FLUID CONNECTORS FLUID CONNECTORS

HYDRAULIC ASSEMBLING PROCEDURE HYDRAULIC ASSEMBLING PROCEDURE

ASSEMBLING INFORMATION ASSEMBLING INFORMATION RECOMMENDATIONS INSERT BORE COLLAPSE CONTROL

MRI 08/73 - ENG - FIRST EDITION

The insert bore collapse control is recommended after crimping operations in order to check that a correct fitting
Manuli hoses and fittings assembling should be performed according to the following crimping procedure. insertion and ferrule crimping was performed (leak free).
Further assembling procedure details are available on www.manuli-hydraulics.com. In particular for mass production hose assembling operations, it is recommended to control the insert bore collapse
during process set up and at specific intervals determined according to appropriate quality process control criteria.

1 – COMPONENTS SELECTION WHAT’S THE INSERT BORE COLLAPSE?

It is the localised reduction or “collapse” of the insert bore diameter in the effective seal area of the fitting due to the
Select the specified hoses, ferrules and inserts using the most updated MRI Fluid Connectors Catalogue release.
compression force applied on the hose wall during the crimping operation. The bore collapse proofs the compression
level and sealing force.
2 – HOSE CUTTING
In order to ensure a correct cut of the hose (minimum rosetting and tulip effect due to the heat damage to the BORE COLLAPSE CONTROL IMPORTANCE
rubber), it is recommended to use the appropriate blade type:
The performance of a hose assembling, in terms of its resistance to blow-off and leakage, is mostly determined by the
wire spiral & Spirtex: use a scalloped blade.
level of hose wall and tube compression achieved during crimping.
wire braid: use a serrated or a scalloped blade.
Scalloped blade is anyway preferred for both applications. Bore collapse analysis may contribute detecting over-crimping situations.
If in the first case, a not sufficient collapse may cause a blow-off or leakage (especially in hoses “aged” working), over-
3 – SKIVING OPERATIONS crimping may be the reason for premature hose assembling failures, loss of pressure due to friction and relevant heating
When skiving is required, the machine set-up should be performed ensuring that the knife position is set in order effect on the fluid/hydraulic system.
to achieve a removal of the rubber hose cover respecting the tolerance reported in this document. It is important to The hose wall compression level is the result of many parameters such as:
remove the maximum thickness of the rubber hose cover without damaging or displacing the reinforcement steel
hose dimensional tolerances
wires.
fittings type and tolerances
4 – FITTINGS ASSEMBLING crimping machine type (crimping force, tooling, architecture, crimping speed, etc.).
Place the ferrule fully into the hose, and then insert the fitting.
Especially in case of large hose sizes and Interlock type fittings the use of a proper pushing machine is recommended WHEN TO MEASURE THE BORE COLLAPSE?
to facilitate this operation. At the crimping process set up.
When changing hose and/or fitting production lot or during any process variations.
5 – DIE-SETS SELECTION At intermediate steps according to process quality control criteria.
Set up the crimping machine, selecting the right dimension die-set closest to the recommended dimension (e.g. for
a crimp of 23 mm choose the die-set marked 22 mm).

6 – CRIMPING OPERATION Insert bore collapse procedure is only valid for MF 2000 fitting range.
Crimp to the specified diameter in the enclosed table, with a tolerance +0/-0.2 mm. Insert bore collapse procedure is not applicable for textile and refrigeration hoses

7 – CRIMPING CONTROLS
Inspect the crimping dimension in the die-set landing area, using a vernier calipers or micrometer as follows.
For mass production crimping operations, it is recommended to use the bore collapse control procedure
HOW TO MEASURE THE BORE COLLAPSE?
(described below). Main tools suitable to measure bore collapse are the following:
Take three crimping diameter readings at 120 degrees to one another. All three readings taken in the mid-Iength of GO and NO-GO mandrels
the ferrule should be to the prescribed crimp diameter and within a tolerance +0/–0.2 mm (a deviation of the three A suitable expanding ball or telescopic gauges (traditional telescopic callipers for internal bore measurement)
readings by more than 0.2 mm indicates a non-concentric crimp). If the correct crimp has not been achieved, adjust
3-points bore gauging systems (advanced electronic instruments for bore measurements).
the machine set up by 0.1 mm steps to achieve the correct diameter.
Repeat the same data collection at the top and the bottom of the ferrule just crimped. If those readings deviate
by more than 0.4 mm then the crimp is tapered. Should a non-concentric or tapered crimp be identified, then the
machine die-head, springs and dies should be inspected and replaced where necessary.

