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WZKat 0811 E

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Tool catalogue

SERVICE

Contains all for the service technician necessary measuring and inspection device, special tools, aid as well as electrical
instruments.

DMG Service Fräsen Seebach GmbH


Neue Straße 61, D-99846 Seebach
Tel. +49 (0) 36929 81 2186 Fax +49 (0) 36929 81 3186
HISTORIE Version 0706
Catalogue together with Geretsried, tabulated
HISTORIE Version 0802
2379785, 2379782 und 2357915 added
HISTORIE Version 0804
2362084, 2379795 added; 2356478, 2379773, 2350073 and
2485202 actualised; 6018538 replaces 2485254
HISTORIE Version 0806
2539622 and Woelke TA2 added
HISTORIE Version 0810
2561132 (Testing bar for double gripper) added
HISTORIE Version 0811; added:
2565278 (Wireless Probe Set);
2563703 (Put-on wrench Ø 38); 2563704 (Put-on wrench Ø 32)

Contact: Herr Robert Oettl


Lausitzer Straße 7
82538 Geretsried
Phone: +49 (0) 8171 817 3320
e-mail: robert.oettl@gildemeister.com

All rights, also those of the reproduction, of the duplication of parts of the here available manual and those of the translation remain to the
publisher.
Without written permission of the publisher no part of the manual in any form, also for training purposes, may be reproduced or copied with
the help of electronic duplication systems.
For technical contents the language version of the manufacturer is determining (German).
Edition: November 2008
Ident No.:
©2008 DMG Service Fräsen Seebach GmbH
Table of Contents

Measuring Tools............................................................ 1-1


Digital Level (with cable) 1-2
Leveltronik NT horizonal 1-2
Leveltronik NT angle 1-2
Connection cable 1-2
Levelsoft PRO 1-3
Battery barrel for Niveltronik (pointer device) 1-3
Wireless Probe Set 1-3
Spirit level length 250mm 1-4
Initial tensions measuring instrument VSM - 1 1-4
Manometer case 1-5
Electronic pressure gauge 1-5
Woelke testing adapter TA2 1-5
Manometer 25 bar 1-6
Manometer 100 bar 1-6
Manometer 0 - 250 bar 1-6
Manometer 400 bar 1-6
Safe control-Electronic Kelch 1-7
Clamping force measuring unit SK40 1-7
Clamping force measuring unit SK50 1-7
Clamping force measuring unit HSK50 1-7
Clamping force measuring unit HSK63 1-7
Clamping force measuring unit HSK100 1-7
Power Check Ott-Jakob 10 - 75 KN 1-8
Power Check Ott-Jakob 2- 15 KN 1-8
Adapter SK 40 1-8
Adapter SK 50 1-8
Adapter HSK 50 1-9
Adapter HSK 63 1-9
Adapter HSK 100 1-9

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-I


Table of Contents

Dial gauge 0,01 mm 1-10


Dial gauge 0,001 mm 1-10
Dial gauge Mahr 0.002 (Puppitast) 1-10
Dial gauge Mahr 0.01 (Puppitast) 1-10
Dial gauge 0,001 1-10
Hydraulic-Magnetic measuring stand 1-11
Mechanic measuring stand 1-11
Hydraulic-Magnetic measuring stand 1-11
Dial gauge holder 1-11
Block gauge 250 1-12
Block gauge 100 1-12
Block gauge 50 1-12

1-II DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Table of Contents

Testing Tools............................................................... 2-13


Precision test framework 1 2-14
Precision test framework 2 2-14
Precision test framework 3 2-14
Precision test framework 4 2-14
test framework 90° 2-15
Aluminum case 2-15
Measuring strip 2-15
Test blocks (parallel supports) 2-15
Measuring instrument ball 2-15
Measuring instrument with ceramic ball 2-16
Test bar HSK100 2-16
Test bar HSK63 2-16
Test bar HSK50 2-17
Test bar HSK40 2-17
Test bar HSK32 2-17
Test bar SK50 2-17
Test bar SK40 2-17
Test bar BT40 2-18
Clamping fist 2-18
Measuring linkage 2-18
Centring tool SK 40 2-18
Centring tool HSK 50 2-18
Centring tool HSK 63 2-19
Centring tool base frame 2-19
Centring tool clamping chuck SK 40 2-19
Centring tool clamping chuck SK 50 2-19
Centring tool clamping chuck HSK 63 2-19
Centring tool clamping chuck HSK 100 2-20
Collet chuck HSK40 for measuring ball 2-20
Collet chuck HSK63 for measuring ball 2-20
Measuring ball 2-20
Testing device SK 40 2-20
Testing device HSK 50 2-21
Testing device HSK 63 2-21
Control angle 2-21
Aluminum transportation case 2-22

