Lead Acid Battery Solar Storage System Manualpsg
Lead Acid Battery Solar Storage System Manualpsg
Lead Acid Battery Solar Storage System Manualpsg
3.2KW / 5KW
HYBRID SMART SOLAR SYSTEM
VERSION:1.0
3 INTRODUCTION ............................................................................................................................................. 4
4 INSTALLATION ............................................................................................................................................... 7
5 OPERATION ................................................................................................................................................... 13
6 SPECIFICATIONS ......................................................................................................................................... 32
2 SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a
tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
3.1 Features
Pure sine wave inverter
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
Users can select standard battery packages or external batteries
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
1. LCD display
2. AC output Reserve
3. Power on/off switch
4. DC breaker
5. PV input
6. AC output
7. AC input
8. Communication port
9. GND terminal
10. Circuit breaker
4.2 Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
5. .Insert the battery wire flat into the DC breaker input side to ensure that the bolt is tightened 2nm clockwise.
Ensure that the polarity between the battery and the inverter / charging is connected correctly, and the wire is
tightly screwed into the DC breaker terminal.
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
4.6 PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of injury, please use the proper recommended cable size as below.
Model Wire Size Cable (mm2) Torque value(max)
3.2KW/5KW 1 x 12AWG 4 1.2 Nm
PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL 3.2KW 5KW
Max. PV Array Open Circuit Voltage 500Vdc
Take 250Wp PV module as an example. After considering above two parameters, the recommended module
configurations are listed as below table.
Solar Panel Spec. SOLAR INPUT Total input
(reference) Q'ty of panels
(Min in serial: 6 pcs, max. in serial: 13 pcs) power
- 250Wp
- Vmp: 30.1Vdc 6 pcs in serial 6 pcs 1500W
- Imp: 8.3A 8 pcs in serial 8 pcs 2000W
- Voc: 37.7Vdc 12 pcs in serial 12 pcs 3000W
- Isc: 8.4A 13 pcs in serial 13 pcs 3250W
- Cells: 60 8 pieces in serial and 2 sets in parallel 16 pcs 4000W
10 pieces in serial and 2 sets in parallel 20 pcs 5000W
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Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
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Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.
Battery Information
< 1.85V/cell
1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell
> 2.017V/cell
< 1.892V/cell
1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell
> 2.058V/cell
Load Information
Indicates overload.
Mute Operation
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Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode
17
70A 80A
10 Output voltage
240V
2A 10A
Maximum utility charging
current
18
24.0V 24.5V
25.0V 25.5V
48V 49V
50V 51V
19
25.5V 26V
27.5V 28V
28.5V 29V
49V 50V
51V 52V
55V 56V
57V 58V
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30 Battery equalization
If “Flooded” or “User-Defined” is selected in program 05, this
program can be set up.
22
Setting range is from 25.0V to 31.5V for 3.2KVA model and 48.0V
to 61.0V for 5KVA model. Increment of each click is 0.1V.
60min (default) Setting range is from 5min to 900min.
33 Battery equalized time Increment of each click is 5min.
23
Input frequency=50Hz
Input frequency
PV voltage=260V
PV voltage
PV current = 2.5A
PV current
PV power = 500W
PV power
24
PV charging current=50A
Charging current
AC charging current=50A
PV charging power=500W
Charging power
AC charging power=500W
25
Output frequency=50Hz
Output frequency
Load percent=70%
Load percentage
Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.
26
Load in Watt
When load is larger than 1kW (≧1KW), load in W
will present x.xkW like below chart.
27
No charging.
Charging by utility.
Line Mode
The unit will provide output
power from the mains. It will If “solar first” is selected as output source
also charge the battery at priority and solar energy is not sufficient to
provide the load, solar energy and the utility will
line mode. provide the loads and charge the battery at the
same time.
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However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.
30
02 Over temperature
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2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
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Model Load (W) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
3.2KW 1500 68 164
1800 56 126
2100 48 108
2400 35 94
2700 31 74
3200 28 67
Model Load (W) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
5KW
3200 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
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