Gree R410a r32 Folyadekhuto SM jf00304157
Gree R410a r32 Folyadekhuto SM jf00304157
Gree R410a r32 Folyadekhuto SM jf00304157
Service Manual
Product
1
Product
SAFETY NOTICE
The following symbols are used in this document to alert the reader to potential of hazard.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in damage
to the machine as well as death or serious injury.
CAUTION identifies a hazard which could lead to minimal or moderate damage to the machine as
well as death or serious injury.
BAN indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
COMPLIANCE identifies a hazard which could lead death or serious injury as well as damage to the
property.
PREFACE
Thank you for selecting Gree’s A Series Inverter Modular Air-cooled Chiller (Heat Pump). Please read
this instruction manual carefully before installing and using the product, we hereby instruct as below:
This Manual is applied to A Series Inverter Modular Air-cooled Chiller (Heat Pump), specifying
operation safety requirements, basic principles and implementation approaches for construction fulfillment,
construction debug, after-sale maintenance and repairs. All works must be performed in accordance with
the relevant national (and local) safety requirements and User's Manual, which if not abided, could result
in potential damage to the air conditioner, and even serious injury or death.
2
Product
1 Product information
1.1 Introduction
1.1.1 Lineup
Cooling Heating
capacity capacity Power
Model Refrigerant Appearance
supply
kW kW
LSQWRF35VM/NaA-M 32 36
LSQWRF60VM/NaA-M 60 65 R410A
LSQWRF65VM/NaA-M 65 70
LSQWRF35VM/NhA-M 32 35
LSQWRF60VM/NhA-M 60 65 380–415VAC
3Ph 50Hz
R32
LSQWRF130VM/NhA-M 130 137
1.1.2 Nomenclature
LS QW R F 60 V M / Na A - M
1 2 3 4 5 6 7 8 9 10
No. Code description Options
1 Unit LS: chiller
2 Compressor type QW: hermetic scroll/rotary type
Omit: cooling only
3 Unit function
R: heat pump
4 Cooling method of condenser F: air-cooled
5 Rated cooling capacity Rated cooling capacity = number (kW)
Omit: fixed frequency, V: variable
6 System type
frequency
7 Assembly method M: modular
8 Refrigerant type Na: R410A, Nh: R32
9 Design code A-Z alphabetic order
10 Power code M: 380–415VAC 3Ph 50Hz
For instance, LSQWRF60VM/NaA-M indicates an inverter modular air-cooled chiller with a fully
enclosed rotor-type compressor, featuring 60kW cooling capacity and using R410A refrigerant.
LSQWRF35VM/NhA-M indicates an inverter modular air-cooled chiller with a fully enclosed rotor-type
compressor, featuring 35kW cooling capacity and using R32 refrigerant.
3
Product
4
Product
Capacity (kW)
Capacity (kW)
5
Product
LSQWRF65VM/NaA-M LSQWRF65VM/NaA-M
Cooling Heating
Capacity (kW)
Leaving water temperature (°C) Leaving water temperature (°C)
LSQWRF130VM/NhA-M LSQWRF130VM/NhA-M
Cooling Heating
Ambient temperature (°C )
Capacity (kW)
COOLING
HEATING
Vapor-liquid separator
6
Finned heat exchanger COOL
Stop valve Defrosting
temp. sensor HEAT
4-way valve
Compressor
7
Suction
Stop valve temp. sensor
Product
Shell-and-tube
outlet temp. sensor
Shell-an d-t ube heat exchanger
Water flow
Shell-and-tube switch
inlet temp. sensor
Entering water Freeze protection Leaving water Vapor-l iquid separator
temp. sensor temp. sensor
temp.s ensor
Safety valve
COOL
HEAT
Fan Fan
Finned heat exchanger Defrosting Defrosting Finned heat exchanger
temp. sensor Stop valve temp. sensor
4-way valve
High-pressure switch High-pressure switch
4-way valve
Ambient temp. sensor
High-pressure sensor High-pressure sensor
8
Discharge temp. sensor Discharge temp. sensor
Compressor
Product
High-pressure switch
Ambient Stop valve
Filter temp. sensor
◆◆ R32: LSQWRF130VM/NhA-M
9
Check valve Low-pressure switch for heating
Product
Suction
temp. sensor
Filter Stop valve
Refrigerant Low-pressure switch for cooling
nozzle
Electric expansion valve
for cooling Stop valve
Shell-and-tube
outlet temp. sensor
Filter
Shell-and-tube
inlet temp. sensor Vapor-l iquid separator
Entering water Freeze protection
Leaving water
Filter temp. sensor temp. sensor temp.s ensor
Solenoid valve
Product
10
Product
11
Product
Water
kPa 80 55 60
resistance
The highest
bearing MPa 4.6
pressure
Connection
By external threads
method
Connection
G1 1/4 external thread G2 external thread /
thread
Air-side heat
High-efficiency finned coil heat exchanger
exchanger
Rated power
Air side W 750×2 750×2 750×4
of fan
Airflow
m3/h 2×0.63×104 2×1.2×104 4×1.55×104
volume
Width mm 1340 2200 2305
Outline
Depth mm 845 965 1980
dimension
Height mm 1605 1675 2120
Net weight mm 405 686 1286
Operating weight kg 445 755 1413
12
Product
13
Unit Control
Unit Control
14
Unit Control
2 Unit control
2.1 Schematic diagram
Input
Description:
(1) A water flow cutout is used to judge the water flow rate. When the flow rate is too low, it will trip off,
and the control board will send this signal to the display and the water pump. Then, the display will
tell there is an error, the water pump will stop and the unit will stop or will not start.
