top left %I0040 S005 Service Switch
%M1952 Temp.flap sealing top right
TBA/8LSC-0200
|STEP_6 << RUNG 19 STEP #0059 >>

|%M0106 %M0703 %M0320 +-----+ %M1909
+--] [-----]/[-----] [---+OFDT +-------------------------------------------( )-- (* Stop Delay FFU (Prod.) *)
| |0.10s|
| | |
| CONST -+PV |
| +00100 | |
| +-----+
|
| %R01927
|
| K001 << RUNG 20 STEP #0064 >>
|%Q0145 +-----+ %M1910
+--] [---+OFDT +-----------------------------------------------------------( )-- (* Stop Delay FFU (Low Speed) *)
| |0.10s|
| | |
| CONST -+PV |
| +00020 | |
| +-----+
|
| %R01930
|
| K002 << RUNG 21 STEP #0067 >>
|%Q0146 +-----+ %M1911
+--] [---+OFDT +-----------------------------------------------------------( )-- (* Stop Delay FFU (High Speed) *)
| |0.10s|
| | |
| CONST -+PV |
| +00020 | |
| +-----+
|
| %R01933
|
|%M0320 %M2206 %M1908 %M1912 << RUNG 22 STEP #0070 >>
+--] [--+--]/[-----] [-----------------------------------------------------( )-- (* Stop Delay Of FFU *)
| |
|%M1909 |
+--] [--+
| |
|%M1910 |
+--] [--+
| |
|%M1911 |
+--] [--+
|
| (****************************************************************************)
| (* FFU alarms *)
| (****************************************************************************)
|
| K004 PS033H PS009H << RUNG 24 STEP #0078 >>
|%Q0147 %I0129 %I0132 %M1900 %M1947
+--]/[-----] [-----]/[-----]/[---------------------------------------------(R)-- (* Frequency converter alarm FFU *)
|
| K005 G001_17 << RUNG 25 STEP #0083 >>
|%M1057 %M0408 %Q0163 %I0094 %M1946
+--] [-----] [-----] [-----]/[---------------------------------------------(^)-- (* Pulse freq.converter alarm FFU *)
|
|%M1946 %M1947 << RUNG 26 STEP #0088 >>
+--] [---------------------------------------------------------------------(S)-- (* Frequency converter alarm FFU *)
|

%M0320 Auxiliary Output Startsequence %M2206 Ready Cleaning
%M0408 Memory for Delay On Redundancy %R01927 Stop Motor FFU
%M0703 Machine in Position ShortStop ON %R01930 Delay Stop Motor FFU
%M1057 Delay Display Temp. 4 seconds %R01933 Stop Delay FFU
%M1900 Speeddetermination Motor FFU %I0094 G001_17 Frequency Inverter, Fault
%M1908 Alarmstatus In FFU %Q0145 K001 Main Motor, Low Speed
%M1909 Stop Delay FFU (Prod.) %Q0146 K002 Main Motor, High Speed
%M1910 Stop Delay FFU (Low Speed) %Q0147 K004 Mechanical Brake (0=brake)
%M1911 Stop Delay FFU (High Speed) %Q0163 K005 Power On
%M1912 Stop Delay Of FFU %I0132 PS009H Inching Final Folder,Push Button
%M1946 Pulse freq.converter alarm FFU %I0129 PS033H Alarm Reset, Push Button
%M1947 Frequency converter alarm FFU %M0106 STEP_6 Machine Ladder In Position 6
TBA/8LSC-0200

|%Q0147 %I0129 %I0132 %M1900 %M1903
+--]/[-----] [-----]/[-----]/[---------------------------------------------(R)-- (* Outfeeder overload FFU *)
|
| MB058 << RUNG 28 STEP #0095 >>
|%I0061 %M1903
+--]/[---------------------------------------------------------------------(S)-- (* Outfeeder overload FFU *)
|
|%Q0147 %I0129 %I0132 %M1900 %M1905
+--]/[-----] [-----]/[-----]/[---------------------------------------------(R)-- (* Alarm cage not in position *)
|
| MB044 S005 << RUNG 30 STEP #0102 >>
|%M1904 %I0058 %I0040 %M1905
+--] [-----]/[-----]/[-----------------------------------------------------(S)-- (* Alarm cage not in position *)
|
|PS033H << RUNG 31 STEP #0106 >>
|%I0129 %M1907
+--] [---------------------------------------------------------------------(R)-- (* Malfunc. Ext. Package Supervis. *)
|
| MB090 << RUNG 32 STEP #0108 >>
|%I0064 +-----+
+--] [---+ TMR +-------------------------------------------------------------<+>
| |0.10s|
| | |
| CONST -+PV |
| +00010 | |
| +-----+
|
| %R01924
|
| %M1907 << RUNG 33 STEP #0111 >>
+<+>----+------------------------------------------------------------------(S)-- (* Malfunc. Ext. Package Supervis. *)
| |
|X103_1 |
|%I0030 |
+--] [--+
|
|%M1947 %M1903 %M1941 %M1942 %M1943 %M1940 %M1902 %M1905 %M1908 << RUNG 34 STEP #0114 >>
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------------( )-- (* Alarmstatus In FFU *)
|
| (****************************************************************************)
| (* Synchronization FFU *)
| (****************************************************************************)
|
|%S0007 +-----+ %M1913
+--] [---+RANGE|+----------------------------------------------------------(/)-- (* Window For Speed Check *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00005 | |
| | |
| CONST -+L2 |
| +00000 | |
| | |
|%R01962-+IN |
| +-----+
|
| (****************************************************************************)
| (* Reset to Average Speed *)
| (****************************************************************************)

%M1900 Speeddetermination Motor FFU %M1947 Frequency converter alarm FFU
%M1902 Stop position switch FFU alarm %R01924 Ext. Package Supervision
%M1903 Outfeeder overload FFU %R01962 Pos. of FFU
%M1904 Control overload FFU %S0007 ALW_ON
%M1905 Alarm cage not in position %Q0147 K004 Mechanical Brake (0=brake)
%M1907 Malfunc. Ext. Package Supervis. %I0058 MB044 Cage in position
%M1908 Alarmstatus In FFU %I0061 MB058 Outfeeder overload
%M1913 Window For Speed Check %I0064 MB090 Package Superv. Ext. Conveyor
%M1940 infeeder rotation overload FFU %I0132 PS009H Inching Final Folder,Push Button
%M1941 Pulldown/pusher overload FFU %I0129 PS033H Alarm Reset, Push Button
%M1942 Transport chain overload FFU %I0040 S005 Service Switch
%M1943 FFU not timed %I0030 X103_1 Short stop DE
TBA/8LSC-0200

|%S0007 +-----+
+--] [---+ GE_ |
| | INT |
| | |
| | | +-----+ +-----+
|%R00249-+I1 Q+---------+MOVE_+-----------------+MOVE_+-
| | | | INT | | INT |
| | | | | | |
|%R01964-+I2 | %R00250-+IN Q+-%R01964 CONST -+IN Q+-%R01960
| +-----+ | LEN | +00000 | LEN |
| |00001| |00002|
| | | | |
| +-----+ +-----+
|
| (****************************************************************************)
| (* Check if FFU goes too Fast *)
| (****************************************************************************)
|
|%M1913 %M0136 +-----+ %M1914 << RUNG 40 STEP #0133 >>
+--] [-----] [---+ GT_ | +----------( )-- (* Too High Speed FFU *)
| | INT | |
| | | |
| | | +-----+ +-----+|
| %R01962-+I1 Q+---------+ SUB_+-----------------+MOVE_++
| | | | INT | | INT |
| | | | | | |
| CONST -+I2 | %R01963-+I1 Q+-%R01966 CONST -+IN Q+-%R01962
| +00360 +-----+ | | +00000 | LEN |
| | | |00001|
| | | | |
| %R01962-+I2 | +-----+
| +-----+
|
| (****************************************************************************)
| (* Decreased Speed *)
| (****************************************************************************)
|
|%M1914 +-----+ << RUNG 42 STEP #0140 >>
+--] [---+ GT_ |
| | INT |
| | |
| | | +-----+ +-----+
|%R01966-+I1 Q+---------+ MUL_+-----------------+ SUB_+-
| | | | INT | | INT |
| | | | | | |
|%R01961-+I2 | %R01966-+I1 Q+-%R01968 %R01964-+I1 Q+-%R01964
| +-----+ | | | |
| | | | |
| CONST -+I2 | %R01968-+I2 |
| +00002 +-----+ +-----+
|
| (****************************************************************************)
| (* Saves "New Speed Failure" as "Old Speed Failure", at too High Speed *)
| (****************************************************************************)
|
|%M1914 +-----+ +-----+ << RUNG 44 STEP #0145 >>
+--] [---+MOVE_+-----------------+MOVE_+-
| | INT | | INT |
| | | | |
| CONST -+IN Q+-%R01960 %R01966-+IN Q+-%R01961
| +00000 | LEN | | LEN |
| |00001| |00001|
| | | | |
| +-----+ +-----+
|

%M0136 Synchr. Sector Pulse FFU %R01962 Pos. of FFU
%M1913 Window For Speed Check %R01963 Pos. Filling Machine
%M1914 Too High Speed FFU %R01964 Output Value FFU
%R00249 Aux.reset to average speed FFU %R01966 New Speed Failure FFU
%R00250 Reset to average speed FFU %R01968 Decr. Speed Value
%R01960 Old L.Speed Failure FFU %S0007 ALW_ON
%R01961 Old H.Speed Failure FFU
TBA/8LSC-0200
| (****************************************************************************)
| (* Check if FFU is too Slow *)
| (****************************************************************************)
|
|%M1913 %M0305 +-----+ %M1915 << RUNG 46 STEP #0149 >>
+--] [-----] [---+ GT_ |+--------------------------------------------------( )-- (* Too Low Speed FFU *)
| | INT ||
| | ||
| CONST -+I1 Q++
| +00360 | |
| | |
| %R01962-+I2 |
| +-----+
|
| (****************************************************************************)
| (* Increased Speed *)
| (****************************************************************************)
|
|%M1915 +-----+ << RUNG 48 STEP #0154 >>
+--] [---+ GT_ |
| | INT |
| | |
| | | +-----+ +-----+
|%R01962-+I1 Q+---------+ DIV_+-----------------+ ADD_+-
| | | | INT | | INT |
| | | | | | |
|%R01960-+I2 | %R01962-+I1 Q+-%R01967 %R01964-+I1 Q+-%R01964
| +-----+ | | | |
| | | | |
| CONST -+I2 | %R01967-+I2 |
| +00002 +-----+ +-----+
|
| (****************************************************************************)
| (* Saves "New Speed Failure" as "Old Speed Failure", at too Low Speed *)
| (****************************************************************************)
|
|%M1915 +-----+ +-----+ +-----+ << RUNG 50 STEP #0159 >>
+--] [---+MOVE_+-----------------+MOVE_+-----------------+MOVE_+-
| | INT | | INT | | INT |
| | | | | | |
|%R01962-+IN Q+-%R01960 CONST -+IN Q+-%R01961 CONST -+IN Q+-%R01962
| | LEN | +00000 | LEN | +00000 | LEN |
| |00001| |00001| |00001|
| | | | | | |
| +-----+ +-----+ +-----+
|
| (****************************************************************************)
| (* Start FFU when the machine reach the angolar sector digit in L1 and L2. *)
| (* (check the error after S.S. first pack 5-6). *)
| (****************************************************************************)
|
|%S0007 +-----+ %M1916
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Start Sector FFU, Dec. Degrees *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00164 | |
| | |
| CONST -+L2 |
| +00036 | |
| | |
|%R00001-+IN |
| +-----+
|
|%M1916 %M1917 << RUNG 53 STEP #0167 >>
+--] [---------------------------------------------------------------------(^)-- (* 1-Shot M1916 *)
|

%M0305 FFU Pulse %R01960 Old L.Speed Failure FFU
%M1913 Window For Speed Check %R01961 Old H.Speed Failure FFU
%M1915 Too Low Speed FFU %R01962 Pos. of FFU
%M1916 Start Sector FFU, Dec. Degrees %R01964 Output Value FFU
%M1917 1-Shot M1916 %R01967 Incr. Speed Value
%R00001 Angle Encoder Decimal Degrees %S0007 ALW_ON
TBA/8LSC-0200
|%M1916 %M1918 << RUNG 54 STEP #0169 >>

+--]/[---------------------------------------------------------------------(^)-- (* 1-Shot NOT M1916 *)
|
|%M1917 %M1919 << RUNG 55 STEP #0171 >>
+--] [--+------------------------------------------------------------------(S)-- (* Start Sector FFU *)
| |
|%M1918 |
+--] [--+
|
| K002 << RUNG 56 STEP #0174 >>
|%Q0146 %M1919
+--]/[---------------------------------------------------------------------(R)-- (* Start Sector FFU *)
|
| (****************************************************************************)
| (* FFU production *)
| (****************************************************************************)
|
|%M0342 %M0408 %M1920 << RUNG 58 STEP #0177 >>
+--]/[----------+--] [-----------------------------------------------------(S)-- (* Prod. Speed FFU *)
| |
|%M1919 %M0331 |
+--] [-----] [--+
|
| K001 PS009H << RUNG 59 STEP #0183 >>
|%Q0145 %M2204 %M1912 %M1600 %M0320 %M2209 %I0132 %M1920
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[--+--]/[--+------------------(R)-- (* Prod. Speed FFU *)
| | |
| PS002H | |
|%M2206 %M2204 %I0131 | |
+--] [-----]/[-----]/[--------------------------+ |
| |
|%M1921 |
+--] [--------------------------------------------------+
|
| (****************************************************************************)
| (* FFU starting position after slow speed *)
| (****************************************************************************)
|
|%M0305 +-----+ %M1923 << RUNG 61 STEP #0197 >>
+--] [---+OFDT +-----------------------------------------------------------(v)-- (* Delay Stop Pos. FFU *)
| |0.01s|
| | |
|%R00248-+PV |
| | |
| +-----+
|
| %R01936
|
|%M1923 %M1921 << RUNG 62 STEP #0200 >>
+--] [--+------------------------------------------------------------------(R)-- (* Search Start Pos. FFU *)
| |
|PS030H |
|%I0133 |
+--]/[--+
|

%M0305 FFU Pulse %M1921 Search Start Pos. FFU
%M0320 Auxiliary Output Startsequence %M1923 Delay Stop Pos. FFU
%M0331 End Start Sequence %M2204 External Cleaning
%M0342 Delay TPIH %M2206 Ready Cleaning
%M0408 Memory for Delay On Redundancy %M2209 Aux.Output Stopseq.Ext.Cleaning
%M1600 Auxiliary Output Drivemotor %R00248 Delay stop position FFU value
%M1912 Stop Delay Of FFU %R01936 Delay Stop Pos. FFU
%M1916 Start Sector FFU, Dec. Degrees %Q0145 K001 Main Motor, Low Speed
%M1917 1-Shot M1916 %Q0146 K002 Main Motor, High Speed
%M1918 1-Shot NOT M1916 %I0131 PS002H Inching, Push Button
%M1919 Start Sector FFU %I0132 PS009H Inching Final Folder,Push Button
%M1920 Prod. Speed FFU %I0133 PS030H Step Up, Push Button
TBA/8LSC-0200
|PS030H << RUNG 63 STEP #0203 >>

|%I0133 +-----+ %M1921
+--] [---+RANGE|+----------------------------------------------------------(S)-- (* Search Start Pos. FFU *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00015 | |
| | |
| CONST -+L2 |
| +00001 | |
| | |
|%R00300-+IN |
| +-----+
|
| (****************************************************************************)
| (* Setting of Production Speed FFU. *)
| (* The transferred Analogue value, the Constant in R1964, R1965 *)
| (* corresponds to the following Frequencies: *)
| (* *)
| (* Constant Analogue Output Frequency R.P.M. *)
| (* in Volt in Hz *)
| (* 00000 0.0 00.0 0 *)
| (* 8000 2.4 16.1 475 *)
| (* 27970 8.5 56.6 1680 *)
| (****************************************************************************)
|
| STEP_0 K006 << RUNG 65 STEP #0207 >>
|%M1900 %M0322 %M0324 %M1908 %M0100 %Q0148
+--] [--+--] [-----] [-----] [--+--]/[--+----------------------------------( )-- (* FFU Motor Enable *)
| | | |
|%M0320 | |%M1204 |
+--] [--+ +--] [--+
|
|%S0007 +-----+
+--] [---+MOVE_+-
| | INT |
| | |
|%R01964-+IN Q+-%R01965
| | LEN |
| |00001|
| | |
| +-----+
|
| (****************************************************************************)
| (* Setting of Low Speed FFU *)
| (****************************************************************************)
|
|PS009H PS007 K002 << RUNG 68 STEP #0219 >>
|%I0132 %I0135 %Q0146 +-----+ +-----+ %M1932
+--] [-----]/[--+--]/[---+OFDT +---------+MOVE_+---------------------------( )-- (* Acc. Ramp Delay *)
| | |0.01s| | INT |
| | | | | |
|%M1910 | | | | |
+--] [----------+ CONST -+PV | CONST -+IN Q+-%R01965
| | +00050 | | +08000 | LEN |
| | +-----+ |00001|
|%M1921 | | |
+--] [----------+ %R01912 +-----+
|
| (****************************************************************************)
| (* Transfer to Analogue Output. *)
| (****************************************************************************)
|

%M0320 Auxiliary Output Startsequence %R01912 Acc. Ramp Low Speed
%M0322 Reset Safety Monitors %R01964 Output Value FFU
%M0324 Reset Overload Protection %R01965 Aux.Analogue Input FFU
%M1204 Venting Aseptic Chamber %S0007 ALW_ON
%M1900 Speeddetermination Motor FFU %Q0146 K002 Main Motor, High Speed
%M1908 Alarmstatus In FFU %Q0148 K006 FFU Motor Enable
%M1910 Stop Delay FFU (Low Speed) %I0135 PS007 Selector Switch
%M1921 Search Start Pos. FFU %I0132 PS009H Inching Final Folder,Push Button
%M1932 Acc. Ramp Delay %I0133 PS030H Step Up, Push Button
%R00300 Start Sequencer Production Start %M0100 STEP_0 Machine Ladder In Position 0
TBA/8LSC-0200
|%M1920 +-----+ << RUNG 70 STEP #0228 >>

+--] [--+--------+MOVE_+-
| | | INT |
| | | |
|%M1921 | | | G001_3
+--] [--+%R01965-+IN Q+-%AQ0257
| | LEN |
| |00001|
| | |
| +-----+
|
| (****************************************************************************)
| (* Transfer of Sync. Speed at Short Stop *)
| (* to Analogue Output. *)
| (****************************************************************************)
|
|ALW_OFF << RUNG 72 STEP #0232 >>
|%S0008 %M0703 %M0320 %M1605 +-----+
+--] [-----] [-----]/[-----] [---+MOVE_+-
| | INT |
| | |
| | | G001_3
| %R00250-+IN Q+-%AQ0257
| | LEN |
| |00001|
| | |
| +-----+
|
| (****************************************************************************)
| (* Stop of FFU *)
| (****************************************************************************)
|
|%M1920 %M1908 %M1924 << RUNG 74 STEP #0238 >>
+--] [--+--] [-------------------------------------------------------------( )-- (* Aux. Enable FFU Motor *)
| |
|%M1921 |
+--] [--+
|
|%M1924 +-----+ << RUNG 75 STEP #0242 >>
+--]/[---+MOVE_+-
| | INT |
| | |
| | | G001_3
| CONST -+IN Q+-%AQ0257
| +00000 | LEN |
| |00001|
| | |
| +-----+
|
| (****************************************************************************)
| (* Drop Chute *)
| (****************************************************************************)
|
|STEP_6 K002 << RUNG 77 STEP #0245 >>
|%M0106 %Q0146 %M1934
+--] [-----] [-------------------------------------------------------------(^)-- (* Pulse drop chute on start *)
|
|%M1934 +-----+ %M1933 << RUNG 78 STEP #0248 >>
+--] [---+OFDT +-----------------------------------------------------------( )-- (* False FFU on start *)
| |0.10s|
| | |
| CONST -+PV |
| +00010 | |
| +-----+
|
| %R01915

%M0320 Auxiliary Output Startsequence %M1934 Pulse drop chute on start
%M0703 Machine in Position ShortStop ON %R00250 Reset to average speed FFU
%M1605 Bending Roller Stop %R01915 False FFU on start
%M1908 Alarmstatus In FFU %R01965 Aux.Analogue Input FFU
%M1920 Prod. Speed FFU %S0008 ALW_OFF
%M1921 Search Start Pos. FFU %AQ0257 G001_3 Analog Signal FFU Motor
%M1924 Aux. Enable FFU Motor %Q0146 K002 Main Motor, High Speed
%M1933 False FFU on start %M0106 STEP_6 Machine Ladder In Position 6
TBA/8LSC-0200
|STEP_6 MS019 PS019 << RUNG 79 STEP #0251 >>

|%M0106 %I0027 %M1804 %M1900 %I0138 %M1925
+--] [----------+--]/[-----] [--+--] [--+--]/[-----------------------------( )-- (* Drop Chute FFU On *)
| | | |
|STEP5_7 | | |
|%M0114 %M1925 | |%M1933 |
+--] [-----] [--+ +--] [--+
|
|%M1935 %M1926 << RUNG 80 STEP #0262 >>
+--] [---------------------------------------------------------------------(^)-- (* Synchr. Drop Chute FFU *)
|
| MY027 << RUNG 81 STEP #0264 >>
|%M0703 %M1926 %Q0152
+--]/[-----] [-------------------------------------------------------------(S)-- (* Drop Chute FFU *)
|
| MY027 << RUNG 82 STEP #0267 >>
|%M1926 %M1925 %Q0152
+--] [--+--]/[-------------------------------------------------------------(R)-- (* Drop Chute FFU *)
| |
|%M1900 |
+--]/[--+
|
| (****************************************************************************)
| (* Air Blowing, Conveyor FFU, External Conveyor, Manual Flushing *)
| (****************************************************************************)
|
|STEP_6 << RUNG 84 STEP #0272 >>
|%M0106 +-----+
+--]/[---+ TMR +-------------------------------------------------------------<+>
| |0.10s|
| | |
| CONST -+PV |
| +00012 | |
| +-----+
|
| %R01918
|
| K002 << RUNG 85 STEP #0275 >>
| %Q0146 +-----+
+<+>-------] [---+OFDT +-----------------------------------------------------<+>
| |0.10s|
| | |
| CONST -+PV |
| +00030 | |
| +-----+
|
| %R01942
|
| MY027 MY028 << RUNG 86 STEP #0279 >>
| %Q0152 %M1900 %Q0230
+<+>-------]/[-----] [-----------------------------------------------------( )-- (* Air Blowing Infeed FFU *)
|
| MY028 MY030 << RUNG 87 STEP #0283 >>
|%M1900 %Q0230 %M2204 %Q0233
+--] [-----]/[-----]/[-----------------------------------------------------( )-- (* Airblowing flaps FFU *)
|

%M0703 Machine in Position ShortStop ON %R01942 Air Blowing Infeed FFU
%M1804 Package Eject FFU Active %Q0146 K002 Main Motor, High Speed
%M1900 Speeddetermination Motor FFU %I0027 MS019 Package ejector
%M1925 Drop Chute FFU On %Q0152 MY027 Drop Chute FFU
%M1926 Synchr. Drop Chute FFU %Q0230 MY028 Air Blowing Infeed FFU
%M1933 False FFU on start %Q0233 MY030 Airblowing flaps FFU
%M1935 Drop chute on/off %I0138 PS019 Package Ejector, Push Button
%M2204 External Cleaning %M0114 STEP5_7 Machine Ladder In Position 5-7
%R01918 Delay out of production %M0106 STEP_6 Machine Ladder In Position 6
TBA/8LSC-0200
| MY027 K004 K021 << RUNG 88 STEP #0287 >>

|%Q0152 %Q0147 +-----+ %Q0166
+--]/[-----] [---+OFDT +---------------------------------------------------( )-- (* Waste conveyor *)
| |0.10s|
| | |
| CONST -+PV |
| +00100 | |
| +-----+
|
| %R01921
|
| K014 << RUNG 89 STEP #0291 >>
|%M1912 +-----+ %Q0151
+--] [--+--------+OFDT +---------------------------------------------------( )-- (* External Conveyor Behind FFU *)
| | |0.10s|
|PS009H | | |
|%I0132 | | |
+--] [--+ CONST -+PV |
| +01200 | |
| +-----+
|
| %R01948
|
|MB11_19 PS020 MY036 << RUNG 90 STEP #0295 >>
|%I0018 %I0136 %M2203 %Q0235
+--] [--+--] [----------+--]/[---------------------------------------------( )-- (* FFU, Manual Flushing *)
| | |
| | PS002H |
| |%M1921 %I0131 |
| +--] [-----]/[--+
|
| (****************************************************************************)
| (* Flap Sealing *)
| (****************************************************************************)
|
| K018 MY001 << RUNG 92 STEP #0304 >>
|%Q0161 %Q0217
+--] [--+------------------------------------------------------------------(S)-- (* Flap sealing air FFU on *)
| |
| | MY015
|%M2206 | %Q0218
+--] [--+------------------------------------------------------------------(R)-- (* Flap sealing air FFU off *)
|
|STEP_0 MY015 << RUNG 93 STEP #0308 >>
|%M0100 +-----+ %Q0218
+--] [---+ TMR ++----------------------------------------------------------(S)-- (* Flap sealing air FFU off *)
| |0.10s||
| | || MY001
| | || %Q0217
| CONST -+PV |+----------------------------------------------------------(R)-- (* Flap sealing air FFU on *)
| +03000 | |
| +-----+
|
| %R01957
|
| K022 << RUNG 94 STEP #0312 >>
|%M1040 %Q0162
+--] [------------------+--------------------------------------------------( )-- (* Heat sterilization *)
| |
| S005 STEP_0 STEP_7 |
|%I0040 %M0100 %M0107 |
+--] [-----]/[-----]/[--+

%M1040 Spraying Fulfilled %Q0162 K022 Heat sterilization
%M1912 Stop Delay Of FFU %I0018 MB11_19 Safety Monitors
%M1921 Search Start Pos. FFU %Q0217 MY001 Flap sealing air FFU on
%M2203 Conditions for External Cleaning %Q0218 MY015 Flap sealing air FFU off
%M2206 Ready Cleaning %Q0152 MY027 Drop Chute FFU
%R01921 Delay waste conveyor off %Q0235 MY036 FFU, Manual Flushing
%R01948 Stop Ext. Conv. %I0131 PS002H Inching, Push Button
%R01957 Delay Air Flap-element Off %I0132 PS009H Inching Final Folder,Push Button
%Q0147 K004 Mechanical Brake (0=brake) %I0136 PS020 Manual Flushing FFU, Push Button
%Q0151 K014 External Conveyor Behind FFU %I0040 S005 Service Switch
%Q0161 K018 Preheating %M0100 STEP_0 Machine Ladder In Position 0
%Q0166 K021 Waste conveyor %M0107 STEP_7 Machine Ladder In Position 7
TBA/8LSC-0200

|
TBA/8LSC-0200

|
|
|
| (****************************************************************************)
| (* H001 %M3841 H033 %M3941 H065 %M3885 *)
| (* H002 %M3842 H034 %M3952 H066 %M4047 *)
| (* H003 %M3843 H035 %M3951 H067 %M4046 *)
| (* H004 %M3844 H036 %M3950 H068 %M3947 *)
| (* H005 %M3845 H037 %M3949 H069 %M4065 *)
| (* H006 %M3846 H038 %M3948 H070 %M4066 *)
| (* H007 %M3847 H039 %M3942 H071 %M4067 *)
| (* H008 %M3848 H040 %M3943 H072 %M3973 H104 %M4045 *)
| (* H009 %M3849 H041 %M3944 H073 %M3988 H105 %M4044 *)
| (* H010 %M3860 H042 %M3945 H074 %M3987 H106 %M4043 *)
| (* H011 %M3859 H043 %M3946 H075 %M3986 H107 %M4084 *)
| (* H012 %M3858 H044 %M3969 H076 %M3985 H108 %M4083 *)
| (* H013 %M3857 H045 %M3970 H077 %M4068 H109 %M4082 *)
| (* H014 %M3856 H046 %M3971 H078 %M3974 H110 %M4081 *)
| (* H015 %M3855 H047 %M3972 H079 %M3953 H111 %M4080 *)
| (* H016 %M3854 H048 %M4034 H080 %M3884 H112 %M4079 *)
| (* H017 %M3853 H049 %M4035 H081 %M3883 H113 %M4078 *)
| (* H018 %M3852 H050 %M4036 H082 %M3850 H114 %M4077 *)
| (* H019 %M3851 H051 %M3888 H083 %M3873 H115 %M4076 *)
| (* H020 %M3892 H052 %M4037 H084 %M3874 H116 %M4075 *)
| (* H021 %M3891 H053 %M4038 H085 %M3875 H117 %M4069 *)
| (* H022 %M3890 H054 %M4039 H086 %M3876 H118 %M4070 *)
| (* H023 %M3889 H055 %M4040 H087 %M3877 H119 %M4071 *)
| (* H024 %M3937 H056 %M4041 H088 %M3878 H120 %M4072 *)
| (* H025 %M3938 H057 %M4042 H089 %M3879 H121 %M4073 *)
| (* H026 %M3956 H058 %M4052 H090 %M3880 H122 %M4074 *)
| (* H027 %M3955 H059 %M4051 H091 %M3881 H123 %M3975 *)
| (* H028 %M3954 H060 %M4050 H092 %M3882 H124 %M3976 *)
| (* H061 %M4049 H093 %M3977 H125 %M3984 *)
| (* H030 %M3939 H062 %M4048 H094 %M3978 H126 %M3983 *)
| (* H031 %M3940 H063 %M3887 H095 %M3980 H127 %M3982 *)
| (* H032 %M4033 H064 %M3886 H096 %M3979 H128 %M3981 *)
| (****************************************************************************)
|
| (****************************************************************************)
| (* Detect Alarms H001-H092 *)
| (****************************************************************************)
|
|%M1612 %M3401 << RUNG 6 STEP #0004 >>
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H001 *)
|
|%M3401 %M3704 %M3601 << RUNG 7 STEP #0006 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H001 *)
|
| PH001 << RUNG 8 STEP #0009 >>
|%M3601 %T0045 %M3841
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Water Low Pressure *)
| |
|%M3601 %M1612 |
+--]/[-----]/[--+
|
|%M0407 %M3402 << RUNG 9 STEP #0015 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H002 *)
|
|%M3402 %M3704 %M3602 << RUNG 10 STEP #0017 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H002 *)
|

%M0407 Main Air Pressure Lost %M3602 New Alarm H002
%M1612 Delay Water Pressure %M3704 First Alarm
%M3401 One-Shot H001 %T0045 Sync Flash
%M3402 One-Shot H002 %M3841 PH001 Alarm Water Low Pressure
%M3601 New Alarm H001
TBA/8LSC-0200
BLOCK 60 Alarm Display
| PH002 << RUNG 11 STEP #0020 >>

|%M3602 %T0045 %M3842
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Main Air Low Pressure *)
| |
|%M3602 %M0407 |
+--]/[-----] [--+
|
|%M0322 %M0323 %M3403 << RUNG 12 STEP #0026 >>
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H003 *)
|
|%M3403 %M3704 %M3603 << RUNG 13 STEP #0029 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H003 *)
|
| PH003 << RUNG 14 STEP #0032 >>
|%M3603 %T0045 %M3843
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Safety Monitors Activated *)
| |
|%M3603 %M0322 %M0323 |
+--]/[-----]/[-----] [--+
|
|%M0321 %M3404 << RUNG 15 STEP #0039 >>
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H004 *)
|
|%M3404 %M3704 %M3604 << RUNG 16 STEP #0041 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H004 *)
|
| PH004 << RUNG 17 STEP #0044 >>
|%M3604 %T0045 %M3844
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Emergency Stops Activated *)
| |
|%M3604 %M0321 |
+--]/[-----]/[--+
|
|%S0008 %M3405
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H005 *)
|
|%M3405 %M3704 %M3605 << RUNG 19 STEP #0052 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H005 *)
|
| PH005 << RUNG 20 STEP #0055 >>
|%M3605 %T0045 %M3845
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL Gas Supply Low *)
| |
| ALW_OFF|
|%M3605 %S0008 |
+--]/[-----] [--+
|
|%M0321 %M0325 %M3406 << RUNG 21 STEP #0061 >>
+--] [-----]/[-------------------------------------------------------------(^)-- (* One-Shot H006 *)
|
|%M3406 %M3704 %M3606 << RUNG 22 STEP #0064 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H006 *)
|
| PH006 << RUNG 23 STEP #0067 >>
|%M3606 %T0045 %M3846
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm LS Superv. Door monitor *)
| |
|%M3606 %M0321 %M0325 |
+--]/[-----] [-----]/[--+
|

%M0321 Reset Emergency Stop %M3604 New Alarm H004
%M0322 Reset Safety Monitors %M3605 New Alarm H005
%M0323 Reset Jaw System Overload %M3606 New Alarm H006
%M0325 Reset Door Guards Tower %M3704 First Alarm
%M0407 Main Air Pressure Lost %T0045 Sync Flash
%M3403 One-Shot H003 %S0008 ALW_OFF
%M3404 One-Shot H004 %M3842 PH002 Alarm Main Air Low Pressure
%M3405 One-Shot H005 %M3843 PH003 Alarm Safety Monitors Activated
%M3406 One-Shot H006 %M3844 PH004 Alarm Emergency Stops Activated
%M3602 New Alarm H002 %M3845 PH005 Alarm HL Gas Supply Low
%M3603 New Alarm H003 %M3846 PH006 Alarm LS Superv. Door monitor
TBA/8LSC-0200
|%M1610 %M3407 << RUNG 24 STEP #0074 >>

+--] [---------------------------------------------------------------------(^)-- (* One-Shot H007 *)
|
|%M3407 %M3704 %M3607 << RUNG 25 STEP #0076 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H007 *)
|
| PH007 << RUNG 26 STEP #0079 >>
|%M3607 %T0045 %M3847
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Too High Speed *)
| |
|%M3607 %M1610 |
+--]/[-----] [--+
|
|A402_7 << RUNG 27 STEP #0085 >>
|%I0090 %M0332 %M3408
+--]/[--+--] [-------------------------------------------------------------(^)-- (* One-Shot H008 *)
| |
|A401_26|
|%I0091 |
+--]/[--+
|
|%M3408 %M3704 %M3608 << RUNG 28 STEP #0089 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H008 *)
|
| PH008 << RUNG 29 STEP #0092 >>
|%M3608 %T0045 %M3848
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm TS IH-Unit Temp. *)
| |
| A402_7 |
|%M3608 %I0090 %M0332 |
+--]/[--+--]/[--+--] [--+
| | |
| |A401_26|
| |%I0091 |
| +--]/[--+
|
|%S0008 %M3409
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H009 *)
|
|%M3409 %M3704 %M3609 << RUNG 31 STEP #0103 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H009 *)
|
| PH009 << RUNG 32 STEP #0106 >>
|%M3609 %T0045 %M3849
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL Wrong Cleaning Sequence *)
| |
| ALW_OFF|
|%M3609 %S0008 |
+--]/[-----] [--+
|
|%M0324 %M3410 << RUNG 33 STEP #0112 >>
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H010 *)
|
|%M3410 %M3704 %M3610 << RUNG 34 STEP #0114 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H010 *)
|
| PH010 << RUNG 35 STEP #0117 >>
|%M3610 %T0045 %M3860
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Overl.Prot.Motors Tripped *)
| |
|%M3610 %M0324 |
+--]/[-----]/[--+
|

%M0324 Reset Overload Protection %M3610 New Alarm H010
%M0332 Delay Sort. Sequence %M3704 First Alarm
%M1610 Too High Speed %T0045 Sync Flash
%M3407 One-Shot H007 %I0091 A401_26 Temp. Alarm IH-generator
%M3408 One-Shot H008 %I0090 A402_7 Temp. Alarm, IH Switch
%M3410 One-Shot H010 %M3847 PH007 Alarm Too High Speed
%M3607 New Alarm H007 %M3848 PH008 Alarm TS IH-Unit Temp.
%M3608 New Alarm H008 %M3849 PH009 Alarm HL Wrong Cleaning Sequence
%M3609 New Alarm H009 %M3860 PH010 Alarm Overl.Prot.Motors Tripped
TBA/8LSC-0200
| S005 << RUNG 36 STEP #0123 >>

|%I0040 %M3411
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H011 *)
|
|%M3411 %M3704 %M3611 << RUNG 37 STEP #0125 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H011 *)
|
| PH011 << RUNG 38 STEP #0128 >>
|%M3611 %T0045 %M3859
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Service Switch On *)
| |
| S005 |
|%M3611 %I0040 |
+--]/[-----] [--+
|
|%M2010 %M3412 << RUNG 39 STEP #0134 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H012 *)
|
|%M3412 %M3704 %M3612 << RUNG 40 STEP #0136 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H012 *)
|
| PH012 << RUNG 41 STEP #0139 >>
|%M3612 %T0045 %M3858
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Lubric.Oil Pressure *)
| |
|%M3612 %M2010 |
+--]/[-----] [--+
|
|MB030_2 << RUNG 42 STEP #0145 >>
|%I0050 %M3413
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H013 *)
|
|%M3413 %M3704 %M3613 << RUNG 43 STEP #0147 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H013 *)
|
| PH013 << RUNG 44 STEP #0150 >>
|%M3613 %T0045 %M3857
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Lubric.Oil Low Level *)
| |
| MB030_2|
|%M3613 %I0050 |
+--]/[-----]/[--+
|
|MB045_2 << RUNG 45 STEP #0156 >>
|%I0046 %M3414
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H014 *)
|
|%M3414 %M3704 %M3614 << RUNG 46 STEP #0158 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H014 *)
|
| PH014 << RUNG 47 STEP #0161 >>
|%M3614 %T0045 %M3856
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Hydraulic Unit Temp. *)
| |
| MB045_2|
|%M3614 %I0046 |
+--]/[-----]/[--+
|
|MB045_4 << RUNG 48 STEP #0167 >>
|%I0048 %M3415
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H015 *)
|

%M2010 Alarm Wrong Press.During Lubric. %M3704 First Alarm
%M3412 One-Shot H012 %I0050 MB030_2 Lubrication Oil: Low Level
%M3413 One-Shot H013 %I0046 MB045_2 Hydraulic Unit: High Temp.
%M3414 One-Shot H014 %I0048 MB045_4 Hydraulic Unit: Low Level
%M3415 One-Shot H015 %M3859 PH011 Alarm Service Switch On
%M3611 New Alarm H011 %M3858 PH012 Alarm Lubric.Oil Pressure
%M3612 New Alarm H012 %M3857 PH013 Alarm Lubric.Oil Low Level
%M3613 New Alarm H013 %M3856 PH014 Alarm Hydraulic Unit Temp.
%M3614 New Alarm H014 %I0040 S005 Service Switch
TBA/8LSC-0200
|%M3415 %M3704 %M3615 << RUNG 49 STEP #0169 >>

+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H015 *)
|
| PH015 << RUNG 50 STEP #0172 >>
|%M3615 %T0045 %M3855
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Hydraulic Unit Low Level *)
| |
| MB045_4|
|%M3615 %I0048 |
+--]/[-----]/[--+
|
|%M0323 %M1949 %M3416 << RUNG 51 STEP #0178 >>
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H016 *)
|
|%M3416 %M3704 %M3616 << RUNG 52 STEP #0181 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H016 *)
|
| PH016 << RUNG 53 STEP #0184 >>
|%M3616 %T0045 %M3854
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Jaw System Overload *)
| |
|%M3616 %M0323 %M1949 |
+--]/[-----]/[-----] [--+
|
|PLC_BAT << RUNG 54 STEP #0191 >>
|%S0014 %M3417
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H017 *)
|
|%M3417 %M3704 %M3617 << RUNG 55 STEP #0193 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H017 *)
|
| PH017 << RUNG 56 STEP #0196 >>
|%M3617 %T0045 %M3853
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm PLC Batt. Low Voltage *)
| |
| PLC_BAT|
|%M3617 %S0014 |
+--]/[-----] [--+
|
|%S0008 %M3418
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H018 *)
|
|%M3418 %M3704 %M3618 << RUNG 58 STEP #0204 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H018 *)
|
| PH018 << RUNG 59 STEP #0207 >>
|%M3618 %T0045 %M3852
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HVA Pump Barrier Temp. *)
| |
| ALW_OFF|
|%M3618 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3419
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H019 *)
|
|%M3419 %M3704 %M3619 << RUNG 61 STEP #0215 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H019 *)
|

%M0323 Reset Jaw System Overload %M3619 New Alarm H019
%M1949 Reset crank guard FFU %M3704 First Alarm
%M3417 One-Shot H017 %I0048 MB045_4 Hydraulic Unit: Low Level
%M3418 One-Shot H018 %M3855 PH015 Alarm Hydraulic Unit Low Level
%M3419 One-Shot H019 %M3854 PH016 Alarm Jaw System Overload
%M3615 New Alarm H015 %M3853 PH017 Alarm PLC Batt. Low Voltage
%M3616 New Alarm H016 %M3852 PH018 Alarm HVA Pump Barrier Temp.
%M3617 New Alarm H017 %S0014 PLC_BAT
TBA/8LSC-0200
| PH019 << RUNG 62 STEP #0218 >>

|%M3619 %T0045 %M3851
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HVA Driver Fault *)
| |
| ALW_OFF|
|%M3619 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3420
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H020 *)
|
|%M3420 %M3704 %M3620 << RUNG 64 STEP #0226 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H020 *)
|
| PH020 << RUNG 65 STEP #0229 >>
|%M3620 %T0045 %M3892
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HVA Kit Excluded *)
| |
| ALW_OFF|
|%M3620 %S0008 |
+--]/[-----] [--+
|
| MB077 MS065 << RUNG 66 STEP #0235 >>
|%I0105 %I0107 %M3421
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H021 *)
|
|%M3421 %M3704 %M3621 << RUNG 67 STEP #0238 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H021 *)
|
| PH021 << RUNG 68 STEP #0241 >>
|%M3621 %T0045 %M3891
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm ASU Cover Not In Place *)
| |
| MB077 MS065 |
|%M3621 %I0105 %I0107 |
+--]/[-----]/[-----] [--+
|
| MB066 << RUNG 69 STEP #0248 >>
|%I0104 %M3422
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H022 *)
|
|%M3422 %M3704 %M3622 << RUNG 70 STEP #0250 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H022 *)
|
| PH022 << RUNG 71 STEP #0253 >>
|%M3622 %T0045 %M3890
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm ASU Paper Supply *)
| |
| MB066 |
|%M3622 %I0104 |
+--]/[-----]/[--+
|
|%M0821 %M3423 << RUNG 72 STEP #0259 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H023 *)
|
|%M3423 %M3704 %M3623 << RUNG 73 STEP #0261 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H023 *)
|

