Ryco Hose Catalogue
Ryco Hose Catalogue
Ryco Hose Catalogue
Intro
SECTION 1. ALPHANUMERIC INDEX, CONTENTS and INTRODUCTION
Pages 1 to 14 ALPHANUMERIC INDEX for quick reference on pages 2 and 3.
CONTENTS list on pages 4 and 5.
INTRODUCTION TO DASH SIZE PART NUMBERING on pages 6 to 9.
HYDRAULIC HOSE AND COUPLING TOLERANCING on page 10.
SAFETY ZONE on page 11.
QUALITY ACCREDITATIONS on pages 12 and 13.
RYCO HALP® PROGRAM on page 14.
Hose
SECTION 2. HYDRAULIC HOSE and HOSE PROTECTION
Pages 15 to 84 HOSE TYPE APPROVALS on pages 21 to 23.
The HOSE SECTION is arranged in series:
AVENGER SERIES: T1A, T2A, T3KA, DF2A; H12A, H13A, HSPA, HSHA
DIEHARD SERIES: T1D, T2D, T3KD, TXA2D, TJ2D; H12D, H13D, H15D
SLIDER SERIES: T2S; H12S, H13S
SURVIVOR SERIES: RQP1, RQP2; RQP5; RQP6
Couplings
OTHER SERIES: T5; T1F; RTH1, PL1; SR, SRF; TW1, PW2; RQG1, M2G;
M1, M2; FB2; MP1; RT7, RT7N, RT7T, RT7TN; RT8, RT8N, RT8T, RT8TN
HOSE PROTECTION: RWA, RSG, RSGY, RSGF, FS1072, RH, LS,
750, RHYS, RHYT at the end of the section.
Adaptors
FIELD ATTACHABLE: 800, 3300; V, 600; A, B, K, L, 400, 600
STAINLESS STEEL: T200SS, T700SS
Order within each Coupling Series is alphabetical by Thread or Connector Type.
Order within each Alphabetical Thread or Connector Type is:
Male, Female, Special Features, Special Seats, Elbows and Tube Bends.
SECTION 4. ADAPTORS
Pages 223 to 308 Order is in alphabetical sub sections: BSP, NPT, JIC, JOINER, METRIC, ORFS,
Accessories
SAE (thread), SAE (flange), SWIVEL JOINTS, UNO (O Ring Boss).
RYCOLOK for mining applications is at the end of Adaptors Section.
SECTION 5. ACCESSORIES
Pages 309 to 350 Test Points, Test Point Hoses, Gauges
Quick Release Couplings
Mounting Clamps
Ball Valves, Check Valves
Airline Couplings
Crimping Equipment and Cut-Off Saws
Filters
SECTION 7. TECHNICAL
Pages 391 to 440 Hose Selection Nomograph; How to Order Hose Assemblies; Cut-Off Allowance;
Hose Selection; Safety Guide and Temperature Limits; Hose Elastomers;
Chemical Compatibility; Assembly Instructions; Installation Guide; Factor of Safety;
Thread and Connector Working Pressures; Thread Dash Size/Tube Dash Size;
Thread and Connector Identification; Torque Assembly Values; Company Policies;
Global Resources; Abbreviations
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 1
Alphanumeric Index
Airline Couplings shown on pages 336 to 344 are not included in this index.
14..................................... 295 801................................... 177 6900N .............................. 162 GP02 ................................ 175 R80 .................................. 318 RL77 ................................ 299
15..................................... 295 802................................... 177 6901N .............................. 162 GP05 ................................ 175 R81 .................................. 318 RL78 ................................ 300
16..................................... 295 803................................... 179 6902N .............................. 162 GP24 ................................ 175 R82 .................................. 318 RL78F .............................. 300
17..................................... 295 804................................... 179 6903N .............................. 163 GP34 ................................ 175 R85 .................................. 318 RL80 ................................ 303
21..................................... 296 805................................... 177 6904N .............................. 163 R86 .................................. 318 RL90 ................................ 303
24..................................... 296 806................................... 177 6905N .............................. 162 H12A .................................. 34 R91 .................................. 319 RL95 ................................ 303
24A .................................. 296 807................................... 179 H12D ................................. 44 R94 .................................. 319 RL100 .............................. 304
6909N .............................. 162 H12S .................................. 48
24B .................................. 296 809................................... 178 6913N .............................. 165 R96 .................................. 319 RL105 .............................. 304
24HL ................................ 296 810................................... 181 H13A .................................. 35 R100 ................................ 322 RL110 .............................. 304
6915N .............................. 165 H13D ................................. 45
25..................................... 295 811................................... 177 6917N .............................. 165 R110 ................................ 323 RL113 .............................. 302
25HL ................................ 295 H13S .................................. 49
818................................... 180 6924N .............................. 163 H15D ................................. 46 R120 ................................ 324 RL115 .............................. 302
35B .................................. 243 820................................... 181 6925N .............................. 163 R130 ................................ 325 RL116 .............................. 302
36B .................................. 243 HSHA ................................. 37
823................................... 180 6933N .............................. 166 HSPA.................................. 36 RL120 .............................. 297
37..................................... 268 824................................... 179 6933CN ............................ 166 R350 ................................ 375 RL125 .............................. 303
91..................................... 296 853................................... 179 6935N .............................. 166 JC ..................................... 293 R355 ................................ 375 RL131 .............................. 302
854................................... 179 6935CN ............................ 166 JCT ................................... 293 R356 ................................ 375 RL140 .............................. 304
201................................... 170 857................................... 179 R358 ................................ 375 RL155 .............................. 301
202................................... 170 6937N .............................. 166 JP ..................................... 293
864................................... 180 JPP .................................. 293 R362 ................................ 375 RL160 .............................. 297
204................................... 170 6963N .............................. 163
874................................... 180 R365 ................................ 377 RL165 .............................. 297
213................................... 171 6971N .............................. 163 K00 .................................. 202
890................................... 180 R381 ................................ 377 RL166F ............................ 307
214................................... 171 6972N .............................. 164 L00................................... 202
215................................... 171 6973N .............................. 164 R1620 .............................. 311 RL167F ............................ 307
901N ................................ 162 RL167SF .......................... 307
217................................... 171 902N ................................ 162 6980N .............................. 164 LS....................................... 81 R1621 .............................. 314
287................................... 170 6981N .............................. 164 R1622 .............................. 314 RL170 .............................. 305
903N ................................ 163 M1...................................... 64 RL175 .............................. 305
904N ................................ 163 6982N .............................. 164
400................................... 202 6984N .............................. 164 M2...................................... 65 RA20 ................................ 346 RL175S ............................ 305
905N ................................ 162 M2G ................................... 63 RA20HP ........................... 346 RL180 .............................. 308
601........................... 190, 204 909N ................................ 162 6933T............................... 169 RL180S ............................ 308
602........................... 190, 204 913N ................................ 165 6937T............................... 169 M6L.................................. 273 RB .................................... 320 RL195 .............................. 308
602F................................. 205 915N ................................ 165 M6S.................................. 273 RL195S ............................ 308
603........................... 192, 209 917N ................................ 165 7202................................. 315 M7.................................... 275 RC-RN .............................. 332 RL245 .............................. 302
604........................... 193, 209 924N ................................ 163 7202G .............................. 315 M7L.................................. 275 RC-RAIL ........................... 332 RL250 .............................. 305
605................................... 206 925N ................................ 163 7204................................. 315 M7S.................................. 275 RCD ...........................329-333
605F................................. 205 933N ................................ 166 7262................................. 315 M71L ................................ 276 RCS ...........................329-333 RLC .................................. 297
606................................... 206 933CN .............................. 166 M71S................................ 276
607........................... 194, 209 935N ................................ 166 1G00 ................................ 175 M73.................................. 273 RCF .................................. 368 RLG .................................. 372
608................................... 209 935CN .............................. 166 1G23 ................................ 176 M75L ................................ 274 RCV .................................. 335 RLGT ................................ 372
609........................... 192, 208 937N ................................ 166 1G54 ................................ 176 M75S................................ 274 RD .................................... 374
1G57 ................................ 176 M77L ................................ 274 RLP .................................. 297
609E................................. 208 963N ................................ 163 RDC .................................. 320
612........................... 206, 211 971N ................................ 163 1G58 ................................ 176 M77S................................ 274 RO-AC .............................. 292
MB ................................... 273 RDP ................................. 320
613................................... 216 972N ................................ 164 1GP01 .............................. 175 RO-BP ...................... 243, 292
615................................... 216 973N ................................ 164 1GP02 .............................. 175 MC.................................... 294 REIR ................................. 370 RO-DL .............................. 292
617................................... 216 980N ................................ 164 1GP05 .............................. 175 MP ................................... 294 REIS ................................. 370 RO-DS.............................. 292
618................................... 217 981N ................................ 164 1GP24 .............................. 175 MP1 ................................... 67 RFI ................................... 366 RO-FS .............................. 292
620........................... 201, 219 982N ................................ 164 1GP34 .............................. 175 RFSB ................................ 376 RO-SF .............................. 292
621................................... 207 984N ................................ 164 OC .................................... 294 RGR ................................. 370 RO-UN ............................. 292
623........................... 201, 217 A00 .................................. 202 OP .................................... 294 RGS .................................. 370
624........................... 195, 210 1100................................. 172 RGS02 .............................. 370 RP .................................... 350
1101................................. 172 A5 .................................... 375 PL1 .................................... 57
625........................... 194, 210
626........................... 191, 207 1102................................. 172 A245 ................................ 375 RG01 ................................ 317 RQG1 ................................. 62
1103................................. 173 PP .................................... 294 RQP1 ................................. 50
627........................... 191, 207 B00 .................................. 202
628........................... 195, 210 1104................................. 173 RH ...................................... 80 RQP2 ................................. 51
PW2 ................................... 61 RHYS .................................. 82
631........................... 206, 211 1109................................. 173 BC .................................... 293 RQP5 ................................. 52
632................................... 205 1124................................. 174 BP .................................... 293 QDC ................................. 320 RHYT .................................. 83 RQP6 ................................. 53
634................................... 205 1125................................. 174 QDP ................................. 320 RHF .................................. 364
1126................................. 172 C24................................... 316 RSC ......................58, 59, 182
638................................... 219 RIF-06 ...................... 360, 361
639................................... 219 1154................................. 174 C27................................... 316 R01 .................................. 172
R02 .................................. 172 RIF-10 ...................... 356, 357 RSCN ................................ 373
653........................... 198, 215 C80................................... 316
1200................................. 170 R03 .................................. 173 RIF-12 ...................... 358, 359
654........................... 198, 215 C81................................... 316 RSG .................................... 77
1201................................. 170 R04 .................................. 173 RIF-E06 .................... 360, 361
655........................... 199, 215 C81N ................................ 316 RSGF .................................. 77
1202................................. 170 R09 .................................. 173 RIF-E10 .....................356-359
656........................... 199, 215 C99................................... 316 RIF-EA08 ................. 360, 361 RSGY .................................. 77
656L................................. 215 1204................................. 170
1213................................. 171 CP01 ................................ 315 R14 .................................. 362 RIF-EA12 ..................356-359 RT7 .................................... 68
657................................... 215 R15 .................................. 371 RIF-FA.............................. 363
658................................... 215 1214................................. 171 RT7-M .............................. 314
1215................................. 171 CS10................................. 350 RIF14-1 ............................ 362 RT7N .................................. 69
660................................... 212 CS14................................. 350 R24 .................................. 174
1217................................. 171 R25 .................................. 174 RIF15 ............................... 371 RT7T .................................. 70
663................................... 213 CWS ................................. 350
664................................... 218 1287................................. 170 R26 .................................. 172 RKS131 ............................ 290 RT7TN ................................ 71
665................................... 212 DF2A .................................. 33 R54 .................................. 174 RT8 .................................... 72
666................................... 212 3301................................. 182 RL19 ................................ 301 RT8N .................................. 73
667................................... 212 3302................................. 183 E358................................. 375 R13Y ................................ 346 RL20 ................................ 334 RT8T .................................. 74
668........................... 211, 213 3302F............................... 183 R16HP ............................. 347 RL20SH .................... 308, 334 RT8TN ................................ 75
671................................... 213 3304................................. 184 FB2 .................................... 66 R20HP ............................. 347 RL21 ................................ 306 RTH1 .................................. 56
672................................... 213 3309................................. 184 R20M-1 ............................ 348 RL22 ................................ 308
3311................................. 182 FC61................................. 294 R20M-3 ............................ 348 RTI ................................... 366
673................................... 213 FC62................................. 294 RL26 ................................ 305
674........................... 199, 215 3313................................. 185 R20M-12V ........................ 347 RL26D .............................. 306
3315................................. 185 FC62C............................... 294 R20M-24V ........................ 347 RWA ................................... 76
675........................... 200, 216 RL27 ................................ 305
3317................................. 185 FK61 ................................ 285 R20-MTOOL ..................... 348
676................................... 216 RL27D .............................. 306 S1..................................... 284
677........................... 200, 216 3320................................. 186 FK61L .............................. 313 R20QC .............................. 348
R32M-1 ............................ 349 RL29 ................................ 306 S1H .................................. 284
678................................... 215 3340................................. 183 FK61LM ........................... 313 RL30 ................................ 297 S2..................................... 284
3340N .............................. 184 FK61M ............................. 285 R32M-3 ............................ 349
679................................... 215 R32M-12V ........................ 349 RL32 ................................ 298 S2H .................................. 284
680........................... 196, 214 3341................................. 183 FK62 ................................ 285 RL35 ................................ 298 S2L................................... 284
3342................................. 186 FK62L .............................. 313 R32M-24V ........................ 349
681........................... 196, 214 R32-MTOOL ..................... 349 RL40 ................................ 298 S3..................................... 284
682........................... 197, 214 FK62LM ........................... 313 RL45 ................................ 297 S3H .................................. 284
6910K .............................. 168 FK62M ............................. 285 R32NC-3 .......................... 349
683........................... 197, 214 6933K .............................. 168 R32QC .............................. 349 RL50 ................................ 299 S4..................................... 265
685................................... 218 6935K .............................. 168 FS1072......................... 78, 79 RL55 ................................ 300 S5..................................... 265
686................................... 208 6935KL ............................ 168 R60 .................................. 375 RL60 ................................ 300 S6..................................... 263
686M................................ 208 6937K .............................. 168 G23 .................................. 176 R61 .................................. 375 RL65 ................................ 300 S6M.................................. 263
696................................... 208 6944K .............................. 168 G54 .................................. 176 R62 .................................. 375 RL70 ................................ 300 S6S................................... 263
G57 .................................. 176 R64 .................................. 375 RL72 ................................ 298 S7..................................... 247
750..................................... 82 R67 .................................. 375 RL74 ................................ 298 S7N .................................. 258
750-M .............................. 315 G58 .................................. 176
GP01 ................................ 175 RL75 ................................ 298 S8..................................... 248
Page 2 Q U A L I T Y H O S E A N D F I T T I N G S
Alphanumeric Index
S8N .................................. 259 S75SS............................... 240 S940................................. 286 T204................................. 108 T417................................. 132 T789................................. 144
S9..................................... 248 S76................................... 250 S940F............................... 286 T204SS............................. 221 T423................................. 133 T790................................. 139
S9N .................................. 259 S77................................... 243 S940FM............................ 286 T205................................. 104 T424................................. 128 T791................................. 147
S10................................... 264 S78................................... 251 S941................................. 286 T206................................. 104 T425................................. 128 T792................................. 141
Intro
S11................................... 248 S79................................... 251 S941F............................... 286 T207................................. 109 T426................................. 125 T792F............................... 141
S11N ................................ 259 S80................................... 238 S941FM............................ 286 T208................................. 109 T428................................. 128 T792G .............................. 141
S12................................... 272 S80N ................................ 256 S951................................. 288 T209................................. 105 T453................................. 131 T792M.............................. 141
S13................................... 265 S81................................... 239 S951F............................... 288 T209E............................... 105 T454................................. 131 T792N .............................. 141
S15................................... 265 S81N ................................ 256 S951FM............................ 288 T209SS............................. 221 T455................................. 131 T793................................. 149
S16................................... 247 S82................................... 242 S952................................. 288 T212......................... 103, 111 T456................................. 131 T793C............................... 151
S16N ................................ 258 S82N ................................ 257 S952F............................... 288 T213................................. 120 T457................................. 131
S952FM............................ 288 T215................................. 120 T901................................. 153
S17................................... 264 S83................................... 244 T474................................. 131 T901P .............................. 153