8 – REMARK! The insert bore collapse can be measured checking the insert bore of the crimped fitting with an appropriate pair of
MANULI RUBBER INDUSTRIES S.p.A.
“GO” and “NO-GO” gauges/mandrels. Mechanical/electronic bore callipers can be used to have more precise data
Registered Office Headquarters Avoid double ferrules crimping. Double ferrules crimping can reduce the assembling service life. The dies must cover
measurements exact data.
Piazza della Repubblica, 14/16 20124 Milano, Italy completely the ferrule lenght.
Tel +39 02 62713.1 Fax +39 02 62713.382
info@manulirubber.com www.manuli-hydraulics.com

KEY RECOMMENDATIONS MANULI RUBBER INDUSTRIES S.p.A. HYDRAULIC ASSEMBLING PROCEDURE HYDRAULIC ASSEMBLING PROCEDURE
SALES NETWORK INSERT BORE COLLAPSE CONTROL INSERT BORE COLLAPSE CONTROL
EUROPE (AR) MANULI FLUICONNECTO S.r.l.
Colectora Panamericana Este 26361 Don Torcuato
Referring to the enclosed table, check for the crimping diameter and select the die-set with the closest size.
(CZ) MANULI HYDRAULICS EUROPE S.r.o. 1611 Buenos Aires - Argentina
Table 1 lists the recommended range of insert bore collapse levels (minimum and maximum values) and related GO
TABLE 1-A: WIRE SPIRAL HOSES
Prumyslova 1500, 69123 Pohorelice - Czech Republic Ph +54 114 727 6200/6800 - Fax +54 114 727 6900
Ph +420 519 301711 - Fax +420 519 301712 info@fluiconecto.com.ar and NO-GO gauges for MRI MF2000 inserts (both Multifit and Interlock types). INSERT COLLAPSE GO, NO-GO MANDRELS (GAUGES) DIAMETERS (mm)
mheurope@mnulihydraulics.cz NOMINAL SIZE
The use of die-sets, with diameter significantly smaller than the recommended one, can cause ferrule flowering (i.e. (mm) for MULTIFIT TYPE for INTERLOCK TYPE
(D) MANULI HYDRAULICS GmbH
ferrule surface with pinches between the dies) and cracks during the crimping operation. Carl Benz Strasse, 5 - 68723 Schwetzingen - Germany
ASIA PACIFIC MRI’s crimping diameters are designed to achieve insert bore collapse within the specified range. However, cumulated (inch)
Ph +49 6202 28020 - Fax +49 6202 18306 (IND) MANULI HYDRAULICS INDIA (Pte) Ltd. tolerances from hose, ferrules, inserts, product defects, improper hose-fitting mounting/alignment and crimping machine MINIMUM MAXIMUM NO-GO GO NO-GO GO
info@manuli-gmbh.de S.No.1465/2-B, Sriperumbudur Village - Sriperumbudur Taluk malfunction may generate an out of standard collapse.
The die-set selection should be done ensuring the maximum die landing on the ferrule surface with the minimum (E) MANULI HYDRAULICS IBERICA, S.I.u. Kanchipuram Dist, Tamil Nadu - India 602 105 1/4” 0.40 0.80 3.60 3.15 - -
flowering effect. This will provide a proper crimping, reducing the risk of ferrule surface cracks and damage of the Polígono el Pla, calle el Pla 166 oficina D9 Apartado1444 Ph +91 44 27162089 - Fax +91 44 27162113
08980 Sant Feliu de Llobregat (Barcelona) - Spain (JAP) MANULI HYDRAULICS JAPAN K.K. 1 To measure the insert bore collapse, insert the NO-GO end of the mandrel into the insert tail. The mandrel should 3/8” 0.70 1.40 6.25 5.60 - -
protective zinc-plating. Ph +34 936 856 118 - Fax +34 936 856 119 AJ Building 3F, 3-3-10, Minami-Senba, Chuo-ku stop halfway down the tail. This indicates the minimum collapse has been reached (Figure 1). 1/2” 0.85 1.70 8.40 7.60 - -
info@manuli@hydraulics.es Osaka, 542-0081, Japan
The use of recommended Manuli hoses, fittings, machines and tools ensure an optimized performance results. (F) MANULI OTIM S.A.S. Ph +81 6 6252 0413 - Fax +81 6 6252 0414 5/8” 1.00 2.00 11.40 10.55 10.90 10.05
service.jp@manuli-hydraulics.com If the assembly is fitted with step-down termination or 90°/45° elbows at both ends:
Z.A. de la Fourquetiere, 44 Rue Gustave Eiffel 3/4” 1.10 2.20 13.80 12.85 13.10 12.15
B.P. 121 - 44154 Ancenis - France (KOR) MANULI HYDRAULICS KOREA Co. Ltd. Crimp a hose sample. 1” 1.30 2.60 18.35 17.30 17.55 16.50
Limited quantities of light paraffinic oils can be used to obtain an easier insert pushing operation. Ph +33 240 98 83 02 - Fax +33 240 98 84 01 UngNam-Dong, 61-17 - ChangWon City, GyeongNam, Korea
std@manuIi-otim.fr Ph +82 55 237 6211 - Fax +82 55 285 6387 Cut the hose near the fitting area. 1.1/4” 1.45 2.90 24.35 23.25 22.35 21.25
(GB) MANULI HYDRAULICS UK Ltd. info@manuli.co.kr
Hydraulic assembling procedures should include insert bore collapse control process to check for the assembling Insert the bore collapse from the hose side. 1.1/2” 1.50 3.00 30.30 29.15 28.80 27.65
Nasmyth Business Centre, Green Lane, Patricroft (PRC) MANULI HYDRAULICS (SUZHOU) Co. Ltd.
performance reliability. Manchester M30 0SN Shanghai Representative Office 2” 1.75 3.50 40.00 38.70 39.00 37.70
Ph +44 161 787 8085 - Fax +44 161 788 7627 Rm. 201-01, Yindong Mansion, 58 Xinjinqiao Rd. Pudong
office@manuli-hydraulics.co.uk New District, 201206 Shanghai, China
(RUS) MANULI HYDRAULICS RUS 000 Ph +86 21 5866 5108 - Fax +86 21 5866 4275
Second Entuziastov str. 5.40/221 - 111024 Moscow, Russia
Ph +7 495 223 54 75 - Fax +7 495 223 54 76
service@manuli-hydraulics.com
Guangzhou Representative Office
TABLE 1-B: WIRE BRAID HOSES
mhrus@manulihydraulics.ru Rm. 11B2, Zhongcheng Mansion, Qingnian Rd. Luogang
District, 510730 Guangzhou, Guangdong Province, China INSERT COLLAPSE GO, NO-GO MANDRELS (GAUGES) DIAMETERS (mm)
(F) MANULI FLUICONNECTO S.A.S.
Ph +86 20 8208 6357 - Fax +86 20 8208 6358
NOMINAL SIZE (mm)
Rue de Grande Bretagne, 42-44 - BP 60237 for MULTIFIT TYPE
44472 Carquefou Cedex - France
service@manuli-hydraulics.com (inch)
Ph +33 240 93 57 99 - Fax +33 240 93 69 56 Shenyang Representative Office MINIMUM MAXIMUM NO-GO GO
Rm. 2406, Dongyu Mansion, 2 Heping South Street, Figure 1
std@manuli-sonatra.fr
To download this document and get more detailed information, please visit: www.manuli-hydraulics.com Heping District, 110001 Shenyang, Liaoning Province, China
(CZ) MANULI FLUICONNECTO S.r.o. Ph +86 21 5866 5108 - Fax +86 21 5866 4275 3/16” 0.25 0.55* 2.80 2.30*
UI. Herspicka 758/14, Provozovna, 602 00 Brno service@manuli-hydraulics.com
“Assembling information & instructions” and “Assembling Procedure Presentation”. Czech Republic 1/4” 0.30 0.65* 3.75 3.20*
Wuhan Representative Office
Ph +420 544 501 067 - Fax +420 544 501 068
Rm. 4604, Wuhan Plaza, 688 Jiefang Road, 430022 Wuhan, 5/16” 0.35 0.75* 5.20 4.60*
brno@fluiconnecto.com
Hebei Province, China 2 Insert the GO end of the mandrel into the insert tail. The mandrel should pass through the tail (Figure 2). 3/8” 0.40 1.00* 6.55 5.85*
(H) MANULI FLUICONNECTO KFT Ph +86 27 8571 7833 - Fax +86 27 8571 7833
Ocsai ùt 5, 1239 Budapest - Hungary service@manuli-hydraulics.com 1/2” 0.50 1.20* 8.85* 7.95*
Ph +36 1 287 30 33 - Fax +36 1 286 25 43 Baotou Representative Office 3 Keep on crimping the assembly or batch of assemblies, using the selected crimp setting and control the bore collapse 5/8” 0.60 1.35* 11.90 11.00*
budapest@fluiconnecto.com No. 65 Laodong Road, Rare Earth Hi-tech Zone, 014030 Baotou City, by suitable statistical frequency. 3/4” 0.65 1.45* 14.30 13.40*
(LT) MANULI FLUICONNECTO UAB Inner Mongolia, China
Kirtimu g. 11 - LT 02300 Vilnius - Lithuania Ph +86 472 6980 168 - Fax +86 472 6980 168 0.70* 1.55* 19.20* 18.10*
Ph +370 5 26 45 810 - Fax +370 5 26 45 820 service@manuli-hydraulics.com 4 The insert collapse should be re-checked in case of changes of hoses, inserts or ferrules batches. 1”