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-III


Table of Contents

Tenon block 2-22


Testing device with pick-up SK 40 2-22
Testing device with pick-up HSK 50 2-22
Testing device with pick-up HSK 63 2-22
Testing device for SK 40, HSK 50 and HSK 63 2-23
Pick-up SK 40 2-23
Pick-up HSK 50 2-23
Pick-up HSK 63 2-23
Adjusting tool HSK100 2-24
Adjusting tool HSK63 2-24
Adjusting tool HSK63F 2-24
Adjusting tool HSK50 2-24
Adjusting tool HSK40 2-25
Adjusting tool SK50 2-25
Adjusting tool SK40 2-25
Adjusting tool BT40 2-25
Retention knob SK40 DIN 69872-A 2-26
Retention knob SK40 ISO-B, ISO 7388-A 2-26
Retention knob SK50 DIN 69872-A 2-26
Retention knob SK50 ISO-B, ISO 7388-A 2-26
T-nut threaded M12 2-26
Locking screw M12 x 63 mm 2-26
Flanged nut M12 2-26
Testing bar for double gripper 2-26

1-IV DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Table of Contents

Special Tools ............................................................... 3-27


Groove nut key 50 3-28
Groove nut key 70VL 3-28
Groove nut key 70V 3-28
Groove nut key 50T 3-28
Groove nut key 360 3-28
Key nut M100 3-29
Socket wrench 3-29
Set wrench swivel table 3-29
Locking wrench swivel table 3-29
Put-on wrench Ø 38 3-30
Put-on wrench Ø 32 3-30
Fixture gear tension 3-30
Special wrench swivel milling head 3-30
Special wrench swivel round table 3-31
Special wrench serration head 3-31
Groove nut DMC63H 3-31
Groove nut DMC65V 3-31
Device DMC63H 3-31
Socket wrench DMC 75 3-32
Socket wrench 2 DMC 75 3-32
Centring device DMC75VL 3-32
Fixing bolt DMC75V 3-32
Removing clamps 3-32
Ring appliance 3-33
Ring adapter 3-33
Pushing device 3-33
Assembly support 3-33
Belt tightening device 1 3-33
Belt tightening device 2 3-34
Vice 3-34
Vice chops 3-34
Special tool set Ott-Jakob SK 40 3-34
Special tool set Ott-Jakob SK 50 3-35
Special tool set Röhm HSK 50 3-35
Special tool set Röhm HSK 63 3-35
Mounting device HSK 3-36

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-V


Table of Contents

Collet chuck tool HSK100 3-36


Collet chuck tool-key HSK100 3-36
Roller guiding rails 3-36
Magnet disassembly tool 3-36
Expanding device 3-36
Mounting device 835972-1 3-37
Assembly aid (Indexdummy) 3-37
Device DMC80H 3-37
Device DMC60H 3-37
Key for Spieth nut 3-38
Nestle appliance 3-38
Hexagon wrench 3 mm 3-38
Hexagon wrench 4 mm 3-38
Hexagon wrench 5 mm 3-39
Hexagon wrench 6 mm 3-39
Extension 100 mm 1/4“ 3-39
Screw trestle 3-39
fixing device 3-40
Prolongation 550 mm; 1/2“ 3-40
Aluminum rail 3-40
Crimping tool HAN D/E 3-41
Crimping tool HTF RSV 16 3-41
Mounting tool 3-41
Output tool 3-41
Pusher tool 3-41

1-VI DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Table of Contents

Aid ........................................................................... 4-43