%M0821 No Paper for Splicer ASU %M3704 First Alarm
%M3422 One-Shot H022 %I0104 MB066 Paper Supply
%M3423 One-Shot H023 %I0105 MB077 Cover In Place
%M3619 New Alarm H019 %I0107 MS065 Splice And Bobin Selector
%M3620 New Alarm H020 %M3851 PH019 Alarm HVA Driver Fault
%M3621 New Alarm H021 %M3892 PH020 Alarm HVA Kit Excluded
%M3622 New Alarm H022 %M3891 PH021 Alarm ASU Cover Not In Place
%M3623 New Alarm H023 %M3890 PH022 Alarm ASU Paper Supply
TBA/8LSC-0200
| PH023 << RUNG 74 STEP #0264 >>

|%M3623 %T0045 %M3889
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm ASU No Paper For Splicer *)
| |
|%M3623 %M0821 |
+--]/[-----] [--+
|
|%M0807 %M3424 << RUNG 75 STEP #0270 >>
+--] [----------+----------------------------------------------------------(^)-- (* One-Shot H024 *)
| |
| MB065 |
|%I0109 %M0817 |
+--] [-----] [--+
|
|%M3424 %M3704 %M3624 << RUNG 76 STEP #0275 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H024 *)
|
| PH024 << RUNG 77 STEP #0278 >>
|%M3624 %T0045 %M3937
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm ASU Magazine Empty *)
| |
|%M3624 %M0807 |
+--]/[--+--] [----------+
| | |
| | MB065 |
| |%I0109 %M0817 |
| +--] [-----] [--+
|
|%M0806 %M3425 << RUNG 78 STEP #0288 >>
+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H025 *)
| |
| MB065 |
|%I0109 |
+--]/[--+
|
|%M3425 %M3704 %M3625 << RUNG 79 STEP #0291 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H025 *)
|
| PH025 << RUNG 80 STEP #0294 >>
|%M3625 %T0045 %M3938
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm ASU Rotation Monitor *)
| |
|%M3625 %M0806 |
+--]/[--+--] [--+
| | |
| | MB065 |
| |%I0109 |
| +--]/[--+
| | |
| |%M2302 |
| +--] [--+
|
|%M2469 %M3426 << RUNG 81 STEP #0303 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H026 *)
|
|%M3426 %M3704 %M3626 << RUNG 82 STEP #0305 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H026 *)
|

%M0806 Rotation Monitor Paperwebfault %M3624 New Alarm H024
%M0807 Magazine ASU, Empty %M3625 New Alarm H025
%M0817 Memory Missed Splice Detected %M3626 New Alarm H026
%M0821 No Paper for Splicer ASU %M3704 First Alarm
%M2302 Rotation monitor 2 %T0045 Sync Flash
%M2469 Fault:bobin/es ended %I0109 MB065 Web Splice Detection
%M3424 One-Shot H024 %M3889 PH023 Alarm ASU No Paper For Splicer
%M3425 One-Shot H025 %M3937 PH024 Alarm ASU Magazine Empty
%M3426 One-Shot H026 %M3938 PH025 Alarm ASU Rotation Monitor
TBA/8LSC-0200
| PH026 << RUNG 83 STEP #0308 >>

|%M3626 %T0045 %M3956
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm bobin/es ended *)
| |
|%M3626 %M2469 |
+--]/[-----] [--+
|
|%M2452 %M3427 << RUNG 84 STEP #0314 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H027 *)
|
|%M3427 %M3704 %M3627 << RUNG 85 STEP #0316 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H027 *)
|
| PH027 << RUNG 86 STEP #0319 >>
|%M3627 %T0045 %M3955
+--] [--+--] [--+----------------------------------------------------------( )-- (* Alarm SA Strip Broken *)
| | |
|%M0901 | |
+--] [--+ |
| |
|%M3627 %M2452 |
+--]/[-----] [--+
|
| A205 K018 << RUNG 87 STEP #0326 >>
|%I0085 %Q0161 %M1055 %M3428
+--]/[-----] [-----] [-----------------------------------------------------(^)-- (* One-Shot H028 *)
|
|%M3428 %M3704 %M3628 << RUNG 88 STEP #0330 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H028 *)
|
| PH028 << RUNG 89 STEP #0333 >>
|%M3628 %T0045 %M3954
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm SA Element Low Temp. *)
| |
| A205 K018 |
|%M3628 %I0085 %Q0161 |
+--]/[-----]/[-----] [--+
|
|%M1050 %M3430 << RUNG 90 STEP #0340 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H030 *)
|
|%M3430 %M3704 %M3630 << RUNG 91 STEP #0342 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H030 *)
|
| PH030 << RUNG 92 STEP #0345 >>
|%M3630 %T0045 %M3939
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Water Bath Low Pressure *)
| |
|%M3630 %M1050 |
+--]/[-----] [--+
|
|%M1008 %M3431 << RUNG 93 STEP #0351 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H031 *)
|
|%M3431 %M3704 %M3631 << RUNG 94 STEP #0353 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H031 *)
|

%M0901 Aux. Inching Low Speed %M3628 New Alarm H028
%M1008 Monitor Temp. Peroxide Bath %M3630 New Alarm H030
%M1050 Alarm Pressureguard Waterbath %M3631 New Alarm H031
%M1055 Delay Display Temp. 10 minutes %M3704 First Alarm
%M2452 Memory strip broken %T0045 Sync Flash
%M2469 Fault:bobin/es ended %I0085 A205 SA, Temp.
%M3427 One-Shot H027 %Q0161 K018 Preheating
%M3428 One-Shot H028 %M3956 PH026 Alarm bobin/es ended
%M3430 One-Shot H030 %M3955 PH027 Alarm SA Strip Broken
%M3431 One-Shot H031 %M3954 PH028 Alarm SA Element Low Temp.
%M3626 New Alarm H026 %M3939 PH030 Alarm Water Bath Low Pressure
TBA/8LSC-0200
| PH031 << RUNG 95 STEP #0356 >>

|%M3631 %T0045 %M3940
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Peroxide Bath Low Temp. *)
| |
|%M3631 %M1008 |
+--]/[-----] [--+
|
| MB048 << RUNG 96 STEP #0362 >>
|%I0076 %M3432
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H032 *)
|
|%M3432 %M3704 %M3632 << RUNG 97 STEP #0364 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H032 *)
|
| PH032 << RUNG 98 STEP #0367 >>
|%M3632 %T0045 %M4033
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Peroxide Bath Bottom Cover *)
| |
| MB048 |
|%M3632 %I0076 |
+--]/[-----]/[--+
|
|%M1007 %M3433 << RUNG 99 STEP #0373 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H033 *)
|
|%M3433 %M3704 %M3633 << RUNG 100 STEP #0375 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H033 *)
|
| PH033 << RUNG 101 STEP #0378 >>
|%M3633 %T0045 %M3941
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Peroxide Bath Low Level *)
| |
|%M3633 %M1007 |
+--]/[-----] [--+
|
| A203 K018 << RUNG 102 STEP #0384 >>
|%I0083 %Q0161 %M1054 %M3434
+--]/[-----] [--+--] [----------+------------------------------------------(^)-- (* One-Shot H034 *)
| | |
| | S005 |
| |%I0040 %M1051 |
| +--] [-----] [--+
|
|%M3434 %M3704 %M3634 << RUNG 103 STEP #0392 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H034 *)
|
| PH034 << RUNG 104 STEP #0395 >>
|%M3634 %T0045 %M3952
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Water Bath Low Temp. *)
| |
| A203 K018 |
|%M3634 %I0083 %Q0161 |
+--]/[-----]/[-----] [--+
|
|%M1202 %M3435 << RUNG 105 STEP #0402 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H035 *)
|
|%M3435 %M3704 %M3635 << RUNG 106 STEP #0404 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H035 *)
|

%M1007 Levelfault In Peroxide Bath %M3634 New Alarm H034
%M1008 Monitor Temp. Peroxide Bath %M3635 New Alarm H035
%M1051 Preheating Finished %M3704 First Alarm
%M1054 Delay Display Temp. 20 minutes %T0045 Sync Flash
%M1202 Squee-gee Rollers Wrong Position %I0083 A203 Water Bath, Temp.
%M3432 One-Shot H032 %Q0161 K018 Preheating
%M3433 One-Shot H033 %I0076 MB048 Bottom Cover Peroxide Bath
%M3434 One-Shot H034 %M3940 PH031 Alarm Peroxide Bath Low Temp.
%M3435 One-Shot H035 %M4033 PH032 Alarm Peroxide Bath Bottom Cover
%M3631 New Alarm H031 %M3941 PH033 Alarm Peroxide Bath Low Level
%M3632 New Alarm H032 %M3952 PH034 Alarm Water Bath Low Temp.
%M3633 New Alarm H033 %I0040 S005 Service Switch
TBA/8LSC-0200
| PH035 << RUNG 107 STEP #0407 >>

|%M3635 %T0045 %M3951
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm SqueeGee Roller Wrong Pos. *)
| |
|%M3635 %M1202 |
+--]/[-----] [--+
|
|%M1203 %M3436 << RUNG 108 STEP #0413 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H036 *)
|
|%M3436 %M3704 %M3636 << RUNG 109 STEP #0415 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H036 *)
|
| PH036 << RUNG 110 STEP #0418 >>
|%M3636 %T0045 %M3950
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Airknife In Wrong Pos. *)
| |
|%M3636 %M1203 |
+--]/[-----] [--+
|
| A207 << RUNG 111 STEP #0424 >>
|%M1104 %I0087 %M1040 %M3437
+--]/[-----]/[-----] [-----------------------------------------------------(^)-- (* One-Shot H037 *)
|
|%M3437 %M3704 %M3637 << RUNG 112 STEP #0428 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H037 *)
|
| PH037 << RUNG 113 STEP #0431 >>
|%M3637 %T0045 %M3949
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Airknife Temp. *)
| |
| A207 |
|%M3637 %M1104 %I0087 %M1040 |
+--]/[-----]/[-----]/[-----] [--+
|
|%M1037 %M3438 << RUNG 114 STEP #0439 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H038 *)
|
|%M3438 %M3704 %M3638 << RUNG 115 STEP #0441 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H038 *)
|
| PH038 << RUNG 116 STEP #0444 >>
|%M3638 %T0045 %M3948
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Spraytime Out Of Limits *)
| |
|%M3638 %M1037 |
+--]/[-----] [--+
|
|%M2201 %M3439 << RUNG 117 STEP #0450 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H039 *)
|
|%M3439 %M3704 %M3639 << RUNG 118 STEP #0452 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H039 *)
|
| PH039 << RUNG 119 STEP #0455 >>
|%M3639 %T0045 %M3942
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Cleaning Through Prod.Valv *)
| |
|%M3639 %M2201 |
+--]/[-----] [--+
|

%M1037 Malfunction During SpraySequence %M3637 New Alarm H037
%M1040 Spraying Fulfilled %M3638 New Alarm H038
%M1104 B-valve Closed %M3639 New Alarm H039
%M1202 Squee-gee Rollers Wrong Position %M3704 First Alarm
%M1203 Airknife Wrong Position %T0045 Sync Flash
%M2201 Process Signal:Clean.Prod.v.(A) %I0087 A207 Air Knife, Temp.
%M3436 One-Shot H036 %M3951 PH035 Alarm SqueeGee Roller Wrong Pos.
%M3437 One-Shot H037 %M3950 PH036 Alarm Airknife In Wrong Pos.
%M3438 One-Shot H038 %M3949 PH037 Alarm Airknife Temp.
%M3439 One-Shot H039 %M3948 PH038 Alarm Spraytime Out Of Limits
%M3635 New Alarm H035 %M3942 PH039 Alarm Cleaning Through Prod.Valv
TBA/8LSC-0200
| A202 << RUNG 120 STEP #0461 >>

|%I0082 %M1223 %M3440
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H040 *)
|
|%M3440 %M3704 %M3640 << RUNG 121 STEP #0464 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H040 *)
|
| PH040 << RUNG 122 STEP #0467 >>
|%M3640 %T0045 %M3943
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Steam Temp. *)
| |
| A202 |
|%M3640 %I0082 %M1223 |
+--]/[-----]/[-----] [--+
|
|X1_377 K108 << RUNG 123 STEP #0474 >>
|%I0037 %Q0197 %M3441
+--]/[-----] [--+----------------------------------------------------------(^)-- (* One-Shot H041 *)
| |
|%M1404 |
+--] [----------+
|
|%M3441 %M3704 %M3641 << RUNG 124 STEP #0478 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H041 *)
|
| PH041 << RUNG 125 STEP #0481 >>
|%M3641 %T0045 %M3944
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm No Product From Process *)
| |
| X1_377 K108 |
|%M3641 %I0037 %Q0197 |
+--]/[--+--]/[-----] [--+
| | |
| |%M1404 |
| +--] [----------+
|
| MB051 << RUNG 126 STEP #0490 >>
|%I0067 %M3442
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H042 *)
|
|%M3442 %M3704 %M3642 << RUNG 127 STEP #0492 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H042 *)
|
| PH042 << RUNG 128 STEP #0495 >>
|%M3642 %T0045 %M3945
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Product Pipe Wrong Pos. *)
| |
| MB051 |
|%M3642 %I0067 |
+--]/[-----]/[--+
|
|MB068_2 PS007 << RUNG 129 STEP #0501 >>
|%I0070 %M2206 %I0135 %M3443
+--] [-----]/[--+--] [-----------------------------------------------------(^)-- (* One-Shot H043 *)
| |
|MB068_2 |
|%I0070 %M2206 |
+--]/[-----] [--+
|
|%M3443 %M3704 %M3643 << RUNG 130 STEP #0508 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H043 *)
|

%M1223 Steam Temp Low %M3704 First Alarm
%M1404 Lost Product in S.S./steam blow. %T0045 Sync Flash
%M2206 Ready Cleaning %I0082 A202 Steam, Temp.
%M3440 One-Shot H040 %Q0197 K108 Process Signal;Request Product
%M3441 One-Shot H041 %I0067 MB051 Product Pipe Position
%M3442 One-Shot H042 %I0070 MB068_2 Cleaning Pipe B-Valve
%M3443 One-Shot H043 %M3943 PH040 Alarm Steam Temp.
%M3640 New Alarm H040 %M3944 PH041 Alarm No Product From Process
%M3641 New Alarm H041 %M3945 PH042 Alarm Product Pipe Wrong Pos.
%M3642 New Alarm H042 %I0135 PS007 Selector Switch
%M3643 New Alarm H043 %I0037 X1_377 Product at Machine
TBA/8LSC-0200
| PH043 << RUNG 131 STEP #0511 >>

|%M3643 %T0045 %M3946
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Cleaning Pipe 2 Wrong Pos. *)
| |
| MB068_2 PS007 |
|%M3643 %I0070 %M2206 %I0135 |
+--]/[--+--] [-----]/[--+--] [--+
| | |
| |MB068_2 |
| |%I0070 %M2206 |
| +--]/[-----] [--+
|
|%S0008 %M3444
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H044 *)
|
|%M3444 %M3704 %M3644 << RUNG 133 STEP #0525 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H044 *)
|
| PH044 << RUNG 134 STEP #0528 >>
|%M3644 %T0045 %M3969
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HVA Plug In Pos. *)
| |
| ALW_OFF|
|%M3644 %S0008 |
+--]/[-----] [--+
|
|%M1107 %M3445 << RUNG 135 STEP #0534 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H045 *)
|
|%M3445 %M3704 %M3645 << RUNG 136 STEP #0536 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H045 *)
|
| PH045 << RUNG 137 STEP #0539 >>
|%M3645 %T0045 %M3970
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm B-Valve Wrong Pos. *)
| |
|%M3645 %M1107 |
+--]/[-----] [--+
|
| A302 << RUNG 138 STEP #0545 >>
|%I0078 %M1034 %M1035 %M3446
+--]/[-----]/[-----] [--+--------------------------------------------------(^)-- (* One-Shot H046 *)
| |
|%M1036 |
+--] [------------------+
|
|%M3446 %M3704 %M3646 << RUNG 139 STEP #0550 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H046 *)
|
| PH046 << RUNG 140 STEP #0553 >>
|%M3646 %T0045 %M3971
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Spray Tank Wrong Level *)
| |
| A302 |
|%M3646 %I0078 %M1034 %M1035 |
+--]/[--+--]/[-----]/[-----] [--+
| | |
| |%M1036 |
| +--] [------------------+
|

%M1034 Start Spraying %M3646 New Alarm H046
%M1035 Spray Fault Upfilling %M3704 First Alarm
%M1036 Level SprayTank After SprayFault %T0045 Sync Flash
%M1107 Wrong Position of AP-valve (B) %I0078 A302 Peroxide Spray Quantity
%M2206 Ready Cleaning %S0008 ALW_OFF
%M3444 One-Shot H044 %I0070 MB068_2 Cleaning Pipe B-Valve
%M3445 One-Shot H045 %M3946 PH043 Alarm Cleaning Pipe 2 Wrong Pos.
%M3446 One-Shot H046 %M3969 PH044 Alarm HVA Plug In Pos.
%M3643 New Alarm H043 %M3970 PH045 Alarm B-Valve Wrong Pos.
%M3644 New Alarm H044 %M3971 PH046 Alarm Spray Tank Wrong Level
TBA/8LSC-0200
|MB068_1 PS007 << RUNG 141 STEP #0563 >>

|%I0069 %M2206 %I0135 %M3447
+--] [-----]/[--+--] [-----------------------------------------------------(^)-- (* One-Shot H047 *)
| |
|MB068_1 |
|%I0069 %M2206 |
+--]/[-----] [--+
|
|%M3447 %M3704 %M3647 << RUNG 142 STEP #0570 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H047 *)
|
| PH047 << RUNG 143 STEP #0573 >>
|%M3647 %T0045 %M3972
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Cleaning Pipe 1 Wrong Pos. *)
| |
| MB068_1 PS007 |
|%M3647 %I0069 %M2206 %I0135 |
+--]/[--+--] [-----]/[--+--] [--+
| | |
| |MB068_1 |
| |%I0069 %M2206 |
| +--]/[-----] [--+
|
| A206 K018 K022 << RUNG 144 STEP #0585 >>
|%I0086 %Q0161 %M1055 %Q0162 %M3448
+--]/[-----] [-----] [--+--]/[--+------------------------------------------(^)-- (* One-Shot H048 *)
| | |
| |%M1106 |
| +--] [--+
| |
|%M1370 |
+--] [--------------------------+
|
|%M3448 %M3704 %M3648 << RUNG 145 STEP #0593 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H048 *)
|
| PH048 << RUNG 146 STEP #0596 >>
|%M3648 %T0045 %M4034
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm LS Element Low Temp. *)
| |
| A206 K018 K022 |
|%M3648 %I0086 %Q0161 %Q0162 |
+--]/[-----]/[-----] [--+--]/[--+
| | |
| |%M1106 |
| +--] [--+
| |
|%M1370 |
+--] [--------------------------+
|
|%M1038 %M3449 << RUNG 147 STEP #0607 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H049 *)
|
|%M3449 %M3704 %M3649 << RUNG 148 STEP #0609 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H049 *)
|
| PH049 << RUNG 149 STEP #0612 >>
|%M3649 %T0045 %M4035
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Presteril. Valve Wrong Pos *)
| |
|%M3649 %M1038 |
+--]/[-----] [--+
|

%M1038 SterileAir InletValve Wrong Pos. %M3704 First Alarm
%M1106 Drying Fulfilled %I0086 A206 LS, Temp.
%M1370 Heat reduction valve wrong pos %Q0161 K018 Preheating
%M2206 Ready Cleaning %Q0162 K022 Heat sterilization
%M3447 One-Shot H047 %I0069 MB068_1 Cleaning Pipe Jet Diverter
%M3448 One-Shot H048 %M3972 PH047 Alarm Cleaning Pipe 1 Wrong Pos.
%M3449 One-Shot H049 %M4034 PH048 Alarm LS Element Low Temp.
%M3647 New Alarm H047 %M4035 PH049 Alarm Presteril. Valve Wrong Pos
TBA/8LSC-0200
|STEP2_7 STEP3_7 A201 << RUNG 150 STEP #0618 >>

|%M0111 %M0112 %M0401 %I0081 %M3450
+--] [-----]/[-----]/[-----]/[---------------------------------------------(^)-- (* One-Shot H050 *)
|
|%M3450 %M3704 %M3650 << RUNG 151 STEP #0623 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H050 *)
|
| PH050 << RUNG 152 STEP #0626 >>
|%M3650 %T0045 %M4036
+--] [-----] [--------------------------+----------------------------------( )-- (* Alarm Presterilization Temp. *)
| |
| STEP2_7 STEP3_7 A201 |
|%M3650 %M0111 %M0112 %M0401 %I0081 |
+--]/[-----] [-----]/[-----]/[-----]/[--+
|
| MB099 << RUNG 153 STEP #0635 >>
|%I0077 %M3451
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H051 *)
|
|%M3451 %M3704 %M3651 << RUNG 154 STEP #0637 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H051 *)
|
| PH051 << RUNG 155 STEP #0640 >>
|%M3651 %T0045 %M3888
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm ASU Door monitors Activate *)
| |
| MB099 |
|%M3651 %I0077 |
+--]/[-----]/[--+
|
| A204 K018 << RUNG 156 STEP #0646 >>
|%I0084 %Q0161 %M1055 %M3452
+--]/[-----] [-----] [-----------------------------------------------------(^)-- (* One-Shot H052 *)
|
|%M3452 %M3704 %M3652 << RUNG 157 STEP #0650 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H052 *)
|
| PH052 << RUNG 158 STEP #0653 >>
|%M3652 %T0045 %M4037
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Sterile Air Temp. *)
| |
| A204 K018 |
|%M3652 %I0084 %Q0161 |
+--]/[-----]/[-----] [--+
|
|%M1101 %M3453 << RUNG 159 STEP #0660 >>
+--] [----------------------------------+----------------------------------(^)-- (* One-Shot H053 *)
| |
| MB018 STEP_0 K121 PS030H |
|%I0074 %M0100 %M1204 %Q0201 %I0133 |
+--] [-----] [-----]/[-----]/[-----]/[--+
|
|%M3453 %M3704 %M3653 << RUNG 160 STEP #0668 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H053 *)
|

%M0401 Sterileconditions Bypassed %I0081 A201 Presterilization Air Temp.
%M1055 Delay Display Temp. 10 minutes %I0084 A204 Sterilized Air, Temp.
%M1101 Sterile Air Pressure Too Low %Q0161 K018 Preheating
%M1204 Venting Aseptic Chamber %Q0201 K121 Aux. Relay For SA Fan Motor
%M3450 One-Shot H050 %I0074 MB018 Sterile Air Pressure
%M3451 One-Shot H051 %I0077 MB099 Door Guards ASU
%M3452 One-Shot H052 %M4036 PH050 Alarm Presterilization Temp.
%M3453 One-Shot H053 %M3888 PH051 Alarm ASU Door monitors Activate
%M3650 New Alarm H050 %M4037 PH052 Alarm Sterile Air Temp.
%M3651 New Alarm H051 %I0133 PS030H Step Up, Push Button
%M3652 New Alarm H052 %M0111 STEP2_7 Machine Ladder In Position 2-7
%M3653 New Alarm H053 %M0112 STEP3_7 Machine Ladder In Position 3-7
%M3704 First Alarm %M0100 STEP_0 Machine Ladder In Position 0
%T0045 Sync Flash
TBA/8LSC-0200
| PH053 << RUNG 161 STEP #0671 >>

|%M3653 %T0045 %M4038
+--] [-----] [----------------------------------+--------------------------( )-- (* Alarm Sterile Air Pressure *)
| |
| MB018 STEP_0 K121 PS030H |
|%M3653 %I0074 %M0100 %M1204 %Q0201 %I0133 |
+--]/[-----] [-----] [-----]/[-----]/[-----]/[--+
|
|%M1100 %M3454 << RUNG 162 STEP #0681 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H054 *)
|
|%M3454 %M3704 %M3654 << RUNG 163 STEP #0683 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H054 *)
|
| PH054 << RUNG 164 STEP #0686 >>
|%M3654 %T0045 %M4039
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Water Separator High Level *)
| |
|%M3654 %M1100 |
+--]/[-----] [--+
|
| MB049 PS007 << RUNG 165 STEP #0692 >>
|%I0053 %M2206 %I0135 %M3455
+--] [-----]/[--+--] [-----------------------------------------------------(^)-- (* One-Shot H055 *)
| |
| MB049 |
|%I0053 %M2206 |
+--]/[-----] [--+
|
|%M3455 %M3704 %M3655 << RUNG 166 STEP #0699 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H055 *)
|
| PH055 << RUNG 167 STEP #0702 >>
|%M3655 %T0045 %M4040
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Cleaning Cup In Wrong Pos. *)
| |
| MB049 PS007 |
|%M3655 %I0053 %M2206 %I0135 |
+--]/[--+--] [-----]/[--+--] [--+
| | |
| | MB049 |
| |%I0053 %M2206 |
| +--]/[-----] [--+
|
|%M1503 %M1501 %M3456 << RUNG 168 STEP #0714 >>
+--] [-----] [-------------------------------------------------------------(^)-- (* One-Shot H056 *)
|
|%M3456 %M3704 %M3656 << RUNG 169 STEP #0717 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H056 *)
|
| PH056 << RUNG 170 STEP #0720 >>
|%M3656 %T0045 %M4041
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Printed Design Wrong Pos. *)
| |
|%M3656 %M1503 %M1501 |
+--]/[-----] [-----] [--+
|
|A401_30 << RUNG 171 STEP #0727 >>
|%I0092 %M0332 %M3457
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H057 *)

%M0332 Delay Sort. Sequence %M3704 First Alarm
%M1100 High Level Separator %T0045 Sync Flash
%M1204 Venting Aseptic Chamber %I0092 A401_30 Fault TS IH Left & Right
%M1501 Machine In Design %Q0201 K121 Aux. Relay For SA Fan Motor
%M1503 Design Wrong Pos. 10-11 %I0074 MB018 Sterile Air Pressure
%M2206 Ready Cleaning %I0053 MB049 Cleaning Cup In Position
%M3454 One-Shot H054 %M4038 PH053 Alarm Sterile Air Pressure
%M3455 One-Shot H055 %M4039 PH054 Alarm Water Separator High Level
%M3456 One-Shot H056 %M4040 PH055 Alarm Cleaning Cup In Wrong Pos.
%M3457 One-Shot H057 %M4041 PH056 Alarm Printed Design Wrong Pos.
%M3654 New Alarm H054 %I0133 PS030H Step Up, Push Button
%M3655 New Alarm H055 %M0100 STEP_0 Machine Ladder In Position 0
TBA/8LSC-0200
|%M3457 %M3704 %M3657 << RUNG 172 STEP #0730 >>

+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H057 *)
|
| PH057 << RUNG 173 STEP #0733 >>
|%M3657 %T0045 %M4042
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm TS IH-unit Fault *)
| |
| A401_30 |
|%M3657 %I0092 %M0332 |
+--]/[-----]/[-----] [--+
|
| MB044 << RUNG 174 STEP #0740 >>
|%I0058 %M3458
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H058 *)
|
|%M3458 %M3704 %M3658 << RUNG 175 STEP #0742 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H058 *)
|
| PH058 << RUNG 176 STEP #0745 >>
|%M3658 %T0045 %M4052
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm cage not in position FFU *)
| |
| MB044 |
|%M3658 %I0058 |
+--]/[-----]/[--+
|
|%M1942 %M3459 << RUNG 177 STEP #0751 >>
+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H059 *)
| |
|%M1943 |
+--] [--+
|
|%M3459 %M3704 %M3659 << RUNG 178 STEP #0754 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H059 *)
|
| PH059 << RUNG 179 STEP #0757 >>
|%M3659 %T0045 %M4051
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm transport chain ovrl FFU *)
| |
|%M3659 %M1942 |
+--]/[--+--] [--+
| | |
| |%M1943 |
| +--] [--+
|
|%M1951 %M3460 << RUNG 180 STEP #0765 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H060 *)
|
|%M3460 %M3704 %M3660 << RUNG 181 STEP #0767 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H060 *)
|
| PH060 << RUNG 182 STEP #0770 >>
|%M3660 %T0045 %M4050
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm temp.flap seal.top left *)
| |
|%M3660 %M1951 |
+--]/[-----] [--+
|
|%M1949 %M1950 %M3461 << RUNG 183 STEP #0776 >>
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H061 *)
|

%M0332 Delay Sort. Sequence %M3658 New Alarm H058
%M1942 Transport chain overload FFU %M3659 New Alarm H059
%M1943 FFU not timed %M3660 New Alarm H060
%M1949 Reset crank guard FFU %M3704 First Alarm
%M1950 Reset crank guard Main Motor %T0045 Sync Flash
%M1951 Temp.flap sealing top left %I0092 A401_30 Fault TS IH Left & Right
%M3457 One-Shot H057 %I0058 MB044 Cage in position
%M3458 One-Shot H058 %M4042 PH057 Alarm TS IH-unit Fault
%M3459 One-Shot H059 %M4052 PH058 Alarm cage not in position FFU
%M3460 One-Shot H060 %M4051 PH059 Alarm transport chain ovrl FFU
%M3461 One-Shot H061 %M4050 PH060 Alarm temp.flap seal.top left
TBA/8LSC-0200
|%M3461 %M3704 %M3661 << RUNG 184 STEP #0779 >>

+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H061 *)
|
| PH061 << RUNG 185 STEP #0782 >>
|%M3661 %T0045 %M4049
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Crank guard FFU activated *)
| |
|%M3661 %M1949 %M1950 |
+--]/[-----]/[-----] [--+
|
|%M2217 %M3462 << RUNG 186 STEP #0789 >>
+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H062 *)
| |
|%M2218 |
+--] [--+
|
|%M3462 %M3704 %M3662 << RUNG 187 STEP #0792 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H062 *)
|
| PH062 << RUNG 188 STEP #0795 >>
|%M3662 %T0045 %M4048
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Level Fault Cleaning Tray *)
| |
|%M3662 %M2217 |
+--]/[--+--] [--+
| | |
| |%M2218 |
| +--] [--+
|
| A208 K018 << RUNG 189 STEP #0803 >>
|%I0088 %Q0161 %M1054 %M3463
+--]/[-----] [--+--] [----------+------------------------------------------(^)-- (* One-Shot H063 *)
| | |
| | S005 |
| |%I0040 %M1052 |
| +--] [-----] [--+
| | |
| |%M0801 %M0803 |
| +--] [--+--]/[--+
| | |
| | MS060 |
| |%I0101 |
| +--] [--+
|
|%M3463 %M3704 %M3663 << RUNG 190 STEP #0815 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H063 *)
|
| PH063 << RUNG 191 STEP #0818 >>
|%M3663 %T0045 %M3887
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm ASU Element Low Temp. *)
| |
| A208 K018 |
|%M3663 %I0088 %Q0161 |
+--]/[-----]/[-----] [--+
|
|%M1018 %M3464 << RUNG 192 STEP #0825 >>
+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H064 *)
| |
|%M1012 |
+--] [--+
|

%M0801 Memory, Automatic Papersplice %M3464 One-Shot H064
%M0803 Request of splicing paperweb %M3661 New Alarm H061
%M1012 Low Lev.H2O2-tank/TooLongFilling %M3662 New Alarm H062
%M1018 Low Level Peroxide Tank(900-910) %M3663 New Alarm H063
%M1052 Preheating Ready %M3704 First Alarm
%M1949 Reset crank guard FFU %I0088 A208 Splicer ASU, Temp.
%M1950 Reset crank guard Main Motor %Q0161 K018 Preheating
%M2217 Malfunction Filling Clean. Tray %I0101 MS060 Manual Splicing
%M2218 Malfunction Circulation Pump %M4049 PH061 Alarm Crank guard FFU activated
%M3461 One-Shot H061 %M4048 PH062 Alarm Level Fault Cleaning Tray
%M3462 One-Shot H062 %M3887 PH063 Alarm ASU Element Low Temp.
%M3463 One-Shot H063 %I0040 S005 Service Switch
TBA/8LSC-0200
|%M3464 %M3704 %M3664 << RUNG 193 STEP #0828 >>

+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H064 *)
|
| PH064 << RUNG 194 STEP #0831 >>
|%M3664 %T0045 %M3886
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Peroxide Tank Low Level *)
| |
|%M3664 %M1018 |
+--]/[--+--] [--+
| | |
| |%M1012 |
| +--] [--+
|
|%M1014 %M3465 << RUNG 195 STEP #0839 >>
+--] [----------+----------------------------------------------------------(^)-- (* One-Shot H065 *)
| |
|%M1014 %M1016 |
+--]/[-----] [--+
|
|%M3465 %M3704 %M3665 << RUNG 196 STEP #0844 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H065 *)
|
| PH065 << RUNG 197 STEP #0847 >>
|%M3665 %T0045 %M3885
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Perox.Tank Sens. Fault *)
| |
|%M3665 %M1014 %T0045 |
+--]/[--+--] [-----] [--+
| | |
| |%M1014 %M1016 |
| +--]/[-----] [--+
|
|%M1952 %M3466 << RUNG 198 STEP #0858 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H066 *)
|
|%M3466 %M3704 %M3666 << RUNG 199 STEP #0860 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H066 *)
|
| PH066 << RUNG 200 STEP #0863 >>
|%M3666 %T0045 %M4047
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm temp.flap seal.top right *)
| |
|%M3666 %M1952 |
+--]/[-----] [--+
|
|%M1907 %M3467 << RUNG 201 STEP #0869 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H067 *)
|
|%M3467 %M3704 %M3667 << RUNG 202 STEP #0871 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H067 *)
|
| PH067 << RUNG 203 STEP #0874 >>
|%M3667 %T0045 %M4046
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm external packs supervision *)
| |
|%M3667 %M1907 |
+--]/[-----] [--+
|

%M1012 Low Lev.H2O2-tank/TooLongFilling %M3664 New Alarm H064
%M1014 Level Too High In Peroxide Tank %M3665 New Alarm H065
%M1016 Mem. Lev.Too High Peroxide Tank %M3666 New Alarm H066
%M1018 Low Level Peroxide Tank(900-910) %M3667 New Alarm H067
%M1907 Malfunc. Ext. Package Supervis. %M3704 First Alarm
%M1952 Temp.flap sealing top right %T0045 Sync Flash
%M3464 One-Shot H064 %M3886 PH064 Alarm Peroxide Tank Low Level
%M3465 One-Shot H065 %M3885 PH065 Alarm Perox.Tank Sens. Fault
%M3466 One-Shot H066 %M4047 PH066 Alarm temp.flap seal.top right
%M3467 One-Shot H067 %M4046 PH067 Alarm external packs supervision
TBA/8LSC-0200
|%M0902 %M3468 << RUNG 204 STEP #0880 >>

+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H068 *)
| |
|%M0904 |
+--] [--+
|
|%M3468 %M3704 %M3668 << RUNG 205 STEP #0883 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H068 *)
|
| PH068 << RUNG 206 STEP #0886 >>
|%M3668 %T0045 %M3947
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm SA Short Stop Element *)
| |
|%M3668 %M0902 |
+--]/[--+--] [--+
| | |
| |%M0904 |
| +--] [--+
|
|%M1225 %M3469 << RUNG 207 STEP #0894 >>
+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H069 *)
| |
|%M1227 |
+--] [--+
|
|%M3469 %M3704 %M3669 << RUNG 208 STEP #0897 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H069 *)
|
| PH069 << RUNG 209 STEP #0900 >>
|%M3669 %T0045 %M4065
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm LS Short Stop Element *)
| |
|%M3669 %M1225 |
+--]/[--+--] [--+
| | |
| |%M1227 |
| +--] [--+
|
|%M1502 %M3470 << RUNG 210 STEP #0908 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H070 *)
|
|%M3470 %M3704 %M3670 << RUNG 211 STEP #0910 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H070 *)
|
| PH070 << RUNG 212 STEP #0913 >>
|%M3670 %T0045 %M4066
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Design Photocell *)
| |
|%M3670 %M1502 |
+--]/[-----] [--+
|
| MB103 PS007 << RUNG 213 STEP #0919 >>
|%I0071 %M2206 %I0135 %M3471
+--] [-----] [--+--] [-----------------------------------------------------(^)-- (* One-Shot H071 *)
| |
| MB103 |
|%I0071 %M2206 |
+--]/[-----]/[--+
|
|%M3471 %M3704 %M3671 << RUNG 214 STEP #0926 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H071 *)
|

%M0902 SA SS element broken (display) %M3669 New Alarm H069
%M0904 SA SS element broken %M3670 New Alarm H070
%M1225 LS SS element broken (display) %M3671 New Alarm H071
%M1227 LS SS element broken %M3704 First Alarm
%M1502 Signal Design Photocell Missing %T0045 Sync Flash
%M2206 Ready Cleaning %I0071 MB103 Sterile Air Pipe Jet Diverter
%M3468 One-Shot H068 %M3947 PH068 Alarm SA Short Stop Element
%M3469 One-Shot H069 %M4065 PH069 Alarm LS Short Stop Element
%M3470 One-Shot H070 %M4066 PH070 Alarm Design Photocell
%M3471 One-Shot H071 %I0135 PS007 Selector Switch
TBA/8LSC-0200
| PH071 << RUNG 215 STEP #0929 >>

|%M3671 %T0045 %M4067
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Pipe Jet Diverter Pos. *)
| |
| MB103 PS007 |
|%M3671 %I0071 %M2206 %I0135 |
+--]/[--+--] [-----] [--+--] [--+
| | |
| | MB103 |
| |%I0071 %M2206 |
| +--]/[-----]/[--+
|
| MB104 PS007 << RUNG 216 STEP #0941 >>
|%I0072 %M2206 %I0135 %M3472
+--] [-----] [--+--] [-----------------------------------------------------(^)-- (* One-Shot H072 *)
| |
| MB104 |
|%I0072 %M2206 |
+--]/[-----]/[--+
|
|%M3472 %M3704 %M3672 << RUNG 217 STEP #0948 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H072 *)
|
| PH072 << RUNG 218 STEP #0951 >>
|%M3672 %T0045 %M3973
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm Pipe B-Valve Pos. *)
| |
| MB104 PS007 |
|%M3672 %I0072 %M2206 %I0135 |
+--]/[--+--] [-----] [--+--] [--+
| | |
| | MB104 |
| |%I0072 %M2206 |
| +--]/[-----]/[--+
|
|%S0008 %M3473
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H073 *)
|
|%M3473 %M3704 %M3673 << RUNG 220 STEP #0965 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H073 *)
|
| PH073 << RUNG 221 STEP #0968 >>
|%M3673 %T0045 %M3988
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL Dosing Valve Wrong Pos. *)
| |
| ALW_OFF|
|%M3673 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3474
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H074 *)
|
|%M3474 %M3704 %M3674 << RUNG 223 STEP #0976 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H074 *)
|
| PH074 << RUNG 224 STEP #0979 >>
|%M3674 %T0045 %M3987
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL CFV Membrane Leakage *)
| |
| ALW_OFF|
|%M3674 %S0008 |
+--]/[-----] [--+
|

%M2206 Ready Cleaning %T0045 Sync Flash
%M3473 One-Shot H073 %I0071 MB103 Sterile Air Pipe Jet Diverter
%M3474 One-Shot H074 %I0072 MB104 Sterile Air Pipe B-Valve
%M3671 New Alarm H071 %M4067 PH071 Alarm Pipe Jet Diverter Pos.
%M3672 New Alarm H072 %M3973 PH072 Alarm Pipe B-Valve Pos.
%M3673 New Alarm H073 %M3988 PH073 Alarm HL Dosing Valve Wrong Pos.
%M3674 New Alarm H074 %M3987 PH074 Alarm HL CFV Membrane Leakage
%M3704 First Alarm %I0135 PS007 Selector Switch
TBA/8LSC-0200

|%S0008 %M3475
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H075 *)
|
|%M3475 %M3704 %M3675 << RUNG 226 STEP #0987 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H075 *)
|
| PH075 << RUNG 227 STEP #0990 >>
|%M3675 %T0045 %M3986
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL Flow Error *)
| |
| ALW_OFF|
|%M3675 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3476
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H076 *)
|
|%M3476 %M3704 %M3676 << RUNG 229 STEP #0998 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H076 *)
|
| PH076 << RUNG 230 STEP #1001 >>
|%M3676 %T0045 %M3985
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL HL-Valve Wrong Pos. *)
| |
| ALW_OFF|
|%M3676 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3477
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H077 *)
|
|%M3477 %M3704 %M3677 << RUNG 232 STEP #1009 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H077 *)
|
| PH077 << RUNG 233 STEP #1012 >>
|%M3677 %T0045 %M4068
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HL/HVA Overfilling *)
| |
| ALW_OFF|
|%M3677 %S0008 |
+--]/[-----] [--+
|
|%M0835 %M3478 << RUNG 234 STEP #1018 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H078 *)
|
|%M3478 %M3704 %M3678 << RUNG 235 STEP #1020 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H078 *)
|
| PH078 << RUNG 236 STEP #1023 >>
|%M3678 %T0045 %M3974
+--] [-----] [--+----------------------------------------------------------( )-- (* Malf.photocelles or time-out ASU *)
| |
|%M3678 %M0835 |
+--]/[-----] [--+
|
|%M1953 %M3479 << RUNG 237 STEP #1029 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H079 *)
|
|%M3479 %M3704 %M3679 << RUNG 238 STEP #1031 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H079 *)
|

%M0835 mem.timeout or reading phot.ASU %M3678 New Alarm H078
%M1953 Temp.flaps sealing bottom %M3679 New Alarm H079
%M3475 One-Shot H075 %M3704 First Alarm
%M3478 One-Shot H078 %M3986 PH075 Alarm HL Flow Error
%M3479 One-Shot H079 %M3985 PH076 Alarm HL HL-Valve Wrong Pos.
%M3675 New Alarm H075 %M4068 PH077 Alarm HL/HVA Overfilling
%M3676 New Alarm H076 %M3974 PH078 Malf.photocelles or time-out ASU
TBA/8LSC-0200
| PH079 << RUNG 239 STEP #1034 >>

|%M3679 %T0045 %M3953
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm temp.flaps sealing bottom *)
| |
|%M3679 %M1953 |
+--]/[-----] [--+
|
|%M2202 %M3480 << RUNG 240 STEP #1040 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H080 *)
|
|%M3480 %M3704 %M3680 << RUNG 241 STEP #1042 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H080 *)
|
| PH080 << RUNG 242 STEP #1045 >>
|%M3680 %T0045 %M3884
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Cleaning Steam Barrier *)
| |
|%M3680 %M2202 |
+--]/[-----] [--+
|
| Z102 << RUNG 243 STEP #1051 >>
|%I0035 %M3481
+--]/[--+------------------------------------------------------------------(^)-- (* One-Shot H081 *)
| |
|OVR_PRE|
|%S0011 |
+--] [--+
|
|%M3481 %M3704 %M3681 << RUNG 244 STEP #1054 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H081 *)
|
| PH081 << RUNG 245 STEP #1057 >>
|%M3681 %T0045 %M3883
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Surge Filter Activated *)
| |
| Z102 |
|%M3681 %I0035 |
+--]/[--+--]/[--+
| | |
| |OVR_PRE|
| |%S0011 |
| +--] [--+
|
| K128 << RUNG 246 STEP #1065 >>
|%I0031 %M3482
+--]/[---------------------------------------------------------------------(^)-- (* One-Shot H082 *)
|
|%M3482 %M3704 %M3682 << RUNG 247 STEP #1067 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H082 *)
|
| PH082 << RUNG 248 STEP #1070 >>
|%M3682 %T0045 %M3850
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm Preparation *)
| |
| K128 |
|%M3682 %I0031 |
+--]/[-----]/[--+
|
|%M1902 %M3483 << RUNG 249 STEP #1076 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H083 *)
|
|%M3483 %M3704 %M3683 << RUNG 250 STEP #1078 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H083 *)