vilnius@fluiconnecto.com (SGP) MANULI HYDRAULICS FAR EAST Pte Ltd. 1.1/4” 1.00 2.00 24.90 24.05
Manuli offers an integrated package (ref. products range catalogues) composed by: (LV) MANULI FLUICONNECTO SIA 52 Ubi Avenue 3 - #01-36 Frontier - 408867 Singapore
If insert bore collapse is in the recommended range, hose assemblies in correct and assembling operation in control. 1.1/2” 1.15 2.30 30.70 29.80
Krustpils iela 6, Riga LV 1073 - Latvia Ph +65 6241 6822 - Fax +65 6241 2231
Ph +371 78 28 686/687 - Fax +371 78 28 688 info@manuli-singapore.com.sg 2” 1.25 2.50 40.60 39.60
riga@fluiconnecto.com 1.00 2.00 49.50 48.50
HOSES (PL) MANULI FLUICONNECTO Sp.zo.o
(AUS) MANULI FLUICONNECTO Pty Ltd.
HQ & Distribution Centre
2.3/8”
Mikolowska 93, 43100 Tychy - Poland 68-70 Cyber Loop - Dandenong, Victoria 3175 - Australia 2.1/2” 1.00 2.00 54.50 53.50
Ph +48 32 222 01 30 - Fax +48 32 222 01 39 Ph +61 3 8768 7770 - Fax +61 3 8768 7771 3” 0.80 1.80 68.00 67.00
FITTINGS tychy@fluiconnecto.com info@manuli-hydraulics.com.au
(NL) MANULI FLUICONNECTO BV (HEBU BV) NSW (Mining Operations) Branch * Updated values 2005 edition
Van der Giessenweg 9 38 Shipley Drive - Rutherford, NSW 2323 - Australia
QUICK COUPLINGS 2921 LP Krimpen aan den IJssel - The Netherlands Ph +61 2 4932 1066 - Fax +61 2 4932 1060
Ph +31 180 511411 - Fax +31 180 510515 info@manuli-hydraulics.com.au
info@fluiconnecto.nl Western Australia Branch TABLE 1-C: XTRALOCK COLLAPSE TABLE 1-D: BLASTLOCK COLLAPSE
Unit 2/14 Moriarty Road - Welshpool, 6106 Western Australia
ADAPTORS Ph +61 8 9356 2311 - Fax +61 8 9356 2125
Figure 2
PRESCRIPTIONS (DIAMONDSPIR) PRESCRIPTIONS (GOLDENBLAST RANGE)
AMERICAS info@manuli-hydraulics.com.au
(BR) MANULI HIDRAULICA BRASIL Ltda (ZA) MANULI FLUICONNECTO (Pty) Ltd.
SIZE INSERT COLLAPSE (mm) SIZE INSERT COLLAPSE (mm)
MANIPULATED TUBES Avenida General Motors, 100 - Bairro Iporanga 183 Kuschke Road, Meadowdale Ext 3 DN Dash Inch MINIMUM MAXIMUM DN Dash Inch MINIMUM MAXIMUM
18087-165 - Sorocaba - SP - Brazil Germiston 1401 - South Africa
Ph +55 15 2101-1600 - Fax +55 15 2101-1640 Ph +27 011 454 5155 - Fax +27 011 454 5157
ASSEMBLING MACHINES mhbra@manuli-hydraulics.com colin.hood@fluiconnecto.co.za 19 - 12 3/4” 1.10 2.20 10 - 06 3/8” 0.60 1.20
(MEX) MANULI HYDRAULICS DE MEXICO Sa. de C.v.
WHAT TO DO IN CASE OF OUT-OF-STANDARD RESULTS 25 - 16 1” 0.80 1.80 12 - 08 1/2” 0.70 1.50
Poniente 128 number 590 storehouse 1
MANULI RUBBER INDUSTRIES S.P.A. If insert bore collapse results outside the recommended tolerance range: 31 - 20 1.1/4” 1.50 2.90 19 - 12 3/4” 0.80 1.70
HYDRAULIC AND REFRIGERATION ASSEMBLIES Indutrial Vallejo Zone - 02300 Mexico City, Mexico
Registered Office Headquarters
Ph + 52 55 57196141 - Fax + 52 55 57196198 38 - 24 1.1/2” 1.70 3.30
info@manulihydraulics.com Increase statistic crimping process control and carry out a proper investigation on hoses, fittings, crimping machines
Piazza della Repubblica, 14/16 20124 Milano, Italy 51 - 32 2” 2.70 4.50
HOSE PROTECTIONS (USA) MANULI HYDRAULICS (AMERICAS) Inc. and related tools, crimping process, etc.
Tel +39 02 62713.1 Fax +39 02 62713.382
410 Keystone Drive - Suite 420 - Warrendale, PA 15086 - U.S.A.
info@manulirubber.com Manuli Sales Branches are at your disposal to fully support you. 63 - 40 2.1/2” 3.00 5.00
Ph +1 724 778 3380 - Fax +1 724 778 3381
administration@manuli-hydraulics.us www.manuli-hydraulics.com The product lots have to be changed. 76 - 48 3” 3.00 5.00
 UNIVERSAL • EXTREME
CRIMPING PARAMETERS CHART (All dimensions in mm)
Crimping data tolerances: Crimping diameter: 0/-0.2 mm - Skive length: ±0.5 mm

