80 High Pressure Piston Compressor
80 High Pressure Piston Compressor
80 High Pressure Piston Compressor
High Pressure
Oil Free Solutions
Smarter Compressor Technology
www.gdhighpressure.com
GARDNER DENVER | HIGH PRESSURE SOLUTIONS
Gardner Denver
High Pressure Compressors
With the Gardner Denver Compressors brands, we have grown into
one of the world’s most respected organisation within high pressure
compression technology.
We build our future with total respect for our unique heritage
and by demonstrating our passion for our global brands through
technology leadership.
Our team is professional, customer focused and leaders in their
field ensuring you are equipped with exactly the right high pressure
compressor solution.
2
Unrivalled Application Know-how
Here at Gardner Denver, we have the ability to understand our customer’s
specific requirements and are committed to ensuring we provide
intelligent solutions that meet your ultimate needs.
With the direct drive high efficiency motors or with belt driven
arrangement and the latest extended life materials technology, the
Gardner Denver Oil Free compressor range offers unrivalled high
performance oil free air and gas components up to 90 barg pressures.
Our oil free reciprocating compressors are suitable for a wide range
of industrial applications. Rely on our expertise to select the right
compressor for your needs.
Industry and Applications Overview Belliss & Morcom Range
≤45 - 90 barg 20 - 45 barg 3 - 40 barg
V290 - V780 V130 - V540 V250 - W370
Aerospace
• Turbines • • •
• Hydraulic Systems • • •
• Pressure Testing • • •
• Nitrogen applications • • •
Automotive
• Crash testing • • •
• Component manufacture/testing • • •
• Engine development • • •
Chemical
• Metrology • • •
• Production of hydrochloric acid • • •
• Cryogenic cooling systems • • •
Food & Beverage
• Nitrogen Blanketing and freeze drying • • •
• Autoclaves for sterilisation & cooking • • •
• Hydrogen - oil & fat hydrogenation • • •
• Carbon Dioxide recovery • •
Metal & Metalurgy
• Producing and forming steel • • •
• Press accumulator • • •
Oil & Gas
• Coiled Tube drilling •
• Deep well drilling • • •
• Pressure valve testing • • •
Plastic
• Plastic forming for isostatic forming • • •
• Production of PET bottles • • •
• Plastic forming for internal gas-pressure procedures • • •
Power generation
• Gas turbine • • •
• Steam power • • •
• Hydro electric • • •
• Nuclear • • •
Universities
• Super sonic wind tunnels testing • • •
• Autoclaves • • •
• Wasp test rigs • • •
Pharmaceutical
• Metrology • • •
• Cryogenic cooling systems • • •
Packaging
• Magnetic Resonance Imaging • • •
• MRI Scan production • • •
• Decompression chambers • • •
• Thermal Imaging • • •
Construction
• Air separation units • • •
• Cement hopper de-clogging • • •
3
GARDNER DENVER | HIGH PRESSURE SOLUTIONS
Sales Model*
4 Barg Pressure Range 10 to 15 Barg Pressure Range 20 Barg Pressure Range
V250- V250- V250- V250- W370- V130- V130- W370- W370- V250- V250- V130- W370- W370- V250- V250- V250-
50-1N 40-1N 35-1N 20-1N 70-1N 25-1N 13-2N 50-2N 40-2N 40-2N 28-2N 15-2N 45-2N 32-2N 23-2N 21-2N 16-2N
Pressure
4 4 4 4 4 3.5 15 10 10 10 10 10 20 20 20 20 20
Barg (max)
Capacity
2990 2508 2009 1178 4094 1534 786 3151 2448 2026 1645 886 2397 1882 1357 1070 906
m3/Hr
Shaft
153 136 126 93 240 95 99 256 194 172 123 96 199 197 157 124 106
Power kW
Speed
735 735 735 735 735 985 985 735 735 735 735 985 735 735 735 735 735
rpm
Comp
1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2
Stages
Example
*Sales Model Designation follows the following rationale :-
W - Frame type, I.E. W or V type configuration 370 - Frame rating 40 - Approx Capacity rating in m3/min
4
Belliss & Morcom
WH Industrial
Compressors
Performance summary
• 1.578 to 4.094 m3/hour at 45 barg
• 194 to 518 kW
• Oil free
• Water cooled
• 1 to 3 stages
• C
apacity control –
0 % / 50 % / 100 %
• V
ariable speed drive range from
30 - 100%
• Fully balanced operation
Belliss & Morcom WH range of
compressors offers higher volumes
of oil free air utilising energy efficient
equipment and components.