%M1902 Stop position switch FFU alarm %M3683 New Alarm H083
%M1953 Temp.flaps sealing bottom %M3704 First Alarm
%M2202 Key Signal:Clean.Steambarr.v.(C) %T0045 Sync Flash
%M3480 One-Shot H080 %I0031 K128 Preparations On
%M3481 One-Shot H081 %S0011 OVR_PRE
%M3482 One-Shot H082 %M3953 PH079 Alarm temp.flaps sealing bottom
%M3483 One-Shot H083 %M3884 PH080 Alarm Cleaning Steam Barrier
%M3679 New Alarm H079 %M3883 PH081 Alarm Surge Filter Activated
%M3680 New Alarm H080 %M3850 PH082 Alarm Preparation
%M3681 New Alarm H081 %I0035 Z102 Surge Voltage Supervision
TBA/8LSC-0200
| PH083 << RUNG 251 STEP #1081 >>

|%M3683 %T0045 %M3873
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm time-out stop posit.FFU *)
| |
|%M3683 %M1902 |
+--]/[-----] [--+
|
|X500-06 STEP_0 << RUNG 252 STEP #1087 >>
|%I0305 %M0100 %M3484
+--]/[--+--]/[-------------------------------------------------------------(^)-- (* One-Shot H084 *)
| |
|%M2903 |
+--] [--+
| |
|%M2920 |
+--] [--+
| |
|%M2922 |
+--] [--+
|
|%M3484 %M3704 %M3684 << RUNG 253 STEP #1093 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H084 *)
|
| PH084 << RUNG 254 STEP #1096 >>
|%M3684 %T0045 %M3874
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm Pulltab Fault *)
| |
| X500-06 STEP_0 |
|%M3684 %I0305 %M0100 |
+--]/[--+--]/[--+--]/[--+
| | |
| |%M2903 |
| +--] [--+
| | |
| |%M2920 |
| +--] [--+
| | |
| |%M2922 |
| +--] [--+
|
|%M2470 %M3485 << RUNG 255 STEP #1107 >>
+--] [----------+----------------------------------------------------------(^)-- (* One-Shot H085 *)
| |
| MB910 |
|%M2461 %I0122 |
+--] [--+--]/[--+
| |
|%M2463 |
+--] [--+
|
|%M3485 %M3704 %M3685 << RUNG 256 STEP #1113 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H085 *)
|

%M1902 Stop position switch FFU alarm %M3684 New Alarm H084
%M2461 Request start strip splicing seq %M3685 New Alarm H085
%M2463 Splicing sequence on ASSU/8/9 %M3704 First Alarm
%M2470 Delay door guard ASSU/8/9 open %T0045 Sync Flash
%M2903 PT8 PATCH MATERIAL LOW PLMS %I0122 MB910 Door guard ASSU/8/9
%M2920 PT8 ELECTR.CABINET TEMP.INF.PLMS %M3873 PH083 Alarm time-out stop posit.FFU
%M2922 PT8 TAB MATERIAL LOW PLMS %M3874 PH084 Alarm Pulltab Fault
%M3484 One-Shot H084 %M0100 STEP_0 Machine Ladder In Position 0
%M3485 One-Shot H085 %I0305 X500-06 Opening Device Fault Lamp
TBA/8LSC-0200
| PH085 << RUNG 257 STEP #1116 >>

|%M3685 %T0045 %M3875
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm door guard ASSU/8/9 *)
| |
|%M3685 %M2470 |
+--]/[--+--] [----------+
| | |
| | MB910 |
| |%M2461 %I0122 |
| +--] [--+--]/[--+
| | |
| |%M2463 |
| +--] [--+
|
|STEP_0 STEP_7 A910_24 << RUNG 258 STEP #1127 >>
|%M0100 %M0107 %I0123 %M3486
+--]/[-----]/[-----]/[-----------------------------------------------------(^)-- (* One-Shot H086 *)
|
|%M3486 %M3704 %M3686 << RUNG 259 STEP #1131 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H086 *)
|
| PH086 << RUNG 260 STEP #1134 >>
|%M3686 %T0045 %M3876
+--] [-----] [------------------+------------------------------------------( )-- (* Alarm strip splicer temp.ASSU/8/ *)
| |
| STEP_0 STEP_7 A910_24|
|%M3686 %M0100 %M0107 %I0123 |
+--]/[-----]/[-----]/[-----]/[--+
|
|%S0008 %M3487
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H087 *)
|
|%M3487 %M3704 %M3687 << RUNG 262 STEP #1144 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H087 *)
|
| PH087 << RUNG 263 STEP #1147 >>
|%M3687 %T0045 %M3877
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm HVA bypass pipe *)
| |
| ALW_OFF|
|%M3687 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3488
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H088 *)
|
|%M3488 %M3704 %M3688 << RUNG 265 STEP #1155 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H088 *)
|
| PH088 << RUNG 266 STEP #1158 >>
|%M3688 %T0045 %M3878
+--] [-----] [--+----------------------------------------------------------( )-- (* Splice in Superstructure *)
| |
| ALW_OFF|
|%M3688 %S0008 |
+--]/[-----] [--+
| |
|%M1994 |
+--] [----------+
|

%M1994 Mem.paper splice in the tower %M3704 First Alarm
%M2461 Request start strip splicing seq %T0045 Sync Flash
%M2463 Splicing sequence on ASSU/8/9 %I0123 A910_24 Temperature strip splicer
%M2470 Delay door guard ASSU/8/9 open %S0008 ALW_OFF
%M3486 One-Shot H086 %I0122 MB910 Door guard ASSU/8/9
%M3487 One-Shot H087 %M3875 PH085 Alarm door guard ASSU/8/9
%M3488 One-Shot H088 %M3876 PH086 Alarm strip splicer temp.ASSU/8/
%M3685 New Alarm H085 %M3877 PH087 Alarm HVA bypass pipe
%M3686 New Alarm H086 %M3878 PH088 Splice in Superstructure
TBA/8LSC-0200

|%S0008 %M3489
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H089 *)
|
|%M3489 %M3704 %M3689 << RUNG 268 STEP #1167 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H089 *)
|
| PH089 << RUNG 269 STEP #1170 >>
|%M3689 %T0045 %M3879
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm pack.weight out of range *)
| |
| ALW_OFF|
|%M3689 %S0008 |
+--]/[-----] [--+
|
|%M2656 %M3490 << RUNG 270 STEP #1176 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H090 *)
|
|%M3490 %M3704 %M3690 << RUNG 271 STEP #1178 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H090 *)
|
| PH090 << RUNG 272 STEP #1181 >>
|%M3690 %T0045 %M3880
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm phot.packs after FFU miss. *)
| |
|%M3690 %M2656 |
+--]/[-----] [--+
|
|%M2107 %M3491 << RUNG 273 STEP #1187 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H091 *)
|
|%M3491 %M3704 %M3691 << RUNG 274 STEP #1189 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H091 *)
|
| PH091 << RUNG 275 STEP #1192 >>
|%M3691 %T0045 %M3881
+--] [-----] [--+----------------------------------------------------------( )-- (* Paper recorder alarm/s *)
| |
|%M3691 %M2107 |
+--]/[-----] [--+
|
|%M1903 %M3492 << RUNG 276 STEP #1198 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H092 *)
|
|%M3492 %M3704 %M3692 << RUNG 277 STEP #1200 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H092 *)
|
| PH092 << RUNG 278 STEP #1203 >>
|%M3692 %T0045 %M3882
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm outfeeder overload FFU *)
| |
|%M3692 %M1903 |
+--]/[-----] [--+
|
|%M1950 %M0325 %M3493 << RUNG 279 STEP #1209 >>
+--]/[-----] [-------------------------------------------------------------(^)-- (* One-Shot H093 *)
|
|%M3493 %M3704 %M3693 << RUNG 280 STEP #1212 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H093 *)
|

%M0325 Reset Door Guards Tower %M3690 New Alarm H090
%M1903 Outfeeder overload FFU %M3691 New Alarm H091
%M1950 Reset crank guard Main Motor %M3692 New Alarm H092
%M2107 Mem.paper recorder alarm %M3693 New Alarm H093
%M2656 Alarm FF,pack.count. PLMS %M3704 First Alarm
%M3491 One-Shot H091 %M3879 PH089 Alarm pack.weight out of range
%M3492 One-Shot H092 %M3880 PH090 Alarm phot.packs after FFU miss.
%M3493 One-Shot H093 %M3881 PH091 Paper recorder alarm/s
%M3689 New Alarm H089 %M3882 PH092 Alarm outfeeder overload FFU
TBA/8LSC-0200
| PH093 << RUNG 281 STEP #1215 >>

|%M3693 %T0045 %M3977
+--] [-----] [----------+--------------------------------------------------( )-- (* Alarm crank guard M.M. activated *)
| |
|%M3693 %M1950 %M0325 |
+--]/[-----]/[-----] [--+
|
|%M1941 %M3494 << RUNG 282 STEP #1222 >>
+--] [--+------------------------------------------------------------------(^)-- (* One-Shot H094 *)
| |
|%M1943 |
+--] [--+
|
|%M3494 %M3704 %M3694 << RUNG 283 STEP #1225 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H094 *)
|
| PH094 << RUNG 284 STEP #1228 >>
|%M3694 %T0045 %M3978
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm pulldown/pusher ovrl FFU *)
| |
|%M3694 %M1941 |
+--]/[--+--] [--+
| | |
| |%M1943 |
| +--] [--+
|
|%M1940 %M3495 << RUNG 285 STEP #1236 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H095 *)
|
|%M3495 %M3704 %M3695 << RUNG 286 STEP #1238 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H095 *)
|
| PH095 << RUNG 287 STEP #1241 >>
|%M3695 %T0045 %M3980
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm in transport chain ovrl FF *)
| |
|%M3695 %M1940 |
+--]/[-----] [--+
|
|%M1947 %M3496 << RUNG 288 STEP #1247 >>
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H096 *)
|
|%M3496 %M3704 %M3696 << RUNG 289 STEP #1249 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H096 *)
|
| PH096 << RUNG 290 STEP #1252 >>
|%M3696 %T0045 %M3979
+--] [-----] [--+----------------------------------------------------------( )-- (* Alarm frequency converter FFU *)
| |
|%M3696 %M1947 |
+--]/[-----] [--+
|
|%S0008 %M3529
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H129 *)
|
|%M3529 %M3704 %M3729 << RUNG 292 STEP #1260 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H129 *)
|

%M0325 Reset Door Guards Tower %M3694 New Alarm H094
%M1940 infeeder rotation overload FFU %M3695 New Alarm H095
%M1941 Pulldown/pusher overload FFU %M3696 New Alarm H096
%M1943 FFU not timed %M3704 First Alarm
%M1947 Frequency converter alarm FFU %M3729 New Alarm H129
%M1950 Reset crank guard Main Motor %T0045 Sync Flash
%M3495 One-Shot H095 %M3977 PH093 Alarm crank guard M.M. activated
%M3496 One-Shot H096 %M3978 PH094 Alarm pulldown/pusher ovrl FFU
%M3529 One-Shot H129 %M3980 PH095 Alarm in transport chain ovrl FF
%M3693 New Alarm H093 %M3979 PH096 Alarm frequency converter FFU
TBA/8LSC-0200
| PH129 << RUNG 293 STEP #1263 >>

|%M3729 %T0045 %M3828
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:1 *)
| |
| ALW_OFF|
|%M3729 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3530
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H130 *)
|
|%M3530 %M3704 %M3730 << RUNG 295 STEP #1271 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H130 *)
|
| PH130 << RUNG 296 STEP #1274 >>
|%M3730 %T0045 %M3827
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:2 *)
| |
| ALW_OFF|
|%M3730 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3531
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H131 *)
|
|%M3531 %M3704 %M3731 << RUNG 298 STEP #1282 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H131 *)
|
| PH131 << RUNG 299 STEP #1285 >>
|%M3731 %T0045 %M3826
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:3 *)
| |
| ALW_OFF|
|%M3731 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3532
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H132 *)
|
|%M3532 %M3704 %M3732 << RUNG 301 STEP #1293 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H132 *)
|
| PH132 << RUNG 302 STEP #1296 >>
|%M3732 %T0045 %M3825
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:4 *)
| |
| ALW_OFF|
|%M3732 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3533
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H133 *)
|
|%M3533 %M3704 %M3733 << RUNG 304 STEP #1304 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H133 *)
|

%M3530 One-Shot H130 %M3732 New Alarm H132
%M3704 First Alarm %M3828 PH129 Multiplex 1 Alarm 1:1
%M3729 New Alarm H129 %M3827 PH130 Multiplex 1 Alarm 1:2
TBA/8LSC-0200
| PH133 << RUNG 305 STEP #1307 >>

|%M3733 %T0045 %M3824
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:5 *)
| |
| ALW_OFF|
|%M3733 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3534
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H134 *)
|
|%M3534 %M3704 %M3734 << RUNG 307 STEP #1315 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H134 *)
|
| PH134 << RUNG 308 STEP #1318 >>
|%M3734 %T0045 %M3823
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:6 *)
| |
| ALW_OFF|
|%M3734 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3535
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H135 *)
|
|%M3535 %M3704 %M3735 << RUNG 310 STEP #1326 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H135 *)
|
| PH135 << RUNG 311 STEP #1329 >>
|%M3735 %T0045 %M3822
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:7 *)
| |
| ALW_OFF|
|%M3735 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3536
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H136 *)
|
|%M3536 %M3704 %M3736 << RUNG 313 STEP #1337 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H136 *)
|
| PH136 << RUNG 314 STEP #1340 >>
|%M3736 %T0045 %M3821
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:8 *)
| |
| ALW_OFF|
|%M3736 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3537
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H137 *)
|
|%M3537 %M3704 %M3737 << RUNG 316 STEP #1348 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H137 *)
|

TBA/8LSC-0200
| PH137 << RUNG 317 STEP #1351 >>

|%M3737 %T0045 %M3820
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:9 *)
| |
| ALW_OFF|
|%M3737 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3538
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H138 *)
|
|%M3538 %M3704 %M3738 << RUNG 319 STEP #1359 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H138 *)
|
| PH138 << RUNG 320 STEP #1362 >>
|%M3738 %T0045 %M3819
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:10 *)
| |
| ALW_OFF|
|%M3738 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3539
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H139 *)
|
|%M3539 %M3704 %M3739 << RUNG 322 STEP #1370 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H139 *)
|
| PH139 << RUNG 323 STEP #1373 >>
|%M3739 %T0045 %M3818
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:11 *)
| |
| ALW_OFF|
|%M3739 %S0008 |
+--]/[-----] [--+
|
|%S0008 %M3540
+--] [---------------------------------------------------------------------(^)-- (* One-Shot H140 *)
|
|%M3540 %M3704 %M3740 << RUNG 325 STEP #1381 >>
+--] [-----]/[-------------------------------------------------------------(SM)- (* New Alarm H140 *)
|
| PH140 << RUNG 326 STEP #1384 >>
|%M3740 %T0045 %M3817
+--] [-----] [--+----------------------------------------------------------( )-- (* Multiplex 1 Alarm 1:12 *)
| |
| ALW_OFF|
|%M3740 %S0008 |
+--]/[-----] [--+
|
| (****************************************************************************)
| (* Hourglass *)
| (****************************************************************************)
|
| PH104 << RUNG 328 STEP #1391 >>
|%M1058 %M1109 %M1213 %M1218 %M0710 %M2219 %M4045
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----------------------------(/)-- (* Time Left 20% *)
|

%M0710 Short Stop 0-20% Time Left %M3738 New Alarm H138
%M1058 Preheating 0-20% Time Left %M3739 New Alarm H139
%M1109 Drying 0-20% Time Left %M3740 New Alarm H140
%M1213 Venting 5 Min. 0-20% Time Left %T0045 Sync Flash
%M1218 Venting 15 Min. 0-20% Time Left %S0008 ALW_OFF
%M2219 Ext. Cleaning 0-20% Time Left %M4045 PH104 Time Left 20%
%M3538 One-Shot H138 %M3820 PH137 Multiplex 1 Alarm 1:9
TBA/8LSC-0200
| PH105 << RUNG 329 STEP #1398 >>

|%M1059 %M1110 %M1214 %M1219 %M0711 %M2220 %M4044
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----------------------------(/)-- (* Time Left 40% *)
|
| PH106 << RUNG 330 STEP #1405 >>
|%M1060 %M1111 %M1215 %M1220 %M0712 %M2221 %M4043
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----------------------------(/)-- (* Time Left 60% *)
|
| PH107 << RUNG 331 STEP #1412 >>
|%M1061 %M1112 %M1216 %M1221 %M0713 %M2222 %M4084
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----------------------------(/)-- (* Time Left 80% *)
|
| PH108 << RUNG 332 STEP #1419 >>
|%M1062 %M1113 %M1217 %M1222 %M0714 %M2223 %M4083
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----------------------------(/)-- (* Time Left 100% *)
|
| (****************************************************************************)
| (* Ladder LED:s *)
| (****************************************************************************)
|
|STEP_0 PH030S PS007 PH109 << RUNG 334 STEP #1427 >>
|%M0100 %Q0253 %I0135 %M1052 %M4082
+--] [-----] [-----] [--+--]/[---------------------------------------------( )-- (* Preheating *)
| |
|STEP_1 K018 |
|%M0101 %Q0161 |
+--] [-----] [----------+
|
|STEP_1 PH110 << RUNG 335 STEP #1435 >>
|%M0101 %M1052 %M1200 %M4081
+--] [-----] [-----]/[-----------------------------------------------------( )-- (* Preheating Finished *)
|
|STEP_1 PH030S PH111 << RUNG 336 STEP #1439 >>
|%M0101 %M0410 %Q0253 %M0401 %M4080
+--] [-----] [-----] [--+--]/[---------------------------------------------( )-- (* Tight tube *)
| |
|%M1200 |
+--] [------------------+
|
|STEP_2 PH112 << RUNG 337 STEP #1445 >>
|%M0102 %M4079
+--] [---------------------------------------------------------------------( )-- (* Tight tube Finished *)
|
|%M0102 %Q0253 %M0410 %M4078
+--] [-----] [-----] [--+--------------------------------------------------( )-- (* Spraying *)
| |
|STEP_3 |
|%M0103 %M1040 |
+--] [-----]/[----------+
|

%M0401 Sterileconditions Bypassed %M1221 Venting 15 Min. 60-80% Time Left
%M0410 Step Up Conditions MachineLadder %M1222 Venting 15 Min.80-100% Time Left
%M0711 Short Stop 20-40% Time Left %M2220 Ext. Cleaning 20-40% Time Left
%M1040 Spraying Fulfilled %Q0161 K018 Preheating
%M1052 Preheating Ready %Q0253 PH030S Lamp Step Up
%M1059 Preheating 20-40% Time Left %M4044 PH105 Time Left 40%
%M1110 Drying 20-40% Time Left %M4082 PH109 Preheating
%M1111 Drying 40-60% Time Left %M4081 PH110 Preheating Finished
%M1112 Drying 60-80% Time Left %M4080 PH111 Tight tube
%M1113 Drying 80-100% Time Left %M4079 PH112 Tight tube Finished
%M1200 Tight tube Going On %M4078 PH113 Spraying
%M1214 Venting 5 Min. 20-40% Time Left %I0135 PS007 Selector Switch
%M1215 Venting 5 Min. 40-60% Time Left %M0100 STEP_0 Machine Ladder In Position 0
TBA/8LSC-0200
| STEP_3 PH114 << RUNG 339 STEP #1454 >>

|%M1030 %M0103 %M1040 %M4077
+--] [--+--] [-----] [-----------------------------------------------------( )-- (* Drying *)
| |
|%M0401 |
+--] [--+
|
|%M0101 %M0401 %Q0253 %M4076
+--] [-----] [--+--] [--+--------------------------------------------------( )-- (* Signal To Sterilizer *)
| | |
|STEP_3 | |
|%M0103 %M1106 | |
+--] [-----] [--+ |
| |
|STEP_4 |
|%M0104 %M1400 |
+--] [-----]/[----------+
|
|STEP_4 PH116 << RUNG 341 STEP #1469 >>
|%M0104 %M1400 %M4075
+--] [--+--] [----------+--------------------------------------------------( )-- (* Signal From Sterilizer *)
| | |
| | PH115 |
|%M0703 |%M0401 %M4076 |
+--] [--+--] [-----] [--+
|
|PH030S STEP4_7 STEP_7 PH117 << RUNG 342 STEP #1477 >>
|%Q0253 %M0113 %M0107 %M0331 %M4069
+--] [-----] [--+--]/[-----]/[---------------------------------------------( )-- (* Motor Start *)
| |
|%M0330 |
+--] [----------+
|
|STEP_6 K002 PH118 << RUNG 343 STEP #1483 >>
|%M0106 %M0331 %Q0146 %M4070
+--]/[-----] [-----] [-----------------------------------------------------( )-- (* Drive Motor On *)
|
|%M0105 %M0400 %Q0253 %M4071
+--] [-----]/[-----] [--+--------------------------------------------------( )-- (* Filling On *)
| |
|STEP_6 |
|%M0106 %M0703 %M1501 |
+--] [-----]/[-----]/[--+
|
|STEP_6 PH120 << RUNG 345 STEP #1495 >>
|%M0106 %M0703 %M1501 %M4072
+--] [-----]/[-----] [-----------------------------------------------------( )-- (* Production *)
|
| PH121 << RUNG 346 STEP #1499 >>
|%M0706 %M0703 %M4073
+--] [--+--] [-------------------------------------------------------------( )-- (* Short Stop *)
| |
|%T0045 |
+--] [--+
| |
|%M0401 |
+--] [--+

%M0330 Ready for Motor Start %M4076 PH115 Signal To Sterilizer
%M0331 End Start Sequence %M4075 PH116 Signal From Sterilizer
%M0400 Reset Manual Stop Of Filling %M4069 PH117 Motor Start
%M0401 Sterileconditions Bypassed %M4070 PH118 Drive Motor On
%M0703 Machine in Position ShortStop ON %M4071 PH119 Filling On
%M0706 Alarm Short Stop Time %M4072 PH120 Production
%M1030 No Sterile Conditions By-passed %M4073 PH121 Short Stop
%M1040 Spraying Fulfilled %M0113 STEP4_7 Machine Ladder In Position 4-7
%M1106 Drying Fulfilled %M0101 STEP_1 Machine Ladder In Position 1
%M1400 Mem.Signal RecivedFromSterilizer %M0103 STEP_3 Machine Ladder In Position 3
%M1501 Machine In Design %M0104 STEP_4 Machine Ladder In Position 4
%T0045 Sync Flash %M0105 STEP_5 Machine Ladder In Position 5
%Q0146 K002 Main Motor, High Speed %M0106 STEP_6 Machine Ladder In Position 6
%Q0253 PH030S Lamp Step Up %M0107 STEP_7 Machine Ladder In Position 7
%M4077 PH114 Drying
TBA/8LSC-0200
|STEP_7 K018 PH122 << RUNG 347 STEP #1504 >>

|%M0107 %Q0161 %M4074
+--] [-----] [-------------------------------------------------------------( )-- (* Production ended *)
|
| PH123 << RUNG 348 STEP #1507 >>
|%M1204 %M3975
+--] [---------------------------------------------------------------------( )-- (* Venting Aseptic Chamber *)
|
| PH124 << RUNG 349 STEP #1509 >>
|%M1212 %M1204 %M1211 %M3976
+--] [--+--] [-----]/[-----------------------------------------------------( )-- (* Doors Aseptic Chamber *)
| |
|%T0045 |
+--] [--+
|
|STEP_0 PH030S PS007 PH125 << RUNG 350 STEP #1514 >>
|%M0100 %Q0253 %M2204 %I0135 %M3984
+--] [--+--] [--+--]/[-----]/[---------------------------------------------( )-- (* Ready For External Cleaning *)
| | |
|STEP_7 | |
|%M0107 | |
+--] [--+ |
| |
|%M2206 |
+--] [----------+
|
|STEP_0 PS007 PH030S K111 PH126 << RUNG 351 STEP #1521 >>
|%M0100 %I0135 %Q0253 %Q0200 %M3983
+--] [-----]/[--+--] [--+--]/[---------------------------------------------( )-- (* Ready For Cleaning Of Filling Sy *)
| | |
|STEP_7 PS007 | |
|%M0107 %I0135 | |
+--] [-----] [--+ |
| |
| PS007 |
|%M2206 %I0135 |
+--] [-----] [----------+
|
| PH125 PH030S PH127 << RUNG 352 STEP #1532 >>
|%M3984 %Q0253 %M2203 %M3982
+--] [-----] [--+--] [-----------------------------------------------------( )-- (* External Cleaning *)
| |
|%M2204 |
+--] [----------+
|
| PH126 PH030S PH128 << RUNG 353 STEP #1537 >>
|%M3983 %Q0253 %M2200 %M3981
+--] [-----] [--+--] [-----------------------------------------------------( )-- (* Cleaning Of Filling System *)
| |
| K111 |
|%Q0200 |
+--] [----------+
|
| (****************************************************************************)
| (* New Alarms *)
| (****************************************************************************)
|

%M1204 Venting Aseptic Chamber %M4074 PH122 Production ended
%M1211 Venting 5 or 15 minutes %M3975 PH123 Venting Aseptic Chamber
%M1212 Memory Door Aseptic Chamber %M3976 PH124 Doors Aseptic Chamber
%M2200 Conditions for Internal Cleaning %M3984 PH125 Ready For External Cleaning
%M2203 Conditions for External Cleaning %M3983 PH126 Ready For Cleaning Of Filling Sy
%M2204 External Cleaning %M3982 PH127 External Cleaning
%M2206 Ready Cleaning %M3981 PH128 Cleaning Of Filling System
%T0045 Sync Flash %I0135 PS007 Selector Switch
%Q0161 K018 Preheating %M0100 STEP_0 Machine Ladder In Position 0
%Q0200 K111 Process Signal; Ready For CIP %M0107 STEP_7 Machine Ladder In Position 7
%Q0253 PH030S Lamp Step Up
TBA/8LSC-0200
|%M3601 %M3602 %M3603 %M3604 %M3605 %M3606 %M3607 %M3608 %M3609 << RUNG 355 STEP #1543 >>
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3610 %M3611 %M3612 %M3613 %M3614 %M3615 %M3616 %M3617 << RUNG 356 STEP #1553 >>
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|

%M3601 New Alarm H001 %M3642 New Alarm H042
TBA/8LSC-0200
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3738 %M3739 %M3740 %M3710 << RUNG 368 STEP #1673 >>
+<+>-------]/[-----]/[-----]/[---------------------------------------------(/)-- (* New Alarm *)
|
| (****************************************************************************)
| (* Aknowledge Alarms *)
| (****************************************************************************)
|
| PH001 PH002 PH003 PH004 PH005 PH006 PH007 PH008 PH009 << RUNG 370 STEP #1679 >>
|%M3841 %M3842 %M3843 %M3844 %M3845 %M3846 %M3847 %M3848 %M3849
+--]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| PH010 PH011 PH012 PH013 PH014 PH015 PH016 PH017 << RUNG 371 STEP #1689 >>
| %M3860 %M3859 %M3858 %M3857 %M3856 %M3855 %M3854 %M3853
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3852 %M3851 %M3892 %M3891 %M3890 %M3889 %M3937 %M3938
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3956 %M3955 %M3954 %M3953 %M3939 %M3940 %M4033 %M3941
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3952 %M3951 %M3950 %M3949 %M3948 %M3942 %M3943 %M3944
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|

%M3682 New Alarm H082 %M3848 PH008 Alarm TS IH-Unit Temp.
%M3683 New Alarm H083 %M3849 PH009 Alarm HL Wrong Cleaning Sequence
%M3684 New Alarm H084 %M3860 PH010 Alarm Overl.Prot.Motors Tripped
%M3685 New Alarm H085 %M3859 PH011 Alarm Service Switch On
%M3686 New Alarm H086 %M3858 PH012 Alarm Lubric.Oil Pressure
%M3687 New Alarm H087 %M3857 PH013 Alarm Lubric.Oil Low Level
%M3688 New Alarm H088 %M3856 PH014 Alarm Hydraulic Unit Temp.
%M3689 New Alarm H089 %M3855 PH015 Alarm Hydraulic Unit Low Level
%M3690 New Alarm H090 %M3854 PH016 Alarm Jaw System Overload
%M3691 New Alarm H091 %M3853 PH017 Alarm PLC Batt. Low Voltage
%M3692 New Alarm H092 %M3852 PH018 Alarm HVA Pump Barrier Temp.
%M3693 New Alarm H093 %M3851 PH019 Alarm HVA Driver Fault
%M3694 New Alarm H094 %M3892 PH020 Alarm HVA Kit Excluded
%M3695 New Alarm H095 %M3891 PH021 Alarm ASU Cover Not In Place
%M3696 New Alarm H096 %M3890 PH022 Alarm ASU Paper Supply
%M3710 New Alarm %M3889 PH023 Alarm ASU No Paper For Splicer
%M3729 New Alarm H129 %M3937 PH024 Alarm ASU Magazine Empty
%M3730 New Alarm H130 %M3938 PH025 Alarm ASU Rotation Monitor
%M3731 New Alarm H131 %M3956 PH026 Alarm bobin/es ended
%M3732 New Alarm H132 %M3955 PH027 Alarm SA Strip Broken
%M3733 New Alarm H133 %M3954 PH028 Alarm SA Element Low Temp.
%M3734 New Alarm H134 %M3939 PH030 Alarm Water Bath Low Pressure
%M3735 New Alarm H135 %M3940 PH031 Alarm Peroxide Bath Low Temp.
%M3736 New Alarm H136 %M4033 PH032 Alarm Peroxide Bath Bottom Cover
%M3737 New Alarm H137 %M3941 PH033 Alarm Peroxide Bath Low Level
%M3738 New Alarm H138 %M3952 PH034 Alarm Water Bath Low Temp.
%M3739 New Alarm H139 %M3951 PH035 Alarm SqueeGee Roller Wrong Pos.
%M3740 New Alarm H140 %M3950 PH036 Alarm Airknife In Wrong Pos.
%M3841 PH001 Alarm Water Low Pressure %M3949 PH037 Alarm Airknife Temp.
%M3842 PH002 Alarm Main Air Low Pressure %M3948 PH038 Alarm Spraytime Out Of Limits
%M3843 PH003 Alarm Safety Monitors Activated %M3942 PH039 Alarm Cleaning Through Prod.Valv
%M3844 PH004 Alarm Emergency Stops Activated %M3943 PH040 Alarm Steam Temp.
%M3845 PH005 Alarm HL Gas Supply Low %M3944 PH041 Alarm No Product From Process
%M3846 PH006 Alarm LS Superv. Door monitor %M3953 PH079 Alarm temp.flaps sealing bottom
%M3847 PH007 Alarm Too High Speed
TBA/8LSC-0200
| %M3945 %M3946 %M3969 %M3970 %M3971 %M3972 %M4034 %M4035
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M4036 %M3888 %M4037 %M4038 %M4039 %M4040 %M4041 %M4042
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M4052 %M4051 %M4050 %M4049 %M4048 %M3887 %M3886 %M3885
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M4047 %M4046 %M3947 %M4065 %M4066 %M4067 %M3973 %M3988
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3987 %M3986 %M3985 %M4068 %M3974 %M3884 %M3883 %M3850
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3873 %M3874 %M3875 %M3876 %M3877 %M3878 %M3879 %M3880
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3881 %M3882 %M3977 %M3978 %M3980 %M3979 %M3828 %M3827
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| %M3826 %M3825 %M3824 %M3823 %M3822 %M3821 %M3820 %M3819
+<+>-------]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-----]/[-------<+>
|
| PH139 PH140 << RUNG 383 STEP #1809 >>
| %M3818 %M3817 %M3720
+<+>-------]/[-----]/[-----------------------------------------------------(/)-- (* Aknowledge Alarm *)
|
| (****************************************************************************)
| (* Alarm Panel Synchronic Flashing *)
| (****************************************************************************)
|

%M3720 Aknowledge Alarm %M3986 PH075 Alarm HL Flow Error
%M3945 PH042 Alarm Product Pipe Wrong Pos. %M3985 PH076 Alarm HL HL-Valve Wrong Pos.
%M3946 PH043 Alarm Cleaning Pipe 2 Wrong Pos. %M4068 PH077 Alarm HL/HVA Overfilling
%M3969 PH044 Alarm HVA Plug In Pos. %M3974 PH078 Malf.photocelles or time-out ASU
%M3970 PH045 Alarm B-Valve Wrong Pos. %M3884 PH080 Alarm Cleaning Steam Barrier
%M3971 PH046 Alarm Spray Tank Wrong Level %M3883 PH081 Alarm Surge Filter Activated
%M3972 PH047 Alarm Cleaning Pipe 1 Wrong Pos. %M3850 PH082 Alarm Preparation
%M4034 PH048 Alarm LS Element Low Temp. %M3873 PH083 Alarm time-out stop posit.FFU
%M4035 PH049 Alarm Presteril. Valve Wrong Pos %M3874 PH084 Alarm Pulltab Fault
%M4036 PH050 Alarm Presterilization Temp. %M3875 PH085 Alarm door guard ASSU/8/9
%M3888 PH051 Alarm ASU Door monitors Activate %M3876 PH086 Alarm strip splicer temp.ASSU/8/
%M4037 PH052 Alarm Sterile Air Temp. %M3877 PH087 Alarm HVA bypass pipe
%M4038 PH053 Alarm Sterile Air Pressure %M3878 PH088 Splice in Superstructure
%M4039 PH054 Alarm Water Separator High Level %M3879 PH089 Alarm pack.weight out of range
%M4040 PH055 Alarm Cleaning Cup In Wrong Pos. %M3880 PH090 Alarm phot.packs after FFU miss.
%M4041 PH056 Alarm Printed Design Wrong Pos. %M3881 PH091 Paper recorder alarm/s
%M4042 PH057 Alarm TS IH-unit Fault %M3882 PH092 Alarm outfeeder overload FFU
%M4052 PH058 Alarm cage not in position FFU %M3977 PH093 Alarm crank guard M.M. activated
%M4051 PH059 Alarm transport chain ovrl FFU %M3978 PH094 Alarm pulldown/pusher ovrl FFU
%M4050 PH060 Alarm temp.flap seal.top left %M3980 PH095 Alarm in transport chain ovrl FF
%M4049 PH061 Alarm Crank guard FFU activated %M3979 PH096 Alarm frequency converter FFU
%M4048 PH062 Alarm Level Fault Cleaning Tray %M3828 PH129 Multiplex 1 Alarm 1:1
%M3887 PH063 Alarm ASU Element Low Temp. %M3827 PH130 Multiplex 1 Alarm 1:2
%M3886 PH064 Alarm Peroxide Tank Low Level %M3826 PH131 Multiplex 1 Alarm 1:3
%M3885 PH065 Alarm Perox.Tank Sens. Fault %M3825 PH132 Multiplex 1 Alarm 1:4
%M4047 PH066 Alarm temp.flap seal.top right %M3824 PH133 Multiplex 1 Alarm 1:5
%M4046 PH067 Alarm external packs supervision %M3823 PH134 Multiplex 1 Alarm 1:6
%M3947 PH068 Alarm SA Short Stop Element %M3822 PH135 Multiplex 1 Alarm 1:7
%M4065 PH069 Alarm LS Short Stop Element %M3821 PH136 Multiplex 1 Alarm 1:8
%M4066 PH070 Alarm Design Photocell %M3820 PH137 Multiplex 1 Alarm 1:9
%M4067 PH071 Alarm Pipe Jet Diverter Pos. %M3819 PH138 Multiplex 1 Alarm 1:10
%M3973 PH072 Alarm Pipe B-Valve Pos. %M3818 PH139 Multiplex 1 Alarm 1:11
%M3988 PH073 Alarm HL Dosing Valve Wrong Pos. %M3817 PH140 Multiplex 1 Alarm 1:12
%M3987 PH074 Alarm HL CFV Membrane Leakage
TBA/8LSC-0200
|%M3701 %T0045 %T0045 << RUNG 385 STEP #1814 >>

+--] [-----]/[--+----------------------------------------------------------( )-- (* Sync Flash *)
| |
|%M3701 %T0045 |
+--]/[-----] [--+
|
| (****************************************************************************)
| (* Sync Pulse *)
| (****************************************************************************)
|
|%S0001 +-----+ %M3700
+--] [---+MOVE_+-----------------------------------------------------------(R)-- (* Aux Sync Pulse Multiplex *)
| | INT |
| | |
| CONST -+IN Q+-%R09979
| +00016 | LEN |
| |00001|
| | |
| +-----+
|
|%M3700 %M3700 << RUNG 388 STEP #1824 >>
+--]/[---------------------------------------------------------------------( )-- (* Aux Sync Pulse Multiplex *)
|
|%M3700 +-----+ %M3701 << RUNG 389 STEP #1826 >>
+--] [--->UPCTR+-----------------------------------------------------------( )-- (* Sync Pause Multiplex *)
| | |
|%M3701 | |
+--] [---+R |
| | |
| CONST -+PV |
| +00016 | |
| +-----+
|
| %R09979
|
| A111_17 << RUNG 390 STEP #1830 >>
|%M3700 +-----+ %Q0241
+--] [---+ LE_ |+----------------------------------------------------------( )-- (* Sync Pulse Multiplex *)
| | INT ||
| | ||
|%R09979-+I1 Q++
| | |
| CONST -+I2 |
| +00010 +-----+
|
| (****************************************************************************)
| (* Data Pulses *)
| (****************************************************************************)
|
|ALW_ON A111_18 << RUNG 392 STEP #1834 >>
|%S0007 +-----+ %Q0242
+--] [---+ SHR_|+----------------------------------------------------------( )-- (* Data 1, Multiplex 1 *)
| | WORD||
| | ||
|%R09982-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09982
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|

%M3700 Aux Sync Pulse Multiplex %Q0241 A111_17 Sync Pulse Multiplex
%M3701 Sync Pause Multiplex %Q0242 A111_18 Data 1, Multiplex 1
%T0045 Sync Flash %S0007 ALW_ON
%R09979 Sync Pulse Multiplex %S0001 FST_SCN
%R09982 Multiplex 1 Datapulse 1
TBA/8LSC-0200
|ALW_ON A111_19 << RUNG 393 STEP #1838 >>

|%S0007 +-----+ %Q0243
| | WORD||
| | ||
|%R09984-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09984
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
|ALW_ON A111_20 << RUNG 394 STEP #1842 >>
|%S0007 +-----+ %Q0244
| | WORD||
| | ||
|%R09986-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09986
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
|ALW_ON A112_18 << RUNG 395 STEP #1846 >>
|%S0007 +-----+ %Q0245
| | WORD||
| | ||
|%R09988-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09988
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
|ALW_ON A112_19 << RUNG 396 STEP #1850 >>
|%S0007 +-----+ %Q0246
| | WORD||
| | ||
|%R09990-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09990
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|

%R09984 Multiplex 1 Datapulse 1 %Q0244 A111_20 Data 3, Multiplex 1
%R09990 Multiplex 2 Datapulse 2 %S0007 ALW_ON
%Q0243 A111_19 Data 2, Multiplex 1
TBA/8LSC-0200
|ALW_ON A112_20 << RUNG 397 STEP #1854 >>

|%S0007 +-----+ %Q0247
| | WORD||
| | ||
|%R09992-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09992
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
|ALW_ON A113_18 << RUNG 398 STEP #1858 >>
|%S0007 +-----+ %Q0248
| | WORD||
| | ||
|%R09994-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09994
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
|ALW_ON A113_19 << RUNG 399 STEP #1862 >>
|%S0007 +-----+ %Q0249
| | WORD||
| | ||
|%R09996-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09996
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
|ALW_ON A113_20 << RUNG 400 STEP #1866 >>
|%S0007 +-----+ %Q0250
| | WORD||
| | ||
|%R09998-+IN B2++
| | LEN |
| |00002|
| | |
| CONST -+N Q+-%R09998
| +00001 | |
|ALW_ON | |
|%S0007 | |
+--]/[---+B1 |
| +-----+
|
| (****************************************************************************)
| (* Charging Register *)
| (****************************************************************************)
|

%R09998 Multiplex 3 Datapulse 3 %S0007 ALW_ON
%Q0247 A112_20 Data 3, Multiplex 2
TBA/8LSC-0200
|%M3701 %M3702 << RUNG 402 STEP #1871 >>

+--] [---------------------------------------------------------------------(v)-- (* One-shot sync Pause *)
|
|%M3702 +-----+ << RUNG 403 STEP #1873 >>
+--] [---+MOVE_+-
| | WORD|
| | |
|%M3809 -+IN Q+-%R09982
| | LEN |
| |00006|
| | |
| +-----+
|
|%M3702 +-----+ << RUNG 404 STEP #1875 >>
+--] [---+MOVE_+-
| | WORD|
| | |
|%M3905 -+IN Q+-%R09988
| | LEN |
| |00006|
| | |
| +-----+
|
|%M3702 +-----+ << RUNG 405 STEP #1877 >>
+--] [---+MOVE_+-
| | WORD|
| | |
|%M4001 -+IN Q+-%R09994
| | LEN |
| |00006|
| | |
| +-----+
|
| (****************************************************************************)
| (* Alarm Beacon *)
| (****************************************************************************)
|
| T_SEC A012 MH031_3 << RUNG 407 STEP #1880 >>
|%M3710 %S0005 %I0017 %Q0206
+--] [-----] [--+--]/[--+--------------------------------------------------( )-- (* Alarm Beacon, Red *)
| | |
|%M3710 %M3720 | |
+--]/[-----] [--+ |
| |
| PS012 |
|%I0130 |
+--] [------------------+
|
| T_SEC MH031_3 K002 MH031_2 << RUNG 408 STEP #1888 >>
|%M3710 %S0005 %Q0206 %Q0146 %Q0205
+--] [-----] [--+--]/[-----]/[--+------------------------------------------( )-- (* Alarm Beacon, Yellow *)
| | |
|%M3710 %M3720 | |
+--]/[-----] [--+ |
| |
| PS012 |
|%I0130 |
+--] [--------------------------+
|