(2) A high/low pressure cutout is used to judge the system pressure. When the system pressure is too
high/low, it will trip off, and the control board will send this signal to the display. Then, the display
will tell there is an error and the unit will stop or will not start.
(3) An ambient temperature sensor is used to detect the temperature of the environment where the
unit is which will determine whether to start or stop the fan and determine the steps of the electric
expansion valve when initializing. When this sensor fails, the control board will detect and send this
signal to the display. Then, the display will tell there is an error and the unit will stop or will not start.
(4) A discharge temperature sensor is used to detect the discharge temperature. When the sensed
temperature is too high or this sensor fails, the control board will detect and send this signal to the
display. Then, the display will tell there is an error and the unit will stop or will not start.
15
Unit Control
(5) An entering water temperature sensor is used to detect the temperature of the entering water which
will determine whether to start or stop the compressor and the auxiliary electric heater. When this
sensor fails, all compressors of the unit will stop.
(6) Defrost temperature sensor is used to detect the liquid tube temperature of fins serving the
condenser, which will determine whether to start the fan. When the sensed temperature is too
high or this sensor fails, the control board will detect and send this signal to the display. Then, the
display will tell there is an error and the unit will stop or will not start.
(7) An anti-freezing and overheating prevention temperature sensor is used to detect the water
temperature. When it fails, compressors and fans of the corresponding unit will stop.
(8) A leaving water temperature sensor is used to detect the leaving water temperature. When this
sensor fails, compressors and fans of the corresponding unit will stop.
(9) An air temperature sensor on shell-and-tube heat exchanger is used to detect the air temperature.
When this sensor fails, the compressor in a cooling state will have to be stopped and the display
will tell there is an error. If the sensor fails in a heating state, only the display will tell an error.
(10) An liquid temperature sensor on shell-and-tube heat exchanger is used to detect the liquid
temperature. When this sensor fails, the compressor in a cooling state will have to be stopped and
the display will tell there is an error. If the sensor fails in a heating state, only the display will tell an
error.
(11) A suction temperature sensor is used to detect the suction temperature. When this sensor fails, the
compressor in a cooling state will have to be stopped and the display will tell there is an error. If the
sensor fails in a heating state, only the display will tell an error.
(12) High-pressure sensor is used to detect the discharge pressure. When the detected temperature is
too high, control the compressor to regulate the frequency of discharge.
16
Unit Control
Is system 1 ready to
start compressors?
Yes
Compressor 1 stops.
open
Yes
EXV for cooling mode
is in timer control.
17
Unit Control
2.2.2 Heating
Yes
Is system 1 ready to
start compressors?
Yes
open
Yes
Is system 1 ready to
stop compressors?
18
Unit Control
19
Unit Control
2.3.8 Protection
◆◆ Recoverable protection
The unit will stop when it receives no signal from the controller. Once there is any communication fault
for any unit, all compressors of this unit will stop and then the water pump will follow.
◆◆ Irrecoverable protection
(1) Protection against high pressure for the compressor 1/2
When it is detected that the high pressure cutoff of the compressor 1/2 is tripped off, compressor 1/2
will stop immediately. If both compressors are closed, their fans will be delayed to stop. In this case,
the control panel will display an alarm symbol, which should be cleared manually for resuming normal
operation.
(2) Protection for the flow switch
When it is detected for some unit that the flow switch is opened, this unit will stop. When protection for
the flow switch occurs for all unit, all compressors and water pumps will stop.
(3) Fault of communication
When a single unit does not receive any signal from the controller, this unit will stop automatically. For
the unit with communication fault, when all its compressors stop and then the water pump will follow.
(4) Protection against phase loss/reversal
When there is phase loss or reversal for power supply, power for the main board will be cut off directly.
In this case, there is nothing for the main board.
(5) Protection for abnormal 4–way valve
When it is detected that the entering water temperature is 4°C higher than the leaving water
temperature and the leaving water temperature continuously goes down, the control panel will display this
fault.
20
Unit Control
BMS (Third-party)
Computer
Note: the system as shown in the figure above consists of 1~16 single units depending on the actual
demand of the project.
21
Unit Control
From the topological diagram above, the long-distance monitoring system consists of 3 parts:
The first part is the BMS and the converter used to convert RS232 signals from the BMS into RS485
signals of the long-distance monitoring network.(it is required only when RS232 is used for the BMS)The
second part refers to the communication network including the communication lines and the connected
hardware.
The second part refers to the communication network, that is, the communication lines and the
connected hardware.
The third part is the patching board responsible for the data exchange between the air conditioning
system and the monitoring PC. When there is only one unit, the patching board is not required and RS485
signal lines from BMS can be directly connected to the BMS port of the control panel. When there are
multiple units, signal lines from BMS are required to connected to the BMS port through the patching
board.
Communication lines
Line code Description Type
Category– 5 twisted pairs, two four-wire connectors, one for the
L1 S
communication patching board, the other for the unit.
L2 Category-5 twisted pairs, two four-wire connectors S
Category-5 twisted pairs, one four-wire connector for the
L3 communication patching board, the other connector for RS232– O
485 photoelectric converter.
R1 DB9 serial port line S
S=standard; O=field-supplied; P=optional
2.5.3 Hardware
Parts list
Name Model Code Remarks Type
A repeater is required every 800m
Optoelectronic
communication distance or every
isolated RS485–W LN02200010 P
30 communication nodes (control
repeater
panels).
Optoelectronic It is required when there is no
isolated GD01 LN02200020 remote monitoring kit but RS232 P
converter communication is used.
It is for remote monitoring other than
BMS.
