MRF 36 Inch Tyre Curing Press Cost Optimization Report

TATA AutoComp -
Technical Centre
MRF Limited
COST OPTIMIZATION ON 36” TYRE CURING PRESS MACHINE

TATA AutoComp Systems Ltd | Strictly Confidential
Executive Summary
TATA AutoComp Systems-Technical Center (TTC) would like to thank MRF Limited for the opportunity to
visit MRF plant at Trichy to conduct a 2 day workshop (7th & 8th January 2022)
The main scope of the workshop is to study and understand “36 inch Tyre Curing Press Machine” and
come out with cost optimization Ideas for the areas as mentioned below :
1. Electrical & PLC

2. Mechanical
3. Hydraulics & Pneumatics
We at TTC are fully committed to aligning with expectations of MRF Limited requirements. Our
proposed services, leverages our global experience, deep engineering legacy, accelerated scalability in
handling similar scale of engagements in this domain.
Electrical & PLC Cost Reduction Ideas for 36” Tyre curing Press
Date: 4th February, 2022
3
Electrical & PLC Cost Reduction Ideas Summary
Idea Area of Potential Potential Time for Idea
Existing Proposed Remarks
# Idea Saving % Savings in ₹ Implementation
1 Electricals & Allen Bradley Compact Replacement of current 30% ₹ 36,000 / Unit 5 - 6 months Viable Idea and can
PLC – Guard Logix 5380 current Allen Bradley CPU system be implemented as
(Component CPU level used : by lower CPU 5069-L 320 next steps
Level) 5069-L 330 ER 52 ER 52 is the proposed
2 Power Supply Using 2 Nos. of 40 A Using 2 Nos. of 30 A 8% ₹ 7,500 /Unit 3 - 4 months Potential Idea and
(Component 1606-XLS Power Supplies 1606-XLS Power Supplies Total 2 units = can be converted to
Level) are used in the system are used in the system ₹ 15,000 potential savings
3 I/O’s Use of Field I/O’s from Alternate Field I/O’s make 6% ₹ 2,400 /Unit 5 - 6 months Viable Idea and can
(Component TURCK & usage of higher density Total 3 units = be implemented as
Level) Field I/O’s ₹ 7,200 next steps
4 Electricals & Allen Bradley Compact Replacement of Allen 6% ₹ 1,08,000 10 - 12 months Viable Idea and can
PLC - Guard Logix 5380 Bradley PLC system by an /Unit be implemented as
(System alternate PLC system from next steps
Level) Siemens
POTENTIAL SAVINGS FROM ELECTRICAL & PLC AREA :

At Component Level : Potential Savings = ₹ 58,200 (15% Savings Potentials) with Idea implementation Time Frame of ~ 5-6 months
At System Level : Potential Savings = ₹ 1,08,000 (6% Savings Potentials) with Idea implementation Time Frame of ~ 10-12 months

Idea Generation Form : Idea # 001
Existing Design Proposed Idea
Part Description Allen Bradley CPU used in the Cost Reduction Idea Replacement of current Allen Bradley CPU system by
system lower CPU level
Current Cost ~ ₹ 1.18 Lakh / Unit Cost Reduction Potential 30% ~ ₹ 36,000 /unit
Details PLC to control 36” Tyre curing De Part Design Material Process Alternate Standardi
press featuring Elimination Change Change Change sourcing zation
Feature/Function Study Proposed Idea Summary

Allen Bradley Compact Guard Logix 5380 Cost optimization by using Allen Bradley 5069-L 320 ER 52 with lower CPU
Current CPU level : 5069-L 330 ER 52
Existing : Proposed solution : Technical Justification :
➢ Replacement of current Allen Bradley • Reduce node in the system
Currently Allen Bradley Compact CPU system by lower CPU will enable the node
Guard Logix 5380 family 5069-L ➢ 5069-L 320 ER 52 is the proposed utilization to @ 90% from
330 ER 52 CPU is used unit with reduced number of nodes calculated 112.5%
and lower CPU • Lower No. of nodes leads to
➢ Less cost as compared to current positive impact on Scan time
system (Improved scan time by 6 %)
Next Steps : • Cycle time improved by 8 % Overall savings
❖ Proving the Technical feasibility & Idea Implementation in 5-6 months of ₹ 25 Lakh
❖ Replacement with CPU system of lower CPU 5069-L 320 ER 52 estimated