DN Dash Size 5 -03 6 -04 8 -05 10 -06 12 -08 16 -10 19 -12 25 -16 31 -20 38 -24 51 -32 60 -38 DN Dash Size 5 -03 6 -04 8 -05 10 -06 12 -08 16 -10 19 -12 25 -16 31 -20 38 -24 51 -32 63 -40 76 -48
HOSE TYPE HOSE TYPE
mm inches 4.8 3/16” 6.4 1/4” 7.9 5/16” 9.5 3/8” 12.7 1/2” 15.9 5/8” 19.0 3/4” 25.4 1” 31.8 1.1/4” 38.1 1.1/2” 50.8 2” 60.0 2.3/8” mm inches 4.8 3/16” 6.4 1/4” 7.9 5/16” 9.5 3/8” 12.7 1/2” 15.9 5/8” 19.0 3/4” 25.4 1” 31.8 1.1/4” 38.1 1.1/2” 50.8 2” 63.5 2.1/2” 76.2 3”
GOLDENSPIR®/4SP M00910-04 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32 TRACTOR®/1K M00820-04 M00820-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 M00820-24 M00820-32 M03400-40 M03400-48
ROCKMASTER®/4SP
18.3 22.8 25.8 28.8 33.6 41.5 51.0 59.5 72.5 15.0 16.3 18.6 22.7 26.4 29.5 37.9 44.9 51.8 64.6 77.5* 94.3*
M00910 M00920 25 27 28 33 32 42 48 60 61 M00820 M03400
GOLDENSPIR /4SH
®
M01300-10 M01300-12 M01300-16 M01400-20 M01400-24 M01400-32 TRACTOR®/2K M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-40 M03400-48
ROCKMASTER®/4SH
31.3 35.4 43.0 50.0 56.5 73.7 18.2 19.0 20.6 23.5 27.4 31.1 39.1 48.7 56.2 69.0 80.0* 96.0*
M01300 M01400 36 13 38 10 50 14 68 17 80 25 87 26 M03400
GOLDENSPIR®/12 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32 ROCKMASTER /1SC
® M00120-04 M00120-05 M00120-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 M00820-24 M00820-32
ROCKMASTER®/12
22.3 25.8 29.3 33.7 41.8 49.5 58.0 71.0 15.8 16.5 19.1 21.7 24.4 27.4 36.0 43.2 51.8 64.6
M00910 M00920 27 28 33 32 42 48 60 61 M00120 M00820 23 23 23 27 29 30 35 43
ROCKMASTER®/13 M01300-12 M01300-16 M01300-20 M01300-24 M01300-32 ROCKMASTER®/2SC M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-40 M03400-48