S18................................... 265 S84................................... 242 S953................................. 289 T217................................. 120 T475................................. 131
S954................................. 289 T218................................. 121 T902................................. 153
S19................................... 266 S84N ................................ 256 T477................................. 131 T903................................. 154
S20................................... 251 S85................................... 254 S957................................. 289 T219................................. 106 T480................................. 129
S958................................. 289 T220................................. 123 T904................................. 154
S20N ................................ 260 S86................................... 271 T481................................. 130 T905................................. 153
S21................................... 251 S87................................... 272 S961................................. 313 T221................................. 104 T482................................. 130
Hose
S962................................. 313 T222......................... 103, 111 T909................................. 153
S21N ................................ 260 S88................................... 271 T484................................. 129 T909E............................... 153
S23................................... 264 S89................................... 255 S967................................. 286 T223................................. 121 T485................................. 133
T224................................. 110 T913................................. 157
S24................................... 238 S90................................... 270 S968................................. 286 T915................................. 157
S970................................. 287 T225................................. 110 T701................................. 134
S24N ................................ 255 S91................................... 271 T226................................. 104 T917................................. 157
S25................................... 242 S92................................... 272 S970F............................... 287 T701H .............................. 134 T923................................. 161
S970FM............................ 287 T226SS............................. 220 T701P .............................. 134
S25N ................................ 257 S93................................... 253 T227................................. 104 T924................................. 154
S26................................... 239 S94................................... 255 S971................................. 287 T702................................. 134 T925................................. 154
S971F............................... 287 T227SS............................. 220 T702H .............................. 134
S26N ................................ 256 S94N ................................ 261 T228................................. 110 T926................................. 153
S27................................... 238 S95................................... 254 S971FM............................ 287 T702N .............................. 136 T933................................. 158
S976................................. 287 T232................................. 103 T702SS............................. 222
S27N ................................ 256 S95N ................................ 261 T232N .............................. 106 T933C............................... 160
S28................................... 242 S96................................... 254 S976F............................... 287 T703................................. 137 T935................................. 158
Couplings
S977................................. 287 T234................................. 103 T704................................. 137
S28N ................................ 257 S96N ................................ 261 T234N .............................. 106 T935C............................... 160
S29................................... 245 S97................................... 291 S977F............................... 287 T704SS............................. 222 T936................................. 158
S979................................. 283 T238................................. 123 T705................................. 135
S29N ................................ 257 S97AK .............................. 291 T239................................. 123 T936C............................... 161
S31................................... 242 S100................................. 268 S980................................. 283 T706................................. 135 T937................................. 159
S981................................. 283 T250................................. 113
S31N ................................ 256 S101................................. 270 T250R .............................. 113 T707................................. 137 T937C............................... 161
S32................................... 246 S102................................. 241 S982................................. 283 T708................................. 137 T944................................. 158
S982C............................... 283 T251................................. 113
S33................................... 290 S103................................. 265 T252................................. 113 T709................................. 136 T944C............................... 160
S34................................... 290 S104................................. 245 T253................................. 118 T709E............................... 136 T945................................. 158
SA6 .................................. 280 T709SS............................. 222
S35................................... 290 S105................................. 243 SA7 .................................. 252 T254................................. 118 T945C............................... 160
S36................................... 290 S106................................. 277 T257................................. 119 T713................................. 145 T946................................. 158
SA7N ................................ 261 T714................................. 145
S37................................... 290 S107................................. 270 SA8 .................................. 252 T258................................. 119 T946C............................... 160
S39................................... 242 S108................................. 269 T260................................. 113 T715................................. 146 T963................................. 155
SA8N ................................ 261 T971................................. 155
S39N ................................ 256 S109................................. 269 T263................................. 114 T716................................. 147
SA9 .................................. 252
Adaptors
S40................................... 281 S110................................. 269 T264................................. 122 T717................................. 147 T972................................. 155
SA9N ................................ 261 T973................................. 155
S40K ................................ 281 S111................................. 277 SA10 ................................ 280 T264B .............................. 122 T717A .............................. 147
S40M................................ 282 S112................................. 272 T264C............................... 122 T717B .............................. 147 T980................................. 155
SA15 ................................ 280 T981................................. 155
S42................................... 281 S113................................. 277 SA17 ................................ 280 T265................................. 112 T717L............................... 147
S42K ................................ 281 S114................................. 260 T266................................. 113 T720................................. 152 T982................................. 155
SA18 ................................ 280 T987................................. 156
S42M................................ 282 S115................................. 277 SA19 ................................ 280 T267................................. 113 T721................................. 135
S43................................... 241 S116................................. 277 T268......................... 111, 115 T723................................. 152 T987S............................... 156
SA20 ................................ 252 T991................................. 157
S44................................... 240 S117................................. 277 SA20N .............................. 261 T271................................. 114 T724................................. 138
T271R .............................. 114 T725................................. 138 T993................................. 159
S45................................... 242 S118................................. 277 SA23 ................................ 280 T993C............................... 161
S46................................... 241 S119................................. 278 SA51 ................................ 280 T272................................. 114 T726................................. 135
S46SS............................... 241 S120................................. 278 SJK ................................... 290 T273................................. 114 T727................................. 135 V00 .................................. 188
S47................................... 244 S121................................. 278 T274................................. 119 T728................................. 138 V01 .................................. 190
Accessories
S47N ................................ 257 S122................................. 278 SR ...................................... 58 T275................................. 119 T729................................. 145 V02 .................................. 190
S48................................... 244 S123................................. 278 SRF .................................... 59 T276................................. 119 T730................................. 146 V03 .................................. 192
S48N ................................ 257 S124................................. 278 T277................................. 119 T733................................. 148 V04 .................................. 193
T1A .................................... 30 T278................................. 119 T733C............................... 150 V07 .................................. 194
S49................................... 242 S125................................. 278 T1D .................................... 38
S49N ................................ 257 S126................................. 279 T279................................. 119 T735................................. 148 V09 .................................. 192
T1F..................................... 55 T280................................. 116 T735C............................... 150 V20 .................................. 201
S50................................... 244 S127................................. 279 T2A .................................... 31 T281................................. 116 T736................................. 149 V23 .................................. 201
S50N ................................ 257 S128......................... 247, 253 T3KA .................................. 32 T282................................. 117
S51................................... 262 S130................................. 246 T736C............................... 151 V24 .................................. 195
T2D .................................... 39 T282S............................... 117 T737................................. 149 V25 .................................. 194
S52................................... 262 S130P .............................. 246 T3KD .................................. 40 T283................................. 117 T737C............................... 151 V26 .................................. 191
S53................................... 237 S131................................. 290 T2S..................................... 47 T284................................. 116 T744................................. 148 V27 .................................. 191
S53N ................................ 255 S134................................. 263 T5....................................... 54 T285................................. 123 V28 .................................. 195
S53P ................................ 237 S135................................. 245 T744C............................... 150
TJ2D .................................. 42 T286................................. 107 T745................................. 148 V53 .................................. 198
S54................................... 237 S137................................. 269 T287................................. 118 V54 .................................. 198
S56................................... 262 S138................................. 269 TJ2401 ............................... 43 T745C............................... 150
T287SS............................. 221 T746................................. 148 V55 .................................. 199
Filters
S57................................... 262 S139................................. 245 TJ2402 ............................... 43 T288................................. 118 V56 .................................. 199
S58................................... 237 S140................................. 281 TJ2403 ............................... 43 T746C............................... 150
T289................................. 118 T750................................. 139 V74 .................................. 199
S59................................... 237 S140K .............................. 281 TJ2404 ............................... 43 T290................................. 111 V75 .................................. 200
S60................................... 254 S140M.............................. 282 TJ2405 ............................... 43 T750R .............................. 139
T292................................. 115 V77 .................................. 200
S61................................... 247 S141................................. 277 TJ2601 ............................... 43 T292F............................... 115 T763................................. 140
T764................................. 152 V80 .................................. 196
S61N ................................ 260 S142................................. 281 TJ2602 ............................... 43 T292G .............................. 115 V81 .................................. 196
S62................................... 266 S142K .............................. 281 TJ2603 ............................... 43 T292M.............................. 115 T764B .............................. 152
V82 .................................. 197
S63................................... 266 S142M.............................. 282 TJ2604 ............................... 43 T292N .............................. 115 T764C............................... 152 V83 .................................. 197
S64................................... 237 S143H .............................. 285 TJ2605 ............................... 43 T294................................. 117 T768......................... 138, 141
S64N ................................ 255 S145................................. 260 TW1 ................................... 60 T295................................. 117 T771................................. 140 Z8..................................... 363
S65................................... 262 S146H .............................. 285 TXA2D ................................ 41 T771R .............................. 140 Z9..................................... 363
T401................................. 124 T772................................. 140 Z39................................... 363
S66................................... 264 S147H .............................. 285
Technical
T201................................. 102 T401P .............................. 124 T773................................. 140 Z89A ................................ 363
S67................................... 267 S148................................. 291 T402................................. 125
S68................................... 267 S152................................. 262 T201C............................... 102 T780................................. 142
T201P .............................. 102 T402N .............................. 126 T781................................. 142
S69................................... 250 S154................................. 277 T403................................. 127
S159................................. 312 T201SS............................. 220 T782................................. 143
S70................................... 250 T202................................. 102 T404................................. 127
S71................................... 249 S160................................. 312 T782S............................... 143
S162................................. 291 T202F............................... 103 T405................................. 125 T783................................. 143
S72................................... 238 T202N .............................. 106 T409................................. 126
S72N ................................ 256 S163................................. 291 T784................................. 142
S167................................. 244 T202S............................... 103 T412......................... 125, 129 T787................................. 144
S73................................... 237 T202SS............................. 220 T413................................. 132
S180................................. 252 T787S............................... 144
S74................................... 249 T203................................. 108 T415................................. 132 T788................................. 144
S75................................... 240 S181................................. 252
C O N N E C T I N G P A R T N E R S H I P S Page 3
Contents
Page No Page No
Page 4 Q U A L I T Y H O S E A N D F I T T I N G S
Contents
Page No Page No
HYDRAULIC FILTERS and
ADAPTORS SECTION 223 to 308 RESERVOIR ACCESSORIES 351 to 390
Intro
Hose
Pictorial Index ........................................................352, 353
Information about RIF-E and RIF-EA Spin-Ons ........354, 355
RIF-10 Inline Spin-On Filters 1.1/4” Ports ................356, 357
RIF-12 Inline Spin-On Filters 1.1/2” Ports ................358, 359
RIF-06 Inline Spin-On Filters 3/4” Ports ...................360, 361
RIF14-1 Inline Spin-On Filters 1” Ports ............................362
RIF-FA Inline Spin-On Filters 3/8” Ports ...........................363
Couplings
RHF Heavy Duty Inline Filters ..................................364, 365
RTI and RFI Tank Top Filters ....................................366, 367
Contents ........................................................................224 RCF Combination Filters .........................................368, 369
Introduction to Section ..................................................225 RG & REI Clogging Indicators .........................................370
Dash Size Numbering Rules ....................................226, 227 RIF15 Inline Spin-On Water Trap Filter ............................371
Pictorial Index .................................................... 228 to 236 RLG & RLGT Level and Temperature Gauges ..................372
BSP Adaptors ..................................................... 237 to 255 RSCN Suction Strainers ..................................................373
NPT Adaptors ..................................................... 255 to 261 RD Diffusers ...................................................................374
JIC Adaptors ...................................................... 262 to 272 R60 and R300 Air Breather Filters ..................................375
Joiner (Tube Weld) .........................................................272 RFSB Filler/Strainer/Air Breathers .....................................376
Metric Adaptors ................................................. 273 to 276 R381 Push-On Filler Cap/Air Breather .............................377
Adaptors
ORFS Adaptors ................................................... 277 to 279 R365 Filler Strainer .........................................................377
Introduction to Filtration ........................................378, 379
SAE (Threads) Adaptors ..................................................280
Selection of the Filter Size ..............................................380
SAE (Flanges) Clamps, Adaptors, Blocks ............. 281 to 289
Nominal Filtration, Beta Rating, Absolute Filtration ............381
Swivel Joints ..................................................................290 Pressure Drop Flow Graphs ....................................382, 383
UNO Adaptors ...............................................................291 Warnings and Filter Selection Guidelines ................384, 385
O Rings ..........................................................................292 Effect of Temperature and Viscosity ......................386, 387
Plastic Caps and Plugs ............................................293, 294 Cross Reference for RIF-E and RIF-EA Spin-Ons.......388, 389
Tube Bends ............................................................295, 296 Instructions for Changing Filter Elements .......................390
RYCOLOK Adaptors ........................................... 297 to 308
TECHNICAL SECTION 391 to IBC
Accessories
RYCOLOK Ball Valves .............................................307, 308
Hose Selection Nomograph ............................................391
How to Order RYCO Hose Assemblies....................392, 393
Cut-Off Allowance .........................................................393
ACCESSORIES SECTION 309 to 350 Hose Selection Guide .............................................394, 395
Safety Guide ...................................................... 396 to 399
Safety Guide – Maximum Temperature Limits.................399
Characteristics of Hose Elastomers .................................400
Chemical Compatibility Chart ........................................401
Assembly Instructions
Field Attachable Non-Skive ......................................402
Field Attachable Skive ..............................................403
BITELOK One-Piece Crimp Non-Skive .......................404
Filters
Check Valves ..................................................................335 S134 J-Lok Flareless Tube Fittings .....................414, 415
Airline Couplings .............................................. 336 to 344 Hose Assembly – Installation Guide ........................416, 417
Crimping Equipment .......................................... 345 to 350 Factor of Safety..............................................................418
Cut-Off Saws .................................................................350 Thread and Connector Working Pressures .......... 419 to 422
Thread Dash Sizes/Tube Dash Sizes.................................423
Thread & Connector Identification ..................... 424 to 434
Torque Assembly Values .........................................435, 436
Abbreviations .................................................................440
Terms and Conditions of Sale ......................................... IBC
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 5
Dash Size Part Numbering
One of the many, well recognised advantages of RYCO Hydraulics products is that virtually all parts are branded with the
RYCO name and Part Number, making for easy identification and reducing the chance for errors.
The Part Number includes the Size of the Hose, or Thread or Connector (“Dash Size Part Numbering”).
4. S27-0202
S27 is BSPT Male Nipple Series
-0202 is size 1/8” by 1/8”.
1. Hose Couplings
Part No. T209-0406
60° SEAT
T209 is the Group Designator for NPT Male
T200 Series BITELOK One-Piece Crimp Couplings.
T2 = T200 Series BITELOK One-Piece Crimp Couplings
09 = NPT Male (End Style Termination)
THREAD DASH NPT
HOSE SIZE SIZE SIZE MALE -0406 is the Size Designator (Dash Size)
(Hose Size then Thread Size)
DN inch inch PART NO -04 = Hose Size 4/16” = 1/4”
-06 = Thread Size 6/16” = 3/8”
6 1/4 1/8 -0402 T209-0402
6 1/4 1/4 -0404 T209-0404
6 1/4 3/8 -0406 T209-0406
STRAIGHT
2. Adaptors
Part No. RL100-0607
RYCOLOK RL100 is the Group Designator for RYCOLOK Female
STAPLE THREAD TUBE DASH FEMALE SWIVEL
Swivel to UNO Male (O Ring Boss)
SIZE SIZE SIZE SIZE UN O RING MALE
-0607 is the Dash Size (A end then B end)
mm inch inch PART NO -06 = 6 mm Staple Size
-07 = 7/16" UNO Male (O Ring Boss)
A B
6 7/16 1/4 -0607 RL100-0607
Page 6 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering
Intro
1. For Hose
the number of SIXTEENTHS of an inch in the Inside Diameter.