Maintenance Kit for clamping system HSK 63 4-44
Maintenance Kit for clamping system SK 40 4-44
Lifting Bag 4-44
Hydraulic hand pump 700 4-44
Hydraulic hand pump 1000 4-45
Pressure cylinder RSM50 4-45
Pressure cylinder RSM100 4-45
Hydraulic hose 4-45
Check valve 4-45
Checking / filling device nitrogen 4-46
Shank hook spindle 4-46
Lifting screws M 10 4-46
Swivel Hook 4-46
Swivel Hook 4-46
Lifting tool T-slot 4-47
Lifting tool spindle 4-47
Lifting device with crane hook 4-47
Electrical cabinet key 4-47
Lubrication Unimoly C 220 4-48
Lubrication Microlube GL 261 4-48
Rescue set for linear drives 4-48
Case for measuring devices 4-49
Aluminum dishes 4-49
Case for measuring devices 4-49
Tool case with roles 4-50
Tool case with roles 4-50

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-VII


Table of Contents

Electricity / Electronics .............................................. 5-51


Step7 5-52
Software Step7 5-52
SLC software 5-52
PCMCIA card CP5512 5-53
Cable MPI 5-53
Basic package Solutionline 5-53
Siemens BT 200 5-54
Siemens Addressing and Diagnosis Instrument 5-54
Insulation measuring appliance 5-54
Digital noise level measuring appliance SL-100 5-54
Phase sequence indicator 5-55
Plug 5-pin 5-55
Universal Adapter kit 5-55
Adapter cable combination 5-55
Adapter SUB-D, 9 pin, plug 5-56
Adapter SUB-D, 25 pin, plug 5-56
Adapter SUB-D, 15 pin, plug 5-56
Adapter SUB-D, 9 pin, jack 5-56
Adapter SUB-D, 9 pin, plug 5-56
Adapter SUB-D, 9 pin, plug 5-56
Adapter SUB-D, 9 pin, jack 5-57
Adapter SUB-D, 9 pin, plug 5-57
Encoder-Dummy 5-57
Data communication cable 5-57
Cable Miniport Omron 5-57
Data communication cable for Indramat 5-58
Cable MPI 5-58
Cable serial 5-58
Cable Ethernet 5-59
Cable Ethernet crossover 5-59
Push tool FG0200 5-59
Push tool FG0300 5-59

1-VIII DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Measuring Tools

1 Measuring Tools

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-1


Measuring Tools

6018731 Digital Level (with cable)


contains:
1 disply unit Levelmeter
1 Leveltronic NT (measuring base horizontal
device)

2379709 Leveltronik NT horizonal


Additional horizontal device
Attention: order also cable!

2379711 Leveltronik NT angle


Additional angle device
Attention: order also cable!

6019089 Connection cable


10 meter
for „Levelmeter 2000“ or „BlueLEVEL“

1-2 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Measuring Tools

2379717 Levelsoft PRO


Software for Leveltronik

2379723 Battery barrel for Niveltronik (pointer


device)

2565278 Wireless Probe Set


- Radio-wave touch probe
Toolbox
- tracer pin
- Radio-wave receiver
- connecting cable for Radio-wave receiver
- adapter cable Sinumerik 840D
- adapter cable iTNC 530 / MillPlus
- tool retainer
SK40, SK50, HSK50, HSK63, HSK100
- tool case

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-3


Measuring Tools

6018783 Spirit level length 250mm


accuracy 0,02 mm/m

2357915 Initial tensions measuring instrument


VSM - 1
With front-sided measuring head Fa. CONTI-
TECH
measures the belt tension by all machine types

1-4 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Measuring Tools

2358271 Manometer case


Manometer 250 bar

6018736 Electronic pressure gauge


0-400 bar, for energy coupling

k6000 Woelke testing adapter TA2


with connecting cable and power supply
adjusting the distance between gear wheel
and shaft encoder

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-5


Measuring Tools

6018639 Manometer 25 bar


with hose and connection G1/4

6018638 Manometer 100 bar


with hose and connection G1/4

2328831 Manometer 0 - 250 bar


with hose and connection G1/4

6018646 Manometer 400 bar


with hose and connection G1/4

1-6 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Measuring Tools

6018737 Safe control-Electronic Kelch


in case
- without Capto drawbar pull-force gauge
Only usable with Clamping force measuring
unit!

6018738 Clamping force measuring unit SK40


for SK40
Only usable with Safe control-Electronic!

6018742 Clamping force measuring unit SK50


for SK50
Only usable with Safe control-Electronic!