Part Description Power Supplies unit used in the Cost Reduction Idea Reduced Power Supply rating unit based on power
system budget in the system.
Current Cost ~ ₹ 0.75 to 1 Lakh / Unit Cost Reduction Potential 8 % (₹ 7,500/unit , 2 units used , Cost reduced ₹ 15,000
Details Allen Bradley Power Supply to De Part Design Material Process Alternate Standardiz
control 36” Tyre curing press featuring Elimination Change Change Change sourcing ation

Power Supply used : 40 A 1606-XLS Cost optimization by using Allen Bradley 30 A 1606-XLS

➢ Perform a power budget study of • The study will prove &
Currently using 2 Nos. of the system justify to use lower
40 A 1606-XLS Allen ➢ Understand the # of I/O’s & inrush Power rating supply
Bradley Power Supplies current unit
are used in the system ➢ Based on study , optimize the
power supply rating Next Steps :
➢ Proposed power supply Unit : • Technical feasibility study &
30 A 1606-XLS Idea Implementation in 3-4 Overall savings of
➢ Less cost as compared to current months ₹ 10.5 Lakh
system estimated

Part Description Use of Field I/O’s from TURCK Cost Reduction Idea Alternate sourcing of Field I/O suppliers
Cost Reduction 6% (~₹ 2,400/unit, 3 units used , cost reduced by ₹ 7,200 )

Current Cost ~ ₹ 40,000 / Unit
Potential
Details Field I/O’s De Part Design Material Process Alternate Standardiz
featuring Elimination Change Change Change sourcing ation

Field I/O’s Alternate Field I/O’s to TURCK make; usage of higher density Field I/O’s
consider usage of Universal I/O’s
➢ Alternate sourcing from potential • Usage of Universal I/O’s / Higher density I/O’s
• Usage of TURCK Field I/O’s savings from Field I/O suppliers – will reduce the number of nodes by X %
o Phoenix Contact ( ~ 4%) • Routing of certain I/O’s through I/O link will
o Adroit Technologies ( ~ 8%) improve the efficiency by X%
o Balluff (~ 5% expensive than TURCK)
o Cross (~ 6%)
Overall savings of ₹
Next step: Technical feasibility study & 5 Lakh estimated
Idea Implementation in 5 -6 months

Part Description Allen Bradley Compact Guard Cost Reduction Idea Replacement of Allen Bradley PLC system by an
Logix 5380 alternate PLC system – Siemens is a good alternative
Current Cost ~ ₹ 18 Lakh / system Cost Reduction Potential 6% ( ~ ₹ 1,08,000/system)
Details PLC to control 36” Tyre curing De Part Design Material Process Alternate Standardiz
press featuring Elimination Change Change Change sourcing ation

Allen Bradley Compact Guard Logix 5380 Cost optimization possibilities using Simatic S7-1500 (CPU 1515F-2 PN) from
Siemens
➢ Replacement of Allen Bradley PLC • More compact I/O system 50%
Currently Allen Bradley Compact system by an alternate PLC system narrower
Guard Logix 5380 is used as PLC from Siemens • Panel size is reduced by 30%
to control 36” curing press ➢ Simatic S7-1500 (CPU 1515F-2 PN) • More efficient (~ 10%) than
Machine from Siemens is a good replacement current system
• Less cost as compared to
Next Steps :
current system
• Technical feasibility study for Idea Overall
implementation • TTC will take responsibility to facilitate this savings of
• Identify the challenges ( SCADA initiative to work with Siemens for co- ₹ 75.6 Lakh
system etc. ) ordination & implementation of this idea estimated

Mechanical Cost Reduction Ideas for 36” Tyre curing Press
9
Mechanical Cost Reduction Ideas Summary
Ide Area of Potential Saving Time for Idea Remarks

Existing Proposed
a# Idea % Implementation
1 Mechanical There are 2 Increase Concrete column ₹ 79,750 8-10 months Potential Idea and can
independent steel height & eliminate bottom ( ~ 40% Savings) be converted to
assemblies used one steel structure. potential savings
over other.
• Bottom assembly
mounted on
Concrete column.
• Top assembly
adjusted to suit
varying tire size.
POTENTIAL SAVINGS FROM MECHANICAL AREA : ₹ 79,750