Hose
a) the number of MILLIMETRES in the OD of the Male Thread.
(pitch of thread is sometimes included)
b) Tubing and Tube Bite: the number of MILLIMETRES in the Outside Diameter of the Tube.
Couplings
6. For Hose Protection
RWA, RH, LS - Inside Diameter in MILLIMETRES.
FS1072 - Inside Diameter in SIXTEENTHS of an inch.
RSG/RSGY/RSGF - Outside Diameter in MILLIMETRES.
Adaptors
Rules for “Dash Size” Part Numbering
1. HYDRAULIC HOSE
Part Number comprises the Hose Series Number followed by the Dash Size.
Note: For Dash Sizes -02, -03, -04, -05, -06 and -08 the “0” is not included in the Part Number except for Spiral Hose.
Hose Series Numbers are shown in Hose Pictorial Index on pages 16 to 20.
Dash Sizes are shown in the Quick Reference Chart on page 9.
Accessories
Examples
-16 size SR Series Hose is SR16
-12 size M2 Series Hose is M212
-10 size RTH1 Series Hose is RTH110
-08 size HSPA Series (Spiral) Hose is HSP08A
Note
If there are letters at the end of the Hose Series Number, Dash Size comes before letters.
DF2A, H12A, H12D, H12S, H13A, H13D, H13S, H15D, HSHA, HSPA, M2G, RT7N, RT7T, RT7TN, RT8N, RT8T, RT8TN,
T1A, T1D, T1F, T2A, T2D, T2S, T3KA, T3KD, TJ2D, TXA2D.
Filters
Examples
-20 size H12A Series Hose is H1220A
-32 size H13D Series Hose is H1332D
-06 size T3KA Series Hose is T3K6A
-06 size RT7TN Series hose is RT76TN
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 7
Dash Size Part Numbering
2. HOSE COUPLINGS
Part Numbers comprise Coupling Series and End Style Number followed by the Dash Size of the Hose and the Dash Size of
either the Thread or Connector Size.
Coupling Series and End Style Numbers are described at start of Hose Coupling Section. (See page 86 and pages 96 to 98).
Examples
1. Field Attachable Insert 1/2” BSPT Male for 3/8” hose.
Order Part No. 601-0608
601 - 06 08
2. T200 BITELOK One-Piece Crimp Coupling 3/4” hose x 1.1/16” JIC Female
Order Part No. T204-1217
T204 - 12 17
3. ADAPTORS
Part Numbers comprise of Group Designator followed by Dash Size.
(Group Designators are shown in Adaptors Pictorial Index pages 228 to 236).
Examples
1. S27N - 12 08
2. S91 - 12 21
Group Designator for -12 = 12/16” = 3/4” thread (JIC) (A)
JIC Male UN O Ring Male
90° Elbow -21 = 21/16” = 1.5/16” thread (UNO) (B)
There are supplementary rules which determine the listing order for multi-ended adaptors.
These rules are shown in detail on pages 226 to 227.
See page 423 for Important Note regarding Thread Dash Sizes/Tube Dash Sizes.
Page 8 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering
Intro
Read off Dash Size in far left column (-21).
DASH * BSP NPT JIC & UNO SAE FLARE ORFS DASH ** METRIC
SIZE inch inch-TPI inch-TPI inch-TPI inch-TPI inch-TPI SIZE mm mm x PITCH
Hose
-06 3/8 3/8 - 19 3/8 - 18 3/8 - 24 3/8 - 24 -06 6
-07 7/16 7/16 - 20 7/16 - 20 -07 7
-08 1/2 1/2 - 14 1/2 - 14 1/2 - 20 1/2 - 20 -08 8
-09 9/16 9/16 - 18 9/16 - 18 -09 9
-10 5/8 5/8 - 14 5/8 - 18 -10 10
-11 11/16 11/16 - 16 -11 11
Couplings
-12 3/4 3/4 - 14 3/4 - 14 3/4 - 16 3/4 - 16 -12 12
-13 13/16 13/16 - 16 -13 13
-14 7/8 7/8 - 14 7/8 - 14 -14 14 14 x 1,5 (-1415)
-15 15/16 -15 15
-16 1 1 - 11 1 - 11.1/2 1 - 14 -16 16 16 x 1,5 (-1615)
-17 1.1/16 1.1/16 - 12 1.1/16 - 14 -17 17
-18 1.1/8 -18 18 18 x 1,5 (-1815)
-19 1.3/16 1.3/16 - 12 -19 19
Adaptors
-20 1.1/4 1.1/4 - 11 1.1/4 - 11.1/2 -20 20 20 x 1,5 (-2015)
-21 1.5/16 1.5/16 - 12 -21 21
-22 1.3/8 -22 22 22 x 1,5 (-2215)
-23 1.7/16 1.7/16 - 12 -23 23
-24 1.1/2 1.1/2 - 11 1.1/2 - 11.1/2 -24 24 24 x 1,5 (-2415)
-25 1.9/16 -25 25
Accessories
-26 1.5/8 1.5/8 - 12 -26 26 26 x 1,5 (-2615)
-27 1.11/16 1.11/16 - 12 -27 27
-28 1.3/4 -28 28
-29 1.13/16 -29 29
30 x 1,5 (-3015)
-30 1.7/8 1.7/8 - 12 -30 30
30 x 2,0 (-3020)
-31 1.15/16 -31 31
-32 2 2 - 11 2 - 11.1/2 2 - 12 -32 32
-33 2.1/16 -33 33 33 x 1,5 (-3315)
Filters
36 x 1,5 (-3615)
-36 2.1/4 -36 36
36 x 2,0 (-3620)
-40 2.1/2 2.1/2 - 11 2.1/2 - 8 2.1/2 - 12 -40 40
42 x 1,5 (-4215)
-42 2.5/8 -42 42
42 x 2,0 (-4220)
-48 3 3 - 11 3-8 -48 48
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 9
Hydraulic Hose and Coupling Tolerancing
There are various societies and organisations that develop specifications for Hydraulic Hose. The major ones are:
SAE The Society of Automotive Engineers
EN European Normes (based on the former DIN German standards)
ISO International Organization for Standardization
AS Australian Standards
These standards cover the performance specifications and dimensional tolerances of Hydraulic Hose.
SAE dimensional tolerances are the most widely used. EN, ISO and AS dimensional tolerances are similar to
the corresponding SAE standard. Therefore, it is generally possible to meet the dimensional tolerances of these
standards with a single series of hose.
In the main, EN (DIN) standards have higher working pressures than their corresponding SAE standards.
Dimensional tolerances of these standards are quite broad. Hoses not manufactured to tight tolerance control may
still meet these standards, but will perform poorly due to compression variations and will have assembly difficulties.
This is not commonly understood. Hence, the common misconception stated above.
RYCO Hydraulics has its own Hydraulic Hose Specification. RYCO dimensional tolerances are much tighter than
SAE or EN, and often have higher maximum working pressures.
Close tolerancing enables RYCO to provide higher performance Hydraulic Hose. RYCO Couplings are designed to
match technically superior RYCO Hydraulic Hose. Superior technology gives Safer, Stronger and Longer Lasting
Hose Assemblies.
Page 10 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Zone
SAFETY ZONE
The RYCO SAFETY ZONE provides an increased margin of operational safety when using RYCO MATCHED HOSE AND FITTINGS.
Intro
Hose tolerances bands for Hose Bore, Reinforcement Diameter, Braidwall, Cover Thickness and Concentricity of RYCO Hydraulic
Hoses are typically twice as stringent as those specified by SAE and EN/DIN standards.
RYCO Hydraulics fittings and hydraulic hoses are designed and manufactured to meet and exceed relevant industry standards.
When assembled, RYCO matched hydraulic hose and fittings provide safer, qualified high performance hose assemblies that are
proven to meet and exceed the performance requirements of our customers.
Using strict methods, RYCO Hydraulics manufactures Hydraulic Hose that is more dimensionally consistent and, when matched
with RYCO Fittings, results in increased safety.
Hose
SAFETY SAYS
"DO NOT MIX 'N' MATCH
Couplings
OR ELSE PAY THE PRICE!"
Adaptors
Accessories
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 11
RYCO Hydraulics Quality
Company policy is to supply products and services that meet or exceed industry standards.
These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.
Quality Control (QC) and Quality Assurance (QA) ensures customer confidence and customer satisfaction.
Intro
As a manufacturer of quality hydraulic hose and fittings, RYCO Hydraulics ensures that our products are accredited by
independent third party organisations.
Some of the third party accreditations that RYCO Hydraulics manufactured product have achieved include:
Hose
Couplings
Adaptors
RYCO Hydraulics recommends SAE J1273 as a guide to the selection, manufacture, installation and
servicing of hydraulic hose assemblies. RYCO Hydraulics complies with and exceeds third party accreditations as well as
international ISO and EN (DIN) standards.
RYCO Hydraulics specifically design and manufacture hydraulic hose and fittings to “match” each other for greater performance
Accessories
and safety. Use only hose assemblies that consist of RYCO “matched” hydraulic hose with RYCO “matched” fittings.
RYCO Hydraulics testing and evaluation processes guarantee the performance and quality required to meet the demands of
today’s applications to safely convey fluids at high pressure.
RYCO Hydraulics are proud members of, and contribute to, the world’s main industry groups including:
Patented
Page 14 Q U A L I T Y H O S E A N D F I T T I N G S
Intro
Hydraulic
Hose
Hose
Couplings
Adaptors
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 15
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
SAE 100R1AT
Synthetic rubber tube.
30 T1A -3 to -32
(3/16” to 2”)
High pressure
hydraulic oil lines.
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
AVENGER black cover.
ISO 1436 - R1AT & 1SN
SAE 100R2AT
Synthetic rubber tube.
32 T3KA -4 to -16
(1/4” to 1”)
hydraulic oil lines,
210 bar (3,050 psi) in
One or two wire braids.
Thin, non-skive
SAE 100R17
AVENGER all sizes. black cover.
33 DF2A -4 to -16
(1/4” to 1”)
hydraulic oil lines,
two wire hose with
one wire dimensions
Two wire braids.
Thin, non-skive
SAE 100R16
AS 3791 100R2AT
EN 857 Type 2SC
DINFLEX and higher flexibility.
black cover.
ISO 1436
SAE 100R12
H12A
AS 3791 100R12
Synthetic rubber tube.
-06 to -32
34
Very high pressure EN 856 Type R12
Four wire spirals.
(3/8” to 2”) hydraulic oil lines. EN 856 Type 4SP
Black cover. (-12 to -32)
AVENGER
ISO 3862 Type R12
SAE 100R13
SAE 100R1AT
High pressure Synthetic rubber tube.
38 T1D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
DIEHARD resistant cover. black cover.
ISO 1436 - R1AT & 1SN
SAE 100R2AT
High pressure Synthetic rubber tube.
39 T2D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
DIEHARD resistant cover. black cover.
ISO 1436 - R2AT & 2SN
High pressure
Synthetic rubber tube.
T3KD
hydraulic oil lines.
-4 to -16
40 Very high abrasion One or two wire braids.
SAE 100R17
(1/4” to 1”) resistant cover. Thin, non-skive
DIEHARD 210 bar (3,050 psi) in black cover.
all sizes.
TXA2D
AS 3791 100R2AT
hydraulic oil lines
-8 to -20
41
Two wire braids. BCS 174
where pressure
(1/2” to 1.1/4”) exceeds 100R2 by Thin, non-skive DIN 20022-2SN
DIEHARD at least 30%.
black cover. EN 853 Type 2SN
ISO 1436 - R2AT & 2SN
Page 16 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
Intro
PAGE
TJ2D
High pressure
Synthetic rubber tube.
Hydraulic Jack Material Handling
-4 & -6
42
Two wire braids.
applications. Institute Specification
DIEHARD (1/4” & 3/8”) Very high abrasion
Thin, non-skive
IJ 100 (July 1979)
black cover.
JACK resistant cover.
SAE 100R12
Very high pressure
H12D
AS 3791 100R12
Synthetic rubber tube.
-06 to -32
44
hydraulic oil lines. EN 856 Type R12
Four wire spirals. EN 856 Type 4SP
(3/8” to 2”) Very high abrasion
Hose
Black cover. (-12 to -32)
DIEHARD resistant cover.
ISO 3862 Type R12
Extremely high
SAE 100R13
Couplings
Extremely high
47 T2S -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Two wire braids.
Thin, black cover with
exterior protection
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SLIDER protection layer. layer. ISO 1436 - R2AT & 2SN
Adaptors
SAE 100R12
Very high pressure Synthetic rubber tube.
H12S
AS 3791 100R12
hydraulic oil lines. Four wire spirals.
-06 to -32
48
EN 856 Type R12
Extremely abrasion Black cover with
(3/8” to 2”) EN 856 Type 4SP
resistant exterior exterior protection (-12 to -32)
SLIDER protection layer. layer. ISO 3862 Type R12
Accessories
protection layer. layer.
SAE 100R1AT
High temperature, Synthetic rubber tube.
50 RQP1 -4 to -16
(1/4” to 1”)
high pressure oil lines;
and some phosphate
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
SURVIVOR ester fluids. blue cover.
ISO 1436 - R1AT & 1SN
SAE 100R2AT
High temperature, Synthetic rubber tube.
51 RQP2 -4 to -32
(1/4” to 2”)
high pressure oil lines;
and some phosphate
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SURVIVOR ester fluids. blue cover.
ISO 1436 - R2AT & 2SN
Filters
RQP5
-4 to -32 medium to high Polyester inner braid,
52
SAE J1402 Type AII
(3/16” to pressure hydraulic oil one wire braid.
(Up to -12)
1.13/16”) lines; some phosphate Blue polyester
SURVIVOR ester fluids. braid cover.
AS 3791 100R5
53
RQP6 -4 to -12
Low pressure
hydraulic oil lines, air
Synthetic rubber tube.
SAE 100R6
AS 3791 100R6
Technical
T5
-4 to -32 pressure hydraulic oil Polyester inner braid,
54
SAE J1402 Type AII
(3/16” to lines. Also suitable one wire braid.
(Up to -12)
1.13/16”) for fuel lines, airbrake Black polyester
TRUCKER lines, etc. braid cover.
AS 3791 100R5
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 17
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
T1F
SAE 100R1AT
Synthetic rubber tube. AS 3791 100R1AT
-3 to -12
55
Fire suppression
One wire braid. DIN 20022-1SN
FIRE (1/4” to 3/4”) systems.
Red cover. EN 853 Type 1SN
SUPPRESSION ISO 1436 - R1AT & 1SN
56 RTH1 -4 to -16
(1/4” to 1”)
Hydraulic oil, air,
water, at high and
low temperatures.
Stainless steel wire
braid.
SAE 100R14
TEFLON *DuPont Reg. TM
57 PL1 -4 to -12
(1/4” to 3/4”)
Low pressure
hydraulic oil lines, air
and water.
Synthetic rubber tube.
One textile braid.
Black cover.
PUSH ON
58 SR -12 to -48
(3/4” to 3”)
Hydraulic oil suction
and low pressure
return lines.
Textile reinforcement
with spiral helix wire.
SAE 100R4
AS 3791 100R4
(except -48 size)
SUCTION Black cover.
SRF
Hydraulic oil suction
Synthetic rubber tube.
and low pressure
-12 to -32
59
Textile reinforcement SAE 100R4
return lines. Half
COMPACT (3/4” to 2”) SAE bend radius for
with spiral helix wire. AS 3791 100R4
SUCTION Black cover.
compact installations.
60
TW1 -5 to -8 Hot water pressure
(5/16” to 1/2”) washer applications.
Synthetic rubber tube.
One wire braid.
TORNADO Grey, skive type cover.
WASHER
61
PW2 -4 to -6
(1/4” to 3/8”)
Hot water pressure
washer applications.
Synthetic rubber tube.