6018744 Clamping force measuring unit HSK50


for HSK50
Only usable with Safe control-Electronic!

6018747 Clamping force measuring unit HSK63


for SK63
Only usable with Safe control-Electronic!

6018743 Clamping force measuring unit HSK100


for HSK100
Only usable with Safe control-Electronic!

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-7


Measuring Tools

2358595 Power Check Ott-Jakob 10 - 75 KN


Check the pull force on spindles with HSK

2358597 Power Check Ott-Jakob 2- 15 KN


Check the pull force on spindles with SK

2358609 Adapter SK 40
DIN 69871
for Power Check
DIN 69871 Type A
or
ANSI B5.50 - 78 Type B

2379770 Adapter SK 50
DIN 69871
for Power Check
DIN 69871 Type A
or
ANSI B5.50 - 78 Type B
(similar SK 40)

1-8 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Measuring Tools

2358613 Adapter HSK 50


for Power Check

2358616 Adapter HSK 63


for Power Check

2379772 Adapter HSK 100


for Power Check
(similar HSK 63)

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-9


Measuring Tools

6018784 Dial gauge 0,01 mm


push and water proof,
Ø 28 mm

2350075 Dial gauge 0,001 mm

6018785 Dial gauge Mahr 0.002 (Puppitast)


0,002 mm
Ø 40 mm

6018786 Dial gauge Mahr 0.01 (Puppitast)


0,01 mm

2328835 Dial gauge 0,001


push and water proof,

1-10 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Measuring Tools

6018782 Hydraulic-Magnetic measuring stand


radius 300 mm
holding power 800 N

6018781 Mechanic measuring stand


hight150 mm

6019154 Hydraulic-Magnetic measuring stand


radius 400mm
holding power 1000 N

2379757 Dial gauge holder


Fixing the dial gauge for adjustment of the tool
changing points of the X and Y axis

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 1-11


Measuring Tools

2358273 Block gauge 250


250 mm

2379760 Block gauge 100


100 mm

2379762 Block gauge 50


50 mm

1-12 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

2 Testing Tools

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-13


Testing Tools

2485255 Precision test framework 1


500 x 400 x 50 mm
precision test frameworks from black hard rock
five-sided exactly
inclusive deposit and transport box from wood
with calibration record

2485263 Precision test framework 2


400 x 300 x 50 mm
precision test frameworks from black hard rock
five-sided exactly
inclusive deposit and transport box from wood
with calibration record

6018700 Precision test framework 3


400 x 300 mm
precision test frameworks from steel
right angle tolerance 0,003 mm
planeness and parallelism 0,002 mm
transport box from wood
with calibration record

6018701 Precision test framework 4


500 x 400 mm
precision test frameworks from steel
right angle tolerance 0,004 mm
planeness and parallelism 0,003 mm
transport box from wood
with calibration record

2-14 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

6018702 test framework 90°


600 x 400 mm
from stone
right angle tolerance 0.005 mm (DIN 875)
thickness 70cm
weight 30Kg
transport box
with calibration record

2361742 Aluminum case


for stone made test framework 600 x 400 mm

6018538 Measuring strip


600 mm
from steel
transport box from wood
planeness 0.002 mm
parallelism 0.003 mm
with calibration record
6018534 Test blocks (parallel supports)
45 x 40 mm
parallelism: 0,001 mm
same height: 0,001 mm
1 pair = 2 pieces

2358660 Measuring instrument ball


with piece of centring
centring piece alternatively measured in in-
ches or in centimetre available

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-15


Testing Tools

2379773 Measuring instrument with ceramic ball


Ø 30 mm

6018677 Test bar HSK100


with calibration record

6018939 Test bar HSK63


with calibration record

2-16 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

6018750 Test bar HSK50


with calibration record

6018753 Test bar HSK40


with calibration record

2350053 Test bar HSK32


with calibration record

6018935 Test bar SK50


with calibration record

6018936 Test bar SK40


with calibration record

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-17


Testing Tools

6018937 Test bar BT40


with calibration record

6018629 Clamping fist


for connecting measuring linkage, gauge and
test bar

6018621 Measuring linkage


for fastening of the gauge for the clamping fist

2357916 Centring tool SK 40


with fixing for measuring gauge
without clamping pin

2357917 Centring tool HSK 50


with fixing for measuring gauge
without clamping pin

2-18 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

2357918 Centring tool HSK 63


with fixing for measuring gauge
without clamping pin

2350051 Centring tool base frame


in connection with the corresponding centring
tool clamping chuck

2358675 Centring tool clamping chuck SK 40


in connection with the corresponding centring
tool base frame (2350051)