Remote
FG30-00/A(M) MC200027 Other main parts: monitoring S
monitoring kit
software disc, optoelectronic
isolated converter
It is required when several units
forms a net work. It is intended to
connect two or three communication
Accessory
XE73-25/G NC20700050 lines. P
XE73-25/G
Other main parts: communication
patching board (with fixed support),
connection line
S=standard; O=field-supplied; P=optional
22
Unit Control
Notes:
(a) When distance between the output of the BMS system or the output of the optoelectronic converter
to CN4 of the display panel exceeds 800m, an optoelectronic repeater is required to reinforce signals.
(b) The optoelectronic repeater is also required between the CN5 of the display panel and the main
board for extending the communication distance.
2.5.4 Model selection instructions
◆◆ Rules for model selection
Supply scope
Item Model Type Remarks
CPU: Pentium 4 or above
Memory: 512M or above
Hard disc: 30G or above
Computer \ O Serial port: 1 at least
Opertion system: Windows XP/
Windows 2003/Windows Vista/
Windows 7
It is for remote monitoring other
than BMS.
Remote monitoring kit FG30-00/A(M) S Other main parts: monitoring
software disc, optoelectronic
isolated converter
Communication patching It is required when several units
ZTSJ0 P
board forms a network.
It is required when there is no
Optoelectronic isolated
GD02 P remote monitoring kit but RS232
converter
communication is used.
A repeater is required every
Optoelectronic isolated 800m communication distance or
RS485-W P
repeater every 30 communication nodes
(control panels).
4–core (2–core) category Its length depends on the actual
\ O
5 twisted pairs demand.
S=standard; O=field-supplied; P=optional
Selection of part quantity
Communication Optoelectronic
Model Remote monitoring kit
patching board repeater
23
Unit Control
24
Unit Installation
Unit Installation
25
Unit Installation
3 Unit installation
3.1 Installation flowchart
Technical disclosure
Material purchase
Check on the
field conditions
Installation of
Pressure test connection
components
Anti-corrosion and
Insulating
insulation of pipes
Protection for
finished products
Commissioning
26
Unit Installation
CAUTION
• The unit should be grounded properly and the ground line is not allowed to connect with the gas line,
water line, lightning rod or phone line.
• The breaker should be installed, or it would lead to electric shock.
• The drain pipe should be installed in accordance with the Installation, Startup and Maintenance
Manuall and this Service Manual to ensure free drainage, and the drain pipe should be insulated
against condensation. Once the drain pipe is installed improperly, it would lead to water leak which
then will damps the ceiling and furniture.
• Do not place the unit where there is oil fog, like kitchen, or the plastic would be aged, broken off or
the polluted evaporator would lead to water leak and poor performance.
• Do not place the unit where there is corrosive gas (like sulfur dioxide), or the corroded copper tubes
or welded joint would lead to refrigerant leakage.
• Do not place the unit where there is inflammable gas, carbon fiber, inflammable dust or volatile
combustible, as they would lead to fire hazard.
CAUTION
• Always use safety outfits at the construction site.
• No smoking and no drunken operation are allowed at the construction site.
• Wear no gloves and tighten the cuff when operating the machinery and electrical equipment. Do not
maintain it during operation.
• Use the abrasive-disk cutter and stand at the side of the rotating abrasive disk.
• Clean the opening when installing the riser pipe, and then cover it tightly. Do not throw down any
material.
• The use of the electric and gas welders should be approved firstly. Once used, a fire extinguisher
should be prepared and a service man should be there always. There should be no inflammable and
explosive substances around the welding site.
• A platform should be set up when working high above the ground.
27
Unit Installation
28
Unit Installation
Installation hole
15
729
22
1200
Water oulet:
1605
Drain valve
Water inlet :
G1-1/2 male thread
146
166
29
Unit Installation
1
1 Installation hole
15
844
22
2060
1675
Water oulet:
G2 male thread
Water inlet:
G2 male thread
143
Drain valve
880
258
851 965
2200
30
Unit Installation
(3) LSQWRF35VM/NhA-M
(unit: mm)
Installation hole
15
729
22
1200
Water oulet:
1605
G1-1/2 male thread
Drain valve
Water inlet :
G1-1/2 male thread
146
166
31
Unit Installation
(4) LSQWRF60VM/NhA-M
(unit: mm)
1
1 Installation hole
15
844
22
2060
1675
Water oulet:
G2 male thread
Water inlet:
G2 male thread
143
Drain valve
880
258
851 965
2200
(5) LSQWRF130VM/NhA-M
(unit: mm)
2120
376 1650
Water in
369
2305 1980
32
Unit Installation
Electric box
Inlet Inlet Inlet The inlet and outlet pipes
both are at this side.
Inlet
Inlet Inlet
Electric box
The inlet and outlet pipes
both are at this side.
33
Unit Installation
A-A
B-B
During transport by the forklift ,the symmetric holes should
be used at the A-A or B-B base of the unit itself, or at the
wooden base.
34
Unit Installation
Installation foundation
35
Unit Installation
(8) When the unit runs under the low load requirement, in order to avoid low load protection which
would affect the service life of the unit, make sure the water capacity is more than 1/6 of total
rated flow rate per hour of each module (for instance, for some project with four modularized
LSQWRF60VM/Na-M units, if the rated water flow of each unit is 10.3m 3/h, then the required
capacity of the whole project should be larger than 10.3*4*1/6=6.87m3). When water piping that is
properly connected is quite short, a water tank is required to ensure an adequate flow rate inside
the piping system.
NOTE
Do not treat the unit with saline mixture to prevent corrosion.
See the diagram below to install the water system.
Flow switch
Flow switch
Connecting the
u
distribution box
Legend:
u Flow switch
Drain valve
36
Unit Installation
NOTE
Keep the purge valve of the water system open in order to drain the evaporator and condenser
completely.