%M3701 Sync Pause Multiplex %R09988 Multiplex 2 Datapulse 1
%M3702 One-shot sync Pause %R09994 Multiplex 3 Datapulse 1
%M3710 New Alarm %I0017 A012 Emergency Stop
%M3720 Aknowledge Alarm %Q0146 K002 Main Motor, High Speed
%M3809 Bit For Word Transfer %Q0205 MH031_2 Alarm Beacon, Yellow
%M3905 Bit For Word Transfer %Q0206 MH031_3 Alarm Beacon, Red
%M4001 Bit For Word Transfer %I0130 PS012 Lamp Test, Push Button
%R09982 Multiplex 1 Datapulse 1 %S0005 T_SEC
TBA/8LSC-0200
| T_SEC MH031_2 MH031_3 K002 MH031_1 << RUNG 409 STEP #1897 >>
|%M3710 %S0005 %Q0205 %Q0206 %Q0146 %Q0204
+--] [-----] [--+--]/[-----]/[-----] [--+----------------------------------( )-- (* Alarm Beacon, Blue *)
| | |
|%M3710 %M3720 | |
+--]/[-----] [--+ |
| |
| PS012 |
|%I0130 |
+--] [----------------------------------+
|
| (****************************************************************************)
| (* Alarm Reset *)
| (****************************************************************************)
|
|%S0001 +-----+ %M3703
+--] [---+OFDT +-----------------------------------------------------------( )-- (* AutoReset when POWER ON *)
| |0.10s|
| | |
| CONST -+PV |
| +00020 | |
| +-----+
|
| %R09976
|
|PS033H << RUNG 412 STEP #1911 >>
|%I0129 %M3702 +-----+ +-----+
+--] [--+--] [---+MOVE_+-----------------+MOVE_+-
| | | WORD| | WORD|
| | | | | |
|%M3703 | | | | |
+--] [--+ CONST -+IN Q+-%M3601 CONST -+IN Q+-%M3729
| 0000 | LEN | 0000 | LEN |
| |00006| |00001|
| | | | |
| +-----+ +-----+
|
| (****************************************************************************)
| (* Lamp Test *)
| (****************************************************************************)
|
| PS012 << RUNG 414 STEP #1917 >>
|%I0130 %M3702 +-----+
+--] [-----] [---+MOVE_+-
| | WORD|
| | |
| CONST -+IN Q+-%R09982
| FFFF | LEN |
| |00018|
| | |
| +-----+
|
| (****************************************************************************)
| (* First Alarm *)
| (****************************************************************************)
|

%M3601 New Alarm H001 %S0001 FST_SCN
%M3702 One-shot sync Pause %Q0146 K002 Main Motor, High Speed
%M3703 AutoReset when POWER ON %Q0204 MH031_1 Alarm Beacon, Blue
%M3710 New Alarm %Q0205 MH031_2 Alarm Beacon, Yellow
%M3720 Aknowledge Alarm %Q0206 MH031_3 Alarm Beacon, Red
%M3729 New Alarm H129 %I0130 PS012 Lamp Test, Push Button
%R09976 Del.off first scan %I0129 PS033H Alarm Reset, Push Button
%R09982 Multiplex 1 Datapulse 1 %S0005 T_SEC
TBA/8LSC-0200
|%M0701 %M3710 %M3704 << RUNG 416 STEP #1921 >>

+--]/[----------+--] [-----------------------------------------------------(S)-- (* First Alarm *)
| |
| K002 |
|%M0501 %Q0146 |
+--]/[-----] [--+
| |
|%M0603 |
+--] [----------+
| |
|%M0604 |
+--] [----------+
| |
|%M1503 |
+--] [----------+
| |
|%M1224 |
+--] [----------+
|
|PS033H << RUNG 417 STEP #1931 >>
|%I0129 %M3704
+--] [---------------------------------------------------------------------(R)-- (* First Alarm *)
|
|

%M0501 Jump to Pos.3: Steril.Fulfilled %M1503 Design Wrong Pos. 10-11
%M0603 Mem. Machineladder to Step Zero %M3704 First Alarm
%M0604 Reset Machineladder to Step Zero %M3710 New Alarm
%M0701 Demand II for Short Stop %Q0146 K002 Main Motor, High Speed
%M1224 Steam Barrier Out Of Range %I0129 PS033H Alarm Reset, Push Button
TBA/8LSC-0200
|[ START OF LD PROGRAM AE48603 ] (* TBA/8 LSC see comment in rung5 *)

|
|
|[ BLOCK DECLARATIONS ]
+-------+
.001 INTR 0004 |1T0004 | LANG: LD (* Fast Scan *)
+-------+
+-------+
SUBR 2 |BLK_05 | LANG: LD (* Volume Variables *)
+-------+
+-------+
SUBR 3 |BLK_06 | LANG: LD (* System *)
+-------+
+-------+
SUBR 4 |BLK_07 | LANG: LD (* Machine Steps *)
+-------+
+-------+
SUBR 5 |BLK_08 | LANG: LD (* Jump to pos.3 (Sterilization) *)
+-------+
+-------+
SUBR 6 |BLK_09 | LANG: LD (* Jump to Step Zero *)
+-------+
+-------+
SUBR 7 |BLK_10 | LANG: LD (* Short Stop *)
+-------+
+-------+
SUBR 8 |BLK_20 | LANG: LD (* Automatic Splicing Unit (ASU) *)
+-------+
+-------+
SUBR 9 |BLK_21 | LANG: LD (* Strip Applicator (SA) *)
+-------+
+-------+
SUBR 10 |BLK_22 | LANG: LD (* Peroxide System *)
+-------+
+-------+
SUBR 11 |BLK_23 | LANG: LD (* Sterile Air System *)
+-------+
+-------+
SUBR 12 |BLK_24 | LANG: LD (* Superstructure *)
+-------+
+-------+
SUBR 13 |BLK_25 | LANG: LD (* Filling *)
+-------+
+-------+
SUBR 14 |BLK_26 | LANG: LD (* Design Correction *)
+-------+
+-------+
SUBR 15 |BLK_27 | LANG: LD (* Jaw Unit *)
+-------+
+-------+
SUBR 16 |BLK_28 | LANG: LD (* Transversal Sealing (TS) *)
+-------+
+-------+
SUBR 17 |BLK_29 | LANG: LD (* Package Dumping *)
+-------+
TBA/8LSC-0200
BLOCK 01 MAIN FUNCTIONS AND CROSS REFERENCE LIST
+-------+
SUBR 18 |BLK_30 | LANG: LD (* Final Folder Unit (FFU) *)
+-------+
+-------+
SUBR 19 |BLK_50 | LANG: LD (* Lubrication *)
+-------+
+-------+
SUBR 20 |BLK_51 | LANG: LD (* Recorder *)
+-------+
+-------+
SUBR 21 |BLK_52 | LANG: LD (* Cleaning *)
+-------+
+-------+
SUBR 25 |BLK_53 | LANG: LD (* Paper splice into the tower *)
+-------+
+-------+
SUBR 22 |BLK_60 | LANG: LD (* Alarm Display *)
+-------+
+-------+
SUBR 23 |BLK_70 | LANG: LD (* Docking of PT8-0200 *)
+-------+
+-------+
SUBR 24 |BLK_73 | LANG: LD (* ASSU/8/9 *)
+-------+
+-------+
SUBR 29 |BLK_80 | LANG: LD (* Stop codes from PT8 to PLMS *)
+-------+
+-------+
SUBR 30 |BLK_83 | LANG: LD (* Stop codes from ASSU/8/9 to PLMS *)
+-------+
+-------+
SUBR 26 |BLK_87 | LANG: LD (* PLMS machine type and kits pres. *)
+-------+
+-------+
SUBR 28 |BLK_88 | LANG: LD (* PLMS Pack.Line Monitor System *)
+-------+
+-------+
SUBR 27 |BLK_89 | LANG: LD (* PLMS Alarms and help text *)
+-------+
|[ START OF PROGRAM LOGIC ]

|
| (****************************************************************************)
| (* TBA/8LSC-0200 ECN578097 *)
| (****************************************************************************)
|
TBA/8LSC-0200
| (****************************************************************************)
| (* Detection of Mains Interruptions. Duration of last Power-cut is shown in *)
| (* Register 160-161 *)
| (****************************************************************************)
|
|%S0001 +-----+
+--] [---+ SVC_+-
| | REQ |
| | |
| CONST -+FNC |
| 00029 | |
| | |
|%R00160-+PARM |
| +-----+
|
| (****************************************************************************)
| (* Handling of Power-cuts less than 4 seconds *)
| (****************************************************************************)
|
|%S0001 %M0121
+--] [------------------+--------------------------------------------------(S)-- (* Interlock Short Power Failure *)
| |
|PS031H K128 PS032H |
|%I0134 %I0031 %I0137 |
+--]/[-----]/[-----]/[--+
|
|%S0007 +-----+ %M0121
+--] [---+ NE_ |+----------------------------------------------------------(S)-- (* Interlock Short Power Failure *)
| | INT ||
| | ||
|%R00160-+I1 Q++
| | |
| CONST -+I2 |
| +00000 +-----+
|
| (****************************************************************************)
| (* Handling of Power-cuts longer than 5 seconds *)
| (****************************************************************************)
|
|%S0007 +-----+ %M0122
+--] [---+ GT_ |+----------------------------------------------------------( )-- (* Mains Interrupt Too Long *)
| | INT ||
| | ||
|%R00160-+I1 Q++
| | |
| CONST -+I2 |
| +00004 +-----+
|
|%M0121 +-----+ +-----+ %M0121 << RUNG 14 STEP #0021 >>
+--] [---+ TMR +---------+MOVE_+-------------------------------------------(R)-- (* Interlock Short Power Failure *)
| |0.10s| | INT |
| | | | |
| CONST -+PV | CONST -+IN Q+-%R00160
| +00100 | | +00000 | LEN |
| +-----+ |00001|
| | |
| %R00100 +-----+
|
| (****************************************************************************)
| (* Angle Sectors *)
| (****************************************************************************)
|

%M0121 Interlock Short Power Failure %S0001 FST_SCN
%M0122 Mains Interrupt Too Long %I0031 K128 Preparations On
%R00100 Reset Power Failure %I0134 PS031H Step Down, Push Button
%R00160 Reg.1 Mains Interrupt %I0137 PS032H Short Stop, Push Button
%S0007 ALW_ON
TBA/8LSC-0200

|%S0007 +-----+ %M0130
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Brake Sector, Decimal Degrees *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00077 | |
| | |
| CONST -+L2 |
| +00069 | |
| | |
|%R00001-+IN |
| +-----+
|
|%S0007 +-----+ %M0130
+--] [---+RANGE|+----------------------------------------------------------(S)-- (* Brake Sector, Decimal Degrees *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00205 | |
| | |
| CONST -+L2 |
| +00197 | |
| | |
|%R00001-+IN |
| +-----+
|
|%M0130 %M0131 << RUNG 18 STEP #0032 >>
+--] [---------------------------------------------------------------------(^)-- (* Brake Output Pulse+ *)
|
|%M0130 %M0132 << RUNG 19 STEP #0034 >>
+--] [---------------------------------------------------------------------(v)-- (* Brake Output Pulse- *)
|
|%S0007 +-----+ %M0133
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Scan Shiftreg. Decimal Degrees *)
| | INT ||
| | ||
|%R00203-+L1 Q++
| | |
|%R00202-+L2 |
| | |
|%R00001-+IN |
| +-----+
|
|%S0007 +-----+ %M0133
+--] [---+RANGE|+----------------------------------------------------------(S)-- (* Scan Shiftreg. Decimal Degrees *)
| | INT ||
| | ||
|%R00201-+L1 Q++
| | |
|%R00200-+L2 |
| | |
|%R00001-+IN |
| +-----+
|
|%M0133 %M0134 << RUNG 22 STEP #0042 >>
+--] [---------------------------------------------------------------------(^)-- (* Package Dumping Output Pulse *)
|

%M0130 Brake Sector, Decimal Degrees %R00200 Scan Shiftreg. Sector:Low, Start
%M0131 Brake Output Pulse+ %R00201 Scan Shiftreg. Sector:Low, End
%M0132 Brake Output Pulse- %R00202 Scan Shiftreg. Sector:High,Start
%M0133 Scan Shiftreg. Decimal Degrees %R00203 Scan Shiftreg. Sector:High, End
%M0134 Package Dumping Output Pulse %S0007 ALW_ON
%R00001 Angle Encoder Decimal Degrees
TBA/8LSC-0200

|%S0007 +-----+ %M0135
+--] [---+RANGE|+----------------------------------------------------------( )-- (* Synchr.Sector, Decimal Degrees *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00136 | |
| | |
| CONST -+L2 |
| +00072 | |
| | |
|%R00001-+IN |
| +-----+
|
|%S0007 +-----+ %M0135
+--] [---+RANGE|+----------------------------------------------------------(S)-- (* Synchr.Sector, Decimal Degrees *)
| | INT ||
| | ||
| CONST -+L1 Q++
| +00008 | |
| | |
| CONST -+L2 |
| +00200 | |
| | |
|%R00001-+IN |
| +-----+
|
|%M0135 %M0136 << RUNG 25 STEP #0050 >>
+--] [---------------------------------------------------------------------(^)-- (* Synchr. Sector Pulse FFU *)
|
| (****************************************************************************)
| (* Calling Subroutines *)
| (****************************************************************************)
|
|STEP_0 << RUNG 27 STEP #0053 >>
|%M0100 %M0137
+--]/[---------------------------------------------------------------------(^)-- (* Call Volume Variables *)
|
|%M0137 +-------------+ << RUNG 28 STEP #0055 >>
+--] [---+ CALL BLK_05 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_06 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_07 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_08 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_09 +
| | (SUBROUTINE)|
| +-------------+
|

%M0135 Synchr.Sector, Decimal Degrees BLK_06 System
%M0136 Synchr. Sector Pulse FFU BLK_07 Machine Steps
%M0137 Call Volume Variables BLK_08 Jump to pos.3 (Sterilization)
%R00001 Angle Encoder Decimal Degrees BLK_09 Jump to Step Zero
%S0007 ALW_ON %M0100 STEP_0 Machine Ladder In Position 0
BLK_05 Volume Variables
TBA/8LSC-0200

|%S0007 +-------------+
+--] [---+ CALL BLK_10 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_20 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_21 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_22 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_23 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_24 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_25 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_26 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_27 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_28 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_29 +
| | (SUBROUTINE)|
| +-------------+
|

%S0007 ALW_ON BLK_24 Superstructure
BLK_10 Short Stop BLK_25 Filling
BLK_20 Automatic Splicing Unit (ASU) BLK_26 Design Correction
BLK_21 Strip Applicator (SA) BLK_27 Jaw Unit
BLK_22 Peroxide System BLK_28 Transversal Sealing (TS)
BLK_23 Sterile Air System BLK_29 Package Dumping
TBA/8LSC-0200

|%S0007 +-------------+
+--] [---+ CALL BLK_30 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_50 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_51 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_52 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_53 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_60 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_70 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_73 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_80 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_83 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_87 +
| | (SUBROUTINE)|
| +-------------+
|

%S0007 ALW_ON BLK_60 Alarm Display
BLK_30 Final Folder Unit (FFU) BLK_70 Docking of PT8-0200
BLK_50 Lubrication BLK_73 ASSU/8/9
BLK_51 Recorder BLK_80 Stop codes from PT8 to PLMS
BLK_52 Cleaning BLK_83 Stop codes from ASSU/8/9 to PLMS
BLK_53 Paper splice into the tower BLK_87 PLMS machine type and kits pres.
TBA/8LSC-0200

|%S0007 +-------------+
+--] [---+ CALL BLK_88 +
| | (SUBROUTINE)|
| +-------------+
|
|%S0007 +-------------+
+--] [---+ CALL BLK_89 +
| | (SUBROUTINE)|
| +-------------+
|
|[ END OF PROGRAM LOGIC ]
|