2358677 Centring tool clamping chuck SK 50


in connection with the corresponding centring
tool base frame (2350051)

2358680 Centring tool clamping chuck HSK 63


in connection with the corresponding centring
tool base frame (2350051)

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-19


Testing Tools

2358682 Centring tool clamping chuck HSK 100


in connection with the corresponding centring
tool base frame (2350051)

k6000 Collet chuck HSK40


for measuring ball
for adjusting the kinematics

6019087 Collet chuck HSK63


for measuring ball
hydro extensible collet chuck
for adjusting the kinematics

6019088 Measuring ball


Ø = 20 mm
with internal screw thread M6x10 and threa-
ded pin 50 mm (mounted)
precision +/- 0,001 mm
2358686 Testing device SK 40
with chuck (without clamping pin)

2-20 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

2379753 Testing device HSK 50


with chuck

2358696 Testing device HSK 63


with chuck

2358698 Control angle


with magnet mount
350 mm long

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-21


Testing Tools

2361750 Aluminum transportation case


for control angle with magnet mount 360 mm

2358997 Tenon block


flat, 14 mm
1 pair = 2 pieces
locking the control angle on table

2374654 Testing device with pick-up SK 40


without clamping pin
testing device for spindle orientation and tool
magazine chain

2374655 Testing device with pick-up HSK 50


testing device for spindle orientation and tool
magazine chain

2374657 Testing device with pick-up HSK 63


testing device for spindle orientation and tool
magazine chain

2-22 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

2358806 Testing device for SK 40, HSK 50 and


HSK 63
testing device for spindle orientation and tool
magazine chain

2358842 Pick-up SK 40
without clamping pin
for testing device for spindle orientation and
tool magazine chain

2358848 Pick-up HSK 50


for testing device for spindle orientation and
tool magazine chain

2358855 Pick-up HSK 63


for testing device for spindle orientation and
tool magazine chain

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-23


Testing Tools

6018757 Adjusting tool HSK100


three-piece
to adjust the tool changer positions

6018667 Adjusting tool HSK63


three-piece
to adjust the tool changer positions

6018674 Adjusting tool HSK63F


three-piece for finishing spindle
DMC165V

6018758 Adjusting tool HSK50


three-piece
to adjust the tool changer positions

2-24 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Testing Tools

6018673 Adjusting tool HSK40


three-piece
to adjust the tool changer positions

6018761 Adjusting tool SK50


three-piece
to adjust the tool changer positions

2357033 Adjusting tool SK40


three-piece
to adjust the tool changer positions

6018762 Adjusting tool BT40


three-piece
to adjust the tool changer positions

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 2-25


Testing Tools

21400400 Retention knob SK40 DIN 69872-A


017300 Retention knob for testing devices SK40 (DIN)

24056210 Retention knob SK40


ISO-B, ISO 7388-A
Retention knob for testing devices SK40 (ISO)

21400400 Retention knob SK50 DIN 69872-A


017400 Retention knob for testing devices SK50 (DIN)

24056868 Retention knob SK50


ISO-B, ISO 7388-A
Retention knob for testing devices SK50 (ISO)