Two wire braids.
Black, skive type
PRESSURE
WASHER cover.
62 RQG1 -4 to -16
(1/4” to 1”)
including automotive
application. Max
working pressure 2,6 MPa,
Synthetic rubber tube.
One wire braid.
Blue cover.
Association
Approval No. 5523
LPG/D temp +125°C.
AS/NZS 1869 Class D
M2G
Synthetic rubber tube.
-4 to -12
63
Max working pressure Association
Two textile braids.
(1/4” to 3/4”) 2,6 MPa,
Black cover.
Approval No. 4247
LPG/C temp + 65°C. AS/NZS 1869 Class C
64 M1 -4 to -6 Low Pressure
(1/4” to 3/8”) fuel lines.
Synthetic rubber tube.
One textile braid.
Black cover.
SAE 30R7
FUEL LINE
65 M2 -4 to -12
(1/4” to 3/4”)
hydraulic oil lines, anti
freeze solutions and
Synthetic rubber tube.
Two textile braids.
Black cover.
AS 3791 100R3
DIN 20021-2TE
TEXTILE water. ISO 4079 Type R3
Automotive air
Synthetic rubber tube
Page 18 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
Intro
PAGE
67
MP1 -4 to -20
Multi purpose hose.
Air, water, petroleum
(1/4” to 1.1/4”) oils, kerosene and
Synthetic rubber tube.
One textile braid.
RMA Class A tube.
RMA Class B cover.
MULTI- Red cover.
PURPOSE fuel oils.
68 RT7 -2 to -12
(1/8” to 3/4”)
hydraulic oil lines,
where light weight &
nylon tube.
One nylon braid.
AS 3791 100R7
EN 855 Type R7
Hose
corrosion resistance Black thermoplastic
SPIDERLINE are required. polyurethane cover.
(except RT72)
69 RT7N -4 to -12
(1/4” to 3/4”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One polyester braid.
Orange thermoplastic
SAE 100R7
AS 3791 100R7
EN 855 Type R7
ISOLATOR is required. polyurethane cover.
RT7T
Couplings
Thermoplastic
High pressure
nylon tube. SAE 100R7
-4 to -8
70
hydraulic oil lines,
One nylon braid. AS 3791 100R7
SPIDERLINE (1/4” to 1/2”) where twin hoses are
Black thermoplastic EN 855 Type R7
TWIN required.
polyurethane cover.
RT7TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R7
-4 to -8
71 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One polyester braid.
Orange thermoplastic
AS 3791 100R7
EN 855 Type R7
TWIN hoses are required. polyurethane cover.
Adaptors
High pressure Thermoplastic
72 RT8 -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where light weight &
corrosion resistance
nylon tube.
One aramid braid.
Black thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
SPIDERLINE are required. polyurethane cover.
73 RT8N -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One aramid braid.
Orange thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
ISOLATOR
Accessories
is required. polyurethane cover.
RT8T
Thermoplastic
High pressure
nylon tube. SAE 100R8
-4 to -8
74
hydraulic oil lines,
One aramid braid. AS 3791 100R8
SPIDERLINE (1/4” to 1/2”) where twin hoses are
Black thermoplastic EN 855 Type R8
TWIN required.
polyurethane cover.
RT8TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R8
-4 to -8
75 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One aramid braid.
Orange thermoplastic
AS 3791 100R8
EN 855 Type R8
TWIN hoses are required. polyurethane cover.
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 19
Hose – Pictorial Index
Size Performance
RYCO Hose Protection Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
76 RWA 12 to 75 mm
(1/2” to 3”)
Protection of hose
cover from abrasion
and gouges.
Spring Steel Wire,
galvanised.
WIRE ARMOUR
16 to 110 mm Polyethylene
Protection of hoses
77 RSG (Outside
diameter)
from abrasion and
impact. Bundling
plastic spiral.
Black
Yellow
RSG
RSGY
SPIRAL GUARD (5/8” to 4.1/2”) hoses together.
Dark Grey RSGF
Protection of hoses
80 RH 23 to 93 mm
(7/8” to 3.5/8”)
from severe abrasion.
Bundling hoses
Woven nylon tubing. MSHA approved
RAWHIDE together.
Single or double
81 LS 23 to 93 mm
(7/8” to 3.5/8”)
Hose burst suppression,
whipcheck protection,
abrasion protection.
layer of woven
nylon tubing, special
MSHA approved
LIFESAVER fastenings at ends.
82
RHYS 48 and 79 mm
Packaging and
protection of hose Heavy duty, low density
PACKAGING (1.9” and 3.1”) assemblies during polyethylene sleeve.
SLEEVE transport and storage.
-04 to -10
SYSTEM
83
Permanent identification High performance
& of hose assemblies. plastic.
ASSEMBLED BY DATE
-12 to -32
DESCRIPTION
Page 20 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals
The tables following on pages 21 to 23 list the approvals RYCO Hydraulics have with various third parties for hoses used in
RYCO Matched Hose Assemblies. For each Certification Body/Organisation referenced in the table, listed is; the Approval/Certificate
Number held by RYCO Hydraulics, and the Matched Coupling Series approved for the hose.
Intro
RYCO HOSE MARINE
Example:
EQUIPMENT
DIRECTIVE A Hose Assembly using T112A needs to meet Marine Equipment Directive (MED)
SERIES SIZE (MED)
approval; the table shows:
T1A: MED-B-3625
APPROVAL
T1D: MED-B-3262 The MED Approval Number for RYCO Hydraulics T1A Series Hose:
T14A T14D T200 & K00
T16A T16D T200, T700 & K00 MED-B-3625.
T18A T18D T200, T700 & K00
T110A T110D T200, T700 & K00 The Matched Couplings approved for use with T112A hose:
T1A
T1D
T112A T112D T200, T700 & K00 T200 & T700 Series BITELOK Crimp, and K00 Series Field Attachable Couplings.
T116A T116D T200, T700 & K00
Hose
T120A T120D T200, T700 & A00
T124A T124D T700 & A00
T132A T132D T700 & A00
RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
T1A: MED-B-3625
Couplings
APPROVAL MQ340055-X P-11671 TBA 03/00096 SAE J1942-1
T1D: MED-B-3262
T14A T14D T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200
T16A T16D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T18A T18D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T1A T110A T110D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200
T1D T112A T112D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T116A T116D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T700
T120A T120D T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T700
T124A T124D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700
T132A T132D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700
Adaptors
APPROVAL MED-B-3625 SAE J1942-1
T13F
T14F T200 & K00
T1F T16F T200, T700 & K00
T18F T200, T700 & K00
T112F T200, T700 & K00
T2A: MED-B-3625
APPROVAL MQ340055-X P-11670 TBA 03/00097 SAE J1942-1
T2D: MED-B-3263
Accessories
T24A T24D T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
T26A T26D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T28A T28D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T2A T210A T210D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200
T2D T212A T212D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T216A T216D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T220A T220D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T224A T224D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T232A T232D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T240A 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 21
Hose Type Approvals
RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
DF24A T200 T200 T200 T200 T200 T200
DF26A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF2A DF28A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF210A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF212A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF216A T200 & T700 T200 & T700 T200 & T700
H12A: MED-B-3625
APPROVAL MQ340055-X P-11653 TBA 03/00098 SAE J1942-1
H12D: MED-B-3260
H1206A H1206D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H1208A H1208D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H12A H1210A H1210D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
Page 22 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals
RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
Intro
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
RQP24 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
RQP26 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP28 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP210 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200
RQP2 RQP212 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP216 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
RQP220 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
RQP224 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
Hose
RQP232 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
APPROVAL MED-B-3625 SAE J1942-1 FMVSS No. 106
RQP54 T400 & V00 T400 & V00 T400 & V00
RQP55 T400 & V00 T400 & V00 T400 & V00
RQP56 T400 & V00 T400 & V00 T400 & V00
RQP58 T400 & V00 T400 & V00 T400 & V00
RQP5
See Notes RQP510 T400 & V00 T400 & V00 T400 & V00
1&2 RQP512 T400 & V00 T400 & V00 T400 & V00
Couplings
RQP516 V00
RQP520 V00
RQP524 V00
RQP532 V00
APPROVAL SAE J1942-1 FMVSS No. 106
T54 T400 & V00 T400 & V00
T55 T400 & V00 T400 & V00
T56 T400 & V00 T400 & V00
T58 T400 & V00 T400 & V00
T5
See Notes T510 T400 & V00 T400 & V00
Adaptors
1&2 T512 T400 & V00 T400 & V00
T516
T520
T524
T532
APPROVAL MED-B-3625 SAE J1942-1
RTH14 1100 SERIES 1100 SERIES
RTH16 1100 SERIES 1100 SERIES
RTH1 RTH18 1100 SERIES 1100 SERIES
Accessories
See Note 1
RTH110 1100 SERIES 1100 SERIES
RTH112 1100 SERIES 1100 SERIES
RTH116 1100 SERIES 1100 SERIES
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
M24 T400 T400 T400 T400 T400 T400
M2 M26 T400 T400 T400 T400 T400 T400
See Note 1
M28 T400 T400 T400 T400 T400 T400
M212 T400 T400 T400 T400 T400 T400
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
SR12 T400 T400 T400 T400 T400 T400
Filters
NOTE 1 Approvals shaded orange require the fitment of RYCO FS1072 Fire Sleeve on the hose assembly to satisfy the relevant
authorities' requirements.
NOTE 2 Lower operating pressures apply when used for USCG (SAE J1942-1) FUEL Applications. For more information, refer to
current edition of SAE J1942-1, or contact RYCO Hydraulics Technical Department.
C O N N E C T I N G P A R T N E R S H I P S Page 23
Hose Series
Flame Resistance.
All RYCO AVENGER series meet MSHA Flame Resistant requirements.
Type Approvals.
RYCO AVENGER hoses have the following Type Approvals for marine
and shipping applications (see pages 21 and 22 for further details).
T1A, T2A, H12A, H13A, HSPA, HSHA and DF2A AVENGER hoses
have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard SAE
J1942 (Hydraulic Systems) Type Approvals.
Flame Resistance.
FRAS Hose. MSHA Flame Resistant and Anti-Static.
Type Approvals.
RYCO DIEHARD T1D, T2D, TXA2D, H12D, H13D and H15D DIEHARD
hoses have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard
SAE J1942 (Hydraulic Systems) Type Approvals for marine and
shipping applications (see pages 21 and 22 for further details).
Page 24 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Series
HOSE STYLE AVAILABILITY
HOSE TYPE
DF2 H12 H13 H15 HSH HSP T1 T2 T3K TJ2 TXA2
Intro
DIEHARD H12D H13D H15D T1D T2D T3KD TJ2D TXA2D
SLIDER H12S H13S T2S
Hose
• FLAME RESISTANT - MSHA
• FLEXIBLE
Abrasion Resistance.
RYCO SLIDER is specifically designed for applications where
abrasion resistance is paramount.
Couplings
It is available in T2S, H12S and H13S Hose Styles.
RYCO SLIDER provides extreme abrasion resistance whilst
maintaining a high degree of flexibility. ‘Give abrasion the slip!’
RYCO SLIDER saves additional cost and reduces assembly time by
alleviating the need for additional abrasion protection such as
RYCO SPIRAL GUARD in many applications.
Flame Resistance.
All RYCO SLIDER series meet MSHA Flame Resistant requirements.
Adaptors
Type Approvals.
RYCO SLIDER T2S, H12S and H13S hoses have ABS, DNV, GL,
Lloyd's Register and US Coast Guard SAE J1942 (Hydraulic Systems)
Type Approvals for marine and shipping applications (see pages 21
and 22 for further details).
Accessories
• HIGH TEMPERATURE (150°C/302°F)
• MULTI FLUID COMPATIBILITY
• FLAME RESISTANT - MSHA
• RESISTS CRACKING
• BLUE COVER
• SAVES MONEY
RYCO SURVIVOR is specifically designed for high temperature
applications; to keep performing ‘When the heat is on’.
Filters
RYCO SURVIVOR hoses have the following Type Approvals for marine
and shipping applications (see pages 22 and 23 for further details).
RQP1, RQP2 and RQP5 have ABS, DNV, GL, Lloyd's Register,
US Coast Guard SAE J1942 (Hydraulic Systems) Type Approvals.
RQP5 has US Coast Guard SAE J1942 (Fuel Systems) Type Approval.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 25
Hose – Specifications Summary
Hose subjected to both maximum temperature and maximum working pressure will have a shortened lifetime.
bar 160 180 200 215 225 250 300 337 350 375 400 420 435 500 585 690
psi 2300 2600 2900 3100 3250 3600 4350 4900 5100 5440 5800 6080 6310 7250 8480 10000
The Working Pressure of each Hose Coupling End Termination Style is shown in the Technical section.
In most cases, the Working Pressure of the Hose Coupling End Termination Style that can be chosen for a particular hose
exceeds the Maximum Working Pressure of the Hose.
It is possible however, to select a Hose Coupling with End Termination with lower Working Pressure than the Hose.
In this case, as noted in SAE J516 and SAE J517, the rated Working Pressure of the Hose Assembly must not exceed the lower
of the respective Working Pressure rated values.
EXAMPLE 1.
T28A Hose Assembly with T204-0812 coupling one end and T209-0808 coupling other end.
From above table or from page 31, Maximum Working Pressure of T28A is 345 bar.
From page 420, Maximum Working Pressure of T204-0812 is 600 bar.
From page 419, Maximum Working Pressure of T209-0808 is 700 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 345 bar, the lowest of the respective Working Pressure rated
values (in this case, the hose).
EXAMPLE 2.
H1216D Hose Assembly with T713-1620 coupling one end and T703-1621 coupling other end.
From above table or from page 44, Maximum Working Pressure of H1216D is 350 bar.
From page 422, Maximum Working Pressure of T713-1620 is 280 bar.
From page 420, Maximum Working Pressure of T703-1621 is 420 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 280 bar, the lowest of the respective Working Pressure rated
values (in this case, the T713-1620).
Page 26 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Specifications Summary
Impulse Life:
Although two or more hoses manufactured to different industry standard specifications may have identical Maximum Working
Pressures, their suitability for the application must be considered. An important factor to consider is the magnitude and frequency
Intro
of the pressure impulses that the hose assembly will experience.
For example, HSP16, H1216, and H1316 are all 4-wire multi-spiral reinforced hoses rated at 350 bar (5,100 psi) Maximum
Working Pressure, however their abilities to withstand heavy duty pressure impulses varies. H1316 hose is built to withstand
heavy duty impulses, therefore H1316 hose assemblies are better suited for direct attachment to a hydrostatic drive compared to
H1216 or HSP16. H1216 and HSP16 may still be used in the same circuit as long as they are connected further down the circuit
where the pressure impulses are not as severe.
Flame Resistance:
Hose
All RYCO Hoses (except RYCO FB2, M1, MP1, PW2, TW1, RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T, RT8TN, RQP5, SR, SRF, T5,
RTH1 & PL1 Series) meet Flame Resistant Designation ”U.S. MSHA” of the U.S. Department of Labor, Mine Safety and Health
Administration and also comply with Flame Resistant requirements of Australian Standard AS 2660 and Method of Test AS 1180.10B.
Contact RYCO Hydraulics Technical Department for more information.
Couplings
Hose assemblies bent to smaller than the Minimum Bend Radius will have shortened lifetime.
Anti-Static:
“Anti-Static” refers to Hoses or Hose Assemblies being sufficiently electrically conductive to drain off static electricity. According
to the requirements of AS 2660 Clause 2.2, the Hose or Hose assembly shall have an electrical resistance (measured from inside
surface to outside surface) of less than 1 megohm per metre, when tested according to Method of Test AS 1180 13A. For
applications requiring Anti-Static Hydraulic Hose Assemblies including, but not limited to, underground coal mines, where there
is danger of ignition from static electricity discharge, only special Anti-Static Hose can be used.
Adaptors
RYCO DIEHARD Hoses comply with the requirements of AS 2660 and Method of Test AS 1180 13A.