Part Description PCI structure : Steel structure Cost Reduction Idea Re-design the PCI Steel structure
supporting the fixed plate
Current Cost ~ ₹ 2.0 ~ 2.5 Lakh / 2 Unit Cost Reduction Potential Overall savings ₹ 79,750
De Part Design Material Process Alternate Standardi

Material Details Steel structure material is MS featuring Elimination Change Change Change sourcing zation

PCI structure : Steel structure on concrete Re-design the PCI Steel structure by elimination bottom steel structure
Existing Design : Proposed solution :
There are 2 ➢ Increase Concrete column height & eliminate
independent steel 2 bottom steel structure.
assemblies used one ➢ Top assembly remain unchanged
Steel
over other. Technical Justification :
1. Bottom assembly • Elimination of bottom steel structure
mounted on • Weight & cost reduction (Refer detailed
Concrete column. 1 Steel structure analysis in next slide)
2. Top assembly Next Steps :
adjusted to suit Concrete • Technical feasibility study Concrete
structure structure
varying tire size • Re-routing of few hoses is required due to
increase in concrete structure

Idea Generation Form : Idea # 001 (contd.)
Cost optimization possibilities by Increasing concrete column height & Eliminate bottom steel structure
Existing Design : New proposed Design :
1 Steel structure
Steel part to Concrete Height to

Eliminate Increase
(New Area = 10 Sqft)
Overall savings of
Existing Design : Steel structure Cost estimation ➢ Overhead Cost : (Profit & SGA) ₹ 56 Lakh
➢ Raw Material Cost : ▪ Considered as 30% of Manufacturing cost estimated
▪ Steel structure weight = 300Kg ▪ Overhead cost = 1.3 x (₹ 22,500 + ₹ 11,250) = ₹ 10,125
▪ Mild Steel cost / Kg = ₹ 75
▪ Raw Material cost = 300 X 75 = ₹ 22,500 ➢ Cost of Steel Structure : ₹ 22,500 + ₹ 11,250 + ₹ 10,125 = ₹ 43,875
➢ As the machine is twin cavity , Total cost of steel structure = ₹ 84,750
➢ Process Cost : ➢ Approx. cost of increased height of concrete structure = ₹ 5,000
▪ Estimated Fabrication & Machining Time = 5 hours
▪ Process Cost = ₹ 11,250 POTENTAL SAVINGS IDENTIFIED : ₹ 84,750 - ₹ 5,000 = ₹ 79,750
Hydraulics & Pneumatics Cost Reduction Ideas for 36” Tyre
Curing Press
13
Hydraulics Cost Reduction Ideas Summary
Idea Area of Potential Potential Time for Idea
Existing Proposed Remarks
# Idea Saving % Saving in ₹ Implementation
1 Hydraulics Currently 4 + 4 Nos. Re-design Hydraulic system & 10% ₹ 62,400 10-12 Months Potential Idea and can be
Cylinders are used use only 2 +2 No’s of converted to potential savings
(Squeezing Cylinders) per squeezing cylinders per by Design Change & Part
bottom mold bottom mold Reduction
2 Hydraulics Currently operating at Re-design Hydraulic Actuator 5% ₹ 33,225 10-12 Months Potential Idea and can be
Lower Pressure w.r.t Max. system with reduced Cylinder converted to potential savings
System Pressure Sizes & Increase in operating by Design Change
(Hydraulic Actuators) pressure
3 Hydraulics Bosch Rexroth Hydraulic Replacement of Bosch 15% ₹ 4.5 Lakh 10-12 Months Potential Idea and can be
System Rexroth Hydraulic System by converted to potential savings
(Hydraulics System and an alternate System – Yuken by Alternate Sourcing
Actuators) India Ltd. system is a good
alternative
4 Hydraulics Bosch Rexroth Hydraulic Replacement of Bosch 8% ₹ 2.7 Lakh 10-12 Months Alternate Sourcing by :
System Rexroth Hydraulic System by 1. Hydac India Pvt. Ltd.
(Hydraulics System and an alternate System 2. Eaton Fluid Power Ltd.
Actuators) 3. L&T Hydraulics System
4. Banyan Hydraulics Pvt. Ltd
5 Hydraulics Preac Hydraulic Actuators Replacement of Preac 8% ₹ 0.9 Lakh 10-12 Months Alternate Sourcing by :
Hydraulic Actuators by an 1. Canara Hydraulics Pvt. Ltd.
alternate supplier 2. Oscar Equipments Pvt. Ltd
POTENTIAL SAVINGS FROM HYDRAULICS AREA : ₹ 9 Lakh (~ 20% Savings)