The double acting design provides
greater flexibility in capacity control
and lower power consumption.
Range 4 to 45 barg
W540- W370- W370- W370– W370- W370- V250- V250- V250- V250- V250- V130- V130- V780- V660- V290-
50-3N 45-3N 40-3N 35–3N 29-3N 28-3N 25-3N 21-3N 18-3N 15-3N 12-3N 9-3N 7-3N 15-3N 12-3N 5-3N
45 45 45 45 45 45 45 45 45 45 45 40 40 90 90 90
3040 2725 2204 2120 1734 1578 1500 1360 1090 908 730 568 386 886 677 290
518 477 366 330 287 266 275 238 190 154 125 97 80 174 150 80
735 735 735 735 735 735 735 735 590 735 590 985 735 735 735 735
3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3
3 - Denotes number of compression stages, 1, 2 or 3. N - Denotes that the machine (cylinders) are Oil Free Operation.
5
GARDNER DENVER | HIGH PRESSURE SOLUTIONS
6
Gardner Denver
Warranty programmes
All Gardner Denver High Pressure compressors have been designed
to provide many years of trouble free service, however even the most
reliable products require regular service and maintenance. This is
why Gardner Denver provide as standard a 12 month manufacturer’s
warranty, with the added option of extending the warranty period
should you wish to enter in to one of our Total Care Maintenance &
Warranty Plans.
Our Total Care Maintenance & Warranty Plans offer a commitment to
safeguard your business against costly unexpected and unscheduled
repairs, whilst continuing to extend your warranty period for the
duration of the agreement.
The primary benefits of the Gardner Denver Total Care Maintenance &
Warranty Plans are as follows:
• Extended manufacturers’ guarantee from commissioning date
• L ow cost scheduled maintenance, carried out by factory
trained technicians
• Optimum compressor performance and high operating efficiency
• Elimination of unexpected repair costs
• 100% original spare parts – with proven performance and reliability
• Parts stocked locally
• Increased compressor and plant availability
•O
nly scheduled services required each year, increasing compressor and
plant availability
•A
nnual maintenance and operator training for the
customers technicians
• Detailed quarterly inspections
•A
utomatic upgrade to any new parts designs / materials as they are
released by the factory
•O
ngoing maintenance and operator training for the
customers’ technicians
• Minimises customer exposure to Health & Safety risk
• Flexible payment plans so you can budget accordingly
ty
The Total Care and Warranty can be further extended beyond the initial an es
rr mm
Re
fu
ra
Pr a
rb
og
ish
me
operation, eliminating the risk of any unforeseen costs, thus enabling you
Te c h n
ts
ar
lS
up
P
po e
rt uin
Gen
7
GARDNER DENVER | HIGH PRESSURE SOLUTIONS
Package options
The Gardner Denver Oil Free ranges are also available as complete
packages that include all essential ancillary items such as starter
control panels with PLC logic systems, energy efficient motors, air
dryers, air receivers, filters and optional cooling systems to suit all
site conditions and application requirements.
Loose equipment
All equipment can be supplied as loose items with a ‘kit’ of
interconnecting parts that just require final connections on site,
including fully acoustic solutions.
8
Gardner Denver Parts & Service
Gardner Denver understands the challenges facing our global client base in today’s changing environment
and takes pride in offering an exemplary global aftermarket programme covering spare parts, service
and support. Our global teams fulfil all service requirements throughout the life cycle of your equipment.
Effective maintenance of your high pressure compression systems not only ensures uninterrupted process
stability, but offers the additional security of scheduled maintenance programmes.
9
GARDNER DENVER | HIGH
WORLDWIDE
PRESSURE
LOCATIONS
SOLUTIONS
Global Expertise
For more information about the Gardner Denver High Pressure CAL SUPPO
Y, LO RT
compressor ranges please contact your local Gardner Denver Sales L
PP
& Service Centre, or see below for details of our High Pressure
U
LS
Centre of Excellence.
GLOBA
T: +44 (0) 1527 838 600, F: +44 (0) 1527 838 630
NT
A
E: highpressure@gardnerdenver.com AT U AR
W: www.gdhighpressure.com
TE N TI O N G