3.4.2 Requirements on piping
The piping slope should meet design and construction regulations and the flexible pipe is not allowed
to be longer than 150mm.
Pipes which go through the dilatation joint and the settlement joint should be protected with the flexible
joint.
No matter which connection is used, welding, threaded connection or flange connection, the connection
joint can’t be in the wall, floor or sleeve pipe.
The riser pipe should be installed vertically. When the floor height is or less than 5m, a pipe clip
is required. When the floor height is or larger than 5m, at least 2 pipe clips should be required. The
installation height of the pipe clip is 1.8m. For the main riser pipe, it should be secured with the fixed
bolster to support the weight of the riser pipe.
See the table below for the installation standards of the pipes.
Item Allowable deviation Inspection method
DN≤100mm 2L‰, max.440mm
Straightness By the ruler, tape measurement
DN>100mm 3L‰, max.460mm
Verticality 25L‰, max.425mm By the ruler, tape measurement
Interval of Parallel Pipes 15mm By the ruler, tape measurement
Parallelism of Parallel Pipes 3mm By the ruler, tape measurement
Piping flowchart
Check documents
Check materials Prefabricate pipes
and drawings
Take protective
Take the anti-corrosion Rinse pipes measures to the
and insulation treatment
finished products
37
Unit Installation
NOTE
It is applicable to the pipes with working pressure less than 2.0 and insulation density less than
200kg/m3 or without any insulation.
38
Unit Installation
(1) After the full water test, surface of the water tank should be de-rusted, finished and treated with ant-
corrosion measure. The artificial anti-rust class should be st3.
(2) After that, when water tank temperature is below 30°C, it should be painted with red lead rust-proof
paint twice. When the temperature is among 30~70°C, it should be painted with chloroethylene 4~5
times. When the temperature is among 70~95°C, it should be painted with heat-resistant anti-rust
paint 4~5 times. Do not do directly welding on the water tank with surface treatment.
(3) The water tank should be installed horizontally and placed at a bar support which should go 100mm
beyond at each side of the base plate. Height of the bar support should be no less than 300mm.
(4) When water pipes are installed in the room without the heating system, the water tank, expansion
pipe, circulating pipe, and signal pipe all should be insulated.
(5) The installation height of the expansion water tank should be in the way that the lowest level of the
water tank is at least 1m above the highest point of the water system.
(6) For the mechanical circulating air-to-water system, in order to keep the expansion water tank and
water system run normally, the expansion pipes of the expansion water tank should connect to the
suction inlet of the circulating water pump. For the gravity circulating system, the expansion pipes
should connect to the top of the main supply water riser pipe.
(7) For the two-pipe air conditioning system, when there is only one expansion water tank for chilled
and hot water, its effective volume should be figured out based on the heating conditions.
39
Unit Installation
(8) When the water tank is or higher than 1500mm, it should have ladders both inside and outside of
the water tank. When the water tank is or higher than 1800mm, it should have two glass gauges to
indicate the water level.
(9) The circulating pipe should be connected to the main return pipe. Horizontal distance between the
connection point to the constant-pressure point should be no less than 1500~3000mm.
40
Unit Installation
When the three-way valve is used for the condensate pipe, its straight two connectors should be kept
at the same level as shown in the figure below.
Tee joint
When there are several indoor units at the same floor, their condensate is usually drained out through
one main pipe. In this case, the branches pipe for each unit should be located higher than the main pipe.
The size of the condensate pipe is determined by the capacity and number of the indoor units.
Size of the tee drain pipe should match with the running capacity of the unit.
As pressure at the water outlet is quite large, an water trap is required for the drain pipe, which is
applicable to the horizontal type air handing units and the indoor units of the duct type air conditioners.
A=P+25mm
B=P/2+25mm
P indicates the the passive pressure (mmH2O, 1mmH2O=9.80665pascals) .
The pipe diameter should be or larger than 32mm.
Water trap
(2) Insulating
The extended drain pipe should be insulated and special care must be paid to the elbows. See the
table below for the thickness of the insulation.
Drain pipe (mm) Thickness of insulation (mm)
All ≥15
41
Unit Installation
(3) Fastening
The insulating tube is just required to be bundled and fastened at the supporting bracket.
Note: the output control lines of the AC contactors for the running indicator, water pump 1, water pump
2, auxiliary electric heater 1, auxiliary electric heater 2 can be wired to the corresponding wiring board
of all units, while those for the error indicator and external passive contact switch should be wired to the
corresponding wiring board of all units.
42
Unit Installation
When external passive contact switch is available for multiple units, the wiring board
9 and 10 of each unit should be wired to the dry contact A and B.
Unit 1 Unit 2 3 Unit 16
When it is required to display errors of several units, the wiring terminals (3, 4) of each
unit should be wired to the wiring terminals HL2 (C, D) of the error indicator. (If it is
required to display the error of each unit independently, then the error indicator of each
unit should be wired independently to the corresponding error output wiring terminals
(3,4) of each unit.
Unit 1 Unit 16
5 5 5 5
KM1
When multiple modules have direct control over one water pump, wiring terminals 5
and 6 for one modular unit are connected to terminals E and F respectively of the AC
contactor (KM1) for the water pump, or 7 and 8 to E and F respectively of an AC
contactor (KM2).
43
Unit Installation
Unit 1~16
KM1
When multiple modules have direct control over one water pump, its AC contactor is
wired to an AC contactor (KM1 or KM2) of any one module.
11 12 11 12 11 12 11 12
G H
KM3
When one auxiliary electric heater serves more than one modules, its wiring terminals
11 and 12 are connected to terminals G and H respectively of an AC contactor marked
with KM3.