26051029 T-nut threaded M12

2358934 Locking screw M12 x 63 mm

2358937 Flanged nut M12

2561132 Testing bar for double gripper


setting up the tool magazine with double grip-
per

2-26 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

3 Special Tools

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-27


Special Tools

2358750 Groove nut key 50


Stretching X-ball screw spindle DMU 50 eV,
DMU 70 eV

2358752 Groove nut key 70VL


Stretching X-ball screw spindle DMU 70 VL

2358755 Groove nut key 70V


Stretching X-ball screw spindle DMU 70 V

2358756 Groove nut key 50T


DMU 50 T

2358758 Groove nut key 360


Groove nut shuttle (gripper arm) DMF 360/500

3-28 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

2732932 Key nut M100


B head DMF 220

2351061 Socket wrench


RON B-head DMF 220

64016224 Set wrench swivel table


Adjusting swivel table DMU 50

2379775 Locking wrench swivel table


Adjusting swivel table unit DMU 50

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-29


Special Tools

2563703 Put-on wrench Ø 38


for groove nut M25x1.5;
B axis DMU 70 back

front

2563704 Put-on wrench Ø 32


for groove nut M16x1.5; back
B axis DMU 70

front

2734930 Fixture gear tension


Adjusting the gear tension of the NC round ta-
ble DMU 50 eV linear

2358866 Special wrench swivel milling head


dismounting and mounting of the B axis
DMF 250 / 360 / 500 L

3-30 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

2358867 Special wrench swivel round table


Adjusting the gear tension of the swivel round
table DMU 70 V / eV

2358870 Special wrench serration head


Adjust torque for serration head 2,5°
DMF 220 / 300 L

6018619 Groove nut DMC63H


tool for groove nut for exchanging x-spindles of
DMC63H
Attention: torque wrench 300 Nm and socket
wrench 30 mm necessary!

6018772 Groove nut DMC65V


tool for groove nut for exchanging x-spindles of
DMC63H
Attention: torque wrench 300 Nm and socket
wrench 36 mm necessary!

6018770 Device DMC63H


Exchanging the spindle of the ball bearing
Y axis DMC63H

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-31


Special Tools

2350072 Socket wrench DMC 75


for measuring system B axis DMC 75 / 105VL

2350067 Socket wrench 2 DMC 75


adjusting the two-pieced gear
DMC 75 / 105VL

2350070 Centring device DMC75VL


for coupling and brake 2 axis head DMC75VL/
DMC105VL
with adapter for old and new version

2350058 Fixing bolt DMC75V

2350074 Removing clamps


for tool changer turret DMC75VL / DMC105VL

3-32 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

6018604 Ring appliance


to change motor spindle for DMC64V-
DMC65V-104V-144V-70V-100V-DMC75V

2350065 Ring adapter


to change motor spindle for DMC75VL with 5
axes

6020149 Pushing device


for nipple lubrication feeding DMC63H

6020150 Assembly support


for ball screw DMC63H

6018763 Belt tightening device 1


for DMC63V/DMC103V

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-33


Special Tools

6018764 Belt tightening device 2


for DMC65V

2358859 Vice
for fixing the X-spindle
DMU 50/70 V / VL / eV DMF 220 / 300 K

2358862 Vice chops


set for spindle diameters 50 mm, 40 mm and
30 mm
inserts for different spindle diameters

6018831 Special tool set Ott-Jakob


SK 40
three-piece
for collet chuck SK 40
assembly/disassembly and collet chuck adju-
stment

3-34 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

6019085 Special tool set Ott-Jakob


SK 50
three-piece
for collet chuck SK 50
assembly/disassembly and collet chuck adju-
stment

2362082 Special tool set Röhm HSK 50


two-piece
for collet chuck HSK 50
assembly/disassembly and collet chuck adju-
stment

2358856 Special tool set Röhm HSK 63


two-piece
for collet chuck HSK 63
assembly/disassembly and collet chuck adju-
stment

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-35


Special Tools

2328797 Mounting device HSK


assembly and disassembly for segment collet
chucks HSK63 / HSK100

6018777 Collet chuck tool HSK100


two-piece
installation tool HSK100 for exchanging collet
chucks for DMC 80H

6018779 Collet chuck tool-key HSK100


for exchanging collet chucks for DMC80H

6018833 Roller guiding rails


made of steel
dimensions 35 - 396 mm
to grind the roller shoes and to secure the ball
by taking out of the guiding shoes on guides of
Rexroth Star

