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80 High Pressure Piston Compressor

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INDUSTRIALS GROUP

High Pressure
Oil Free Solutions
Smarter Compressor Technology

www.gdhighpressure.com
GARDNER DENVER | HIGH PRESSURE SOLUTIONS

Gardner Denver
High Pressure Compressors
With the Gardner Denver Compressors brands, we have grown into
one of the world’s most respected organisation within high pressure
compression technology.
We build our future with total respect for our unique heritage
and by demonstrating our passion for our global brands through
technology leadership.
Our team is professional, customer focused and leaders in their
field ensuring you are equipped with exactly the right high pressure
compressor solution.

Oil Free Compressors


The wide scope of the Gardner Denver High Pressure range means that
achieving the optimal oil free compressor design solution has never
been easier.
With the choice of single, two or three stages of compression, seven
modular crankcases, over 100 cylinder sizes plus a variety of specialist
control systems, there is virtually unlimited flexibility in application
and performance.
Through development of the pioneering ‘V’ and ‘W’ design
technologies, Gardner Denver Belliss & Morcom compressor series offer
significant performance, reliability and power advantages over other
machine configurations.
Longer piston ring life, reduced component wear, smooth running
and superior reliability are just some of the factors which make our
compressors the first choice for many of industry’s most arduous and
critical process applications around the world.
Our intrinsically oil free compressors, with a unique seal design
eliminating any risk or possibility of oil contamination, make the range
ideal for virtually all industrial and commercial handling applications. This
intrinsic ability to maintain gas purity, coupled with exceptional reliability
makes Gardner Denver High Pressure Compressors the world’s first
choice for oil free applications such as PET blow moulding.

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Unrivalled Application Know-how
Here at Gardner Denver, we have the ability to understand our customer’s
specific requirements and are committed to ensuring we provide
intelligent solutions that meet your ultimate needs.
With the direct drive high efficiency motors or with belt driven
arrangement and the latest extended life materials technology, the
Gardner Denver Oil Free compressor range offers unrivalled high
performance oil free air and gas components up to 90 barg pressures.
Our oil free reciprocating compressors are suitable for a wide range
of industrial applications. Rely on our expertise to select the right
compressor for your needs.
Industry and Applications Overview Belliss & Morcom Range
≤45 - 90 barg 20 - 45 barg 3 - 40 barg
V290 - V780 V130 - V540 V250 - W370
Aerospace
• Turbines • • •
• Hydraulic Systems • • •
• Pressure Testing • • •
• Nitrogen applications • • •
Automotive
• Crash testing • • •
• Component manufacture/testing • • •
• Engine development • • •
Chemical
• Metrology • • •
• Production of hydrochloric acid • • •
• Cryogenic cooling systems • • •
Food & Beverage
• Nitrogen Blanketing and freeze drying • • •
• Autoclaves for sterilisation & cooking • • •
• Hydrogen - oil & fat hydrogenation • • •
• Carbon Dioxide recovery • •
Metal & Metalurgy
• Producing and forming steel • • •
• Press accumulator • • •
Oil & Gas
• Coiled Tube drilling •
• Deep well drilling • • •
• Pressure valve testing • • •
Plastic
• Plastic forming for isostatic forming • • •
• Production of PET bottles • • •
• Plastic forming for internal gas-pressure procedures • • •
Power generation
• Gas turbine • • •
• Steam power • • •
• Hydro electric • • •
• Nuclear • • •
Universities
• Super sonic wind tunnels testing • • •
• Autoclaves • • •
• Wasp test rigs • • •
Pharmaceutical
• Metrology • • •
• Cryogenic cooling systems • • •
Packaging
• Magnetic Resonance Imaging • • •
• MRI Scan production • • •
• Decompression chambers • • •
• Thermal Imaging • • •
Construction
• Air separation units • • •
• Cement hopper de-clogging • • •

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GARDNER DENVER | HIGH PRESSURE SOLUTIONS

Gardner Denver Oil Free Compressors


Gardner Denver Belliss & Morcom range, is a world leader in the field of
oil free reciprocating technology and solutions.
With over 150 years experience, we have earned the trust of our
customers who rely on our exceptional performance and outstanding
aftermarket support.