Unit 1~16
11 12
KM3
When multiple modules have direct control over one auxiliary electric heater, its AC
contactor is wired to an AC contactor (KM3 or KM4) of any one module.
44
Unit Installation
■ LSQWRF60VM/NhA-M
error indicating
running indicating
Note: the output control lines of the AC contactors for the auxiliary electric heater 1, auxiliary electric
heater 2 can be wired to the corresponding wiring board of all units, while those for the error indicator and
external passive contact switch should be wired to the corresponding wiring board of all units.
12 13 12 13 12 13 12 13
G H
KM3
When one auxiliary electric heater serves more than one modules, its wiring terminals
12 and 13 are connected to terminals G and H respectively of an AC contactor marked
with KM3.
Unit 1~16
12 13
KM3
When multiple modules have direct control over one auxiliary electric heater, its AC
contactor is wired to an AC contactor (KM3 or KM4) of any one module.
45
Unit Installation
■ LSQWRF130VM/NhA-M
Note: the output control lines of the AC contactors for the auxiliary electric heater 1, auxiliary electric
heater 2 can be wired to the corresponding wiring board of all units, while those for the error indicator and
external passive contact switch should be wired to the corresponding wiring board of all units.
Unit 1 Unit 2 Unit 3
73 74 73 74 73 74 73 74
G H
KM3
When one auxiliary electric heater serves more than one modules, its wiring terminals
73 and 74 are connected to terminals G and H respectively of an AC contactor marked
with KM3.
Unit 1~16
73 74
KM3
When multiple modules have direct control over one auxiliary electric heater, its AC
contactor is wired to an AC contactor (KM3 or KM4) of any one module.
46
Unit Installation
47
Unit Installation
(2) LSQWRF60VM/NhA-M
HL3
10
12 14 5 7
KM1
KM3
KM4
KM2
13 15 6 8
EH1
EH2
KM1 KM4
KM2 KM1 KM3 KM4
HL3 6
(3) LSQWRF130VM/NhA-M
48
Unit Installation
LSQWRF60VM/NaA-M, LSQWRF65VM/NaA-M
49
Unit Installation
LSQWRF60VM/NhA-M
(4) The unit shall be grounded reliably and never connect the ground wire with the gas fuel pipe, water
pipe, lightening rod or telephone line.
(5) After wiring, O-rings should be tightened to prevent coming of insects.
Follow the procedures below to connect control lines.
(1) The field supplied control line shall be at a minimum 1mm2.
(2) The electric box will send the control signal (220 AC, 5A) to control the chilled water pump and
auxiliary electric heater, however, never do not drive them directly through the control signal but
through their AC contactors.
(3) Switching signals (220VAC, 2A) for the running and error indicators are available for the electric
box.
(4) The remote switch control signal is available for the electric box and please pay attention to the
input passive dry contact.
(5) A reasonable length of the control line should be left outside the unit and the rest should be bundled
and fed into the electric box.
(6) The connection line of the display panel and main board is reliably grounded through the main
board. Beside, communication lines between units also should be grounded.
50
Unit Installation
51
Display panel
4
130 Electric box 130 Electric box 65 Electric box 65 Electric box
3
(a maximum of 16 modules)
52
Communiction line
Central electric box Central electric box
Unit Installation
415V 3N~ 50Hz 415V 3N~ 50Hz 415V 3N~ 50Hz 415V 3N~ 50Hz
To electric box
To electric box To electric box To electric box
Covnerter
BMS PC for remote monitoring
Unit Installation
Notes:
(a) As shown in the diagram above, CN33 and CN25 of all modules are connected by a three-core four-
pin shielded communication line whose ground wires of both ends will be linked to the terminal near
the main board.
(b) As shown in the diagram above, CN4 on the display panel is connected to a CN25 on a main board
of any unit by a four-core shielded communication line whose ground wire will be linked to the
terminal near the main board.
(c) The power lines should be connected to L1, L2, L3, and N at XT1 through a piece of four-core rubber
sleeve cable as shown in the figure above.
(d) There are two solutions for remote monitoring.
• Install the remote monitoring software at the PC.
• Based on GREE provided Modbus protocol, the user can do second development to this protocol.
• Note: those enclosed by the dotted lines indicate the remote monitoring equipment. When the
quantity of the display panel exceeds 30 or length of the communication line exceeds 800m, extra
photoelectric relay is required. The photoelectric relays, communication lines (class 5 twist pairs),
converters are optional. PC should be prepared by the user themselves.
53
Unit Installation
54
Unit Installation
55
Unit Installation
(3) LSQWRF35VM/NhA-M
56
Unit Installation
(4) LSQWRF60VM/NhA-M
57
Unit Installation
(5) LSQWRF130VM/NhA-M
58
Unit Installation
59
Unit Installation
60
Unit Installation
3.5.8 Jumpers
When it is required to replace the main board, be sure the main board can match with the applicable
jumpers.
Jumpers list
Model Code Jumper no. Matched compressor
61
Test Operation, Troubleshooting and Maintenance
Test Operation,
Troubleshooting and
Maintenance
62
Test Operation, Troubleshooting and Maintenance
Preparation
Check on installation
Commissioning
63
Test Operation, Troubleshooting and Maintenance
(1) Is the water flow direction in the condenser and evaporator correct?
(2) Are the chilled water pipes clean? Is there any foreign matter trapped in the joints? Is the water
quality satisfactory?
(3) Is the insulation of the chilled water pipes in good condition?
(4) Are the manometer and thermometer connected correctly (Is the manometer at a right angle with
the water pipe, and is the thermometer’s probe inserted into the water pump)? Do the initial values
of the manometer and thermometer comply with requirements before commissioning?
(5) Is the leaving water flow switch installed correctly? Is this flow switch correctly wired to the electric
control cabinet?