36.0 43.5 53.3** 60.1 76.9 16.3 18.2 19.0 20.6 23.5 27.4 31.1 39.4 48.7 56.2 69.0 80.0* 96.0*
M01300 38 10 50 14 73 17 80 25 87 26 M03400

ROCKMASTER /15® M01300-12 M01300-16 M01300-20 M01300-24 ROCKMASTER/2 PLUS M03400-04 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32 M03400-48
SHIELDMASTER/2 PLUS MINE
35.4 43.0 54.5 60.1 18.2 22.0 25.7 29.1 33.6 41.7 50.8 58.7 71.0 95.0
M01300 38 10 50 14 73 17 80 25 M03400 M00910 M00920 27 28 33 32 42 48 60 61 61
XTRAFLEX/4000 M00920-12 M00920-16 M00920-20 EQUATOR/1 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16 M00110-20 M00110-24 M00110-32 M03400-40

33.4 41.6 50.2 16.3 17.4 19.6 22.5 27.3 31.3 38.6 47.5 53.0 66.0 78.5*
M00920 32 42 48 M00120 M00110 M03400 23 23 23 26 30 32 36 42 56 56 60
XTRAFLEX/5000 M01300-12 M01300-16 M01400-20 EQUATOR/2 M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32

35.8 43.0 50.0 17.5 21.0 22.0 25.5 28.7 33.4 41.5 51.0 58.1 71.6
M01300 M01400 38 10 50 14 68 17 M00910 M00920 25 23 27 28 33 32 42 48 58 59
XTRAFLEX/6000 M01300-12 M001300-16 M01300-20 SPIRTEX/K M00310-10 M00310-12 M00920-16 M00920-20 M00910-24 M00910-32 M03400-40 M03400-48