Non-Conductive:
Certain applications require that a Hose, or Hose Assembly, be Non-Conductive to prevent electrical current flow. For applications
that require a Hose to be electrically Non-Conductive including, but not limited to, applications near high voltage electric lines,
only special Non-Conductive Hoses can be used.
Skive/Non-Skive:
Accessories
Skiving refers to removing the cover at the ends of the Hose where the Hose Couplings are to be attached*. Most RYCO
combinations of Hose and Couplings are Non-Skive.
In a Non-Skive application, RYCO BITELOK couplings bite down through the cover and grip the wire reinforcement.
Some combinations of RYCO Hose and Couplings require skiving. If skiving is required, it is clearly stated in both the Hose
Section and the Couplings Section.
* (For H15D with 6900N couplings, a section of the tube must also be skived. This is called Internal Skiving).
Outside Diameters:
See page 79 for reference chart of outside diameters.
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 27
Isobaric Working Pressures
The Isobaric Working Pressures chart allows quick selection of the hose required for some common hydraulic circuit pressures.
(”Iso” means ”same”, ”bar” is a unit of pressure; so Isobaric means the same pressure regardless of Hose Size).
The Hose Styles listed meet or exceed the Isobaric Working Pressures shown in the table.
EXAMPLE:
To select a 3/4” (-12) size hose for 3,050 psi (210 bar) Working Pressure, follow the 3,050 psi Working Pressure column down
to the 3/4” Hose Size row.
ANSWER:
T212 and T3K12 meet or exceed the required Working Pressure.
Note: ”T212” is listed because T212A AVENGER, T212D DIEHARD, and T212S SLIDER are all suitable. Similarly, T3K12 is
listed because T3KA AVENGER and T3KD DIEHARD are both suitable. The final choice of these Hose Series will be determined
by other application factors, such as required Abrasion Resistance or Flame Resistance of cover.
Note: Hoses listed in the columns to the right of the 3,050 psi column also exceed the required 3,050 psi (210 bar) Working
Pressure. H1212, TXA212, H1312, H1512 and HSH12 are all suitable. These Spiral Reinforced Hoses H1212, H1312, H1512
and HSH12 have higher Maximum Working Temperature and higher Impulse Life than T212 and T3K12.
Other RYCO Hose Series are listed on page 29. The Maximum Working Temperatures for these hoses, as listed in the Hose
Section of this Product Technical Manual are for use with general purpose, mineral (petroleum) oil based hydraulic fluids, except
where otherwise stated.
Temperature limits for other hydraulic fluids, and some other common applications, are listed on page 29.
CAUTION:
Life expectancy of hoses is shortened at high temperatures. Detrimental effects increase when temperature is elevated, and also
when; operating pressure, flow velocity, duration and frequency of exposure, and level of impurities in the media are high. Actual
service life at temperatures approaching the recommended limits will depend on the particular application and the fluid being used.
Maximum Working Temperatures refer to the temperature of the media in the hose; not the environmental temperature around
the outside of the hose. Please contact RYCO Hydraulics Technical Department for environmental temperatures in excess of 80°C
(176°F), except RQP1 and RQP2 Series where environmental temperature is the same as media temperature.
Maximum Working Temperatures shown are for continuous temperatures. Slightly higher intermittent temperatures (up to
10% of time) may be acceptable with some hoses and some fluids, if reduced service life is acceptable. Please contact RYCO
Hydraulics Technical Department for more information.
DO NOT expose Hose to Maximum Temperature and Maximum Working Pressure at the same time.
The fluid manufacturer's recommended maximum operating temperature for the fluid must not be exceeded. If different to the
temperatures listed in the follwing table, the lower limit must take precedence. We recommend keeping the hose filled with the
pressure medium at all times. Further information available on request.
Page 28 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Guide – Maximum Temperature Limits
Intro
DIEHARD T1D, T2D, T3KD, TXA2D H12D, H13D, H15D
SLIDER T2S H12S, H13S
SURVIVOR RQP6 RQP1, RQP2, RQP5
RT7, RT7N, RT7T, RT7TN
OTHER SERIES DF2A, SR, SRF, M2, T5 RT8, RT8N, RT8T, RT8TN
PL1
MEDIA TEMPERATURE LIMITS
GENERAL PURPOSE -40°C to +100°C
Hose
MINERAL (PETROLEUM) (-40°F to +212°F) -40°C to +121°C -40°C to +150°C -40°C to +95°C
BASED HYDRAULIC OIL RQP6: -40° to +125°C (-40°F to +250°F) (-40°F to +302°F) (-40°F to +203°F)
(see Note 1) (-40°F to +257°F)
0°C to +71°C 0°C to +121°C 0°C to +70°C
WATER +71°C (+160°F)
(+32°F to +160°F) (+32°F +250°F) (+32°F to +158°F)
WATER IN MINERAL OIL +85°C (+185°F) -40°C to +85°C -40°C +121°C -40°C to +95°C
(40% to 80% water) (-40°F to +185°F) (-40°F +250°F) (-40°F to +203°F)
Couplings
MINERAL OIL IN WATER +85°C (+185°F) -40°C to +85°C -40°C to +121°C -40°C to +70°C
(more than 80% water) (-40°F to+185°F) (-40°F to +250°F) (-40°F to +158°F)
Adaptors
PHOSPHATE ESTERS -40°C to +82°C (see Note 2)
Not suitable Not suitable Not suitable
(see Note 2) (-40°F to +180°F) (see Note 2)
PETROL (GASOLINE) Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics
Accessories
T5: +71°C (+160°F) T5: -40°C to +71°C
DIESEL FUEL RQP6: -40°C to +71°C -40°C to +50°C -40°C to +93°C (-40°F to +160°C)
(-40°F to +160°F) (-40°F to +122°F) (-40°F to +200°F) PL1: -40°C to +49°C
OTHERS: +50°C (+122°F) (-40°F to +120°F)
ENGINE LUBRICATING OIL, -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C
GEARBOX OIL (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)
Note 1 For highly refined and special purpose mineral based hydraulic oils (for example aviation hydraulic oils, MIL spec oils, etc),
contact RYCO Hydraulics Technical Department.
Note 2 Not suitable for use with aerospace type phosphate esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe 2300W
and Chevron Hy-jet IV.
Note 3 For use with Air at pressures above 17,2 bar (250 psi), cover of hose must be perforated/pin-pricked
(except RQP5 and T5), to allow air permeating through hose to escape without blistering the cover. Maximum working
pressure of wire braid and spiral reinforced hose must be reduced by 30% (except for RQP1 and RQP2).
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 29
T1A – AVENGER Non-Skive Hose
AVENGER T1A
1 WIRE BRAID HOSE
TIGHTER TO 1”
S UP
BEND RADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Page 30 Q U A L I T Y H O S E A N D F I T T I N G S
T2A – AVENGER Non-Skive Hose
AVENGER T2A
2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
NOTE: -40 size is not included in DIN, EN, ISO standards.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Recommended For: Flame Resistance:
High pressure hydraulic oil lines. Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Two braids of high tensile steel wire. Couplings:
BITELOK NON-SKIVE ONE-PIECE CRIMP
Hose
Cover:
T200 Series (sizes -4 to -20) pages 102 to 123.
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -6 to -32) pages 134 to 152.
No skiving required with T200 & T700 Series BITELOK
Assembly Instructions page 404.
Crimp Couplings and L Series Field Attachable Couplings.
FIELD ATTACHABLE NON-SKIVE
Temperature Range:
L Series (sizes -4 to -20) pages 202 to 219.
From -40°C to +100°C (-40°F to +212°F).
Assembly Instructions page 402.
For water, emulsions etc. see page 29.
FIELD ATTACHABLE SKIVE
Working Pressure:
Couplings
B Series* (sizes -24 and -32) pages 202 to 219.
Maximum working pressures are based on 4:1 safety factor
Assembly Instructions page 403.
(minimum burst to maximum working pressure).
SKIVE TWO-PIECE CRIMP
1200-40 (size -40) page 124.
Assembly Instructions pages 408 and 409.
Adaptors
DN inch Dash bar psi bar psi
T24A 6 1/4 -04 420 6000 1680 24000
T25A 8 5/16 -05 350 5100 1400 20400
T26A 10 3/8 -06 350 5100 1400 20400
T28A 12 1/2 -08 345 5000 1380 20000
T210A 16 5/8 -10 250 3625 1000 14500
T212A 19 3/4 -12 215 3120 860 12400
Accessories
T216A 25 1 -16 175 2540 700 10150
T220A 31 1.1/4 -20 140 2030 560 8120
T224A 38 1.1/2 -24 100 1450 400 5800
T232A 51 2 -32 90 1305 360 5220
T240A 63 2.1/2 -40 69 1000 276 4000
T2A Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP
Filters
T216A 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220A 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224A 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232A 600 24.0 3,48 2.34 67,3 2.65 58 600 SERIES *B00-32 T700
T240A 760 30.0 3,70 2.49 78,6 3.09 1200-40 TWO-PIECE
*When using B Series Field Attachable Couplings on T2A Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 31
T3KA – AVENGER Non-Skive Hose
AVENGER T3KA
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE
Page 32 Q U A L I T Y H O S E A N D F I T T I N G S
DF2A – DINFLEX Non-Skive Hose
DINFLEX DF2A
2 WIRE BRAID COMPACT HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, SAE 100R16, AS 3791 100R2AT, EN 857 Type 2SC, ISO 1436.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
Working Pressure:
wire braid hose.
Maximum working pressures are based on 4:1 safety factor
Additionally it has a smaller bend radius and higher
(minimum burst to maximum working pressure).
flexibility than standard two wire braid hoses.
Not suitable for use with Field Attachable Couplings Flame Resistance:
Complies with Flame Resistant requirements of Australian
Tube:
Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile).
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Couplings
Two braids of high tensile steel wire.
Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber. T200 Series (sizes -4 to -16) pages 102 to 123.
No skiving required with T200 & T700 Series BITELOK T700 Series (sizes -6 and -12) pages 134 to 152.
Crimp Couplings. Assembly Instructions page 404.
Not suitable for use with Field Attachable Couplings.
Not suitable for use with Field Attachable Couplings.
Adaptors
DF2A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
DN inch Dash bar psi bar psi
DF24A 6 1/4 -04 420 6000 1680 24000
DF26A 10 3/8 -06 350 5100 1400 20400
DF28A 12 1/2 -08 295 4250 1180 17000
DF210A 16 5/8 -10 250 3600 1000 14500
DF212A 19 3/4 -12 215 3100 860 12400
DF216A 25 1 -16 167 2400 670 9700
Filters
DF26A 63 2.5 0,41 0.28 17,6 0.69 T200 SERIES T700 SERIES
DF28A 88 3.5 0,51 0.34 20,5 0.81 T200 SERIES
DF210A 101 4.0 0,53 0.36 23,7 0.93 T200 SERIES
DF212A 120 4.8 0,80 0.54 27,7 1.09 T200 SERIES T700 SERIES
DF216A 152 6.0 1,15 0.77 35,8 1.41 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 33
H12A – AVENGER Spiral Hose
AVENGER H12A
VERY HIGH PRESSURE SPIRAL HOSE
Page 34 Q U A L I T Y H O S E A N D F I T T I N G S
H13A – AVENGER Spiral Hose
AVENGER H13A
EXTREMELY HIGH PRESSURE SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of
the US Department of Labor, Mine Safety and Health
Reinforcement:
Administration.
Sizes -12 & -16:
Four alternating layers of spiralled high tensile steel wire. Couplings:
Sizes -20 to -32: BITELOK NON-SKIVE ONE-PIECE CRIMP
Six alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.
Couplings
Assembly Instructions page 404.
Cover:
BITELOK SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -12 to -20) pages 134 to 152.
Highly visible layline branding for easy and permanent
Assembly Instructions page 405.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings. BITELOK SKIVE TWO-PIECE CRIMP
6900K Series (sizes -20 to -32) pages 168 to 169.
Temperature Range: 6900T Series (size -32) page 169.
From -40°C to +121°C (-40°F to +250°F). Available only as Factory Fitted Hose Assemblies.
For water, emulsions etc. see page 29.
Adaptors
H13A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
DN inch Dash bar psi bar psi
H1312A 19 3/4 -12 350 5100 1400 20400
H1316A 25 1 -16 350 5100 1400 20400
H1320A 31 1.1/4 -20 350 5100 1400 20400
H1324A 38 1.1/2 -24 350 5100 1400 20400
H1332A 51 2 -32 350 5100 1400 20400 Filters
H1316A 300 12.0 2,25 1.51 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320A 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324A 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332A 600 24.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length or Skive for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 35
HSPA – AVENGER Spiral Hose
AVENGER HSPA
EXTRA HIGH PRESSURE
SPIRAL HOSE
Page 36 Q U A L I T Y H O S E A N D F I T T I N G S
HSHA – AVENGER Spiral Hose
AVENGER HSHA
EXTRA HIGH PRESSURE
SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
EN 856 4SH, ISO 3862 Type 4SH.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
Meets Flame Resistant Designation “U.S. MSHA” of
Reinforcement:
the US Department of Labor, Mine Safety and Health
Four alternating layers of spiralled high tensile steel wire.
Administration.
Cover: Complies with Flame Resistant requirements of Australian
Black, oil resistant and abrasion resistant synthetic rubber. Standard AS 2660 and Method of Test AS 1180. 10B.
Highly visible layline branding for easy and permanent
Couplings:
identification.
BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 & T900 Series BITELOK
T700 Series (-20 to -32) pages 134 to 152.
Couplings
Crimp Couplings.
T900 Series (-12 and -16) pages 153 to 161.
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F).
For water, emulsions etc. see page 29.
Adaptors
DN inch Dash bar psi bar psi
HSH12A 19 3/4 -12 435 6300 1740 25200
HSH16A 25 1 -16 420 6000 1680 24000
HSH20A 31 1.1/4 -20 350 5100 1400 20400
HSH24A 38 1.1/2 -24 290 4200 1160 16820
HSH32A 51 2 -32 275 4000 1100 16000
Accessories
HSHA Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 37
T1D – DIEHARD Non-Skive Hose
DIEHARD T1D
TIGHTER TO 1” EXTRA ABRASION RESISTANT
R S UP FRAS 1 WIRE BRAID HOSE
BEND ADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
DIEHARD T2D
EXTRA ABRASION RESISTANT
FRAS 2 WIRE BRAID HOSE
Intro
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Hose
test conditions result in, increased service life and minimise Complies with Flame Resistant and Electrical Resistance (Anti-
equipment downtime. Static) requirements of Australian Standard AS 2660 and
Tube: Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Two braids of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant rubber. T200 Series (sizes -4 to -20) pages 102 to 123.
Couplings
“FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -6 to -32) pages 134 to 152.
Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of FIELD ATTACHABLE NON-SKIVE
that allowed by DIN 20022-2SN and EN 853 Type 2SN. L Series (sizes -4 to -20) pages 202 to 219.
Highly visible layline branding for easy and permanent Assembly Instructions page 402.
identification. FIELD ATTACHABLE SKIVE
No skiving required with T200 & T700 Series BITELOK Crimp B Series* (sizes -24 & -32) pages 202 to 219.
Couplings and L Series Field Attachable Couplings. Assembly Instructions page 403.
Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
T28D 12 1/2 -08 350 5100 1400 20400
T210D 16 5/8 -10 250 3600 1000 14500
T212D 19 3/4 -12 215 3100 860 12400
T216D 25 1 -16 175 2540 700 10150
T220D 31 1.1/4 -20 140 2030 560 8120
T224D 38 1.1/2 -24 100 1450 400 5800
T232D 51 2 -32 90 1305 360 5220
T2D Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
Filters
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP
T210D 200 8.0 0,80 0.54 25,2 0.99 600 SERIES L00-10 T200 T700
T212D 240 9.5 0,96 0.65 29,1 1.15 600 SERIES L00-12 T200 T700
T216D 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220D 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224D 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232D 600 24.0 3,50 2.35 67,3 2.65 58 600 SERIES *B00-32 T700
*When using B Series Field Attachable Couplings on T2D Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 39
T3KD – DIEHARD Non-Skive Hose
DIEHARD T3KD
EXTRA ABRASION RESISTANT
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE
DIEHARD TXA2D
EXTRA ABRASION RESISTANT
EXTRA HIGH PRESSURE
FRAS 2 WIRE BRAID HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, AS 3791 100R2AT, BCS 174, DIN 20022-2SN,
EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Hose
cause premature failure of standard hoses.