(6) Start the chilled water pump through the contactor and see: does the chilled water pump run in the
correct direction (-clockwise)? If not, check the wiring of the water pump.
(7) Run the chilled water pump and see: is the water pressure stable? do the reading values of water
pressure change slightly? Is the running ampere in the rated range? If not, just handle all of them.
(8) Does the water makeup device of the expansion water tank work well? Does the automatic exhaust
valve work well? For the hand exhaust valve, open it to exhaust air inside the system.
◆◆ Check the work load
(1) Are the air handling units connected correctly?
(2) Do all diffusers work smoothly?
(3) Are the tightness and insulation of the conditioned space in good condition?
(4) Does the required load match with the capacity of the unit?
WARNING
• Do not check the power supply without any proper detection device and preventive measures, or it
would lead to severe in juries or even death.
• Each single unit should be supplied with dedicated power lines. After wiring, check the following items
one by one.
1) Is the size of the air switch proper?
2) Does all electric installation meet corresponding electric standards or codes?
3) Is all wiring correct?
4) Are all interlocks work well?
5) Do all contacts work well?
6) Are the power supply and insulation in good condition?
7) Is the setpoint of the control and protection elements correct?
4.1.5 Check for initial run
Check for initial run should be performed by four steps as shown below when the unit is ready for initial
run.
◆◆ Check for communication
Check if the displayed number of modules is the same as the real number. If so, it indicates
communication goes normal. If not, take the following inspections.
(1) Are all connected units powered on?
(2) Does each single unit have a unique address?
(3) Is there any single unit which has not been detected by the control? Is the communication line of
the mainboard connected correctly or is the communication line itself non-defective?
64
Test Operation, Troubleshooting and Maintenance
65
Test Operation, Troubleshooting and Maintenance
4.2 Troubleshooting
4.2.1 Diagnostics
Diagnostic name Affects signal source Description
When the pressure is too high or
the current exceeds the setpoint,
the corresponding compressor will
stop and the indicating LED on the
High pressure protection High pressure cutout control panel will light on and the
error information will be displayed
on the error log. The error must
be manually cleared for normal
operation of next time.
66
Test Operation, Troubleshooting and Maintenance
67
Test Operation, Troubleshooting and Maintenance
Yes
No
No
No
No
No
No
No
68
Test Operation, Troubleshooting and Maintenance
Yes
No
Yes
No
No
No
No
No
69
Test Operation, Troubleshooting and Maintenance
Yes
Yes
Yes
Replace the damaged main
board.
Yes
No
No
No
70
Test Operation, Troubleshooting and Maintenance
Phase loss/reversal
protection
Yes
No
No
No
No
71
Test Operation, Troubleshooting and Maintenance
Yes
No
No
No
No
72
Test Operation, Troubleshooting and Maintenance
Yes
Yes
Yes
Yes
No
No
No
73
Test Operation, Troubleshooting and Maintenance
3Ph 3Ph
380V AC 3Ph
Main board
Protection conditions: phase loss or reversal of the power input for the phase protector.
Action result: No power for the controller and ON/OFF operation is failed.
Handling: interchange the wiring sequence and check if the voltage of the 3-phase power supply is
normal.
74
Test Operation, Troubleshooting and Maintenance
40 36 35 34 33 31 29 27 26
42
43
1 3 8 13 17 21 22 23
5 14 18 24
4 6 7 15 25
19
9 16 20
10
11
12
No. Name
1 Water flow switch
2 System 2 low-pressure switch for heating
3 System 1 high-pressure switch
4 System 1 low-pressure switch for heating
5 External passive contact switch
6 Preserved
7 Preserved
8 System 1 low-pressure switch for cooling
9 System 1 discharge temp. sensor
10 System 1 defrosting temp. sensor
11 Anti-freezing temp. sensor
12 Leaving water temp. sensor
13 Inlet water temp. sensor
75
Test Operation, Troubleshooting and Maintenance
No. Name
14 Preserved
15 System 2 defrosting temp. sensor
16 System 2 discharge temp. sensor
17 System 1 shell-and-tube inlet temp. sensor
18 System 2 shell-and-tube inlet temp. sensor
19 System 1 suction temp. sensor
20 System 2 suction temp. sensor
21 Outdoor ambient temp. sensor
22 System 1 high pressure sensor
23 System 2 shell-and-tube outlet temp. sensor
24 System 2 high pressure sensor
25 System 1 shell-and-tube outlet temp. sensor
26 220V input
27 COMP2 band heater 2
28 COMP2 band heater 1
29 4-way valve 2
30 4-way valve 1
31 COMP1 band heater 2
32 COMP1 band heater 1
33 Bottom band heater 2
34 Bottom band heater 1
35 Water pump 1
36 Auxiliary electrical heater 1
37 Auxiliary electrical heater 1
38 Water pump 2
39 Error indicating
40 Solenoid valve 2
41 Solenoid valve 1
42 System 2 high-pressure switch
43 System 2 low-pressure switch for cooling
76
Test Operation, Troubleshooting and Maintenance
It is intended to separate
Vapor-liquid separator refrigeration oil from liquid
refrigerant.
It is intended to control
refrigerant flow rate to make it
match with the required load
Electric expansion valve
and make the refrigerant flowing
into the evaporator evaporate
completely.
77
Test Operation, Troubleshooting and Maintenance
78
Test Operation, Troubleshooting and Maintenance
79
Test Operation, Troubleshooting and Maintenance
Note: there would be trapped oil inside the compressor during replacement, which would not affect its
reliability but increase resistance to the rotors and then consume more power. In order to expel it, it would
be better to install another valve at the lower point of the suction line. After that, run the compressor for
ten minutes and then open this valve until no oil comes out. Repeat this operation twice for normal oil
level.