2350068 Magnet disassembly tool


for linear motor

6019092 Expanding device


appliance for the alignment of the lineal slide
ways

3-36 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

6018765 Mounting device 835972-1


for exchange of the motor spindle DMC60/
DMC63H/DMC80H

2485169 Assembly aid (Indexdummy)


adjusting tool for tool chain on double chain
with Omron

6019083 Device DMC80H


key for castle nut for disassembly measuring
system of Rückle-Round table DMC80H

6018608 Device DMC60H


key for castle nut for disassembly measuring
system of Rückle-Round table DMC60H

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-37


Special Tools

6018775 Key for Spieth nut

2350073 Nestle appliance


DMC75VL-DMC105VL

6018792 Hexagon wrench 3 mm


nonmagnetic made of titanium

2379699 Hexagon wrench 4 mm


nonmagnetic made of titanium

3-38 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

2379701 Hexagon wrench 5 mm


nonmagnetic made of titanium

2379704 Hexagon wrench 6 mm


nonmagnetic made of titanium

2379706 Extension 100 mm 1/4“


nonmagnetic made of titanium

6018610 Screw trestle

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-39


Special Tools

2485264 fixing device


Adjusting the gear tension Swivel gear
DMF 220 with B head

k6000 Prolongation 550 mm; 1/2“


adjusting machine supports DMF

2485243 Aluminum rail


Device for adjusting tool changer (chain maga-
zine SK 40)

3-40 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Special Tools

2485178 Crimping tool HAN D/E


0,14 - 4 mm2, with positioning collet

2485202 Crimping tool HTF RSV 16


0,15 - 1,5 mm2

2485171 Mounting tool


for Harting pins

2379785 Output tool


DWW RSV 1.6

2379782 Pusher tool

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 3-41


Special Tools

3-42 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Aid

4 Aid

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 4-43


Aid

2485173 Maintenance Kit for clamping system


HSK 63
all machines with Kessler spindles
and Röhm clamping system
content:
Special tool set Röhm
Assembly fixture Röhm
Metaflux-Spray
Metaflux-Paste
Wiper

k6000 Maintenance Kit for clamping system


SK 40
content:
Special tool set Ott-Jakob
Molykote-Spray
Wiper

2485190 Lifting Bag


lifting capacity: 9,6 t
Lifting height: max. 20,3 cm
Size: 37 x 37 cm
Working pressure: 8 bar
Set consisting of lifting bag, air tube and con-
trol unit

k6000 Hydraulic hand pump 700


700 bar, 0,5 l tank, manometer

4-44 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Aid

2350057 Hydraulic hand pump 1000


with high-pressure hose and manometer
400 bar and 1000 bar
inkl. back-to-back coupling for manometer and
hose
connecting coupling for pressure cylinder
RSM50

2377302 Pressure cylinder RSM50


5 tons
with coupling 3/8-18 NPT

2361739 Pressure cylinder RSM100


10 tons
with coupling 1/4-18 NPT

2361740 Hydraulic hose


0-700 bar
for pressure cylinder RSM100
prepared for connection to hydraulic hand
pump (Art. 2350057)

2328833 Check valve

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 4-45


Aid

6018734 Checking / filling device nitrogen

2485247 Shank hook spindle


¼“ thread
for Kessler spindle 18000 U/min

2485248 Lifting screws M 10


Remove and/or replacement
partition wall
Machine Type DMF 360 / 500

2485249 Swivel Hook


carrying force: 0,5 t
screw: M12
Hang the swivel milling head
DMF 250 / 360 / 500

2485251 Swivel Hook


screw: M 10

4-46 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Aid

2485252 Lifting tool T-slot


carrying force: 300 kg
gear the swivel table DMU 50/70

???? Lifting tool spindle


carrying force: ?00 kg
gear the spindle DMU 50/70

6018767 Lifting device with crane hook


for exchanging motor spindle
DMC 60H/DMC63H/DMC80H
(can only be used where crane is available!)

6019148 Electrical cabinet key

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 4-47


Aid

6019094 Lubrication Unimoly C 220


Spray

6019095 Lubrication Microlube GL 261


Spray

6018676 Rescue set for linear drives


aluminum wedges, copper hammer
Use Separate the permanent magnets of line-
ar drives
all machines with linear motors

4-48 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Aid

6018800 Case for measuring devices


Aluminum without insert
dimension 555 x 355 x 180 mm

2485245 Aluminum dishes


for Case for measuring devices
Part.-Id. 6018808

6018802 Case for measuring devices


Aluminum without insert
dimension 600 x 400 x 150 mm

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 4-49


Aid

6018803 Tool case with roles

6018808 Tool case with roles


Specially stably for flight luggage transport

4-50 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Electricity / Electronics