Working Pressure:
The working pressures of DIEHARD AGGRESSOR exceed
Maximum working pressures are based on 4:1 safety factor
the requirements of EN 853 Type 2SN & SAE 100R2AT by
(minimum burst to maximum working pressure).
at least 30%, and all sizes exceed the working pressure
requirements of SAE 100R9. Flame Resistance:
The very high abrasion resistant properties of the cover, Complies with Flame Resistant and Electrical Resistance
combined with the high working pressures and excellent (Anti-Static) requirements of Australian Standard AS 2660
impulse life when tested to EN 853 Type 2SN/SAE 100R2AT and Methods of Test AS 1180.10B and 13A.
Couplings
test conditions result in, increased service life and minimise Meets Flame Resistant Designation “U.S. MSHA” of the US
equipment downtime. Ideal for high pressure use that Department of Labor, Mine Safety and Health Administration.
requires a smaller outside diameter (except -20 size), lighter Couplings:
weight, and more flexibility than spiral hose. BITELOK NON-SKIVE ONE-PIECE CRIMP
Tube: T200 Series (sizes -8 to -20) pages 102 to 123.
Black, oil resistant synthetic rubber. (Nitrile). T700 Series (sizes -8 to -20) pages 134 to 152.
Assembly Instructions page 404.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two braids of high tensile steel wire.
L Series (sizes -8 to -20) pages 202 to 219.
Cover: Assembly Instructions page 402.
Adaptors
Black, extra abrasion resistant and oil resistant rubber.
“FRAS” Flame Resistant and Anti-Static.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK
Accessories
Crimp Couplings and L Series Field Attachable Couplings.
TXA2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
TXA28D 178 7.0 0,72 0.48 22,0 0.87 600 SERIES L00-08 T200 T700
TXA210D 200 8.0 0,87 0.58 25,2 0.99 600 SERIES L00-10 T200 T700
TXA212D 240 9.5 1,11 0.75 29,1 1.15 600 SERIES L00-12 T200 T700
TXA216D 300 12.0 1,50 1.01 37,7 1.48 600 SERIES L00-16 T200 T700
TXA220D 419 16.5 2,28 1.53 48,0 1.89 600 SERIES L00-20 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 41
TJ2D – DIEHARD Jack Hose
DIEHARD TJ2D
FRAS ABRASION RESISTANT JACK HOSE
Not suitable for use with Field Attachable Couplings. Not suitable for use with Field Attachable Couplings.
Page 42 Q U A L I T Y H O S E A N D F I T T I N G S
TJ2D – DIEHARD Jack Hose
Intro
followed by overall length in millimetres.
For example, to order a TJ24D Hose Assembly, 1800 mm overall length, with 3/8” NPTF male one end and
male Screw-On coupling other end, with Spring Guards at each end; simply order TJ2402-1800.
Standard lengths are 1000 mm, 2000 mm and 3000 mm. Other lengths are available.
Hose
Substitute xxxx HOSE END 1 HOSE END 2
for overall length (mm) Includes RYCO 750 Spring Guard* Include RYCO 750 Spring Guard*
TJ2401-xxxx
3/8” NPTF Male 3/8” NPTF Male
TJ2601-xxxx
TJ2402-xxxx
3/8” NPTF Male R100-06M Male Tip
TJ2602-xxxx
TJ2403-xxxx R100-06M Male Tip
Couplings
3/8” NPTF Male
TJ2603-xxxx and R100-06DC Dust Cap
TJ2404-xxxx
3/8” NPTF Male R100-06FM Male and Female Coupling
TJ2604-xxxx
TJ2405-xxxx R100-06FMPC Male and Female Coupling
3/8” NPTF Male
TJ2605-xxxx with Dust Cap and Dust Plug
* NOTE: RYCO 750 Spring Guard is only available to suit TJ24D hose assemblies.
Adaptors
R100 Series Quick Release Couplings, 700 bar/10,000 psi, Thread-to-Connect.
• Designed for use in heavy duty applications on portable
Accessories
cylinders, rams and pumps, where low flow rates and
pressures up to 700 bar/10,000 psi are involved.
• Threaded sleeve on female body engages thread on male tip.
When the sleeve is screwed completely up, the two coupling
halves are secured together. Can connect and
disconnect with pressure in line.
• Precision ball type check valves.
• Threaded dust caps and plugs complete with captive chain
are available.
• Female body is NPTF male threaded to screw directly into the
Filters
cylinder or ram.
• Male tip is NPTF female threaded to screw onto hose coupling.
SIZE THREAD WORKING PRESSURE BODY TIP COUPLING FOR MALE FOR FEMALE
C O N N E C T I N G P A R T N E R S H I P S Page 43
H12D – DIEHARD Spiral Hose
DIEHARD H12D
EXTRA ABRASION RESISTANT
VERY HIGH PRESSURE
FRAS SPIRAL HOSE
Page 44 Q U A L I T Y H O S E A N D F I T T I N G S
H13D – DIEHARD Spiral Hose
DIEHARD H13D
EXTRA ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
FRAS SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the extra high working pressures and (minimum burst to maximum working pressure).
excellent impulse life when tested to SAE 100R13 test
Flame Resistance:
conditions result in, increased service life and minimise
Complies with Flame Resistant and Electrical Resistance
equipment downtime.
(Anti-Static) requirements of Australian Standard AS 2660
Tube: and Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Couplings
Sizes -12 & -16: Couplings:
Four alternating layers of spiralled high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Sizes -20 to -32: T900 Series (sizes -12 to -32) pages 153 to 161.
Six alternating layers of spiralled high tensile steel wire. Assembly Instructions page 404.
Cover: BITELOK SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant synthetic rubber. T700 Series (sizes -12 to -20) pages 134 to 152.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 405.
The maximum weight loss of the cover under ISO 6945
BITELOK SKIVE TWO-PIECE CRIMP
method of test for abrasion resistance is less than 10% (less
6900K Series (sizes -20 to -32) pages 168 to 169.
Adaptors
than 0,10 g) of that allowed by DIN 20023 and EN 856.
6900T Series (size -32) page 169.
Highly visible layline branding for easy and permanent
Available only as Factory Fitted Hose Assemblies.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.
Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H1316D 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320D 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324D 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332D 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 45
H15D – DIEHARD 6,000 psi Spiral Hose
DIEHARD H15D
EXTRA ABRASION RESISTANT
6000 PSI WORKING PRESSURE
FRAS SPIRAL HOSE
Contact RYCO Hydraulics for Crimp Diameter and Internal and External Skive Lengths for RYCO Interlok 6900N Two-Piece Couplings.
Page 46 Q U A L I T Y H O S E A N D F I T T I N G S
T2S – SLIDER Non-Skive Hose
SLIDER T2S
EXTREMELY ABRASION RESISTANT
2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Type 2AT.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Hose
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested
to EN 853 Type 2SN/SAE 100R2AT test conditions result in, Flame Resistance:
increased service life and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube: Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber. (Nitrile). Department of Labor, Mine Safety and Health Administration.
Reinforcement: Couplings:
Two braids of high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Couplings
Cover: T200 Series (sizes -4 to -20) pages 102 to 123.
Black, abrasion resistant and oil resistant rubber sheathed T700 Series (sizes -6 to -32) pages 134 to 152.
with a layer of extremely abrasion resistant polyethylene. Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 0.2% (less than 0,001 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK Crimp
Adaptors
Couplings.
Accessories
T28S 12 1/2 -08 350 5100 1400 20400
T210S 16 5/8 -10 250 3600 1000 14500
T212S 19 3/4 -12 215 3100 860 12400
T216S 25 1 -16 167 2400 670 9600
T220S 31 1.1/4 -20 125 1800 500 7200
T224S 38 1.1/2 -24 90 1300 360 5200
T232S 51 2 -32 80 1150 320 4600
C O N N E C T I N G P A R T N E R S H I P S Page 47
H12S – SLIDER Spiral Hose
SLIDER H12S
EXTREMELY ABRASION RESISTANT
VERY HIGH PRESSURE
SPIRAL HOSE
Page 48 Q U A L I T Y H O S E A N D F I T T I N G S
H13S – SLIDER Spiral Hose
SLIDER H13S
EXTREMELY ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Hose
The extremely high abrasion resistant properties of the
Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the extra high
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested to
SAE 100R13 test conditions result in, increased service life Flame Resistance:
and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber.
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Couplings
Couplings:
Sizes -12 & -16. BITELOK NON-SKIVE ONE-PIECE CRIMP
Four alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.
Sizes -20 to -32: Assembly Instructions page 404.
Six alternating layers of spiralled high tensile steel wire.
BITELOK SKIVE ONE-PIECE CRIMP
Cover: T700 Series (sizes -12 to -20) pages 134 to 152.
Black, abrasion resistant and oil resistant rubber sheathed Assembly Instructions page 405.
with a layer of extremely abrasion resistant polyethylene. BITELOK SKIVE TWO-PIECE CRIMP
The maximum weight loss of the cover under ISO 6945 6900K Series (sizes -20 to -32) pages 168 to 169.
method of test for abrasion resistance is less than 0.2% (less 6900T Series (size -32) page 169.
Adaptors
than 0,002 g) of that allowed by DIN 20023 and EN 856. Available only as Factory Fitted Hose Assemblies.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H1312S 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316S 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320S 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324S 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332S 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 49
RQP1 – SURVIVOR Non-Skive Hose
SURVIVOR RQP1
HIGH TEMPERATURE, MULTI FLUID
1 WIRE BRAID HOSE
Temperature Range:
From -40°C to +150°C (-40°F to +302°F).
For water, water/oil emulsions, diesel fuels, glycol, air, and
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.
Page 50 Q U A L I T Y H O S E A N D F I T T I N G S
RQP2 – SURVIVOR Non-Skive Hose
SURVIVOR RQP2
HIGH TEMPERATURE, MULTI FLUID
2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).
Recommended For: Working Pressure:
High pressure hydraulic oil applications where pressure or Maximum working pressures are based on 4:1 safety factor
temperature requirements exceed the performance (minimum burst to maximum working pressure).
requirements of SAE 100R2AT and DIN 20022-2SN, or where
resistance to phosphate ester** fluid is required. Flame Resistance:
May be used with compressed air if cover of hose is Meets Flame Resistant Designation “U.S. MSHA” of the US
perforated (pin-pricked) and additional Safety Devices are used. Department of Labor, Mine Safety & Health Administration.
Complies with Flame Resistant requirements of Australian
Tube:
Hose
Standard AS 2660 & Method of Test AS 1180.10B.
Black, synthetic rubber, specifically compounded for Couplings:
temperature resistance and multi fluid resistance. BITELOK NON-SKIVE ONE-PIECE CRIMP
Reinforcement: T200 Series (sizes -4 to -20) pages 102 to 123.
Two braids of high tensile steel wire. T700 Series (sizes -6 to -32) pages 134 to 152.
Cover: Assembly Instructions page 404.
Blue, oil resistant and abrasion resistant synthetic rubber. FIELD ATTACHABLE NON-SKIVE*
No skiving required with T200 & T700 Series BITELOK Crimp L Series (sizes -4 to -20) pages 202 to 219.
Couplings and L Series Field Attachable Couplings*. Assembly Instructions page 402.
Couplings
Temperature Range: FIELD ATTACHABLE SKIVE*
From -40°C to +150°C (-40°F to +302°F). B Series*** (sizes -24 and -32) pages 202 to 219.
For water, water/oil emulsions, diesel fuels, glycol, air, and Assembly Instructions page 403.
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.
Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE
Accessories
RQP210 16 5/8 -10 250 3600 1000 14500
RQP212 19 3/4 -12 215 3100 860 12400
RQP216 25 1 -16 167 2400 670 9600
RQP220 31 1.1/4 -20 150 2175 600 8700
RQP224 38 1.1/2 -24 100 1450 400 5800
RQP232 51 2 -32 90 1300 360 5200
RQP2 Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES*** FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES* ONE-PIECE CRIMP
Filters
RQP212 240 9.5 0,93 0.62 29,1 1.15 600 SERIES L00-12 T200 T700
RQP216 300 12.0 1,38 0.93 37,7 1.48 600 SERIES L00-16 T200 T700
RQP220 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
RQP224 500 20.0 2,30 1.55 54,4 2.14 53 600 SERIES ***B00-24 T700
RQP232 600 24.0 3,16 2.12 67,3 2.65 58 600 SERIES ***B00-32 T700
*Field Attachable Couplings should not be used on RQP2 Hose at maximum ***When using B Series Field Attachable Couplings on RQP2 Series Hose,
working pressure when temperature exceeds 121˚C (250˚F). Field Attachable cover of hose must be skived at ends.
Couplings may be used on RQP2 Hose at over 121˚C but at reduced working Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK
pressure. Contact RYCO Hydraulics for more information. Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 51
RQP5 – SURVIVOR Polyester Cover Hose
SURVIVOR RQP5
HIGH TEMPERATURE
POLYESTER BRAID COVER HOSE
SURVIVOR RQP6
HIGH TEMPERATURE
1 TEXTILE BRAID HOSE
Intro
SAE 100R6, AS 3791 100R6, DIN 20021-1TE, ISO 4079 Type 1.
Hose
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: RQP6 Hose simply pushes on to 800 Series Couplings, and
Blue, oil resistant and abrasion resistant synthetic rubber. for Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
Petroleum base hydraulic oils & transmission oils: For diesel fuel and other potentially dangerous, or critical
-40°C to +125°C (-40°F to +257°F) constant, and up to applications such as transmission oil cooler lines, and for
+135°C (+275°F) intermittent (up to 10% of operating time). Static Working Pressures above 50% of maximum; a clamp
Couplings
Air: -40°C to +100°C (-40°F to +212°F) around the hose is required.
Diesel fuels: -40°C to +71°C (-40°F to +160°F). Do not overtighten clamp as this will damage hose.
For water, glycol antifreeze solutions, emulsions etc. see page 29. Factory crimped couplings are also available in some sizes.
Contact RYCO Hydraulics for more information.
Working Pressure:
RQP6 Hose, and 800 Series Push-On Fittings, are
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.
Adaptors
RQP6 Hose should not be used at both maximum working
pressure and maximum temperature simultaneously.
Accessories
DN inch Dash bar psi bar psi inHg mmHg
RQP64 6 1/4 -04 30 400 120 1600 710 28
RQP65 8 5/16 -05 30 400 120 1600 710 28
RQP66 10 3/8 -06 30 400 120 1600 635 25
RQP68 12 1/2 -08 30 400 120 1600 460 18
RQP610 16 5/8 -10 26 350 105 1400 380 15
RQP612 20 3/4 -12 22 300 88 1200 380 15
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 53
T5 – TRUCKER Polyester Cover Hose
TRUCKER T5
POLYESTER BRAID COVER HOSE
Page 54 Q U A L I T Y H O S E A N D F I T T I N G S
T1F – FIRE SUPPRESSION Non-Skive Hose
Intro
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: MED (see page 21).
Hose
Flame Resistance:
Black, synthetic rubber (Nitrile). Resistant to aqueous film Complies with Flame Resistant requirements of Australian
forming foam, dry chemical powder, carbon dioxide, and Standard AS 2660 and Method of Test AS 1180.10B
water based fire extinguishing agents. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Red, heat resistant, abrasion resistant and oil resistant rubber. T200 Series (sizes -3 to -12) pages 102 to 123.
Couplings
Flame Resistant to Australian Standard AS 2660 and U.S. T700 Series (sizes -6 to -12) pages 134 to 152.
MSHA requirements. Assembly Instructions page 404.