Part Description Squeezing Cylinders Cost Reduction Idea Re-design the hydraulics system and reduce no. of
Squeezing cylinders from 4 to 2 / per bottom Mold
Current Cost ₹ 6.24 Lakh Cost Reduction Potential ₹ 62,400 (~ 10% savings)
Hydraulics System and De Part Design Material Process Alternate Standardi

Material Details featuring Elimination Change Change Change sourcing zation
Actuators

8 Squeezing Cylinders ( 4 per bottom Mold) Re-design Hydraulic system by reducing 8 Squeezing Cylinders to 4 cylinders
➢ Re-design Hydraulic system & use only 2
There are 4
squeezing cylinders per bottom Mold , so in
squeezing cylinders
total only 4 cylinders will be used.
used per bottom
Mold . Technical Justification :
• Weight & cost reduction due to elimination
So, for curing press of 4 cylinders and there by proposing 2
machine with 2 cylinder with higher size (per bottom mold)
bottom Molds, total Next Steps : Study & prove the technical
8 Squeezing feasibility
cylinders are used

Part Description Hydraulic Actuators operating Cost Reduction Idea Re-design the hydraulics Actuator with reduced
at Lower Pressure w.r.t Max. Cylinder Sizes & Increase in operating pressure
System Pressure
Cost Reduction Potential ₹ 33,225 (~ 5% savings)
Current Cost ₹ 6.64 Lakh
De Part Design Material Process Alternate Standardi
Material Details Hydraulics Actuators featuring Elimination Change Change Change sourcing zation

Actuators operating at Lower Pressure Re-design the hydraulics Actuator with reduced Cylinder Sizes
Currently the system ➢ Re-design Hydraulic Actuator system with reduced Cylinder Sizes & Increase in operating
pressure is set at 85 Bar pressure
Technical Justification :
• Central Mechanism & • Idea 1 : the overall System Pressure can be increased to accommodate
Bead Lift Cylinders are one Actuator with lower size ( lower area) as compared to existing
operating at 50 Bar Cylinders . This will lead to lower cost of actuator.
• Idea 2 : By increasing the current operating pressure of Actuator by 20%,
• Unloader, VCL & PCI are the area of actuator will reduce , hence the cost of smaller size actuator
operating at 70 Bar is less
Next Steps: Proving the technical feasibility

Part Description Bosch Rexroth Hydraulic System Cost Reduction Idea Hydraulic System can be replaced by alternate
supplier
Current Cost ₹ 36 Lakh Cost Reduction Potential ₹ 4.5 Lakh (~ 15% savings)
Hydraulics Control for 36” Tyre De Part Design Material Process Alternate Standardi
Curing Press

Bosch Rexroth Hydraulic System Hydraulic System can be replaced by alternate supplier
➢ Hydraulic System can be replaced by alternate
Currently : supplier : Yuken India Ltd., a subsidiary of Yuken
Kogyo co., Japan, for a cost-effective solution
• Bosch Rexroth India
Technical Justification :
supplies Hydraulic
• Yuken India Ltd are expertise in manufacturing of
Systems for Hydraulics
Valves, Cylinders & Power Units
Control of 36” Tyre
• Cost of this unit is lesser by 15% as compared to
Curing Press
Bosch.
Next Steps :
Technical feasibility study with supplier on Imported Pump & Proportional Valves

Part Description Bosch Rexroth Hydraulic System Cost Reduction Idea Hydraulic System can be replaced by alternate
supplier
Curing Press

Existing Design : Proposed solution : 4
➢ Hydraulic System can be replaced by
alternate supplier :
Currently :
1. Hydac India Pvt. Ltd.
2. Eaton Fluid Power Ltd.
• Bosch Rexroth India
3. L&T Hydraulics System
supplies Hydraulic
4. Banyan Hydraulics Pvt. Ltd
Systems for Hydraulics 3
➢ Cost of this unit is lesser by 8% as 2
Control of 36” Tyre
compared to Bosch.
Curing Press
Technical Justification : Next Steps :
• All the above suppliers are expertise in Technical feasibility
manufacturing of Valves , Cylinders & Power unit study with suppliers 1

Part Description Preac Hydraulic Actuators Cost Reduction Idea Hydraulic Actuators can be replaced by alternate
supplier
Curing Press