Replacement of the 4–way valve
Note: be sure power supply has been cut off and refrigerant has been reclaimed before replacement.
Steps Image Instructions
• Remove screws at the front panel;
• Loosened screws should be put
together to avoid loss.
• Pull the front panel upwards and
then remove it.
1. Remove the
• Properly keep the removed
front panel.
front panel to avoid from being
damaged.
• Note: there are two clasps at each
panel for connecting with side
panels.
80
Test Operation, Troubleshooting and Maintenance
3. Record
the direction
• Remember installation direction
of the 4–way
before replacement.
valve before
• Remove coils.
desoldering. The
• Wrap it with wet cloth to keep its
multi-system
completeness for further analysis.
unit can not take
• Desolder the 4–way valve.
other system
as a example.
81
Test Operation, Troubleshooting and Maintenance
Note: check the whole system, pipelines and electric lines, cut off power supply and reclaim
refrigerant before replacement.
1. Reclaim
• Cut off power supply of the unit.
refrigerant and
• Reclaim refrigerant.
remove the middle
• Remove the middle panel.
panel.
4. Take out the Take out the main body of the electric
main body. expansion valve.
82
Test Operation, Troubleshooting and Maintenance
Note: check the whole system, pipelines and electric lines, cut off power supply and reclaim
refrigerant before replacement.
• Solder pipes.
• Do charge nitrogen during soldering;
5. Replace it with • Protection measures should be
a new one. taken during soldering to prevent
surrounding objects from being burnt
out.
83
Test Operation, Troubleshooting and Maintenance
84
Test Operation, Troubleshooting and Maintenance
6.When it is
required to add
lubricating oil, • Charge lubrication oil from the inlet
charge it from the of the vapor-liquid.
inlet of the vapor- • separator and then do soldering.
liquid separator
before soldering.
85
Test Operation, Troubleshooting and Maintenance
86
Test Operation, Troubleshooting and Maintenance
Note: there would be trapped oil inside the compressor during replacement, which would not affect its
reliability but increase resistance to the rotors and then consume more power. In order to expel it, it would
be better to install another valve at the lower point of the suction line. After that, run the compressor for
ten minutes and then open this valve until no oil comes out. Repeat this operation twice for a normal oil
level.
87
Test Operation, Troubleshooting and Maintenance
3. Record the
direction of
• Remember installation direction before
the 4–way valve
replacement.
before de-
• Remove coils.
soldering. The
• Wrap it with wet cloth to keep its
multi-system
complete ness for further analysis.
unit cannot take
• Desolder the 4–way valve.
other system as a
example.
88
Test Operation, Troubleshooting and Maintenance
1. Reclaim
• Cut off power supply of the unit.
refrigerant and
• Reclaim refrigerant.
remove the middle
• Remove the middle panel.
panel.
89
Test Operation, Troubleshooting and Maintenance
4. Take out the main Take out the main body of the electric
body. expansion valve.
• Solder pipes.
• Do charge nitrogen during soldering.
5. Replace it with a • Protection measures should be
new one. taken during soldering to prevent
surrounding objects from being burnt
out.
90
Test Operation, Troubleshooting and Maintenance
91
Test Operation, Troubleshooting and Maintenance
92
Test Operation, Troubleshooting and Maintenance
7. Put back the front Put back front panels and tighten
panels. screws.
Note: there would be trapped oil inside the compressor during replacement, which would not affect its
reliability but increase resistance to the rotors and then consume more power. In order to expel it, it would
be better to install another valve at the lower point of the suction line. After that, run the compressor for
ten minutes and then open this valve until no oil comes out. Repeat this operation twice for normal oil
level.
Replacement of the 4–way valve
Note: be sure power supply has been cut off and refrigerant has been reclaimed before replacement.
Steps Image Instructions
2. Record the
direction of 4-way
valves before • Record the direction of a 4-way
remove it. It is valve.
prohibited to take • Remove its coils.
other units as • To keep it complete, wrap the valve
reference when with a wet cloth.
removing 4-way • Desolder the valve.
valves of a multi-
system unit.
93
Test Operation, Troubleshooting and Maintenance
Note: check the whole system, pipelines and electric lines, cut off power supply and reclaim
refrigerant before replacement.
1. Reclaim
• Cut off power supply of the unit.
refrigerant and
• Reclaim refrigerant.
remove the middle
• Remove the middle panel.
panel.
94
Test Operation, Troubleshooting and Maintenance
Note: check the whole system, pipelines and electric lines, cut off power supply and reclaim
refrigerant before replacement.
4. Take out the main Take out the main body of the electric
body. expansion valve.
95
Test Operation, Troubleshooting and Maintenance
Note: check the whole system, pipelines and electric lines, cut off power supply and reclaim
refrigerant before replacement.
• Solder pipes.
• Do charge nitrogen during soldering.
5. Replace it with a • Protection measures should be
new one. taken during soldering to prevent
surrounding objects from being burnt
out.
96
Test Operation, Troubleshooting and Maintenance
97
Test Operation, Troubleshooting and Maintenance
98
Test Operation, Troubleshooting and Maintenance
Hose
Hose
Vacuum pumping
Step 3: Turn on switches at low-pressure and high-pressure sides. Start a vacuum pump let it continues
for 0.5~1.0 hour after the reading of a pressure gauge falls to -1bar.
Step 4: Close the valves connected to the vacuum pump shown in the figure above and then shut down
the pump. (Notice: it must be done in this order, or gases will enter the system again.)
Step 5: Take a pressure test to make sure that the pressure of the system is no less than 80Pa and will
not noticeably rebound within 1 hour.
Up to now, vacuum pumping has been finished.