%S0007 ALW_ON BLK_89 PLMS Alarms and help text
BLK_88 PLMS Pack.Line Monitor System
TBA/8LSC-0200
================================================================================
========== INPUT (%I) GLOBAL CROSS REFERENCES
================================================================================
REF. BLOCK NICKNAME REF. DESCRIPTION / CROSS REFERENCES
------- ------- -------- -------------------------------------
%I0001 1T0004 ENC_0 Angle Encoder Bit 0,(LSB)
-] [- 14
-]/[- 14
FBIO 4
%I0002 1T0004 ENC_1 Angle Encoder Bit 1
-] [- 13
-]/[- 13
-] [- 12
-]/[- 12
-] [- 11
-]/[- 11
-] [- 10
-]/[- 10
-] [- 9
-]/[- 9
-] [- 8,18,19
-]/[- 8,17,20
%I0008 1T0004 ENC_7 Angle Encoder Bit 7, (MSB)
-] [- 7,19,20
-]/[- 17,18
%I0009 1T0004 MB041 Stop Position, FFU
-] [- 52
BLK_06 -] [- 9
%I0015 1T0004 X500-13 Clock signal from PT (ser.comm)
-] [- 39,42
-]/[- 41
%I0016 1T0004 X500-14 Data signal from PT (ser.comm)
-] [- 40
FBIO 4
%I0017 BLK_06 A012 Emergency Stop
-] [- 44
BLK_09 -]/[- 9
BLK_23 -] [- 5
BLK_24 -] [- 22
BLK_60 -]/[- 407
BLK_80 -]/[- 38
BLK_83 -]/[- 14
BLK_88 -] [- 105
-]/[- 103
BLK_89 -] [- 10
-]/[- 9
%I0018 BLK_06 MB11_19 Safety Monitors
-] [- 45
BLK_30 -] [- 90
BLK_88 -] [- 106
-]/[- 105
BLK_89 -]/[- 10
%I0019 BLK_06 MB016 Jaw System Overload
-] [- 46
BLK_27 -]/[- 45
BLK_88 -] [- 105
BLK_89 -] [- 10
%I0021 1T0004 MB015 Crank guard final folder
-]/[- 73
BLK_06 -] [- 48
BLK_27 -] [- 45
%I0022 1T0004 MB010 Crank guard main motor
-] [- 73
BLK_06 -] [- 47
%I0023 BLK_06 MB070 Door guard tower
-] [- 50
BLK_07 -] [- 35,36,54
BLK_09 -]/[- 9
BLK_24 -] [- 49
-]/[- 86
BLK_27 -] [- 45
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_88 -] [- 106
-]/[- 105
%I0024 BLK_06 S3_MS61 Short Stop Push Buttons
-] [- 6
BLK_07 -] [- 37
BLK_10 -] [- 8
BLK_24 -] [- 23
%I0025 BLK_21 A450 SA Short Stop Element Broken
-]/[- 7
%I0026 BLK_24 A451 LS Short Stop Element Broken
-]/[- 35,37
%I0027 BLK_30 MS019 Package ejector
-]/[- 79
BLK_88 -] [- 70
%I0028 BLK_06 Q01_13 Overload protections
-] [- 49
%I0029 BLK_07 A004_29 Product valve enable
-] [- 28
%I0030 BLK_30 X103_1 Short stop DE
-] [- 33
%I0031 _MAIN K128 Preparations On
-]/[- 10
BLK_07 -] [- 15,37
BLK_09 -] [- 6
BLK_20 -] [- 50
-]/[- 51
BLK_60 -]/[- 246,248
BLK_70 -]/[- 11,12
BLK_89 -]/[- 6
%I0032 BLK_07 K030 Redundancy On
-] [- 33
-]/[- 32
BLK_26 -] [- 8
%I0035 BLK_60 Z102 Surge Voltage Supervision
-]/[- 243,245
BLK_89 -]/[- 49
%I0036 BLK_51 X1_353 Signal from CIPvalve Cleaning On
-] [- 15
%I0037 BLK_07 X1_377 Product at Machine
-] [- 35
BLK_08 -] [- 7
BLK_24 -]/[- 92
BLK_25 -] [- 6
-]/[- 12,14
BLK_60 -]/[- 123,125
BLK_89 -]/[- 46
%I0038 BLK_23 X1_362 Cleaning thr. Prod.valve (A)
-]/[- 26
BLK_25 -] [- 26
BLK_52 -] [- 8
%I0039 BLK_25 S004 Cleaning of Steam Barrier
-] [- 11
BLK_52 -] [- 9
%I0040 BLK_07 S005 Service Switch
-] [- 7,26,38,39
-]/[- 8,23
BLK_09 -]/[- 7
BLK_10 -] [- 6
-]/[- 20,21,22,23,24
BLK_20 -] [- 80
BLK_21 -]/[- 8
BLK_22 -] [- 63,69
BLK_23 -] [- 27
-]/[- 17,18,19,20,21,26
BLK_24 -] [- 56
-]/[- 37,47,53,61,64,92
BLK_29 -]/[- 7
BLK_30 -] [- 12,13,14,94
-]/[- 30
BLK_51 -]/[- 11,23
BLK_53 -]/[- 9
BLK_60 -] [- 36,38,102,189
BLK_73 -] [- 5
-]/[- 27,32
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_89 -] [- 8,12
-]/[- 66,73,77,78,93,97,98
%I0041 BLK_06 MS014 Manual Lubrication
-] [- 15
%I0042 BLK_07 MB002 Main Air Pressure
-] [- 15,19
-]/[- 17
BLK_23 -] [- 26
BLK_50 -]/[- 16
%I0043 BLK_07 MB003 Water Pressure
-] [- 35
BLK_24 -]/[- 49
BLK_27 -] [- 44
BLK_88 -]/[- 159
BLK_89 -]/[- 61
%I0044 BLK_52 A301 Cleaning Tray Level
-] [- 22,48,51
-]/[- 49
%I0045 BLK_50 MB006 Lubrication Oil Pressure
-] [- 21,22
-]/[- 21
%I0046 BLK_08 MB045_2 Hydraulic Unit: High Temp.
-] [- 5
BLK_27 -] [- 6,14
BLK_60 -]/[- 45,47
BLK_89 -]/[- 56
%I0047 BLK_10 MB045_3 Hydraulic Unit: High Level
-] [- 6
BLK_27 -] [- 8
%I0048 BLK_10 MB045_4 Hydraulic Unit: Low Level
-] [- 6
BLK_27 -] [- 7
-]/[- 9
BLK_60 -]/[- 48,50
BLK_89 -]/[- 55
%I0049 1T0004 MB030_1 Lubrication Oil: High Level
FBIO 5
BLK_50 -] [- 23
%I0050 BLK_06 MB030_2 Lubrication Oil: Low Level
-] [- 15
BLK_50 -] [- 24
-]/[- 24
BLK_60 -]/[- 42,44
BLK_89 -]/[- 52,53
%I0051 BLK_22 A305 Peroxide Tank: High Level
-] [- 27,42,45
-]/[- 41,44
%I0052 BLK_22 A306 Peroxide Tank: Low Level
-] [- 27,42
-]/[- 41
%I0053 BLK_07 MB049 Cleaning Cup In Position
-]/[- 41
BLK_22 -]/[- 88
BLK_52 -] [- 5
BLK_60 -] [- 165,167
-]/[- 165,167
BLK_89 -] [- 108
-]/[- 108
%I0054 BLK_26 A004_30 Request Volume Values
-] [- 29
-]/[- 24,33
%I0055 BLK_06 A004_31 Pulse Design Photocell
-] [- 8
BLK_88 -] [- 39
%I0056 BLK_26 A004_32 Design OK
-] [- 11,17
-]/[- 12,17
BLK_53 -]/[- 9
BLK_73 -]/[- 32
%I0057 BLK_24 MB100 Heat reduction valve position
-] [- 33
-]/[- 33
%I0058 BLK_07 MB044 Cage in position
-] [- 38,39
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_30 -]/[- 30
BLK_60 -]/[- 174,176
%I0059 1T0004 MB020 Press.device/pusher rotation
-] [- 63,69,73
%I0060 1T0004 MB043 Transport wheel rotation
-] [- 66,69,73
%I0061 1T0004 MB058 Outfeeder overload
-] [- 73
BLK_06 -] [- 21
BLK_30 -]/[- 28
%I0062 1T0004 MB052 Infeeder rotation
-] [- 60
%I0063 BLK_88 X1_349 PLMS kit installed PLMS
-] [- 138
BLK_89 -] [- 34
%I0064 1T0004 MB090 Package Superv. Ext. Conveyor
FBIO 5
BLK_30 -] [- 32
%I0065 BLK_24 MB046 Squee-gee Roller Position
-] [- 39
-]/[- 39
BLK_51 -]/[- 13
%I0066 BLK_24 MB047 Air Knife Position
-] [- 40
-]/[- 40
BLK_51 -]/[- 13
%I0067 BLK_09 MB051 Product Pipe Position
-] [- 5
BLK_22 -] [- 88
BLK_25 -]/[- 22
BLK_52 -] [- 6
BLK_60 -]/[- 126,128
BLK_89 -]/[- 43
%I0068 BLK_22 MB053 Sterile Air Valve (B) Position
-] [- 62
BLK_23 -] [- 29,30
-]/[- 29,30
BLK_25 -]/[- 26
%I0069 BLK_22 MB068_1 Cleaning Pipe Jet Diverter
-]/[- 88
BLK_52 -] [- 6
BLK_60 -] [- 141,143
-]/[- 141,143
BLK_89 -] [- 104
-]/[- 104
%I0070 BLK_22 MB068_2 Cleaning Pipe B-Valve
-]/[- 88
BLK_52 -] [- 6
BLK_60 -] [- 129,131
-]/[- 129,131
BLK_89 -] [- 104
-]/[- 104
%I0071 BLK_09 MB103 Sterile Air Pipe Jet Diverter
-] [- 5
BLK_22 -] [- 88
BLK_52 -]/[- 6
BLK_60 -] [- 213,215
-]/[- 213,215
BLK_89 -] [- 105
-]/[- 105
%I0072 BLK_22 MB104 Sterile Air Pipe B-Valve
-] [- 88
BLK_52 -]/[- 6
BLK_60 -] [- 216,218
-]/[- 216,218
BLK_89 -] [- 106
-]/[- 106
%I0073 BLK_22 MB085 Water Pressure Peroxide Bath
-] [- 74
-]/[- 75
%I0074 BLK_07 MB018 Sterile Air Pressure
-] [- 15,23
-]/[- 35
BLK_22 -] [- 72
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_23 -]/[- 8
BLK_60 -] [- 159,161
%I0075 BLK_22 MB071 Pos.Presterilizing Valve
-] [- 68
-]/[- 66,67
BLK_23 -] [- 26
%I0076 BLK_09 MB048 Bottom Cover Peroxide Bath
-] [- 6
BLK_22 -] [- 20
BLK_60 -]/[- 96,98
BLK_89 -]/[- 11
%I0077 BLK_20 MB099 Door Guards ASU
-] [- 14,50,51
-]/[- 13,36,79
BLK_60 -]/[- 153,155
%I0078 BLK_22 A302 Peroxide Spray Quantity
-] [- 59,64
-]/[- 60,64
BLK_60 -]/[- 138,140
BLK_89 -]/[- 75
%I0079 BLK_22 A303 Peroxide Bath Level
-] [- 14,16,21
%I0080 BLK_23 A304 Separator Level
-] [- 6
-]/[- 7
BLK_24 -] [- 49
BLK_88 -] [- 159
%I0081 BLK_07 A201 Presterilization Air Temp.
-] [- 35
BLK_60 -]/[- 150,152
%I0082 BLK_24 A202 Steam, Temp.
-]/[- 90,91
BLK_51 -]/[- 13
BLK_60 -]/[- 120,122
%I0083 BLK_10 A203 Water Bath, Temp.
-] [- 5
BLK_51 -] [- 12
BLK_60 -]/[- 102,104
BLK_89 -]/[- 78
%I0084 BLK_07 A204 Sterilized Air, Temp.
-] [- 35
BLK_09 -] [- 5
BLK_60 -]/[- 156,158
BLK_89 -]/[- 66
%I0085 BLK_07 A205 SA, Temp.
-] [- 41
BLK_22 -] [- 77,85
BLK_24 -]/[- 26
BLK_60 -]/[- 87,89
BLK_89 -]/[- 38,39
%I0086 BLK_22 A206 LS, Temp.
-] [- 77,85
BLK_24 -]/[- 26
BLK_60 -]/[- 144,146
BLK_89 -]/[- 94,95
%I0087 BLK_10 A207 Air Knife, Temp.
-] [- 5
BLK_51 -]/[- 13
BLK_60 -]/[- 111,113
BLK_89 -]/[- 98
%I0088 BLK_20 A208 Splicer ASU, Temp.
-] [- 14
-]/[- 13
BLK_60 -]/[- 189,191
BLK_89 -]/[- 86
%I0089 BLK_22 A213_24 Peroxide Bath, Temp.
-]/[- 24
%I0090 BLK_28 A402_7 Temp. Alarm, IH Switch
-]/[- 12
BLK_60 -]/[- 27,29
BLK_89 -]/[- 19
%I0091 1T0004 A401_26 Temp. Alarm IH-generator
-] [- 36
BLK_28 -]/[- 12
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_60 -]/[- 27,29
BLK_89 -]/[- 17
%I0092 1T0004 A401_30 Fault TS IH Left & Right
-] [- 36
BLK_28 -]/[- 12
BLK_60 -]/[- 171,173
BLK_89 -]/[- 18
%I0094 BLK_30 G001_17 Frequency Inverter, Fault
-]/[- 25
%I0097 BLK_20 P003_1 Downcounter Papersupply
-]/[- 11
%I0098 BLK_06 SPARE
-] [- 16
BLK_27 -] [- 32
%I0099 BLK_20 MB063 Paper For Splicer
-] [- 14
-]/[- 10,13
BLK_89 -]/[- 84,87
%I0100 BLK_20 MB064 Lower Slack Supply
-] [- 78,81,87
-]/[- 47,49,50,51
%I0101 BLK_20 MS060 Manual Splicing
-] [- 14,83
-]/[- 55
BLK_60 -] [- 189
%I0102 BLK_20 MB067 Upper Slack Supply
-] [- 77
%I0103 BLK_06 MB009 Rotation Monitor
-] [- 11
%I0104 BLK_20 MB066 Paper Supply
-] [- 28,54,90
-]/[- 6,27
BLK_60 -]/[- 69,71
BLK_89 -]/[- 84
%I0105 BLK_20 MB077 Cover In Place
-] [- 90
-]/[- 13
BLK_60 -]/[- 66,68
BLK_89 -]/[- 90
%I0106 BLK_20 MB078 Paper Bobin Empty
-]/[- 11
BLK_89 -] [- 89
%I0107 BLK_20 MS065 Splice And Bobin Selector
-] [- 9,11,13,17
-]/[- 11,83
BLK_60 -] [- 66,68
BLK_89 -] [- 90
%I0108 BLK_20 MS066 Web Feeding
-] [- 51
%I0109 BLK_20 MB065 Web Splice Detection
-] [- 50,51,81
-]/[- 82,87
BLK_60 -] [- 75,77
-]/[- 78,80
%I0110 BLK_20 P005_31 Pulse ASU photocelles
-] [- 15,23
-]/[- 22,27,28
%I0111 BLK_51 P002_38 Paper recorder alarm/s
-] [- 22
%I0112 BLK_51 X1_357 Paper rec.enable/dis.stop mach.
-]/[- 23
BLK_89 -] [- 69
%I0114 BLK_06 MB035 Splice Monitor Paper
-] [- 19
BLK_26 -] [- 21
%I0115 BLK_88 MB94-12 Packs counter after FFU PLMS
-] [- 32
BLK_89 -] [- 33
%I0116 BLK_88 MB95_12 Packs last point DE PLMS
-] [- 44
%I0117 BLK_10 A209_24 Flap heating top left temp.
-] [- 7
BLK_30 -]/[- 12
%I0118 BLK_10 A210_24 Flap heating top right temp.
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 7
BLK_30 -]/[- 13
%I0119 BLK_10 A211_24 Flaps heating bottom temp.
-] [- 7
BLK_30 -]/[- 14
%I0120 BLK_87 X1_359 Line sup.kit installed PLMS
-] [- 8
BLK_88 -] [- 142,144
%I0121 BLK_73 MB915 Reset Strip
-] [- 6
%I0122 BLK_60 MB910 Door guard ASSU/8/9
-]/[- 255,257
BLK_73 -] [- 10,12,15,28
-]/[- 17,37
BLK_83 -]/[- 10
%I0123 BLK_60 A910_24 Temperature strip splicer
-]/[- 258,260
BLK_73 -] [- 28
-]/[- 17
BLK_83 -]/[- 7,8
%I0124 BLK_73 MB911 Strip bob.1
-]/[- 10
%I0125 BLK_73 MB912 Strip bob.2
-]/[- 12
%I0126 BLK_73 MB913 Strip break
-]/[- 8
%I0127 BLK_73 MS910H Manual request strip splice
-] [- 10,15
%I0128 BLK_70 X500-09 Saftey stop request
-] [- 7,9
%I0129 1T0004 PS033H Alarm Reset, Push Button
-] [- 72
BLK_06 -] [- 25,49
BLK_07 -] [- 20
BLK_09 -] [- 8
BLK_20 -] [- 60,81
BLK_22 -] [- 15,23,30,49,59,65,74
BLK_23 -] [- 7,9,28,31
BLK_24 -] [- 38
BLK_26 -] [- 16
BLK_27 -] [- 43,46
BLK_28 -] [- 11
BLK_30 -] [- 24,27,29,31
BLK_52 -] [- 47,50
BLK_60 -] [- 412,417
BLK_73 -] [- 5
%I0130 BLK_07 PS012 Lamp Test, Push Button
-] [- 49,51,52,54,55,56
BLK_27 -] [- 29
BLK_60 -] [- 407,408,409,414
BLK_88 -] [- 126,138,140
%I0131 BLK_06 PS002H Inching, Push Button
-] [- 13,22,28
BLK_07 -]/[- 27,49,52
BLK_21 -] [- 5
BLK_22 -] [- 26
-]/[- 20,43
BLK_24 -]/[- 23
BLK_25 -]/[- 9,20,24
BLK_27 -] [- 11,14
-]/[- 16
BLK_30 -]/[- 59,90
BLK_52 -] [- 31
%I0132 1T0004 PS009H Inching Final Folder,Push Button
-]/[- 72
BLK_30 -] [- 68,89
-]/[- 24,27,29,59
%I0133 BLK_06 PS030H Step Up, Push Button
-] [- 5,28
BLK_07 -] [- 5,15,23,27,29
-]/[- 12,49,52
BLK_10 -] [- 11
BLK_22 -]/[- 23
BLK_23 -] [- 5
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_24 -] [- 23,47,53
BLK_27 -]/[- 43
BLK_30 -] [- 63
-]/[- 62
BLK_52 -] [- 7
-]/[- 22
BLK_60 -]/[- 159,161
BLK_70 -] [- 13
BLK_88 -]/[- 152
BLK_89 -] [- 8
%I0134 _MAIN PS031H Step Down, Push Button
-]/[- 10
BLK_06 -] [- 6
-]/[- 7
BLK_07 -] [- 37
-]/[- 6,10,25,27
BLK_10 -] [- 10
BLK_24 -] [- 23
-]/[- 64
BLK_52 -] [- 7,14
BLK_88 -]/[- 152
%I0135 BLK_06 PS007 Selector Switch
-] [- 15,28
BLK_07 -] [- 36,49,50,52,53
-]/[- 29,36,41,49,50,53
BLK_10 -] [- 8
-]/[- 8
BLK_21 -]/[- 5
BLK_22 -]/[- 88
BLK_23 -] [- 5
BLK_27 -] [- 11
-]/[- 14
BLK_30 -]/[- 68
BLK_52 -] [- 7,14
-]/[- 7,14
BLK_60 -] [- 129,131,141,143,165,167,213,215,216,218,334,351
-]/[- 350,351
BLK_89 -] [- 104,105,106,108
%I0136 BLK_30 PS020 Manual Flushing FFU, Push Button
-] [- 90
%I0137 _MAIN PS032H Short Stop, Push Button
-]/[- 10
BLK_06 -] [- 6
BLK_07 -] [- 37
BLK_10 -] [- 8
BLK_24 -] [- 23
%I0138 BLK_30 PS019 Package Ejector, Push Button
-]/[- 79
BLK_88 -] [- 70
%I0305 BLK_60 X500-06 Opening Device Fault Lamp
-]/[- 252,254
%I0306 BLK_10 X500-10 Opening Device Short Stop
-] [- 7
%I0307 BLK_20 X500-07 PT with filling machine
-] [- 63,71,72,74
-]/[- 67,71,74
BLK_70 -]/[- 5,10
BLK_80 -]/[- 39
%I0308 BLK_70 X500-08 PT In Production
-] [- 5,8
%I0309 BLK_06 MB091 Black Tape Sensor O.D.
-]/[- 17
BLK_88 -]/[- 72
%I0310 BLK_06 X500-11 Opening Device Eject Request
-] [- 20
BLK_88 -] [- 74
%I0311 BLK_20 X500-12 Infeed motor running
-] [- 49,50,62,65
%I0320 BLK_06 MB092 Rotation monitor 2
-] [- 12
TBA/8LSC-0200
================================================================================
========== OUTPUT (%Q) GLOBAL CROSS REFERENCES
================================================================================
------- ------- -------- -------------------------------------
%Q0145 BLK_20 K001 Main Motor, Low Speed
-] [- 5,7,14,17,58,75
-]/[- 60,70
BLK_26 -]/[- 33
BLK_27 -] [- 27
-]/[- 18
-( ) 15
BLK_30 -] [- 20
-]/[- 59
BLK_50 -] [- 5
%Q0146 BLK_07 K002 Main Motor, High Speed
-] [- 26
-]/[- 25
BLK_09 -]/[- 9
BLK_20 -] [- 5,7,14,17,24,49,65,72
-]/[- 5,51,60,61,70
BLK_21 -]/[- 8
BLK_22 -]/[- 15,17
BLK_24 -] [- 5,6,28,29,30,33,43
-]/[- 17,19,33,37,38,44
BLK_25 -] [- 12,15,19,20,24
-]/[- 13,14,24
BLK_26 -] [- 5,6,13,21
-]/[- 21
BLK_27 -] [- 20,27
-]/[- 15,21
-( ) 18
BLK_28 -]/[- 11,16
BLK_29 -]/[- 7
BLK_30 -] [- 21,77,85
-]/[- 56,68
BLK_50 -] [- 5
BLK_52 -]/[- 12
BLK_60 -] [- 343,409,416
-]/[- 408
BLK_88 -] [- 39,40,70,100
BLK_89 -] [- 131
%Q0147 1T0004 K004 Mechanical Brake (0=brake)
-]/[- 54,72
BLK_06 -]/[- 13
BLK_07 -]/[- 49,52
BLK_20 -] [- 16,25,47,68,69,71,74,89
-]/[- 30,48,51,78,81,83
BLK_26 -]/[- 16
BLK_27 -] [- 5
-]/[- 46
-( ) 27
BLK_29 -]/[- 41
BLK_30 -] [- 88
-]/[- 24,27,29
BLK_70 -] [- 6,8
BLK_73 -] [- 27
-]/[- 5
%Q0148 BLK_30 K006 FFU Motor Enable
-( ) 65
BLK_88 -] [- 31
%Q0149 BLK_20 K007 Bending Roller Motor, Power
-] [- 49
BLK_24 -] [- 14,15
-( ) 14
BLK_70 -] [- 12
%Q0150 BLK_52 K012 Circ. Pump External Cleaning
-] [- 51
-( ) 29
%Q0151 BLK_30 K014 External Conveyor Behind FFU
-( ) 89
%Q0152 BLK_27 MY027 Drop Chute FFU
-] [- 31
BLK_30 -]/[- 86,88
-(S) 81
-(R) 82
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_89 -] [- 34
%Q0153 BLK_22 K011 Hydrogen Peroxide Pump
-] [- 20,21,28,30,43
-( ) 19
%Q0154 BLK_22 K010 Sterile Air Compressor
-]/[- 77
BLK_23 -] [- 8
-( ) 5
BLK_24 -]/[- 87
%Q0155 BLK_27 K009 Pump Hydraulic System
-( ) 6
%Q0156 BLK_24 MY021 Air Knife Squee-gee Rollers
-( ) 28
%Q0157 BLK_24 MY026 LS-Counter Roller Short Stop
-] [- 29
-( ) 29
%Q0158 BLK_24 MY024 LS, SA Elements Movements
-]/[- 32
-( ) 30
%Q0159 BLK_24 MY020 Short Stop Elements Movements
-( ) 34
%Q0160 BLK_07 MY102 Main Air Valve
-] [- 15,16
-]/[- 18
-( ) 15
BLK_26 -]/[- 8
%Q0161 BLK_07 K018 Preheating
-]/[- 8
BLK_09 -] [- 9
BLK_21 -] [- 7
BLK_22 -] [- 29,62,63,76
-( ) 72
BLK_24 -] [- 14,21,27,35,44
-]/[- 66
BLK_30 -] [- 92
BLK_50 -] [- 23
BLK_51 -] [- 6
BLK_60 -] [- 87,89,102,104,144,146,156,158,189,191,334,347
%Q0162 BLK_30 K022 Heat sterilization
-] [- 12,13,14
-( ) 94
BLK_60 -]/[- 144,146
%Q0163 BLK_22 K005 Power On
-( ) 71
BLK_30 -] [- 16,25
%Q0164 1T0004 K016 Power IH-unit TS
-] [- 36
BLK_08 -] [- 7
BLK_28 -( ) 14
%Q0166 BLK_30 K021 Waste conveyor
-( ) 88
%Q0167 BLK_52 K015 Pump Detergent Solution
-( ) 28
%Q0168 BLK_52 K112 Aux.Relay For Clean.Tray Level
-( ) 26
%Q0170 BLK_22 K019 Hydrogen Peroxide Bath Element
-( ) 76
%Q0171 BLK_51 K114 Batch Text
-]/[- 6
-( ) 6
%Q0174 BLK_24 A002_26 Upper Bending Roller Prod.
-(S) 15
-(R) 18,19
%Q0176 BLK_20 P003_7 Reset Down Counter Paper Supply
-( ) 9
%Q0177 BLK_26 A004_22 Design Correction System Signal
-] [- 24,29,34,35,36,37,38,39,40,41
-(S) 33
-(R) 45
%Q0178 BLK_26 A004_20 Design Correction Valve Feeding
-(S) 6
-(R) 8
%Q0179 BLK_26 A004_23 Design Corr. Clock Signal
-] [- 25
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-(S) 26
-(R) 27
%Q0180 BLK_26 A004_24 Design Corr. Data Signal
-(S) 43
-(R) 44
%Q0181 BLK_20 A005_9 Maim motor on for TMCC ASU code
-( ) 5
%Q0182 BLK_20 A014_01 Unreeling motor control brake
-( ) 52
%Q0183 BLK_20 A003_29 ASU Motor, Low Speed
-] [- 52
-( ) 51
%Q0184 BLK_20 A003_28 ASU Motor, High Speed
-] [- 52
-]/[- 51
-( ) 50
%Q0185 1T0004 MH001 Hooter
FBIO 37
BLK_27 -( ) 29
%Q0186 BLK_27 P5&P6 Package Counter Production
-( ) 31
BLK_88 -] [- 57
%Q0187 BLK_27 K050 Package Counter Total
-( ) 32
%Q0188 1T0004 A401 Sealing Pulse TS Left & Right
-( ) 36
%Q0189 1T0004 A402 Side Select IH-switch 0=Left
-( ) 35
%Q0190 BLK_27 MH015 Hydraulic Unit Hi.Lev.(Green)
-( ) 7
%Q0191 BLK_27 MH016 Hydr.Unit Medium Lev.(Yellow)
-( ) 8
%Q0192 1T0004 MH017 Hydraulic Unit Low Lev.(Red)
FBIO 37
BLK_27 -( ) 9
%Q0193 BLK_88 K098 Restart PLMS PLMS
-( ) 140
%Q0194 BLK_51 K129 Paper recorder power on
-] [- 21
-( ) 19
%Q0195 BLK_51 K105 Ster. Param. Aux. Relay P002
-( ) 11
%Q0196 BLK_51 K106 Op. Param. Aux. Relay P002
-( ) 16
%Q0197 BLK_25 K108 Process Signal;Request Product
-]/[- 7
-( ) 5
BLK_60 -] [- 123,125
BLK_89 -] [- 46
%Q0198 BLK_25 K109 Process Signal; In Production
-( ) 8
%Q0199 BLK_25 K110 Process Signal; Filling On
-( ) 9
%Q0200 BLK_07 K111 Process Signal; Ready For CIP
-]/[- 11,36,52
BLK_09 -]/[- 9
BLK_23 -] [- 24,26
BLK_25 -] [- 21,26
BLK_27 -]/[- 6
BLK_51 -] [- 15
BLK_52 -] [- 7
-( ) 7
BLK_60 -] [- 353
-]/[- 351
BLK_88 -] [- 19,93,95
-]/[- 5,18,97
%Q0201 BLK_24 K121 Aux. Relay For SA Fan Motor
-( ) 22
BLK_60 -]/[- 159,161
%Q0202 BLK_22 K125 Aux. Relay Fan Control Cabinet
-( ) 73
%Q0203 BLK_07 K127 Aux. Relay Reset
-( ) 32
%Q0204 BLK_07 MH031_1 Alarm Beacon, Blue
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 56
BLK_60 -( ) 409
%Q0205 BLK_07 MH031_2 Alarm Beacon, Yellow
-] [- 56
BLK_60 -]/[- 409
-( ) 408
%Q0206 BLK_07 MH031_3 Alarm Beacon, Red
-] [- 56
BLK_60 -]/[- 408,409
-( ) 407
%Q0209 BLK_20 MY047 Splicer Pressure ASU
-] [- 8
-]/[- 36,49
-(S) 33
-(R) 36
BLK_88 -] [- 112
%Q0210 BLK_24 MY009 Product Valve (A)
-]/[- 43
BLK_25 -] [- 12
-( ) 26
BLK_28 -] [- 5
%Q0211 BLK_22 MY006 Peroxide Bath Drain./Filling
-] [- 21
-( ) 21
%Q0212 BLK_24 MY007 Steam Barrier Valve (C)
-] [- 92
-]/[- 92
BLK_25 -] [- 11,14,24
-(S) 21
-(R) 19,22
%Q0213 BLK_23 MY008 Sterile Air Valve (B)
-] [- 29
-]/[- 29
-( ) 26
BLK_24 -]/[- 44
%Q0215 BLK_24 MY023 Suction Valve
-(S) 42
-(R) 41
%Q0216 BLK_22 MY044 Preheat.AirInlet&HeatExchanger
-] [- 67
-( ) 63
BLK_24 -] [- 44
BLK_25 -]/[- 19
%Q0217 BLK_07 MY001 Flap sealing air FFU on
-] [- 15
BLK_30 -(S) 92
-(R) 93
%Q0218 BLK_30 MY015 Flap sealing air FFU off
-(S) 93
-(R) 92
%Q0219 BLK_20 MY046 Splicer Brake ASU
-] [- 33
-]/[- 13
-(S) 34
-(R) 35
BLK_89 -]/[- 87
%Q0220 BLK_20 MY045 Driver Unit Pressure RollASU
-( ) 53
%Q0221 BLK_22 MY054 Evacuation Hydrogen Peroxide
-( ) 87
%Q0222 BLK_52 MY002 Cleaning Tray Draining
-] [- 28
-( ) 27
%Q0223 BLK_22 MY038 Refill.HydrogenPeroxide Tank
-] [- 31
-( ) 29
%Q0224 BLK_50 MY037 Central Refilling Oil
-( ) 23
%Q0225 BLK_22 MY005 Peroxide Bath Draining
-( ) 20
%Q0226 BLK_22 MY018 Peroxide Bath Top Filling
-( ) 22
%Q0227 BLK_24 MY071 Suction Valve Aseptic Chamber
-( ) 44
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%Q0228 BLK_24 MY086 VacuumValveVent.AsepticChamber
-( ) 88
%Q0229 BLK_50 MY017 Central Lubrication Pump
-] [- 5,19,22
-]/[- 20
-( ) 17
%Q0230 BLK_30 MY028 Air Blowing Infeed FFU
-]/[- 87
-( ) 86
%Q0231 BLK_52 MY029 Cleaning System Hot Water
-] [- 28
-]/[- 31
-( ) 25
%Q0232 BLK_24 MY080 Heat reduction valve
-] [- 33
-]/[- 33
-( ) 32
%Q0233 BLK_30 MY030 Airblowing flaps FFU
-( ) 87
%Q0234 BLK_22 MY033 Cooling Water
-( ) 73
%Q0235 BLK_30 MY036 FFU, Manual Flushing
-( ) 90
%Q0236 BLK_22 MY034 SprayTankFillingPeroxideSystem
-( ) 61
%Q0237 BLK_09 MY035 Spray Tank Air
-]/[- 5
BLK_22 -( ) 62
BLK_89 -] [- 67
%Q0238 BLK_24 MY070 Air Comp. Valve
-( ) 43
%Q0240 BLK_20 MY048 Paper reel brake unit
-( ) 90
%Q0241 BLK_60 A111_17 Sync Pulse Multiplex
-( ) 390
%Q0242 BLK_60 A111_18 Data 1, Multiplex 1
-( ) 392
-( ) 393
-( ) 394
-( ) 395
-( ) 396
-( ) 397
-( ) 398
-( ) 399
-( ) 400
%Q0251 BLK_07 PH002S Lamp Inching
-( ) 49
%Q0252 BLK_07 PH009S Lamp Inching Final Folder
-( ) 51
%Q0253 BLK_07 PH030S Lamp Step Up
-( ) 53
BLK_60 -] [- 334,336,338,340,342,344,350,351,352,353
%Q0254 BLK_07 PH031S Lamp Step Down
-( ) 54
%Q0255 BLK_07 PH032S Lamp Short Stop
-( ) 55
%Q0256 BLK_07 PH033S Lamp Alarm Reset
-( ) 56
%Q0321 BLK_70 X500-25 Filler Running
-( ) 6
%Q0322 BLK_70 X500-26 Filling machine in preperation
-( ) 11
%Q0323 BLK_70 X500-27 Infeed motor enable (to PT8)
-( ) 12
%Q0326 BLK_70 X500_23 Filling Machine Step_up
-( ) 13
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%Q0327 BLK_70 X500_24 Filler in Pos. 0 or cleaning
-( ) 14
%Q0329 BLK_06 MY910 Strip splicer head movement
-] [- 18
BLK_73 -( ) 26
%Q0330 BLK_73 MY911 Magazine strip movement
-] [- 27
-( ) 27
%Q0331 BLK_73 MH910S Splicing cond./seq.on ASSU/8/9
-( ) 28
%Q0336 BLK_88 P_H012S PLMS reset PLMS
-( ) 138
================================================================================
========== INTERNAL (%M) GLOBAL CROSS REFERENCES
================================================================================
------- ------- -------- -------------------------------------
%M0001 1T0004 BIN_0 Angle Encoder Binary Bit 0,L.S.B
-( ) 14
FBIO 15,24
%M0002 1T0004 BIN_1 Angle Encoder Binary Bit 1
-] [- 14
-]/[- 14
-( ) 13
-] [- 13
-]/[- 13
-( ) 12
-] [- 12
-]/[- 12
-( ) 11
-] [- 11
-]/[- 11
-( ) 10
-] [- 10
-]/[- 10
-( ) 9
-] [- 9
-]/[- 9
-( ) 8
BLK_52 -]/[- 31
%M0008 1T0004 BIN_7 Angle Encoder Binary Bit 7,M.S.B
-] [- 8
-]/[- 8
-( ) 7
%M0010 1T0004 SECT_0 000-063 Decimal Degrees
-] [- 21
-( ) 17
-] [- 22,23
-( ) 18
-] [- 21,23
-( ) 19
-] [- 22
-( ) 20
%M0014 1T0004 SEC_0+2 000-063, 128-191 Dec. Degrees
-( ) 21
%M0015 1T0004 SEC_1+3 064-127, 192-255 Dec. Degrees
-( ) 22
%M0016 1T0004 SEC_1+2 064-191 Decimal Degrees
-]/[- 35
-( ) 23
BLK_10 -] [- 8
-]/[- 8
%M0020 1T0004 TS Sector Left, Decimal Degrees
-] [- 28
-]/[- 34
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 26
%M0021 1T0004 TS Sector Right, Decimal Degrees
-] [- 28
-]/[- 34
-(/) 27
%M0022 1T0004 Aux. Pulse Timer TS
-] [- 31,32
-]/[- 28
-(S) 28
-(R) 34
%M0023 1T0004 Sealing Pulse TS
-] [- 36
-( ) 32
%M0024 1T0004 Syncr. sealing pulse TS
-]/[- 31
-( ) 33
%M0025 1T0004 Aux. enable counter TS sealing
-] [- 31
-( ) 30
%M0030 1T0004 Aux.Stop Sector, Decimal Degrees
-] [- 50
-( ) 48
-(S) 49
%M0031 1T0004 1-Shot FFU
-] [- 51,54
-(^) 50
%M0032 1T0004 1-Shot Pos. FFU
-] [- 53,59
-]/[- 58
-(^) 52
%M0100 _MAIN STEP_0 Machine Ladder In Position 0
-]/[- 27
BLK_06 -] [- 15
-]/[- 15
BLK_07 -] [- 23,29,35,53,54
-]/[- 32,50
-(SM) 22
FBIO 22,23,24,25,26,27,28,29
BLK_09 -] [- 8
-]/[- 8
BLK_20 -] [- 12,32,35,36,50,51,81
BLK_22 -] [- 65,90
-]/[- 22,69,71,72,73,86,90
BLK_23 -] [- 9
-]/[- 5,8
BLK_24 -] [- 9,36,41,47,56,66,93
-]/[- 14,29,32,37
BLK_25 -] [- 16,19
BLK_27 -]/[- 32
BLK_30 -] [- 93
-]/[- 65,94
BLK_51 -]/[- 18
BLK_52 -] [- 18
-]/[- 18
BLK_60 -] [- 159,161,334,350,351
-]/[- 252,254,258,260
BLK_70 -] [- 13,14
BLK_73 -]/[- 10,12,16,20,26,27,28,37
BLK_88 -] [- 5,145
-]/[- 25,28
%M0101 BLK_07 STEP_1 Machine Ladder In Position 1
-] [- 8,11,24,26,35,41,49,53
-(SM) 23
BLK_20 -] [- 7,14,80
BLK_21 -] [- 5
BLK_22 -] [- 68,80,81,82,83,84
BLK_23 -] [- 23,26
BLK_24 -] [- 23,25,66
-]/[- 29
BLK_27 -] [- 11,14
BLK_60 -] [- 334,335,336,340
BLK_88 -] [- 6,144
-] [- 23,25,35
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 43
-(SM) 24
BLK_22 -] [- 59,65
BLK_60 -] [- 337,338
BLK_88 -] [- 8
-] [- 10,24,26,35,41
-]/[- 43,44
-(SM) 25
BLK_23 -] [- 17,18,19,20,21,26
BLK_24 -] [- 59,64
BLK_25 -] [- 19
BLK_60 -] [- 338,339,340
BLK_88 -] [- 9,10
-] [- 25,27,35,41
-]/[- 43,44,45
-(SM) 26
BLK_26 -] [- 33
BLK_60 -] [- 340,341
BLK_88 -] [- 11,12
-] [- 28
BLK_07 -] [- 5,25,26,28,35,52
-]/[- 43,44,45,46
-(SM) 27
BLK_08 -]/[- 7
BLK_22 -] [- 26
BLK_25 -] [- 20
BLK_26 -] [- 5
BLK_60 -] [- 344
-] [- 28
-]/[- 13,22
BLK_07 -] [- 6,13,27,35
-]/[- 43,44,45,46,47
-(SM) 28
BLK_08 -]/[- 7
BLK_10 -] [- 10
BLK_21 -]/[- 10
BLK_22 -] [- 26
BLK_25 -] [- 8,9,26
BLK_26 -] [- 6,9,11,17
-]/[- 7,9,12,17
BLK_27 -] [- 31,37
-]/[- 39
BLK_28 -] [- 15,16
-]/[- 16
BLK_29 -] [- 11,15
-]/[- 16
BLK_30 -] [- 19,77,79
-]/[- 84
BLK_60 -] [- 344,345
-]/[- 343
BLK_80 -] [- 39
BLK_88 -] [- 14,20,43,52,54,70,80,100,142
BLK_89 -] [- 131
-]/[- 28
BLK_07 -] [- 11,25,36,38,41
-]/[- 26,43,44,45,46,47
-(SM) 29
BLK_09 -]/[- 7
BLK_20 -]/[- 7,14,82
BLK_22 -] [- 61
-]/[- 18,88
BLK_23 -]/[- 8,30
BLK_24 -] [- 45,47,66
-]/[- 14,28
BLK_25 -] [- 19
-]/[- 5,14
BLK_26 -] [- 13
BLK_27 -] [- 11
BLK_30 -]/[- 94
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_52 -] [- 16,31
BLK_60 -] [- 347,350,351
-]/[- 258,260,342
BLK_73 -]/[- 37
BLK_83 -]/[- 7
BLK_88 -] [- 5
-]/[- 31,108,144,154
BLK_89 -]/[- 38,39,66,94,95
%M0111 BLK_07 STEP2_7 Machine Ladder In Position 2-7
-] [- 53
-]/[- 38
-(/) 43
BLK_24 -]/[- 44
BLK_60 -] [- 150,152
BLK_88 -] [- 108,144
-] [- 8,14
-]/[- 13
BLK_07 -(/) 44
BLK_09 -] [- 7,9
BLK_22 -] [- 18,20,21,33,50,52,63,65,66
-]/[- 62,66
BLK_23 -] [- 27
BLK_24 -] [- 5,6,28,42,43,44
BLK_25 -] [- 11,14
BLK_27 -] [- 5,17
BLK_29 -] [- 16
BLK_60 -]/[- 150,152
BLK_88 -] [- 31
BLK_89 -] [- 66
-] [- 10,28
BLK_07 -] [- 25
-(/) 45
BLK_23 -] [- 30
BLK_25 -] [- 5
BLK_51 -] [- 13
BLK_60 -] [- 342
-]/[- 28
BLK_07 -] [- 26
-(/) 46
BLK_22 -]/[- 26
BLK_24 -]/[- 5,6
BLK_25 -]/[- 11
BLK_26 -]/[- 13
BLK_30 -] [- 79
BLK_83 -] [- 7
-(/) 47
%M0121 _MAIN Interlock Short Power Failure
-] [- 14
-(S) 10,11
-(R) 14
1T0004 -] [- 29
BLK_07 -] [- 15,20,32
-]/[- 11,23
BLK_08 -]/[- 6
BLK_09 -] [- 8
-]/[- 9
BLK_22 -] [- 65,66,72
-]/[- 52,77,90
BLK_23 -] [- 9
-]/[- 11
BLK_24 -] [- 36
-]/[- 49
BLK_28 -] [- 8,17
BLK_88 -]/[- 159
BLK_89 -] [- 48
%M0122 _MAIN Mains Interrupt Too Long
-( ) 13
BLK_07 -]/[- 15
BLK_09 -] [- 9
%M0130 _MAIN Brake Sector, Decimal Degrees
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 18,19
-( ) 16
-(S) 17
%M0131 _MAIN Brake Output Pulse+
-(^) 18
BLK_10 -] [- 10
%M0132 _MAIN Brake Output Pulse-
-(v) 19
BLK_06 -] [- 14
%M0133 _MAIN Scan Shiftreg. Decimal Degrees
-] [- 22
-( ) 20
-(S) 21
BLK_27 -] [- 31,33,37
%M0134 _MAIN Package Dumping Output Pulse
-(^) 22
BLK_06 -] [- 13
BLK_07 -] [- 24,27,29
BLK_25 -] [- 24
BLK_26 -] [- 9,11,13,17
BLK_28 -] [- 7
BLK_29 -] [- 11,15,16,30,31,32,33,40,41
BLK_53 -] [- 7,11
BLK_73 -] [- 31
BLK_88 -] [- 52,53,54,76,77,78,79,80
%M0135 _MAIN Synchr.Sector, Decimal Degrees
-] [- 25
-( ) 23
-(S) 24
%M0136 _MAIN Synchr. Sector Pulse FFU
-(^) 25
BLK_30 -] [- 40
%M0137 _MAIN Call Volume Variables
-] [- 28
-(^) 27
%M0300 BLK_06 STEP_UP Step Up Pulse
-] [- 10,15
-]/[- 13
-( ) 6
BLK_07 -] [- 13,25,26
BLK_26 -] [- 33
BLK_52 -] [- 14,16
%M0301 BLK_06 STEP_DN Step Down Pulse
-(^) 7
BLK_07 -] [- 11,23,25,26
BLK_24 -] [- 49
-]/[- 23,25
BLK_88 -] [- 100
%M0303 BLK_06 Printed Design Pulse
-(^) 8
BLK_26 -] [- 13
%M0305 BLK_06 FFU Pulse
-(^) 9
BLK_30 -] [- 46,61
%M0306 BLK_06 Startsequence Pulse
-] [- 28
-( ) 10
BLK_22 -]/[- 5,17
%M0307 BLK_06 Rotation Monitor Pulse
-(^) 11
BLK_20 -] [- 58,69
-]/[- 63,66,67
%M0308 BLK_06 Tight tube Pulse
-(^) 13
BLK_29 -] [- 35,36,37,38,41
%M0309 BLK_06 Stop Pulse
-( ) 14
BLK_22 -]/[- 5,17
BLK_29 -] [- 5,6,7,8,9
%M0310 BLK_06 Start Long Lubrication Pulse
-(^) 15
BLK_50 -] [- 5,15
-]/[- 5,9
BLK_52 -] [- 46
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M0311 BLK_06 Position ASU Pulse
-(v) 16
%M0312 BLK_06 Black tape sensor
-(^) 17
BLK_29 -] [- 20
%M0313 BLK_06 Web Splice Pulse
-(^) 19
BLK_29 -] [- 27,28
BLK_53 -] [- 7
%M0314 BLK_06 Overload FFU Pulse
-(^) 21
%M0315 BLK_06 Inching Main Motor Pulse
-(^) 22
BLK_22 -]/[- 5,17
%M0316 BLK_06 Aux. Flash 1/2 Hz Pulse
-] [- 24
-]/[- 24
-(^) 23
%M0317 BLK_06 Flash 1/2 Hz
-] [- 24
-]/[- 24
-( ) 24
BLK_07 -] [- 49,50
%M0318 BLK_06 Aux. Alarm Reset Pulse
-] [- 26
-(^) 25
BLK_20 -] [- 30
%M0319 BLK_06 Alarm Reset Pulse
-] [- 44,45,46,47,48,50
-( ) 26
BLK_07 -] [- 32
BLK_20 -] [- 70
BLK_21 -] [- 10
BLK_24 -] [- 36,93
BLK_30 -] [- 11
BLK_89 -] [- 35,36,135
%M0320 BLK_06 Auxiliary Output Startsequence
-] [- 28,29,30,36,41
-]/[- 14
-( ) 28
BLK_07 -] [- 25
BLK_10 -] [- 11
BLK_22 -] [- 13,16,19,20,21
-]/[- 20,21,22,46
BLK_24 -] [- 42
-]/[- 32
BLK_25 -] [- 9
BLK_28 -] [- 13
BLK_30 -] [- 19,22,65
-]/[- 59,72
BLK_88 -] [- 13
-]/[- 11,12
%M0321 BLK_06 Reset Emergency Stop
-] [- 44,45,46,47,48,50
-( ) 44
BLK_07 -] [- 19,37
BLK_22 -] [- 5,17,19
BLK_24 -] [- 47,60,63
-]/[- 49,64
BLK_27 -] [- 6
BLK_60 -] [- 21,23
-]/[- 15,17
BLK_89 -] [- 7
%M0322 BLK_06 Reset Safety Monitors
-] [- 45
-( ) 45
BLK_07 -] [- 36,37
BLK_08 -] [- 7
BLK_20 -] [- 14
-]/[- 36
BLK_27 -] [- 15,18
BLK_30 -] [- 65
BLK_52 -] [- 12
BLK_60 -]/[- 12,14
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M0323 BLK_06 Reset Jaw System Overload
-] [- 46
-( ) 46
BLK_60 -] [- 12,14
-]/[- 51,53
BLK_89 -]/[- 16
%M0324 BLK_06 Reset Overload Protection
-] [- 49
-( ) 49
BLK_07 -] [- 37,41,51
BLK_08 -] [- 7
BLK_27 -] [- 6,15,18
BLK_30 -] [- 65
BLK_52 -] [- 12
BLK_60 -]/[- 33,35
BLK_89 -]/[- 60
%M0325 BLK_06 Reset Door Guards Tower
-] [- 50
-( ) 50
BLK_60 -] [- 279,281
-]/[- 21,23
BLK_89 -] [- 13
-]/[- 7
%M0330 BLK_06 Ready for Motor Start
-( ) 30
BLK_27 -] [- 29
BLK_60 -] [- 342
%M0331 BLK_06 End Start Sequence
-( ) 31
BLK_07 -] [- 27
-]/[- 25
BLK_10 -]/[- 10
BLK_22 -] [- 21
BLK_25 -] [- 18
BLK_27 -] [- 16,17
BLK_30 -] [- 58
BLK_51 -] [- 13
BLK_60 -] [- 343
-]/[- 342
BLK_88 -] [- 151
%M0332 BLK_06 Delay Sort. Sequence
-( ) 32
BLK_27 -]/[- 29
BLK_28 -] [- 12
BLK_60 -] [- 27,29,171,173
BLK_89 -] [- 17,18,19
%M0333 BLK_06 Counterroll LS Short Stop
-( ) 33
BLK_24 -] [- 29,39,40
%M0334 BLK_06 SQ roller/Airknife ON
-( ) 34
BLK_24 -] [- 28
%M0335 BLK_06 Product Valve ON
-( ) 35
BLK_22 -] [- 24
BLK_25 -] [- 26
%M0336 BLK_06 End of Start Sequence
-( ) 36
BLK_22 -]/[- 22
%M0337 BLK_06 Move Short Stop Element
-( ) 37
BLK_24 -] [- 34
%M0338 BLK_06 Move LS-SA Element
-( ) 38
BLK_24 -] [- 30
%M0339 BLK_06 Level Check Peroxide Bath
-( ) 39
BLK_22 -] [- 16
%M0340 BLK_06 LS-roller Short Stop
-( ) 40
BLK_24 -]/[- 29
%M0341 BLK_06 Start After Short Stop
-( ) 41
%M0342 BLK_06 Delay TPIH
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 42
BLK_30 -]/[- 58
%M0400 BLK_07 Reset Manual Stop Of Filling
-] [- 35
-]/[- 52
-(S) 5
-(R) 6
BLK_25 -]/[- 9
BLK_26 -] [- 5,21
BLK_28 -] [- 5
BLK_60 -]/[- 344
BLK_88 -]/[- 100
%M0401 BLK_07 Sterileconditions Bypassed
-] [- 23
-(S) 7
-(R) 8
BLK_09 -]/[- 5,9
BLK_10 -] [- 11
BLK_22 -]/[- 50
BLK_24 -]/[- 23,25
BLK_25 -]/[- 8
BLK_51 -]/[- 13
BLK_60 -] [- 339,340,341,346
-]/[- 150,152,336
BLK_89 -]/[- 12
%M0402 BLK_07 Jump From Pos. 3 to 0
-] [- 11
-( ) 10
%M0403 BLK_07 Manual Step Down to Step Zero
-] [- 22
-( ) 11
%M0404 BLK_07 Manual Step Up to Pos. 7
-] [- 29
-(S) 13
-(R) 12
%M0405 BLK_07 Delay Air Pressure
-] [- 19
-( ) 17
%M0406 BLK_07 Check Air Pressure
-] [- 19
-( ) 18
%M0407 BLK_07 Main Air Pressure Lost
-]/[- 15,35
-(S) 19
-(R) 20
BLK_09 -] [- 9
BLK_22 -]/[- 72
BLK_24 -] [- 49
BLK_60 -] [- 9,11
BLK_88 -] [- 159
BLK_89 -] [- 59
%M0408 BLK_06 Memory for Delay On Redundancy
-] [- 28
BLK_07 -] [- 35,41,50
-( ) 33
BLK_30 -] [- 18,25,58
BLK_52 -] [- 6,12
%M0409 BLK_07 StepUp Conditions Machine Ladder
-] [- 37
-( ) 35
BLK_24 -] [- 47,53
BLK_70 -] [- 13
%M0410 BLK_06 Step Up Conditions MachineLadder
-] [- 15,28
BLK_07 -] [- 23,25,26,28,29,52
-]/[- 54
-( ) 38
BLK_23 -] [- 5
BLK_24 -] [- 23,25
BLK_26 -] [- 33
BLK_52 -] [- 17
-]/[- 18
BLK_60 -] [- 336,338
%M0411 BLK_07 Inching Condition
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 49
-( ) 41
BLK_20 -] [- 49
BLK_27 -] [- 11,14
BLK_52 -] [- 31
%M0412 BLK_07 10 Hz Pulse
-] [- 31
-]/[- 31
-(^) 30
%M0413 BLK_07 5 Hz Flash
-] [- 31,32,49
-]/[- 31
-( ) 31
BLK_73 -] [- 28
%M0414 BLK_06 Step up cond.without steam alarm
-] [- 28
BLK_07 -] [- 41
-( ) 39
%M0500 BLK_07 Aux. Memory Jump To Pos. 3
-] [- 35
BLK_08 -] [- 7
-( ) 6
BLK_10 -] [- 10
%M0501 BLK_07 Jump to Pos.3: Steril.Fulfilled
-]/[- 25
BLK_08 -( ) 7
BLK_28 -]/[- 5
BLK_60 -]/[- 416
BLK_89 -]/[- 128
%M0600 BLK_09 Aux. Mem.for Jump to Step Zero
-]/[- 7
-( ) 5
%M0601 BLK_09 Aux. Mem. for Jump to Step Zero
-]/[- 7
-( ) 6
%M0603 BLK_06 Mem. Machineladder to Step Zero
-]/[- 28
BLK_07 -] [- 27
-]/[- 25,35
BLK_09 -] [- 9
-(S) 7
-(R) 8
BLK_10 -]/[- 10
BLK_24 -] [- 64
BLK_60 -] [- 416
%M0604 BLK_07 Reset Machineladder to Step Zero
-] [- 22
BLK_09 -( ) 9
BLK_51 -] [- 7
BLK_60 -] [- 416
%M0700 BLK_10 Demand I for Short Stop
-] [- 6
-( ) 5
%M0701 BLK_07 Demand II for Short Stop
-] [- 35
BLK_10 -] [- 7,8
-( ) 6,7
BLK_60 -]/[- 416
BLK_88 -] [- 90
-]/[- 91
%M0702 BLK_06 Demand III for Short Stop
-] [- 28
BLK_07 -] [- 35
-]/[- 25
BLK_10 -]/[- 10
-( ) 8
BLK_27 -] [- 17
BLK_88 -] [- 91
-]/[- 90
%M0703 BLK_06 Machine in Position ShortStop ON
-]/[- 28
BLK_07 -] [- 25,27,35
-]/[- 13
BLK_08 -] [- 7
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 7
BLK_10 -] [- 10,13,15,20,21,22,23,24
-]/[- 13
-( ) 10
BLK_20 -]/[- 11
BLK_22 -]/[- 26
BLK_24 -] [- 16,19
-]/[- 44
BLK_25 -] [- 11
-]/[- 8,24
BLK_26 -] [- 7,12
BLK_28 -] [- 5
BLK_30 -] [- 72
-]/[- 19,81
BLK_60 -] [- 341,346
-]/[- 344,345
BLK_88 -] [- 20
-]/[- 14
BLK_89 -] [- 127
-]/[- 34
%M0704 BLK_10 Hold Timer, Short Stop Position
-]/[- 13
-( ) 11
%M0705 BLK_08 Time Out, Short Stop
-]/[- 5
BLK_10 -( ) 14
%M0706 BLK_10 Alarm Short Stop Time
-( ) 15
BLK_60 -] [- 346
%M0707 BLK_10 Edgewicking, Short Stop
-( ) 16
BLK_24 -] [- 44
-( ) 17
BLK_24 -] [- 41
-( ) 18
BLK_24 -] [- 43
%M0710 BLK_10 Short Stop 0-20% Time Left
-( ) 20
BLK_60 -]/[- 328
-( ) 21
BLK_60 -]/[- 329
-( ) 22
BLK_60 -]/[- 330
-( ) 23
BLK_60 -]/[- 331
-( ) 24
BLK_60 -]/[- 332
%M0800 BLK_20 Papersupply at its end
-] [- 11,13
-]/[- 9
-(S) 7
-(R) 8
BLK_89 -] [- 87
%M0801 BLK_07 Memory, Automatic Papersplice
-]/[- 41
BLK_20 -] [- 13,14,17
-(S) 11
-(R) 12
BLK_60 -] [- 189
BLK_89 -] [- 87
%M0802 BLK_07 Malfunction, Paper Splicing
-]/[- 41
BLK_10 -]/[- 6
BLK_20 -]/[- 14,80
-( ) 13
BLK_89 -] [- 86,90
%M0803 BLK_20 Request of splicing paperweb
-] [- 5,17,18,26,29,34,36,49,51,53,78,83,88
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 25,52
-(S) 14
-(R) 32
BLK_60 -]/[- 189
BLK_88 -] [- 61
%M0804 BLK_20 Aux. Memory, ASU-motor On
-] [- 49,50,51,53
-( ) 49
%M0805 BLK_20 Papersupply Refilled Aft. Splice
-] [- 7
-(S) 55
-(R) 56
%M0806 BLK_07 Rotation Monitor Paperwebfault
-]/[- 38
BLK_08 -]/[- 6
BLK_20 -]/[- 49,80
-(S) 63,67,69
-(R) 60
BLK_27 -]/[- 18
BLK_52 -]/[- 12
BLK_60 -] [- 78,80
BLK_70 -]/[- 12
BLK_89 -] [- 89
%M0807 BLK_08 Magazine ASU, Empty
-]/[- 6
BLK_20 -]/[- 53,80
-(S) 77
-(R) 78
BLK_27 -]/[- 18
BLK_60 -] [- 75,77
BLK_70 -]/[- 12
BLK_89 -] [- 85
%M0808 BLK_10 Door Monitor ASU Activ.Too Long
-]/[- 6
BLK_20 -]/[- 80
-( ) 79
BLK_89 -] [- 88
%M0809 BLK_07 ASU Ready
-] [- 35,41
BLK_20 -( ) 80
%M0810 BLK_20 Delayed Signal Paper Ended
-] [- 7
-( ) 6
%M0812 BLK_20 Sequence ASU
-] [- 12,32
-]/[- 38
-( ) 39
%M0813 BLK_20 Pinbrake/Splicer Off
-] [- 8,35,36,56
-]/[- 13,49
-( ) 40
BLK_89 -]/[- 87
%M0814 BLK_20 End Of Splice Sequence
-] [- 38
-( ) 41
%M0815 BLK_20 Delay Splice ASU
-] [- 33
-( ) 42
%M0816 BLK_20 ASU Magazine Refilling
-] [- 86
-( ) 43
%M0817 BLK_10 Memory Missed Splice Detected
-]/[- 6
BLK_20 -] [- 86
-]/[- 51,77,80
-(S) 82
-(R) 81
BLK_60 -] [- 75,77
BLK_89 -] [- 91
%M0818 BLK_20 Pulse, Splice Not In Design
-] [- 84,85
-(^) 83
%M0819 BLK_20 ASU Splice Not In Design
-] [- 33,38
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 34,50,51
-( ) 85
%M0820 BLK_20 ASU Motor ON, Refill Paper Mag.
-] [- 51
-(S) 86
-(R) 87
%M0821 BLK_20 No Paper for Splicer ASU
-( ) 10
BLK_60 -] [- 72,74
%M0822 BLK_20 Pulse signal ASU photocelles
-] [- 16,18,88
-]/[- 16
-(^) 15
BLK_88 -] [- 25,28
%M0823 BLK_20 Quick start seq.ASU spl.high sp.
-] [- 17
-( ) 44
%M0824 BLK_20 Quick start seq.ASU spl.low sp.
-] [- 17
-( ) 45
%M0825 BLK_20 Mem enable quick seq.for ASU spl
-] [- 19,22
-]/[- 18
-(S) 17
-(R) 32
%M0826 BLK_20 Mem.first sign.phot.splic. seq.
-] [- 20
-(S) 18
-(R) 21
%M0827 BLK_20 Unreel.mot.very low speed splic.
-] [- 22,23,34,50,51
-(S) 21
-(R) 32
%M0828 BLK_20 Mem.first sign.phot.lost splic.
-] [- 23
-(S) 22
-(R) 32
%M0829 BLK_20 Mem.position reached for splic.
-] [- 33,38
-]/[- 29,52
-(S) 23
-(R) 32
%M0830 BLK_20 Mem.delay M.M.high speed
-] [- 27,28
-( ) 24
%M0831 BLK_20 Mem.splic.for alarm phot.enable
-]/[- 27,28
-(S) 26
-(R) 25
%M0832 BLK_20 Aux.malfunct.seq.or reading phot
-] [- 31
-(S) 27
-(R) 30
BLK_89 -] [- 81
%M0833 BLK_20 Aux.malfunct.seq.or reading phot
-] [- 31
-(S) 28
-(R) 30
BLK_89 -] [- 81
%M0834 BLK_20 Aux.timeout sequence ASU alarm
-] [- 31
-(S) 29
-(R) 30
BLK_89 -] [- 82
%M0835 BLK_10 mem.timeout or reading phot.ASU
-]/[- 7
BLK_20 -] [- 32,35,36
-( ) 31
BLK_60 -] [- 234,236
%M0836 BLK_20 Aux.start ASU mot.after MM start
-] [- 50,51
-(S) 47
-(R) 48
%M0837 BLK_20 Max. time reset counter
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 58
-( ) 59
%M0838 BLK_20 Rot.monitor paperweb fault
-( ) 64
%M0839 BLK_20 Aux. unreel.motor very low speed
-] [- 21
-( ) 19
%M0840 BLK_20 Aux.mem.missed splice detect
-] [- 83
-(S) 82
-(R) 84
%M0901 BLK_21 Aux. Inching Low Speed
-( ) 5
BLK_60 -] [- 86
%M0902 BLK_21 SA SS element broken (display)
-] [- 8
-( ) 7
BLK_60 -] [- 204,206
BLK_89 -] [- 40
%M0903 BLK_21 Pulse SA SS element broken
-] [- 9
-(^) 8
%M0904 BLK_07 SA SS element broken
-]/[- 38,39
BLK_21 -(S) 9
-(R) 10
BLK_60 -] [- 204,206
BLK_89 -] [- 41
%M1000 BLK_22 End Of Circulation Sequence
-]/[- 5
-( ) 7
%M1001 BLK_22 Circulation Time By Stop
-] [- 19
-( ) 8
%M1002 BLK_22 Circulation Time By Running
-]/[- 19
-( ) 9
%M1003 BLK_22 Top Filling Time
-]/[- 22
-( ) 10
%M1004 BLK_22 Sensorcheck Perox.Tank
-] [- 43
-( ) 11
%M1005 BLK_22 Sensor Check Peroxide Bath
-]/[- 16,41
-( ) 13
BLK_24 -]/[- 39,40
%M1006 BLK_22 Level Check H2O2-bath Production
-]/[- 16
-( ) 14
%M1007 BLK_10 Levelfault In Peroxide Bath
-]/[- 5
BLK_22 -(S) 16
-(R) 15
BLK_51 -]/[- 12
BLK_60 -] [- 99,101
BLK_89 -] [- 73
%M1008 BLK_10 Monitor Temp. Peroxide Bath
-]/[- 5
BLK_22 -(S) 24
-(R) 23
BLK_60 -] [- 93,95
BLK_89 -] [- 72
%M1009 BLK_22 Sond Select H/L Level Tank H2O2
-] [- 27
-]/[- 27
-( ) 26
%M1010 BLK_22 Level In Peroxide Tank
-] [- 30,33,43
-]/[- 29,31,37
-( ) 27
%M1011 BLK_22 Refilling Peroxide
-]/[- 29
-( ) 28
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M1012 BLK_22 Low Lev.H2O2-tank/TooLongFilling
-] [- 33,37
-]/[- 29,38
-(S) 32
-(R) 30
BLK_60 -] [- 192,194
%M1013 BLK_07 Perox.Pump Stopped During Change
-]/[- 35
BLK_22 -] [- 29
-]/[- 18
-(S) 41
-(R) 42
%M1014 BLK_22 Level Too High In Peroxide Tank
-] [- 45,48
-]/[- 49
-(S) 43
-(R) 47
BLK_60 -] [- 195,197
-]/[- 195,197
%M1015 BLK_22 High Lev. Superv. Peroxide Tank
-] [- 20,21,22
-]/[- 47
-(S) 45
-(R) 44
%M1016 BLK_08 Mem. Lev.Too High Peroxide Tank
-]/[- 5
BLK_22 -]/[- 18,29
-(S) 48
-(R) 49
BLK_60 -] [- 195,197
BLK_89 -] [- 79
%M1017 BLK_22 Peroxide Pump On
-] [- 19
-( ) 17
%M1018 BLK_10 Low Level Peroxide Tank(900-910)
-]/[- 5
BLK_22 -] [- 29,37
-]/[- 5,18,32,33,38
-( ) 34
BLK_60 -] [- 192,194
BLK_89 -] [- 77
%M1019 BLK_22 Low Level Peroxide Tank (1-905)
-] [- 33
-( ) 35
%M1020 BLK_22 Cond.for Seq.Perox.Circ.Timer
-] [- 6,8
-( ) 5
%M1021 BLK_22 Low Level Peroxide Tank Occured
-] [- 38
-(S) 37
-(R) 38
%M1022 BLK_22 Circ.Perox.Aft.Low Lev.H2O2-Tank
-] [- 19
-( ) 39
%M1030 BLK_22 No Sterile Conditions By-passed
-] [- 61
-]/[- 52
-( ) 50
BLK_23 -]/[- 11
BLK_60 -] [- 339
%M1031 BLK_22 Spraying Finished
-] [- 69
-]/[- 52,62
-( ) 53
%M1032 BLK_22 Air Inlet Valve Over
-] [- 63
-( ) 54
BLK_24 -]/[- 18,19
%M1033 BLK_22 Spray Fault Upper Limit
-] [- 64
-( ) 55
%M1034 BLK_07 Start Spraying
-]/[- 24
BLK_22 -] [- 62
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 61
-( ) 56
BLK_23 -] [- 30
BLK_24 -] [- 50,64
BLK_60 -]/[- 138,140
BLK_89 -]/[- 75
%M1035 BLK_22 Spray Fault Upfilling
-] [- 63,64
-( ) 57
BLK_23 -] [- 30
BLK_60 -] [- 138,140
BLK_89 -] [- 75
%M1036 BLK_07 Level SprayTank After SprayFault
-]/[- 35
BLK_22 -] [- 61
-(S) 59
-(R) 60
BLK_60 -] [- 138,140
BLK_89 -] [- 75,76
%M1037 BLK_07 Malfunction During SpraySequence
-] [- 24
BLK_09 -]/[- 5
BLK_22 -] [- 61,62
-]/[- 18,63
-(S) 64
-(R) 65
BLK_24 -] [- 64
BLK_60 -] [- 114,116
BLK_89 -]/[- 67
%M1038 BLK_07 SterileAir InletValve Wrong Pos.
-] [- 24
-]/[- 35
BLK_09 -]/[- 5
BLK_22 -] [- 61,62
-]/[- 18,63,64
-(S) 68
-(R) 66
BLK_60 -] [- 147,149
BLK_89 -] [- 67
%M1039 BLK_22 SterileAir Inlet Wrong Pos.Delay
-] [- 68
-( ) 67
%M1040 BLK_07 Spraying Fulfilled
-] [- 10
BLK_09 -]/[- 5
BLK_22 -] [- 59
-( ) 69
BLK_23 -] [- 11,17,18,19,20,21,27
BLK_24 -] [- 18,19,64
BLK_30 -] [- 94
BLK_51 -] [- 13
BLK_60 -] [- 111,113,339
-]/[- 338
BLK_88 -] [- 10
-]/[- 9
BLK_89 -] [- 67
%M1041 BLK_22 Spraying on
-( ) 58
%M1050 BLK_08 Alarm Pressureguard Waterbath
-]/[- 6
BLK_22 -]/[- 76
-(S) 75
-(R) 74
BLK_51 -]/[- 12
BLK_60 -] [- 90,92
BLK_89 -] [- 74
%M1051 BLK_22 Preheating Finished
-] [- 85
-]/[- 77
-( ) 78
BLK_30 -] [- 12,13,14
BLK_60 -] [- 102
BLK_89 -] [- 78
%M1052 BLK_07 Preheating Ready
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 26,35
BLK_22 -( ) 85
BLK_60 -] [- 189,335
-]/[- 334
%M1053 BLK_07 Cleaningpipes Wrong Pos.Preheat.
-] [- 35
BLK_22 -( ) 88
%M1054 BLK_22 Delay Display Temp. 20 minutes
-]/[- 90
-( ) 91
BLK_60 -] [- 102,189
%M1055 BLK_22 Delay Display Temp. 10 minutes
-( ) 92
BLK_60 -] [- 87,144,156
%M1056 BLK_06 Delay Display Temp. 8 seconds
-] [- 17
BLK_22 -] [- 29
-( ) 93
BLK_24 -] [- 37
BLK_52 -] [- 5
BLK_89 -] [- 52
%M1057 BLK_21 Delay Display Temp. 4 seconds
-] [- 7
BLK_22 -( ) 94
BLK_24 -] [- 35
BLK_30 -] [- 25
%M1058 BLK_22 Preheating 0-20% Time Left
-( ) 80
BLK_60 -]/[- 328
-( ) 81
BLK_60 -]/[- 329
-( ) 82
BLK_60 -]/[- 330
-( ) 83
BLK_60 -]/[- 331
-( ) 84
BLK_60 -]/[- 332
%M1100 BLK_09 High Level Separator
-]/[- 6
BLK_23 -(S) 6
-(R) 7
BLK_60 -] [- 162,164
BLK_89 -] [- 65
%M1101 BLK_09 Sterile Air Pressure Too Low
-]/[- 6
BLK_23 -(S) 8
-(R) 9
BLK_60 -] [- 159
BLK_89 -] [- 68
%M1102 BLK_23 Drying Time Finished
-] [- 27
-]/[- 11
-( ) 12
%M1103 BLK_23 Bend. Roller Drying
-( ) 13
BLK_24 -]/[- 18,19
%M1104 BLK_23 B-valve Closed
-] [- 26
-( ) 14
BLK_60 -]/[- 111,113
%M1105 BLK_23 Start Heat sterilization
-( ) 15
BLK_24 -] [- 92
%M1106 BLK_06 Drying Fulfilled
-] [- 28
BLK_07 -] [- 25,26,35
-]/[- 24
BLK_22 -] [- 5,26
-]/[- 19
BLK_23 -] [- 32
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 27
BLK_24 -] [- 61
-]/[- 64
BLK_51 -] [- 9,13
BLK_60 -] [- 144,146,340
BLK_89 -] [- 27,28,29,38,39,94,95,98
%M1107 BLK_07 Wrong Position of AP-valve (B)
-] [- 24
BLK_08 -]/[- 5
BLK_23 -] [- 32
-(S) 30
-(R) 28
BLK_52 -]/[- 6
BLK_60 -] [- 135,137
BLK_89 -] [- 64
%M1108 BLK_09 Superv.B-valve During Int.Clean.
-]/[- 6
BLK_23 -(S) 32
-(R) 31
%M1109 BLK_23 Drying 0-20% Time Left
-( ) 17
BLK_60 -]/[- 328
-( ) 18
BLK_60 -]/[- 329
-( ) 19
BLK_30 -]/[- 12,13,14
BLK_60 -]/[- 330
-( ) 20
BLK_60 -]/[- 331
-( ) 21
BLK_60 -]/[- 332
%M1114 BLK_23 B-valve ventilation memory
-]/[- 26
-(SM) 23
-(RM) 24
%M1200 BLK_07 Tight tube Going On
-]/[- 11
BLK_24 -] [- 25,33
-( ) 25
BLK_27 -] [- 17
BLK_60 -] [- 336
-]/[- 335
BLK_88 -] [- 7,108
-]/[- 6
%M1201 BLK_10 Temperature LS/SA Out Of Limit
-]/[- 5
BLK_24 -( ) 27
BLK_89 -] [- 39,95
-]/[- 38,94
%M1202 BLK_10 Squee-gee Rollers Wrong Position
-]/[- 5
BLK_24 -(S) 39
-(R) 38
BLK_60 -] [- 105,107
BLK_89 -] [- 93
%M1203 BLK_10 Airknife Wrong Position
-]/[- 5
BLK_24 -(S) 40
-(R) 38
BLK_60 -] [- 108,110
BLK_89 -] [- 97
%M1204 BLK_07 Venting Aseptic Chamber
-] [- 15
-]/[- 35,50,54
BLK_22 -] [- 63,71,73,87
-]/[- 18,50,61,72
BLK_23 -] [- 5
BLK_24 -] [- 9,41,42,51,58,66,67,68,70,71,72,73,75,76,77,78,79,80,81,82,83,84,86,88
-]/[- 37,52,56
-(SM) 47,48
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-(RM) 49
BLK_30 -] [- 65
BLK_51 -] [- 18
-]/[- 13
BLK_60 -] [- 348,349
-]/[- 159,161
BLK_88 -] [- 16,17
-]/[- 5
BLK_89 -] [- 76
%M1205 BLK_23 Venting 5 minutes
-]/[- 26
BLK_24 -] [- 47,54,58,67,75,76,77,78,79
-]/[- 64
-(S) 61,62
-(R) 60
%M1206 BLK_22 Venting 15 minutes
-]/[- 65
BLK_24 -] [- 47,55,58,66,68,80,81,82,83,84,85
-]/[- 61
-(S) 64,65
-(R) 63
BLK_89 -] [- 76
%M1207 BLK_24 Max Time Venting
-] [- 49,66
-( ) 70
%M1208 BLK_24 Timer Venting 5 min.
-] [- 85
-]/[- 58
-( ) 71
%M1209 BLK_24 Timer Venting 15 min.
-] [- 85
-]/[- 58
-( ) 72
%M1210 BLK_22 Draining Spray Pipe
-]/[- 61
BLK_24 -( ) 73
%M1211 BLK_24 Venting 5 or 15 minutes
-]/[- 42,86,88
-( ) 85
BLK_60 -]/[- 349
BLK_88 -]/[- 17
%M1212 BLK_07 Memory Door Aseptic Chamber
-] [- 36,54
-]/[- 53
BLK_24 -] [- 49
-(S) 86
-(R) 87
BLK_60 -] [- 349
%M1213 BLK_24 Venting 5 Min. 0-20% Time Left
-( ) 75
BLK_60 -]/[- 328
-( ) 76
BLK_60 -]/[- 329
-( ) 77
BLK_60 -]/[- 330
-( ) 78
BLK_60 -]/[- 331
-( ) 79
BLK_60 -]/[- 332
-( ) 80
BLK_60 -]/[- 328
-( ) 81
BLK_60 -]/[- 329
-( ) 82
BLK_60 -]/[- 330
-( ) 83
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_60 -]/[- 331
%M1222 BLK_24 Venting 15 Min.80-100% Time Left
-( ) 84
BLK_60 -]/[- 332
%M1223 BLK_07 Steam Temp Low
-]/[- 38
BLK_24 -( ) 90
BLK_25 -] [- 16
-]/[- 19
BLK_52 -]/[- 5
BLK_60 -] [- 120,122
BLK_89 -] [- 44
%M1224 BLK_06 Steam Barrier Out Of Range
-]/[- 28
BLK_07 -] [- 26
BLK_24 -] [- 92
-( ) 91
BLK_60 -] [- 416
BLK_89 -] [- 45
%M1225 BLK_24 LS SS element broken (display)
-( ) 35
BLK_60 -] [- 207,209
BLK_89 -] [- 99
%M1227 BLK_07 LS SS element broken
-]/[- 38,39
BLK_09 -] [- 7
BLK_24 -(S) 37
-(R) 36
BLK_60 -] [- 207,209
BLK_89 -] [- 100
%M1228 BLK_24 Aux.tube sealing going on
-] [- 25
-( ) 24
BLK_27 -]/[- 29
%M1229 BLK_24 Aux.tube sealing going on
-] [- 24
-( ) 23
BLK_27 -] [- 29
%M1230 BLK_24 Pulse off main motor high speed
-] [- 7
-(v) 5
%M1231 BLK_24 Mem.seq.edgewicking after MM off
-] [- 8,10,11,12
-(S) 7
-(R) 9
%M1232 BLK_24 Edgewicking, M.M.off
-]/[- 44
-( ) 10
-] [- 41
-( ) 11
-] [- 43
-( ) 12
%M1235 BLK_24 Pulse on main motor high speed
-] [- 9
-(^) 6
%M1236 BLK_09 Steam alarm jump to 0 conditions
-] [- 7
BLK_24 -(S) 92
-(R) 93
BLK_89 -] [- 45
%M1237 BLK_07 Venting complete
-] [- 23,29,53
BLK_24 -] [- 60,63,69
-]/[- 47,52
-(SM) 57,58
-(RM) 59
%M1238 BLK_07 Memory for venting request
-]/[- 23
BLK_24 -(S) 50
-(R) 51
%M1239 BLK_07 Memory for venting interrupted
-]/[- 23
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_24 -]/[- 47,56,66
-(S) 52
-(R) 53
%M1241 BLK_24 Memory for cleaning af.load prog
-] [- 57
-(^) 56
%M1370 BLK_09 Heat reduction valve wrong pos
-]/[- 5
BLK_24 -]/[- 25
-( ) 33
BLK_60 -] [- 144,146
%M1400 BLK_06 Mem.Signal RecivedFromSterilizer
-] [- 10
BLK_08 -]/[- 7
BLK_25 -(S) 6
-(R) 7
BLK_60 -] [- 341
-]/[- 340
BLK_88 -] [- 12
%M1401 BLK_25 One-Shot, Steambarr.Valve(C) Off
-] [- 19
-(v) 18
%M1402 BLK_07 Delay Filling ON
-] [- 35
BLK_25 -]/[- 24
-( ) 25
BLK_26 -] [- 5
%M1403 BLK_25 Lost Product in Production
-] [- 19
-(S) 12
-(R) 13
%M1404 BLK_07 Lost Product in S.S./steam blow.
-] [- 49
-]/[- 38,49
BLK_25 -] [- 15
-(S) 14
-(R) 16
BLK_27 -] [- 16
BLK_60 -] [- 123,125
%M1405 BLK_25 One-Shot, Step 5
-] [- 21
-(^) 20
%M1406 BLK_25 Inch. Aft. Lost Prod. in Sh.Stop
-] [- 19
-( ) 17
%M1407 BLK_08 Pulse manual steam blowing req.
-]/[- 6
BLK_25 -] [- 14
-(^) 11
%M1500 BLK_26 Aux.Design Correct.Valve Feeding
-] [- 8
-(S) 7
-(R) 8
%M1501 BLK_07 Machine In Design
-] [- 26,27
BLK_08 -] [- 7
BLK_20 -] [- 51
BLK_25 -]/[- 9
BLK_26 -] [- 7,15,20
-]/[- 7
-(S) 11
-(R) 12
BLK_29 -] [- 12
BLK_53 -]/[- 9
BLK_60 -] [- 168,170,345
-]/[- 344
BLK_73 -]/[- 32
BLK_88 -] [- 14,40,70
-]/[- 13,39
BLK_89 -] [- 112
%M1502 BLK_08 Signal Design Photocell Missing
-]/[- 5
BLK_26 -(S) 14,15
-(R) 16
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_60 -] [- 210,212
BLK_89 -] [- 111
%M1503 BLK_07 Design Wrong Pos. 10-11
-] [- 26,27
BLK_26 -] [- 7
-]/[- 17
-( ) 18
BLK_29 -] [- 16
BLK_60 -] [- 168,170,416
BLK_89 -] [- 113
%M1504 BLK_26 Design Dev. Too Large
-( ) 19
BLK_29 -] [- 15
BLK_88 -] [- 52
%M1505 BLK_26 Design System Scan Pulse
-] [- 24,29,42,43,44
-]/[- 23,27
-( ) 23
%M1506 BLK_26 1-shot Scan Pulse
-] [- 25,26,27
-(v) 24
%M1507 BLK_26 Aux. Clock Pulse
-] [- 27
-( ) 25
%M1508 BLK_26 Design System Clock Pause
-] [- 27
-( ) 28
%M1509 BLK_26 Design System Transfer Ended
-] [- 29
-( ) 29
%M1510 BLK_26 Design System Transfer
-] [- 42
-]/[- 34,35,36,37,38,39,40,41
-( ) 30
%M1511 BLK_26 Aux. Clock Pulse
-] [- 26
-( ) 31
%M1512 BLK_26 Design System Transfer Ended
-] [- 45
-( ) 32
%M1513 BLK_26 Aux. Data Pulse
-] [- 43
-]/[- 44
-( ) 42
%M1514 BLK_26 One Shot Lost Design
-] [- 21
-(v) 20
%M1515 BLK_07 Lost Design
-] [- 26
-]/[- 27
BLK_26 -]/[- 7
-( ) 21
%M1600 BLK_07 Auxiliary Output Drivemotor
-]/[- 50
BLK_22 -] [- 20,21
BLK_27 -] [- 18
-( ) 17
BLK_30 -]/[- 59
%M1601 BLK_27 Aux. Seq. Mech. Brake MainMotor
-] [- 22,23,24,25,26
-( ) 21
BLK_29 -]/[- 7
%M1602 BLK_27 Mechanical Brake
-]/[- 17
-( ) 23
%M1603 BLK_22 Mechanical Brake ON
-] [- 28
BLK_27 -] [- 27
-( ) 24
%M1604 BLK_27 FFU Short Emptying
-( ) 25
%M1605 BLK_24 Bending Roller Stop
-]/[- 17
BLK_27 -( ) 26
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_30 -] [- 72
%M1606 BLK_27 Package Pulse
-] [- 34
-(v) 33
%M1607 BLK_27 End Package Counter
-] [- 39,40
-( ) 35
%M1608 BLK_27 Synchr. Machine Speed Pulse
-] [- 38
-(v) 37
%M1609 BLK_27 Synchronization Machine Speed
-] [- 33,41,42
-]/[- 34,37
-(S) 38
-(R) 39
%M1610 BLK_08 Too High Speed
-]/[- 5
BLK_27 -(S) 40
-(R) 43
BLK_60 -] [- 24,26
BLK_89 -] [- 57
%M1611 BLK_27 End Of Speed Sequence
-] [- 40
-( ) 42
%M1612 BLK_08 Delay Water Pressure
-] [- 5
BLK_27 -] [- 6
-( ) 44
BLK_60 -]/[- 6,8
BLK_89 -] [- 61
-]/[- 62
%M1613 BLK_08 Overload Jawsystem
-]/[- 5
BLK_27 -]/[- 15,18
-(S) 45
-(R) 46
%M1616 BLK_27 Aux.M.M.inching high speed
-] [- 12,29
-( ) 11
%M1617 BLK_27 Aux.M.M.inching high speed
-] [- 17
-]/[- 29
-( ) 12
%M1700 1T0004 Fault in IH-units, TS
-] [- 29
BLK_28 -]/[- 14
-(S) 12
-(R) 11
%M1701 1T0004 Transversal Sealing ON
-] [- 31,36
BLK_28 -(S) 15
-(R) 16,17
%M1702 BLK_28 Pulse S.S.position missing
-] [- 6
-(v) 5
%M1703 BLK_27 Mem.product into the tube
-] [- 16
BLK_28 -] [- 13,15
-]/[- 16
-( ) 9
%M1800 BLK_29 Transf.Bit Shift Reg.49
-] [- 31
-( ) 30
-] [- 32
-( ) 31
-] [- 33
-( ) 32
%M1803 BLK_29 Triggpulse For Shiftregister
-]/[- 41
-( ) 33
%M1804 BLK_07 Package Eject FFU Active
-] [- 24
TBA/8LSC-0200