Belliss & Morcom


VH industrial
Compressors
Performance summary
• 290 to 3.151 m3/hour at 90 barg
• 80 to 275 kW
• Oil free
• Water cooled
• 1 to 3 stages
• Capacity control – 0 to 100 %
•V
 ariable speed drive range from
50 - 100%
• Fully balanced operation
The Belliss & Morcom VH range
of compressors offers a neatly
arranged compressor system
which provides maximum oil free
air or gas capacity in the smallest
available footprint.

Sales Model*
4 Barg Pressure Range 10 to 15 Barg Pressure Range 20 Barg Pressure Range

V250- V250- V250- V250- W370- V130- V130- W370- W370- V250- V250- V130- W370- W370- V250- V250- V250-
50-1N 40-1N 35-1N 20-1N 70-1N 25-1N 13-2N 50-2N 40-2N 40-2N 28-2N 15-2N 45-2N 32-2N 23-2N 21-2N 16-2N

Pressure
4 4 4 4 4 3.5 15 10 10 10 10 10 20 20 20 20 20
Barg (max)

Capacity
2990 2508 2009 1178 4094 1534 786 3151 2448 2026 1645 886 2397 1882 1357 1070 906
m3/Hr

Shaft
153 136 126 93 240 95 99 256 194 172 123 96 199 197 157 124 106
Power kW

Speed
735 735 735 735 735 985 985 735 735 735 735 985 735 735 735 735 735
rpm

Comp
1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2
Stages

Example
*Sales Model Designation follows the following rationale :-
W - Frame type, I.E. W or V type configuration 370 - Frame rating 40 - Approx Capacity rating in m3/min

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Belliss & Morcom
WH Industrial
Compressors
Performance summary
• 1.578 to 4.094 m3/hour at 45 barg
• 194 to 518 kW
• Oil free
• Water cooled
• 1 to 3 stages
• C
 apacity control –
0 % / 50 % / 100 %
• V
 ariable speed drive range from
30 - 100%
• Fully balanced operation
Belliss & Morcom WH range of
compressors offers higher volumes
of oil free air utilising energy efficient
equipment and components.
The double acting design provides
greater flexibility in capacity control
and lower power consumption.
Range 4 to 45 barg

40 to 45 Barg Pressure Range 90 Barg Pressure Range

W540- W370- W370- W370– W370- W370- V250- V250- V250- V250- V250- V130- V130- V780- V660- V290-
50-3N 45-3N 40-3N 35–3N 29-3N 28-3N 25-3N 21-3N 18-3N 15-3N 12-3N 9-3N 7-3N 15-3N 12-3N 5-3N

45 45 45 45 45 45 45 45 45 45 45 40 40 90 90 90

3040 2725 2204 2120 1734 1578 1500 1360 1090 908 730 568 386 886 677 290

518 477 366 330 287 266 275 238 190 154 125 97 80 174 150 80

735 735 735 735 735 735 735 735 590 735 590 985 735 735 735 735

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

3 - Denotes number of compression stages, 1, 2 or 3. N - Denotes that the machine (cylinders) are Oil Free Operation.

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GARDNER DENVER | HIGH PRESSURE SOLUTIONS

What Makes Gardner Denver


High Pressure Compressors unique?
Unrivalled Durability Ability to work in the most onerous environments
Low Power Consumption Use of energy efficient equipment ensuring lower operating costs
Small Compact Footprint Reduction in space requirements leads to cost savings for floor space
Simple Installation Compact skid packages thus reducing installation costs
Balanced Operation Dynamically balanced removing the need for any special foundations
Single Compressor Block One single stage block resulting in the most efficient solution
Half Load Capability Reduced power at partial load conditions for the WH range
Low Maintenance Use of latest material technology reduces service costs
Robust Construction Ensures continuous 24/7 operation maintaining production output
High Operating Efficiency Results in maximum compressor and plant performance
High Quality Oil Free output Guaranteed oil free output with no risk of oil contamination
Single Turnkey Partners A single source for all air and gas requirements
Global Supply & Local Support Dedicated sales and service centres protect your investments
Direct Drive Shaftless Motor Reduces power absorbed and eliminates any belt drive losses
Expert Selection Ability Ability to select for all applications and environments