Highly visible layline branding for easy and permanent FIELD ATTACHABLE NON-SKIVE
identification. K Series (sizes -4 to -12) pages 202 to 219.
No skiving required with T200 & T700 Series BITELOK Assembly Instructions page 402.
Crimp Couplings and K Series Field Attachable Couplings.
Adaptors
T1F Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
DN inch Dash bar psi bar psi
T13F 5 3/16 -03 250 3600 1000 14500
T14F 6 1/4 -04 225 3250 900 13000
T16F 10 3/8 -06 180 2600 720 10400
T18F 12 1/2 -08 160 2300 640 9200
T112F 19 3/4 -12 105 1500 420 6000 Filters
T16F 127 5.0 0,35 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18F 178 7.0 0,43 0.29 20,5 0.81 600 SERIES K00-08 T200 T700
T112F 240 9.5 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 55
RTH1 – TEFLON* Hose
Couplings:
TWO-PIECE CRIMP
1100 Series (sizes -4 to -16) pages 172 to 174.
Assembly instructions page 406.
Page 56 Q U A L I T Y H O S E A N D F I T T I N G S
PL1 – PUSH-ON Hose
PUSH-ON PL1
1 TEXTILE BRAID HOSE
Intro
Recommended For: Flame Resistance:
Petroleum base hydraulic oils, glycol antifreeze solutions, Meets either Flame Resistance Designation “U.S. MSHA” of
water, diesel fuels, and air. the US Department of Labor, Mine Safety and Health
Administration; or “GL” Germanischer Lloyd. Contact
Tube:
RYCO Hydraulics for further information.
Hose
Black, oil resistant synthetic rubber. (Nitrile).
Couplings:
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: PL1 Hose simply pushes on to 800 Series Couplings, and for
Black, oil and abrasion resistant synthetic rubber. Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
From -40°C to +95°C (-40°F to +203°F). For diesel fuel and other potentially dangerous, or critical
Couplings
For water, water/oil emulsions, diesel fuels, glycol, and air applications, and for Static Working Pressures above 50%
etc. see page 29. of maximum; a clamp around the hose is required.
Do not overtighten clamp as this will damage hose.
Working Pressure: Factory crimped couplings are also available in some sizes.
PL1 Hose, and 800 Series Push-On Fittings, are Contact RYCO Hydraulics for more information.
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.
PL1 Hose should not be used at both maximum working
Adaptors
pressure and maximum temperature simultaneously.
Accessories
DN inch Dash bar psi bar psi mmHg inHg
PL14 6 1/4 -04 21 300 84 1200 710 28
PL15 8 5/16 -05 21 300 84 1200 710 28
PL16 10 3/8 -06 21 300 84 1200 635 25
PL18 12 1/2 -08 21 300 84 1200 460 18
PL110 16 5/8 -10 21 300 84 1200 380 15
PL112 19 3/4 -12 21 300 84 1200 380 15
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 57
SR – Suction and Return Hose
SUCTION SR
SUCTION & RETURN HOSE
CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
PART PART RANGE TORQUE
NO NO d mm Nm ft.lbf
SR12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SR16
RSC-4043* 40 to 43 20 15
SR40 RSC-7379 73 to 79 25 18
SR48 RSC-8591 85 to 91 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.
Page 58 Q U A L I T Y H O S E A N D F I T T I N G S
SRF – DEFIANT Compact Suction and Return Hose
DEFIANT SRF
COMPACT
SUCTION & RETURN HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R4, AS 3791 100R4.
Hose
(up to 25% of Maximum Working Pressure).
Tube: 3300 SERIES COUPLINGS WITH RSC CLAMP
Black, oil resistant synthetic rubber. (Nitrile). 3300 (sizes -12 to -32) pages 182 to 186.
Reinforcement: 3300 Series Couplings require a suitable clamp around the
Textile reinforcement with spiral wire to prevent collapsing. outside of the hose.
Refer to RYCO RSC Clamps shown below.
Cover: Assembly instructions pages 406.
Black, oil resistant and abrasion resistant synthetic rubber.
2. For Suction Applications, and High Pressure Delivery
Couplings
Temperature Range: (up to 100% of Maximum Working Pressure).
From -40°C to +100°C (-40°F to +212°F). BITELOK NON-SKIVE ONE-PIECE CRIMP
For water, emulsions etc. see page 29. T400 Series (sizes -12 to -32) pages 124 to 133.
Working Pressure: Assembly instructions page 404.
Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Adaptors
SRF Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM VACUUM MINIMUM AVERAGE NOMINAL
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING BEND RADIUS WEIGHT HOSE OD
Accessories
SRF16 25 1 -16 17 250 68 1000 635 25 75 1,00 40,0
SRF20 31 1.1/4 -20 14 200 56 800 635 25 100 1,19 46,5
SRF24 38 1.1/2 -24 10 150 40 600 635 25 125 1,39 53,1
SRF32 51 2 -32 7 100 28 400 635 25 150 1,94 65,5
CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
Filters
SRF12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SRF16
RSC-4043* 40 to 43 20 15
RSC-4347* 43 to 47 20 15
SRF20
RSC-4751* 47 to 51 20 15
Technical
SRF24 RSC-5155 51 to 55 20 15
SRF32 RSC-6368 63 to 68 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.
C O N N E C T I N G P A R T N E R S H I P S Page 59
TW1 – TORNADO WASHER Hose
Page 60 Q U A L I T Y H O S E A N D F I T T I N G S
PW2 – PRESSURE WASHER Hose
Intro
2 WIRE BRAID
Hose
(minimum burst to maximum working pressure).
Tube:
Black, heat resistant synthetic rubber. Couplings:
BITELOK SKIVE ONE-PIECE CRIMP
Reinforcement:
T200 Series (sizes -4 to -6) pages 102 to 123.
Two braids of high tensile steel wire.
T700 series (size -6) pages 134 to 152.
Cover: Assembly Instructions page 405.
Black, oil resistant and abrasion resistant synthetic rubber.
The cover of PW2 hose is formulated to resist marking. Not suitable for use with Field Attachable Couplings.
Couplings
Skiving of Cover is required with T200 & T700 Series Common hose couplings used on PW2 Hose include:
BITELOK Crimp Couplings. T202S BSPP Female Live Swivel
T294 PW Female
Temperature Range:
T295 PW Gun Handle Tube.
PW2 PRESSURE WASHER Hose handles hot water up to
(Note: The rated Maximum Working Pressures of T202S
+150°C (+302°F).
Series couplings are lower than the Maximum Working
Pressures of PW2 Series hoses.)
Important Note: Although PW2 is constructed to
SAE 100R2AT dimensions, the cover MUST BE SKIVED
Adaptors
prior to crimping on hose couplings.
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
PW26 130 5.0 0,56 0.38 19,0 0.75 T200 SERIES T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Skive Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 61
RQG1 – LPG Hose
IMPORTANT INFORMATION
RYCO RQG1 Series LPG Hose has Australian Gas Association approval
(AGA approval No. 5523) only when used with RYCO T200 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO K Series Field Attachables.
Page 62 Q U A L I T Y H O S E A N D F I T T I N G S
M2G – LPG Hose
Intro
AUSTRALIAN GAS ASSOCIATION Approval No. 4247.
Meets AS/NZS 1869 Class C (2,6 MPa working pressure, +65°C/+149°F max. temperature).
IMPORTANT INFORMATION
RYCO M2G Series LPG Hose has Australian Gas Association approval
(AGA approval No. 4247) only when used with RYCO T400 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO 400 Series Field Attachables.
Hose
Available only as Factory Fitted Hose Assemblies.
Couplings
Liquified Petroleum Gas and Natural Gas. From -20°C to +65°C (-4°F to +149°F).
Maximum Working Pressure 2,6 MPa (26 bar, 375 psi). Couplings:
Tube: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, synthetic rubber. T400 Series (sizes -4 to -12) pages 124 to 133.
Available only as Factory Fitted Hose Assemblies.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two textile braids.
400 Series (sizes -4 to -12) pages 202 to 219.
Cover: Available only as Factory Fitted Hose Assemblies.
Black, abrasion resistant synthetic rubber.
Pin-pricked (perforated).
Adaptors
No skiving required with T400 Series BITELOK Crimp Couplings
and 400 Series Field Attachable Couplings.
Accessories
NO HOSE SIZE ID WORKING PRESSURE
M26G 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
M28G 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212G 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES
C O N N E C T I N G P A R T N E R S H I P S Page 63
M1 – Fuel Line Hose
FUEL LINE M1
1 TEXTILE BRAID HOSE
Recommended For:
Multi-purpose hose for use on fuel lines, PCV
and EEC systems, and for fuel return hose
connections on diesel fuel injection systems.
For use with leaded and unleaded petrol, oil,
diesel and other fuels.
WARNING: Do not use for pressure lines on fuel
injected engines or for Cooling System Applications.
Tube:
Black synthetic rubber. (Nitrile).
Reinforcement:
One textile braid.
Cover:
Black, oil resistant synthetic rubber. Resists the effects of
high heat and ozone found in engine compartments.
Temperature Range:
From -40°C to +125°C (-40°F to +257°F).
M1 Hose Dimensions
PART MINIMUM AVERAGE NOMINAL
NO BEND RADIUS WEIGHT HOSE OD
Page 64 Q U A L I T Y H O S E A N D F I T T I N G S
M2 – Textile Braid
TEXTILE M2
2 TEXTILE BRAID HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R3, AS 3791 100R3, DIN 20021-2TE, ISO 4079 Type R3.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).
Hose
Black, oil resistant synthetic rubber. (Nitrile). Flame Resistance:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement:
Department of Labor, Mine Safety and Health Administration.
Two textile braids.
Complies with Flame Resistant requirements of Australian
Cover: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant and abrasion resistant synthetic rubber.
Couplings:
No skiving required with T400 Series BITELOK Crimp
BITELOK NON-SKIVE ONE-PIECE CRIMP
Couplings and 400 Series Field Attachable Couplings.
T400 Series (sizes -4 to -12) pages 124 to 133.
Couplings
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F). FIELD ATTACHABLE NON-SKIVE
For water, emulsions etc. see page 29. 400 Series (sizes -4 to -12) pages 202 to 219.
Assembly Instructions page 402.
Adaptors
M2 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
M28 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 65
FB2 – BARRIER Air Conditioning Hose
BARRIER FB2
2 TEXTILE BRAID HOSE
NYLON BARRIER
Meets or exceeds the performance requirements of SAE J2064 Type C Class II.
Page 66 Q U A L I T Y H O S E A N D F I T T I N G S
MP1 – Multi Purpose Hose
Intro
Recommended For: Working Pressure:
Air, water, petroleum oils, kerosene and fuel oils. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure), and are
Tube:
for the performance of the hose with RYCO T400 Series
Black, oil resistant synthetic rubber (Nitrile).
BITELOK One-Piece couplings only.
Hose
RMA (USA) Class A High Oil Resistance.
Maximum working pressure for a hose assembly with other
Reinforcement: couplings depends on the type of coupling and the type of
One textile braid. clamp used.
MP1 Hose should not be used at maximum working
Cover:
pressure and maximum working temperature
Red, oil resistant and abrasion resistant synthetic rubber
simultaneously.
(Modified Nitrile).
RMA (USA) Class B Medium Oil Resistance. Couplings:
Couplings
BITELOK NON-SKIVE ONE-PIECE CRIMP
Electrical Non-Conductivity:
T400 Series (sizes -4 to -20) pages 124 to 133.
Non-conductive at 1000 volts DC. Meets electrical resistance
Assembly instructions page 404.
of one megohm per inch when subjected to 1000 volts DC.
Incorrect storage and use may adversely affect electrical
properties. Standard industrial hose barbed tails with hose clamps may
also be suitable depending on working pressure required.
Temperature Range: Not suitable for use with RYCO 800 Series Push-On
Air, water, petroleum & lubricating oils: -40°C to +93°C couplings.
(-40°F to +200°F).
Petrol, kerosene, fuel oils: -40°C to +49°C
Adaptors
(-40°F to +120°F).
For continuous service at upper temperature limit, reduce
maximum working pressure by 30%.
Accessories
DN inch Dash bar psi bar psi
MP14 6 1/4 -04 13,8 200 55,2 800
MP16 10 3/8 -06 13,8 200 55,2 800
MP18 12 1/2 -08 13,8 200 55,2 800
MP110 16 5/8 -10 13,8 200 55,2 800
MP112 19 3/4 -12 13,8 200 55,2 800
MP116 25 1 -16 13,8 200 55,2 800
MP120 31 1.1/4 -20 13,8 200 55,2 800
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 67
RT7 – SPIDERLINE Hose
SPIDERLINE RT7
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Note: RT72 size is not included in the above standards.
Recommended For: Cover:
High pressure hydraulic oil lines; pilot lines; greasing and Black, oil and abrasion resistant thermoplastic (Polyurethane).
lubrication lines; and some pneumatic and water lines.
Temperature Range:
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Suitable for use with some gases, fluids and chemicals (minimum burst to maximum working pressure).
(contact RYCO Hydraulics Technical Department).
Couplings:
Cover is perforated (pin-pricked) for use with air and gases.
RT72 to RT712:
RYCO RT7 Series Hose has lighter weight and more
BITELOK NON-SKIVE ONE-PIECE CRIMP
compact outside diameter than wire braided rubber
T400 Series (sizes -2 to -12) page 124 to 133.
SAE 100R1AT hose.
Assembly Instructions page 404.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover. NOTE: Special Assembly Procedures required for RT72
The polyester or nylon reinforcement gives RT7 Hose Hose. Contact RYCO Hydraulics Technical Department for
excellent corrosion and fatigue resistance, and low further information.
elongation of ±2% at maximum dynamic working pressure.
Tube:
RT72:
Oil resistant seamless thermoplastic (Polyester).
RT73 to RT712:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
RT72:
One braid of synthetic yarn (Polyester).
RT73 to RT712:
One or two braids of synthetic yarn (Nylon).
Page 68 Q U A L I T Y H O S E A N D F I T T I N G S
RT7N – ISOLATOR Non-Conductive Hose
ISOLATOR RT7N
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Hose
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The polyester reinforcement gives RT7N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -12) pages 124 to 133.
±2% at maximum dynamic working pressure.
Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R7,
AS 3791 100R7, EN 855 Type 7 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:
White, oil resistant seamless thermoplastic (Polyester).
Adaptors
Reinforcement:
One or two braids of synthetic yarn (Polyester).
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 69
RT7T – SPIDERLINE TWIN Hose
Page 70 Q U A L I T Y H O S E A N D F I T T I N G S
RT7TN – ISOLATOR TWIN Hose
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Hose
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT7TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:
Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The polyester reinforcement gives RT7TN Hose excellent Assembly instructions page 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Electrical Non-Conductivity:
Adaptors
Meets non-conductivity requirements of SAE 100R7, AS
3791 100R7, EN 855 Type 7 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.
Accessories
RT7TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
RT74TN 100 4.0 0,18 0.12 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT76TN 125 5.0 0,30 0.20 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT78TN 178 7.0 0,45 0.30 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 71
RT8 – SPIDERLINE Hose
SPIDERLINE RT8
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.
Page 72 Q U A L I T Y H O S E A N D F I T T I N G S
RT8N– ISOLATOR Hose
ISOLATOR RT8N
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.
Hose
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The aramid reinforcement gives RT8N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -8) pages 124 to 133.
±2% at maximum dynamic working pressure.
Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R8,
AS 3791 100R8, EN 855 Type 8 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:
White, oil resistant seamless thermoplastic (Polyester).
Adaptors
Reinforcement:
One or two braids of synthetic yarn (Aramid).
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 73
RT8T – SPIDERLINE TWIN Hose
Page 74 Q U A L I T Y H O S E A N D F I T T I N G S
RT8TN – ISOLATOR TWIN Hose
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R7, EN 855 Type R8.
Hose
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT8TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:
Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The aramid reinforcement gives RT8TN Hose excellent Assembly instructions page 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Electrical Non-Conductivity:
Adaptors
Meets non-conductivity requirements of SAE 100R8, AS
3791 100R8, EN 855 Type 8 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.