------- ------- -------- -------------------------------------
BLK_29 -(S) 40
-(R) 41
BLK_30 -] [- 79
BLK_88 -] [- 70
%M1900 1T0004 Speeddetermination Motor FFU
-]/[- 72
BLK_06 -]/[- 10
BLK_30 -] [- 17,18,65,79,86,87
-]/[- 24,27,29,82
-( ) 16
BLK_88 -] [- 70
BLK_89 -] [- 34
%M1901 BLK_30 Aux. M1900
-( ) 17
%M1902 1T0004 Stop position switch FFU alarm
-(S) 58
-(R) 72
BLK_30 -]/[- 34
BLK_60 -] [- 249,251
BLK_89 -] [- 24
%M1903 BLK_30 Outfeeder overload FFU
-]/[- 34
-(S) 28
-(R) 27
BLK_60 -] [- 276,278
BLK_89 -] [- 23
%M1904 1T0004 Control overload FFU
-] [- 58,61,64,67,70
-]/[- 59,62,65,68,71
BLK_30 -] [- 30
-( ) 18
%M1905 BLK_30 Alarm cage not in position
-]/[- 34
-(S) 30
-(R) 29
BLK_89 -] [- 30
%M1907 BLK_10 Malfunc. Ext. Package Supervis.
-]/[- 7
BLK_30 -(S) 33
-(R) 31
BLK_60 -] [- 201,203
BLK_89 -] [- 32
%M1908 BLK_07 Alarmstatus In FFU
-] [- 35,41,50
BLK_10 -] [- 6
BLK_30 -] [- 16,22,65,74
-( ) 34
BLK_52 -] [- 12
%M1909 BLK_30 Stop Delay FFU (Prod.)
-] [- 22
-( ) 19
%M1910 BLK_30 Stop Delay FFU (Low Speed)
-] [- 22,68
-( ) 20
%M1911 BLK_30 Stop Delay FFU (High Speed)
-] [- 22
-( ) 21
%M1912 BLK_07 Stop Delay Of FFU
-]/[- 50
BLK_09 -]/[- 9
BLK_29 -]/[- 41
BLK_30 -] [- 89
-]/[- 59
-( ) 22
%M1913 BLK_30 Window For Speed Check
-] [- 40,46
-(/) 36
%M1914 BLK_30 Too High Speed FFU
-] [- 42,44
-( ) 40
%M1915 BLK_30 Too Low Speed FFU
-] [- 48,50
-( ) 46
%M1916 BLK_30 Start Sector FFU, Dec. Degrees
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 53
-]/[- 54
-( ) 52
%M1917 BLK_30 1-Shot M1916
-] [- 55
-(^) 53
%M1918 BLK_30 1-Shot NOT M1916
-] [- 55
-(^) 54
%M1919 BLK_30 Start Sector FFU
-] [- 58
-(S) 55
-(R) 56
%M1920 BLK_30 Prod. Speed FFU
-] [- 70,74
-(S) 58
-(R) 59
%M1921 BLK_30 Search Start Pos. FFU
-] [- 59,68,70,74,90
-(S) 63
-(R) 62
%M1923 BLK_30 Delay Stop Pos. FFU
-] [- 62
-(v) 61
%M1924 BLK_30 Aux. Enable FFU Motor
-] [- 16
-]/[- 75
-( ) 74
%M1925 BLK_30 Drop Chute FFU On
-] [- 79
-]/[- 82
-( ) 79
BLK_88 -]/[- 40
%M1926 BLK_30 Synchr. Drop Chute FFU
-] [- 81,82
-(^) 80
BLK_88 -] [- 40,70
%M1932 BLK_30 Acc. Ramp Delay
-] [- 8,9
-( ) 68
%M1933 BLK_30 False FFU on start
-] [- 79
-( ) 78
BLK_88 -] [- 70
%M1934 BLK_30 Pulse drop chute on start
-] [- 78
-(^) 77
%M1935 1T0004 Drop chute on/off
-( ) 55
-(S) 56
BLK_30 -] [- 80
%M1936 1T0004 Pulse infeeder rotation
-] [- 62
-]/[- 61
-(^) 60
%M1937 1T0004 Pulse FFU not timed
-] [- 71
-]/[- 70
-(^) 69
%M1938 1T0004 Pulse pulldown/pusher ovrl.FFU
-] [- 65
-]/[- 64
-(^) 63
%M1939 1T0004 Pulse transport chain ovrl FFU
-] [- 68
-]/[- 67
-(^) 66
%M1940 1T0004 infeeder rotation overload FFU
-(S) 61
-(R) 72
BLK_30 -]/[- 34
BLK_60 -] [- 285,287
BLK_89 -] [- 21
%M1941 1T0004 Pulldown/pusher overload FFU
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-(S) 64
-(R) 74
BLK_30 -]/[- 34
BLK_60 -] [- 282,284
BLK_89 -] [- 26
%M1942 1T0004 Transport chain overload FFU
-(S) 67
-(R) 74
BLK_30 -]/[- 34
BLK_60 -] [- 177,179
BLK_89 -] [- 22
%M1943 1T0004 FFU not timed
-(S) 70
-(R) 74
BLK_30 -]/[- 34
BLK_60 -] [- 177,179,282,284
BLK_89 -] [- 31
%M1944 1T0004 Pulse reset alarm FFU
-] [- 74
-(^) 73
%M1946 BLK_30 Pulse freq.converter alarm FFU
-] [- 26
-(^) 25
%M1947 BLK_30 Frequency converter alarm FFU
-]/[- 34
-(S) 26
-(R) 24
BLK_60 -] [- 288,290
BLK_89 -] [- 25
%M1948 BLK_06 Pulse step up
-] [- 6
-(^) 5
%M1949 BLK_06 Reset crank guard FFU
-] [- 48
-( ) 48
BLK_60 -] [- 51,53
-]/[- 183,185
BLK_89 -] [- 16
-]/[- 14
%M1950 BLK_06 Reset crank guard Main Motor
-] [- 47
-( ) 47
BLK_60 -] [- 183,185
-]/[- 279,281
BLK_89 -] [- 14
-]/[- 13
%M1951 BLK_30 Temp.flap sealing top left
-(S) 12
-(R) 11
BLK_60 -] [- 180,182
BLK_89 -] [- 27
%M1952 BLK_30 Temp.flap sealing top right
-(S) 13
-(R) 11
BLK_60 -] [- 198,200
BLK_89 -] [- 28
%M1953 BLK_30 Temp.flaps sealing bottom
-(S) 14
-(R) 11
BLK_60 -] [- 237,239
BLK_89 -] [- 29
%M1960 BLK_07 Memory DCS8 enab.to find fill p.
-] [- 28
BLK_24 -]/[- 18
BLK_26 -] [- 6
-]/[- 7
-( ) 5
%M1961 BLK_26 Eject after filling on
-]/[- 9
-( ) 10
BLK_29 -]/[- 11
%M1990 BLK_53 Mem.paper spl.not in the tower
-] [- 10
-]/[- 9,14
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 7
%M1991 BLK_53 Mem.mach.not des.paper spl.tower
-] [- 10
-(S) 9
-(R) 12
%M1992 BLK_53 Pulse add.packs mach.not in des.
-] [- 11,12
-(^) 10
%M1993 BLK_53 Mem.no packs.add remaining
-]/[- 14
-( ) 11
%M1994 BLK_53 Mem.paper splice in the tower
-( ) 14
BLK_60 -] [- 266
BLK_89 -] [- 96
%M2000 BLK_50 End of Lubrication Sequence
-] [- 5
-]/[- 5,9
-( ) 7
%M2001 BLK_50 1-st Stroke Long Lubrication
-] [- 17
-( ) 9
%M2002 BLK_50 2-nd Stroke Long Lubrication
-] [- 17
-( ) 10
%M2003 BLK_50 3-rd Stroke Long Lubrication
-] [- 17
-( ) 11
%M2004 BLK_50 4-th Stroke Long Lubrication
-] [- 17
-( ) 12
%M2005 BLK_50 5-th Stroke Long Lubrication
-] [- 17
-( ) 13
%M2006 BLK_50 Long Lubrication Finished
-] [- 16
-( ) 14
%M2007 BLK_06 Long Lubrication Period
-]/[- 15
BLK_50 -] [- 5,17
-(SM) 15
-(RM) 16
%M2008 BLK_50 Alarm Lubrication
-] [- 21
-( ) 19
%M2009 BLK_50 Alarm Lubrication
-] [- 21
-( ) 20
%M2010 BLK_10 Alarm Wrong Press.During Lubric.
-]/[- 6
BLK_50 -(SM) 21
-(RM) 22
BLK_60 -] [- 39,41
BLK_89 -] [- 51
%M2011 BLK_10 Max.Runtime Fault Centr.Lubr
-]/[- 6
BLK_50 -( ) 24
BLK_89 -] [- 53
-]/[- 52
%M2100 BLK_51 P2-Recorder Pulse
-] [- 8
-(^) 7
BLK_89 -] [- 133,135
%M2101 BLK_51 Sterile Parameters P2-Recorder
-] [- 11
-( ) 8
%M2102 BLK_51 Drying Fulfilled Pulse
-] [- 10
-(^) 9
%M2103 BLK_51 Batch P2-Recorder
-] [- 11
-( ) 10
%M2104 BLK_51 Operational Param. P2-Recorder
-]/[- 13
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 12
%M2105 BLK_51 Op. Parameters P2-Recorder
-] [- 14
-( ) 13
%M2106 BLK_51 Aux.paper recorder power on
-] [- 19
-( ) 18
%M2107 BLK_51 Mem.paper recorder alarm
-] [- 23
-( ) 22
BLK_60 -] [- 273,275
BLK_89 -] [- 69
%M2108 BLK_10 Mem.paper rec.alarm S.S.machine
-]/[- 7
BLK_51 -( ) 23
BLK_89 -] [- 70
%M2109 BLK_51 Mem.del.Op.parameters P2 record.
-] [- 16
-( ) 14
%M2200 BLK_07 Conditions for Internal Cleaning
-] [- 36,52
BLK_52 -] [- 7
-( ) 6
BLK_60 -] [- 353
%M2201 BLK_25 Process Signal:Clean.Prod.v.(A)
-] [- 21
BLK_52 -] [- 5
-(S) 8
-(R) 10
BLK_60 -] [- 117,119
BLK_88 -] [- 95
-]/[- 93,97
BLK_89 -] [- 107
%M2202 BLK_25 Key Signal:Clean.Steambarr.v.(C)
-] [- 21
BLK_52 -] [- 5
-(S) 9
-(R) 10
BLK_60 -] [- 240,242
BLK_88 -] [- 95
-]/[- 93,97
BLK_89 -] [- 103
%M2203 BLK_07 Conditions for External Cleaning
-] [- 36
BLK_30 -]/[- 90
BLK_52 -] [- 14
-( ) 13
BLK_60 -] [- 352
%M2204 BLK_07 External Cleaning
-]/[- 11,36,41,50
BLK_20 -] [- 58,68,69,75
-]/[- 58,68,69
BLK_27 -] [- 14
BLK_30 -]/[- 59,87
BLK_52 -] [- 14,20,21,23,25,29,31,39,40,41,42,43
-]/[- 24
-( ) 14
BLK_60 -] [- 352
-]/[- 350
BLK_88 -] [- 18,97
-]/[- 5
%M2205 BLK_07 Delay Ext. Cleaning Available
-] [- 36
BLK_52 -] [- 14
-( ) 15
%M2206 BLK_07 Ready Cleaning
-] [- 11,15,36,41
BLK_09 -] [- 9
BLK_20 -] [- 49,68,69,71,74
-]/[- 7,62,66,72
BLK_22 -]/[- 22,50,61,69,72,88
BLK_23 -] [- 32
-]/[- 5
BLK_24 -] [- 14,49
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 29,30,37,66
BLK_30 -] [- 59,92
-]/[- 22
BLK_51 -]/[- 13
BLK_52 -] [- 6,12,15,16
-]/[- 10,31
-( ) 16
BLK_53 -]/[- 7,11
BLK_60 -] [- 129,131,141,143,165,167,213,215,216,218,350,351
-]/[- 129,131,141,143,165,167,213,215,216,218
BLK_70 -] [- 12,14
-]/[- 6
BLK_73 -]/[- 10,12
BLK_89 -] [- 104,105,106,108
-]/[- 12,104,105,106,108
%M2207 BLK_52 Waterfilling of Cleaning Tray
-] [- 25,27
-]/[- 20,24
-( ) 19
%M2208 BLK_52 Drainvalve Cleantray
-]/[- 27
-( ) 21
%M2209 BLK_30 Aux.Output Stopseq.Ext.Cleaning
-]/[- 59
BLK_52 -] [- 29
-]/[- 20,21,25
-(S) 23
-(R) 24
%M2210 BLK_09 Sequencer Cleaning
-] [- 9
BLK_52 -] [- 45
-]/[- 12
-( ) 32
%M2211 BLK_52 First Water Rinse
-] [- 19,52
-( ) 33
%M2212 BLK_52 Cleaning Period
-] [- 19,26,28
-( ) 34
%M2213 BLK_52 Second Water Rinse
-] [- 19
-( ) 35
%M2214 BLK_52 Third Water Rinse
-] [- 19
-( ) 36
%M2215 BLK_06 Lubrication After Cleaning
-] [- 15
BLK_52 -( ) 37
%M2216 BLK_06 Ext.Clean.Ended:Ready for Lubric
-] [- 15
BLK_52 -(S) 45
-(R) 46
%M2217 BLK_52 Malfunction Filling Clean. Tray
-] [- 47
-]/[- 12
-(S) 48,49
-(R) 47
BLK_60 -] [- 186,188
BLK_89 -] [- 109
%M2218 BLK_52 Malfunction Circulation Pump
-]/[- 13
-(S) 52
-(R) 50
BLK_60 -] [- 186,188
BLK_89 -] [- 109
%M2219 BLK_52 Ext. Cleaning 0-20% Time Left
-( ) 39
BLK_60 -]/[- 328
-( ) 40
BLK_60 -]/[- 329
-( ) 41
BLK_60 -]/[- 330
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 42
BLK_60 -]/[- 331
-( ) 43
BLK_60 -]/[- 332
%M2224 BLK_52 Step Up Cond. Ready Cleaning
-] [- 16
-(S) 17
-(R) 18
%M2300 BLK_07 Auxiliary Memory Pulltab
-] [- 35,41
BLK_70 -( ) 5
%M2302 BLK_07 Rotation monitor 2
-]/[- 38
BLK_08 -]/[- 6
BLK_20 -(S) 73,74,75
-(R) 70
BLK_27 -]/[- 15,18
BLK_52 -]/[- 13
BLK_60 -] [- 80
BLK_89 -] [- 101
%M2304 BLK_06 PT8 Eject request pulse
-(^) 20
BLK_29 -] [- 22,24
%M2305 BLK_06 Output pulse rotation monitor 2
-(^) 12
BLK_20 -] [- 74,75
-]/[- 73
%M2306 BLK_20 Enable rot. mon., high speed
-] [- 62
-(S) 65
-(R) 61
%M2307 BLK_20 Checking rot. mon. in cleaning
-]/[- 69,75
-( ) 68
%M2309 BLK_20 Checking rotation monitor 2
-]/[- 74
-( ) 71
%M2310 BLK_08 PT saftey stop request
-]/[- 7
BLK_27 -]/[- 18
BLK_70 PT Safety Stop Request
-(S) 8
-(R) 10
%M2311 BLK_70 Pulse PT Safety Stop Request
-] [- 8
-(v) 7
%M2312 BLK_70 Pulse Safety Stop Request
-] [- 10
-(^) 9
%M2358 BLK_89 H.L. memory machineladder 0
-]/[- 76
%M2450 BLK_06 Strip splicer pulse ASSU/8/9
-(^) 18
BLK_29 -] [- 21,23,25
BLK_73 -] [- 30
BLK_88 -] [- 65
%M2451 BLK_29 Pulse memory strip splice
-] [- 19
-(^) 18
BLK_88 -] [- 67
%M2452 BLK_21 Memory strip broken
-]/[- 5
BLK_27 -] [- 14
BLK_29 -] [- 7
BLK_60 -] [- 84,86
BLK_73 -] [- 9
-]/[- 18
-(S) 8
-(R) 5
BLK_83 -] [- 11
%M2453 BLK_73 No splicing cond.temp/door guard
-] [- 27
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 18
-(S) 17
-(R) 5
BLK_83 -] [- 8,10
%M2454 BLK_73 Pulse reset strip
-] [- 7
-(^) 6
%M2455 BLK_73 Pulse strip ended bobine 1
-] [- 11,16
-(^) 10
%M2456 BLK_73 Memory strip ended bobine 1
-] [- 14,36
-]/[- 10,28
-(S) 11
-(R) 7
BLK_83 -] [- 13
%M2457 BLK_73 Pulse strip ended bobine 2
-] [- 13,16
-(^) 12
%M2458 BLK_73 Memory strip ended bobine 2
-] [- 14,36
-]/[- 12,28
-(S) 13
-(R) 7
BLK_83 -] [- 13
%M2459 BLK_73 Strip bobines 1&2 ended
-] [- 27
-]/[- 18
-( ) 14
BLK_83 -] [- 12
-]/[- 13
%M2460 BLK_73 Pulse manual splicing
-] [- 16
-(^) 15
%M2461 BLK_60 Request start strip splicing seq
-] [- 255,257
BLK_73 -] [- 17,20
-( ) 16
%M2462 BLK_07 Splicing strip conditions
-] [- 35
BLK_10 -] [- 5
BLK_73 -] [- 20,28
-( ) 18
%M2463 BLK_60 Splicing sequence on ASSU/8/9
-] [- 255,257
BLK_73 -] [- 17,20,21,22,23,24,28
-]/[- 28
-( ) 20
%M2464 BLK_73 Splicing sequence ended
-]/[- 20
-( ) 22
%M2465 BLK_73 Splicing head movement
-] [- 26
-( ) 23
BLK_88 -] [- 110
%M2466 BLK_73 Splicing magazine movement
-] [- 27
-( ) 24
%M2467 BLK_73 Mem.not in des.for strip splice
-] [- 34
-(S) 32
-(R) 33
%M2468 BLK_29 Mem.pack.dump.strip spl.not des.
-] [- 18
BLK_73 -] [- 33
-( ) 34
%M2469 BLK_60 Fault:bobin/es ended
-] [- 81,83
BLK_73 -( ) 36
%M2470 BLK_60 Delay door guard ASSU/8/9 open
-] [- 255,257
BLK_73 -( ) 37
BLK_83 -] [- 9
%M2471 BLK_29 Pulse memory strip broken
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 7
BLK_73 -(^) 9
%M2609 BLK_89 SAF window 1stmem.word alarmPLMS
FBIO 137
%M2613 BLK_89 Preparation switch on PLMS
-( ) 6
%M2614 BLK_89 Supervis.door monitor tower PLMS
-( ) 7
%M2618 BLK_89 Service swwitch on PLMS
-( ) 8
%M2619 BLK_89 Emergency stop activated PLMS
-( ) 9
%M2620 BLK_89 Safety monitors activated PLMS
-( ) 10
%M2621 BLK_89 Bottom cover hydr.perox. PLMS
-( ) 11
%M2622 BLK_89 Service switch on PLMS
-( ) 12
%M2623 BLK_89 Crankguard, jaw system PLMS
-( ) 13
%M2624 BLK_89 Crankguard, FFU system PLMS
-( ) 14
%M2627 BLK_89 Overload jaw system PLMS
-( ) 16
%M2628 BLK_89 Temp.IH transv.sealing unit PLMS
-( ) 17
%M2629 BLK_89 Fault IH tranv.sealing un. PLMS
-( ) 18
%M2630 BLK_89 Temp.IH switch unit PLMS
-( ) 19
%M2641 BLK_89 Malfunct.infeed conv.FFU PLMS
-( ) 21
%M2643 BLK_89 Overload in FFU PLMS
-( ) 22
%M2645 BLK_89 Malfunction outfeed FFU PLMS
-( ) 23
%M2647 BLK_89 Timeout stop pos.switch FFU PLMS
-( ) 24
%M2648 BLK_89 Frequency conv.alarm FFU PLMS
-( ) 25
%M2649 BLK_89 Pulldown/pusher overl. FFU PLMS
-( ) 26
%M2650 BLK_89 Temp.flap sealing top left PLMS
-( ) 27
%M2651 BLK_89 Temp.flap sealing top right PLMS
-( ) 28
%M2652 BLK_89 Temp.flaps sealing bottom PLMS
-( ) 29
%M2653 BLK_89 Cage not in position FFU PLMS
-( ) 30
%M2654 BLK_89 FFU not timed PLMS
-( ) 31
%M2655 BLK_89 Ext.pack.supervision PLMS
-( ) 32
%M2656 BLK_60 Alarm FF,pack.count. PLMS
-] [- 270,272
BLK_89 -] [- 35,36
-(S) 35
-(R) 36
%M2662 BLK_89 Low temp.SA element help txtPLMS
-( ) 38
%M2663 BLK_89 Low temp.SA element PLMS
-( ) 39
%M2664 BLK_89 SA S.S.el. broken help text PLMS
-( ) 40
%M2665 BLK_89 SA S.S.element broken PLMS
-( ) 41
%M2674 BLK_89 Product pipe wrong position PLMS
-( ) 43
%M2675 BLK_89 Steam temperature help text PLMS
-( ) 44
%M2676 BLK_89 Steam temperature PLMS
-( ) 45
%M2684 BLK_89 No product from process PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 46
%M2689 BLK_89 Mains interrupt PLMS
-( ) 48
%M2690 BLK_89 Surge filter activated PLMS
-( ) 49
%M2691 BLK_89 PLC forced PLMS
-( ) 50
%M2695 BLK_89 Pressure of lubrication oil PLMS
-( ) 51
%M2696 BLK_89 Low lev.lubr.oil help txt PLMS
-( ) 52
%M2697 BLK_89 Low lev. of lubrication oil PLMS
-( ) 53
%M2698 BLK_89 Low volt.PLC batt.help txt PLMS
-( ) 54
%M2699 BLK_89 Low lev.tank hydraulic oil PLMS
-( ) 55
%M2700 BLK_89 Temp.oil hydraulic unit PLMS
-( ) 56
%M2704 BLK_89 Too high speed PLMS
-( ) 57
%M2708 BLK_89 Air supply PLMS
-( ) 59
%M2709 BLK_89 Ovrl.protect.motor tripped PLMS
-( ) 60
%M2710 BLK_89 Low pressure water help textPLMS
-( ) 61
%M2711 BLK_89 Low pressure water PLMS
-( ) 62
%M2723 BLK_89 AP.valve B wrong position PLMS
-( ) 64
%M2724 BLK_89 High water lev.in water sep.PLMS
-( ) 65
%M2725 BLK_89 Sterile air temperature PLMS
-( ) 66
%M2726 BLK_89 Prester.valve wrong positionPLMS
-( ) 67
%M2727 BLK_89 Sterile air pressure PLMS
-( ) 68
%M2728 BLK_89 Paper recorder alarm help t.PLMS
-( ) 69
%M2729 BLK_89 Paper recorder alarm PLMS
-( ) 70
%M2737 BLK_89 Low temp.perox.bath,perox. PLMS
-( ) 72
%M2738 BLK_89 Low level hydr.perox.bath PLMS
-( ) 73
%M2739 BLK_89 Low pressure in water bath PLMS
-( ) 74
%M2740 BLK_89 Wrong level in spray tank PLMS
-( ) 75
%M2741 BLK_89 Spray time out of limits PLMS
-( ) 76
%M2742 BLK_89 Out of peroxide PLMS
-( ) 77
%M2744 BLK_89 Low temp.hydrog.perox.bath PLMS
-( ) 78
%M2745 BLK_89 Sensor fault peroxide tank PLMS
-( ) 79
%M2753 BLK_89 Bar code ASU missing PLMS
-( ) 81
%M2754 BLK_89 Time-out position ASU PLMS
-( ) 82
%M2756 BLK_89 No paper for splicer ASU h.tPLMS
-( ) 84
%M2757 BLK_89 Magazine empty ASU PLMS
-( ) 85
%M2760 BLK_89 Low temp.ASU element PLMS
-( ) 86
%M2761 BLK_89 Pack.mat. & splice not prep.PLMS
-( ) 87
%M2762 BLK_89 Door mon.ASU activ.too long PLMS
-( ) 88
%M2764 BLK_89 Rotation monitor PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 89
%M2765 BLK_89 Pack.mat.ended cover not pl.PLMS
-( ) 90
%M2766 BLK_89 Missed splice PLMS
-( ) 91
%M2769 BLK_89 Sqeeze roller wrong pos. PLMS
-( ) 93
%M2770 BLK_89 Low temp.LS elem. help txt PLMS
-( ) 94
%M2771 BLK_89 Low temperature LS element PLMS
-( ) 95
%M2772 BLK_89 Splice in superstructure PLMS
-( ) 96
%M2776 BLK_89 Air knives in wrong pos. PLMS
-( ) 97
%M2777 BLK_89 Air knives temperature PLMS
-( ) 98
%M2778 BLK_89 LS S.S. elem.broken help txtPLMS
-( ) 99
%M2779 BLK_89 LS short stop elem.broken PLMS
-( ) 100
%M2780 BLK_89 Rotation monitor 2 PLMS
-( ) 101
%M2788 BLK_89 Key sign.clean.steambarrier PLMS
-( ) 103
%M2789 BLK_89 Clean.pipes wrong position PLMS
-( ) 104
%M2791 BLK_89 Pipe jet div.wrong position PLMS
-( ) 105
%M2792 BLK_89 Pipe B-valve wrong position PLMS
-( ) 106
%M2793 BLK_89 Proc.sign.clean.prod.valve PLMS
-( ) 107
%M2794 BLK_89 Cleaning cup wrong position PLMS
-( ) 108
%M2795 BLK_89 Level fault cleaning tray PLMS
-( ) 109
%M2833 BLK_89 Malf.photoc.printed design PLMS
-( ) 111
%M2834 BLK_89 Printed design wrong posit. PLMS
-] [- 113
-( ) 113
%M2849 BLK_83 ASSU first mem.word alarm PLMS
FBIO 14
%M2850 BLK_83 ASSU elem.low temp.help txt PLMS
-( ) 7
%M2851 BLK_83 ASSU element low temperaturePLMS
-( ) 8
%M2852 BLK_83 ASSU door guard open help t.PLMS
-( ) 9
%M2853 BLK_83 ASSU door guard open PLMS
-( ) 10
%M2854 BLK_83 ASSU strip broken PLMS
-( ) 11
%M2855 BLK_83 ASSU strip bobine 1&2 ended PLMS
-( ) 12
%M2856 BLK_83 ASSU bobine ended help txt PLMS
-( ) 13
%M2897 BLK_80 PT8 LOOP HIGH INFEED PLMS
-( ) 7
FBIO 38
%M2898 BLK_80 PT8 LOOP HIGH OUTFEED PLMS
-( ) 8
%M2899 BLK_80 PT8 PATCH SPLICE PLMS
-( ) 9
%M2900 BLK_80 PT8 BARCODE MISSING PLMS
-( ) 10
%M2901 BLK_80 PT8 LDC IN "X" PACKS PLMS
-( ) 11
%M2902 BLK_80 PT8 DMC DRIVE MOTOR FAULT PLMS
-( ) 12
%M2903 BLK_60 PT8 PATCH MATERIAL LOW PLMS
-] [- 252,254
BLK_80 -( ) 13
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M2904 BLK_80 PT8 PATCH ROTATION MONITOR PLMS
-( ) 14
%M2905 BLK_80 PT8 DOOR PLMS
-( ) 15
BLK_88 -] [- 105
-]/[- 106
%M2906 BLK_80 PT8 BY PASS MODE SELECT.INF PLMS
-]/[- 39
-( ) 39
%M2907 BLK_80 PT8 BY PASS MODE SELECT.STO PLMS
-( ) 16
%M2908 BLK_80 PT8 AIR PRESSURE PLMS
-( ) 17
%M2909 BLK_80 PT8 APLLICATORS DISAB.MODE PLMS
-( ) 18
%M2910 BLK_80 PT8 TAB SPLICE PLMS
-( ) 19
%M2911 BLK_80 PT8 PATCH MISSING PLMS
-( ) 20
%M2912 BLK_80 PT8 TAB MISSING PLMS
-( ) 21
%M2913 BLK_80 PT8 PLC FORCED PLMS
-( ) 22
%M2914 BLK_80 PT8 MANUAL STEP DOWN PLMS
-( ) 23
BLK_88 -] [- 100
%M2915 BLK_80 PT8 TAB ROTATION MONITOR PLMS
-( ) 24
%M2916 BLK_80 PT8 FILTERS PLMS
-( ) 25
%M2917 BLK_80 PT8 PUNCH MISSING PLMS
-( ) 26
%M2918 BLK_80 PT8 SHORT STOP MANUAL REQ. PLMS
-( ) 27
BLK_88 -] [- 90
%M2919 BLK_80 PT8 DMC TENSIONER FAULT PLMS
-( ) 28
%M2920 BLK_60 PT8 ELECTR.CABINET TEMP.INF.PLMS
-] [- 252,254
BLK_80 -( ) 29
%M2921 BLK_80 PT8 ELECTR.CABINET TEMP.STO.PLMS
-( ) 30
%M2922 BLK_60 PT8 TAB MATERIAL LOW PLMS
-] [- 252,254
BLK_80 -( ) 31
%M2923 BLK_80 PT8 INFEED MOTOR FAULT PLMS
-( ) 32
%M2924 BLK_80 PT8 PATCH TEMPERATURE PLMS
-( ) 33
%M2925 BLK_80 PT8 TAB TEMPERATURE PLMS
-( ) 34
%M2926 BLK_80 PT8 TAB COUNTER JAW TEMP. PLMS
-( ) 35
%M2927 BLK_80 PT8 ALARM ON COMMUNICATION PLMS
-( ) 36
%M2928 BLK_80 PT8 APPLICATORS MODE CHANG. PLMS
-( ) 37
%M2930 1T0004 Clock pluse serial communication
-] [- 40
-(v) 39
%M2993 BLK_88 Volume PLMS
-( ) 82
FBIO 88
-( ) 83
-( ) 84
-( ) 85
-( ) 86
-( ) 87
%M3016 BLK_88 Operator interrupt.motorst. PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 152
%M3017 BLK_88 Manual S.S. to PLMS PLMS
-(S) 90
-(R) 91
%M3018 BLK_88 Step down from production PLMS
-] [- 101
-(S) 100
-(R) 101
%M3019 BLK_88 Emergency stop to PLMS PLMS
-( ) 103
%M3020 BLK_88 Door guards to PLMS PLMS
-(S) 105
-(R) 106
%M3021 BLK_88 CIP clean. intermediate to PLMS
-( ) 93
%M3022 BLK_88 CIP clean.+Parall.ext.clean.PLMS
-( ) 95
%M3023 BLK_88 External cleaning PLMS
-( ) 97
%M3026 BLK_88 Start attendance to PLMS PLMS
-] [- 108
-( ) 108
%M3027 BLK_88 Preparation phase to PLMS PLMS
-( ) 154
%M3028 BLK_88 Production phase to PLMS PLMS
-] [- 152,159,161
-]/[- 154
-(S) 155
-(R) 156
%M3029 BLK_88 Production ended to PLMS PLMS
-( ) 160
%M3030 BLK_88 Production ended venting PLMS
-( ) 162
%M3031 BLK_88 Strip splice to PLMS PLMS
-( ) 110
%M3032 BLK_88 Paper splice to PLMS PLMS
-( ) 112
%M3040 BLK_88 PLMSDDE OK PLMS
-] [- 134
%M3041 BLK_88 Test 1 to PLMS PLMS
-( ) 114
-( ) 115
-( ) 116
-( ) 117
-( ) 118
-( ) 119
-( ) 120
-( ) 121
%M3049 BLK_88 Attendance on from PLMS PLMS
-] [- 147,154,155
-]/[- 108,156,158
%M3050 BLK_88 Alarm reset to PLMS PLMS
-( ) 124
%M3051 BLK_88 PLMS reset PLMS
-( ) 126
%M3052 BLK_88 Watchdog to PLMS PLMS
-( ) 128
%M3053 BLK_88 Watchdog to PLC PLMS
-] [- 132
-]/[- 128,130
%M3063 BLK_88 TBA/8 to DE enable signal PLMS
-]/[- 145
-( ) 142
%M3064 BLK_88 DE communication to PLMS PLMS
-(S) 144
-(R) 145
%M3105 BLK_88 Ladder symbol Step Zero PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 151,159
-( ) 5
FBIO 21
%M3106 BLK_88 Ladder symbol preheating PLMS
-( ) 6
%M3107 BLK_88 Ladder symbol tight tube PLMS
-( ) 7
%M3108 BLK_88 Ladder symbol heat steriliz.PLMS
-( ) 8
%M3109 BLK_88 Ladder symbol spraying PLMS
-( ) 9
%M3110 BLK_88 Ladder symbol drying PLMS
-] [- 151
-( ) 10
%M3111 BLK_88 Ladder symbol sign.to ster. PLMS
-( ) 11
%M3112 BLK_88 Ladder symbol sign.from st. PLMS
-]/[- 11
-( ) 12
%M3113 BLK_88 Ladder symbol motor start PLMS
-] [- 150,152,155
-( ) 13
%M3114 BLK_88 Ladder symbol production PLMS
-] [- 149,158
-( ) 14
%M3115 BLK_88 Ladder symbol prod.ended PLMS
-] [- 99
-( ) 15
%M3116 BLK_88 Ladder symbol venting chamb.PLMS
-] [- 161
-]/[- 154,159
-( ) 16
%M3117 BLK_88 Ladder symbol door tower PLMS
-]/[- 16
-( ) 17
%M3118 BLK_88 Ladder symbol ext.cleaning PLMS
-( ) 18
%M3119 BLK_88 Ladder symbol CIP cleaning PLMS
-]/[- 5
-( ) 19
%M3120 BLK_88 Ladder symbol short stop PLMS
-( ) 20
%M3137 BLK_80 PT8-0200 kit installed PLMS
-( ) 5
BLK_87 FBIO 6,14
BLK_88 -] [- 74,75,90,100,105
-]/[- 72,106
%M3138 BLK_89 H.L.+(F.C.) kit installed PLMS
-] [- 76
-]/[- 76
%M3140 BLK_83 ASSU/8/9 kit installed PLMS
-( ) 5
BLK_87 -]/[- 10
BLK_88 -] [- 67
%M3142 BLK_89 HVA kit installed PLMS
-]/[- 104
%M3147 BLK_87 TBA/8LSC-0200 base machine PLMS
-( ) 12
%M3148 BLK_87 TBA/8-1100 base machine PLMS
-(R) 12
%M3149 BLK_87 NO ASSU/8/9 installed PLMS
-( ) 10
%M3150 BLK_87 Line supervision kit inst. PLMS
-( ) 8
%M3170 BLK_88 Watchdog=0 PLMS
-] [- 136
-( ) 130
%M3171 BLK_88 Watchdog=1 PLMS
-] [- 136
-( ) 132
%M3172 BLK_88 Watchdog PLMS DDE PLMS
-] [- 136
-( ) 134
%M3173 BLK_88 Communication fault PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 138,140
-]/[- 108
-( ) 136
%M3174 BLK_88 Attendance time on PLMS
-] [- 150
-(S) 148
-(R) 149
%M3175 BLK_88 Start sequence on to PLMS PLMS
-] [- 152
-(S) 150
-(R) 151
%M3176 BLK_88 Transf.bit shiftr.49 PT PLMS
-] [- 77
-( ) 76
-] [- 78
-( ) 77
-] [- 79
-( ) 78
%M3179 BLK_88 triggpulse shift reg.PTwastePLMS
-]/[- 80
-( ) 79
%M3180 BLK_89 Reading alarm enable PLMS
-] [- 137,165,166,167,168,169,170,171,173
-(^) 135
%M3181 BLK_89 Pulse aux.read.help text en.PLMS
-] [- 132
-(^) 131
%M3182 BLK_89 Reading help text enable PLMS
-] [- 137,140,141,142,143,144,145,146,148,154,156
-]/[- 135
-(S) 132
-(R) 133
%M3183 BLK_89 Pulse help text code changedPLMS
-] [- 158
-(^) 154
%M3184 BLK_88 Aux.refresh displ.help text PLMS
-] [- 124
BLK_89 -] [- 160
-]/[- 154,156,162
-( ) 159
%M3185 BLK_89 Aux.enable ctrl help text PLMS
-] [- 154,156,176
-( ) 162
%M3186 BLK_89 Mem.refresh displ.alarm PLMS
-] [- 175
-]/[- 135
-(S) 173
-(R) 177
%M3187 BLK_88 Aux.refresh display alarm PLMS
-] [- 124
BLK_89 -] [- 177
-]/[- 135
-( ) 176
%M3188 BLK_89 Mem.help text code changed PLMS
-] [- 159
-]/[- 154,156,176
-(S) 158
-(R) 160
%M3189 BLK_89 Mem.help text code changed PLMS
-]/[- 154
-( ) 153
%M3190 BLK_88 Triggpulse shiftreg.des wastPLMS
-]/[- 54
-( ) 53
%M3191 BLK_88 Interlock prod.end/venting PLMS
-]/[- 159,161
-(S) 157
-(R) 158
%M3401 BLK_60 One-Shot H001
-] [- 7
-(^) 6
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 10
-(^) 9
-] [- 13
-(^) 12
-] [- 16
-(^) 15
-] [- 19
-(^) 18
-] [- 22
-(^) 21
-] [- 25
-(^) 24
-] [- 28
-(^) 27
-] [- 31
-(^) 30
-] [- 34
-(^) 33
-] [- 37
-(^) 36
-] [- 40
-(^) 39
-] [- 43
-(^) 42
-] [- 46
-(^) 45
-] [- 49
-(^) 48
-] [- 52
-(^) 51
-] [- 55
-(^) 54
-] [- 58
-(^) 57
-] [- 61
-(^) 60
-] [- 64
-(^) 63
-] [- 67
-(^) 66
-] [- 70
-(^) 69
-] [- 73
-(^) 72
-] [- 76
-(^) 75
-] [- 79
-(^) 78
-] [- 82
-(^) 81
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 85
-(^) 84
-] [- 88
-(^) 87
-] [- 91
-(^) 90
-] [- 94
-(^) 93
-] [- 97
-(^) 96
-] [- 100
-(^) 99
-] [- 103
-(^) 102
-] [- 106
-(^) 105
-] [- 109
-(^) 108
-] [- 112
-(^) 111
-] [- 115
-(^) 114
-] [- 118
-(^) 117
-] [- 121
-(^) 120
-] [- 124
-(^) 123
-] [- 127
-(^) 126
-] [- 130
-(^) 129
-] [- 133
-(^) 132
-] [- 136
-(^) 135
-] [- 139
-(^) 138
-] [- 142
-(^) 141
-] [- 145
-(^) 144
-] [- 148
-(^) 147
-] [- 151
-(^) 150
-] [- 154
-(^) 153
-] [- 157
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-(^) 156
-] [- 160
-(^) 159
-] [- 163
-(^) 162
-] [- 166
-(^) 165
-] [- 169
-(^) 168
-] [- 172
-(^) 171
-] [- 175
-(^) 174
-] [- 178
-(^) 177
-] [- 181
-(^) 180
-] [- 184
-(^) 183
-] [- 187
-(^) 186
-] [- 190
-(^) 189
-] [- 193
-(^) 192
-] [- 196
-(^) 195
-] [- 199
-(^) 198
-] [- 202
-(^) 201
-] [- 205
-(^) 204
-] [- 208
-(^) 207
-] [- 211
-(^) 210
-] [- 214
-(^) 213
-] [- 217
-(^) 216
-] [- 220
-(^) 219
-] [- 223
-(^) 222
-] [- 226
-(^) 225
-] [- 229
-(^) 228
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 232
-(^) 231
-] [- 235
-(^) 234
-] [- 238
-(^) 237
-] [- 241
-(^) 240
-] [- 244
-(^) 243
-] [- 247
-(^) 246
-] [- 250
-(^) 249
-] [- 253
-(^) 252
-] [- 256
-(^) 255
-] [- 259
-(^) 258
-] [- 262
-(^) 261
-] [- 265
-(^) 264
-] [- 268
-(^) 267
-] [- 271
-(^) 270
-] [- 274
-(^) 273
-] [- 277
-(^) 276
-] [- 280
-(^) 279
-] [- 283
-(^) 282
-] [- 286
-(^) 285
-] [- 289
-(^) 288
-] [- 292
-(^) 291
-] [- 295
-(^) 294
-] [- 298
-(^) 297
-] [- 301
-(^) 300
-] [- 304
-(^) 303
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 307
-(^) 306
-] [- 310
-(^) 309
-] [- 313
-(^) 312
-] [- 316
-(^) 315
-] [- 319
-(^) 318
-] [- 322
-(^) 321
-] [- 325
-(^) 324
%M3601 BLK_60 New Alarm H001
-] [- 8
-]/[- 8,355
-(SM) 7
FBIO 412
-] [- 11
-]/[- 11,355
-(SM) 10
-] [- 14
-]/[- 14,355
-(SM) 13
-] [- 17
-]/[- 17,355
-(SM) 16
-] [- 20
-]/[- 20,355
-(SM) 19
-] [- 23
-]/[- 23,355
-(SM) 22
-] [- 26
-]/[- 26,355
-(SM) 25
-] [- 29
-]/[- 29,355
-(SM) 28
-] [- 32
-]/[- 32,355
-(SM) 31
-] [- 35
-]/[- 35,356
-(SM) 34
-] [- 38
-]/[- 38,356
-(SM) 37
-] [- 41
-]/[- 41,356
-(SM) 40
-] [- 44
-]/[- 44,356
-(SM) 43
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 47
-]/[- 47,356
-(SM) 46
-] [- 50
-]/[- 50,356
-(SM) 49
-] [- 53
-]/[- 53,356
-(SM) 52
-] [- 56
-]/[- 56,356
-(SM) 55
-] [- 59
-]/[- 59,357
-(SM) 58
-] [- 62
-]/[- 62,357
-(SM) 61
-] [- 65
-]/[- 65,357
-(SM) 64
-] [- 68
-]/[- 68,357
-(SM) 67
-] [- 71
-]/[- 71,357
-(SM) 70
-] [- 74
-]/[- 74,357
-(SM) 73
-] [- 77
-]/[- 77,357
-(SM) 76
-] [- 80
-]/[- 80,357
-(SM) 79
-] [- 83
-]/[- 83,358
-(SM) 82
-] [- 86
-]/[- 86,358
-(SM) 85
-] [- 89
-]/[- 89,358
-(SM) 88
-]/[- 358
-] [- 92
-]/[- 92,358
-(SM) 91
-] [- 95
-]/[- 95,358
-(SM) 94
-] [- 98
-]/[- 98,358
-(SM) 97
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 101
-]/[- 101,358
-(SM) 100
-] [- 104
-]/[- 104,359
-(SM) 103
-] [- 107
-]/[- 107,359
-(SM) 106
-] [- 110
-]/[- 110,359
-(SM) 109
-] [- 113
-]/[- 113,359
-(SM) 112
-] [- 116
-]/[- 116,359
-(SM) 115
-] [- 119
-]/[- 119,359
-(SM) 118
-] [- 122
-]/[- 122,359
-(SM) 121
-] [- 125
-]/[- 125,359
-(SM) 124
-] [- 128
-]/[- 128,360
-(SM) 127
-] [- 131
-]/[- 131,360
-(SM) 130
-] [- 134
-]/[- 134,360
-(SM) 133
-] [- 137
-]/[- 137,360
-(SM) 136
-] [- 140
-]/[- 140,360
-(SM) 139
-] [- 143
-]/[- 143,360
-(SM) 142
-] [- 146
-]/[- 146,360
-(SM) 145
-] [- 149
-]/[- 149,360
-(SM) 148
-] [- 152
-]/[- 152,361
-(SM) 151
-] [- 155
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 155,361
-(SM) 154
-] [- 158
-]/[- 158,361
-(SM) 157
-] [- 161
-]/[- 161,361
-(SM) 160
-] [- 164
-]/[- 164,361
-(SM) 163
-] [- 167
-]/[- 167,361
-(SM) 166
-] [- 170
-]/[- 170,361
-(SM) 169
-] [- 173
-]/[- 173,361
-(SM) 172
-] [- 176
-]/[- 176,362
-(SM) 175
-] [- 179
-]/[- 179,362
-(SM) 178
-] [- 182
-]/[- 182,362
-(SM) 181
-] [- 185
-]/[- 185,362
-(SM) 184
-] [- 188
-]/[- 188,362
-(SM) 187
-] [- 191
-]/[- 191,362
-(SM) 190
-]/[- 38
BLK_60 -] [- 194
-]/[- 194,362
-(SM) 193
-] [- 197
-]/[- 197,362
-(SM) 196
-] [- 200
-]/[- 200,363
-(SM) 199
-] [- 203
-]/[- 203,363
-(SM) 202
-] [- 206
-]/[- 206,363
-(SM) 205
-] [- 209
-]/[- 209,363
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-(SM) 208
-] [- 212
-]/[- 212,363
-(SM) 211
-] [- 215
-]/[- 215,363
-(SM) 214
-] [- 218
-]/[- 218,363
-(SM) 217
-] [- 221
-]/[- 221,363
-(SM) 220
-] [- 224
-]/[- 224,364
-(SM) 223
-] [- 227
-]/[- 227,364
-(SM) 226
-] [- 230
-]/[- 230,364
-(SM) 229
-] [- 233
-]/[- 233,364
-(SM) 232
-] [- 236
-]/[- 236,364
-(SM) 235
-] [- 239
-]/[- 239,364
-(SM) 238
-] [- 242
-]/[- 242,364
-(SM) 241
-] [- 245
-]/[- 245,364
-(SM) 244
-] [- 248
-]/[- 248,365
-(SM) 247
-] [- 251
-]/[- 251,365
-(SM) 250
-] [- 254
-]/[- 254,365
-(SM) 253
-] [- 257
-]/[- 257,365
-(SM) 256
-] [- 260
-]/[- 260,365
-(SM) 259
-] [- 263
-]/[- 263,365
-(SM) 262
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 266
-]/[- 266,365
-(SM) 265
-] [- 269
-]/[- 269,365
-(SM) 268
-] [- 272
-]/[- 272,366
-(SM) 271
-] [- 275
-]/[- 275,366
-(SM) 274
-] [- 278
-]/[- 278,366
-(SM) 277
-] [- 281
-]/[- 281,366
-(SM) 280
-] [- 284
-]/[- 284,366
-(SM) 283
-] [- 287
-]/[- 287,366
-(SM) 286
-] [- 290
-]/[- 290,366
-(SM) 289
%M3700 BLK_60 Aux Sync Pulse Multiplex
-] [- 389,390
-]/[- 388
-( ) 388
-(R) 387
%M3701 BLK_60 Sync Pause Multiplex
-] [- 385,389,402
-]/[- 385
-( ) 389
%M3702 BLK_60 One-shot sync Pause
-] [- 403,404,405,412,414
-(v) 402
%M3703 BLK_06 AutoReset when POWER ON
-] [- 49
BLK_60 -] [- 412
-( ) 411
%M3704 BLK_60 First Alarm
-]/[- 7,10,13,16,19,22,25,28,31,34,37,40,43,46,49,52,55,58,61,64,67,70,73,76,79,82,85,88,91,94,97,100,
103,106,109,112,115,118,121,124,127,130,133,136,139,142,145,148,151,154,157,160,163,166,169,172,
175,178,181,184,187,190,193,196,199,202,205,208,211,214,217,220,223,226,229,232,235,238,241,244,
247,250,253,256,259,262,265,268,271,274,277,280,283,286,289,292,295,298,301,304,307,310,313,316,
319,322,325
-(S) 416
-(R) 417
%M3710 BLK_60 New Alarm
-] [- 407,408,409,416
-]/[- 407,408,409
-(/) 368
%M3720 BLK_60 Aknowledge Alarm
-] [- 407,408,409
-(/) 383
-] [- 293
-]/[- 293,366
-(SM) 292
FBIO 412
-] [- 296
-]/[- 296,367
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-(SM) 295
-] [- 299
-]/[- 299,367
-(SM) 298
-] [- 302
-]/[- 302,367
-(SM) 301
-] [- 305
-]/[- 305,367
-(SM) 304
-] [- 308
-]/[- 308,367
-(SM) 307
-] [- 311
-]/[- 311,367
-(SM) 310
-] [- 314
-]/[- 314,367
-(SM) 313
-] [- 317
-]/[- 317,367
-(SM) 316
-] [- 320
-]/[- 320,368
-(SM) 319
-] [- 323
-]/[- 323,368
-(SM) 322
-] [- 326
-]/[- 326,368
-(SM) 325
%M3809 BLK_60 Bit For Word Transfer
FBIO 403
%M3817 BLK_60 PH140 Multiplex 1 Alarm 1:12
-]/[- 383
-( ) 326
-]/[- 383
-( ) 323
-]/[- 382
-( ) 320
-]/[- 382
-( ) 317
-]/[- 382
-( ) 314
-]/[- 382
-( ) 311
-]/[- 382
-( ) 308
-]/[- 382
-( ) 305
-]/[- 382
-( ) 302
-]/[- 382
-( ) 299
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-]/[- 381
-( ) 296
-]/[- 381
-( ) 293
%M3841 BLK_60 PH001 Alarm Water Low Pressure
-]/[- 370
-( ) 8
%M3842 BLK_60 PH002 Alarm Main Air Low Pressure
-]/[- 370
-( ) 11
%M3843 BLK_60 PH003 Alarm Safety Monitors Activated
-]/[- 370
-( ) 14
%M3844 BLK_60 PH004 Alarm Emergency Stops Activated
-]/[- 370
-( ) 17
%M3845 BLK_60 PH005 Alarm HL Gas Supply Low
-]/[- 370
-( ) 20
%M3846 BLK_60 PH006 Alarm LS Superv. Door monitor
-]/[- 370
-( ) 23
%M3847 BLK_60 PH007 Alarm Too High Speed
-]/[- 370
-( ) 26
%M3848 BLK_60 PH008 Alarm TS IH-Unit Temp.
-]/[- 370
-( ) 29
%M3849 BLK_60 PH009 Alarm HL Wrong Cleaning Sequence
-]/[- 370
-( ) 32
%M3850 BLK_60 PH082 Alarm Preparation
-]/[- 379
-( ) 248
%M3851 BLK_60 PH019 Alarm HVA Driver Fault
-]/[- 372
-( ) 62
%M3852 BLK_60 PH018 Alarm HVA Pump Barrier Temp.
-]/[- 372
-( ) 59
%M3853 BLK_60 PH017 Alarm PLC Batt. Low Voltage
-]/[- 371
-( ) 56
%M3854 BLK_60 PH016 Alarm Jaw System Overload
-]/[- 371
-( ) 53
%M3855 BLK_60 PH015 Alarm Hydraulic Unit Low Level
-]/[- 371
-( ) 50
%M3856 BLK_60 PH014 Alarm Hydraulic Unit Temp.
-]/[- 371
-( ) 47
%M3857 BLK_60 PH013 Alarm Lubric.Oil Low Level
-]/[- 371
-( ) 44
%M3858 BLK_60 PH012 Alarm Lubric.Oil Pressure
-]/[- 371
-( ) 41
%M3859 BLK_60 PH011 Alarm Service Switch On
-]/[- 371
-( ) 38
%M3860 BLK_60 PH010 Alarm Overl.Prot.Motors Tripped
-]/[- 371
-( ) 35
%M3873 BLK_60 PH083 Alarm time-out stop posit.FFU
-]/[- 380
-( ) 251
%M3874 BLK_60 PH084 Alarm Pulltab Fault
-]/[- 380
-( ) 254
%M3875 BLK_60 PH085 Alarm door guard ASSU/8/9
-]/[- 380
-( ) 257
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M3876 BLK_60 PH086 Alarm strip splicer temp.ASSU/8/
-]/[- 380
-( ) 260
%M3877 BLK_60 PH087 Alarm HVA bypass pipe
-]/[- 380
-( ) 263
%M3878 BLK_60 PH088 Splice in Superstructure
-]/[- 380
-( ) 266
%M3879 BLK_60 PH089 Alarm pack.weight out of range
-]/[- 380
-( ) 269
%M3880 BLK_60 PH090 Alarm phot.packs after FFU miss.
-]/[- 380
-( ) 272
%M3881 BLK_60 PH091 Paper recorder alarm/s
-]/[- 381
-( ) 275
%M3882 BLK_60 PH092 Alarm outfeeder overload FFU
-]/[- 381
-( ) 278
%M3883 BLK_60 PH081 Alarm Surge Filter Activated
-]/[- 379
-( ) 245
%M3884 BLK_60 PH080 Alarm Cleaning Steam Barrier
-]/[- 379
-( ) 242
%M3885 BLK_60 PH065 Alarm Perox.Tank Sens. Fault
-]/[- 377
-( ) 197
%M3886 BLK_60 PH064 Alarm Peroxide Tank Low Level
-]/[- 377
-( ) 194
%M3887 BLK_60 PH063 Alarm ASU Element Low Temp.
-]/[- 377
-( ) 191
%M3888 BLK_60 PH051 Alarm ASU Door monitors Activate
-]/[- 376
-( ) 155
%M3889 BLK_60 PH023 Alarm ASU No Paper For Splicer
-]/[- 372
-( ) 74
%M3890 BLK_60 PH022 Alarm ASU Paper Supply
-]/[- 372
-( ) 71
%M3891 BLK_60 PH021 Alarm ASU Cover Not In Place
-]/[- 372
-( ) 68
%M3892 BLK_60 PH020 Alarm HVA Kit Excluded
-]/[- 372
-( ) 65
FBIO 404
%M3937 BLK_60 PH024 Alarm ASU Magazine Empty
-]/[- 372
-( ) 77
%M3938 BLK_60 PH025 Alarm ASU Rotation Monitor
-]/[- 372
-( ) 80
%M3939 BLK_60 PH030 Alarm Water Bath Low Pressure
-]/[- 373
-( ) 92
%M3940 BLK_60 PH031 Alarm Peroxide Bath Low Temp.
-]/[- 373
-( ) 95
%M3941 BLK_60 PH033 Alarm Peroxide Bath Low Level
-]/[- 373
-( ) 101
%M3942 BLK_60 PH039 Alarm Cleaning Through Prod.Valv
-]/[- 374
-( ) 119
%M3943 BLK_60 PH040 Alarm Steam Temp.
-]/[- 374
-( ) 122
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M3944 BLK_60 PH041 Alarm No Product From Process
-]/[- 374
-( ) 125
%M3945 BLK_60 PH042 Alarm Product Pipe Wrong Pos.
-]/[- 375
-( ) 128
%M3946 BLK_60 PH043 Alarm Cleaning Pipe 2 Wrong Pos.
-]/[- 375
-( ) 131
%M3947 BLK_60 PH068 Alarm SA Short Stop Element
-]/[- 378
-( ) 206
%M3948 BLK_60 PH038 Alarm Spraytime Out Of Limits
-]/[- 374
-( ) 116
%M3949 BLK_60 PH037 Alarm Airknife Temp.
-]/[- 374
-( ) 113
%M3950 BLK_60 PH036 Alarm Airknife In Wrong Pos.
-]/[- 374
-( ) 110
%M3951 BLK_60 PH035 Alarm SqueeGee Roller Wrong Pos.
-]/[- 374
-( ) 107
%M3952 BLK_60 PH034 Alarm Water Bath Low Temp.
-]/[- 374
-( ) 104
%M3953 BLK_60 PH079 Alarm temp.flaps sealing bottom
-]/[- 373
-( ) 239
%M3954 BLK_60 PH028 Alarm SA Element Low Temp.
-]/[- 373
-( ) 89
%M3955 BLK_60 PH027 Alarm SA Strip Broken
-]/[- 373
-( ) 86
%M3956 BLK_60 PH026 Alarm bobin/es ended
-]/[- 373
-( ) 83
%M3969 BLK_60 PH044 Alarm HVA Plug In Pos.
-]/[- 375
-( ) 134
%M3970 BLK_60 PH045 Alarm B-Valve Wrong Pos.
-]/[- 375
-( ) 137
%M3971 BLK_60 PH046 Alarm Spray Tank Wrong Level
-]/[- 375
-( ) 140
%M3972 BLK_60 PH047 Alarm Cleaning Pipe 1 Wrong Pos.
-]/[- 375
-( ) 143
%M3973 BLK_60 PH072 Alarm Pipe B-Valve Pos.
-]/[- 378
-( ) 218
%M3974 BLK_60 PH078 Malf.photocelles or time-out ASU
-]/[- 379
-( ) 236
%M3975 BLK_60 PH123 Venting Aseptic Chamber
-( ) 348
%M3976 BLK_60 PH124 Doors Aseptic Chamber
-( ) 349
%M3977 BLK_60 PH093 Alarm crank guard M.M. activated
-]/[- 381
-( ) 281
%M3978 BLK_60 PH094 Alarm pulldown/pusher ovrl FFU
-]/[- 381
-( ) 284
%M3979 BLK_60 PH096 Alarm frequency converter FFU
-]/[- 381
-( ) 290
%M3980 BLK_60 PH095 Alarm in transport chain ovrl FF
-]/[- 381
-( ) 287
%M3981 BLK_60 PH128 Cleaning Of Filling System
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-( ) 353
%M3982 BLK_60 PH127 External Cleaning
-( ) 352
%M3983 BLK_60 PH126 Ready For Cleaning Of Filling Sy
-] [- 353
-( ) 351
%M3984 BLK_60 PH125 Ready For External Cleaning
-] [- 352
-( ) 350
%M3985 BLK_60 PH076 Alarm HL HL-Valve Wrong Pos.
-]/[- 379
-( ) 230
%M3986 BLK_60 PH075 Alarm HL Flow Error
-]/[- 379
-( ) 227
%M3987 BLK_60 PH074 Alarm HL CFV Membrane Leakage
-]/[- 379
-( ) 224
%M3988 BLK_60 PH073 Alarm HL Dosing Valve Wrong Pos.
-]/[- 378
-( ) 221
FBIO 405
%M4033 BLK_60 PH032 Alarm Peroxide Bath Bottom Cover
-]/[- 373
-( ) 98
%M4034 BLK_60 PH048 Alarm LS Element Low Temp.
-]/[- 375
-( ) 146
%M4035 BLK_60 PH049 Alarm Presteril. Valve Wrong Pos
-]/[- 375
-( ) 149
%M4036 BLK_60 PH050 Alarm Presterilization Temp.
-]/[- 376
-( ) 152
%M4037 BLK_60 PH052 Alarm Sterile Air Temp.
-]/[- 376
-( ) 158
%M4038 BLK_60 PH053 Alarm Sterile Air Pressure
-]/[- 376
-( ) 161
%M4039 BLK_60 PH054 Alarm Water Separator High Level
-]/[- 376
-( ) 164
%M4040 BLK_60 PH055 Alarm Cleaning Cup In Wrong Pos.
-]/[- 376
-( ) 167
%M4041 BLK_60 PH056 Alarm Printed Design Wrong Pos.
-]/[- 376
-( ) 170
%M4042 BLK_60 PH057 Alarm TS IH-unit Fault
-]/[- 376
-( ) 173
%M4043 BLK_60 PH106 Time Left 60%
-(/) 330
-(/) 329
-(/) 328
%M4046 BLK_60 PH067 Alarm external packs supervision
-]/[- 378
-( ) 203
%M4047 BLK_60 PH066 Alarm temp.flap seal.top right
-]/[- 378
-( ) 200
%M4048 BLK_60 PH062 Alarm Level Fault Cleaning Tray
-]/[- 377
-( ) 188
%M4049 BLK_60 PH061 Alarm Crank guard FFU activated
-]/[- 377
-( ) 185
%M4050 BLK_60 PH060 Alarm temp.flap seal.top left
-]/[- 377
-( ) 182
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%M4051 BLK_60 PH059 Alarm transport chain ovrl FFU
-]/[- 377
-( ) 179
%M4052 BLK_60 PH058 Alarm cage not in position FFU
-]/[- 377
-( ) 176
%M4065 BLK_60 PH069 Alarm LS Short Stop Element
-]/[- 378
-( ) 209
%M4066 BLK_60 PH070 Alarm Design Photocell
-]/[- 378
-( ) 212
%M4067 BLK_60 PH071 Alarm Pipe Jet Diverter Pos.
-]/[- 378
-( ) 215
%M4068 BLK_60 PH077 Alarm HL/HVA Overfilling
-]/[- 379
-( ) 233
%M4069 BLK_60 PH117 Motor Start
-( ) 342
%M4070 BLK_60 PH118 Drive Motor On
-( ) 343
%M4071 BLK_60 PH119 Filling On
-( ) 344
%M4072 BLK_60 PH120 Production
-( ) 345
BLK_89 -]/[- 129
%M4073 BLK_07 PH121 Short Stop
-] [- 55
BLK_60 -( ) 346
%M4074 BLK_60 PH122 Production ended
-( ) 347
BLK_88 -] [- 15
-]/[- 5
%M4075 BLK_60 PH116 Signal From Sterilizer
-( ) 341
%M4076 BLK_60 PH115 Signal To Sterilizer
-] [- 341
-( ) 340
%M4077 BLK_60 PH114 Drying
-( ) 339
%M4078 BLK_60 PH113 Spraying
-( ) 338
%M4079 BLK_60 PH112 Tight tube Finished
-( ) 337
%M4080 BLK_60 PH111 Tight tube
-( ) 336
%M4081 BLK_60 PH110 Preheating Finished
-( ) 335
%M4082 BLK_60 PH109 Preheating
-( ) 334
-(/) 332
-(/) 331
================================================================================
========== TEMPORARY (%T) GLOBAL CROSS REFERENCES
================================================================================
------- ------- -------- -------------------------------------
%T0045 BLK_60 Sync Flash
-] [- 8,11,14,17,20,23,26,29,32,35,38,41,44,47,50,53,56,59,62,65,68,71,74,77,80,83,86,89,92,95,98,101,
104,107,110,113,116,119,122,125,128,131,134,137,140,143,146,149,152,155,158,161,164,167,170,173,
176,179,182,185,188,191,194,197,200,203,206,209,212,215,218,221,224,227,230,233,236,239,242,245,
248,251,254,257,260,263,266,269,272,275,278,281,284,287,290,293,296,299,302,305,308,311,314,317,
320,323,326,346,349,385
-]/[- 385
-( ) 385
BLK_88 -] [- 138
%T0053 BLK_29 Pulse Precorr. Out
-] [- 13
-(^) 12
%T0200 BLK_88 Pulse packs out PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
-] [- 33,36
-(^) 32
%T0201 BLK_88 Pulse packs waste PLMS
-] [- 40
-(^) 39
%T0202 BLK_88 Pulse packs out of line PLMS
-] [- 45,49
-(^) 44
%T0204 BLK_88 Pulse packs counter PLMS
-] [- 58
-(^) 57
%T0205 BLK_88 Pulse paper splice PLMS
-] [- 62
-(^) 61
%T0206 BLK_89 Pulse photoc.after FFU PLMS
-] [- 35
-(^) 33
%T0207 BLK_88 Pulse eject request PT PLMS
-] [- 75
-(^) 74
%T0208 BLK_88 Pulse black tape request PT PLMS
-] [- 73
-(^) 72
%T0209 BLK_88 Pulse attendance time on PLMS
-] [- 148
-(^) 147
%T0210 BLK_88 Pulse production ended PLMS
-] [- 157,160
-(^) 159
%T0211 BLK_88 Pulse production ended PLMS
-] [- 100
-(^) 99
%T0212 BLK_89 Pulse machine short stop on PLMS
-] [- 133,135
-(^) 127
%T0213 BLK_89 Pulse jump to pos.3 PLMS
-] [- 133,135
-(^) 128
%T0214 BLK_88 Pulse prod.ended venting PLMS
-] [- 157,162
-(^) 161
%T0215 BLK_89 -] [- 133
-(^) 129
%T0216 1T0004 Delay on word transfer PLMS
-] [- 44
-(^) 43
================================================================================
========== REGISTER (%R) GLOBAL CROSS REFERENCES
================================================================================
------- ------- -------- -------------------------------------
%R00001 _MAIN Angle Encoder Decimal Degrees
FBIO 16,17,20,21,23,24
1T0004 FBIO 15,26,27,48,49,55,56
BLK_30 FBIO 52
%R00004 1T0004 000-063 Dec. Degrees
FBIO 24
%R00030 1T0004 Sealing Pulse Timer TS
FBIO 28,29,30,31,32,33
BLK_28 FBIO 16
%R00045 1T0004 Ref. Timer FFU
FBIO 47,51,53,54
%R00100 _MAIN Reset Power Failure
FBIO 14
%R00160 _MAIN Reg.1 Mains Interrupt
FBIO 8,11,13,14
%R00200 _MAIN Scan Shiftreg. Sector:Low, Start
FBIO 21
BLK_05 FBIO 5
%R00201 _MAIN Scan Shiftreg. Sector:Low, End
FBIO 21
BLK_05 FBIO 6
%R00202 _MAIN Scan Shiftreg. Sector:High,Start
TBA/8LSC-0200