➢ Hydraulic System can be replaced by alternate supplier :
Currently : 1. Canara Hydraulics Pvt. Ltd
2. Oscar Equipments
• Preac India supplied
Hydraulic Actuators Technical Justification :
for Hydraulics Control of • Canara Hydraulics Pvt. Ltd supplier is expert in
36” Tyre Curing Press manufacturing of Hydraulics Actuators
• Cost of this unit is lesser by 8% as compared to Bosch
Next Steps :
Technical feasibility study with supplier

No part of this presentation may be reproduced, quoted or circulated without prior written approval from Tata
AutoComp Systems Ltd.
This presentation may include certain “forward looking statements”, based on current expectations, within the
meaning of applicable laws and regulations. Actual results may differ and the company does not guarantee
realization of these statements. The Company also disclaims any obligation to revise any forward-looking
20
statements.
Annexure

Technical justification (Node optimization)
Number of nodes:
Technical justification: MACHINE - 1

MAIN PANEL
Main Panel CPU
MACHINE - 2
2 (1 for CPU & 1 for MES)

Ethernet Switch 1
RIO Station 1
• Node utilization for the E330 CPU is found to be 75% while for E320 CPU it is 112.5% IP 67 ETHERNET SWITCH (M/C 1) RH
STATION 1
IP 67 ETHERNET SWITCH (M/C 2) RH
STATION 1
OPERATOR STATION M/C 1 OPERATOR STATION M/C 2
• Node reduction is enabled by usage of Higher density Field I/Os (including in TURCK Ethernet Switch
RIO Station
1
1
Ethernet Switch
RIO Station
1
1
family)
HMI 1 HMI 1
PCI HYDRAULIC M/C 1 PCI HYDRAULIC M/C 2

MD-3 (TBEN-S2-4AI) 1 MD-3 (TBEN-S2-4AI) 1
• Reduced number of nodes has favorable effect on the Scan time & therefore Process LH PRESS & LH HYDRAULIC PRESS
MD-10 (TBEN-S2-4AI) 1
LH PRESS & LH HYDRAULIC PRESS
cycle time MD-11 (TBEN-S2-4AI)

MD-12 (TBEN-S2-4AO)
1
1
MD-8 (TBEN-S2-4AI)
MD-9 (TBEN-S2-4AO)
1
1
LH SAFETY RIO 1 LH SAFETY RIO 1
RH PRESS & RH HYDRAULIC PRESS RH PRESS & RH HYDRAULIC PRESS

RH CURING RH CURING
MD-20 (TBEN-S2-4AO) 1 MD-17 (TBEN-S2-4AO) 1
HYDRAULIC POWER PACK

MD-4 (TBEN-S1-8DXP) 1
MD-6 (TBEN-S2-4AO) 1
SOFT STARTER M/C 1 1

IO LINK MASTER (RH STATION) IO LINK MASTER (RH STATION)

TBEN-L5-8IOL 1 TBEN-L5-8IOL 1
UNLOADER FESTO 1 UNLOADER FESTO 1

VCL FESTO 1 VCL FESTO 1
CURING FESTO 1 CURING FESTO 1
TOTAL NODES - M/C 1 27 TOTAL NODES - M/C 2 18
TOTAL NODES - M/C 1 & M/C 2 45

BL compact Fieldbus Station for 8 PERCENTAGE OF CAPACITY for E330 75
Analog Inputs PERCENTAGE OF CAPACITY for E320 112.5

LVDT detailing
Number of LVDTs:
Devon Machine: L&T Machine:
Loader Up/down 1 1
Unloader Up/down 1 1
Mould height adjustment 2 (1 for each cavity) 0
Press open/close 2 1
Center positioning 2 2
PCI height measurement 4 4
TOTAL 12 TOTAL 9
Due to the Frame type concept adopted and the criticality of height determination, it is not possible to
reduce the number of LVDTs in the system. e

Node optimization
Number of nodes:
MACHINE - 1 MACHINE - 2
MAIN PANEL
Main Panel CPU 2 (1 for CPU & 1 for MES)
Ethernet Switch 1
RIO Station 1
IP 67 ETHERNET SWITCH IP 67 ETHERNET SWITCH

(M/C 1) RH STATION 1 (M/C 2) RH STATION 1
OPERATOR STATION M/C 1 OPERATOR STATION M/C 2

Ethernet Switch 1 Ethernet Switch 1
RIO Station 1 RIO Station 1
HMI 1 HMI 1
PCI HYDRAULIC M/C 1 PCI HYDRAULIC M/C 2