5 Electricity / Electronics

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 5-51


Electricity / Electronics

6018809 Step7
Siemens software, single license
with MPI cable 5 m and PCMCIA card for no-
tebook

6018810 Software Step7


update V5.x for Siemens control 810/840 (re-
quirements:
Win2000 Prof. SP3 or
Win XP Prof. SP1 and IE 6.x)

2357006 SLC software


for Siemens Safety Integrated

5-52 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Electricity / Electronics

6019084 PCMCIA card CP5512


for laptop to use Step7 for Siemens control
810/840

6018812 Cable MPI


for Step7
serial, 9 pin plug
10 m length

2539622 Basic package Solutionline


-Adapter: USB to IDE / SATA
(incl. corresponding cable
and power supply)
- Compact Flash CFcard (512 MB)
- PCMCIA adapter for CF Card
- USB Flash Disk Drive (1 GB)

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 5-53


Electricity / Electronics

2358894 Siemens BT 200


Diagnosis for profibus DP systems without ad-
ditional measuring instrument
with charger

2358896 Siemens Addressing and Diagnosis In-


strument
Addressing and Diagnosis for AS-i-Modules

6019086 Insulation measuring appliance

2379755 Digital noise level measuring appliance


SL-100

5-54 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Electricity / Electronics

6018830 Phase sequence indicator

2358897 Plug 5-pin


with screw connection M12 for
AS-i modules

2362084 Universal Adapter kit


consisting of:
- plastic box
- Encoder-Dummy (2350081)
- Adapter ’Landert’ (2379789)
- Adapter ’MPI’ (2379792)
- Adapter ’PNOZ’ (2379797)
- Adapter ’Seriell’ (2350077)
- Adapter ’611U’ (2379800)
- Adapter ’Omron’ (2379793)
- Adapter cable combination (2356478)

2356478 Adapter cable combination


Cable RJ45 to RJ45 (network cable)
length 5 m
adapter SUB-D, 9 pin, jack;
for laptop connection

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 5-55


Electricity / Electronics

2379795 Adapter SUB-D, 9 pin, plug


for laptop connection

2350077 Adapter SUB-D, 25 pin, plug


Data transfer serial to Mill Plus, TNC 426 / 430
and iTNC 530;
Software Update of the Promatec Board (DMU
50/ 70 eV and VL)

2379786 Adapter SUB-D, 15 pin, plug


Data transfer Drive Top for adjusting the rack
wall Indramat

2379789 Adapter SUB-D, 9 pin, jack


data transfer between adapter switch cabinet
Landert drive (all DMF machines) and PC via
serial interface

2379792 Adapter SUB-D, 9 pin, plug


Step 7
data transfer, diagnosis and program changes
between control and Laptop. (the Laptop must
equipped with MPI interface, if necessary with
PCMCIA adapter card)

2379793 Adapter SUB-D, 9 pin, plug


data transfer between Omron SPC and PC

5-56 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Electricity / Electronics

2379797 Adapter SUB-D, 9 pin, jack


data transfer between PNOZmulti or single-
channel vibration monitor SiViB 1000 and PC

2379800 Adapter SUB-D, 9 pin, plug


data transfer between analog drive
Siemens 611U and PC

2350081 Encoder-Dummy
simulation motor encoder
all machines /
Sinumerik
TNC, iTNC
MillPlus

2350078 Data communication cable


Data communication PC - servo drive
with circular connector

2356500 Cable Miniport Omron


data transfer between miniperipherieport Om-
ron and PC (RS232)

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 5-57


Electricity / Electronics

6018826 Data communication cable for Indramat


15-pin jack - 9-pin jack
10 m length

2379801 Cable MPI


for Profibus, 10 m

6018825 Cable serial


25 pin to 9 pin
5m
for connecting control with laptop

5-58 DMG Service Fräsen Seebach -Tool Catalogue 10/2008


Electricity / Electronics

6018622 Cable Ethernet

6018828 Cable Ethernet crossover

6018829 Push tool FG0200


for Harting Plug

6018661 Push tool FG0300


for Harting Plug

10/2008 DMG Service Fräsen Seebach -Tool Catalogue 5-59


Electricity / Electronics

5-60 DMG Service Fräsen Seebach -Tool Catalogue 10/2008

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