Accessories
RT8TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
RT84TN 100 4.0 0,18 0.08 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT86TN 125 5.0 0,26 0.18 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT88TN 178 7.0 0,42 0.28 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 75
Hose Protection – RWA Wire Armour
HOSE SERIES
PART NOMINAL ID T1A T2A T3KA H12A H13A RQP5
NO mm inch T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
RWA-12 12 0.47
RWA-16 16 0.63 -4,-5 -4 -4,-5 -4 -4 -4,-5 -4 -4,-5
RWA-20 20 0.78 -6 -5 -6,-8 -6 -04 -6 -5 -6
RWA-21 21 0.83 -6 -6 -6 -8
RWA-23 23 0.91 -8 -8 -8 -06 -06 -8 -8 -8
RWA-27 27 1.06 -10 -10 -10 -08 -08 -10 -10
RWA-30 30 1.19 -12 -10 -12 -12 -10 -10 -12 -10 -12
RWA-31 31 1.22 -12 -10 -12 -12
RWA-34 34 1.34 -16 -12 -12 -12 -12 -12 -16
RWA-39 39 1.52 -16 -16
RWA-41 41 1.61 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
RWA-49 49 1.93 -20 -20 -20 -20 -20 -20 -24
RWA-56 56 2.20 -24 -24 -24 -20 -24 -20 -24
RWA-61 61 2.40 -24 -24 -32
RWA-68 68 2.68 -32 -32 -32 -32 -32
RWA-75 75 2.95 -32 -32
HOSE SERIES
PART NOMINAL ID T1F SR RT7 RT8
NO mm inch RQP6 TW1 PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N
Page 76 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – RSG/RSGY/RSGF Spiral Guard
Intro
Recommended For: Size Selection:
Lightweight, cost-effective protection of hoses and cables The tables below show RYCO Spiral Guard size selection for
Hose
from abrasion and impact. It can also be used to bundle a tight fit on the hose. Due to the Spiral Guard expanding
hoses together in groups. to fit the hose, extra length of Spiral Guard must be allowed.
RSGF meets Flame Resistance Designation “U.S. MSHA” of the This extra length can be estimated as follows:
US Department of Labor, Mine Safety and Health Administration. T26A Nominal OD = 19,0 mm (see chart on page 79)
Construction: RSG-20L Nominal ID = 15,0 mm (from chart below)
Polyethylene plastic spiral, with rounded edges to protect Estimated length of RSG-20L to cover 2,3 metres of T26A
hose cover. RSG Black; RSGY Yellow; RSGF FRAS (Dark Grey). 19,0
= x 2,3 m = 2,91 metres
Polyethylene is not affected by exposure to air, water, 15,0
Couplings
hydraulic oil and many other fluids. How to Order:
Temperature Range: Complete the Part Number:
From -40°C to +120°C (-40°F to +248°F). RSG-16L, RSGY-75L, RSGF-50L etc.
Assembly Instructions: Sizes -16L to -90L: 20 m (65.6 ft) coils or cut to length.
RYCO Spiral Guard can easily be applied after hose Size -110L: 10 m (32.8 ft) coils or cut to length.
assembly because of its spiral form. Place one end of
completed hose assembly in a vice. Wrap coil onto hose.
It is recommended to choose RYCO Spiral Guard size so
that it is a tight fit on the hose. This will keep the Spiral
Adaptors
Guard in place on the hose.
The Spiral Guard expands to fit the hose or hose bundle.
Allow extra length of Spiral Guard to allow for this expansion.
Accessories
-16L 12,0 0.47 16,5 0.65 -4,-5 -4 -5 -4 -4 -4,-5 -4 -4
-20L 15,0 0.59 20,0 0.79 -6,-8 -5,-6,-8 -6,-8 -6,-8 -06 -04,-06 -8 -6 -6,-8 -5,-6,-8 -5,-6,-8
-25L 19,0 0.75 24,5 0.96 -10 -10 -10 -10 -08 -08 -10 -10 -10 -10
-32L 23,0 0.91 30,0 1.18 -12 -12 -12 -12,-16 -10,-12 -12 -10,-12 -12 -12 -12 -12 -12 -12,-16
-40L 30,5 1.20 39,0 1.54 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
-50L 38,0 1.50 46,5 1.83 -20,-24 -20,-24 -20,-24 -20 -20,-24 -20 -20 -20,-24 -24
-63L 47,0 1.85 58,0 2.28 -32 -32 -32 -24 -24 -32 -32
-75L 61,0 2.40 73,0 2.87 -40 -32 -32 -32
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES
Filters
-32L 23,0 0.91 30,0 1.18 -12 -16 -12,-16 -12 -12 -12 -12
-40L 30,5 1.20 39,0 1.54 -16 -16
-50L 38,0 1.50 46,5 1.83 -20,-24 -20
-63L 47,0 1.85 58,0 2.28 -32
-75L 61,0 2.40 73,0 2.87 -40
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 77
Hose Protection – FS1072 FIRE SLEEVE
Page 78 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – FS1072 FIRE SLEEVE
Intro
NO DIAMETER THICKNESS DIMENSION WEIGHT
A mm A inch B mm B inch C mm C inch kg/m lb/ft
FS1072-08 12,7 0.50 4,3 0.17 20,0 0.79 0,19 0.13
FS1072-11 17,5 0.69 4,3 0.17 27,5 1.08 0,29 0.19
FS1072-14 22,2 0.87 4,4 0.17 34,9 1.37 0,28 0.19
FS1072-16 25,4 1.00 4,8 0.19 39,9 1.57 0,31 0.21
FS1072-18 28,6 1.13 4,7 0.19 46,6 1.84 0,37 0.25
Hose
FS1072-20 31,8 1.25 4,7 0.19 47,4 1.87 0,36 0.24
FS1072-22 34,9 1.38 4,8 0.19 54,8 2.17 0,43 0.29
FS1072-24 38,1 2.50 4,0 0.16 58,3 2.29 0,46 0.31
FS1072-30 47,6 1.87 4,0 0.16 74,8 2.93 0,54 0.36
FS1072-32 50,8 2.00 4,0 0.16 79,8 3.14 0,55 0.37
FS1072-40 63,5 2.50 4,1 0.16 94,2 3.71 0,84 0.56
FS1072-44 69,9 2.75 5,0 0.20 109,8 4.32 0,85 0.57
Couplings
FS1072-64 102,0 4.02 5,0 0.20 160,2 6.32 1,07 0.72
FS1072-80 127,0 5.00 5,0 0.20 199,5 7.89 2,26 1.52
FS1072-104 165,0 6.50 5,0 0.20 259,2 10.21 2,86 1.92
Adaptors
DN inch Dash T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
5 3/16 -03 11,8
6 1/4 -04 13,4 15,0 11,9 13,6 17,9 15,0 13,4 15,0 13,2
8 5/16 -05 15,0 16,6 13,5 15,0 16,6 14,8
10 3/8 -06 17,4 19,0 15,8 17,6 20,2 20,0 19,0 17,4 19,0 17,2
12 1/2 -08 20,5 22,0 18,9 20,5 23,8 24,6 22,0 20,5 22,0 19,4
16 5/8 -10 23,7 25,2 24,1 23,7 28,2 28,2 25,2 23,7 25,2 23,4
Accessories
19 3/4 -12 27,6 29,1 28,1 27,7 30,7 32,1 32,0 31,7 32,0 29,1 27,6 29,1 27,4
25 1 -16 35,7 37,7 36,2 35,8 38,0 38,7 39,7 38,2 38,2 37,7 35,7 37,7 31,4
31 1.1/4 -20 43,6 48,0 47,0 49,8 45,2 49,8 48,0 48,0 38,1
38 1.1/2 -24 50,5 54,4 53,5 57,3 53,5 57,2 54,4 44,5
51 2 -32 64,1 67,3 66,7 72,0 68,0 67,3 56,3
63 2.1/2 -40 78,6
C O N N E C T I N G P A R T N E R S H I P S Page 79
Hose Protection – RAWHIDE Nylon Hose Sleeve
RAWHIDE RH
Recommended For: Temperature Range:
Protection of individual hoses from severe abrasion. From - 50°C to + 121°C (- 58°F to + 250°F).
Provides a cost effective method of bundling hoses together,
Size Selection:
while providing abrasion resistance to the bundle.
Choose a size that is slightly larger than the hose or hoses
When abrasion occurs, the thousands of tiny filaments in the
to be sleeved (see chart on page 79).
sleeve bulk up, to continually renew the surface.
If sleeve is to be installed onto fitted hose assemblies, allow
Construction: for the maximum outside profile of the hose fittings.
Densely woven, multi-filament nylon, tubular sleeve.
Assembly Instructions:
Black colour. Nylon is not affected by exposure to air, water,
Cut the Nylon Hose Sleeve to length.
hydraulic oil and many other fluids.
The loose fibres of the cut edges can be sealed with a heat
The inside bore of the sleeve is smooth, allowing hose to
gun or hot knife, to prevent fraying.
move inside the sleeve, and allowing easy installation.
Install over hoses or hose assemblies.
Flame Resistance: Secure in place using cable ties, band clamps or hose clamps.
Meets Flame Resistant Designation ”U.S. MSHA” of
Standard Coil Lengths:
the U.S. Department of Labor, Mine Safety and Health
91,4 metre (300 ft) long coils; or cut lengths.
Administration.
RH RAWHIDE Specifications
NOMINAL NOMINAL NOMINAL
PART INSIDE WALL INSIDE FLAT NOMINAL
NO DIAMETER THICKNESS DIMENSION WEIGHT
Page 80 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – LIFESAVER Nylon Hose Sleeve
LIFESAVER LS
Intro
Recommended For: Construction:
Applications where reducing the risk of injury, and Single or Double layer of densely woven, multi-filament
improving safety are foremost; such as mines, or any nylon, tubular sleeve.
applications involving personel in close proximity to Black colour. Nylon is not affected by exposure to air, water,
Hose
hydraulic hose assemblies. hydraulic oil and many other fluids.
® The inside bore of the sleeve is smooth, allowing hose to
RYCO LIFESAVER is a “three-in-one” solution for two
move inside the sleeve, and allowing easy installation.
major safety issues and a major abrasion issue, present
in many Mining and other applications for hydraulic hose Flame Resistance:
assemblies: Meets Flame Resistant Designation ”U.S. MSHA” of the U.S.
1. It is a Hose Burst Suppressor; helps protect personnel Department of Labor, Mine Safety and Health Administration.
from deadly oil injection in the event of a hose bursting.
Size Selection:
2. It is a Whip Check; helps protect personnel from lethal,
Couplings
Refer to chart below for selection of 350 bar Working
violent hose whip in the event of a hose bursting.
Pressure hoses fitted with male RYCOLOK or RYCO
3. It is Extremely Abrasion Resistant; helps protect crucial
SUPERLOK couplings. For other hoses and connection
hydraulic hose systems from abrading and failing.
end styles, please contact RYCO Hydraulics Technical
®
RYCO LIFESAVER is fitted easily around hose sizes -04 to -32. Department.
Assembly Instructions:
RYCO LIFESAVER® is attached to the hose couplings at each
end of a hose assembly. The attachment point must be
outboard of the ferrules. For Male RYCOLOK couplings, a
Adaptors
steel staple through the grommets in the LIFESAVER locks
into the Prying Groove of the Male RYCOLOK, securing
the LIFESAVER to the hose assembly. For coupling end style
connections other than Male RYCOLOK, the LIFESAVER is
clamped to the coupling at the connection end, past the
ferrule. In some cases, adaptors are used to extend the
connection, to provide a clamping area.
Accessories
LS LIFESAVER Specifications
RECOMMENDED
RYCO HOSE MINIMUM
HOSE OD NUT SIZE RAWHIDE SIZE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 81
Hose Protection – 750 Spring Guard
PACKAGING SLEEVE
RHYS
Recommended For: Assembly Instructions:
Packaging and protection of hose assemblies, in transit and 1. Select correct size of RYCO RHYS Packaging Sleeve. It
in storage. RYCO RHYS Packaging Sleeve is installed over must be large enough to allow for the maximum
the finished hose assembly. The ends may be heat sealed, outside profile of the hose couplings.
or folded over and stapled, or taped closed. Two sizes are available:
Construction: RHYS-75 suits most hoses up to -16 (1”) hose bore.
Heavy gauge low density polyethylene clear plastic tubing;
RHYS-125 suits most hoses from -16 to -32 (1” to 2”)
printed at intervals with “RYCO Hydraulics” logo, and
hose.
incorporating an area for the hose assembly Part Number
to be written. 2. If required, write the hose assembly Part Number onto
the Packaging Sleeve using a ball point pen.
3. Slide the hose assembly into the RHYS Packaging
Sleeve.
4. Trim Packaging Sleeve to length, and seal ends.
Standard Coil Lengths:
350 metres (1,150 feet).
Page 82 Q U A L I T Y H O S E A N D F I T T I N G S
RHYT – Hose Tag
ASSEMBLED BY DATE
Intro
PART-NUMBER
DESCRIPTION
Hose
Assembly Instructions:
Two sizes of RHYT Hose Tags allow all common hose sizes 1. Select correct size of RYCO RHYT Hose Tag for the
to be tagged. hose assembly that is to be identified.
Information can be written or printed on the Hose Tag RHYT-10 suits hose sizes -04 to -10 (1/4” to 5/8”).
prior to being attached to the hose. When the Hose Tag is RHYT-32 suits hose sizes -12 to -32 (3/4” to 2”).
wrapped on the hose, a clear panel at the end of the tag 2. Using a ball point pen or label printer, apply the
wraps over to protect the written or printed information. required information onto the Hose Tag.
Hose Tag remains in position on the hose due to the 3. Remove the release paper from the back of the Hose
Couplings
adhesive backing, and the Hose Tag bends with the hose, Tag to expose the adhesive.
ensuring that flexibility is not affected. 4. While ensuring that the Hose Tag is parallel to the
The slim profile of the attached Hose Tag reduces the risk of axis of the hose, wrap the Hose Tag tightly around the
accidental removal. Hose Tag does not damage or cut the hose, then continue to wrap the clear plastic panel over
cover of the hose. the Hose Tag.
Construction: 5. Press firmly to ensure that the adhesive bonds.
Heat, oil, ozone, sunlight, and weather resistant high
performance plastic.
Adaptors
Adhesive-backed for permanent attachment to the hose
assembly. Area to write or print information, with a
clear panel that wraps over to protect the hose assembly
identification information.
Accessories
PART
NO SUITS HOSE SIZE ID RANGE
DN inch Dash
RHYT-10 6 to 16 1/4 to 5/8 -04 to -10
RHYT-32 12 to 51 3/4 to 2 -12 to -32
Contact RYCO Hydraulics for further information.
Filters
DESCRIPTION
PART-NUMBER
RHYT-10
DESCRIPTION
RHYT-32
C O N N E C T I N G P A R T N E R S H I P S Page 83
How to Order RYCO Hydraulic Hose
(See pages 392 and 393 for “How to Order Hose Assemblies”).
Coil length of RYCO Hydraulic Hose varies according to Hose Series and Size.
Wire braid, textile braid and spiral wire reinforced hydraulic hoses are in most cases manufactured in long lengths on flexible
mandrels, which results in coils of hose of different lengths. These hoses are produced and supplied in random lengths.
SR Suction Hose is manufactured on rigid mandrels of a specified length.
SR Hose 20 metres (65.6 ft)
If hose is part of a general stock order, every effort will be made to supply length closest to length ordered, but length supplied
may be shorter or longer than length ordered. If ordering “a coil” of hose, please specify the length required. If a specific cut
length is required, this must be specified when ordering, e.g. 19,5 metres exact length and may be subject to surcharge.
Shown in the table below is the availability of RYCO Hydraulic Hose in Coils, and on Reels or in Bulk Cartons.
Details of average quantities packed on reels (or in cartons) and their dimensions are available from RYCO on request.
REELS/
HOSE SERIES SIZE COILS BULK CARTONS