35.6 43.0 54.5 27.5 32.5 42.5 49.8 57.5 71.5 80,7 95,2
M01300 38 10 50 14 73 17 M00310 M00910 M00920 M03400
SHIELDMASTER®/6000 M00120-04 M00910-06 M00910-08 M00910-10 M01300-12 M001300-16 M01300-20 M01300-24 M01800-32
SHIELDMASTER®/6000 MINE
16.5 22.8 25.8 28.8 35.6 43.0 54.5 60.1 75.5
M00120 M00910 M01300 M01800 23 27 28 33 38 10 50 14 73 17 80 25 84 29
SHIELDMASTER /5000®
M00120-04 M00120-05 M00120-06 M00910-08 M00910-10 M01300-12 M01300-16 M01400-20 HI-PER
SHIELDMASTER®/5000 MINE
16.6 17.8 20.2 25.5 29.3 35.8 43.0 50.0 DN Dash Size 6 -04 8 -05 10 -06 12 -08 16 -10 19 -12 25 -16 31 -20 38 -24 51 -32 63 -40 76 -48
M00120 M00910 M01300 M01400 23 23 23 28 33 38 10 50 14 68 17 HOSE TYPE
mm inches 6.4 1/4” 7.9 5/16” 9.5 3/8” 12.7 1/2” 15.9 5/8” 19.0 3/4” 25.4 1” 31.8 1.1/4” 38.1 1.1/2” 50.8 2” 63.5 2.1/2” 76.2 3”
SHIELDMASTER®/4000 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00920-16 M00920-20 M00910-24 M01400-32

16.6 17.8 20.4 23.6 28.5 32.6 41.6 50.2 58.0 73.7 ETERNITY/2 M00120-04 M00120-05 M00120-06 M00120-08 M00120-10 M00120-12 M00120-16

M00120 M00910 M00920 M01400 23 23 23 26 30 32 42 48 60 87 26 16.7 17.8 20.4 23.6**** 28,5 32.6 39.1
SHIELDMASTER®/2000 M00120-04 M00120-06 M00120-08 M00120 23 23 23 26 30 32 36

15.8 19.1 22.3 DIAMONDSPIR M01750-12 M01800-16 M01800-20 M01800-24 M01800-32 M01800-40 M01800-48

M00120 23 23 26 39,1 48.5 57.5 65.0 75.5 92.0 102.2

SHIELDMASTER /1500® M00820-12 M00820-16 M00110-20 M00110-24 M00110-32 M01750 M01800 52 19 45 17 71 22 75 27 84 29 101 31 102 33

27.4 35.6 46.6 52.9 66.0

M00110 M00820 31 36 45 59 59
ROCKMASTER®/2ST M00910-03 M00910-04 M00910-05 M00910-06 M00910-08 M00910-10 M00920-12 M00920-16 M00920-20 M00910-24 M00910-32
WATER CLEANING & BLASTING
17.4 17.5 21.0 22.0 25.5 28.7 33.4 41.5 51.0 58.1 71.6
M00910 M00920 21 25 23 27 28 33 32 42 50 60 61 DN Dash Size 5 -03 6 -04 8 -05 10 -06 12 -08 16 -10 19 -12 25 -16 31 -20 38 -24 51 -32
TRACTOR®/1T M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38 HOSE TYPE
ROCKMASTER®/1SN
mm inches 4.8 3/16” 6.4 1/4” 7.9 5/16” 9.5 3/8” 12.7 1/2” 15.9 5/8” 19.0 3/4” 25.4 1” 31.8 1.1/4” 38.1 1.1/2” 50.8 2”
16.1 17.9 18.7 20.6 23.5 27.0 30.9 39.2 48.6 57.0 69.5 76.1 SUPERJET M03400-04 M03400-05 M03400-06 M03400-08
M03400
TRACTOR®/2T M03400-03 M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 M03400-20 M03400-24 M03400-32 M03400-38 17.9 18.7 20.6 23.5
ROCKMASTER®/2SN
16.8 18.8 19.7 21.4 24.5 28.3 32.1 40.4 51.0 59.9 72.5 76.1 SUPERJET/PLUS
M03400
M03400-04 M03400-05 M03400-06 M03400-08
M03400

NOZONE®/2K M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 18.8 19.7 20.6 23.5
M03400
18.2 19.0 20.6 23.5 27.4 31.1 PROJET M00120-04 M00120-05 M00910-06 M00910-08
M03400

LYTE-FLEX® M03400-04 M03400-05 M03400-06 M03400-08 M03400-10 M03400-12 M03400-16 16.5 17.6 22.0 25.5
M00120 M00910 23 23 27 28
18.1 19.0 20.7 23.5 27.3 31.2 38.7 GOLDENBLAST M01700-06 M01700-08
M03400