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Gardner Denver
Warranty programmes
All Gardner Denver High Pressure compressors have been designed
to provide many years of trouble free service, however even the most
reliable products require regular service and maintenance. This is
why Gardner Denver provide as standard a 12 month manufacturer’s
warranty, with the added option of extending the warranty period
should you wish to enter in to one of our Total Care Maintenance &
Warranty Plans.
Our Total Care Maintenance & Warranty Plans offer a commitment to
safeguard your business against costly unexpected and unscheduled
repairs, whilst continuing to extend your warranty period for the
duration of the agreement.
The primary benefits of the Gardner Denver Total Care Maintenance &
Warranty Plans are as follows:
• Extended manufacturers’ guarantee from commissioning date
• L ow cost scheduled maintenance, carried out by factory
trained technicians
• Optimum compressor performance and high operating efficiency
• Elimination of unexpected repair costs
• 100% original spare parts – with proven performance and reliability
• Parts stocked locally
• Increased compressor and plant availability
•O
 nly scheduled services required each year, increasing compressor and
plant availability
•A
 nnual maintenance and operator training for the
customers technicians
• Detailed quarterly inspections
•A
 utomatic upgrade to any new parts designs / materials as they are
released by the factory
•O
 ngoing maintenance and operator training for the
customers’ technicians
• Minimises customer exposure to Health & Safety risk
• Flexible payment plans so you can budget accordingly
ty
The Total Care and Warranty can be further extended beyond the initial an es
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time period, by agreement.


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In summary, we offer Complete Peace of Mind for your compressor


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operation, eliminating the risk of any unforeseen costs, thus enabling you
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to focus on your own plant and operations.


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GARDNER DENVER | HIGH PRESSURE SOLUTIONS

Package options
The Gardner Denver Oil Free ranges are also available as complete
packages that include all essential ancillary items such as starter
control panels with PLC logic systems, energy efficient motors, air
dryers, air receivers, filters and optional cooling systems to suit all
site conditions and application requirements.

Ancillary Skid Options


All our ranges can be installed as floor mounted compressors with
all ancillary equipment fixed on a baseplate, complete with all
interconnecting pipework and electrical wiring.

Loose equipment
All equipment can be supplied as loose items with a ‘kit’ of
interconnecting parts that just require final connections on site,
including fully acoustic solutions.

Gardner Denver Full Turnkey Installation,


Commissioning & Training
Correct installation is essential in providing long-term compressor
reliability. Gardner Denver provide full turnkey solutions from initial site
surveys through to design, installation and final commissioning.
Our fully qualified engineers assess all critical factors such as location,
radiated heat, noise and air inlet conditions to ensure the complete
compressor installation functions reliably whatever the environment.

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Gardner Denver Parts & Service
Gardner Denver understands the challenges facing our global client base in today’s changing environment
and takes pride in offering an exemplary global aftermarket programme covering spare parts, service
and support. Our global teams fulfil all service requirements throughout the life cycle of your equipment.
Effective maintenance of your high pressure compression systems not only ensures uninterrupted process
stability, but offers the additional security of scheduled maintenance programmes.

Choosing our aftermarket professionals offers you a comprehensive


service support package that can continue far beyond the initial
installation phase.
As part of our life cycle commitment, Gardner Denver can additionally
offer you a total solution approach, providing extended warranty within a
service contract framework.
• Our commitment to you and your business
• 24 Hours a Day, 365 Days a Year Support
• Extensive Spare Parts Stock Holding
• Experienced Local Product and Technical Support
• Fully Flexible Maintenance Packages
• On Site Commissioning and Training
• Full Turnkey Installation Capabilities
 lus the added advantage of the best technical advice
P
and support available in the market place today.

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GARDNER DENVER | HIGH
WORLDWIDE
PRESSURE
LOCATIONS
SOLUTIONS

Global Expertise
For more information about the Gardner Denver High Pressure CAL SUPPO
Y, LO RT
compressor ranges please contact your local Gardner Denver Sales L
PP
& Service Centre, or see below for details of our High Pressure
U
LS

Centre of Excellence.
GLOBA

Gardner Denver Ltd


D

Claybrook Drive, Redditch, Worcestershire, B98 0DS UK


EE

T: +44 (0) 1527 838 600, F: +44 (0) 1527 838 630
NT
A

E: highpressure@gardnerdenver.com AT U AR
W: www.gdhighpressure.com
TE N TI O N G

For additional information please contact


Gardner Denver or your local representative.

Specifications subject to change without notice.

Copyright 2015 Gardner Denver.


G7 07.GB.06/15.CI

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