3) Keep the pressure for 30 minutes, and charge refrigerant when the pressure is no more than 100Pa.
Start charging according to the proper volume indicated by the nameplate and main technical parameters
table.
99
Test Operation, Troubleshooting and Maintenance
Hose
Hose
Charging process
Excessive or deficient refrigerant may cause abnormal operation, malfunction or damage to a
compressor, so charge volume must comply with the requirements on the unit nameplate which have been
decided in strict tests; The figure may serve as a reference; a charge process is as follows (one system
as an example):
Step 1: Place a refrigerant container on an electronic scale and connect the container and the pressure
gauges by a flexible tube.
Step 2: Remove gases inside the flexible tube—half turning the shut-off valve of the container, loosen
the joint device between the flexible tube and pressure gauge; tighten the joint device when a sound is
sent out for 5s.
Step 3: Power up and down the electronic scale to enable it to reset.
Step 4: Ensure that the flexible tube has been evacuated and the scale reset, turn on all valves
connecting refrigerant containers and the unit; charge refrigerant required by the nameplate to prevent
oil dilution caused by excessive charging, and inhibit a capacity decline of the unit induced by insufficient
charging; when the unit is running, make sure it is gaseous refrigerant (as possible as it can be) from a
refrigerant container (that cannot be turned upside down) that is injected into refrigerant nozzles on intake
lines; when the unit powered down, be sure to charge refrigerant via the refrigerant nozzle at the high-
pressure side (if there is no nozzle at the high-pressure side, low-pressure side is an alternative.) in case
of liquid slug.
100
Test Operation, Troubleshooting and Maintenance
101
Test Operation, Troubleshooting and Maintenance
102
Test Operation, Troubleshooting and Maintenance
■LSQWRF60VM/NaA-M, LSQWRF65VM/NaA-M
103
Test Operation, Troubleshooting and Maintenance
104
Test Operation, Troubleshooting and Maintenance
105
Test Operation, Troubleshooting and Maintenance
106
Test Operation, Troubleshooting and Maintenance
107
Test Operation, Troubleshooting and Maintenance
■LSQWRF60M/NhA-M
108
Test Operation, Troubleshooting and Maintenance
109
Test Operation, Troubleshooting and Maintenance
110
Unit Installation
111
Unit Installation
112
Unit Installation
4.7 Maintenance
4.7.1 Requirements for maintenance
The unit has undergone a series of strict tests prior to delivery to ensure qualified performance,
however, in order to keep reliable performance and extend its service life, the unit should be maintained
routinely and periodically by the qualified service personnel.
Routine maintenance items
Is there any unusual noise and vibration?
Is there any unusual noise and vibration for the compressor in operation? Is there any unusual smell?
Do the operating pressure, voltage and current keep normal? If not, figure out the cause and then
eliminate it?
Are all temperature sensors and pressure transducers installed securely?
113
Unit Installation
Even though water quality is under strict control, calcium oxide or other minerals will gradually
accumulate on the surface of the evaporator. Then, it will reduce the heat exchange efficiency of the
evaporator and consequently lead to poor performance of the unit.
Therefore, the pipe system should be cleaned periodically. Oxalic acid, acetic acid and formic acid can
be used as the organic cleaning agent, but the strong chloracid is not allowed as it will corrode the copper
tube of the heat exchanger and then lead to water and refrigerant leakage.
(1) Preparation of materials and tools
Several bags of environmental friendly scale remover, or similar cleaning liquid.
(2) Cleaning instructions
1) Estimate the required amount of scale remover in accordance with the system water volume and
severity of scailing.
2) Add the scale remover to the water tank and the scale remover.
3) Start through the contact the water pump every 10 minutes and spread the scale remover in water
more quickly and widely.
4) After that, follow the steps below.
• Let the water pump run for another 1-2 hour(s).
• 1-2 hours later, change the cleaning solution to anti-rusting agent. Then, drain the water system
and check the water quality. If water is cloudy, then it indicates the cleaning effect is satisfactory.
• Open the water inlet to see if scale on the shell and tube has been removed. If not, clean the
shell and tube separately again by the skilled serviceman and then rinse them. If there is still
sand, scale and other foreign matters at the bottom of the shell and tube, let cleaning solution in
from the inlet pipe and then let the foul water out through the drain outlet.
• Fully charge the water system and let it run for another 1-2 hour(s).
• Stop the unit to drain up waste solution. If impossible, drain it with making up water at the same
time until all waster solution has been drained out completely (at this time water is transparent
and PH is 7).
• Repeat steps last two steps above.
• Clean or change the filters in the water system.
• See if the difference between the entering and leaving water temperature is improved.
NOTE
• Although the cleaning agent is innocuous, but care also should be taken not to let it spill into eyes.
• The serviceman with injuries on the hand is not allowed to take this task.
Before and after cleaning, observe the running status of the unit, summarize the cleaning effect and
record the running parameters.
◆◆ Cleaning of the finned heat exchanger
In order to keep fins work efficiently, be sure there are no leaves, cotton wool, insects, and other
contaminants on the outer layer of fins, or they would lead to more energy consumption and high
discharge pressure. Generally, fins should be cleaned after the unit has run for 6-12 months, or more
frequently when the environment is polluted more seriously.
114
Unit Installation
115
GREE ELECTRIC APPLIANCES, INC. OF ZHUHAI
Add: West Jinji Rd, Qianshan, Zhuhai,Guangdong, China, 519070
Tel: (+86-756) 8522218
Fax: (+86-756) 8669426
E-mail: global@cn.gree.com www.gree.com
For continuous improvement in the products, Gree reserves the right to modify the product specification
and appearance in this manual without notice and without incurring any obligation.
JF00304157