HARVESTER®/17 M00820-04 M00820-05 M03400-06 M03400-08 24.4 28.4

M01700 47 15 52 16
15.0 16.3 20.2 23.1 GOLDENBLAST/PLUS M01700-06 M01700-08 M01700-12
M00820 M03400
***
JACKMASTER M03400-04 M03400-06 24.6 29.1 38.9
M01700 47 15 52 16 54 19
18.8 20.6 GOLDENBLAST/SIX M01800-08 M01800-12
M03400

FIREND M03400-04 M03400-06 M03400-08 M03400-12 33.3 42.7

M01800 52 16 54 19
17.9 20.6 23.5 30.9
M03400

PILOT M00820-03 M00820-04 M00820-05 M00820-06 M00820-08

12.1 14.8 15.7 18.1 21.7 REFRIGERATION Crimping data tolerances: Crimping diameter: ±0.1 mm (REFRISTAR, REFRIMASTER); ±0.2 mm (REFRIFAST)
M00820

MULTITEX M00820-03 M00820-04 M00820-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16 DN Dash Size 5 -04 8 -06 10 -08 12(13) -10 16 -12 22 -16 28 -20
HOSE TYPE
12.1 15.0 16.0 18.4 22.6 26.1 29.7 36.3 mm inches 4.8 3/16” 7.9 5/16” 9.5 13/32” 12.7 1/2” 15.9 5/8” 22.2 7/8” 28.6 1.1/8”
M00820
REFRISTAR C00300-04 C00300-06 C00300-08 C00300-10 C00300-12 C00300-16 C00300-20
ADLER/2 M00310-06 M00310-08 M00310-12 M00310-16 STAR-CRIMP

20.9 25.0 33.2 39.3

+
fittings 15.2 20.2 21.3 26.0 30.8 34.4 42.5
C00300
M00310
REFRIMASTER C00700-06 C00700-08 C00700-10 C00700-12
ASTRO/2 M00820-04 M00820-05 M00820-06 M00820-08 M00820-10 M00820-12 M00820-16 M00820-20 FRIGOCLIC®

15.9 16.9 19.2 22.9 26.9 30.4 38.1 45.7

+
fittings 16.9 19.9 21.8 26.0
C00700
M00820
REFRIFAST
ASTRO/3 M00310-04 M00310-05 M00310-06 M00310-08 M00310-10 M00310-12 M00310-16 M00310-20 M00910-24 M00910-32

16.1 17.2 20.4 23.2 27.0 31.6 38.3 44.2 59.0 71.5 FAST CRIMP*
14.8 16.3 18.8 21.1
M00310 M00910
*Strictly use Manuli die-sets bubble crimping
HYDROPLAST M00820-03 M00820-04 M00820-05 M00820-06 M00820-08
HYDROTWIN
11.8 14.4 16.2 18.1 22.7
M00820

FERRULE FERRULE FERRULE FERRULE The recommended crimping diameters suggested are
DN Dash Size 5 -04 6 -05 8 -06 10 -08 12 -10 16 -12 22 -16 28 -20 35 -24 46 -32 related
HOSE TYPE to Manuli hydraulic hoses and fittings.
mm inches 4.8 3/16” 6.4 1/4” 7.9 5/16” 10.3 13/32” 12.7 1/2” 15.9 5/8” 22.2 7/8” 28.6 1.1/8” 34.9 1.3/8” 46.0 1.13/16” CRIMPING DIAMETER CRIMPING DIAMETER CRIMPING DIAMETER CRIMPING DIAMETER * 2005 hose structure
M00310-03 M00310-04 M00310-05 M00310-06 M00310-08 M00310-10 External Skive Internal Skive External Skive Internal Skive External Skive Internal Skive ** Four spirals hose structure, pay attention to crimping
COVER External Skive length mm
length mm length mm length mm length mm length mm length mm diameters
14.6 16.7 17.5 20.7 24.2 27.7 *** Hose structure 1-ply
M00310 Multifit Type RANGE Interlock Type RANGE Xtralock Type RANGE Blastlock Type RANGE **** New structure from 2008