LH PRESS & LH HYDRAULIC PRESS LH PRESS & LH HYDRAULIC PRESS

LH SAFETY RIO 1 LH SAFETY RIO 1
RH PRESS & RH HYDRAULIC PRESS RH PRESS & RH HYDRAULIC PRESS

RH CURING RH CURING
HYDRAULIC POWER PACK

MD-4 (TBEN-S1-8DXP) 1
MD-6 (TBEN-S2-4AO) 1

IO LINK MASTER (RH STATION) IO LINK MASTER (RH STATION)

TBEN-L5-8IOL 1 TBEN-L5-8IOL 1
UNLOADER FESTO 1 UNLOADER FESTO 1

VCL FESTO 1 VCL FESTO 1
CURING FESTO 1 CURING FESTO 1
TOTAL NODES - M/C 1 27 TOTAL NODES - M/C 2 18
TOTAL NODES - M/C 1 & M/C 2 45
PERCENTAGE OF CAPACITY for L330 75
PERCENTAGE OF CAPACITY for L320 112.5

MRF 36 Inch Tyre Curing Press Cost Optimization Report

Uploaded by

Copyright:

Available Formats

MRF 36 Inch Tyre Curing Press Cost Optimization Report

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

MRF 36 Inch Tyre Curing Press Cost Optimization Report

Uploaded by

Copyright:

Available Formats

TATA AutoComp -

COST OPTIMIZATION ON 36” TYRE CURING PRESS MACHINE

1. Electrical & PLC

Date: 4th February, 2022

POTENTIAL SAVINGS FROM ELECTRICAL & PLC AREA :

TATA AutoComp Systems Ltd | Strictly Confidential

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Feature/Function Study Proposed Idea Summary

Existing : Proposed solution : Technical Justification :

TATA AutoComp Systems Ltd | Strictly Confidential

Cost Reduction 6% (~₹ 2,400/unit, 3 units used , cost reduced by ₹ 7,200 )

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Current Cost ~ ₹ 18 Lakh / system Cost Reduction Potential 6% ( ~ ₹ 1,08,000/system)

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Date: 4th February, 2022

Ide Area of Potential Saving Time for Idea Remarks

POTENTIAL SAVINGS FROM MECHANICAL AREA : ₹ 79,750

TATA AutoComp Systems Ltd | Strictly Confidential

De Part Design Material Process Alternate Standardi

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Steel part to Concrete Height to

POTENTIAL SAVINGS FROM HYDRAULICS AREA : ₹ 9 Lakh (~ 20% Savings)

Hydraulics System and De Part Design Material Process Alternate Standardi

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

Feature/Function Study Proposed Idea Summary

TATA AutoComp Systems Ltd | Strictly Confidential

TATA AutoComp Systems Ltd | Strictly Confidential

Technical justification: MACHINE - 1

2 (1 for CPU & 1 for MES)

OPERATOR STATION M/C 1 OPERATOR STATION M/C 2

PCI HYDRAULIC M/C 1 PCI HYDRAULIC M/C 2

cycle time MD-11 (TBEN-S2-4AI)

RH PRESS & RH HYDRAULIC PRESS RH PRESS & RH HYDRAULIC PRESS

HYDRAULIC POWER PACK

SOFT STARTER M/C 1 1

IO LINK MASTER (RH STATION) IO LINK MASTER (RH STATION)

UNLOADER FESTO 1 UNLOADER FESTO 1

TOTAL NODES - M/C 1 27 TOTAL NODES - M/C 2 18

TOTAL NODES - M/C 1 & M/C 2 45

Analog Inputs PERCENTAGE OF CAPACITY for E320 112.5

TATA AutoComp Systems Ltd | Strictly Confidential

TATA AutoComp Systems Ltd | Strictly Confidential

IP 67 ETHERNET SWITCH IP 67 ETHERNET SWITCH

OPERATOR STATION M/C 1 OPERATOR STATION M/C 2

PCI HYDRAULIC M/C 1 PCI HYDRAULIC M/C 2

LH PRESS & LH HYDRAULIC PRESS LH PRESS & LH HYDRAULIC PRESS

RH PRESS & RH HYDRAULIC PRESS RH PRESS & RH HYDRAULIC PRESS

HYDRAULIC POWER PACK