------- ------- -------- -------------------------------------
FBIO 20
BLK_05 FBIO 7
%R00203 _MAIN Scan Shiftreg. Sector:High, End
FBIO 20
BLK_05 FBIO 8
%R00220 BLK_05 Delay Filling ON; Start Value
FBIO 13
BLK_25 FBIO 25
%R00221 BLK_05 Delay Filling ON; End Value
FBIO 14
BLK_25 FBIO 25
%R00222 BLK_05 Pinbrake/Splicer Off;Start Value
FBIO 16
BLK_20 FBIO 40
%R00223 BLK_05 Pinbrake/Splicer Off; End Value
FBIO 17
BLK_20 FBIO 40
%R00224 BLK_05 End Of Start Seq; Start Value
FBIO 18
BLK_20 FBIO 41
%R00225 BLK_05 End Of Start Seq; End Value
FBIO 19
BLK_20 FBIO 41
%R00226 BLK_05 Sequence ASU; Start Value
FBIO 20
BLK_20 FBIO 39
%R00227 BLK_05 Sequence ASU; End Value
FBIO 21
BLK_20 FBIO 39
%R00228 BLK_05 End Package Counter; Start Value
FBIO 24
BLK_27 FBIO 35
%R00229 BLK_05 End Package Counter; End Value
FBIO 25
BLK_27 FBIO 35
%R00230 BLK_05 Design Syst. Repeat Length Value
FBIO 27
BLK_26 FBIO 34
%R00231 BLK_05 Design System Prod. Sector Value
FBIO 28
BLK_26 FBIO 35
%R00232 BLK_05 Eject Pack.1-16;Stop Pulse Value
FBIO 36
BLK_29 FBIO 5
%R00233 BLK_05 Eject Pack.17-32; Stop Pls Value
FBIO 37
BLK_29 FBIO 6
FBIO 38
BLK_29 FBIO 8
FBIO 39
BLK_29 FBIO 9
%R00236 BLK_05 Ej.Pack.1-16;PlsPreCorrOut Value
FBIO 40
BLK_29 FBIO 13
%R00237 BLK_05 Ej.Pack.1-16;DesDevTooLargeValue
FBIO 41
BLK_29 FBIO 15
BLK_88 FBIO 52
%R00238 BLK_05 Ej.Pack.1-16;Not Step 6 Value
FBIO 42
BLK_29 FBIO 16
%R00239 BLK_29 Ej.Pack17-32;Black tape sensor
FBIO 20
BLK_88 FBIO 73
FBIO 73
FBIO 43
BLK_88 FBIO 73
%R00242 BLK_05 Ej.Pack.33-48;WebSplicePls Value
FBIO 44
BLK_29 FBIO 27
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R00243 BLK_05 Ej.Pack.49-64;WebSplicePls Value
FBIO 45
BLK_29 FBIO 28
%R00244 BLK_05 Ej.Pack.1-16;Tight tube PlsValue
FBIO 46
BLK_29 FBIO 35
%R00245 BLK_05 Ej.Pack33-48;Tight tube PlsValue
FBIO 47
BLK_29 FBIO 37
%R00246 BLK_05 Ej.Pack49-64;Tight tube PlsValue
FBIO 48
BLK_29 FBIO 38
%R00248 BLK_05 Delay stop position FFU value
FBIO 61
BLK_30 FBIO 61
%R00249 BLK_05 Aux.reset to average speed FFU
FBIO 62
BLK_30 FBIO 38
%R00250 BLK_05 Reset to average speed FFU
FBIO 63
BLK_30 FBIO 38,72
%R00251 BLK_05 E.Pack.17-32;TubeSealingPlsValue
FBIO 49
BLK_29 FBIO 36
%R00252 BLK_05 Quick start seq;start value
FBIO 22
BLK_20 FBIO 44,45
%R00253 BLK_05 Quick start seq;end value high s
FBIO 22
BLK_20 FBIO 44
%R00254 BLK_05 Quick start seq;end value low sp
FBIO 22
BLK_20 FBIO 45
%R00260 BLK_05 Ej.pack.33-48;PT pls value
FBIO 58
BLK_29 FBIO 22
BLK_88 FBIO 75
%R00261 BLK_05 Ej.pack.49-64;PT pls value
FBIO 59
BLK_29 FBIO 24
BLK_88 FBIO 75
%R00270 BLK_05 Design System Min Torque Valve
FBIO 29
BLK_26 FBIO 36
%R00271 BLK_05 Design System Max Torque Valve
FBIO 30
BLK_26 FBIO 37
%R00272 BLK_05 Des.Sys.Prod. valve Feed Value
FBIO 31
BLK_26 FBIO 38
%R00273 BLK_05 Des.Sys.Full Feed.Low Lim. Value
FBIO 32
BLK_26 FBIO 39
%R00274 BLK_05 Des.Sys.Full Feed.Hig Lim. Value
FBIO 33
BLK_26 FBIO 40
%R00275 BLK_05 Des.Sys.Full Feed. Pamp Value
FBIO 34
BLK_26 FBIO 41
%R00300 BLK_06 Start Sequencer Production Start
FBIO 29,30,31,32,33,34,35,36,37,38,39,40,41,42
BLK_30 FBIO 63
%R00303 BLK_06 Alarm Reset
FBIO 26
%R00400 BLK_07 Delay After Power Failure
FBIO 9
%R00403 BLK_07 Jump from Pos. 3 to 0
FBIO 10
%R00406 BLK_07 Check Air Pressure
FBIO 16
%R00409 BLK_07 Delay Air Pressure
FBIO 17
%R00412 BLK_07 Check Air Pressure
FBIO 18
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R00415 BLK_07 Delay For Redundancy
FBIO 33
%R00603 BLK_09 Delay Power Failure
FBIO 9
%R00700 BLK_10 Max Time in Short Stop Position
FBIO 13,14,15,16,17,18,20,21,22,23,24
%R00800 BLK_20 Signal Paper Ended
FBIO 6
%R00803 BLK_20 Enable paper reel brake unit
FBIO 88,89
%R00806 BLK_20 Sequencer Paper Splicing
FBIO 38,39,40,41,42,43
%R00809 BLK_20 Paper Supply OK
FBIO 54
%R00812 BLK_20 Aux. Rotation Monitor
FBIO 62
%R00815 BLK_20 Rotation Monitor
FBIO 63
%R00818 BLK_20 Preparing Splice ASU
FBIO 79
%R00821 BLK_20 Delay for Splicing
FBIO 85
%R00824 BLK_20 Delay Paper for Splicer
FBIO 10
%R00827 BLK_20 Time after bar code ASU signal
FBIO 16,19,44,45
%R00830 BLK_20 Del.first ASU phot.normal seq.
FBIO 20
%R00833 BLK_20 Delay M.M. high speed
FBIO 24
%R00836 BLK_20 Del ASU splice ended
FBIO 25
%R00839 BLK_20 Delay alarm ASU photocelles
FBIO 27
%R00842 BLK_20 Delay alarm ASU photocelles
FBIO 28
%R00845 BLK_20 Delay timeout ASU alarm
FBIO 29
%R00848 BLK_20 Rotation monitor counter
FBIO 58,59,64
%R00851 BLK_20 Timer rot.monit.during ext.clean
FBIO 59
%R00854 BLK_20 Delay brake unit off
FBIO 89
%R00857 BLK_20 Rotation monitor
FBIO 66
%R00860 BLK_20 Rotation Montior
FBIO 67
%R00863 BLK_20 Rotation monitor in cleaning
FBIO 68
%R00866 BLK_20 Rotation monitor 2
FBIO 71
FBIO 72
FBIO 73
%R00875 BLK_70 Delay for PT step-up
FBIO 13
%R01000 BLK_22 Sequencer Peroxide Circulation
FBIO 6,7,8,9,10,11
%R01003 BLK_22 Sensor Check Peroxide Bath
FBIO 13
%R01006 BLK_22 Level Check Peroxide
FBIO 14
%R01009 BLK_22 Peroxide Pump On
FBIO 17
%R01012 BLK_22 Filling Peroxide
FBIO 28
%R01015 BLK_22 Alarm Tank Peroxide
FBIO 31
%R01018 BLK_22 Max Runtime Low Level H2O2 Tank
FBIO 33,34,35
%R01021 BLK_22 Delay Low Level Peroxide Tank
FBIO 44
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R01024 BLK_22 Check Low Level Peroxide Tank
FBIO 46
%R01027 BLK_22 Low Level Peroxide Tank
FBIO 47
%R01030 BLK_22 Circ.Perox.Aft.Low Lew.H2O2-Tank
FBIO 38,39
%R01039 BLK_22 Sequencer for Spraying
FBIO 52,53,54,55,56,57,58
%R01042 BLK_22 Ster.Air InletVal.WrongPos.Delay
FBIO 67
%R01045 BLK_22 Alarm Pressure Water Bath
FBIO 75
%R01048 BLK_22 Delay Preheating Ready
FBIO 77,78,80,81,82,83,84
%R01051 BLK_22 Delay On Display Temperature
FBIO 90,91,92,93,94
%R01100 BLK_23 Sequencer for Drying
FBIO 11,12,13,14,15,17,18,19,20,21
%R01103 BLK_23 Wrong Position B-valve Delay
FBIO 29
%R01200 BLK_24 SA Fan Off
FBIO 21
%R01203 BLK_24 Temp. LS/SA
FBIO 26
%R01206 BLK_24 Squee-gee Roller / Airknife
FBIO 28
%R01209 BLK_24 LS/SA Elements Off
FBIO 30
%R01212 BLK_24 FM Still Sterile
FBIO 45
%R01215 BLK_24 Timer Venting Position
FBIO 58,66,70,71,72,73,75,76,77,78,79,80,81,82,83,84
%R01218 BLK_24 Delay Start Short Stop
FBIO 16
%R01221 BLK_24 Delay Stop Short Stop
FBIO 17
%R01224 BLK_24 Delay Steam Temp Low
FBIO 90,91
%R01227 BLK_24 Del.tube sealing going on
FBIO 24
%R01230 BLK_24 Seq.edgewicking after M.M.off
FBIO 8,10,11,12
%R01240 BLK_24 Storage word for venting pos.
FBIO 48,52,62,65,67,68,69
%R01241 BLK_24 Storage time for venting
FBIO 54,55,58
%R01370 BLK_24 TMR heat reduction wrong pos.
FBIO 33
%R01400 BLK_25 Delay Steam Valve Off
FBIO 18
%R01406 BLK_25 Sequencer Delay of Filling On
FBIO 24,25
%R01409 BLK_25 Lost Product in Short Stop
FBIO 15,17
%R01500 BLK_26 Design Out Of Function
FBIO 13,14,15
%R01503 BLK_26 Design In Wrong Pos.
FBIO 17,18,19
%R01506 BLK_26 Design System Transf. To TMCC
FBIO 28,29,30,31,32
%R01509 BLK_26 Lost Design
FBIO 21
%R01560 BLK_26 Design System Repeat Length
FBIO 34,42
%R01561 BLK_26 Design System Prod. Sector
FBIO 35
%R01562 BLK_26 FBIO 36
%R01563 BLK_26 FBIO 37
%R01564 BLK_26 FBIO 38
%R01565 BLK_26 FBIO 39
%R01566 BLK_26 FBIO 40
%R01567 BLK_26 FBIO 41
%R01600 BLK_27 Sequencer Mech.Brake Main Motor
FBIO 22,23,24,25,26
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R01603 BLK_27 Stop Main Motor
FBIO 16
%R01606 BLK_27 Mechanical Brake
FBIO 20
%R01609 BLK_27 Package Counter Machine Speed
FBIO 34,35
%R01612 BLK_27 Speed Timer
FBIO 41,42
%R01615 BLK_27 Alarm Water Pressure
FBIO 44
%R01618 BLK_27 Del.aux.M.M.inching high speed
FBIO 12
%R01700 BLK_28 Power IH TS Off
FBIO 13
%R01703 BLK_28 Storage word product into tube
FBIO 6,7,8,9
%R01710 BLK_88 FBIO 91
%R01722 BLK_88 FBIO 144
%R01860 BLK_29 Eject Package 1-16
FBIO 5,11,13,15,16,19,33,35
FBIO 6,7,20,21,27,32,36
FBIO 8,22,23,28,31,37
FBIO 9,24,25,30,38
%R01900 BLK_30 Rot. Monitor FFU
FBIO 17
%R01906 1T0004 Delay Rot. Monitor FFU
FBIO 58,59
%R01909 BLK_30 Delay control overload FFU
FBIO 18
%R01912 BLK_30 Acc. Ramp Low Speed
FBIO 68
%R01915 BLK_30 False FFU on start
FBIO 78
%R01918 BLK_30 Delay out of production
FBIO 84
%R01921 BLK_30 Delay waste conveyor off
FBIO 88
%R01924 BLK_30 Ext. Package Supervision
FBIO 32
%R01927 BLK_30 Stop Motor FFU
FBIO 19
%R01930 BLK_30 Delay Stop Motor FFU
FBIO 20
%R01933 BLK_30 Stop Delay FFU
FBIO 21
%R01936 BLK_30 Delay Stop Pos. FFU
FBIO 61
%R01942 BLK_30 Air Blowing Infeed FFU
FBIO 85
%R01948 BLK_30 Stop Ext. Conv.
FBIO 89
%R01957 BLK_30 Delay Air Flap-element Off
FBIO 93
%R01960 BLK_30 Old L.Speed Failure FFU
FBIO 38,44,48,50
%R01961 BLK_30 Old H.Speed Failure FFU
FBIO 42,44,50
%R01962 1T0004 Pos. of FFU
FBIO 53
BLK_30 FBIO 36,40,46,48,50
%R01963 1T0004 Pos. Filling Machine
FBIO 51
BLK_30 FBIO 40
%R01964 BLK_30 Output Value FFU
FBIO 38,42,48,66
%R01965 BLK_30 Aux.Analogue Input FFU
FBIO 66,68,70
%R01966 BLK_30 New Speed Failure FFU
FBIO 40,42,44
%R01967 BLK_30 Incr. Speed Value
FBIO 48
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R01968 BLK_30 Decr. Speed Value
FBIO 42
%R01972 1T0004 Preset Rot.Monitor FFU
FBIO 58
BLK_30 FBIO 5,8
%R01976 1T0004 Drop chute min first sector pack
FBIO 55
BLK_05 FBIO 10
%R01977 1T0004 Drop chute max first sector pack
FBIO 55
BLK_05 FBIO 10
%R01978 1T0004 Drop chute min sec. sector pack
FBIO 56
BLK_05 FBIO 11
%R01979 1T0004 Drop chute max sec. sector pack
FBIO 56
BLK_05 FBIO 11
%R01980 1T0004 Preset time infeed rot. FFU
FBIO 61
BLK_30 FBIO 5,8
%R01981 1T0004 Preset time pull/pusher rot. FFU
FBIO 64
BLK_30 FBIO 5,8
%R01982 1T0004 Preset time trans.chain rot.FFU
FBIO 67
BLK_30 FBIO 6,9
%R01983 1T0004 Preset time FFU no timed
FBIO 70
BLK_30 FBIO 6,9
%R01984 1T0004 Delay infeed rotat.alarm FFU
FBIO 61,62
%R01987 1T0004 Delay pulldown/pusher ovrl FFU
FBIO 64,65
%R01990 1T0004 Delay transport chain ovrl FFU
FBIO 67,68
%R01993 1T0004 Delay FFU not timed alarm
FBIO 70,71
%R01999 BLK_05 Ej.Pack.1-16;AfterFillingOn
FBIO 50
BLK_29 FBIO 11
%R02000 BLK_50 Sequencer Lubrication Program
FBIO 5,7,9,10,11,12,13,14
%R02003 BLK_50 Alarm Lubrication
FBIO 19
%R02006 BLK_50 Alarm Lubrication
FBIO 20
%R02009 BLK_50 Max.Runtime Lubrication Fault
FBIO 24
%R02050 BLK_26 Packs counter after filling on
FBIO 9,10
%R02090 BLK_53 Tower lenght (packs)
FBIO 5,7
%R02091 BLK_53 Nr.packs added mach.not in des.
FBIO 5,11
%R02093 BLK_53 Counter paper spl.in the tower
FBIO 7
%R02096 BLK_53 Counter add.packs mach.not des.
FBIO 11
%R02100 BLK_51 Ster. Param. P2-Recorder
FBIO 8
%R02103 BLK_51 Batch P2-Recorder
FBIO 10
%R02106 BLK_51 Op. Param. P2-Recorder
FBIO 14
%R02109 BLK_51 Del.off paper recorder power on
FBIO 18
%R02112 BLK_51 Del.ctrl paper recorder alarm/s
FBIO 21
%R02115 BLK_51 Del.ready for CIP for paper rec.
FBIO 15
%R02120 BLK_51 Del.off Batch Text
FBIO 6
%R02200 BLK_23 B-valve ventilation time
FBIO 23
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R02203 BLK_52 Delay On Ext. Clean.
FBIO 15
%R02206 BLK_52 Sequencer Filling Cleaning Tray
FBIO 20,21,22,48,49
%R02209 BLK_52 Delay Filling Clean Tray
FBIO 23
%R02212 BLK_22 Sequencer External Cleaning
FBIO 86
BLK_27 FBIO 5
BLK_52 FBIO 31,32,33,34,35,36,37,39,40,41,42,43
%R02215 BLK_52 Delay Check Level Tray
FBIO 51
%R02450 BLK_73 Timer for splicing seq.ASSU/8/9
FBIO 21,22,23,24
%R02453 BLK_73 Delay alarm door guard ASSU/8/9
FBIO 37
%R02480 BLK_73 ASSU storage word for strip spl.
FBIO 30,31,32,34
%R02481 BLK_05 ASSU Ej.Pack. 17-32 stop
FBIO 52
BLK_29 FBIO 7
%R02482 BLK_05 ASSU ej.pack1-16;stripspl.plsval
FBIO 53
BLK_29 FBIO 19
%R02483 BLK_05 ASSU ej.pack33-48;str.spl.plsval
FBIO 54
BLK_29 FBIO 23
%R02484 BLK_05 ASSU ej.pack49-64;str.spl.plsval
FBIO 55
BLK_29 FBIO 25
%R02485 BLK_05 ASSU storage word stripspl.value
FBIO 56
BLK_73 FBIO 30
%R02486 BLK_05 ASSU ej.pack17-32;strspl.plsval
FBIO 57
BLK_29 FBIO 21
%R02500 BLK_88 Del. dummy sign.to steril. PLMS
FBIO 12
%R02503 BLK_88 Keep count.packs after FFU PLMS
FBIO 31
%R02506 BLK_88 Del. adjustment PLMS
FBIO 32
%R02509 BLK_88 Del.counter packs line PLMS
FBIO 43
%R02512 BLK_88 Delay adjustment PLMS
FBIO 44
%R02515 BLK_88 Shift reg.waste design 1-16 PLMS
FBIO 52,53
%R02516 BLK_88 Shift reg.waste PT 1-16 PLMS
FBIO 79
FBIO 73,78
FBIO 73,75,77
FBIO 73,75,76
%R02520 BLK_88 Del reset step down to PLMS
FBIO 101
%R02523 BLK_88 Dummy for splice on PLMS
FBIO 110
%R02529 BLK_88 Del. watchdog=0 PLMS
FBIO 130
%R02532 BLK_88 Del. watchdog=1 PLMS
FBIO 132
%R02535 BLK_88 Del. watchdog PLMS DDE PLMS
FBIO 134
%R02538 BLK_88 Del.restart PLMS PLMS
FBIO 140
%R02541 BLK_88 Del. enable to DE line sup. PLMS
FBIO 142
%R02544 BLK_88 Del. enable to DE line sup. PLMS
FBIO 142
%R02547 BLK_88 Del.delay communication PLMS
FBIO 145
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%R02550 BLK_88 Del.first start seq.int. PLMS
FBIO 152
%R02553 BLK_88 Del.prod.ended to PLMS PLMS
FBIO 160
%R02556 BLK_88 Del.counter packs line PLMS
FBIO 43
%R02559 BLK_89 Del print des.wrong posit. PLMS
FBIO 112
%R02562 1T0004 Aux.PT8 input code PLMS
FBIO 45
BLK_80 FBIO 7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36,37
%R02563 BLK_89 Alarm code mask _SAF PLMS
FBIO 115,119,165
%R02564 BLK_89 Alarm code mask _DRI PLMS
FBIO 119,165
%R02565 BLK_89 Alarm code mask _FFU PLMS
FBIO 119,165
%R02566 BLK_89 Alarm code mask _SA PLMS
FBIO 120,166
%R02567 BLK_89 Alarm code mask _FIL PLMS
FBIO 120,166
%R02568 BLK_89 Alarm code mask _SERVL PLMS
FBIO 120,166
%R02569 BLK_89 Alarm code mask _SERVR PLMS
FBIO 121,167
%R02570 BLK_89 Alarm code mask _STER PLMS
FBIO 116,121,167
%R02571 BLK_89 Alarm code mask _POX PLMS
FBIO 121,167
%R02572 BLK_89 Alarm code mask _ASU PLMS
FBIO 122,168
%R02573 BLK_89 Alarm code mask _SUP PLMS
FBIO 122,168
%R02574 BLK_89 Alarm code mask _CLE PLMS
FBIO 122,168
%R02575 BLK_89 Alarm code mask _PTL PLMS
FBIO 123,169
%R02576 BLK_89 Alarm code mask _PTL PLMS
FBIO 123,169
%R02577 BLK_89 Alarm code mask _DES PLMS
FBIO 117,123,169
%R02578 BLK_89 Alarm code mask _ASSU PLMS
FBIO 124,170
%R02579 BLK_89 Alarm code mask _HL PLMS
FBIO 124,170
%R02580 BLK_89 Alarm code mask _HVA PLMS
FBIO 124,170
%R02581 BLK_89 Alarm code mask spare PLMS
FBIO 125,171
FBIO 125,171
FBIO 125
%R02584 BLK_89 Help text code mask _SAF PLMS
FBIO 119,140
%R02585 BLK_89 Help text code mask _DRI PLMS
FBIO 119,140
%R02586 BLK_89 Help text code mask _FFU PLMS
FBIO 119,140
%R02587 BLK_89 Help text code mask _SA PLMS
FBIO 120,141
%R02588 BLK_89 Help text code mask _FIL PLMS
FBIO 120,141
%R02589 BLK_89 Help text code mask _SERVL PLMS
FBIO 120,141
%R02590 BLK_89 Help text code mask _SERVR PLMS
FBIO 121,142
%R02591 BLK_89 Help text code mask _STER PLMS
FBIO 121,142
%R02592 BLK_89 Help text code mask _POX PLMS
FBIO 121,142
%R02593 BLK_89 Help text code mask _ASU PLMS
FBIO 122,143
%R02594 BLK_89 Help text code mask _SUP PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
FBIO 122,143
%R02595 BLK_89 Help text code mask _CLE PLMS
FBIO 122,143
%R02596 BLK_89 Help text code mask _PTL PLMS
FBIO 123,144
%R02597 BLK_89 Help text code mask _PTL PLMS
FBIO 123,144
%R02598 BLK_89 Help text code mask _DES PLMS
FBIO 123,144
%R02599 BLK_89 Help text code mask _ASSU PLMS
FBIO 124,145
%R02600 BLK_89 Help text code mask _HL PLMS
FBIO 124,145
%R02601 BLK_89 Help text code mask _HVA PLMS
FBIO 124,145
%R02602 BLK_89 Help text code mask spare PLMS
FBIO 125,146
FBIO 125,146
FBIO 125
%R02605 BLK_89 Old help text code _SAF PLMS
FBIO 148,156
%R02606 BLK_89 Old help text code _DRI PLMS
FBIO 148
%R02607 BLK_89 Old help text code _FFU PLMS
FBIO 148
%R02608 BLK_89 Old help text code _SA PLMS
FBIO 149
%R02609 BLK_89 Old help text code _FIL PLMS
FBIO 149
%R02610 BLK_89 Old help text code _SERVL PLMS
FBIO 149
%R02611 BLK_89 Old help text code _SERVR PLMS
FBIO 150
%R02612 BLK_89 Old help text code _STER PLMS
FBIO 150
%R02613 BLK_89 Old help text code _POX PLMS
FBIO 150
%R02614 BLK_89 Old help text code _ASU PLMS
FBIO 151
%R02615 BLK_89 Old help text code _SUP PLMS
FBIO 151
%R02616 BLK_89 Old help text code _CLE PLMS
FBIO 151
%R02617 BLK_89 Old help text code _PTL PLMS
FBIO 152
%R02618 BLK_89 Old help text code _PTL PLMS
FBIO 152
%R02619 BLK_89 Old help text code _DES PLMS
FBIO 152
%R02620 BLK_89 Old help text code _ASSU PLMS
FBIO 153
%R02621 BLK_89 Old help text code _HL PLMS
FBIO 153
%R02622 BLK_89 Old help text code _HVA PLMS
FBIO 153
%R02626 BLK_89 Del aux refresh display PLMS
FBIO 159
%R02629 BLK_89 Del new refresh display PLMS
FBIO 162
%R02632 BLK_89 Del aux.refresh display PLMS
FBIO 176
%R02635 BLK_89 Del.pulse refresh display PLMS
FBIO 159
%R02638 BLK_89 Del.pulse refresh PLMS
FBIO 175
%R02641 BLK_89 Del.ctrl.photoc.after FFU PLMS
FBIO 34
%R02644 BLK_89 Del.alarm photoc.after FFU PLMS
FBIO 35
%R02647 BLK_88 Del.product.ended venting PLMS
FBIO 162
%R02650 1T0004 Delay on word transfer PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
FBIO 41,42,43
%R02653 BLK_80 Delay "By pass" signal on PLMS
FBIO 39
%R02656 BLK_80 Delay "By pass" signal off PLMS
FBIO 39
%R02661 1T0004 Scan Shiftreg. Pointw (ser.comm)
FBIO 40,44
%R02670 1T0004 Pointword (1-6) (serial comm.)
FBIO 44
%R02671 1T0004 Dataword (serial communication)
FBIO 44
%R02680 1T0004 Dataword nr.1 (ser.comm.)
FBIO 44,45
%R08000 BLK_89 Delay
FBIO 127
FBIO 128
FBIO 129
%R08330 BLK_87 PLMS, Nominal speed
FBIO 16
%R08340 BLK_88 Register machine position PLMS
FBIO 21
%R08341 BLK_89 Register SAF alarm window PLMS
FBIO 137,140,148,156,165
%R08342 BLK_89 Register DRI alarm window PLMS
FBIO 140,148,165
%R08343 BLK_89 Register FFU alarm window PLMS
FBIO 140,148,165
%R08344 BLK_89 Register SA alarm window PLMS
FBIO 141,149,166
%R08345 BLK_89 Register FIL alarm window PLMS
FBIO 141,149,166
%R08346 BLK_89 Register SERVL alarm window PLMS
FBIO 141,149,166
%R08347 BLK_89 Register SERVR alarm window PLMS
FBIO 142,150,167
%R08348 BLK_89 Register STER alarm window PLMS
FBIO 142,150,167
%R08349 BLK_89 Register POX alarm window PLMS
FBIO 142,150,167
%R08350 BLK_89 Register ASU alarm window PLMS
FBIO 143,151,168
%R08351 BLK_89 Register SUP alarm window PLMS
FBIO 143,151,168
%R08352 BLK_89 Register CLE alarm window PLMS
FBIO 143,151,168
%R08353 BLK_89 register PTL alarm window PLMS
FBIO 144,152,169
%R08354 BLK_89 Register PTL alarm window PLMS
FBIO 144,152,169
%R08355 BLK_89 Register DES alarm window PLMS
FBIO 144,152,169
%R08356 BLK_89 Register ASSU alarm window PLMS
FBIO 145,153,170
%R08357 BLK_89 Register HL alarm window PLMS
FBIO 145,153,170
%R08358 BLK_89 Register HVA alarm window PLMS
FBIO 145,153,170
%R08359 BLK_89 Register PT82A alarm window PLMS
FBIO 146,171
%R08360 BLK_89 Register PT82B alarm window PLMS
FBIO 146,171
%R08363 BLK_88 Register volume to PLMS PLMS
FBIO 88
%R08367 BLK_87 Mach.type and kits installedPLMS
FBIO 14
%R08371 BLK_88 Packs in filler line 1 PLMS
FBIO 24,25
%R08372 BLK_88 Packs out filler line 1 PLMS
FBIO 30,33
%R08373 BLK_88 Packs to cols storage line1 PLMS
FBIO 42,45
%R08374 BLK_88 Packs into FFU PLMS
TBA/8LSC-0200

------- ------- -------- -------------------------------------
FBIO 56,58
%R08375 BLK_88 Packs waste in filling mach.PLMS
FBIO 38,40
%R08376 BLK_88 Packs waste out of design PLMS
FBIO 51,54
%R08377 BLK_88 Packages per tray from PLMS PLMS
FBIO 45,48
%R08378 BLK_88 Packs waste papersplice prd.PLMS
FBIO 60,62
%R08379 BLK_88 Packs waste stripsplice prd.PLMS
FBIO 64,65,67
%R08381 BLK_88 Manual waste by operator PLMS
FBIO 69,70
%R08382 BLK_88 Packs waste pulltab PLMS
FBIO 80
%R08383 BLK_88 Packs in filler line 1 MMI PLMS
FBIO 27,28
%R08384 BLK_88 Packs in filler line 1 MMI PLMS
FBIO 27
%R08385 BLK_88 Packs out filler line 1 MMI PLMS
FBIO 35,36
%R08386 BLK_88 Packs out filler line 1 MMI PLMS
FBIO 35
%R08387 BLK_88 Packs cold stor. line1 MMI PLMS
FBIO 47,49
%R08388 BLK_88 Packs cold stor. line1 MMI PLMS
FBIO 47
FBIO 48,49
FBIO 48
%R09976 BLK_60 Del.off first scan
FBIO 411
%R09979 BLK_60 Sync Pulse Multiplex
FBIO 387,389,390
%R09982 BLK_60 Multiplex 1 Datapulse 1
FBIO 392,403,414
FBIO 393
FBIO 394
FBIO 395,404
FBIO 396
FBIO 397
FBIO 398,405
FBIO 399
FBIO 400
================================================================================
========== ANALOG OUTPUT (%AQ) GLOBAL CROSS REFERENCES
================================================================================
------- ------- -------- -------------------------------------
%AQ0257 BLK_30 G001_3 Analog Signal FFU Motor
FBIO 70,72,75
================================================================================
========== SYSTEM REFERENCE (%S) GLOBAL CROSS REFERENCES
================================================================================
------- ------- -------- -------------------------------------
%S0001 _MAIN FST_SCN -] [- 8,10
BLK_06 FST_SCN -] [- 26
BLK_07 FST_SCN -]/[- 9
BLK_24 FST_SCN -] [- 48,62,65
BLK_26 FST_SCN -] [- 8,12
BLK_60 FST_SCN -] [- 387,411
BLK_87 FST_SCN -] [- 6,16
TBA/8LSC-0200

------- ------- -------- -------------------------------------
%S0004 BLK_07 T_100MS -] [- 30
%S0005 BLK_06 T_SEC -] [- 23
BLK_07 T_SEC -] [- 49,50,52,54
BLK_22 T_SEC -] [- 33,52,77,90
BLK_23 T_SEC -] [- 11
BLK_24 T_SEC -] [- 66
BLK_50 T_SEC -] [- 24
BLK_52 T_SEC -] [- 20
BLK_60 T_SEC -] [- 407,408,409
%S0007 _MAIN ALW_ON -] [- 11,13,16,17,20,21,23,24,29,30,31,32,33,34,35,36,37,38,39,40,41,42,43,44,45,46,47,48,49,50,51,52,53,
54,55,56
1T0004 ALW_ON -] [- 4,5,15,24,26,27,30,33,37,43,45,47,48,49,55,56
BLK_05 ALW_ON -] [- 5,6,7,8,10,11,13,14,16,17,18,19,20,21,22,24,25,27,28,29,30,31,32,33,34,36,37,38,39,40,41,42,43,44,
45,46,47,48,49,50,52,53,54,55,56,57,58,59,61,62,63
BLK_06 ALW_ON -] [- 31,32,33,34,35,37,38,39,40,42
BLK_10 ALW_ON -] [- 14,16,17,18
BLK_20 ALW_ON -] [- 39,40,41,42,43,44,45,59,64
BLK_22 ALW_ON -] [- 7,9,10,11,34,35,39,53,54,55,56,57,58,78,91,92,93,94
BLK_23 ALW_ON -] [- 12,13,14,15
BLK_25 ALW_ON -] [- 17,25
BLK_26 ALW_ON -] [- 10,14,18,19,28,30,31,32
BLK_27 ALW_ON -] [- 35
BLK_28 ALW_ON -] [- 9
BLK_29 ALW_ON -] [- 30
BLK_30 ALW_ON -] [- 5,6,36,38,52,66
BLK_50 ALW_ON -] [- 7,10,11,12,13,14
BLK_52 ALW_ON -] [- 32,33,34,35,36,37
BLK_53 ALW_ON -] [- 5
BLK_60 ALW_ON -] [- 392,393,394,395,396,397,398,399,400
-]/[- 392,393,394,395,396,397,398,399,400
BLK_80 ALW_ON -] [- 5,7,8,9,10,11,12,13,14,15,16,17,18,19,20,21,22,23,24,25,26,27,28,29,30,31,32,33,34,35,36,37
BLK_83 ALW_ON -] [- 5
BLK_87 ALW_ON -] [- 12,14
BLK_88 ALW_ON -] [- 21,24,27,30,35,38,42,47,48,51,53,56,60,64,69,76,88
BLK_89 ALW_ON -] [- 115,116,117,119,120,121,122,123,124,125
%S0008 BLK_26 ALW_OFF -] [- 42
BLK_30 ALW_OFF -] [- 72
BLK_60 ALW_OFF -] [- 18,20,30,32,57,59,60,62,63,65,132,134,219,221,222,224,225,227,228,230,231,233,261,263,264,266,267,
269,291,293,294,296,297,299,300,302,303,305,306,308,309,311,312,314,315,317,318,320,321,323,324,
326
BLK_88 ALW_OFF -] [- 82,83,84,85,86,87,114,115,116,117,118,119,120,121
%S0011 BLK_60 OVR_PRE -] [- 243,245
BLK_89 OVR_PRE -] [- 50
%S0014 BLK_60 PLC_BAT -] [- 54,56
BLK_89 PLC_BAT -] [- 54
================================================================================
========== IDENTIFIER NAME GLOBAL CROSS REFERENCES
================================================================================
IDENTIFIER BLOCK REF. DESCRIPTION / CROSS REFERENCES
---------- ------- -----------------------------------
BLK_05 _MAIN Volume Variables
CALL 28
BLK_06 _MAIN System
CALL 29
BLK_07 _MAIN Machine Steps
CALL 30
BLK_08 _MAIN Jump to pos.3 (Sterilization)
CALL 31
BLK_09 _MAIN Jump to Step Zero
CALL 32
BLK_10 _MAIN Short Stop
CALL 33
BLK_20 _MAIN Automatic Splicing Unit (ASU)
CALL 34
BLK_21 _MAIN Strip Applicator (SA)
CALL 35
BLK_22 _MAIN Peroxide System
CALL 36
BLK_23 _MAIN Sterile Air System
CALL 37
BLK_24 _MAIN Superstructure
CALL 38
BLK_25 _MAIN Filling
TBA/8LSC-0200
IDENTIFIER BLOCK REF. DESCRIPTION / CROSS REFERENCES

---------- ------- -----------------------------------
CALL 39
BLK_26 _MAIN Design Correction
CALL 40
BLK_27 _MAIN Jaw Unit
CALL 41
BLK_28 _MAIN Transversal Sealing (TS)
CALL 42
BLK_29 _MAIN Package Dumping
CALL 43
BLK_30 _MAIN Final Folder Unit (FFU)
CALL 44
BLK_50 _MAIN Lubrication
CALL 45
BLK_51 _MAIN Recorder
CALL 46
BLK_52 _MAIN Cleaning
CALL 47
BLK_60 _MAIN Alarm Display
CALL 49
BLK_70 _MAIN Docking of PT8-0200
CALL 50
BLK_73 _MAIN ASSU/8/9
CALL 51
BLK_53 _MAIN Paper splice into the tower
CALL 48
BLK_87 _MAIN PLMS machine type and kits pres.
CALL 54
BLK_89 _MAIN PLMS Alarms and help text
CALL 56
BLK_88 _MAIN PLMS Pack.Line Monitor System
CALL 55
BLK_80 _MAIN Stop codes from PT8 to PLMS
CALL 52
BLK_83 _MAIN Stop codes from ASSU/8/9 to PLMS
CALL 53
TBA/8LSC-0200
Tetra Pak EC Description
ECM No. Drawing No. Alteration
578097 2769990-0100 Electrical rebuilding kit “Heat Reduction” is updated

and released for TBA/8 LSC-0100.
Tetra Pak (Sweden) ECM: 578097
Issued by/Date: FRS / 120925 Approved/Date: NHN/120926
Engineering Change Description PLC

3268942-0001 ELD 000 AA 1(1)
Tetra Pak Tetra Pak
Izjava za sestavni Konformitätserklärung
del (dele) stroja für Maschinenteile
Tetra Pak Packaging Solutions AB Tetra Pak Packaging Solutions AB
Ruben Rausings gata Ruben Rausings gata
SE-221 86 Lund SE-221 86 Lund
Sweden Sweden
izjavlja, da je (so) sestavni del (deli) stroja: erklärt hiermit, dass diese Maschinenteile
Filling Machine TBA/8 & TBA/8 LSC Filling Machine TBA/8 & TBA/8 LSC
OK Heat Reduction 2769990-0100 OK Heat Reduction 2769990-0100
izdelan(i) v skladu z naslednjim standardom (standardi): konform sind mit folgenden harmonisierten Standards:
EN ISO 12100:2010 EN ISO 12100:2010
Varnost sestavnega dela (sestavnih delov) stroja je preskuena pri namenski uporabi z Die Maschinenteile wurden untersucht und im Rahmen einer Risikoanalyse hinsichtlich ihrer
oceno tveganja. vorgesehenen Anwendung als sicher befunden.
Sestavni del (deli) stroja mora(jo) biti vgrajen(i) v stroj/opremo/sistem v skladu s priloenimi Die Maschinenteile sind gemäß beiliegender Anleitungen in Maschinen/Anlagen/komplexe
navodili. Einrichtungen einzubauen.
Lund 2012-10-30 Lund 2012-10-30
Gert Lindström Gert Lindström

Manager Engineering FM Manager Engineering FM
Slovenina/Slovenian Deutsch/German
CD-1624885 FORM 5297 version 2011-10-27 CD-1624885 FORM 5297 version 2011-10-27
Tetra Pak Tetra Pak

Erklæring Declaración sobre el (los) componente(s)
vedr. maskindele de las máquinas
Sweden Sweden
erklærer, at følgende maskindele: declara que este (estos) componente(s) de las máquinas:
følger nedenstående harmoniserede standarder: es (son) conforme(s) al (los) siguiente(s) estándar(es)
armonizado(s):
EN ISO 12100:2010 EN ISO 12100:2010
Det er blevet bekræftet ved hjælp af en risikovurdering, at maskindelene er sikre til den Se ha comprobado la seguridad del (de los) componente(s) de las máquinas en el uso para
tiltænkte anvendelse. el cual está(n) destinado(s) mediante una evaluación de riesgos.
Maskindelene skal inkorporeres i maskinen/udstyret/ El (los) componente(s) de las máquinas deberán integrarse en el conjunto de la instalación
det komplekse anlæg i overensstemmelse med de anvisninger, som følger med. de la máquina/equipo de acuerdo con las instrucciones adjuntas.
Lund 2012-10-30 Lund 2012-10-30

Dansk/Danish Español/Spanish
Tetra Pak Tetra Pak
Vakuutus koskien Déclaration concernant
koneiston osia la (les) pièce(s) de machine
Sweden Sweden
vakuuttaa, että tämän koneen osa(t): déclare que la (les) présente(s) pièce(s) de machine :
vastaavat seuraavia harmonisoituja standardeja: est (sont) conforme(s) aux normes harmonisées suivantes :
EN ISO 12100:2010 EN ISO 12100:2010
Riskin arvioinnissa on varmistettu, että koneiston osa(t) ovat turvallisia, kun niitä käytetään Une évaluation des risques a établi que l'application prévue de la (des) pièce(s) de machine
niiden käyttötarkoituksen mukaisesti. est sûre.
Koneiston osa(t) tulee sisällyttää koneeseen/laitteistoon/laitekokonaisuuteen oheisten La (les) pièce(s) de machine doi(vent) être intégrée(s) à la machine / à l'équipement /
ohjeiden mukaisesti. à l'installation complexe conformément aux instructions jointes.
Lund 2012-10-30 Lund 2012-10-30

Suomi/Finnish Français / French

Tetra Pak Tetra Pak

( ) Verklaring
van machineonderdeel/machineonderdelen
Sweden Sweden
() ( ) !: verklaart dat dit/deze machineonderdeel/machineonderdelen:
() () () overeenstemt/overstemmen met de volgende geharmoniseerde norm(en):
():
EN ISO 12100:2010 EN ISO 12100:2010
#() ( ) ! $ ( ) () & & Het machineonderdeel/de machineonderdelen is/zijn in een risicobeoordeling veilig
* ( ) $ ;. bevonden voor de bedoelde toepassing.
#() ( ) ! (;) Het machineonderdeel/de machineonderdelen zal/zullen volgens de bijgaande instructies in
!/ /; & ; & . de machine/apparatuur/installatie worden ingebouwd.
Lund 2012-10-30 Lund 2012-10-30

/Greek Nederlands/Dutch

Tetra Pak Tetra Pak
Erklæring Declaração para peça(s)
om maskindeler de máquinas
Sweden Sweden
erklærer at denne maskindelen / disse maskindelene: declaramos que a(s) peça(s) componente(s) desta máquina:
er i samsvar med følgende harmoniserte standarder: está(ão) em conformidade com
a(s) seguinte(s) norma(s) harmonizada(s):
EN ISO 12100:2010 EN ISO 12100:2010
Etter en risikovurdering er det fastslått at det er trygt å bruke maskindelen(e) i den tiltenkte A(s) peça(s) componente(s) desta máquina foi(ram) considerada(s) segura(s) no que se
anvendelsen. refere à sua aplicação de destino pela avaliação de riscos.
Maskindelen(e) skal monteres i maskinen/utstyret / den komplekse A(s) peça(s) componente(s) desta máquina deverá(ão) ser incorporada(s) no conjunto de
installasjonen i henhold til instruksjonene som følger med. instalação da máquina/equipamento/instalação complexa de acordo com as instruções
Lund 2012-10-30 Lund 2012-10-30

Norsk/Norwegian Português/Portuguese
Tetra Pak Tetra Pak

Yfirlýsing um vélhluti(-a) Dichiarazione
di parte/i di macchina
Sweden Sweden
lýsir yfir að þessi(r) vélhluti(-ar): dichiara questa/e parte/i di macchina
sé(u) í samræmi við eftirfarandi samræmda staðla: è/sono conforme/i con le seguenti norme armonizzate:
EN ISO 12100:2010 EN ISO 12100:2010
Áhættumat hefur staðfest að vélhlutinn er öruggur fyrir áformuð not. La parte/i della macchina è stata verificata ed è risultata sicura nelle sue applicazioni
Vélhlutinn mun verða felldur inn í vél-/tækjabúnað og vélasamstæður og kerfi samkvæmt previste mediante una valutazione dei rischi.
meðfylgjandi leiðbeiningum. La parte/i della macchina verranno incorporate nella macchina/apparecchiatura/ installazione
complessa conformemente alle istruzioni in dotazione.
Lund 2012-10-30 Lund 2012-10-30

Íslenska/Icelandic Italiano/Italian
Tetra Pak Tetra Pak
Deklaration Vyhlásenie
av maskinkomponenter o strojárskom dielci (dielcoch)
Sweden Sweden
försäkrar att produkten (produkterna): vyhlasuje, e tento strojársky dielec (dielce):
är i överensstämmelse med följande harmoniserade standarder: zodpovedá poiadavkám nasledujúej harmonizovanej normy (noriem):
EN ISO 12100:2010 EN ISO 12100:2010
Till följd av lämplig riskanalys har produkten (produkterna) ansetts säkra för avsedd Na základe hodnotenia rizík bolo overené, e strojársky dielec (dielce) sú bezpené
användning. pri jeho pouití na urený úel.
Produkten (produkterna) skall anslutas/monteras till maskinen/utrustningen/anläggningen i Strojársky dielec (dielce) bude zabudovaný do stroja/zariadenia/
enlighet med bifogade anvisningar. komplexnej intalácie v súlade s priloenými pokynmi.
Lund 2012-10-30 Lund 2012-10-30

Svenska/Swedish Slovensky/Slovak
Tetra Pak Tetra Pak

Prohláení Masinaosa(de)
o strojních souástech deklaratsioon
Sweden Sweden
prohlauje, e tyto strojní souásti: deklareerib, et see (need) masinaosa(d):
jsou v souladu s následujícími slad?nými normami: on vastavuses alljärgneva(te) ühtlustatud standardi(te)ga:
EN ISO 12100:2010 EN ISO 12100:2010
Strojní souásti byly na základ? posouzení rizika schváleny jako bezpené pro Masinaosa(d) on riskihindamise abil tunnistatud nende eesmärgipärase kasutamise korral
zamýlené pouití. ohutuks.
Strojní souásti musí být zalen?ny do stroje/vybavení/komplexní instalace Masinaosa(d) ühendatakse masina, seadme või kompleksse paigaldisega vastavalt lisatud
podle p@iloených pokynQ. juhistele.
Lund 2012-10-30 Lund 2012-10-30

<etina/Czech Eesti/Estonian
Tetra Pak Tetra Pak
Nyilatkozat Apliecinjums
a gépalkatrészekrl par manas dau(m)
Sweden Sweden
Nyilatkozom, hogy ez a berendezés: apliecina, ka Zs maZnas da[a(as):
megfelel a következ| harmonizált szabványoknak: atbilst \dam(iem) harmoniz]tajam(iem) standartam(iem):
EN ISO 12100:2010 EN ISO 12100:2010
A gépalkatrészek biztonságát a rendeltetésszer{ alkalmazás során kockázat értékeléssel MaZnas da[as(u) droZba ir p\rbaudZta no riska nov]rt]juma viedok[a t\m paredz]t\
ellen|riztük. pielietojuma jom\.
A gépalkatrészeket a kísér| utasításoknak megfelel|en kell a gépbe/berendezésbe/komplex MaZnas da[a(as) ir paredz]ta(as) iek[auanai maZn\/iek\rt\/sare^Zt\ instal\cij\ saska`\
installációba beépíteni. ar pievienotaj\m pam\cZb\m.
Lund 2012-10-30 Lund 2012-10-30

Magyar/Hungarian Latviski/Latvian
Tetra Pak Tetra Pak

Pareikimas Deklaracja dotyczca
dl mechanizmo dalies(-i) czci maszyny
Sweden Sweden
pareikia, kad io mechanizmo dalis(-ys): deklaruje, ~e poni~sze czci maszyny:
atitinka iuos darniuosius standartus: s zgodne z nastpujcymi normami zharmonizowanymi:
EN ISO 12100:2010 EN ISO 12100:2010
Mechanizmo dalies(-i}) sauga numatyto taikymo slygomis buvo patikrinta vertinant rizikos Czci maszyny zostay zbadane pod ktem ryzyka i ocenione jako bezpieczne dla
veiksnius. zastosowa zgodnych z przeznaczeniem.
Mechanizmo dalis(-ys) bus prijungta(-os) prie mainos/ renginio/kompleksins rangos Czci maszyny winny zosta zamontowane w maszynie/wyposa~eniu/zo~onej instalacji w
laikantis gaut} instrukcij}. sposób zgodny z zaczonymi instrukcjami
Lund 2012-10-30 Lund 2012-10-30

Lietuvi} k./Lithuanian Polski/Polish

Tetra Pak Tetra Pak
!"#$#%&' Declara4ie
*# +#,0(&) 1# 2#3&1# privind componentele utilajului
Sweden Sweden
, () : declar c aceste componente de utilaj:
: sunt în conformitate cu urmtoarele standarde armonizate:
EN ISO 12100:2010 EN ISO 12100:2010
, () Componentele utilajului au fost verificate ca fiind sigure în aplica¥iile
. pentru care au fost proiectate, printr-o evaluare a riscurilor.
¡() ¢ / / Componentele utilajului trebuie încorporate în cadrul ma¦inii/echipamentului/
£ ¢, £¤ . instala¥iei complexe în conformitate cu instruc¥iunile înso¥itoare.
Lund 2012-10-30 Lund 2012-10-30

/ Bulgarian Român/Romanian

Tetra Pak

DF 1531060 0107

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TBA/8, TBA/8 LSC

The rebuilding must only be performed by personnel mandated by Tetra Pak.

Series No/ Machine No Sign.

Tetra Pak Packaging Solutions

Tetra Pak Doc. No. DF-1531060-0107 I

Parts not to be used again valid for filling machine rebuilt

SI-1 Hot air element (LS) - check . . . . . . . . . . . . . . . . . . . . . III

SI-2 Hot air element (LS) - overhaul . . . . . . . . . . . . . . . . . . . VI

SI-3 Hot air element (LS) - change heating element . . . . . XII

II Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 1

Rebuilding kit information

2 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 3

4 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 5

For machines equipped with

6 Doc. No. DF-1531060-0107 Tetra Pak

How to identify old Heat reduction kits

Valid if all these parts

Tetra Pak Doc. No. DF-1531060-0107 7

Machine Description Bill of Document No.

Machine Description Bill of

Safety Precautions for TBA/8 090V - 110V

8 Doc. No. DF-1531060-0107 Tetra Pak

For assistance when operating this equipment, or other inquiries, comments,

page at http://e-liaison.tetrapak.com. If access to the Tetra Pak intranet is not

Tetra Pak Doc. No. DF-1531060-0107 9

10 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 11

12 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 13

14 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 15

Parts to be removed and not used again in machines with Heat

16 Doc. No. DF-1531060-0107 Tetra Pak

2 Modify the aseptic chamber

Tetra Pak Doc. No. DF-1531060-0107 17

Wear eye protection!

18 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 19

20 Doc. No. DF-1531060-0107 Tetra Pak

3 Connect pipes and mount valve

a) Connect the inlet pipe (1) to the connection (4).

Tetra Pak Doc. No. DF-1531060-0107 21

22 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 23

24 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 25

26 Doc. No. DF-1531060-0107 Tetra Pak

8 Pipe (50 Hz machines)

18 Pipe (60 Hz machines)

Tetra Pak Doc. No. DF-1531060-0107 27

9 Suction device 26 Pipe assembly

28 Doc. No. DF-1531060-0107 Tetra Pak

Tetra Pak Doc. No. DF-1531060-0107 29

4 Assemble and install hot air element (LS)

30 Doc. No. DF-1531060-0107 Tetra Pak